Hyster h80 - h120 FT Serie r005
Hyster h80 - h120 FT Serie r005
Hyster h80 - h120 FT Serie r005
(R005)
SECTIONS
1 FRAME
3 ENGINE ASSEMBLY - GM
4 FUEL SYSTEM
5 ELECTRICAL SYSTEM
6 TRANSMISSION
7 DRIVE AXLE
8 STEERING SYSTEM
9 BRAKE SYSTEM
10 HYDRAULIC SYSTEM
14 OPTIONS
16 NUMERICAL INDEX
This Parts Manual is divided into 16 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
UNIT CODE R005
01/2016 NORTH AMERICA
TABLE OF CONTENTS
DESCRIPTION PAGE
A
ACCUMULATOR ............................................................................................................................................. 14-60
ADD ON TELEMETRY KITS ........................................................................................................................... 15-9
ADD-ON OPTION KITS ................................................................................................................................... 15-7
AIR FILTER ..................................................................................................................................................... 4-4
AIR INTAKE
KUBOTA DIESEL ........................................................................................................................................ 4-6
AIR INTAKE AND FILTER SYSTEM
GM 4.3L, GASOLINE AND LPG - PSI ........................................................................................................ 4-2
ALTERNATOR
SEALED - KUBOTA 3.8L DIESEL .............................................................................................................. 5-43
SEALED - GM 4.3L GASOLINE AND LPG ................................................................................................. 5-45
ALTERNATOR AND MOUNTING
GM 4.3L GASOLINE AND LPG - PSI OPTION ........................................................................................... 5-44
ALTERNATOR AND PULLEY
KUBOTA DIESEL ........................................................................................................................................ 2-84
ARMREST ASSEMBLY
MINI-LEVER MODULES - (SEMI-SUSPENSION SEAT WITH LH HIP RESTRAINT) ............................... 1-32
MINI-LEVER MODULES ............................................................................................................................. 1-34
AUXILIARY HOSES ........................................................................................................................................ 10-52
B
BACK-UP ALARM ........................................................................................................................................... 14-58
BAFFLE AND ATTACHING PARTS
KUBOTA DIESEL - LONG WHEEL BASE .................................................................................................. 2-92
BATTERY CABLE
FUSED - KUBOTA 3.6L DIESEL ................................................................................................................ 5-14
BATTERY CABLES
GM 4.3L GASOLINE AND LPG - PSI OPTION ........................................................................................... 5-16
KUBOTA DIESEL ........................................................................................................................................ 5-12
BATTERY DISCONNECT
GM 4.3L GASOLINE AND LPG - PSI OPTION ........................................................................................... 5-20
KUBOTA 3.8L DIESEL ................................................................................................................................ 5-18
BRAKE ASSEMBLY
DRY BRAKE ................................................................................................................................................ 9-24
BRAKE COOLING SYSTEM
SINGLE AND DUAL PEDAL - WET BRAKE ............................................................................................... 9-26
BRAKE LINKAGE
DUAL PEDAL - DRY BRAKE ...................................................................................................................... 9-20
DUAL PEDAL (WET BRAKE) - EARLY PRODUCTION ............................................................................. 9-8
DUAL PEDAL (WET BRAKE) - LATE PRODUCTION ................................................................................ 9-12
SINGLE PEDAL - DRY BRAKE .................................................................................................................. 9-16
SINGLE PEDAL (WET BRAKE) - EARLY PRODUCTION .......................................................................... 9-2
SINGLE PEDAL (WET BRAKE) - LATE PRODUCTION ............................................................................ 9-6
BRAKE MASTER CYLINDER ASSEMBLY ..................................................................................................... 9-32
BREATHER AND SEPARATOR PIPES
KUBOTA DIESEL - (3.8L) ........................................................................................................................... 2-72
DESCRIPTION PAGE
C
CAB ASSEMBLY WITH STEEL DOORS
FAN ASSEMBLY ......................................................................................................................................... 1-92
HEADLINER ASSEMBLY ........................................................................................................................... 1-94
WINDOWS AND WIPERS - ADHESIVE SEALED FRONT WINDOW ........................................................ 1-62
WITH AIR CONDITIONING - SHEET 1 OF 3 ............................................................................................. 1-70
WITH AIR CONDITIONING - SHEET 2 OF 3 ............................................................................................. 1-72
WITH AIR CONDITIONING - SHEET 3 OF 3 ............................................................................................. 1-74
WITH AIR CONDITIONING - WINDOWS AND WIPERS-ADHESIVE SEALED FRONT WINDOW ........... 1-76
WITH AIR CONDITIONING - LEFT HAND DOOR ...................................................................................... 1-78
WITH AIR CONDITIONING - RIGHT HAND DOOR LATCH COMPONENTS ............................................ 1-80
WITH AIR CONDITIONING - RIGHT HAND DOOR HEATER COMPONENTS ......................................... 1-82
WITH AIR CONDITIONING - CONDENSER AND ATTACHING PARTS (SHEET 1 OF 2) ........................ 1-84
WITH AIR CONDITIONING - DRYER AND ATTACHING PARTS (SHEET 2 OF 2) .................................. 1-86
WITH AIR CONDITIONING - HEATER COMPONENTS ............................................................................ 1-90
WITHOUT AIR CONDITIONING - SHEET 1 OF 3 ...................................................................................... 1-56
WITHOUT AIR CONDITIONING - SHEET 2 OF 3 ...................................................................................... 1-58
WITHOUT AIR CONDITIONING - SHEET 3 OF 3 ...................................................................................... 1-60
WITHOUT AIR CONDITIONING - LEFT HAND DOOR .............................................................................. 1-64
WITHOUT AIR CONDITIONING - RIGHT HAND DOOR LATCH COMPONENTS .................................... 1-66
WITHOUT AIR CONDITIONING - RIGHT HAND DOOR HEATER COMPONENTS ................................. 1-68
CAMSHAFT AND IDLE GEAR SHAFT
KUBOTA DIESEL - (3.6L, 3.8L) .................................................................................................................. 2-80
CAMSHAFT AND OIL PAN
GM 4.3L GASOLINE AND LPG - PSI ......................................................................................................... 3-34
CARRIAGE LOCKOUT ROD
CARRIER ASSEMBLY
DRY BRAKE ................................................................................................................................................ 7-10
COMPRESSOR ASSEMBLY
KUBOTA DIESEL - (3.8L) ........................................................................................................................... 2-22
CONDENSER ASSEMBLY ............................................................................................................................. 1-88
CONTROL MODULE
DIESEL INTERFACE - KUBOTA V3800 ..................................................................................................... 5-30
CONTROL VALVE ASSEMBLY
ELECTRONIC CONTROL - THREE FUNCTION ........................................................................................ 10-28
ELECTRONIC CONTROL - FOUR FUNCTION .......................................................................................... 10-30
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... 10-18
CONTROL VALVE LOCKOUT GROUP
MANUAL CONTROL VALVE ...................................................................................................................... 10-20
COOLANT HOSES
GM 4.3L LPG WITH CAB - PSI ................................................................................................................... 4-21
COOLING
GASOLINE AND LPG - WITH EXTERNAL OIL COOLER .......................................................................... 3-4
GASOLINE AND LPG - WITH INTERNAL OIL COOLER ........................................................................... 3-6
KUBOTA DIESEL - WITH EXTERNAL OIL COOLER ................................................................................ 2-14
KUBOTA DIESEL - WITHOUT EXTERNAL OIL COOLER ......................................................................... 2-16
COUNTERWEIGHT ........................................................................................................................................ 1-12
COVER BEARING CASE
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 2-82
DESCRIPTION PAGE
COWL ELECTRICAL
ELECTRO-HYDRAULICS ........................................................................................................................... 5-24
MANUAL HYDRAULICS ............................................................................................................................. 5-22
COWL MOUNT ................................................................................................................................................ 1-10
CRANKSHAFT PULLEY
GM 4.3L GASOLINE AND LPG - PSI ......................................................................................................... 3-26
CYLINDER BLOCK
GM 4.3L GASOLINE AND LPG - PSI ......................................................................................................... 3-32
KUBOTA DIESEL - (3.6L, 3.8L) .................................................................................................................. 2-28
CYLINDER HEAD
GM 4.3L GASOLINE AND LPG - PSI ......................................................................................................... 3-30
KUBOTA DIESEL - (3.6L) ........................................................................................................................... 2-35
KUBOTA DIESEL - (3.8L) ........................................................................................................................... 2-36
CYLINDER HEAD COVER
KUBOTA DIESEL - (3.6L) ........................................................................................................................... 2-33
KUBOTA DIESEL - (3.8L) ........................................................................................................................... 2-34
D
DIFFERENTIAL
DRY BRAKE ................................................................................................................................................ 7-8
WET BRAKE ............................................................................................................................................... 7-16
DIFFERENTIAL ASSEMBLY
WET BRAKE (NMHG) ................................................................................................................................. 7-28
DIPSTICK
KUBOTA DIESEL - (3.6L, 3.8L) .................................................................................................................. 2-32
DIRECTIONAL CONTROL .............................................................................................................................. 15-6
DISTRIBUTER AND COIL
GM 4.3L GASOLINE AND LPG - PSI ......................................................................................................... 3-42
DISTRIBUTOR ASSEMBLY
GM 4.3L LPG AND GASOLINE .................................................................................................................. 5-36
DRIVE AXLE AND ATTACHING PARTS
DRY BRAKE ................................................................................................................................................ 7-2
WET BRAKE ............................................................................................................................................... 7-12
DRIVE AXLE ASSEMBLY
DRY BRAKE ................................................................................................................................................ 7-4
WET BRAKE (NMHG) - RIGHT AND LEFT HAND HUBS .......................................................................... 7-22
WET BRAKE (NMHG) - BRAKES AND DIFFERENTIAL ............................................................................ 7-24
WET BRAKE (NMHG) - INPUT PINION CARRIER .................................................................................... 7-26
DRIVE AXLE HOUSING AND HUB
WET BRAKE ............................................................................................................................................... 7-14
DRIVE WHEELS AND TIRES
DUAL TREAD .............................................................................................................................................. 7-34
SINGLE TREAD .......................................................................................................................................... 7-32
DUAL MIRRORS
WITH CAB ................................................................................................................................................... 14-55
E
EGR VALVE AND COOLER
KUBOTA DIESEL - (3.8L) ........................................................................................................................... 2-68
DESCRIPTION PAGE
EGR VALVE FLANGE
KUBOTA DIESEL - (3.8L) ........................................................................................................................... 2-64
ELECTRICAL MOUNTING PLATE AND LIFTING EYE
GM 4.3L GASOLINE - PSI OPTION ........................................................................................................... 3-22
GM 4.3L LPG - PSI ..................................................................................................................................... 3-20
ELECTRICAL SYSTEM
RIGHT HAND CHASSIS ............................................................................................................................. 5-4
ELECTRO HYDRAULIC POPPET VALVE
THREE AND FOUR FUNCTION ................................................................................................................. 10-34
ENGINE CONTROL MODULE AND SENSORS
GM 4.3L LPG - PSI OPTION ....................................................................................................................... 5-38
GM 4.3L GASOLINE - PSI OPTION ........................................................................................................... 5-40
ENGINE ELECTRICAL SYSTEM
GM 4.3L GASOLINE AND LPG - "E" CONSTRUCTION ............................................................................ 5-10
KUBOTA 3.6L DIESEL ................................................................................................................................ 5-6
KUBOTA 3.8L DIESEL ................................................................................................................................ 5-8
ENGINE HARNESS
MOUNTING - KUBOTA 3.6L DIESEL ......................................................................................................... 5-98
ENGINE MOUNTING
GM 4.3L, GASOLINE AND LPG ................................................................................................................. 3-2
ENGINE WITH ENGINE MOUNT AND TORQUE CONVERTER
KUBOTA DIESEL ........................................................................................................................................ 2-24
EXHAUST MANIFOLD
KUBOTA DIESEL - (3.6L) ........................................................................................................................... 2-66
KUBOTA DIESEL - (3.8L) ........................................................................................................................... 2-67
EXHAUST MANIFOLDS
GM 4.3L LPG AND GASOLINE - PSI OPTION ........................................................................................... 3-27
EXHAUST SYSTEM
COUNTERWEIGHT EXHAUST LWB ......................................................................................................... 2-4
COUNTERWIGHT EXHAUST SWB ........................................................................................................... 2-8
EXHAUST WRAPS FOR PAPER INDUSTRY ............................................................................................ 2-12
GM 4.3L, GASOLINE AND LPG ................................................................................................................. 3-12
OVERHEAD EXHAUST LWB ..................................................................................................................... 2-6
OVERHEAD EXHAUST SWB ..................................................................................................................... 2-10
F
FAN ASSEMBLY
GM 4.3L GASOLINE AND LPG - PSI ......................................................................................................... 3-16
FAN MOUNT ASSEMBLY
GM 4.3L LPG AND GASOLINE - PSI ......................................................................................................... 3-14
FAN PULLY
KUBOTA DIESEL - (3.6L, 3.8L) .................................................................................................................. 2-27
FAN SHROUD WITH RADIATOR SCREEN
DIESEL ........................................................................................................................................................ 2-20
GASOLINE AND LPG ................................................................................................................................. 3-10
FAN SHROUD WITHOUT RADIATOR SCREEN
DIESEL ........................................................................................................................................................ 2-18
GASOLINE AND LPG ................................................................................................................................. 3-8
FENDER EXTENSIONS .................................................................................................................................. 1-6
DESCRIPTION PAGE
FIRE EXTINGUISHER .................................................................................................................................... 14-56
FLOOR PLATES AND COVERS
SHEET 1 OF 2 ............................................................................................................................................ 1-52
SHEET 2 OF 2 ............................................................................................................................................ 1-54
FLYWHEEL AND HOUSING
GM 4.3L GASOLINE AND LPG - PSI ......................................................................................................... 3-18
KUBOTA DIESEL - (3.6L, 3.8L) .................................................................................................................. 2-26
FORKS
OPTIONAL LATCH ..................................................................................................................................... 1-49
POLISHED FORK WITH FULL BOTTOM TAPER - CLASS III AND CLASS IV ......................................... 1-48
STANDARD TAPER CLASS III AND CLASS IV ......................................................................................... 1-46
FORWARD CLUTCH
SINGLE SPEED TRANSMISSION .............................................................................................................. 6-18
FORWARD CLUTCH, HIGH
DUAL SPEED TRANSMISSION ................................................................................................................. 6-32
FORWARD CLUTCH, LOW
DUAL SPEED TRANSMISSION ................................................................................................................. 6-30
FREE LIFT CYLINDER
THREE STAGE FULL FREE LIFT .............................................................................................................. 13-28
FUEL CAP
GASOLINE AND DIESEL ............................................................................................................................ 4-20
FUEL FILTER
KUBOTA DIESEL - (3.6L) ........................................................................................................................... 2-60
FUEL INJECTION PUMP
KUBOTA DIESEL - (3.8L) ........................................................................................................................... 2-57
FUEL PUMP
KUBOTA DIESEL - (3.6L) ........................................................................................................................... 2-59
FUEL RAIL
KUBOTA DIESEL - (3.8L) ........................................................................................................................... 2-46
FUEL SENDER AND ATTACHING PARTS
GM 4.3L GASOLINE - PSI OPTION ........................................................................................................... 4-12
FUEL SENDING UNIT
KUBOTA 3.6L DIESEL ................................................................................................................................ 4-14
FUEL SYSTEM
GM 4.3L LPG - PSI OPTION ....................................................................................................................... 4-16
GM 4.3L GASOLINE - PSI OPTION ........................................................................................................... 4-10
KUBOTA DIESEL - (3.8L) ........................................................................................................................... 4-18
FULL SUSPENSION SEAT
MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL - SHEET 1 OF 3 ...................... 1-24
MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL - SHEET 2 OF 3 ...................... 1-28
FUSE BOX
GM 4.3L LPG - PSI OPTION ....................................................................................................................... 5-32
G
GEAR CASE
KUBOTA DIESEL - (3.6L, 3.8L) .................................................................................................................. 2-77
GEAR PUMP ................................................................................................................................................... 10-8
GOVERNOR
KUBOTA DIESEL - (3.6L) ........................................................................................................................... 2-54
DESCRIPTION PAGE
GOVERNOR ACTUATOR AND PLUG
KUBOTA DIESEL - (3.6L) ........................................................................................................................... 2-56
H
HAND LEVERS
FOUR FUNCTION - WITH DETENTED LEVERS ....................................................................................... 10-14
FOUR FUNCTION - WITHOUT DETENTED LEVERS ............................................................................... 10-16
THREE FUNCTION - WITH DETENTED LEVERS ..................................................................................... 10-10
THREE FUNCTION - WITHOUT DETENTED LEVERS ............................................................................. 10-12
HEADER HOSE AUXILIARY TUBE EXTENSIONS
THREE STAGE FULL FREE- LIFT - INTEGRAL SIDE-SHIFT CARRIAGE ............................................... 14-4
THREE STAGE FULL FREE- LIFT - ATTACHMENT CARRIAGE ............................................................. 14-10
TWO STAGE FULL FREE- LIFT - INTEGRAL SIDE-SHIFT CARRIAGE ................................................... 14-3
TWO STAGE FULL FREE- LIFT - ATTACHMENT CARRIAGE ................................................................. 14-8
TWO STAGE LIMITED FREE-LIFT - INTEGRAL SIDE-SHIFT CARRIAGE .............................................. 14-2
TWO STAGE LIMITED FREE-LIFT - ATTACHMENT CARRIAGE ............................................................. 14-6
HEADER HOSE AUXILIARY TUBE EXTENSIONS WITH QUICK DISCONNECTS
THREE STAGE FULL FREE-LIFT - STANDARD CARRIAGE ................................................................... 14-20
THREE STAGE FULL FREE-LIFT - INTEGRAL SIDE-SHIFT CARRIAGE ................................................ 14-28
THREE STAGE FULL FREE-LIFT - ATTACHMENT CARRIAGE .............................................................. 14-34
TWO STAGE FULL FREE- LIFT - STANDARD CARRIAGE ...................................................................... 14-16
TWO STAGE FULL FREE-LIFT - INTEGRAL SIDE-SHIFT CARRIAGE .................................................... 14-26
TWO STAGE FULL FREE-LIFT - ATTACHMENT CARRIAGE .................................................................. 14-32
TWO STAGE LIMITED FREE-LIFT - STANDARD CARRIAGE .................................................................. 14-12
TWO STAGE LIMITED FREE-LIFT - INTEGRAL SIDE-SHIFT CARRIAGE .............................................. 14-24
TWO STAGE LIMITED FREE-LIFT - ATTACHMENT CARRIAGE ............................................................. 14-30
HEATER HOSE
DIESEL ........................................................................................................................................................ 1-17
GAS ............................................................................................................................................................. 1-15
LPG ............................................................................................................................................................. 1-16
HOOD ASSEMBLY ......................................................................................................................................... 1-4
HOSE GROUPS
HYDRAULIC FILTER ...................................................................................................................................... 10-6
HYDRAULIC SUPPLY AND RETURN ............................................................................................................ 10-2
I
IMPACT SENSOR ........................................................................................................................................... 5-52
INJECTION PIPE
KUBOTA DIESEL - (3.8L) ........................................................................................................................... 2-47
INJECTION PUMP
KUBOTA DIESEL - (3.6L) ........................................................................................................................... 2-52
INJECTION PUMP HOUSING
KUBOTA DIESEL - (3.6L) ........................................................................................................................... 2-51
INJECTOR HARNESS
KUBOTA DIESEL - (3.8L) ........................................................................................................................... 2-50
INLET AND EXHAUST VALVES
KUBOTA DIESEL - (3.8L) ........................................................................................................................... 2-40
INLET MANIFOLD
KUBOTA DIESEL - (3.6L) ........................................................................................................................... 2-61
DESCRIPTION PAGE
KUBOTA DIESEL - (3.8L) ........................................................................................................................... 2-62
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-10
INNER MAST AND FREE-LIFT
THREE STAGE FULL FREE-LIFT (→ 4/2013) .......................................................................................... 13-12
THREE STAGE FULL FREE-LIFT (4/2013 →) .......................................................................................... 13-16
INSTRUMENT CLUSTER ............................................................................................................................... 5-54
INTAKE AIR FUEL MODULE
GM 4.3L GASOLINE ................................................................................................................................... 3-40
INTEGRAL SIDE-SHIFT CARRIAGE ASSEMBLY
CHAIN ANCHOR GROUPS ........................................................................................................................ 14-48
THREE STAGE FULL FREE LIFT .............................................................................................................. 14-44
TWO STAGE FULL FREE LIFT .................................................................................................................. 14-40
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 14-36
INTERMEDIATE MAST
THREE STAGE FULL FREE LIFT .............................................................................................................. 13-6
L
LABELS
EXTERIOR .................................................................................................................................................. 1-36
HYDRAULIC CONTROL LABELS - MINI LEVER MODULES .................................................................... 1-42
HYDRAULIC CONTROL LABELS - CONTROL LEVER ............................................................................. 1-44
INTERIOR ................................................................................................................................................... 1-40
LIFTING EYES
GASOLINE AND DIESEL ............................................................................................................................ 14-62
LIGHTS
WORK, REAR DRIVE, AND BRAKE/TAIL - WITH OVERHEAD GUARD .................................................. 5-26
WORK, REAR DRIVE, AND BRAKE/TAIL - WITH CAB ............................................................................. 5-28
LOAD BACK REST EXTENSION .................................................................................................................... 1-50
LOAD WEIGH ELECTRICAL .......................................................................................................................... 5-50
LPG CONVERTER
GM 4.3L LPG - PSI OPTION ....................................................................................................................... 4-25
LPG LOCK OFF
GM 4.3L - PSI OPTION ............................................................................................................................... 4-26
LPG REGULATOR AND MIXER
GM 4.3L - PSI OPTION ............................................................................................................................... 4-24
LPG TANK BRACKET
GM 4.3L - SWING OUT, DROP DOWN (1/2013 →) .................................................................................. 4-34
GM 4.3L - SWING OUT (→ 1/2013) ........................................................................................................... 4-38
GM 4.3L - SWING OUT (1/2013 →) ........................................................................................................... 4-42
SWING OUT, DROP DOWN (→ 1/2013) ................................................................................................... 4-30
M
MAIN LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-20
MAIN LIFT CYLINDER
THREE STAGE FULL FREE LIFT .............................................................................................................. 13-24
MANUAL HYDRAULIC CONTROLS AND CONTROL VALVES ..................................................................... 15-7
DESCRIPTION PAGE
MAST
THREE STAGE FULL FREE LIFT - HEADER HOSE ................................................................................. 13-32
THREE STAGE FULL FREE LIFT - HEADER HOSE AUXILIARY TUBE EXTENSIONS (STANDARD
CARRIAGE) ................................................................................................................................................ 13-36
THREE STAGE FULL FREE LIFT - CARRIAGE ........................................................................................ 13-38
TWO STAGE FULL FREE LIFT - OUTER MAST AND MAIN LIFT ............................................................ 12-2
TWO STAGE FULL FREE LIFT - INNER MAST AND FREE LIFT (→ 4/2013) ......................................... 12-6
TWO STAGE FULL FREE LIFT - INNER MAST AND FREE LIFT (4/2013 →) ......................................... 12-10
TWO STAGE FULL FREE LIFT - FREE LIFT CYLINDER .......................................................................... 12-22
TWO STAGE FULL FREE LIFT - HEADER HOSE ..................................................................................... 12-26
TWO STAGE FULL FREE LIFT - HEADER HOSE AUXILIARY TUBE EXTENSIONS (STANDARD
CARRIAGE) ................................................................................................................................................ 12-30
TWO STAGE FULL FREE LIFT - CARRIAGE ............................................................................................ 12-32
TWO STAGE LIMITED FREE LIFT - OUTER MAST AND MAIN LIFT ....................................................... 11-2
TWO STAGE LIMITED FREE LIFT - INNER MAST ................................................................................... 11-6
TWO STAGE LIMITED FREE LIFT - MAIN LIFT CYLINDER (H80-90FT) ................................................. 11-10
TWO STAGE LIMITED FREE LIFT - MAIN LIFT CYLINDER (H100-120FT) ............................................. 11-12
TWO STAGE LIMITED FREE LIFT - HEADER HOSE ............................................................................... 11-14
TWO STAGE LIMITED FREE LIFT - HEADER HOSE AUXILIARY TUBE EXTENSIONS (STANDARD
CARRIAGE) ................................................................................................................................................ 11-16
TWO STAGE LIMITED FREE LIFT - CARRIAGE ....................................................................................... 11-18
MAST TILT SENSOR ...................................................................................................................................... 5-48
MINI-LEVER CONTROLS
WITH ARMREST - THREE FUNCTION ...................................................................................................... 5-56
WITH ARMREST - FOUR FUNCTION ........................................................................................................ 5-58
MINI-LEVER HYDRAULIC CONTROLS AND CONTROL VALVES ............................................................... 15-6
MIRROR .......................................................................................................................................................... 14-54
MONOTROL PEDAL ASSEMBLY
→ S/N R005V02608K ................................................................................................................................ 4-44
MUD GUARDS ................................................................................................................................................ 1-14
N
NON SUSPENSION SEAT
WITHOUT ELECTRONIC CONTROLS ...................................................................................................... 1-18
WITHOUT ELECTRONIC CONTROLS - OPTIONAL ................................................................................. 1-20
NOZZLE HOLDER AND GLOW PLUG
KUBOTA DIESEL - (3.6L) ........................................................................................................................... 2-49
O
OIL COOLER
KUBOTA DIESEL - (3.6L, 3.8L) .................................................................................................................. 2-31
OIL PAN
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 2-76
OIL PUMP
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-44
OIL SEPARATOR
KUBOTA DIESEL - (3.8L) ........................................................................................................................... 2-30
OUTER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-2
DESCRIPTION PAGE
OUTLET SECTION
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ....................................................... 10-42
OVERHEAD GUARD ...................................................................................................................................... 1-8
P
PARK BRAKE ASSEMBLY
MANUAL WITH ONE CABLE - NMHG DRIVE AXLE ................................................................................. 9-30
MANUAL WITH TWO CABLES - DANA ..................................................................................................... 9-28
PISTON AND CRANKSHAFT
KUBOTA DIESEL - (3.6L) ........................................................................................................................... 2-42
KUBOTA DIESEL - (3.8L) ........................................................................................................................... 2-44
POWER DISTRIBUTION MODULE ................................................................................................................ 5-34
PRE-CLEANER AND MOUNT
DIESEL ........................................................................................................................................................ 4-8
DIESEL ENGINE - WITH AIR CONDITIONING .......................................................................................... 4-9
PULLEY AND TENSIONER
GM 4.3L GASOLINE AND LPG - PSI ......................................................................................................... 3-24
R
REAR DRIVE HANDLE ................................................................................................................................... 14-50
RED SEAT BELT ............................................................................................................................................. 15-6
RELAY
KUBOTA DIESEL ........................................................................................................................................ 5-31
REMOTE KEY SWITCH .................................................................................................................................. 5-55
REVERSE CLUTCH
DUAL SPEED TRANSMISSION ................................................................................................................. 6-34
SINGLE SPEED TRANSMISSION .............................................................................................................. 6-20
ROCKER ARM ASSEMBLY
WITH INLET AND EXHAUST VALVES - KUBOTA DIESEL (3.6L) ............................................................ 2-38
ROCKER ARM SHAFT
KUBOTA DIESEL - (3.8L) ........................................................................................................................... 2-41
S
SEAT ATTACHING PARTS
NOT INCLUDED WITH SEAT - SHEET 3 OF 3 .......................................................................................... 1-30
SEATS
SEMI SUSPENSION SEAT - MANUAL AND ELECTRO-HYDRAULIC ...................................................... 1-22
SENSORS
KUBOTA DIESEL - (3.8L) ........................................................................................................................... 2-86
SPARK PLUGS AND WIRES
GM 4.3L GASOLINE AND LPG - PSI OPTION ........................................................................................... 5-42
START OPTIONS ............................................................................................................................................ 15-2
STARTER
GM 4.3L LPG AND GASOLINE - PSI ......................................................................................................... 5-46
KUBOTA DIESEL - (3.6L, 3.8L) .................................................................................................................. 2-91
STEER AXLE .................................................................................................................................................. 8-12
STEER CONTROL UNIT ................................................................................................................................. 8-10
STEER CYLINDER ......................................................................................................................................... 8-16
STEER WHEELS AND TIRES ........................................................................................................................ 8-18
STEERING COLUMN AND ATTACHING PARTS .......................................................................................... 8-4
DESCRIPTION PAGE
STEERING COLUMN ASSEMBLY
DIESEL ........................................................................................................................................................ 8-8
GASOLINE AND LPG ................................................................................................................................. 8-6
STEERING HOSES ......................................................................................................................................... 8-2
STROBE LIGHT
LED ............................................................................................................................................................. 14-52
SWIVEL SEATS .............................................................................................................................................. 15-2
T
THERMOSTAT AND WATER OUTLET HOUSING
GM 4.3L LPG - PSI OPTION ....................................................................................................................... 3-28
GM 4.3L GASOLINE - PSI OPTION ........................................................................................................... 3-29
THROTTLE BODY
GM 4.3L LPG - PSI OPTION ....................................................................................................................... 4-23
GM 4.3L GASOLINE ................................................................................................................................... 4-22
THROTTLE CABLE ASSEMBLY
KUBOTA 3.6L DIESEL ................................................................................................................................ 4-28
THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS
MONOTROL (S/N R005V02609K →) ........................................................................................................ 4-48
STANDARD PEDAL .................................................................................................................................... 4-46
TILT HOSES .................................................................................................................................................... 10-44
TILT CYLINDER AND MAST INSTALLATION ................................................................................................ 10-46
TILT CYLINDERS ............................................................................................................................................ 10-50
TORQUE CONVERTER
GM 4.3L LPG .............................................................................................................................................. 6-8
TRANSMISSION
DUAL SPEED - TWO PIECE HOUSING .................................................................................................... 6-22
DUAL SPEED - SECTION 1 OF 2 .............................................................................................................. 6-24
DUAL SPEED - SECTION 2 OF 2 .............................................................................................................. 6-26
SINGLE SPEED - TWO PIECE HOUSING ................................................................................................. 6-10
SINGLE SPEED - SECTION 1 OF 2 ........................................................................................................... 6-11
SINGLE SPEED - SECTION 2 OF 2 ........................................................................................................... 6-14
TRANSMISSION CONTROL VALVE ASSEMBLY .......................................................................................... 6-29
TRANSMISSION COOLING LINES
DIESEL WITH STANDARD RADIATOR ..................................................................................................... 6-2
GASOLINE AND LPG WITH STANDARD RADIATOR ............................................................................... 6-4
WITH EXTERNAL OIL COOLER - GASOLINE, LPG AND DIESEL ........................................................... 6-6
TRANSMISSION MOUNT ............................................................................................................................... 6-9
TURBO INLET PIPE
KUBOTA DIESEL - (3.8L) ........................................................................................................................... 2-73
TURBOCHARGER
KUBOTA DIESEL - (3.6L) ........................................................................................................................... 2-69
KUBOTA DIESEL - (3.8L) ........................................................................................................................... 2-70
TURBOCHARGER OIL PLUMBING
KUBOTA DIESEL - (3.6L) ........................................................................................................................... 2-74
KUBOTA DIESEL - (3.8L) ........................................................................................................................... 2-75
TWO STAGE FULL FREE LIFT
MAIN LIFT CYLINDER - H80-90FT ............................................................................................................ 12-14
MAIN LIFT CYLINDER - H100-120FT ........................................................................................................ 12-18
DESCRIPTION PAGE
V
VALVE ASSEMBLY
OUTLET SECTION - MANUAL CONTROL, THREE AND FOUR FUNCTION ........................................... 10-26
VALVE ASSEMBLY, AUXILIARY ONE AND TWO
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... 10-24
VALVE ASSEMBLY, AUXILIARY ONE SECTION
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ....................................................... 10-38
VALVE ASSEMBLY, AUXILIARY TWO SECTION
ELECTRONIC CONTROL VALVE - FOUR FUNCTION ............................................................................. 10-40
VALVE ASSEMBLY, LIFT AND LOWER
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ....................................................... 10-32
VALVE ASSEMBLY, LIFT AND TILT
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... 10-22
VALVE ASSEMBLY, TILT SECTION
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ....................................................... 10-36
VALVE COVER AND INLET MANIFOLD
GM 4.3L GASOLINE AND LPG - PSI ......................................................................................................... 3-38
VENT LINE GROUP ........................................................................................................................................ 10-48
W
WATER BYPASS
GM 4.3L GASOLINE ................................................................................................................................... 3-46
WATER PUMP
KUBOTA DIESEL - (3.6L, 3.8L) .................................................................................................................. 2-90
WATER PUMP FLANGE AND THERMOSTAT
KUBOTA DIESEL - (3.6L) ........................................................................................................................... 2-88
KUBOTA DIESEL - (3.8L) ........................................................................................................................... 2-89
WET BRAKE ASSEMBLY ............................................................................................................................... 7-20
NMHG ......................................................................................................................................................... 7-30
WIDE TREAD AND DUAL TREAD TIRES ...................................................................................................... 15-2
WIRE HARNESS
ADAPTER - LOW FUEL PRESSURE ......................................................................................................... 5-60
AIR CONDITIONER .................................................................................................................................... 5-62
ALTERNATOR TO BATTERY DISCONNECT SWITCH - KUBOTA 3.8L DIESEL ..................................... 5-66
ALTERNATOR TO STARTER - KUBOTA 3.8L DIESEL ............................................................................. 5-68
ELECTRONIC CONTROL VALVE - THREE FUNCTION ........................................................................... 5-86
ELECTRONIC CONTROL VALVE - FOUR FUNCTION ............................................................................. 5-88
ENGINE - KUBOTA 3.8L DIESEL ............................................................................................................... 5-94
ENGINE - KUBOTA DIESEL (3.6L) ............................................................................................................ 5-100
LEFT HAND CHASSIS - GM 4.3L LPG (WITHOUT PREMIUM LOW FUEL SENSOR) ............................. 5-102
LIGHTS - WITH OVERHEAD GUARD ........................................................................................................ 5-122
RIGHT HAND CHASSIS - GM 3.4L GAS/LPG AND KUBOTA 3.8L DIESEL ............................................. 5-104
RIGHT HAND CHASSIS - KUBOTA DIESEL (3.6L) ................................................................................... 5-110
SEALED ALTERNATOR - GM 4.3L GASOLINE AND LPG ........................................................................ 5-124
TRANSMISSION - SINGLE SPEED ........................................................................................................... 5-126
TRANSMISSION - DUAL SPEED ............................................................................................................... 5-128
WIRE HARNESS (ALTERNATE)
RIGHT HAND CHASSIS - KUBOTA DIESEL (3.6L) ................................................................................... 5-116
DESCRIPTION PAGE
WIRE HARNESS (ENGINE)
GM 4.3L LPG - PSI OPTION ....................................................................................................................... 5-90
WIRE HARNESS BRACKET
KUBOTA DIESEL - (3.8L) ........................................................................................................................... 2-87
WIRE HARNESS-COWL
ELECTRO-HYDRAULICS WITH FORWARD/REVERSE - WITH HYDRAULIC PUMP SOLENOID .......... 5-74
ELECTRO-HYDRAULICS WITH MONOTROL PEDAL - WITH HYDRAULIC PUMP SOLENOID ............. 5-70
MANUAL HYDRAULICS WITH FORWARD/REVERSE - WITH HYDRAULIC PUMP SOLENOID ............ 5-82
MANUAL HYDRAULICS WITH MONOTROL PEDAL - WITH HYDRAULIC PUMP SOLENOID ............... 5-78
Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating
This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Hyster lift trucks.
(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Hyster lift trucks.
Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.
Always refer to the group, serial, or part number when ordering service parts.
Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for information
on these assemblies.
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Hyster dealer to assist users in effectively maintaining
lift truck. Hyster lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS
NOTES
1 FRAME
UNIT CODE R005
01/2016 NORTH AMERICA
SECTION 1
FRAME
DESCRIPTION PAGE
ARMREST ASSEMBLY
MINI-LEVER MODULES - (SEMI-SUSPENSION SEAT WITH LH HIP RESTRAINT) ............................... 1-32
MINI-LEVER MODULES ............................................................................................................................. 1-34
CAB ASSEMBLY WITH STEEL DOORS
FAN ASSEMBLY ......................................................................................................................................... 1-92
HEADLINER ASSEMBLY ........................................................................................................................... 1-94
WINDOWS AND WIPERS - ADHESIVE SEALED FRONT WINDOW ........................................................ 1-62
WITH AIR CONDITIONING - SHEET 1 OF 3 ............................................................................................. 1-70
WITH AIR CONDITIONING - SHEET 2 OF 3 ............................................................................................. 1-72
WITH AIR CONDITIONING - SHEET 3 OF 3 ............................................................................................. 1-74
WITH AIR CONDITIONING - WINDOWS AND WIPERS-ADHESIVE SEALED FRONT WINDOW ........... 1-76
WITH AIR CONDITIONING - LEFT HAND DOOR ...................................................................................... 1-78
WITH AIR CONDITIONING - RIGHT HAND DOOR LATCH COMPONENTS ............................................ 1-80
WITH AIR CONDITIONING - RIGHT HAND DOOR HEATER COMPONENTS ......................................... 1-82
WITH AIR CONDITIONING - CONDENSER AND ATTACHING PARTS (SHEET 1 OF 2) ........................ 1-84
WITH AIR CONDITIONING - DRYER AND ATTACHING PARTS (SHEET 2 OF 2) .................................. 1-86
WITH AIR CONDITIONING - HEATER COMPONENTS ............................................................................ 1-90
WITHOUT AIR CONDITIONING - SHEET 1 OF 3 ...................................................................................... 1-56
WITHOUT AIR CONDITIONING - SHEET 2 OF 3 ...................................................................................... 1-58
WITHOUT AIR CONDITIONING - SHEET 3 OF 3 ...................................................................................... 1-60
WITHOUT AIR CONDITIONING - LEFT HAND DOOR .............................................................................. 1-64
WITHOUT AIR CONDITIONING - RIGHT HAND DOOR LATCH COMPONENTS .................................... 1-66
WITHOUT AIR CONDITIONING - RIGHT HAND DOOR HEATER COMPONENTS ................................. 1-68
CONDENSER ASSEMBLY ............................................................................................................................. 1-88
COUNTERWEIGHT ........................................................................................................................................ 1-12
COWL MOUNT ................................................................................................................................................ 1-10
FENDER EXTENSIONS .................................................................................................................................. 1-6
FLOOR PLATES AND COVERS
SHEET 1 OF 2 ............................................................................................................................................ 1-52
SHEET 2 OF 2 ............................................................................................................................................ 1-54
FORKS
OPTIONAL LATCH ..................................................................................................................................... 1-49
POLISHED FORK WITH FULL BOTTOM TAPER - CLASS III AND CLASS IV ......................................... 1-48
STANDARD TAPER CLASS III AND CLASS IV ......................................................................................... 1-46
FULL SUSPENSION SEAT
MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL - SHEET 1 OF 3 ...................... 1-24
MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL - SHEET 2 OF 3 ...................... 1-28
HEATER HOSE
DIESEL ........................................................................................................................................................ 1-17
GAS ............................................................................................................................................................. 1-15
LPG ............................................................................................................................................................. 1-16
HOOD ASSEMBLY ......................................................................................................................................... 1-4
LABELS
EXTERIOR .................................................................................................................................................. 1-36
HYDRAULIC CONTROL LABELS - MINI LEVER MODULES .................................................................... 1-42
HYDRAULIC CONTROL LABELS - CONTROL LEVER ............................................................................. 1-44
INTERIOR ................................................................................................................................................... 1-40
LOAD BACK REST EXTENSION .................................................................................................................... 1-50
MUD GUARDS ................................................................................................................................................ 1-14
©2015 HYSTER COMPANY See Service Manual 1-1
for service procedures.
UNIT CODE R005
NORTH AMERICA 01/2016
SECTION 1
FRAME
DESCRIPTION PAGE
NOTES
HOOD ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
4016242 Hood (Non-Vented) (Gas, LPG w/ OHG) ............................................................ 1
4016244 Hood (Vented) (Gas, LPG, w/ OHG) .................................................................. 1
..... Hood Assembly (Non-Vented) (Diesel w/ OHG) (Gas, LPG, Diesel w/ Cab) ..... 1
4016243 Hood (Vented) (Diesel w/ OHG) (Gas, LPG, Diesel w/ Cab) .............................. 1
1 4016102 Hood (Vented) ................................................................................................ 1
1 4015889 Hood (Non-Vented) ........................................................................................ 1
2 4025271 Hood Reinforcement ...................................................................................... 1
3 1460477 Nut .............................................................................................................. 6
4 1528778 Capscrew ................................................................................................... 6
5 1608879 Capscrew ................................................................................................... 4
6 364868 Nut .............................................................................................................. 8
7 1500912 Clip ............................................................................................................. 1
8 1537551 Nut (Clip) (Clip Connector) ......................................................................... 1
9 296149 Capscrew ................................................................................................... 1
10 329069 Nut .................................................................................................................. 2
11 1585581 Bumper (Hood) ............................................................................................... 2
12 1527880 Capscrew ....................................................................................................... 8
13 1567821 Hinge .............................................................................................................. 2
14 302381 Dowel ......................................................................................................... 1
15 1534417 Capscrew ....................................................................................................... 8
16 1564263 Handle ............................................................................................................ 1
17 1527876 Capscrew ....................................................................................................... 2
18 1590488 Seal ................................................................................................................ 1
19 1676377
4087449
4126730 Hood Liner ...................................................................................................... 1
20 1590370 Latch ............................................................................................................... 1
21 1527878 Capscrew ....................................................................................................... 4
22 1584142 Link ................................................................................................................. 1
23 1304971 Fastener ......................................................................................................... 4
24 1530221 Clip ................................................................................................................. 2
25 1616379 Plug (Yellow) .................................................................................................. 1
26 1530243 Insert ................................................................................................................... 4
27 1584654 Striker Bolt .......................................................................................................... 1
28 1583611 Capscrew ............................................................................................................ 2
29 1528889 Capscrew ............................................................................................................ 6
30 4031944 Grommet ............................................................................................................. 1
31 1460477 Nut ...................................................................................................................... 4
32 296029 Capscrew ............................................................................................................ 4
33 1347045 Fastener .............................................................................................................. 8
34 4014557 Gas Spring (w/o Cab) ......................................................................................... 2
34 4014557 Gas Spring (RH w/ Cab and Semi/Full Suspension Seats) ................................ 1
34 1563497 Gas Spring (RH w/ Cab and Non-Suspension Seat) .......................................... 1
34 4011395 Gas Spring (LH w/ Cab) (Lift and Latch with all Seat Types) ............................. 1
35 1563369 Ball Stud (w/o Cab) ............................................................................................. 4
35 1563369 Ball Stud (w/ Cab)(RH) ....................................................................................... 2
35 4011397 Ball Stud (w/ Cab)(LH) ........................................................................................ 2
36 329069 Nut ...................................................................................................................... 2
37 4009730 Blanket ................................................................................................................ 1
38 1613246 Crossmember ..................................................................................................... 1
1581869 Adhesive ............................................................................................................. AR
FENDER EXTENSIONS
KEY:
A: H80-90FT
B: H100-120FT
C: H80-120FT (Heavy Duty Standard Tread)
QTY
ITEM PART NO. DESCRIPTION A B C
1 1578570 Fender (Wide Tread) (LH) ................................................................. 1 .. ..
1 1578571 Fender (Wide Tread) (LH) ................................................................. .. 1 1
2 1578574 Fender (Wide Tread) (RH) ................................................................ 1 .. ..
2 1578575 Fender (Wide Tread) (RH) ................................................................ .. 1 1
3 2076289 Capscrew .......................................................................................... 2 2 2
4 1586432 Nut ..................................................................................................... 10 10 10
5 1613433 Capscrew .......................................................................................... 4 4 4
6 1613434 Capscrew .......................................................................................... 4 4 4
7 1578573 Fender (Dual Tread) (LH) .................................................................. .. 1 ..
7 1578572 Fender (Dual Tread) (LH) .................................................................. 1 .. ..
8 1578576 Fender (Dual Tread) (RH) ................................................................. 1 .. ..
8 1578577 Fender (Dual Tread) (RH) ................................................................. .. 1 ..
OVERHEAD GUARD
KEY:
A: Standard Overhead Guard
B: Standard Overhead Guard With Optional Rear Handle
QTY
ITEM PART NO. DESCRIPTION A B
1 1599206 Overhead Guard (High) .............................................................................. 1 1
1 1599212 Overhead Guard (Low) .............................................................................. 1 1
2 1560671 Grommet .................................................................................................... 1 1
3 1531558 Insert .......................................................................................................... .. 2
4 1586495 Capscrew ................................................................................................... .. 2
5 2070223 Handle (Assembly) (Optional Equipment) (FFigure 14-20)....................... .. 1
6 2069454 Handle ................................................................................................... .. 1
7 1566726 Push Button Switch ................................................................................ .. 1
8 1493465 Connector (2 Pin) ................................................................................... .. 1
9 1330414 Connector (Secondary Lock) ................................................................. .. 1
10 1330437 Terminal (Pin) ........................................................................................ .. 1
11 1566853 Capscrew ................................................................................................... 8 8
12 1370949
1528888 Nut (Shoulder) ............................................................................................ 2 2
13 1531557 Insert .......................................................................................................... 4 4
14 1536813 Handle (Grab) ............................................................................................ 1 1
15 1583611 Capscrew ................................................................................................... 2 2
16 1558219 Grommet .................................................................................................... 2 2
17 1494888 Plug ............................................................................................................ 4 4
18 1599415 Plug ............................................................................................................ 1 1
FOOTNOTES:
a Not Illustrated
NOTES
COUNTERWEIGHT
ITEM PART NO. DESCRIPTION QTY
1 1670188 Counterweight (H80FT) ...................................................................................... 1
1 1670189 Counterweight (H90FT) ...................................................................................... 1
1 1670190 Counterweight (H100FT) .................................................................................... 1
1 1670193 Counterweight (H110FT) .................................................................................... 1
1 1670191 Counterweight (H120FT) .................................................................................... 1
2 1603681 Seal ..................................................................................................................... 2
3 1668335 Tow Pin ............................................................................................................... 1
4 302491 Roll Pin ............................................................................................................... 1
5 1571610 Washer ............................................................................................................... 1
6 292691 Washer ............................................................................................................... 1
7 292627 Capscrew ............................................................................................................ 1
KEY:
A: Standard Tread
B: Wide Tread
C: Dual Tread
QTY
ITEM PART NO. DESCRIPTION A B C
1 b 2071647 Mud Flap ........................................................................................... 2 .. ..
2 c 2074436 Mud Flap (LH) ................................................................................... .. 1 ..
2 a 2074437 Mud Flap (LH) ................................................................................... .. 1 ..
2 c 2074438 Mud Flap (LH) ................................................................................... .. .. 1
2 a 2074439 Mud Flap (LH) ................................................................................... .. .. 1
3 c 2074440 Mud Flap (RH) ................................................................................... .. 1 ..
3 a 2074441 Mud Flap (RH) ................................................................................... .. 1 ..
3 c 2074442 Mud Flap (RH) ................................................................................... .. .. 1
3 a 2074443 Mud Flap (RH) ................................................................................... .. .. 1
4 c 1544153 Locknut .............................................................................................. 4 4 ..
4 a 1544153 Locknut .............................................................................................. .. 6 6
4 b 1544153 Locknut .............................................................................................. 4 .. ..
FOOTNOTES:
a H100-120FT c H80-H90FT
b H80 - H120FT
FOOTNOTES:
a Included With Seat
FOOTNOTES:
a Includes left and right hand sides
SEATS
SEMI SUSPENSION SEAT – MANUAL AND ELECTRO-HYDRAULIC
KEY:
A: w/ Electro-Hydraulic Control Arm
B: w/o Electro-Hydraulic Control Arm
QTY
ITEM PART NO. DESCRIPTION A B
4005807 Seat-Semi Suspension (Vinyl) ................................................................... 1 ..
4005808 Seat-Semi Suspension (Cloth) ................................................................... 1 ..
4601836 Seat-Semi Suspension (Vinyl) ................................................................... .. 1
4601837 Seat-Semi Suspension (Cloth) ................................................................... .. 1
1 a 1382111 Seat Cushion (Back Cushion) (Vinyl) .................................................... 1 1
1 a 1382113 Seat Cushion (Back Cushion) (Cloth) .................................................... 1 1
2 a 1382112 Seat Cushion (Vinyl) .............................................................................. 1 1
2 a 1382114 Seat Cushion (Cloth) ............................................................................. 1 1
3 a 1709876 Sensor (Operator Presence) (With Wire Harness) ................................ 1 1
4 a 4002682 Bracket (Operator Presence Sensor) .................................................... 1 1
5 a 1563227 Knob ...................................................................................................... 1 1
6 a 1690995 Kit-Seat Rail ........................................................................................... 1 1
7 a 1563224 Hip Restraint (LH) .................................................................................. 1 1
8 a 1563225 Hip Restraint (RH) ................................................................................. .. 1
9 a 4013095 Wire Harness ......................................................................................... 1 1
10 1677286 Stud ............................................................................................................ 4 4
11 313828 Nut .............................................................................................................. 4 4
12 2107969 Cover (Seat-Side Electrical) ....................................................................... 1 1
13 296357 Washer ....................................................................................................... 2 2
14 1694830 Capscrew ................................................................................................... 2 2
15 1636120 Kit-Red Seat Belt High Visibility without Interlock ...................................... 1 1
16 4005805 Cover Plate (Seat Side Electrical) .............................................................. 1 ..
16 4008420 Cover Plate (Seat Side Electrical) .............................................................. .. 1
17 1581852 Washer ....................................................................................................... 5 4
18 221533 Capscrew ................................................................................................... 1 2
18 221530 Capscrew (RH) ........................................................................................... 1 ..
19 19901 Roll Pin ....................................................................................................... 1 1
20 16836 Capscrew ................................................................................................... 8 8
ab 1362049 Kit-Shock Absorber .................................................................................... 1 1
ab 1362058 Kit-Manual Holder ...................................................................................... 1 1
ab 4014598 Bracket (RH Armrest) ................................................................................. 1 ..
b. . . . . Armrest w/ E-HYD CTRL Arm (RH) (FFigure 1-16).................................. 1 ..
b 221353 Locknut (For use with Item 18) ................................................................... 1 ..
FOOTNOTES:
a Included With Seat b Not Illustrated
FOOTNOTES:
a Also Includes Tether and 1703891 Kit-Recliner on
Sheet 2
b Included with seat
c Not Illustrated
NOTES
FOOTNOTES:
a Not Illustrated
ARMREST ASSEMBLY
MINI-LEVER MODULES – (SEMI-SUSPENSION SEAT WITH LH HIP RESTRAINT)
ARMREST ASSEMBLY
MINI-LEVER MODULES
LABELS
EXTERIOR
FOOTNOTES:
a Contact Your Local Hyster Dealer
b Diesel Only
c For Vehicles With Swivel Seat Only
d LPG Only
e Not Illustrated
NOTES
LABELS
INTERIOR
FOOTNOTES:
a Contact Your Local Hyster Dealer b Electronic Transmission
NOTES
LABELS
HYDRAULIC CONTROL LABELS – CONTROL LEVER
KEY:
A: Class III 4.9 in x 1.9 in
B: Class III 5.9 in x 1.9 in
C: Class IV 5.9 in x 1.9 in
D: Class IV 5.9 in x 2.4 in
QTY
ITEM PART NO. DESCRIPTION A B C D
1 367420 Fork (42 in.) .............................................................................. 2 .. .. ..
1 367421 Fork (48 in.) .............................................................................. 2 .. .. ..
1 367422 Fork (54 in.) .............................................................................. 2 .. .. ..
1 1399913 Fork (42 in.) .............................................................................. .. 2 .. ..
1 1399914 Fork (48 in.) .............................................................................. .. 2 .. ..
1 1399915 Fork (54 in.) .............................................................................. .. 2 .. ..
1 1399916 Fork (60 in.) .............................................................................. .. 2 .. ..
1 1399917 Fork (72 in.) .............................................................................. .. 2 .. ..
1 1399919 Fork (42 in.) .............................................................................. .. .. 2 ..
1 1399920 Fork (48 in.) .............................................................................. .. .. 2 ..
1 1399921 Fork (54 in.) .............................................................................. .. .. 2 ..
1 1399922 Fork (60 in.) .............................................................................. .. .. 2 ..
1 1458264 Fork (42 in.) .............................................................................. .. .. .. 2
1 1333001 Fork (48 in.) .............................................................................. .. .. .. 2
1 1333002 Fork (54 in.) .............................................................................. .. .. .. 2
1 1333003 Fork (60 in.) .............................................................................. .. .. .. 2
1 1333004 Fork (72 in.) .............................................................................. .. .. .. 2
2 1523734 Pin ............................................................................................. 1 1 1 1
3 1523732 Knob ......................................................................................... 1 1 1 1
4 1500784 Spring ....................................................................................... 1 1 .. ..
4 1500786 Spring ....................................................................................... .. .. 1 1
KEY:
A: Class III 4.9 in x 1.9 in
B: Class III 5.9 in x 1.9 in
C: Class IV 5.9 in x 1.9 in
D: Class IV 5.9 in x 2.4 in
QTY
ITEM PART NO. DESCRIPTION A B C D
5 1523737 Pin ............................................................................................. 1 1 .. ..
5 1523741 Pin ............................................................................................. .. .. 1 1
1523739 Kit-Latch (Class III) ................................................................... 1 1 .. ..
1523742 Kit-Latch (Class IV) ................................................................... .. .. 1 1
KEY:
A: Class III 7.8 in x 1.6 in
B: Class IV 9.8 in x 1.6 in
QTY
ITEM PART NO. DESCRIPTION A B
1 1465545 Fork (47.5 in.) ............................................................................................. 1 ..
1 1465546 Fork (54 in.) ................................................................................................ 1 ..
1 1465547 Fork (47.5 in.) ............................................................................................. .. 1
1 1465548 Fork (54 in.) ................................................................................................ .. 1
2 1523734 Pin .............................................................................................................. 1 1
3 1523732 Knob ........................................................................................................... 1 1
4 1500784 Spring ......................................................................................................... 1 ..
4 1500786 Spring ......................................................................................................... .. 1
5 1523737 Pin .............................................................................................................. 1 ..
5 1523741 Pin .............................................................................................................. .. 1
1523739 Kit-Latch (Class III) ..................................................................................... 1 ..
1523742 Kit-Latch (Class IV) .................................................................................... .. 1
KEY:
A: Class III 4.9 in x 1.9 in
B: Class III 7.8 in x 1.9 in
C: Class IV 9.8 in x 1.6 in
QTY
ITEM PART NO. DESCRIPTION A B C
1 b 1378733 Fork (42 in.) ....................................................................................... 2 .. ..
1 b 1378734 Fork (48 in.) ....................................................................................... 2 .. ..
1 b 1378735 Fork (54 in.) ....................................................................................... 2 .. ..
1 a 1465658 Fork (47.5 in.) .................................................................................... .. 2 ..
1 a 1465659 Fork (54 in.) ....................................................................................... .. 2 ..
1 a 1465660 Fork (47.5 in.) .................................................................................... .. .. 2
1 a 1465661 Fork (54 in.) ....................................................................................... .. .. 2
2 302450 Roll Pin .............................................................................................. 1 1 1
3 1378763 Latch .................................................................................................. 1 1 1
4 1378762 Spring ................................................................................................ 1 1 1
5 1378761 Fork (Pin) ........................................................................................... 1 1 1
1378766 Kit-Latch (Class III And IV) ................................................................ 1 1 1
FOOTNOTES:
a Polished Fork and Full Bottom Taper b Standard Taper
FOOTNOTES:
a Polished and Full Bottom Taper Only
FOOTNOTES:
a Not Illustrated b Not Required With Fender Extensions
FOOTNOTES:
a Located Top of Counter Weight
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
CONDENSER ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
4044155 Condenser Assembly .......................................................................................... 1
1 4050750 Cover .............................................................................................................. 1
2 4003079 Condenser (Coil) ............................................................................................ 1
3 ..... Housing .......................................................................................................... 1
4 ..... Bracket (RH) ................................................................................................... 1
5 4002494 End Cover ...................................................................................................... 2
6 4002495 Cover .............................................................................................................. 1
7 ..... Washer ........................................................................................................... 13
8 ..... Lockwasher .................................................................................................... 9
9 ..... Bolt ................................................................................................................. 9
10 4050754 Fan ................................................................................................................. 2
11 ..... Wire Harness .................................................................................................. 1
12 ..... Screw ............................................................................................................. 23
13 ..... Bracket (LH) ................................................................................................... 1
14 ..... Bolt ................................................................................................................. 4
15 4050752 Fan Mount ...................................................................................................... 8
a 4007210 Wire Harness (Work Light) ............................................................................. 1
a 4007211 Wire Harness (Strobe) .................................................................................... 1
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
NOTES
SECTION 2
ENGINE ASSEMBLY - DIESEL
DESCRIPTION PAGE
SECTION 2
ENGINE ASSEMBLY - DIESEL
DESCRIPTION PAGE
FUEL FILTER
KUBOTA DIESEL - (3.6L) ........................................................................................................................... 2-60
FUEL INJECTION PUMP
KUBOTA DIESEL - (3.8L) ........................................................................................................................... 2-57
FUEL PUMP
KUBOTA DIESEL - (3.6L) ........................................................................................................................... 2-59
FUEL RAIL
KUBOTA DIESEL - (3.8L) ........................................................................................................................... 2-46
GEAR CASE
KUBOTA DIESEL - (3.6L, 3.8L) .................................................................................................................. 2-77
GOVERNOR
KUBOTA DIESEL - (3.6L) ........................................................................................................................... 2-54
GOVERNOR ACTUATOR AND PLUG
KUBOTA DIESEL - (3.6L) ........................................................................................................................... 2-56
INJECTION PIPE
KUBOTA DIESEL - (3.8L) ........................................................................................................................... 2-47
INJECTION PUMP
KUBOTA DIESEL - (3.6L) ........................................................................................................................... 2-52
INJECTION PUMP HOUSING
KUBOTA DIESEL - (3.6L) ........................................................................................................................... 2-51
INJECTOR HARNESS
KUBOTA DIESEL - (3.8L) ........................................................................................................................... 2-50
INLET AND EXHAUST VALVES
KUBOTA DIESEL - (3.8L) ........................................................................................................................... 2-40
INLET MANIFOLD
KUBOTA DIESEL - (3.6L) ........................................................................................................................... 2-61
KUBOTA DIESEL - (3.8L) ........................................................................................................................... 2-62
NOZZLE HOLDER AND GLOW PLUG
KUBOTA DIESEL - (3.6L) ........................................................................................................................... 2-49
OIL COOLER
KUBOTA DIESEL - (3.6L, 3.8L) .................................................................................................................. 2-31
OIL PAN
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 2-76
OIL SEPARATOR
KUBOTA DIESEL - (3.8L) ........................................................................................................................... 2-30
PISTON AND CRANKSHAFT
KUBOTA DIESEL - (3.6L) ........................................................................................................................... 2-42
KUBOTA DIESEL - (3.8L) ........................................................................................................................... 2-44
ROCKER ARM ASSEMBLY
WITH INLET AND EXHAUST VALVES - KUBOTA DIESEL (3.6L) ............................................................ 2-38
ROCKER ARM SHAFT
KUBOTA DIESEL - (3.8L) ........................................................................................................................... 2-41
SENSORS
KUBOTA DIESEL - (3.8L) ........................................................................................................................... 2-86
STARTER
KUBOTA DIESEL - (3.6L, 3.8L) .................................................................................................................. 2-91
TURBO INLET PIPE
KUBOTA DIESEL - (3.8L) ........................................................................................................................... 2-73
SECTION 2
ENGINE ASSEMBLY - DIESEL
DESCRIPTION PAGE
TURBOCHARGER
KUBOTA DIESEL - (3.6L) ........................................................................................................................... 2-69
KUBOTA DIESEL - (3.8L) ........................................................................................................................... 2-70
TURBOCHARGER OIL PLUMBING
KUBOTA DIESEL - (3.6L) ........................................................................................................................... 2-74
KUBOTA DIESEL - (3.8L) ........................................................................................................................... 2-75
WATER PUMP
KUBOTA DIESEL - (3.6L, 3.8L) .................................................................................................................. 2-90
WATER PUMP FLANGE AND THERMOSTAT
KUBOTA DIESEL - (3.6L) ........................................................................................................................... 2-88
KUBOTA DIESEL - (3.8L) ........................................................................................................................... 2-89
WIRE HARNESS BRACKET
KUBOTA DIESEL - (3.8L) ........................................................................................................................... 2-87
EXHAUST SYSTEM
COUNTERWEIGHT EXHAUST LWB
EXHAUST SYSTEM
OVERHEAD EXHAUST LWB
EXHAUST SYSTEM
COUNTERWIGHT EXHAUST SWB
EXHAUST SYSTEM
OVERHEAD EXHAUST SWB
FOOTNOTES:
a Not Illustrated
NOTES
COOLING
KUBOTA DIESEL – WITH EXTERNAL OIL COOLER
COOLING
KUBOTA DIESEL – WITHOUT EXTERNAL OIL COOLER
FOOTNOTES:
a Not Illustrated
COMPRESSOR ASSEMBLY
KUBOTA DIESEL – (3.8L)
FOOTNOTES:
a Not Illustrated
CYLINDER BLOCK
KUBOTA DIESEL – (3.6L, 3.8L)
NOTES
NOTES
GOVERNOR
KUBOTA DIESEL – (3.6L)
NOTES
TURBOCHARGER
KUBOTA DIESEL – (3.8L)
FOOTNOTES:
a Not Illustrated
NOTES
NOTES
NOTES
3 ENGINE ASSEMBLY - GM
UNIT CODE R005
01/2016 NORTH AMERICA
SECTION 3
ENGINE ASSEMBLY - GM
DESCRIPTION PAGE
ENGINE MOUNTING
GM 4.3L, GASOLINE AND LPG
COOLING
GASOLINE AND LPG – WITH EXTERNAL OIL COOLER
COOLING
GASOLINE AND LPG – WITH INTERNAL OIL COOLER
FOOTNOTES:
a Not Illustrated c Three Piece Design
b One Piece Design
EXHAUST SYSTEM
GM 4.3L, GASOLINE AND LPG
KEY:
A: Short Overhead Guard
B: Tall Overhead Guard Or With Cab
QTY
ITEM PART NO. DESCRIPTION A B
1 1578926 Exhaust Pipe .............................................................................................. 1 1
2 30370 Clamp ......................................................................................................... 2 2
3 1510115 Capscrew ................................................................................................... 2 2
4 1709996 Isolator ....................................................................................................... 4 4
5 1708371 Spacer ........................................................................................................ 2 2
6 1578873 Bracket ....................................................................................................... 1 1
7 292683 Lockwasher ................................................................................................ 2 2
8 1582222 Locknut ....................................................................................................... 6 6
9 2078353 Muffler (Crimped) ....................................................................................... 1 1
9 2072202 Muffler (Welded) (Safety Truck Only) ......................................................... 1 1
10 1402189 Gasket ........................................................................................................ 1 1
11 4020857 Exhaust Pipe .............................................................................................. 1 1
12 1460477 Nut .............................................................................................................. 4 4
13 1469405 Nut .............................................................................................................. 2 2
14 1580028 Gasket ........................................................................................................ 1 1
15 4615342 Catalytic Converter ..................................................................................... 1 1
16 4006802 Sensor (Oxygen) ........................................................................................ 1 1
16 1482668 Plug (Cavity Plug) (Without Oxygen Sensor) ............................................. 1 1
17 c 4039957 Exhaust Pipe .............................................................................................. 1 1
17 b 4039961 Exhaust Pipe .............................................................................................. 1 1
18 1580027 Gasket ........................................................................................................ 1 1
19 320158 Washer ....................................................................................................... 6 6
20 4018959 Gasket ........................................................................................................ 2 2
21 4040182 Exhaust Pipe .............................................................................................. 1 1
22 1580136 Locknut ....................................................................................................... 6 6
23 4006052 Gasket ........................................................................................................ 2 2
24 4040183 Exhaust Pipe .............................................................................................. 1 1
25 1557546 Oxygen Sensor (With Wire Harness) ......................................................... 2 2
25 1482668 Plug (Cavity Plug) (Without Oxygen Sensor) ............................................. 2 2
25 1483329 Connector Body (Without Oxygen Sensor) ................................................ 1 1
26 c 1581072 Exhaust Pipe .............................................................................................. 1 1
27 d 1650668 Tail Pipe ..................................................................................................... 1 ..
27 d 1650669 Tail Pipe ..................................................................................................... .. 1
28 d 1510117 Capscrew ................................................................................................... 3 3
29 a 1347043 Cover .......................................................................................................... 1 1
30 a 1347045 Fastener ..................................................................................................... 3 3
31 d 1351178 Cover .......................................................................................................... 1 1
32 4050337 Exhaust Pipe .............................................................................................. 1 1
33 1708540 Screw ......................................................................................................... 2 2
FOOTNOTES:
a Counterweight Exhaust c H80-90FT
b H100-120FT d Overhead Exhaust
NOTES
FOOTNOTES:
a Not Illustrated
NOTES
CYLINDER HEAD
GM 4.3L GASOLINE AND LPG – PSI
CYLINDER BLOCK
GM 4.3L GASOLINE AND LPG – PSI
NOTES
NOTES
OIL PUMP
GM 4.3L GASOLINE AND LPG
4 FUEL SYSTEM
UNIT CODE R005
01/2016 NORTH AMERICA
SECTION 4
FUEL SYSTEM
DESCRIPTION PAGE
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
NOTES
AIR INTAKE
KUBOTA DIESEL
FUEL SYSTEM
GM 4.3L LPG – PSI OPTION
FOOTNOTES:
a Not Illustrated c Without premium low fuel sensor
b With premium low fuel sensor
FUEL SYSTEM
KUBOTA DIESEL – (3.8L)
FOOTNOTES:
a → 10/2015 b 10/2015 →
NOTES
FOOTNOTES:
a Not Illustrated
NOTES
FOOTNOTES:
a Not Illustrated
NOTES
FOOTNOTES:
a Not Illustrated
NOTES
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Kubota 3.6L Engine Only c S/N R005V02609K →
b → S/N R005V02608K
FOOTNOTES:
a Kubota 3.6L Engine Only c S/N R005V02609K →
b → S/N R005V02608K
NOTES
5 ELECTRICAL SYSTEM
UNIT CODE R005
01/2016 NORTH AMERICA
SECTION 5
ELECTRICAL SYSTEM
DESCRIPTION PAGE
ALTERNATOR
SEALED - KUBOTA 3.8L DIESEL .............................................................................................................. 5-43
SEALED - GM 4.3L GASOLINE AND LPG ................................................................................................. 5-45
ALTERNATOR AND MOUNTING
GM 4.3L GASOLINE AND LPG - PSI OPTION ........................................................................................... 5-44
BATTERY CABLE
FUSED - KUBOTA 3.6L DIESEL ................................................................................................................ 5-14
BATTERY CABLES
GM 4.3L GASOLINE AND LPG - PSI OPTION ........................................................................................... 5-16
KUBOTA DIESEL ........................................................................................................................................ 5-12
BATTERY DISCONNECT
GM 4.3L GASOLINE AND LPG - PSI OPTION ........................................................................................... 5-20
KUBOTA 3.8L DIESEL ................................................................................................................................ 5-18
CONTROL MODULE
DIESEL INTERFACE - KUBOTA V3800 ..................................................................................................... 5-30
COWL ELECTRICAL
ELECTRO-HYDRAULICS ........................................................................................................................... 5-24
MANUAL HYDRAULICS ............................................................................................................................. 5-22
DISTRIBUTOR ASSEMBLY
GM 4.3L LPG AND GASOLINE .................................................................................................................. 5-36
ELECTRICAL SYSTEM
RIGHT HAND CHASSIS ............................................................................................................................. 5-4
ENGINE CONTROL MODULE AND SENSORS
GM 4.3L LPG - PSI OPTION ....................................................................................................................... 5-38
GM 4.3L GASOLINE - PSI OPTION ........................................................................................................... 5-40
ENGINE ELECTRICAL SYSTEM
GM 4.3L GASOLINE AND LPG - "E" CONSTRUCTION ............................................................................ 5-10
KUBOTA 3.6L DIESEL ................................................................................................................................ 5-6
KUBOTA 3.8L DIESEL ................................................................................................................................ 5-8
ENGINE HARNESS
MOUNTING - KUBOTA 3.6L DIESEL ......................................................................................................... 5-98
FUSE BOX
GM 4.3L LPG - PSI OPTION ....................................................................................................................... 5-32
IMPACT SENSOR ........................................................................................................................................... 5-52
INSTRUMENT CLUSTER ............................................................................................................................... 5-54
LIGHTS
WORK, REAR DRIVE, AND BRAKE/TAIL - WITH OVERHEAD GUARD .................................................. 5-26
WORK, REAR DRIVE, AND BRAKE/TAIL - WITH CAB ............................................................................. 5-28
LOAD WEIGH ELECTRICAL .......................................................................................................................... 5-50
MAST TILT SENSOR ...................................................................................................................................... 5-48
MINI-LEVER CONTROLS
WITH ARMREST - THREE FUNCTION ...................................................................................................... 5-56
WITH ARMREST - FOUR FUNCTION ........................................................................................................ 5-58
POWER DISTRIBUTION MODULE ................................................................................................................ 5-34
RELAY
KUBOTA DIESEL ........................................................................................................................................ 5-31
REMOTE KEY SWITCH .................................................................................................................................. 5-55
SPARK PLUGS AND WIRES
GM 4.3L GASOLINE AND LPG - PSI OPTION ........................................................................................... 5-42
©2015 HYSTER COMPANY See Service Manual 5-1
for service procedures.
UNIT CODE R005
NORTH AMERICA 01/2016
SECTION 5
ELECTRICAL SYSTEM
DESCRIPTION PAGE
STARTER
GM 4.3L LPG AND GASOLINE - PSI ......................................................................................................... 5-46
WIRE HARNESS
ADAPTER - LOW FUEL PRESSURE ......................................................................................................... 5-60
AIR CONDITIONER .................................................................................................................................... 5-62
ALTERNATOR TO BATTERY DISCONNECT SWITCH - KUBOTA 3.8L DIESEL ..................................... 5-66
ALTERNATOR TO STARTER - KUBOTA 3.8L DIESEL ............................................................................. 5-68
ELECTRONIC CONTROL VALVE - THREE FUNCTION ........................................................................... 5-86
ELECTRONIC CONTROL VALVE - FOUR FUNCTION ............................................................................. 5-88
ENGINE - KUBOTA 3.8L DIESEL ............................................................................................................... 5-94
ENGINE - KUBOTA DIESEL (3.6L) ............................................................................................................ 5-100
LEFT HAND CHASSIS - GM 4.3L LPG (WITHOUT PREMIUM LOW FUEL SENSOR) ............................. 5-102
LIGHTS - WITH OVERHEAD GUARD ........................................................................................................ 5-122
RIGHT HAND CHASSIS - GM 3.4L GAS/LPG AND KUBOTA 3.8L DIESEL ............................................. 5-104
RIGHT HAND CHASSIS - KUBOTA DIESEL (3.6L) ................................................................................... 5-110
SEALED ALTERNATOR - GM 4.3L GASOLINE AND LPG ........................................................................ 5-124
TRANSMISSION - SINGLE SPEED ........................................................................................................... 5-126
TRANSMISSION - DUAL SPEED ............................................................................................................... 5-128
WIRE HARNESS (ALTERNATE)
RIGHT HAND CHASSIS - KUBOTA DIESEL (3.6L) ................................................................................... 5-116
WIRE HARNESS (ENGINE)
GM 4.3L LPG - PSI OPTION ....................................................................................................................... 5-90
WIRE HARNESS-COWL
ELECTRO-HYDRAULICS WITH FORWARD/REVERSE - WITH HYDRAULIC PUMP SOLENOID .......... 5-74
ELECTRO-HYDRAULICS WITH MONOTROL PEDAL - WITH HYDRAULIC PUMP SOLENOID ............. 5-70
MANUAL HYDRAULICS WITH FORWARD/REVERSE - WITH HYDRAULIC PUMP SOLENOID ............ 5-82
MANUAL HYDRAULICS WITH MONOTROL PEDAL - WITH HYDRAULIC PUMP SOLENOID ............... 5-78
NOTES
ELECTRICAL SYSTEM
RIGHT HAND CHASSIS
KEY:
A: GM 4.3L
B: Kubota 3.6L, 3.8L Diesel
QTY
ITEM PART NO. DESCRIPTION A B
1 1540805 Cap ............................................................................................................. 1 1
2 1382472
1502543 Nut .............................................................................................................. 3 3
3 296380 Washer ....................................................................................................... 1 1
4 1641368 Link (Battery Hold Down) ........................................................................... 1 1
5 1584143 Bracket ....................................................................................................... 1 ..
6 2097662 Battery Tray ................................................................................................ 1 1
7 1480237 Nut .............................................................................................................. 6 5
8 1527880 Capscrew ................................................................................................... 4 3
9 1559928 Seal ............................................................................................................ 1 1
10 2090613 Fuse Box (PDM) (FFigure 5-17)............................................................... 1 1
11 1534417 Capscrew ................................................................................................... 3 3
12 1402883 Fuse Puller ................................................................................................. 1 1
13 4601681 Bracket ....................................................................................................... 1 1
14 4109993
1527879 Capscrew ................................................................................................... 2 2
15 4601680 Shield ......................................................................................................... 1 1
16 1618978
4043562
4077726 Horn (Electronic) ........................................................................................ 1 1
17 1582464 Fastener ..................................................................................................... 6 6
18 1500912 Clip ............................................................................................................. 4 4
19 1611542 Bracket ....................................................................................................... 1 1
20 1383331 Start Battery Wet ........................................................................................ 1 ..
20 1643935 Start Battery Wet (Optional) ....................................................................... 1 ..
20 1399332 Start Battery Wet ........................................................................................ .. 1
20 1643937 Start Battery Wet (Optional) ....................................................................... .. 1
21 1529366 Capscrew ................................................................................................... 1 1
22 2065745 Link (Battery Hold Down) ........................................................................... 1 1
23 4612950 Wire Harness (RH Chassis, GM and 3.8L Diesel) (FFigure 5-48)............ 1 1
23 4616681 Wire Harness (RH Chassis, 3.6L Diesel) (FFigure 5-49).......................... 1 1
a 4602965 Wire Harness (Seat Adapter) ..................................................................... 1 1
a 4036523 Cap ............................................................................................................. 1 ..
FOOTNOTES:
a Not Illustrated
NOTES
FOOTNOTES:
a Not Illustrated c With Standard Alternator
b With Sealed Alternator
FOOTNOTES:
a Not Illustrated
NOTES
BATTERY CABLES
GM 4.3L GASOLINE AND LPG – PSI OPTION
FOOTNOTES:
a G and LP c Not Illustrated
b GS and LGS
BATTERY DISCONNECT
KUBOTA 3.8L DIESEL
BATTERY DISCONNECT
GM 4.3L GASOLINE AND LPG – PSI OPTION
COWL ELECTRICAL
MANUAL HYDRAULICS
KEY:
A: With Monotrol Pedal
B: Without Monotrol Pedal
QTY
ITEM PART NO. DESCRIPTION A B
1 4603281 Wire Harness (Cowl With Monotrol Pedal) (FFigure 5-39)....................... 1 ..
1 4603282 Wire Harness (Cowl Without Monotrol Pedal) (FFigure 5-40).................. .. 1
2 2111004 Bracket (Left Hand) .................................................................................... 1 1
3 2111005 Bracket (Right Hand) .................................................................................. 1 1
4 4011940 Capscrew ................................................................................................... 2 2
5 1500912 Clip ............................................................................................................. 4 3
6 1582464 Fastener ..................................................................................................... 4 3
7 1528482 Capscrew ................................................................................................... 1 1
8 1398062 Nut (Fold Over) .......................................................................................... 1 1
9 1684542 Bracket ....................................................................................................... 1 1
10 1562088 Clip ............................................................................................................. 1 1
11 b 2068342 Vehicle System Manager (VSM) (w/ Manual Hydraulics) .......................... 1 1
11 a 2068344 Vehicle System Manager (VSM) (w/ Cab and with or without Electro-
Hydraulics) ................................................................................................. 1 1
12 1582465 Bracket ....................................................................................................... 1 1
13 1510115 Capscrew ................................................................................................... 1 1
14 1606544 Clamp (Swivel) ........................................................................................... 3 3
15 1573549 Clamp ......................................................................................................... 3 3
16 2079326 Wire Harness (Load Weigh) (FFigure 5-27).............................................. 1 1
17 1606735 Sensor (Load Sensing) .............................................................................. 1 1
18 1554902 Screw ......................................................................................................... 2 2
FOOTNOTES:
a With Cab b With Overhead Guard
COWL ELECTRICAL
ELECTRO-HYDRAULICS
KEY:
A: With Monotrol Pedal
B: Without Monotrol Pedal
QTY
ITEM PART NO. DESCRIPTION A B
1 4603283 Wire Harness (Cowl With Monotrol Pedal) (FFigure 5-37)....................... 1 ..
1 4603280 Wire Harness (Without Monotrol Pedal) (FFigure 5-38)........................... .. 1
2 2111004 Bracket (Left Hand) .................................................................................... 1 1
3 2111005 Bracket (Right Hand) .................................................................................. 1 1
4 4011940 Capscrew ................................................................................................... 4 4
5 1500912 Clip ............................................................................................................. 3 1
6 1582464 Fastener ..................................................................................................... 3 1
7 1531975 Bracket ....................................................................................................... 1 1
8 1563841 Dust Cap (Connector) ................................................................................ 1 1
9 b 2068343 Vehicle System Manager (VSM) (w/ Electro-Hydraulics) ........................... 1 1
9 a 2068344 Vehicle System Manager (VSM) (w/ Cab and with or without Electro-
Hydraulics) ................................................................................................. 1 1
10 1582465 Bracket ....................................................................................................... 1 1
11 1510115 Capscrew ................................................................................................... 3 3
12 2060198 Wire Harness (Control Valve) (3 Function) (FFigure 5-41)....................... 1 1
12 2058909 Wire Harness (Control Valve) (4 Function) (FFigure 5-42)....................... 1 1
13 1573549 Clamp ......................................................................................................... 3 3
14 1606544 Clamp (Swivel) ........................................................................................... 3 3
15 2079326 Wire Harness (Load Weigh) (FFigure 5-27).............................................. 1 1
16 1606735 Sensor (Load Sensing) .............................................................................. 1 1
17 1554902 Screw ......................................................................................................... 2 2
FOOTNOTES:
a With Cab b With Overhead Guard
LIGHTS
WORK, REAR DRIVE, AND BRAKE/TAIL – WITH OVERHEAD GUARD
FOOTNOTES:
a For Tail Light Base Please see Floor Plates and
Covers Sheet 2 of 2
LIGHTS
WORK, REAR DRIVE, AND BRAKE/TAIL – WITH CAB
FOOTNOTES:
a For Tail Light Base Please see Floor Plates and
Covers Sheet 2 of 2
NOTES
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
NOTES
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
STARTER
GM 4.3L LPG AND GASOLINE – PSI
NOTES
IMPACT SENSOR
ITEM PART NO. DESCRIPTION QTY
1 1535166 Bracket ................................................................................................................ 1
2 1500912 Clip ...................................................................................................................... 2
3 1582464 Fastener .............................................................................................................. 2
3 2100710 Fastener (Alternate Part) .................................................................................... 1
4 2079281 Wire Harness (Impact Sensor) ........................................................................... 1
5 1489655 Connector (4 Way) ......................................................................................... 1
6 1330416 Connector (Secondary Lock) .......................................................................... 1
7 1330437 Terminal (Pin) ................................................................................................. 4
8 1489656 Connector (4-Way) ......................................................................................... 2
9 1489657 Connector (Secondary Lock) .......................................................................... 2
10 1330438 Terminal (Socket) ........................................................................................... 8
11 1561759 Clamp (Swivel) .................................................................................................... 2
12 1542439 Clamp (Swivel) .................................................................................................... 2
13 1502055 Clamp (Swivel) .................................................................................................... 1
14 287851 Capscrew ............................................................................................................ 2
14 320157 Washer (Alternate Part) ...................................................................................... 2
15 2079843 Sensor (Impact) .................................................................................................. 1
16 1489655 Connector (4 Way) ......................................................................................... 1
17 1330416 Connector (Secondary Lock) .......................................................................... 1
18 1330433 Terminal ......................................................................................................... 4
19 1502053 Clamp (Swivel) .................................................................................................... 1
FOOTNOTES:
a Remove Panels From Overlay as Required For
Truck Configuration.
MINI-LEVER CONTROLS
WITH ARMREST – THREE FUNCTION
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
QTY
ITEM PART NO. DESCRIPTION A B
1 4601093 Mini-Lever Assembly .................................................................................. 1 ..
1 c 4601265 Mini-Lever Assembly .................................................................................. 1 ..
1 a 4601097 Mini-Lever Assembly .................................................................................. 1 ..
1 b 4601099 Mini-Lever Assembly .................................................................................. 1 ..
1 4601101 Mini-Lever Assembly .................................................................................. .. 1
1 c 4601103 Mini-Lever Assembly .................................................................................. .. 1
1 a 4601105 Mini-Lever Assembly .................................................................................. .. 1
1 b 4601107 Mini-Lever Assembly .................................................................................. .. 1
2 ..... Lever Position 1 ..................................................................................... 1 1
2 2110791 Lever (Single Function) ..................................................................... 1 1
3 ..... Lever Position 2 ..................................................................................... 1 1
3 2110791 Lever (Single Function) ..................................................................... 1 1
3 a 2110793 Lever (With Override) ........................................................................ 1 1
4 ..... Lever Position 3 ..................................................................................... 1 1
4 2110791 Lever (Single Function) ..................................................................... 1 1
4 c 2110792 Lever (Clamping) ............................................................................... 1 1
5 2108249 Plug ........................................................................................................ 1 1
6 2111799 Armrest (Without Push Buttons) ............................................................ 1 1
6 ac 4603439 Armrest (With Push Buttons) ................................................................. 1 1
7 2111769 Cushion (Armrest) .................................................................................. 1 1
8 1709587 Nut ......................................................................................................... 5 5
9 1698449 Capscrew ............................................................................................... 6 6
10 4605336 Wire Harness ......................................................................................... 1 1
11 c 1704528 Push Button (Position 3) ........................................................................ 1 1
11 b 1704528 Push Button (Position 2 and 3) .............................................................. 2 2
11 a 1704528 Push Button (Position 2) ........................................................................ 1 1
12 c 1705359 Cover (Push Button) .............................................................................. 1 1
12 b 1705359 Cover (Push Button) .............................................................................. 1 1
13 1704529 Wire Harness (Forward/Reverse Switch in the MLM) (Push
Buttons) ................................................................................................. 1 1
14 4605337 Printed Circuit Board .............................................................................. 1 1
15 2111800 Cover (Bottom Armrest) ......................................................................... 1 1
16 4601120 Plug ........................................................................................................ 1 1
17 2111770 Horn Button ............................................................................................ 1 1
18 2110943 Switch (Directional Control) ................................................................... .. 1
19 2110942 Plug (Directional Control Switch) ........................................................... 1 ..
20 1698449 Capscrew ................................................................................................... 8 8
FOOTNOTES:
a Return to Set Tilt c With Clamping
b Three Function Clamp with Return to Set Tilt
MINI-LEVER CONTROLS
WITH ARMREST – FOUR FUNCTION
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
QTY
ITEM PART NO. DESCRIPTION A B
1 4601094 Mini-Lever Assembly .................................................................................. 1 ..
1 a 4601096 Mini-Lever Assembly .................................................................................. 1 ..
1 c 4601098 Mini-Lever Assembly .................................................................................. 1 ..
1 b 4601100 Mini-Lever Assembly .................................................................................. 1 ..
1 4601102 Mini-Lever Assembly .................................................................................. .. 1
1 a 4601104 Mini-Lever Assembly .................................................................................. .. 1
1 c 4601106 Mini-Lever Assembly .................................................................................. .. 1
1 b 4601108 Mini-Lever Assembly .................................................................................. .. 1
2 ..... Lever Position 1 ..................................................................................... 1 1
2 2110791 Lever (Single Function) ..................................................................... 1 1
3 ..... Lever Position 2 ..................................................................................... 1 1
3 2110791 Lever (Single Function) ..................................................................... 1 1
3 b 2110793 Lever (With Override) ........................................................................ 1 1
4 ..... Lever Position 3 ..................................................................................... 1 1
4 2110791 Lever (Single Function) ..................................................................... 1 1
5 ..... Lever Position 4 ..................................................................................... 1 1
5 2110791 Lever (Single Function) ..................................................................... 1 1
5 ab 2110792 Lever (Clamping) ............................................................................... 1 1
6 2111799 Armrest (Without Push Buttons) ............................................................ 1 1
6 abc 4603439 Armrest (With Push Buttons) ................................................................. 1 1
7 2111769 Cushion (Armrest) .................................................................................. 1 1
8 1709587 Nut ......................................................................................................... 5 5
9 1698449 Capscrew ............................................................................................... 6 6
10 4605336 Wire Harness ......................................................................................... 1 1
11 a 1704528 Push Button ........................................................................................... 1 1
11 b 1704528 Push Button ........................................................................................... 2 2
12 a 1705359 Cover (Push Button) .............................................................................. 2 2
12 b 1705359 Cover (Push Button) .............................................................................. 1 1
13 1704529 Wire Harness (Forward/Reverse Switch in the MLM) (Push
Buttons) ................................................................................................. 1 1
14 4605337 Printed Circuit Board .............................................................................. 1 1
15 2111800 Cover (Bottom Armrest) ......................................................................... 1 1
16 4601120 Plug ........................................................................................................ 1 1
17 2111770 Horn Button ............................................................................................ 1 1
18 2110943 Switch (Directional Control) ................................................................... .. 1
19 2110942 Plug (Directional Control Switch) ........................................................... 1 ..
20 1698449 Capscrew ................................................................................................... 8 8
FOOTNOTES:
a With Clamping c With Return to Set Tilt
b With Clamping and Return to Set Tilt
NOTES
WIRE HARNESS
AIR CONDITIONER
WIRE HARNESS
AIR CONDITIONER
NOTES
WIRE HARNESS
ALTERNATOR TO BATTERY DISCONNECT SWITCH – KUBOTA 3.8L DIESEL
WIRE HARNESS
ALTERNATOR TO STARTER – KUBOTA 3.8L DIESEL
WIRE HARNESS-COWL
ELECTRO-HYDRAULICS WITH MONOTROL PEDAL – WITH HYDRAULIC PUMP SOLENOID
WIRE HARNESS-COWL
ELECTRO-HYDRAULICS WITH MONOTROL PEDAL – WITH HYDRAULIC PUMP SOLENOID
NOTES
WIRE HARNESS-COWL
ELECTRO-HYDRAULICS WITH FORWARD/REVERSE – WITH HYDRAULIC PUMP SOLENOID
WIRE HARNESS-COWL
ELECTRO-HYDRAULICS WITH FORWARD/REVERSE – WITH HYDRAULIC PUMP SOLENOID
NOTES
WIRE HARNESS-COWL
MANUAL HYDRAULICS WITH MONOTROL PEDAL – WITH HYDRAULIC PUMP SOLENOID
WIRE HARNESS-COWL
MANUAL HYDRAULICS WITH MONOTROL PEDAL – WITH HYDRAULIC PUMP SOLENOID
NOTES
WIRE HARNESS-COWL
MANUAL HYDRAULICS WITH FORWARD/REVERSE – WITH HYDRAULIC PUMP SOLENOID
WIRE HARNESS-COWL
MANUAL HYDRAULICS WITH FORWARD/REVERSE – WITH HYDRAULIC PUMP SOLENOID
NOTES
WIRE HARNESS
ELECTRONIC CONTROL VALVE – THREE FUNCTION
WIRE HARNESS
ELECTRONIC CONTROL VALVE – FOUR FUNCTION
WIRE HARNESS
ENGINE – KUBOTA 3.8L DIESEL
WIRE HARNESS
ENGINE – KUBOTA 3.8L DIESEL
WIRE HARNESS
ENGINE – KUBOTA 3.8L DIESEL
ENGINE HARNESS
MOUNTING – KUBOTA 3.6L DIESEL
WIRE HARNESS
ENGINE – KUBOTA DIESEL (3.6L)
WIRE HARNESS
LEFT HAND CHASSIS – GM 4.3L LPG (WITHOUT PREMIUM LOW FUEL SENSOR)
WIRE HARNESS
RIGHT HAND CHASSIS – GM 3.4L GAS/LPG AND KUBOTA 3.8L DIESEL
WIRE HARNESS
RIGHT HAND CHASSIS – GM 3.4L GAS/LPG AND KUBOTA 3.8L DIESEL
WIRE HARNESS
RIGHT HAND CHASSIS – GM 3.4L GAS/LPG AND KUBOTA 3.8L DIESEL
WIRE HARNESS
RIGHT HAND CHASSIS – GM 3.4L GAS/LPG AND KUBOTA 3.8L DIESEL
NOTES
WIRE HARNESS
RIGHT HAND CHASSIS – KUBOTA DIESEL (3.6L)
WIRE HARNESS
RIGHT HAND CHASSIS – KUBOTA DIESEL (3.6L)
WIRE HARNESS
RIGHT HAND CHASSIS – KUBOTA DIESEL (3.6L)
WIRE HARNESS
RIGHT HAND CHASSIS – KUBOTA DIESEL (3.6L)
NOTES
NOTES
WIRE HARNESS
LIGHTS – WITH OVERHEAD GUARD
WIRE HARNESS
TRANSMISSION – SINGLE SPEED
FOOTNOTES:
a Not Illustrated
WIRE HARNESS
TRANSMISSION – DUAL SPEED
FOOTNOTES:
a Not Illustrated
NOTES
6 TRANSMISSION
UNIT CODE R005
01/2016 NORTH AMERICA
SECTION 6
TRANSMISSION
DESCRIPTION PAGE
FORWARD CLUTCH
SINGLE SPEED TRANSMISSION .............................................................................................................. 6-18
FORWARD CLUTCH, HIGH
DUAL SPEED TRANSMISSION ................................................................................................................. 6-32
FORWARD CLUTCH, LOW
DUAL SPEED TRANSMISSION ................................................................................................................. 6-30
REVERSE CLUTCH
DUAL SPEED TRANSMISSION ................................................................................................................. 6-34
SINGLE SPEED TRANSMISSION .............................................................................................................. 6-20
TORQUE CONVERTER
GM 4.3L LPG .............................................................................................................................................. 6-8
TRANSMISSION
DUAL SPEED - TWO PIECE HOUSING .................................................................................................... 6-22
DUAL SPEED - SECTION 1 OF 2 .............................................................................................................. 6-24
DUAL SPEED - SECTION 2 OF 2 .............................................................................................................. 6-26
SINGLE SPEED - TWO PIECE HOUSING ................................................................................................. 6-10
SINGLE SPEED - SECTION 1 OF 2 ........................................................................................................... 6-11
SINGLE SPEED - SECTION 2 OF 2 ........................................................................................................... 6-14
TRANSMISSION CONTROL VALVE ASSEMBLY .......................................................................................... 6-29
TRANSMISSION COOLING LINES
DIESEL WITH STANDARD RADIATOR ..................................................................................................... 6-2
GASOLINE AND LPG WITH STANDARD RADIATOR ............................................................................... 6-4
WITH EXTERNAL OIL COOLER - GASOLINE, LPG AND DIESEL ........................................................... 6-6
TRANSMISSION MOUNT ............................................................................................................................... 6-9
NOTES
TRANSMISSION
SINGLE SPEED – SECTION 2 OF 2
TRANSMISSION
SINGLE SPEED – SECTION 2 OF 2
NOTES
FORWARD CLUTCH
SINGLE SPEED TRANSMISSION
REVERSE CLUTCH
SINGLE SPEED TRANSMISSION
NOTES
TRANSMISSION
DUAL SPEED – SECTION 1 OF 2
TRANSMISSION
DUAL SPEED – SECTION 2 OF 2
TRANSMISSION
DUAL SPEED – SECTION 2 OF 2
REVERSE CLUTCH
DUAL SPEED TRANSMISSION
NOTES
7 DRIVE AXLE
UNIT CODE R005
01/2016 NORTH AMERICA
SECTION 7
DRIVE AXLE
DESCRIPTION PAGE
CARRIER ASSEMBLY
DRY BRAKE ................................................................................................................................................ 7-10
DIFFERENTIAL
DRY BRAKE ................................................................................................................................................ 7-8
WET BRAKE ............................................................................................................................................... 7-16
DIFFERENTIAL ASSEMBLY
WET BRAKE (NMHG) ................................................................................................................................. 7-28
DRIVE AXLE AND ATTACHING PARTS
DRY BRAKE ................................................................................................................................................ 7-2
WET BRAKE ............................................................................................................................................... 7-12
DRIVE AXLE ASSEMBLY
DRY BRAKE ................................................................................................................................................ 7-4
WET BRAKE (NMHG) - RIGHT AND LEFT HAND HUBS .......................................................................... 7-22
WET BRAKE (NMHG) - BRAKES AND DIFFERENTIAL ............................................................................ 7-24
WET BRAKE (NMHG) - INPUT PINION CARRIER .................................................................................... 7-26
DRIVE AXLE HOUSING AND HUB
WET BRAKE ............................................................................................................................................... 7-14
DRIVE WHEELS AND TIRES
DUAL TREAD .............................................................................................................................................. 7-34
SINGLE TREAD .......................................................................................................................................... 7-32
WET BRAKE ASSEMBLY ............................................................................................................................... 7-20
NMHG ......................................................................................................................................................... 7-30
FOOTNOTES:
a Not Illustrated
NOTES
DIFFERENTIAL
DRY BRAKE
CARRIER ASSEMBLY
DRY BRAKE
FOOTNOTES:
a Bias Ply Tires e GAS/LPG with any Transmission or DSL with
b Diesel with Electronic Two Speed Transmission Extended Function
c Diesel with One Speed Transmission f GAS/LPG without Extended Function
d DSL LWB without Extended Function Transmission
Transmission g GAS/LPG/DSL SWB with Extended Function
Transmission
h Radial Tires
DIFFERENTIAL
WET BRAKE
DIFFERENTIAL
WET BRAKE
NOTES
FOOTNOTES:
a Not Included with Input Pinion Carrier Assembly
NOTES
FOOTNOTES:
a 250 x 15 20 PR Pneumatic Trell Standard Tread i 300 x 15 20 PR Pneumatic Trell Wide Tread
b 250 x 15 20 PR Pneumatic Trell Wide Tread j 300 x 15 Solid Pneumatic Monarch Standard
c 250 x 15 Solid Pneumatic Monarch Standard Tread
Tread k 300 x 15 Solid Pneumatic Monarch Wide Tread
d 250 x 15 Solid Pneumatic Monarch Wide Tread l 315/70 R15 Pneumatic Radial Standard Tread
e 250/70 R15 Pneumatic Radial Standard Tread m 315/70 R15 Pneumatic Radial Wide Tread
f 250/70 R15 Pneumatic Radial Wide Tread n 32 x 12.1 15 Solid Pneumatic Monarch Standard
g 28 x 12.5 15 Solid Pneumatic Monarch Standard Tread Heavy Duty
Tread Heavy Duty o 355/50 20 Solid Pneumatic Monarch
h 300 x 15 20 PR Pneumatic Trell Standard Tread p Not Illustrated
KEY:
A: H80-90FT
B: H100-120FT
QTY
ITEM PART NO. DESCRIPTION A B
1 49189 Extension (Valve Stem) .............................................................................. 2 2
1 ad 2028341 Extension (Valve Stem) (Radial) ................................................................ 2 2
2 ..... Wheel and Tire Assembly .......................................................................... 4 ..
3 b 1547341 Tire ......................................................................................................... 1 ..
3 c 1547346 Tire ......................................................................................................... 1 ..
3 a 1471836 Pneumatic Tire ....................................................................................... 1 ..
3 e 1547351 Tire ......................................................................................................... .. 1
3 f 1547352 Tire ......................................................................................................... .. 1
3 d 1471838 Pneumatic Tire ....................................................................................... .. 1
4 abc 2083533 Wheel Assy (5.5 in.x 15) ........................................................................ 1 ..
4 def 2083536 Wheel Assy (6.5 in x 15.) ....................................................................... .. 1
5 322637 Wheel Side Ring ................................................................................ 1 1
6 322638 Wheel Lock Ring ............................................................................... 1 1
7 376026 Wheel Nut .................................................................................................. 16 16
8 1581973 Spacer (Dry Brakes) ................................................................................... .. 2
8 1581561 Spacer (Wet Brakes) .................................................................................. .. 2
9 1501277 Wheel Stud ................................................................................................. 16 ..
9 1501278 Wheel Stud ................................................................................................. .. 16
KEY:
A: H80-90FT
B: H100-120FT
QTY
ITEM PART NO. DESCRIPTION A B
10 ..... Drive Axle (FFigure 7-5)............................................................................ 1 1
FOOTNOTES:
a 7.00 R15 Pneumatic Radial d 8.25 R15 Pneumatic Radial
b 7.00 x 15 14 PR Trell e 8.25 x 15 14 PR Pneumatic Trell
c 7.00 x 15 Solid Pneumatic Monarch f 8.25 x 15 Solid Pneumatic Monarch
NOTES
8 STEERING SYSTEM
UNIT CODE R005
01/2016 NORTH AMERICA
SECTION 8
STEERING SYSTEM
DESCRIPTION PAGE
STEERING HOSES
KEY:
A: H80-90FT
B: H100-120FT
QTY
ITEM PART NO. DESCRIPTION A B
1 2104075 Hose Assy .................................................................................................. 1 ..
1 2104076
4645353 Hose Assy .................................................................................................. .. 1
2 2103501 Hose Assy .................................................................................................. 1 ..
2 2104077
4645350 Hose Assy .................................................................................................. .. 1
3 4022959 Fitting ......................................................................................................... 1 1
3 265731 O-Ring ................................................................................................... 1 1
3 16484 O-Ring ................................................................................................... 1 1
4 4022957 Fitting ......................................................................................................... 1 1
4 265731 O-Ring ................................................................................................... 1 1
4 16484 O-Ring ................................................................................................... 1 1
5 1480237 Nut .............................................................................................................. 6 7
6 4109993
1527879 Capscrew ................................................................................................... 6 7
7 1562648 Clip ............................................................................................................. 5 6
8 1516203 Fitting ......................................................................................................... 2 2
8 265731 O-Ring ................................................................................................... 1 1
8 16483 O-Ring ................................................................................................... 1 1
9 251994 Clamp ......................................................................................................... 1 1
10 1540851 Steer Axle Assembly .................................................................................. 1 1
11 2103013 Hydraulic Control Valve .............................................................................. 1 1
NOTES
STEER AXLE
ITEM PART NO. DESCRIPTION QTY
1540851 Steer Axle Assembly ........................................................................................... 1
1 230421 Bearing Cup ................................................................................................... 2
2 153715 Bearing Cone ................................................................................................. 2
3 153717 Wear Sleeve ................................................................................................... 2
4 153716 Seal ................................................................................................................ 2
5 1540854
4019946 Spindle (RH) (RH) .......................................................................................... 1
6 266733 Seal ................................................................................................................ 2
7 266728 Seal ................................................................................................................ 2
8 39678 O-Ring ............................................................................................................ 2
9 135657 Bearing Cone ................................................................................................. 2
10 1388829 Dust Cap ........................................................................................................ 2
11 13957 Grease Fitting ................................................................................................. 2
12 1388846 Shim (0.005 in.) .............................................................................................. 2
13 1388847 Shim (0.007 in.) .............................................................................................. 2
14 1388848 Shim (0.020 in.) .............................................................................................. 4
15 1394554 Bearing Cap Assembly ................................................................................... 2
15 135658 Bearing Cup ............................................................................................... 1
15 1394552 Bearing Cap ............................................................................................... 1
16 296420 Washer ........................................................................................................... 6
17 293628 Capscrew ....................................................................................................... 6
18 13957 Grease Fitting ................................................................................................. 4
19 1568271 Pin .................................................................................................................. 2
20 58903 Snap Ring ....................................................................................................... 8
21 1345684 Seal ................................................................................................................ 8
22 1568272 Pin .................................................................................................................. 2
23 1568079 Tie Rod ........................................................................................................... 2
24 1568039 Bushing ...................................................................................................... 2
25 13957 Grease Fitting ............................................................................................. 2
26 ..... Tie Rod ....................................................................................................... 1
27 2085232 Steering Cylinder (FFigure 8-7)..................................................................... 1
28 293686 Capscrew ....................................................................................................... 8
29 292685 Lockwasher .................................................................................................... 8
30 1614849 Hub ................................................................................................................. 2
31 164639 Wear Sleeve ............................................................................................... 1
32 30147 Bearing Cup ............................................................................................... 1
33 1393348 Wheel Stud ................................................................................................. 5
34 1614850 Wheel Hub ................................................................................................. 1
35 30019 Bearing Cup ............................................................................................... 1
36 30289 Bearing Cone ................................................................................................. 2
37 1388832 Lockwasher .................................................................................................... 2
38 15229 Cotter Pin ....................................................................................................... 2
39 1383777 Nut .................................................................................................................. 2
40 69029 Cap ................................................................................................................. 2
41 230315 Bearing Cone ................................................................................................. 2
42 44542 Seal ................................................................................................................ 2
43 1540856
4019947 Spindle (LH) (LH) ........................................................................................... 1
44 1540852 Steering Axle (Frame) .................................................................................... 1
45 1525354 Rubber Mount ................................................................................................. 2
46 1543254 Plate ............................................................................................................... 2
STEER AXLE
ITEM PART NO. DESCRIPTION QTY
47 300937 Nut .................................................................................................................. 4
48 320161 Washer ............................................................................................................... 8
49 293648 Capscrew ............................................................................................................ 4
50 352205 Rubber Mount ..................................................................................................... 2
51 376026 Wheel Nut ........................................................................................................... 10
2064554 Loctite ................................................................................................................. AR
NOTES
STEER CYLINDER
ITEM PART NO. DESCRIPTION QTY
2085232 Steering Cylinder ................................................................................................ 1
1 1654465 Cylinder Rod ................................................................................................... 1
2 2071094 Rod Wiper ...................................................................................................... 2
3 1380092 Rod Seal ......................................................................................................... 2
4 1557651 End Cap ......................................................................................................... 2
5 39713 O-Ring ............................................................................................................ 2
6 270015 Back-Up Ring ................................................................................................. 2
7 79981 O-Ring ............................................................................................................ 2
8 352199 Tube Wldmt-Cylinder ...................................................................................... 1
9 2047829 Seal ................................................................................................................ 1
1586427 Kit-Seal ............................................................................................................... 1
FOOTNOTES:
a 28 x 9 15 Solid Pneumatic Monarch Heavy Duty d 7.00 x 12 Solid Pneumatic Monarch
b 7.00 R12 Pneumatic Radial e Not Illustrated
c 7.00 x 12 14 PR Pneumatic Trell
9 BRAKE SYSTEM
UNIT CODE R005
01/2016 NORTH AMERICA
SECTION 9
BRAKE SYSTEM
DESCRIPTION PAGE
BRAKE ASSEMBLY
DRY BRAKE ................................................................................................................................................ 9-24
BRAKE COOLING SYSTEM
SINGLE AND DUAL PEDAL - WET BRAKE ............................................................................................... 9-26
BRAKE LINKAGE
DUAL PEDAL - DRY BRAKE ...................................................................................................................... 9-20
DUAL PEDAL (WET BRAKE) - EARLY PRODUCTION ............................................................................. 9-8
DUAL PEDAL (WET BRAKE) - LATE PRODUCTION ................................................................................ 9-12
SINGLE PEDAL - DRY BRAKE .................................................................................................................. 9-16
SINGLE PEDAL (WET BRAKE) - EARLY PRODUCTION .......................................................................... 9-2
SINGLE PEDAL (WET BRAKE) - LATE PRODUCTION ............................................................................ 9-6
BRAKE MASTER CYLINDER ASSEMBLY ..................................................................................................... 9-32
PARK BRAKE ASSEMBLY
MANUAL WITH ONE CABLE - NMHG DRIVE AXLE ................................................................................. 9-30
MANUAL WITH TWO CABLES - DANA ..................................................................................................... 9-28
BRAKE LINKAGE
SINGLE PEDAL (WET BRAKE) – EARLY PRODUCTION
FOOTNOTES:
a Not Illustrated
NOTES
BRAKE LINKAGE
SINGLE PEDAL (WET BRAKE) – LATE PRODUCTION
FOOTNOTES:
a Not Illustrated
BRAKE LINKAGE
DUAL PEDAL (WET BRAKE) – EARLY PRODUCTION
BRAKE LINKAGE
DUAL PEDAL (WET BRAKE) – EARLY PRODUCTION
FOOTNOTES:
a Not Illustrated
NOTES
BRAKE LINKAGE
DUAL PEDAL (WET BRAKE) – LATE PRODUCTION
BRAKE LINKAGE
DUAL PEDAL (WET BRAKE) – LATE PRODUCTION
NOTES
BRAKE LINKAGE
SINGLE PEDAL – DRY BRAKE
BRAKE LINKAGE
SINGLE PEDAL – DRY BRAKE
FOOTNOTES:
a Not Illustrated
NOTES
BRAKE LINKAGE
DUAL PEDAL – DRY BRAKE
BRAKE LINKAGE
DUAL PEDAL – DRY BRAKE
FOOTNOTES:
a Not Illustrated
NOTES
BRAKE ASSEMBLY
DRY BRAKE
KEY:
A: Left Hand
B: Right Hand
QTY
ITEM PART NO. DESCRIPTION A B
1688566 Brake Assembly (LH) ................................................................................. 1 ..
1688567 Brake Assembly (RH) ................................................................................. .. 1
1 1688570 Brake Assembly (LH, without cable) ...................................................... 1 ..
1 1688571 Brake Assembly (RH, without cable) ..................................................... .. 1
2 1627168 Bolt .................................................................................................... 2 2
3 1627167 Spring Washer ................................................................................... 2 2
4 1627118 Wheel Cylinder .................................................................................. 1 1
5 ..... Bleeder Valve ................................................................................ 1 1
6 1627126 Backplate (LH) ................................................................................... 1 ..
6 1627127 Backplate (RH) .................................................................................. .. 1
7 1627164 Hole plug ....................................................................................... 2 2
8 1627163 Hole plug ....................................................................................... 2 2
9 292680 Washer .......................................................................................... 2 2
10 1627149 Bolt ................................................................................................ 2 2
11 ..... Retainer ......................................................................................... 1 1
12 1643380 Kit-Adjuster ........................................................................................ 1 1
12 ..... Adjuster ......................................................................................... 1 1
12 ..... Bolt ................................................................................................ 1 1
12 ..... Washer .......................................................................................... 2 2
13 1643388 Kit-Brake Shoe .................................................................................. .. 1
13 1643387 Kit-Brake Shoe .................................................................................. 1 ..
14 1688572 Kit-Spring ........................................................................................... 1 1
14 ..... Spring ............................................................................................ 1 1
14 ..... Tension Spring .............................................................................. 1 1
14 ..... Spring ............................................................................................ 1 1
15 ..... Bolt .................................................................................................... 2 2
16 ..... Spring Washer ................................................................................... 2 2
17 ..... Dust Shield ............................................................................................ 1 1
18 1688555 Parking Brake Cable .............................................................................. 1 ..
18 1688556 Parking Brake Cable .............................................................................. .. 1
FOOTNOTES:
a (Alternate Part)
KEY:
A: Dry Brake (DANA)
B: Wet Brake (DANA)
C: Wet Brake (NMHG)
QTY
ITEM PART NO. DESCRIPTION A B C
2110224 Master Cylinder (31.75 Bore) ............................................................ 1 .. ..
b 1703607 Master Cylinder (38.1 Bore) .............................................................. .. 1 ..
c 4050226 Master Cylinder (38.1 Bore) .............................................................. .. 1 ..
1605266 Master Cylinder (41.28 Bore) ............................................................ .. .. 1
1 1670332 Brake Booster ............................................................................... 1 1 1
1 1692229 Kit-Repair Brake Booster .......................................................... 1 1 1
2 1670333 Master Cylinder ............................................................................. 1 .. ..
2 1670334 Master Cylinder ............................................................................. .. 1 1
2 ..... Housing ..................................................................................... 1 1 1
3 ..... Spring ....................................................................................... 1 1 1
4 ..... Retainer .................................................................................... 1 1 1
5 ..... Seal (Pressure) ......................................................................... 1 1 1
6 ..... Washer ..................................................................................... 1 1 1
7 ..... Piston ........................................................................................ 1 1 1
8 ..... Seal (Retaining) ........................................................................ 1 1 1
9 ..... Snap Ring ................................................................................. 1 1 1
1596179 Kit-Repair Master Cylinder (31.75 Bore) ........................................... 1 .. 1
1596180 Kit-Repair Minor-Master Cyl (31.75 Bore) ..................................... 1 .. 1
9-32 See Service Manual ©2015 HYSTER COMPANY
for service procedures.
UNIT CODE R005
01/2016 NORTH AMERICA
KEY:
A: Dry Brake (DANA)
B: Wet Brake (DANA)
C: Wet Brake (NMHG)
QTY
ITEM PART NO. DESCRIPTION A B C
a 1620023 Kit-Repair Major-Master Cyl (38.1 Bore) ........................................... .. 1 1
1620024 Kit-Repair Minor-Master Cyl (38.1 Bore) ....................................... .. 1 1
4064894 Kit-Repair Minor-Master Cyl (38.1/41.28 Bore) ............................. .. 1 1
FOOTNOTES:
a Includes Minor Repair Kit c S/N R005V02756K →
b → S/N R005V02755K
NOTES
10 HYDRAULIC SYSTEM
UNIT CODE R005
01/2016 NORTH AMERICA
SECTION 10
HYDRAULIC SYSTEM
DESCRIPTION PAGE
FOOTNOTES:
a H100-120FT Gasoline and LPG Low e H80-90FT Gasoline and LPG Standard
Displacement Displacement
b H100-120FT Gasoline, LPG and Diesel Standard f H80-90FT Low Displacement
Displacement g Not, Illustrated,(filter mounting)
c H80-120 Diesel Low Displacement
d H80-90FT Diesel Standard Displacement
NOTES
HYDRAULIC FILTER
ITEM PART NO. DESCRIPTION QTY
4001029 Hydraulic Filter .................................................................................................... 1
1 1708697 Cap ................................................................................................................. 1
1 ..... O-Ring ........................................................................................................ 1
1 ..... Spring ......................................................................................................... 1
2 4000998 Filter ............................................................................................................... 1
2 ..... O-Ring ........................................................................................................ 1
3 ..... Bowl Assembly ............................................................................................... 1
3 ..... O-Ring ........................................................................................................ 1
4 ..... Head ............................................................................................................... 1
4 ..... Quad Ring ...................................................................................................... 1
4 14591 Plug ................................................................................................................ 2
4 16481 O-Ring ............................................................................................................ 1
5 1382472
1502543 Nut ...................................................................................................................... 4
6 a 2068337 Pressure Switch .................................................................................................. 1
8 1708691 Kit-O-Ring ........................................................................................................... 1
1707195 Kit-Filter Element and Cap Seal ......................................................................... 1
FOOTNOTES:
a With Electronic Monitoring Package
GEAR PUMP
ITEM PART NO. DESCRIPTION QTY
acf 4602289
4633617 Gear Pump (41.3 cc) .......................................................................................... 1
e 4602290
4633618 Gear Pump (46.5 cc) .......................................................................................... 1
b 4602291
4633619 Gear Pump (51.6 cc) .......................................................................................... 1
d 4602292
4633620 Gear Pump (32.5 cc) .......................................................................................... 1
1 4009235 Screw (Flange Head) (41.3 cc) ...................................................................... 1
1 4009237 Screw (Flange Head) (51.6 cc) ...................................................................... 1
1 4009236 Screw (Flange Head) (46.5 cc) ...................................................................... 1
1 4009234 Screw (Flange Head) (32.5 cc) ...................................................................... 1
2 1624865 Washer ........................................................................................................... 4
3 1624853
4108839 Cover .............................................................................................................. 1
4 1624862 Plate (Seal) ..................................................................................................... 2
5 1624863 Back-Up Ring ................................................................................................. 2
6 1624861 Pressure Plate ................................................................................................ 2
7 ..... Gear Plate ...................................................................................................... 1
8 1624869 Gear Set (41.3 cc) .......................................................................................... 1
8 1624870 Gear Set (51.6 cc) .......................................................................................... 1
8 1624992 Gear Set (46.5 cc) .......................................................................................... 1
8 1695078 Gear Set (32.5 cc) .......................................................................................... 1
8 ..... Drive Gear .................................................................................................. 1
8 ..... Driven Gear ................................................................................................ 1
9 4009240
4108837 Flange ............................................................................................................ 1
10 1624866 Oil Seal ........................................................................................................... 1
11 1624867 Snap Ring ....................................................................................................... 1
1624868 Kit-Seal ............................................................................................................... 1
FOOTNOTES:
a 100-120 Low Displacement , Gasoline and LPG d 80-90 Low Displacement , Gasoline and LPG
b 100-120 Standard Displacement, Gasoline, LPG e 80-90 Standard Displacement, Diesel
and Diesel f 80-90 Standard Displacement, Gasoline and LPG
c 80-120 Low Displacement, Diesel
HAND LEVERS
THREE FUNCTION – WITH DETENTED LEVERS
HAND LEVERS
THREE FUNCTION – WITHOUT DETENTED LEVERS
HAND LEVERS
FOUR FUNCTION – WITH DETENTED LEVERS
HAND LEVERS
FOUR FUNCTION – WITHOUT DETENTED LEVERS
NOTES
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
NOTES
OUTLET SECTION
ELECTRONIC CONTROL VALVE – THREE AND FOUR FUNCTION
TILT HOSES
ITEM PART NO. DESCRIPTION QTY
1 1487061 Fitting .................................................................................................................. 1
1 265787 O-Ring ............................................................................................................ 1
1 16484 O-Ring ............................................................................................................ 1
2 1488464 Fitting .................................................................................................................. 1
2 265787 O-Ring ............................................................................................................ 1
2 1487097 Fitting .................................................................................................................. 1
3 2103985 Hose Assy ........................................................................................................... 1
4 2103982 Hose Assy ........................................................................................................... 1
5 2075859 Hose Assy ........................................................................................................... 1
5 4604826 Hose Assy ........................................................................................................... 1
6 2088913 Hose Assy ........................................................................................................... 1
7 1487063 Fitting .................................................................................................................. 4
7 265787 O-Ring ............................................................................................................ 1
7 16483 O-Ring ............................................................................................................ 1
8 1480237 Nut ...................................................................................................................... 2
9 1605479 Hose Clamp (Dual Hose) .................................................................................... 2
10 1473887 Fitting .................................................................................................................. 1
10 265731 O-Ring ............................................................................................................ 1
10 16484 O-Ring ............................................................................................................ 1
11 1487095 Fitting .................................................................................................................. 1
12 1586627 Capscrew ............................................................................................................ 2
13 1502066 Clamp (Swivel) .................................................................................................... 1
14 1502059 Clamp (Swivel) .................................................................................................... 1
FOOTNOTES:
a 12° Forward/6° Back c 6° Forward/5° Back
b 6° Forward/10° Back d 6° Forward/6° Back
TILT CYLINDERS
ITEM PART NO. DESCRIPTION QTY
b 2085566 Tilt Cylinder ......................................................................................................... 1
d 2081138 Tilt Cylinder ......................................................................................................... 1
a 2081137 Tilt Cylinder ......................................................................................................... 1
c 2094938 Tilt Cylinder ......................................................................................................... 1
1 193554 Rod Wiper ...................................................................................................... 1
2 1380878 Gland .............................................................................................................. 1
3 638248 Back-Up Ring ................................................................................................. 1
4 1381085 Rod Seal ......................................................................................................... 1
5 334155 Wear Ring ...................................................................................................... 1
6 270330 Back-Up Ring ................................................................................................. 1
7 46629 O-Ring ............................................................................................................ 1
8 d 2035318 Cylinder Rod ................................................................................................... 1
8 a 2035316 Cylinder Rod ................................................................................................... 1
8 b 2035317 Cylinder Rod ................................................................................................... 1
8 c 2062535 Cylinder Rod ................................................................................................... 1
9 199917 O-Ring ............................................................................................................ 1
10 b 1313196 Spacer ............................................................................................................ 1
10 d 1383031 Spacer ............................................................................................................ 1
10 c 1551303 Spacer ............................................................................................................ 1
11 2044372 Piston Seal ..................................................................................................... 1
12 352287 Wear Ring ...................................................................................................... 1
13 352247 Piston ............................................................................................................. 1
14 2036547 Locknut ........................................................................................................... 1
15 2082190 Tube Wldmt-Cylinder ...................................................................................... 1
1493306 Kit-Seal ............................................................................................................... 1
FOOTNOTES:
a 12° Forward/6° Back c 6° Forward/5° Back
b 6° Forward/10° Back d 6° Forward/6° Back
AUXILIARY HOSES
KEY:
A: Third Function
B: Fourth Function
QTY
ITEM PART NO. DESCRIPTION A B
1 1473887 Fitting ......................................................................................................... 1 3
2 1617658 Clamp ......................................................................................................... 2 4
3 1473897 Fitting ......................................................................................................... 1 1
4 2104429 Hose Assy .................................................................................................. 1 1
5 1502809 Hose Clamp ............................................................................................... 1 2
6 2087309
4614655 Hose Assy .................................................................................................. 1 1
7 1465489 Hose Clamp ............................................................................................... 1 2
8 4109993
1527879 Capscrew ................................................................................................... .. 1
9 1480237 Nut .............................................................................................................. .. 1
10 1544157 Clip (Hose Retention) ................................................................................. .. 1
11 1502053 Clamp (Swivel) ........................................................................................... .. 1
12 1502066 Clamp (Swivel) (Swivel) ............................................................................. .. 1
13 2084867 Hose Assy .................................................................................................. .. 1
14 2086157 Hose Assy .................................................................................................. .. 1
15 ..... Control Valve Assembly (FFigure 10-8, FFigure 10-13, FFigure
10-14).......................................................................................................... 1 1
NOTES
SECTION 11
MAST-TWO STAGE LIMITED FREE-LIFT
DESCRIPTION PAGE
MAST
TWO STAGE LIMITED FREE LIFT - OUTER MAST AND MAIN LIFT ....................................................... 11-2
TWO STAGE LIMITED FREE LIFT - INNER MAST ................................................................................... 11-6
TWO STAGE LIMITED FREE LIFT - MAIN LIFT CYLINDER (H80-90FT) ................................................. 11-10
TWO STAGE LIMITED FREE LIFT - MAIN LIFT CYLINDER (H100-120FT) ............................................. 11-12
TWO STAGE LIMITED FREE LIFT - HEADER HOSE ............................................................................... 11-14
TWO STAGE LIMITED FREE LIFT - HEADER HOSE AUXILIARY TUBE EXTENSIONS (STANDARD
CARRIAGE) ................................................................................................................................................ 11-16
TWO STAGE LIMITED FREE LIFT - CARRIAGE ....................................................................................... 11-18
MAST
TWO STAGE LIMITED FREE LIFT – OUTER MAST AND MAIN LIFT
H80-90FT
H100-120FT
KEY:
A: H80-90FT
B: H100-120FT
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Mast Assy ................................................................................................... 1 1
1 a. . . . . Outer Mast ............................................................................................. 1 1
2 1500744 Stubshaft ........................................................................................... 2 2
3 ..... Main Lift Cylinder (LH/RH) (FFigure 11-3, FFigure 11-4).................... 2 2
4 1399203 Load Roller ("A") (126.75/126.49) .......................................................... 2 2
4 1399204 Load Roller ("B") (127.51/127.25) .......................................................... 2 2
4 1399205 Load Roller ("C") (128.27/128.01) ......................................................... 2 2
5 1465072 Snap Ring .............................................................................................. 2 2
6 126765 Shim ....................................................................................................... 12 12
7 104264 Wear Strip .............................................................................................. 2 2
8 1465585 Hose Clamp ........................................................................................... 6 6
9 1360529 Clamp .................................................................................................... 6 6
10 104506 O-Ring ................................................................................................... 4 4
11 161272 Shim (0.007 in.) ..................................................................................... AR AR
12 161273 Shim (0.020 in.) ..................................................................................... AR AR
13 1474399 Bracket Wldmt ....................................................................................... 2 2
13 1474398 Bracket Wldmt (Optional) ....................................................................... 2 2
MAST
TWO STAGE LIMITED FREE LIFT – OUTER MAST AND MAIN LIFT
KEY:
A: H80-90FT
B: H100-120FT
QTY
ITEM PART NO. DESCRIPTION A B
14 1581558 Washer .................................................................................................. 8 8
15 1581588 Capscrew ............................................................................................... 4 4
16 1581585 Capscrew ............................................................................................... 2 2
17 1477559 Bracket ................................................................................................... 1 1
18 1581583 Capscrew ............................................................................................... 2 2
19 1581566 Nut ......................................................................................................... 2 2
20 1388019 Housing .................................................................................................. 1 1
21 14603 Plug ........................................................................................................ 1 1
22 1487068 Fitting ..................................................................................................... 1 1
22 252729 O-Ring ............................................................................................... 1 1
22 16484 O-Ring ............................................................................................... 1 1
23 1550197 Lowering Control Valve .......................................................................... 1 ..
23 1550198 Lowering Control Valve .......................................................................... .. 1
23 16982 O-Ring ............................................................................................... 1 1
23 280154 O-Ring ............................................................................................... 1 1
24 14595 Plug Assembly ....................................................................................... 1 1
24 199524 Plug ................................................................................................... 1 1
24 16484 O-Ring ............................................................................................... 1 1
25 4627873 Hose Assy .............................................................................................. 1 1
26 4604938 Hose Assy .............................................................................................. 1 1
27 1550157 Hyd Velocity Fuse .................................................................................. 2 ..
27 1550158 Hyd Velocity Fuse (Lift Cylinder) ........................................................... .. 2
27 16485 O-Ring ............................................................................................... 1 1
27 252729 O-Ring ............................................................................................... 1 1
28 1487096 Fitting ..................................................................................................... 1 1
28 252729 O-Ring ............................................................................................... 2 2
29 1550384 Bracket (LH) ........................................................................................... 1 1
30 1550386 Bracket (RH) .......................................................................................... 1 1
31 1581586 Capscrew ............................................................................................... 2 2
32 192429 Bushing .................................................................................................. 2 2
33 1485449 Bushing .................................................................................................. 2 2
34 1465518 Snap Ring .............................................................................................. 4 4
35 110178 Fitting ..................................................................................................... 2 2
35 16483 O-Ring ............................................................................................... 1 1
36 379405 Clamp .................................................................................................... 4 4
37 304523 Snap Ring .............................................................................................. 2 2
38 332061 Washer .................................................................................................. 2 2
39 142247 Shim ....................................................................................................... AR AR
40 1325120 Shim ....................................................................................................... AR AR
41 a. . . . . Hose Assy .............................................................................................. 1 1
42 2046871 Fitting ..................................................................................................... 1 1
43 a. . . . . Hose Assy .............................................................................................. 1 1
44 2076763 Hose Assy (Hoist) ...................................................................................... 1 1
45 1399086 Hose Assy .................................................................................................. 1 1
FOOTNOTES:
a Refer to Table
MAST
TWO STAGE LIMITED FREE LIFT – INNER MAST
H80-90FT
H100-120FT
KEY:
A: H80-90FT
B: H100-120FT
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Mast Assy ................................................................................................... 1 1
1 a. . . . . Inner Mast .............................................................................................. 1 1
2 1500744 Stubshaft ........................................................................................... 2 2
3 1389932 Stubshaft ........................................................................................... 2 2
4 1399203 Load Roller ("A") (126.75/126.49) .......................................................... 2 2
4 1399204 Load Roller ("B") (127.51/127.25) .......................................................... 2 2
4 1399205 Load Roller ("C") (128.27/128.01) ......................................................... 2 2
5 1465072 Snap Ring .............................................................................................. 2 2
6 126765 Shim ....................................................................................................... 12 12
7 1389846 Spacer ................................................................................................... 2 2
8 12891 Snap Ring .............................................................................................. 2 2
9 1387745 Chain Sheave (Assembly) ..................................................................... 2 ..
9 1387744 Chain Sheave (Assembly) ..................................................................... .. 2
10 41531 Snap Ring .......................................................................................... 1 1
11 1387742 Chain Sheave .................................................................................... 1 ..
11 1387741 Chain Sheave .................................................................................... .. 1
12 126764 Double Row Bearing ......................................................................... 1 1
13 15222 Cotter Pin ............................................................................................... 2 2
14 327591 Pin .......................................................................................................... 2 ..
14 339932 Pin .......................................................................................................... .. 2
MAST
TWO STAGE LIMITED FREE LIFT – INNER MAST
KEY:
A: H80-90FT
B: H100-120FT
QTY
ITEM PART NO. DESCRIPTION A B
15 1331990 Chain Anchor ......................................................................................... 2 ..
15 1331991 Chain Anchor ......................................................................................... .. 2
16 1626490 Washer .................................................................................................. 2 2
17 1581896 Nut ......................................................................................................... 4 4
18 4612788 Lockwasher ............................................................................................ 2 2
19 a. . . . . Chain ..................................................................................................... 2 2
FOOTNOTES:
a Refer to Table
NOTES
MAST
TWO STAGE LIMITED FREE LIFT – MAIN LIFT CYLINDER (H80-90FT)
B749
FOOTNOTES:
a Refer to Table
MAST
TWO STAGE LIMITED FREE LIFT – MAIN LIFT CYLINDER (H100-120FT)
B750
FOOTNOTES:
a Refer to Table
MAST
TWO STAGE LIMITED FREE LIFT – HEADER HOSE
H80-90FT
H100-120FT
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
b. . . . . Mast Assy ................................................................................................... 1 1
1 b. . . . . Hose Assy .............................................................................................. 2 4
2 1465489 Hose Clamp ........................................................................................... 2 4
3 1360507 Clamp .................................................................................................... 2 4
4 816591 Fitting ..................................................................................................... 2 4
4 265731 O-Ring ............................................................................................... 2 2
4 816593 Locknut .............................................................................................. 1 1
5 1581578 Capscrew ............................................................................................... 2 4
6 1581565 Nut ......................................................................................................... 4 8
7 2035791 Hose Clamp ........................................................................................... 2 4
8 1477570 Stubshaft ................................................................................................ 1 2
9 1581594 Capscrew ............................................................................................... 1 2
10 1581564 Lockwasher ............................................................................................ 1 2
11 1477578 Spacer ................................................................................................... 1 2
12 1495279 Hose Sheave ......................................................................................... 1 2
13 1345190 Washer .................................................................................................. 1 2
14 1581577 Capscrew ............................................................................................... 2 4
a 1529016 Fitting (Cap) ........................................................................................... 2 4
FOOTNOTES:
a Not Illustrated b Refer to Table
MAST
TWO STAGE LIMITED FREE LIFT – HEADER HOSE AUXILIARY TUBE EXTENSIONS (STANDARD
CARRIAGE)
KEY:
A: H80-90FT — Three Function
B: H80-90FT — Four Function
C: H100-120FT — Three Function
D: H100-120FT — Four Function
QTY
ITEM PART NO. DESCRIPTION A B C D
1 2093179 Tube Assy ................................................................................. 1 1 .. ..
1 2093183 Tube Assy ................................................................................. .. .. 1 1
2 2093180 Tube Assy ................................................................................. 1 1 .. ..
2 2093184 Tube Assy ................................................................................. .. .. 1 1
3 2093181 Tube Assy ................................................................................. .. 1 .. ..
3 2093185 Tube Assy ................................................................................. .. .. .. 1
4 2093182 Tube Assy ................................................................................. .. 1 .. ..
4 2093186 Tube Assy ................................................................................. .. .. .. 1
5 1692933 Bracket (RH and LH Bolt On) ................................................... 1 2 1 2
6 1527883 Capscrew .................................................................................. 2 4 2 4
7 816591 Fitting ........................................................................................ 4 8 4 8
MAST
TWO STAGE LIMITED FREE LIFT – CARRIAGE
KEY:
A: H80-90FT
B: H100-120FT
QTY
ITEM PART NO. DESCRIPTION A B
2035667 Carriage (48 in.) ......................................................................................... 1 ..
2035669 Carriage (60 in.) ......................................................................................... 1 ..
2035671 Carriage (54 in.) ......................................................................................... .. 1
2035672 Carriage (60 in.) ......................................................................................... .. 1
1 1388092 Carriage Wldmt (48 in.) .......................................................................... 1 ..
1 1388094 Carriage Wldmt (60 in.) .......................................................................... 1 ..
1 1387447 Carriage Wldmt (54 in.) .......................................................................... .. 1
1 1387448 Carriage Wldmt (60 in.) .......................................................................... .. 1
2 1500744 Stubshaft ........................................................................................... 6 6
3 1387285 Chain Anchor ......................................................................................... 2 ..
3 1387286 Chain Anchor ......................................................................................... .. 2
4 327591 Pin .......................................................................................................... 2 ..
4 339932 Pin .......................................................................................................... .. 2
5 15222 Cotter Pin ............................................................................................... 2 2
6 1581896 Nut ......................................................................................................... 4 4
7 1465072 Snap Ring .............................................................................................. 6 6
8 1399224 Spacer ................................................................................................... 2 2
9 126765 Shim ....................................................................................................... 24 24
10 1511883 Load Roller ("B") (104.44/104.18) .......................................................... 6 6
10 1511882 Load Roller ("A") (103.68/103.42) (Alternate) ........................................ 6 6
10 1511884 Load Roller ("C") (105.20/104.94) (Alternate) ........................................ 6 6
11 15224 Cotter Pin ............................................................................................... 2 2
NOTES
SECTION 12
MAST-TWO STAGE FULL FREE-LIFT
DESCRIPTION PAGE
MAST
TWO STAGE FULL FREE LIFT - OUTER MAST AND MAIN LIFT ............................................................ 12-2
TWO STAGE FULL FREE LIFT - INNER MAST AND FREE LIFT (→ 4/2013) ......................................... 12-6
TWO STAGE FULL FREE LIFT - INNER MAST AND FREE LIFT (4/2013 →) ......................................... 12-10
TWO STAGE FULL FREE LIFT - FREE LIFT CYLINDER .......................................................................... 12-22
TWO STAGE FULL FREE LIFT - HEADER HOSE ..................................................................................... 12-26
TWO STAGE FULL FREE LIFT - HEADER HOSE AUXILIARY TUBE EXTENSIONS (STANDARD
CARRIAGE) ................................................................................................................................................ 12-30
TWO STAGE FULL FREE LIFT - CARRIAGE ............................................................................................ 12-32
TWO STAGE FULL FREE LIFT
MAIN LIFT CYLINDER - H80-90FT ............................................................................................................ 12-14
MAIN LIFT CYLINDER - H100-120FT ........................................................................................................ 12-18
MAST
TWO STAGE FULL FREE LIFT – OUTER MAST AND MAIN LIFT
H80-90FT
H100-120FT
KEY:
A: H80-90FT
B: H100-120FT
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Mast Assy ................................................................................................... 1 1
1 a. . . . . Outer Mast ............................................................................................. 1 1
2 1500744 Stubshaft ........................................................................................... 2 2
3 304523 Snap Ring .............................................................................................. 2 2
4 332061 Washer .................................................................................................. 2 2
5 1325120 Shim ....................................................................................................... AR AR
6 142247 Shim ....................................................................................................... AR AR
7 ..... Main Cylinder (RH) (FFigure 12-4)....................................................... 1 1
8 ..... Main Cylinder (LH) (FFigure 12-4)........................................................ 1 1
9 14603 Plug ........................................................................................................ 1 1
9 1450764
16486 O-Ring ............................................................................................... 1 1
10 14595 Plug Assembly ....................................................................................... 1 1
10 199524 Plug ................................................................................................... 1 1
10 16484 O-Ring ............................................................................................... 1 1
11 1388019 Housing (Control Valve) ......................................................................... 1 1
12 1550197 Lowering Control Valve .......................................................................... 1 ..
12 16982 O-Ring ............................................................................................... 1 ..
12 280154 O-Ring ............................................................................................... 1 ..
12 1550198 Lowering Control Valve .......................................................................... .. 1
MAST
TWO STAGE FULL FREE LIFT – OUTER MAST AND MAIN LIFT
KEY:
A: H80-90FT
B: H100-120FT
QTY
ITEM PART NO. DESCRIPTION A B
12 16982 O-Ring ............................................................................................... .. 1
12 280154 O-Ring ............................................................................................... .. 1
13 1487068 Fitting ..................................................................................................... 1 1
13 16484 O-Ring ............................................................................................... 1 1
13 252729 O-Ring ............................................................................................... 1 1
14 1581566 Nut ......................................................................................................... 3 3
15 1477559 Bracket ................................................................................................... 2 2
16 1581583 Capscrew ............................................................................................... 2 2
17 1581585 Capscrew ............................................................................................... 2 2
18 1581558 Washer .................................................................................................. 6 6
19 4604938 Hose Assy .............................................................................................. 1 1
20 1486749 Fitting ..................................................................................................... 1 1
20 16485 O-Ring ............................................................................................... 1 1
20 252729 O-Ring ............................................................................................... 1 1
21 1487096 Fitting ..................................................................................................... 1 1
21 252729 O-Ring ............................................................................................... 3 3
22 4627873 Hose Assy .............................................................................................. 1 1
23 1581586 Capscrew ............................................................................................... 2 2
24 1550385 Bracket (LH) ........................................................................................... 1 1
25 1550387 Bracket (RH) .......................................................................................... 1 1
26 a. . . . . Tube Assy .............................................................................................. 1 1
27 1581588 Capscrew ............................................................................................... 4 4
28 1474399 Bracket Wldmt ....................................................................................... 2 2
28 1474398 Bracket Wldmt (Optional) ....................................................................... 2 2
29 1465072 Snap Ring .............................................................................................. 2 2
30 126765 Shim ....................................................................................................... 12 12
31 1399204 Load Roller ("B") (127.51/127.25) .......................................................... 2 2
31 1399203 Load Roller ("A") (126.75/126.49) (Alternate) ........................................ 2 2
31 1399205 Load Roller ("C") (128.27/128.01) (Alternate) ........................................ 2 2
32 104264 Wear Strip .............................................................................................. 2 2
33 104506 O-Ring ................................................................................................... 4 4
34 161272 Shim (0.007 in.) ..................................................................................... AR AR
35 161273 Shim (0.020 in.) ..................................................................................... AR AR
36 1550199 Fitting ..................................................................................................... 1 1
36 16982 O-Ring ............................................................................................... 1 1
36 244167 O-Ring ............................................................................................... 1 1
37 1465518 Snap Ring .............................................................................................. 4 4
38 1485449 Bushing .................................................................................................. 2 2
39 1550193 Hyd Velocity Fuse .................................................................................. 1 ..
39 1550194 Hyd Velocity Fuse .................................................................................. .. 1
39 244167 O-Ring ............................................................................................... 1 1
39 16487 O-Ring ............................................................................................... 1 1
40 1550159 Velocity Fuse ......................................................................................... 1 ..
40 1550157 Hyd Velocity Fuse .................................................................................. 1 ..
40 252729 O-Ring ............................................................................................... 1 1
MAST
TWO STAGE FULL FREE LIFT – OUTER MAST AND MAIN LIFT
KEY:
A: H80-90FT
B: H100-120FT
QTY
ITEM PART NO. DESCRIPTION A B
40 16485 O-Ring ............................................................................................... 1 1
41 192429 Bushing .................................................................................................. 1 1
42 2076763 Hose Assy (Hoist) ...................................................................................... 1 1
FOOTNOTES:
a Refer to Table
MAST
TWO STAGE FULL FREE LIFT – INNER MAST AND FREE LIFT (→ 4/2013)
H80-90FT
H100-120FT
KEY:
A: H80-90FT
B: H100-120FT
QTY
ITEM PART NO. DESCRIPTION A B
b. . . . . Mast Assy ................................................................................................... 1 1
1 b. . . . . Inner Mast .............................................................................................. 1 1
2 1500744 Stubshaft ........................................................................................... 2 2
3 1581582 Capscrew ............................................................................................... 1 1
4 178119 Clamp .................................................................................................... 1 1
5 1581566 Nut ......................................................................................................... 1 1
6 221628 Capscrew ............................................................................................... 2 2
7 297649 Ring ....................................................................................................... 2 2
8 161003 Nut ......................................................................................................... 2 2
9 2088450 Bracket (Two Piece Wedge) .................................................................. 2 ..
9 2088451 Bracket (Two Piece Wedge) .................................................................. .. 2
9 a 1694479
4057049 Clamp (One Piece Formed Bracket) ...................................................... 1 ..
9 a 1694480
4057050 Clamp (One Piece Formed Bracket) ...................................................... .. 1
10 1399203 Load Roller ("A") (126.75/126.49) .......................................................... 2 2
10 1399204 Load Roller ("B") (127.51/127.25) .......................................................... 2 2
10 1399205 Load Roller ("C") (128.27/128.01) ......................................................... 2 2
11 126765 Shim ....................................................................................................... 12 12
12 1465072 Snap Ring .............................................................................................. 2 2
MAST
TWO STAGE FULL FREE LIFT – INNER MAST AND FREE LIFT (→ 4/2013)
KEY:
A: H80-90FT
B: H100-120FT
QTY
ITEM PART NO. DESCRIPTION A B
13 296009 Capscrew ............................................................................................... 1 1
14 1611061 Collar ..................................................................................................... 1 ..
15 1331991 Chain Anchor ......................................................................................... 2 2
16 15222 Cotter Pin ............................................................................................... 2 2
17 339932 Pin .......................................................................................................... 2 2
18 1581896 Nut ......................................................................................................... 4 4
19 4612788 Lockwasher ............................................................................................ 2 2
20 ..... Freelift Cylinder (FFigure 12-6)............................................................ 1 1
21 1550193 Hyd Velocity Fuse .................................................................................. 1 ..
21 1550194 Hyd Velocity Fuse .................................................................................. .. 1
21 244167 O-Ring ............................................................................................... 1 1
21 16487 O-Ring ............................................................................................... 1 1
22 b. . . . . Chain ..................................................................................................... 2 2
23 1581589 Capscrew ............................................................................................... 2 2
24 1581564 Lockwasher ............................................................................................ 2 2
25 1581559 Washer .................................................................................................. 2 2
26 1387519 Guard (Chain) ........................................................................................ 2 2
27 302472 Roll Pin .................................................................................................. 4 4
28 1387281 Pin .......................................................................................................... 1 1
29 304527 Snap Ring .............................................................................................. 2 2
30 1387743 Chain Sheave Assembly (Assembly) ..................................................... 2 2
31 126764 Double Row Bearing ......................................................................... 1 1
32 1387740 Chain Sheave .................................................................................... 1 1
33 41531 Snap Ring .......................................................................................... 1 1
34 1389825 Crosshead ............................................................................................. 1 1
35 302493 Roll Pin .................................................................................................. 1 1
FOOTNOTES:
a Optional b Refer to Table
NOTES
MAST
TWO STAGE FULL FREE LIFT – INNER MAST AND FREE LIFT (4/2013 →)
H80-90FT
H100-120FT
KEY:
A: H80-90FT
B: H100-120FT
QTY
ITEM PART NO. DESCRIPTION A B
b. . . . . Mast Assy ................................................................................................... 1 1
1 b. . . . . Inner Mast .............................................................................................. 1 1
2 1500744 Stubshaft ........................................................................................... 2 2
3 1581582 Capscrew ............................................................................................... 1 1
4 178119 Clamp .................................................................................................... 1 1
5 1581566 Nut ......................................................................................................... 1 1
6 221628 Capscrew ............................................................................................... 2 2
7 297649 Ring ....................................................................................................... 2 2
8 161003 Nut ......................................................................................................... 2 2
9 a 1694479
4057049 Clamp (One Piece Formed Bracket) ...................................................... 1 ..
9 a 1694480
4057050 Clamp (One Piece Formed Bracket) ...................................................... .. 1
10 1399203 Load Roller ("A") (126.75/126.49) .......................................................... 2 2
10 1399204 Load Roller ("B") (127.51/127.25) .......................................................... 2 2
10 1399205 Load Roller ("C") (128.27/128.01) ......................................................... 2 2
11 126765 Shim ....................................................................................................... 12 12
12 1465072 Snap Ring .............................................................................................. 2 2
13 296009 Capscrew ............................................................................................... 1 1
14 1611061 Collar ..................................................................................................... 1 ..
MAST
TWO STAGE FULL FREE LIFT – INNER MAST AND FREE LIFT (4/2013 →)
KEY:
A: H80-90FT
B: H100-120FT
QTY
ITEM PART NO. DESCRIPTION A B
15 1331991 Chain Anchor ......................................................................................... 2 2
16 15222 Cotter Pin ............................................................................................... 2 2
17 339932 Pin .......................................................................................................... 2 2
18 1581896 Nut ......................................................................................................... 2 2
19 4038861 Bracket ................................................................................................... 1 1
20 ..... Freelift Cylinder (FFigure 12-6)............................................................ 1 1
21 1550193 Hyd Velocity Fuse .................................................................................. 1 ..
21 1550194 Hyd Velocity Fuse .................................................................................. .. 1
21 244167 O-Ring ............................................................................................... 1 1
21 16487 O-Ring ............................................................................................... 1 1
22 b. . . . . Chain ..................................................................................................... 2 2
23 1581589 Capscrew ............................................................................................... 2 2
24 1581564 Lockwasher ............................................................................................ 2 2
25 1581559 Washer .................................................................................................. 2 2
26 1387519 Guard (Chain) ........................................................................................ 2 2
27 302472 Roll Pin .................................................................................................. 4 4
28 1387281 Pin .......................................................................................................... 1 1
29 304527 Snap Ring .............................................................................................. 2 2
30 1387743 Chain Sheave Assembly (Assembly) ..................................................... 2 2
31 126764 Double Row Bearing ......................................................................... 1 1
32 1387740 Chain Sheave .................................................................................... 1 1
33 41531 Snap Ring .......................................................................................... 1 1
34 1389825 Crosshead ............................................................................................. 1 1
35 302493 Roll Pin .................................................................................................. 1 1
36 1581835 Capscrew ............................................................................................... 1 1
37 1581556 Washer .................................................................................................. 2 2
38 1581739 Nut ......................................................................................................... 1 1
FOOTNOTES:
a Optional b Refer to Table
NOTES
RIGHT HAND
FOOTNOTES:
a Not Illustrated b Refer to Table
NOTES
RIGHT HAND
FOOTNOTES:
a Not Illustrated b Refer to Table
NOTES
MAST
TWO STAGE FULL FREE LIFT – FREE LIFT CYLINDER
H80-90FT
H100-120FT
KEY:
A: H80-90FT
B: H100-120FT
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 a. . . . . Cylinder Rod .......................................................................................... 1 1
3 2036282 Gland ..................................................................................................... 1 ..
3 1541640 Gland ..................................................................................................... .. 1
4 1361302 Screw ..................................................................................................... 1 1
5 297538 Check Valve ........................................................................................... 1 1
6 297531 Washer .................................................................................................. 1 1
7 187388 Snap Ring .............................................................................................. 1 1
8 1383070 Rod Wiper .............................................................................................. 1 1
9 2033395 Seal ........................................................................................................ 1 1
10 164632 Back-Up Ring ......................................................................................... 1 ..
10 615145 Back-Up Ring ......................................................................................... .. 1
MAST
TWO STAGE FULL FREE LIFT – FREE LIFT CYLINDER
KEY:
A: H80-90FT
B: H100-120FT
QTY
ITEM PART NO. DESCRIPTION A B
11 46629 O-Ring ................................................................................................... 1 ..
11 15885 O-Ring ................................................................................................... .. 1
12 636950 Wear Ring .............................................................................................. 1 ..
12 1380982 Wear Ring .............................................................................................. .. 1
13 637162 Rod Seal ................................................................................................ 1 ..
13 364059 Rod Seal ................................................................................................ .. 1
14 638293 Back-Up Ring ......................................................................................... 1 ..
14 1381074 Back-Up Ring ......................................................................................... .. 1
15 190580 O-Ring ................................................................................................... 1 1
16 190887 Sealing Ring .......................................................................................... 1 1
2036279 Kit-Seal ....................................................................................................... 1 ..
2065889 Kit-Seal ....................................................................................................... .. 1
FOOTNOTES:
a Refer to Table
NOTES
MAST
TWO STAGE FULL FREE LIFT – HEADER HOSE
FOUR FUNCTION H80-90FT
MAST
TWO STAGE FULL FREE LIFT – HEADER HOSE
THREE FUNCTION H100-120FT
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 1541242 Bracket Wldmt (RH) ................................................................................... 1 1
2 1541243 Bracket Wldmt (LH) .................................................................................... .. 1
3 302472 Roll Pin ....................................................................................................... 1 2
4 1495279 Hose Sheave .............................................................................................. 1 2
5 1581560 Washer ....................................................................................................... 1 2
6 58902 Snap Ring .................................................................................................. 1 2
7 1581556 Washer ....................................................................................................... 2 2
8 1581590 Capscrew ................................................................................................... 1 2
9 2035791 Hose Clamp ............................................................................................... 3 6
10 1581741 Capscrew ................................................................................................... 6 12
11 1550425 Fitting ......................................................................................................... 1 2
11 265731 O-Ring ................................................................................................... 2 2
11 816593 Locknut .................................................................................................. 1 1
12 1528580 Fitting ......................................................................................................... 1 2
12 265731 O-Ring ................................................................................................... 2 2
12 816593 Locknut .................................................................................................. 1 1
13 1465489 Hose Clamp ............................................................................................... 2 4
14 1569979 Clamp ......................................................................................................... 3 6
15 1581583 Capscrew ................................................................................................... 1 1
16 1581566 Nut .............................................................................................................. 1 1
17 136749 Screw ......................................................................................................... 1 1
18 b. . . . . Hose Assy .................................................................................................. 2 4
19 b. . . . . Hose Assy .................................................................................................. 1 2
20 b. . . . . Hose Assy .................................................................................................. 1 2
21 b. . . . . Channel ...................................................................................................... 1 1
22 b. . . . . Channel ...................................................................................................... .. 1
23 b. . . . . Channel ...................................................................................................... 1 1
a 1529016 Fitting (Cap) ............................................................................................... 2 4
FOOTNOTES:
a Not Illustrated b Refer to Table
MAST
TWO STAGE FULL FREE LIFT – HEADER HOSE AUXILIARY TUBE EXTENSIONS (STANDARD CARRIAGE)
KEY:
A: H80-90FT — Three Function
B: H80-90FT — Four Function
C: H100-120FT — Three Function
D: H100-120FT — Four Function
QTY
ITEM PART NO. DESCRIPTION A B C D
1 2093653 Tube Assy ................................................................................. 1 1 .. ..
1 2093657 Tube Assy ................................................................................. .. .. 1 1
2 2093654 Tube Assy ................................................................................. 1 1 .. ..
2 2093658 Tube Assy ................................................................................. .. .. 1 1
3 2093655 Tube Assy ................................................................................. .. 1 .. ..
3 2093659 Tube Assy ................................................................................. .. .. .. 1
4 2093656 Tube Assy ................................................................................. .. 1 .. ..
4 2093660 Tube Assy ................................................................................. .. .. .. 1
5 1692933 Bracket (RH and LH Bolt On) ................................................... 1 2 1 2
6 1527883 Capscrew .................................................................................. 2 4 2 4
7 816591 Fitting ........................................................................................ 2 4 2 4
8 1528580 Fitting ........................................................................................ 1 2 1 2
9 1550425 Fitting ........................................................................................ 1 2 1 2
MAST
TWO STAGE FULL FREE LIFT – CARRIAGE
KEY:
A: H80-90FT
B: H100-120FT
QTY
ITEM PART NO. DESCRIPTION A B
2109343 Carriage (48 in.) ......................................................................................... 1 ..
2038564
4622824 Carriage (54in.) .......................................................................................... .. 1
1 1699955 Carriage Wldmt (48 in.) .......................................................................... 1 ..
1 1394992
4058054 Carriage Wldmt (54 in.) .......................................................................... .. 1
2 1500744 Stubshaft ........................................................................................... 6 6
3 1511883 Load Roller ("B") (104.44/104.18) .......................................................... 6 6
3 1511882 Load Roller ("A") (103.68/103.42) (Alternate) ........................................ 6 6
3 1511884 Load Roller ("C") (105.20/104.94) (Alternate) ........................................ 6 6
4 126765 Shim ....................................................................................................... 24 24
5 1465072 Snap Ring .............................................................................................. 6 6
6 1399224 Spacer ................................................................................................... 2 2
7 319322 Bracket Wldmt (Guard RH) .................................................................... 1 1
8 319323 Bracket Wldmt (Guard LH) .................................................................... 1 1
9 317292 Spacer ................................................................................................... 4 4
10 18518 Capscrew (5/16 x 3) ............................................................................... 4 1
10 18520 Capscrew (5/16 x 3 1/4)) ....................................................................... .. 3
11 15155 Lockwasher ............................................................................................ 4 4
12 1387548 Chain Anchor ......................................................................................... 2 ..
13 1387549 Pin .......................................................................................................... 2 ..
14 15222 Cotter Pin ............................................................................................... 2 2
15 18520 Capscrew ............................................................................................... 1 ..
16 1400126 Plate ....................................................................................................... 1 ..
17 1400125 Spacer ................................................................................................... 1 ..
18 191941 Nut ......................................................................................................... 1 ..
19 1480392 Chain Anchor ......................................................................................... .. 2
20 339932 Pin .......................................................................................................... .. 2
21 320327 Pin .......................................................................................................... .. 2
22 131358 Snap Ring .............................................................................................. .. 2
NOTES
SECTION 13
MAST-THREE STAGE FULL FREE-LIFT
DESCRIPTION PAGE
OUTER MAST
THREE STAGE FULL FREE-LIFT
H80-90FT
H100-120FT
OUTER MAST
THREE STAGE FULL FREE-LIFT
FOOTNOTES:
a Refer to Table
NOTES
INTERMEDIATE MAST
THREE STAGE FULL FREE LIFT
H80-90FT
H100-120FT
INTERMEDIATE MAST
THREE STAGE FULL FREE LIFT
FOOTNOTES:
a Refer to Table
NOTES
INNER MAST
THREE STAGE FULL FREE-LIFT
H80-90FT
H100-120FT
FOOTNOTES:
a Refer to Table
GP/GLP/GDP100-120VX
KEY:
A: H80-90FT
B: H100-120FT
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Mast Assy ................................................................................................... 1 1
1 a. . . . . Inner Mast .............................................................................................. 1 1
2 1500744 Stubshaft ........................................................................................... 2 2
3 104506 O-Ring ................................................................................................... 4 4
4 131715 Shim (0.007 in.) ..................................................................................... AR AR
5 131716 Shim (0.020 in.) ..................................................................................... AR AR
6 215211 Wear Strip .............................................................................................. 2 2
7 1331991 Chain Anchor ......................................................................................... 2 4
8 339932 Pin .......................................................................................................... 2 2
9 15222 Cotter Pin ............................................................................................... 2 2
10 a. . . . . Chain ..................................................................................................... 2 2
11 1581589 Capscrew ............................................................................................... 2 2
12 1581564 Lockwasher ............................................................................................ 2 2
13 1581559 Washer .................................................................................................. 2 2
14 1387519 Guard (w/ Header Hose) ........................................................................ 1 1
14 1387519 Guard (w/o Header Hose) ...................................................................... 2 2
15 302472 Roll Pin .................................................................................................. 4 4
16 1387281 Pin .......................................................................................................... 1 1
17 304527 Snap Ring .............................................................................................. 2 2
18 1387743 Chain Sheave Assembly (Assembly) ..................................................... 2 2
FOOTNOTES:
a Refer to Table
NOTES
H100-120FT
KEY:
A: H80-90FT
B: H100-120FT
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Mast Assy ................................................................................................... 1 1
1 a. . . . . Inner Mast .............................................................................................. 1 1
2 1500744 Stubshaft ........................................................................................... 2 2
3 1581578 Capscrew ............................................................................................... 2 2
4 1387479 Hose Clamp ........................................................................................... 1 1
5 1581565 Nut ......................................................................................................... 2 2
6 1581556 Washer .................................................................................................. 4 4
7 1331991 Chain Anchor ......................................................................................... 2 4
8 339932 Pin .......................................................................................................... 2 2
9 15222 Cotter Pin ............................................................................................... 2 2
10 a. . . . . Chain ..................................................................................................... 2 2
11 1581589 Capscrew ............................................................................................... 2 2
12 1581564 Lockwasher ............................................................................................ 2 2
13 1581559 Washer .................................................................................................. 2 2
14 1387519 Guard (w/ Header Hose) ........................................................................ 1 1
14 1387519 Guard (w/o Header Hose) ...................................................................... 2 2
15 302472 Roll Pin .................................................................................................. 4 4
16 1387281 Pin .......................................................................................................... 1 1
17 304527 Snap Ring .............................................................................................. 2 2
18 1387743 Chain Sheave Assembly (Assembly) ..................................................... 2 2
FOOTNOTES:
a Refer to Table
NOTES
MAIN LIFT
THREE STAGE FULL FREE-LIFT
H80-90FT
H100-120FT
MAIN LIFT
THREE STAGE FULL FREE-LIFT
FOOTNOTES:
a H100-120FT c Refer to Table
b H80-90FT
NOTES
H100-120FT
KEY:
A: H80-90FT
B: H100-120FT
QTY
ITEM PART NO. DESCRIPTION A B
d. . . . . Cylinder Assy ............................................................................................. 2 2
1 d. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 d. . . . . Cylinder Rod .......................................................................................... 1 1
3 2033243 Gland ..................................................................................................... 1 ..
3 2033299 Gland ..................................................................................................... .. 1
4 215425 Wear Ring .............................................................................................. 1 ..
4 215301 Wear Ring .............................................................................................. .. 1
5 1383066 Rod Wiper .............................................................................................. 1 ..
5 1383068 Rod Wiper .............................................................................................. .. 1
6 270077 Rod Seal ................................................................................................ 1 ..
6 201829 Rod Seal ................................................................................................ .. 1
7 638249 Back-Up Ring ......................................................................................... 2 ..
7 638250 Back-Up Ring ......................................................................................... .. 1
FOOTNOTES:
a For lift heights of 4640, 4940, 5240 mm c Not Illustrated
b For lift heights of 4900, 5200, 5500 mm d Refer to Table
NOTES
H100-120FT
KEY:
A: H80-90FT
B: H100-120FT
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 a. . . . . Cylinder Rod .......................................................................................... 1 1
3 2036282 Gland ..................................................................................................... 1 ..
3 1541640 Gland ..................................................................................................... .. 1
4 1361302 Screw ..................................................................................................... 1 1
5 297538 Check Valve ........................................................................................... 1 1
6 297531 Washer .................................................................................................. 1 1
6 637635 Washer (Optional) .................................................................................. 1 1
7 187388 Snap Ring .............................................................................................. 1 1
8 1383070 Rod Wiper .............................................................................................. 1 1
9 2033395 Seal ........................................................................................................ 1 1
10 164632 Back-Up Ring ......................................................................................... 1 ..
FOOTNOTES:
a Refer to Table
NOTES
MAST
THREE STAGE FULL FREE LIFT – HEADER HOSE
H80-90FT
H100-120FT
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
b. . . . . Mast Assy ................................................................................................... 1 1
1 b. . . . . Hose Assy .................................................................................................. 2 4
2 1581577 Capscrew ................................................................................................... 4 8
3 1581565 Nut .............................................................................................................. 4 8
4 1502809 Hose Clamp ............................................................................................... 1 2
5 1399243 Clamp ......................................................................................................... 1 2
6 1387523 Bracket Wldmt ............................................................................................ 1 2
7 1495279 Hose Sheave .............................................................................................. 2 4
8 1581560 Washer ....................................................................................................... 2 4
9 58902 Snap Ring .................................................................................................. 2 4
10 2035791 Hose Clamp ............................................................................................... 3 6
11 1581741 Capscrew ................................................................................................... 2 4
12 1569979 Clamp ......................................................................................................... 2 2
13 1617658 Clamp ......................................................................................................... .. 2
14 1465489 Hose Clamp ............................................................................................... 2 4
15 1387327 Bracket (RH) .............................................................................................. 1 1
16 1389854 Bracket (LH) ............................................................................................... .. 2
17 1581556 Washer ....................................................................................................... 2 4
18 1581562 Lockwasher ................................................................................................ 2 4
19 1581579 Capscrew ................................................................................................... 2 4
20 1581590 Capscrew ................................................................................................... 1 2
21 1541242 Bracket Wldmt (RH) ................................................................................... 1 1
22 1541243 Bracket Wldmt (LH) .................................................................................... .. 1
MAST
THREE STAGE FULL FREE LIFT – HEADER HOSE
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
23 302472 Roll Pin ....................................................................................................... 1 2
24 1528580 Fitting ......................................................................................................... 1 2
24 265731 O-Ring ................................................................................................... 2 2
24 816593 Locknut .................................................................................................. 1 1
25 1550425 Fitting ......................................................................................................... 1 2
25 265731 O-Ring ................................................................................................... 2 2
25 816593 Locknut .................................................................................................. 1 1
26 1529016 Fitting (Cap) ............................................................................................... 2 4
27 1581587 Capscrew ................................................................................................... 2 4
28 1581563 Lockwasher ................................................................................................ 2 4
29 1389828 Bracket ....................................................................................................... 1 1
30 1581567 Nut .............................................................................................................. 1 1
31 1581586 Capscrew ................................................................................................... 1 1
a 1566565 Cap ............................................................................................................. 1 2
FOOTNOTES:
a Not Illustrated b Refer to Table
NOTES
MAST
THREE STAGE FULL FREE LIFT – HEADER HOSE AUXILIARY TUBE EXTENSIONS (STANDARD CARRIAGE)
KEY:
A: H80-90FT — Three Function
B: H80-90FT — Four Function
C: H100-120FT — Three Function
D: H100-120FT — Four Function
QTY
ITEM PART NO. DESCRIPTION A B C D
1 2093669 Tube Assy ................................................................................. 1 1 .. ..
1 2093657 Tube Assy ................................................................................. .. .. 1 1
2 2093670 Tube Assy ................................................................................. 1 1 .. ..
2 2093658 Tube Assy ................................................................................. .. .. 1 1
3 2093671 Tube Assy ................................................................................. .. 1 .. ..
3 2093659 Tube Assy ................................................................................. .. .. .. 1
4 2093672 Tube Assy ................................................................................. .. 1 .. ..
4 2093660 Tube Assy ................................................................................. .. .. .. 1
5 1692933 Bracket (RH and LH Bolt On) ................................................... 1 2 1 2
6 1527883 Capscrew .................................................................................. 2 4 2 4
7 816591 Fitting ........................................................................................ 2 4 2 4
8 1528580 Fitting ........................................................................................ 1 2 1 2
9 1550425 Fitting ........................................................................................ 1 2 1 2
MAST
THREE STAGE FULL FREE LIFT – CARRIAGE
KEY:
A: H80-90FT
B: H100-120FT
QTY
ITEM PART NO. DESCRIPTION A B
2109388 Carriage (48 in.) ......................................................................................... 1 ..
2109423 Carriage (60 in.) ......................................................................................... 1 ..
2035796
4622827 Carriage (54 in) .......................................................................................... .. 1
2035797
4622828 Carriage (60 in) .......................................................................................... .. 1
1 1700060 Carriage Wldmt (48 in.) .......................................................................... 1 ..
1 1700217 Carriage Wldmt (60 in.) .......................................................................... 1 ..
1 1387497
4058048 Carriage Wldmt (54 in) ........................................................................... .. 1
1 1387498
4058049 Carriage Wldmt (60 in) ........................................................................... .. 1
2 1500744 Stubshaft ........................................................................................... 6 6
3 1511883 Load Roller ("B") (104.44/104.18) .......................................................... 6 6
3 1511882 Load Roller ("A") (103.68/103.42) (Alternate) ........................................ 6 6
3 1511884 Load Roller ("C") (105.20/104.94) (Alternate) ........................................ 6 6
4 126765 Shim ....................................................................................................... 24 24
5 1465072 Snap Ring .............................................................................................. 6 6
6 1399224 Spacer ................................................................................................... 2 2
7 319322 Bracket Wldmt (Guard RH) .................................................................... 1 1
8 319323 Bracket Wldmt (Guard LH) .................................................................... 1 1
9 317292 Spacer ................................................................................................... 4 4
10 18518 Capscrew ............................................................................................... 4 4
11 15155 Lockwasher ............................................................................................ 4 4
12 1387548 Chain Anchor ......................................................................................... 2 ..
13 1387549 Pin .......................................................................................................... 2 ..
14 15222 Cotter Pin ............................................................................................... 2 2
15 18520 Capscrew ............................................................................................... 1 ..
16 1400126 Plate ....................................................................................................... 1 ..
17 1400125 Spacer ................................................................................................... 1 ..
18 191941 Nut ......................................................................................................... 1 ..
19 1480392 Chain Anchor ......................................................................................... .. 2
20 339932 Pin .......................................................................................................... .. 2
21 320327 Pin .......................................................................................................... .. 2
22 131358 Snap Ring .............................................................................................. .. 2
NOTES
14 OPTIONS
UNIT CODE R005
01/2016 NORTH AMERICA
SECTION 14
OPTIONS
DESCRIPTION PAGE
KEY:
A: H80-90FT — Four Function
B: H100-120FT — Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 2093187 Tube Assy .................................................................................................. 1 ..
1 2093189 Tube Assy .................................................................................................. .. 1
2 2093188 Tube Assy .................................................................................................. 1 ..
2 2093190 Tube Assy .................................................................................................. .. 1
3 1647864 Bracket ....................................................................................................... 1 1
4 816591 Fitting ......................................................................................................... 4 4
4 816593 Locknut .................................................................................................. 1 1
4 265731 O-Ring ................................................................................................... 2 2
KEY:
A: H80-90FT — Four Function
B: H100-120FT — Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 2093661 Tube Assy .................................................................................................. 1 ..
1 2093663 Tube Assy .................................................................................................. .. 1
2 2093662 Tube Assy .................................................................................................. 1 ..
2 2093664 Tube Assy .................................................................................................. .. 1
3 1647864 Bracket ....................................................................................................... 1 1
4 816591 Fitting ......................................................................................................... 2 2
4 265731 O-Ring ................................................................................................... 2 2
4 816593 Locknut .................................................................................................. 1 1
5 1528580 Fitting ......................................................................................................... 1 1
5 265731 O-Ring ................................................................................................... 2 2
5 816593 Locknut .................................................................................................. 1 1
6 1550425 Fitting ......................................................................................................... 1 1
6 265731 O-Ring ................................................................................................... 2 2
6 816593 Locknut .................................................................................................. 1 1
KEY:
A: H80-90FT — Four Function
B: H100-120FT — Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 2093677 Tube Assy .................................................................................................. 1 ..
1 2093663 Tube Assy .................................................................................................. .. 1
2 2093678 Tube Assy .................................................................................................. 1 ..
2 2093664 Tube Assy .................................................................................................. .. 1
3 1647864 Bracket ....................................................................................................... 1 1
4 816591 Fitting ......................................................................................................... 2 2
4 265731 O-Ring ................................................................................................... 2 2
4 816593 Locknut .................................................................................................. 1 1
5 1528580 Fitting ......................................................................................................... 1 1
5 265731 O-Ring ................................................................................................... 2 2
5 816593 Locknut .................................................................................................. 1 1
6 1550425 Fitting ......................................................................................................... 1 1
6 265731 O-Ring ................................................................................................... 2 2
6 816593 Locknut .................................................................................................. 1 1
NOTES
FOOTNOTES:
a Electronic Hydraulic Control Option Only
b Not Illustrated
NOTES
FOOTNOTES:
a Electronic Hydraulic Control Only
b Not Illustrated
NOTES
FOOTNOTES:
a Electronic Hydraulic Control Option Only b Not Illustrated
FOOTNOTES:
a Electronic Hydraulic Control Only
FOOTNOTES:
a Electronic Hydraulic Control Only
FOOTNOTES:
a Electronic Hydraulic Control Only
FOOTNOTES:
a Electronic Hydraulic Control Only b Not Illustrated
FOOTNOTES:
a Electronic Hydraulic Control Only b Not Illustrated
FOOTNOTES:
a Electronic Hydraulic Control Only b Not Illustrated
FOOTNOTES:
a Carriages greater than 48 in c Includes parts 1-13 and 16-18
b Included parts 1-18
NOTES
FOOTNOTES:
a Carriages greater than 48 in c Included parts 1-18
b Included parts 1-13 and 16-18
NOTES
FOOTNOTES:
a Carriages greater than 48 in c Includes parts 1-13 and 16-18.
b Included parts 1-18
NOTES
FOOTNOTES:
a Full Free-Lift b Limited Free-Lift
NOTES
STROBE LIGHT
LED
FOOTNOTES:
a Not Illustrated
NOTES
BACK-UP ALARM
KEY:
A: With Cab
B: Without Cab
QTY
ITEM PART NO. DESCRIPTION A B
1 353144 Capscrew ................................................................................................... 1 ..
1 2071261 Capscrew ................................................................................................... .. 2
2 353144 Capscrew ................................................................................................... 1 ..
2 1463910 Capscrew ................................................................................................... .. 2
3 2064929 Back-Up Alarm (82-102 dbA) ..................................................................... .. 1
4 1705479 Bracket ....................................................................................................... .. 1
5 1531558 Insert .......................................................................................................... 2 ..
5 292653 Nut .............................................................................................................. .. 2
6 4600272 Wire Harness ............................................................................................. 1 1
7 1582464 Fastener ..................................................................................................... 1 1
8 1500912 Clip ............................................................................................................. 1 1
ACCUMULATOR
ITEM PART NO. DESCRIPTION QTY
1 1629185 Accumulator ........................................................................................................ 1
2 1609864 Spacer ................................................................................................................ 2
3 4031653 Strap Clamp ........................................................................................................ 2
4 2091868 Hose Assy ........................................................................................................... 1
5 1487096 Fitting .................................................................................................................. 1
5 252729 O-Ring ............................................................................................................ 3
SECTION 15
FIELD CONVERSION KITS
DESCRIPTION PAGE
SWIVEL SEATS
START OPTIONS
FOOTNOTES:
a Kit requires Software that must be Dealer installed.
HOSE GROUPS
TWO STAGE LIMITED FREE-LIFT
HOSE GROUPS
TWO STAGE FULL FREE-LIFT
HOSE GROUPS
THREE STAGE FULL FREE-LIFT
DIRECTIONAL CONTROL
FOOTNOTES:
a Kit requires Software that must be Dealer installed.
FOOTNOTES:
a Kit requires Software that must be Dealer installed.
16 NUMERICAL INDEX
UNIT CODE R005
01/2016 NORTH AMERICA
SECTION 16
NUMERICAL INDEX
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM