Round FRP Manhole Cover
Round FRP Manhole Cover
Round FRP Manhole Cover
MANUAL
Compounding Strength
MANHOLE COVER | WATER GULLY COVER | GRATING
ABOUT US
HP International Ltd., the agship company of the HP Group, is proud to be the largest manufacturer of
Solvent Cement in Asia. With an annual turnover of over 25 Million USD in only solvent cements, and a
group turnover in excess of 40 Million USD, the HP Group has come a long way in various business
streams since its inception in 1978 by the Motwani family. Its interests range from Adhesives, Composite
Products, Plumbing Accessories, Textiles, Logistics, Real Estate.
The Composite business is a major project undertaken by the group in 2012 with an investment of 4
million USD or 27 Crore Rupees, where we have build a fullline of SMC manhole cover’s and we are first
and only company to produce this range of covers. We have built the SMC business when the rest of the
industry is sill depended. All the businesses combined, the group is a well-oiled machine with the right
mix of talent, technology, capital, and resources, bringing in international expertise to make its product,
process, and offering at par with global standards.
Growth through diversification has been the cornerstone of the success of the HP Group and all its
companies. A steady yearly increase in sales, profits, and satisfied customer base has ensured that we
haven’t looked back – going from strength to strength through our 35 years journey. In this time, the HP
Group has achieved many successful milestones, the most recent being its recognition as “the leader of
tomorrow” in the chemical space by ET Now – the leading business channel in India. This is attributed to
the company’s belief that these successes are only the beginning and many more goals await us. It is this
fire that will drive the HP Group to the next level of success, along with a target to achieve the USD 100
Million Revenue mark by 2025.
SIDCGL
CIDCO
MSME, INDIA CIDCO, INDIA SIDCGL, INDIA GCC, INDIA
What is FRP ?
FIBRE-REINFORCED POLYMER (FRP)
Is a composite material made of a polymer matrix reinforced with fibers. The fibers are usually glass
fibers, the polymer is usually an epoxy, vinylester or polyester thermosetting plastic, and phenol
formaldehyde resins are still in use. FRP’s are commonly used in the aerospace, automotive, marine,
construction industries and ballistic armor.
COMPRESSION MOULDING
When the raw material containing reinforced fibers are compressed & molded at certain pressure &
temperature the final outcome would be called a FRP molded product, which qualifies it as a fibre-
reinforced polymer. More typically the polymer preform used in compression molding does contain
reinforcing fibers. In compression molding, a "preform" or "charge", of SMC, BMC is placed into
molding cavity, the mold is closed and the material is formed & cured inside by pressure and heat.
Compression molding offers excellent detailing for geometric shapes ranging from pattern and relief
detailing to complex curves and creative forms, to precision engineering all within a maximum curing
time of 20 minutes.
Comparison
STRONG DRAIN FRP
CI / DI MANHOLE COVERS
MANHOLE COVERS
Free from fear of theft as the material is non Heavily prone to theft as material is reprocessable &
reprocessable and has no resale value. has high resale value.
Easy to handle due to light weight. Difficult to handle due to very heavy weight.
No risk of injury due to light weight. High risk of injury due to heavy weight.
Does not rust due to chemical / sewage / rain water. Gets rusted with chemical / sewage / rain water.
High service life ( min. 30 years ) as it does not Low service life as it corrodes with the service
corrode and has high impact resistance. conditions & has low impact resistance.
High on aesthetics due to varied colors available. Low on aesthetics.
No additional cost to be incurred for the corrosion Additional cost to be incurred for the corrosion
resistant plate which is required below the cover to resistant plate which is required below the cover to
protect the cover from corrosion. protect the cover from corrosion.
The covers are self pigmented and do not require The covers regularly need expensive epoxy painting
expensive epoxy painting for protection throughout to be conducted for protection.
its life.
The pigments are inbuilt in the material and UV
The proxy painting peals over a period as it is a
stabilizing. Hence there is no peeling / fading of the
secondary process.
colors due to sunlight.
Locking arrangement if required is available to
avoid displacement of covers due to back pressure in
low lying areas.
Good resistance to extreme temperature ( 1000 C to
+800 C ).
Advantages
HIGH LOAD RATING AND STRENGTH: Similar hardness in property as cast iron, but major advantages on stretch
recovery and bend resistance. Less noise and lower vibration transmissions. Designed to meet and exceed A 15/ B125/
C250/ D400/ E600/ F900 loading rating, according to En 124: 1994.
AGAINST THEFT AND SAFETY OPTIONS: Comparing with cast iron manhole cover, composite cover has zero theft
value and therefore not attractive to thieves, which reduce the potential accident and further maintenance cost caused by
theft. Surface anti-slip thread guarantees safe road condition even in extreme weather. Locks are available as an option
molded into the cover to improve security rate. Non-electricity conduction and non-heat conduction, UV resistance.
EASE IN INSTALLATION: Compared with cast iron manhole covers, composited covers are 30% lighter. Lighter weight
allows ease of handling, more loading per vehicle and more convenient transportation. This allows for safe working
conditions, where a SINGLE worker is enough for a complete installation without risk of injury. Easy handling and movement
reduce maintenance cost.
DURABLE SERVICE LIFE: More than 30 years theoretical service life at usual road condition. Anti corrosion, dust and
waterproof, well sealed prevent poisonous gases from leaking out. Higher and lower temperature tolerance.
FREE DESIGN: Composite material itself allows for innovative design features. Client logo and their own design is available
as an option. Much more clear resolution ratio design than cast iron or of other material.
CARBON FOOTPRINT SAVING AND ENVIRONMENTAL CARE: Lower embedded energy carbon emission during
manufacturing process than cast iron covers. New material, manufacturing technology and lean production help reduce
carbon footprint.
UG Tank Cover
300x300 Unit : mm
450x450 Unit : mm
600x600 Unit : mm
900x900 Unit : mm
1000x1000 Unit : mm
1200x1200 Unit : mm
450x600 Unit : mm
450x900 Unit : mm
600x900 Unit : mm
900x1200 Unit : mm
450x450 Unit : mm
500x600 Unit : mm
600x600 Unit : mm
900x900 Unit : mm
750x750 Unit : mm
240x640 Unit : mm
300x620 Unit : mm
Recessed Cover
300x300 Unit : mm
450x450 Unit : mm
600x600 Unit : mm
450x900 Unit : mm
Recessed Cover
600x900 Unit : mm
1000x1000 Unit : mm
OH Tank Cover
600x600 Unit : mm
43 mm
300 mm
43 mm
Grating Calculation
1 43 1 44 33 1261 65 2480
2 82 2 82 34 1299 66 2518
3 120 3 120 35 1337 67 2557
4 157 4 158 36 1376 68 2594
5 196 5 196 37 1414 69 2632
6 233 6 234 38 1452 70 2670
7 272 7 272 39 1490 71 2709
8 310 8 310 40 1528 72 2747
9 347 9 348 41 1566 73 2784
10 386 10 386 42 1604 74 2823
11 424 11 424 43 1642 75 2860
12 462 12 462 44 1680 76 2898
13 500 13 500 45 1718 77 2936
14 538 14 538 46 1756 78 2974
15 576 15 576 47 1795 79 3012
16 614 16 615 48 1833 80 3050
17 652 17 653 49 1870 81 3088
18 690 18 690 50 1909 82 3127
19 728 19 729 51 1947 83 3165
20 767 20 767 52 1984 84 3202
21 804 21 805 53 2023 85 3240
22 842 22 843 54 2061 86 3279
23 880 23 881 55 2099 87 3316
24 918 24 919 56 2137 88 3355
25 956 25 957 57 2175 89 3398
26 994 26 995 58 2213 90 3430
27 1032 27 1033 59 2251 91 3469
28 1070 28 1071 60 2289 92 3507
29 1108 29 1109 61 2328 93 3545
30 1146 30 1147 62 2365 94 3583
31 1184 31 1185 63 2404 95 3622
32 1221 32 1223 64 2442 96 3660
1 46 1 46 33 1326 65 2606
2 86 2 86 34 1366 66 2646
3 126 3 126 35 1406 67 2686
4 166 4 166 36 1446 68 2726
5 206 5 206 37 1486 69 2766
6 246 6 246 38 1526 70 2806
7 286 7 286 39 1566 71 2846
8 326 8 326 40 1606 72 2886
9 366 9 366 41 1646 73 2926
10 406 10 406 42 1686 74 2966
11 446 11 446 43 1726 75 3006
12 486 12 486 44 1766 76 3046
13 526 13 526 45 1806 77 3086
14 566 14 566 46 1846 78 3126
15 606 15 606 47 1886 79 3166
16 646 16 646 48 1926 80 3206
17 686 17 686 49 1966 81 3246
18 726 18 726 50 2006 82 3286
19 766 19 766 51 2046 83 3326
20 806 20 806 52 2086 84 3366
21 846 21 846 53 2126 85 3406
22 886 22 886 54 2166 86 3446
23 927 23 927 55 2206 87 3486
24 966 24 966 56 2246 88 3526
25 1006 25 1006 57 2286 89 3566
26 1046 26 1046 58 2326 90 3606
27 1086 27 1086 59 2366 91 3646
28 1126 28 1126 60 2406
29 1166 29 1166 61 2446
30 1206 30 1206 62 2486
31 1246 63 2526
32 1286 64 2566
Testing
GC TESTING
Gas chromatography (GC) is a common type of chromatography used in analytical chemistry for
separating and analyzing compounds that can be vaporized without decomposition. Typical uses
of GC include testing the purity of a particular substance, or separating the different components
of a mixture (the relative amounts of such components can also be determined). HP runs all resin
and release agents through GC to analyses priority and is the only player in the industry to carry
out this practice. This help us to control the quality of raw material that is used in our final product.
TENSILE TESTING
Tensile testing, also known as tension testing, is a
fundamental materials science and engineering
test in which a sample is subjected to a controlled
tension until failure. Properties that are directly
measured via a tensile test are ultimate tensile
strength, breaking strength, maximum elongation
and reduction in area. Here as will we use it to test
the strength of all our fiber mat raw material and HP
is the only one in this industry to follow this practices
Installation
INSTALLATION HANDLING
Correct installation of frame Load on the frame to be applied Handle with care Do not throw the material
with complete civil support only after grounting is completed
1
Wrong 2
3
1
2
3
STANDARD & CORRECT METHOD OF INSTALLATION OF FRP MANHOLE COVERS & GRATINGS
CONCRETE
GROUTING
ELEVATION
CLEAR OPENING
OF CHAMPER