Hai An Crane passport

24 2009 3543
24 2010 3544

Slewing gantry crane

with double-link system
20/40/45 t x 32/32/29 ... 8 m

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© Copyright by Kirow Ardelt AG 2010
Hai An Crane passport
24 2009 3543
24 2010 3544

Contents

1. TECHNICAL DATA ..................................................................................................................................... 3

1.1 CHARACTERISTICS ................................................................................................................................. 3
1.2 OPERATING CONDITIONS......................................................................................................................... 4
1.3 MECHANICAL PART ................................................................................................................................. 5
1.3.1 Hoisting gear ................................................................................................................................. 6
1.3.2 Slewing gear ................................................................................................................................. 7
1.3.3 Luffing gear ................................................................................................................................... 8
1.3.4 Travelling gear .............................................................................................................................. 9
1.3.5 Ropes .......................................................................................................................................... 10
1.3.6 Load attachment ......................................................................................................................... 10
2 ELECTROTECHNICS/ELECTRONICS .................................................................................................... 11
2.1 Nominal voltages ............................................................................................................................ 11
2.2 Energy balance ............................................................................................................................... 11

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1. Technical data
1.1 Characteristics
Crane type ....................................... Double-link level luffing slewing crane
Designation of the crane ................. Gantry slewing crane with double-
........................................................ link level luffing system
Application of the crane ................... port crane

Carrying capacity/load
Grab operation ............................ 20 t x 32 ... 8 m
General cargo operation ............ 40 t x 32 ... 8 m
General cargo operation ............ 45 t x 29 ... 8 m
Fabrication or Product No................ 24 2009 3543
........................................................ 24 2010 3544
Crane No ........................................ 09182
Year of production .......................... 2010
Continuous noise level
in the crane cabin ............................ < 70 dB(A)

Dimensions
Gantry gauge ................................. 10.5 m
Wheel base .................................... 11.5 m
Distance of buffers ......................... ~ 17.3 m
Driver’s cabin – eye level
of crane driver ................................. ~ 21 m
Buffer height ................................... 250 mm
Crane rail ........................................ P 50
Power supply .................................. Cable via motor cable drum
........................................................ winding in one layer
Total weight of the crane ................. approx. 356 t

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Wheel loads jib position I (90° to the travelling direction)

max. live load acc. to

DIN 4212 ................................... 200.9 kN
min. live load acc. to
DIN 4212 ................................... 83.8 kN

Wheel loads jib position II (jib above corner B)

max. live load acc. to
DIN 4212 ................................... 220.0 kN
min. live load acc. to
DIN 4212 ................................... 64.7 kN

max. horizontal force onto one rail

out of operation in travelling direction 182.8 kN
out of operation transverse to the travelling direction 187.7 kN
Total height of the crane
(in luffed-in condition) ..................... approx. 48m

1.2 Operating conditions

Ambient temperatures .................... max. +45°C
min. 0°C
Wind load:
Warning at.................................. > 180 N/m² = 18 m/s
permissible wind pressure:
in operation ............................... < 250 N/m² = 20 m/s
out of operation .......................... 1300 N/m² = 46 m/s

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1.3 Mechanical part

Hoisting height above top
of rail .............................................. 18.0 m (grab)
25.0 m (centre of bottom block for load hook)
Lowering depth below top
of rail .............................................. 12.0 m (opened grab)
12.0 m (centre of bottom block for load hook)
Working speeds (±5%)
Hoisting
Grab operation
empty grab ................................. v = 55.0 m/min
20.0 t ......................................... v = 45.0 m/min
General cargo operation
10.0 t ......................................... v = 55.0 m/min
25.0 t ......................................... v = 40.0 m/min
................................................... (motor grab operation)
32.0 t ......................................... v = 32.0 m/min
45.0 t ......................................... v = 25.0 m/min
Slewing
< 20 t ......................................... v = 1.5 r.p.m.
< 25 t ......................................... v = 1.2 r.p.m.
> 25 t ......................................... v = 1.0 r.p.m.
Luffing
< 20 t ......................................... v = 60 m/min
> 20 t ......................................... v = 40 m/min

Travelling ........................................ v = 32,0 m/min

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1.3.1 Hoisting gear

Motors
Quantity ..................................... 2
Type .......................................... 1LG4 313-4AA60-Z
Manufacturer ............................. M/s. Siemens
Gearing
Type .......................................... planetary gearing ZHP 4.31
Manufacturer ............................. M/s. Zollern
Ratio i ........................................ i1 = 112
Brake
Quantity ..................................... 2
Type ........................................... disk brake RST 2-500 x 30 – 121/6
Braking moment ........................ 2400 Nm
Friction value .............................. 0.40
Manufacturer ............................. M/s. SHB

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1.3.2 Slewing gear

Motors
Quantity ...................................... 2
Type .......................................... 1LG4 253-4AA61-Z
Manufacturer ............................. M/s. Siemens

Gearing
Type .......................................... slewing gearing ZHP 3.29
Manufacturer ............................. M/s. Zollern
Ratio i ........................................ 148
Number of teeth of output pinion 15

Roller bearing ring

Type .......................................... 192.45.3020.101.41.1501
Manufacturer ............................. M/s. Rothe Erde
Number of teeth ........................ 134

Brakes
Type .......................................... drum brake
EBE 315-50/6S EBE 315-50/6
Braking moment ........................ 500 Nm 500 Nm
Friction value ............................. 0.4 0.4
Lowering time of brake lifter ....... 3.0 s -
Manufacturer ............................. M/s. SHB M/s. SHB

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1.3.3 Luffing gear

Motors
Quantity ...................................... 1
Type .......................................... 1LG4 253-4AA60-Z
Manufacturer ............................. M/s. Siemens
Gearing
Type .......................................... spur gear K4KM11-H-160
Manufacturer ............................. M/s. Flender
Ratio i ........................................ 160
Brakes
Type .......................................... drum brake
................................................... RT 315 –50/6S RT 315-50/6
Braking moment ........................ 700 Nm 700Nm
Friction value ............................. 0.4 0.4
Lowering time brake motor ......... 1.5s -
Manufacturer ............................. M/s. SHB

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1.3.4 Travelling gear

Drive:
Quantity ...................................... 8
Type .......................................... bevel gear motor
................................................... KAD108-LA132M4W-L150/125MHA
Manufacturer ............................. M/s. Flender
Gear ratio .................................. i = 44.44
Braking moment ........................ 125 Nm

Travelling wheels
Quantity ..................................... 28
Diameter .................................... 500 mm
Rail tongs
Quantity ..................................... 2
Type: .......................................... hydraul. rail tongs CTHV-LH-150-045-LE06
Manufacturer ............................. M/s. Hillmar Industrie Ltd.
Holding force per unit ................. 150 kN

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1.3.5 Ropes

Hoisting gear

2 pcs. wire rope Q810V-32-1960sZ-bk

L1 = 100 m, poured at one rope end with a NEMAG rope socket, size 10
M./s. Teufelberger

2 pcs. wire rope Q810V-32-1960zS-bk

L1 = 100 m, poured at one rope end with a NEMAG rope socket, size 10
M./s. Teufelberger

1.3.6 Load attachment

- four-rope two-blade bar grab for a crane capacity of 20.0 t (not on scope of delivery)

- spreader rotating device

with double hook No. 25 DIN 15402
carrying capacity 45 t
(suitable for reception of a spreader or motor grab)

- motor grab for crane carrying capacity 25,0 t (not on scope of delivery)

- telescopic spreader type VATCII-G (not on scope of delivery)

M/s. Smits

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2 Electrotechnics/Electronics
2.1 Nominal voltages
Power supply ................................. 380 V, 50 Hz
Motors of driving gears .................. 380 V, 50 Hz
Brake lifters .................................... 380 V, 50 Hz
Control voltage ............................... 220 V, 50 Hz
Simatic ........................................... 24 V DC
Lighting .......................................... 220 V, 50 Hz
Heating/ventilation of cabin ............ 220 V, 50 Hz
Small voltage for signal lamps ....... 24 V DC
Non-operation heating
panels ....................................... 220 V, 50 Hz
driving gear motors .................... 220 V, 50 Hz
Windscreen wiping and
-washing system ............................ 24 V DC
Slack-rope switching-off ................. 24 V, 50 Hz

2.2 Energy balance

Installed capacity ............................. 450 kW
Mean current ................................... 660 A, duty factor 60 %
Peak current ................................... approx. 730 A
Main drives
hoisting, slewing, luffing and travelling gear three phase motors
Drive power
Hoisting gear ............................. 2 * 105 kW, duty factor 60 %
Slewing gear ............................. 2 * 45 kW, duty factor 60 %
Luffing gear ............................... 1 * 50 kW, duty factor 60 %
Travelling gear .......................... 8 * 7.5 kW, duty factor 40%

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© Copyright by Kirow Ardelt AG 2010