Round FRP Manhole Cover

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TECHNICAL

MANUAL
Compounding Strength
MANHOLE COVER | WATER GULLY COVER | GRATING

ABOUT US

HP International Ltd., the agship company of the HP Group, is proud to be the largest manufacturer of
Solvent Cement in Asia. With an annual turnover of over 25 Million USD in only solvent cements, and a
group turnover in excess of 40 Million USD, the HP Group has come a long way in various business
streams since its inception in 1978 by the Motwani family. Its interests range from Adhesives, Composite
Products, Plumbing Accessories, Textiles, Logistics, Real Estate.

The Composite business is a major project undertaken by the group in 2012 with an investment of 4
million USD or 27 Crore Rupees, where we have build a fullline of SMC manhole cover’s and we are first
and only company to produce this range of covers. We have built the SMC business when the rest of the
industry is sill depended. All the businesses combined, the group is a well-oiled machine with the right
mix of talent, technology, capital, and resources, bringing in international expertise to make its product,
process, and offering at par with global standards.

Growth through diversification has been the cornerstone of the success of the HP Group and all its
companies. A steady yearly increase in sales, profits, and satisfied customer base has ensured that we
haven’t looked back – going from strength to strength through our 35 years journey. In this time, the HP
Group has achieved many successful milestones, the most recent being its recognition as “the leader of
tomorrow” in the chemical space by ET Now – the leading business channel in India. This is attributed to
the company’s belief that these successes are only the beginning and many more goals await us. It is this
fire that will drive the HP Group to the next level of success, along with a target to achieve the USD 100
Million Revenue mark by 2025.

frp@hpint.in +91-22-28312210 www.hpint.in


MANHOLE COVER | WATER GULLY COVER | GRATING

Approval & Certificates

MCGM, INDIA KDMC, INDIA NMMC, INDIA NAGPUR METRO, INDIA

SIDCGL

CIDCO
MSME, INDIA CIDCO, INDIA SIDCGL, INDIA GCC, INDIA

MOW, BAHRAIN DEWA, DUBAI OBC, OMAN

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MANHOLE COVER | WATER GULLY COVER | GRATING

What is FRP ?
FIBRE-REINFORCED POLYMER (FRP)
Is a composite material made of a polymer matrix reinforced with fibers. The fibers are usually glass
fibers, the polymer is usually an epoxy, vinylester or polyester thermosetting plastic, and phenol
formaldehyde resins are still in use. FRP’s are commonly used in the aerospace, automotive, marine,
construction industries and ballistic armor.

COMPRESSION MOULDING
When the raw material containing reinforced fibers are compressed & molded at certain pressure &
temperature the final outcome would be called a FRP molded product, which qualifies it as a fibre-
reinforced polymer. More typically the polymer preform used in compression molding does contain
reinforcing fibers. In compression molding, a "preform" or "charge", of SMC, BMC is placed into
molding cavity, the mold is closed and the material is formed & cured inside by pressure and heat.
Compression molding offers excellent detailing for geometric shapes ranging from pattern and relief
detailing to complex curves and creative forms, to precision engineering all within a maximum curing
time of 20 minutes.

ADVANTAGES AND LIMITATIONS


FRP allows the alignment of the glass fibers to suit specific design programs. Specifying the orientation
of reinforcing fibers can increase the strength and resistance to deformation of the polymer. Glass
reinforced polymers are the strongest and most resistive to deforming forces when the polymers fibers
are being exerted with a parallel force.

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MANHOLE COVER | WATER GULLY COVER | GRATING

Comparison
STRONG DRAIN FRP
CI / DI MANHOLE COVERS
MANHOLE COVERS
Free from fear of theft as the material is non Heavily prone to theft as material is reprocessable &
reprocessable and has no resale value. has high resale value.

Easy to handle due to light weight. Difficult to handle due to very heavy weight.

No risk of injury due to light weight. High risk of injury due to heavy weight.

Does not rust due to chemical / sewage / rain water. Gets rusted with chemical / sewage / rain water.

High service life ( min. 30 years ) as it does not Low service life as it corrodes with the service
corrode and has high impact resistance. conditions & has low impact resistance.
High on aesthetics due to varied colors available. Low on aesthetics.

No additional cost to be incurred for the corrosion Additional cost to be incurred for the corrosion
resistant plate which is required below the cover to resistant plate which is required below the cover to
protect the cover from corrosion. protect the cover from corrosion.
The covers are self pigmented and do not require The covers regularly need expensive epoxy painting
expensive epoxy painting for protection throughout to be conducted for protection.
its life.
The pigments are inbuilt in the material and UV
The proxy painting peals over a period as it is a
stabilizing. Hence there is no peeling / fading of the
secondary process.
colors due to sunlight.
Locking arrangement if required is available to
avoid displacement of covers due to back pressure in
low lying areas.
Good resistance to extreme temperature ( 1000 C to
+800 C ).

Advantages
HIGH LOAD RATING AND STRENGTH: Similar hardness in property as cast iron, but major advantages on stretch
recovery and bend resistance. Less noise and lower vibration transmissions. Designed to meet and exceed A 15/ B125/
C250/ D400/ E600/ F900 loading rating, according to En 124: 1994.
AGAINST THEFT AND SAFETY OPTIONS: Comparing with cast iron manhole cover, composite cover has zero theft
value and therefore not attractive to thieves, which reduce the potential accident and further maintenance cost caused by
theft. Surface anti-slip thread guarantees safe road condition even in extreme weather. Locks are available as an option
molded into the cover to improve security rate. Non-electricity conduction and non-heat conduction, UV resistance.
EASE IN INSTALLATION: Compared with cast iron manhole covers, composited covers are 30% lighter. Lighter weight
allows ease of handling, more loading per vehicle and more convenient transportation. This allows for safe working
conditions, where a SINGLE worker is enough for a complete installation without risk of injury. Easy handling and movement
reduce maintenance cost.
DURABLE SERVICE LIFE: More than 30 years theoretical service life at usual road condition. Anti corrosion, dust and
waterproof, well sealed prevent poisonous gases from leaking out. Higher and lower temperature tolerance.
FREE DESIGN: Composite material itself allows for innovative design features. Client logo and their own design is available
as an option. Much more clear resolution ratio design than cast iron or of other material.
CARBON FOOTPRINT SAVING AND ENVIRONMENTAL CARE: Lower embedded energy carbon emission during
manufacturing process than cast iron covers. New material, manufacturing technology and lean production help reduce
carbon footprint.

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MANHOLE COVER | WATER GULLY COVER | GRATING

Circular Manhole Cover

Dia 530 Unit : mm

Tonnage Clear O D F Frame H Cover h Weight in kg


Class Opening Cover size Frame Size Height Thickness Key Type Seal Type
Frame Cover
2.5 2.5T Dia 530 Dia 574 Dia 652 38 23 6 11.5 Open Plain
2.5 2.5T Dia 530 Dia 580 Dia 660 43 30 8 16 Closed Inverted
5 5T Dia 530 Dia 580 Dia 660 43 30 8 16 Closed Inverted
10 10T Dia 530 Dia 592 Dia 685 52 30 10 20 Open Plain
12.5 B125 Dia 530 Dia 592 Dia 685 52 30 10 20 Open Plain
20 20T Dia 530 Dia 614 Dia 732 73 40 17 27 Open Plain
25 C250 Dia 530 Dia 614 Dia 732 73 40 17 28 Open Plain
40 D400 Dia 530 Dia 628 Dia 754 80 45 21 32 Closed Inverted

Dia 600 Unit : mm

Tonnage Clear O D F Frame H Cover h Weight in kg


Class Opening Cover size Frame Size Height Thickness Key Type Seal Type
Frame Cover
2.5 2.5T Dia 600 Dia 648 Dia 730 43 30 9 18 Closed Inverted
5 5T Dia 600 Dia 648 Dia 730 43 30 9 18 Closed Inverted
10 10T Dia 600 Dia 662 Dia 755 52 30 11 24 Open Plain
12.5 B125 Dia 600 Dia 662 Dia 755 52 30 11 24 Open Plain
20 20T Dia 600 Dia 690 Dia 816 80 45 21 38 Open Plain
25 C250 Dia 600 Dia 690 Dia 816 80 45 21 38 Open Plain
40 D400 Dia 600 Dia 690 Dia 816 80 45 21 42 Open/Closed Plain/Double

Dia 690 Unit : mm

Tonnage Clear O D F Frame H Cover h Weight in kg


Class Opening Cover size Frame Size Height Thickness Key Type Seal Type
Frame Cover
2.5 2.5T Dia 690 Dia 740 Dia 825 43 23 11 23 Closed Inverted
5 5T Dia 690 Dia 740 Dia 825 43 23 11 23 Closed Inverted

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MANHOLE COVER | WATER GULLY COVER | GRATING

Circular Manhole Cover


Dia 720 Unit : mm

Tonnage Clear O D F Frame H Cover h Weight in kg


Class Opening Cover size Frame Size Height Thickness Key Type Seal Type
Frame Cover
2.5 2.5T Dia 720 Dia 772 Dia 850 43 25 10 30 Open Plain
5 5T Dia 720 Dia 772 Dia 850 43 25 10 30 Open Plain

Dia 900 Unit : mm

Tonnage Clear O D F Frame H Cover h Weight in kg


Class Opening Cover size Frame Size Height Thickness Key Type Seal Type
Frame Cover
10 10T Dia 900 Dia 980 Dia 1083 69 38 20 68 Open Plain
12.5 B125 Dia 900 Dia 980 Dia 1083 69 38 20 68 Open Plain
20 20T Dia 900 Dia 985 Dia 1113 76 45 30 87 Open Plain
25 C250 Dia 900 Dia 985 Dia 1113 76 45 30 87 Open Plain

UG Tank Cover

Dia 600 Unit : mm

Tonnage Clear O D F Frame H Cover h Weight in kg


Class Opening Cover size Frame Size Height Thickness Frame Cover
2.5 2.5MT Dia 600 Dia 660 Dia 805 48 25 11.5 24
5 5MT Dia 600 Dia 660 Dia 805 48 25 11.5 24
10 10MT Dia 600 Dia 685 Dia 836 60 35 15.5 28
12.5 B125 Dia 600 Dia 685 Dia 836 60 35 15.5 28
20 20T Dia 600 Dia 690 855X855 80 45 35 38
25 C250 Dia 600 Dia 690 855X855 80 45 35 38
40 D400 Dia 600 Dia 690 855X855 80 45 35 38

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MANHOLE COVER | WATER GULLY COVER | GRATING

Square Manhole Cover

300x300 Unit : mm

Tonnage Clear O D F Frame H Cover h Weight in kg


Class Opening Cover size Frame Size Height Thickness Key Type Seal Type
Frame Cover
2.5 2.5T 300X300 330X330 380X380 30 15 1.6 3.1 Open Single
5 5T 300X300 340x340 410x410 35 20 4.2 5.8 Closed Double
10 10T 300X300 352x352 440x440 45 25 6 8 Open Plain
12.5 B125 300X300 352x352 440x440 45 25 6 8 Open Plain
25 C250 300X300 363X363 455X455 63 35 8 11 Closed Double
40 D400 300X300 363X363 455X455 63 35 8 11 Open Plain

450x450 Unit : mm

Tonnage Clear O D F Frame H Cover h Weight in kg


Class Opening Cover size Frame Size Height Thickness Key Type Seal Type
Frame Cover
2.5 2.5T 450x450 480x480 570x570 40 25 4 9 Open Single
5 5T 450x450 480x480 570x570 40 25 4 9 Open Single
10 10T 450X450 513x513 606x606 52 30 12 22 Open Plain
12.5 B125 450X450 513x513 606x606 52 30 12 22 Open Plain
20 20T 450X450 535X535 665X665 78 45 20 28 Open Plain
25 C250 450X450 535X535 665X665 78 45 20 28 Open Plain
40 D400 450X450 535X535 665X665 78 45 20 33 Open Plain

600x600 Unit : mm

Tonnage Clear O D F Frame H Cover h Weight in kg


Class Opening Cover size Frame Size Height Thickness Key Type Seal Type
Frame Cover
2.5 2.5T 600x600 642x642 720x720 40 25 9 18 Open Single
5 5T 600x600 642x642 720x720 40 25 9 18 Open Single
10 10T 600X600 663X663 756X756 52 30 14 36 Open Plain
12.5 B125 600X600 663X663 756X756 52 30 14 36 Open Plain
20 20T 600X600 688X688 816X816 80 45 26 49 Open/Closed Plain/Double
25 C250 600X600 688X688 816X816 80 45 26 49 Open/Closed Plain/Double
40 D400 600X600 688X688 816X816 80 45 26 49 Open/Closed Plain/Double

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MANHOLE COVER | WATER GULLY COVER | GRATING

Square Manhole Cover


750x750 Unit : mm

Tonnage Clear O D F Frame H Cover h Weight in kg


Class Opening Cover size Frame Size Height Thickness Key Type Seal Type
Frame Cover
2.5 2.5T 750X750 800X800 885X885 48 28 14 47 Open/Closed Plain/Inverted
5 5T 750X750 800X800 885X885 48 28 14 47 Open/Closed Plain/Inverted
10 10T 750X750 810X810 910X910 65 35 18 58 Open Plain
12.5 B125 750X750 810X810 910X910 65 35 18 58 Open Plain
20 20T 750X750 836X836 956X956 74 42 30 81 Open Plain
25 C250 750X750 836X836 956X956 74 42 30 81 Open Plain
40 D400 750X750 836X836 956X956 74 42 30 81 Open Plain

900x900 Unit : mm

Tonnage Clear O D F Frame H Cover h Weight in kg


Class Opening Cover size Frame Size Height Thickness Key Type Seal Type
Frame Cover
2.5 2.5T 900X900 953x953 1066x1066 68 40 27 53 Open Plain
5 5T 900X900 953x953 1066x1066 68 40 27 53 Open Plain
10 10T 900X900 960x(482x2) 1066x1066 68 40 27 45x2 Open Plain
12.5 B125 900X900 960x(482x2) 1066x1066 68 40 27 45x2 Open Plain
20 20T 900X900 986x(491x2) 1116x1116 80 45 40 64x2 Open Plain
25 C250 900X900 986x(491x2) 1116x1116 80 45 40 64x2 Open Plain
40 D400 900X900 986x(491x2) 1116x1116 80 45 40 64x2 Open Plain

1000x1000 Unit : mm

Tonnage Clear O D F Frame H Cover h Weight in kg


Class Opening Cover size Frame Size Height Thickness Key Type Seal Type
Frame Cover
2.5 2.5T 1000X1000 1060x1060 1180x1180 65 40 33 77 Open Plain
5 5T 1000X1000 1060x1060 1180x1180 65 40 33 77 Open Plain
10 10T 1000X1000 1078x(537x2) 1180x1180 65 40 33 60x2 Open Plain
12.5 B125 1000X1000 1078x(537x2) 1180x1180 65 40 33 60x2 Open Plain
20 20T 1000X1000 1089x(543x2) 1220x1220 80 45 46 85x2 Open Plain
25 C250 1000X1000 1089x(543x2) 1220x1220 80 45 46 85x2 Open Plain
40 D400 1000X1000 1089x(543x2) 1220x1220 80 45 46 90x2 Open Plain

1200x1200 Unit : mm

Tonnage Clear O D F Frame H Cover h Weight in kg


Class Opening Cover size Frame Size Height Thickness Key Type Seal Type
Frame Cover
2.5 2.5T 1200X1200 1287x(641x2) 1396x1396 69 42 46 87x2 Open Plain
5 5T 1200X1200 1287x(641x2) 1396x1396 69 42 46 87x2 Open Plain
10 10T 1200X1200 1287x(641x2) 1396x1396 69 42 46 87x2 Open Plain
12.5 B125 1200X1200 1287x(641x2) 1396x1396 69 42 46 87x2 Open Plain
20 20T 1200X1200 1308x(651x2) 1438x1438 85 50 65 127x2 Open Plain
25 C250 1200X1200 1308x(651x2) 1438x1438 85 50 65 127x2 Open Plain

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MANHOLE COVER | WATER GULLY COVER | GRATING

Rectangular Manhole Cover

450x600 Unit : mm

Tonnage Clear O D F Frame H Cover h Weight in kg


Class Opening Cover size Frame Size Height Thickness Key Type Seal Type
Frame Cover
2.5 2.5T 450X600 500X650 568X718 37 22 9 18 Closed Double
5 5T 450X600 500X650 568X718 37 22 9 18 Closed Double
12.5 B125 450X600 513x663 606x756 52 30 13 28 Open Plain
25 C250 450X600 538x688 654x804 73 40 22 33 Open Plain
40 D400 450X600 538x688 654x804 73 40 22 33 Open Plain

450x900 Unit : mm

Tonnage Clear O D F Frame H Cover h Weight in kg


Class Opening Cover size Frame Size Height Thickness Key Type Seal Type
Frame Cover
2.5 2.5T 450X900 505X956 580X1030 43 25 11 32 Closed Double
5 5T 450X900 505X956 580X1030 43 25 11 32 Closed Double
12.5 B125 450X900 516X962 606X1056 52 30 16 43 Open Plain
25 C250 450X900 532X982 646X1096 70 43 22 54 Open/Closed Plain/Double
40 D400 450X900 536X986 668X1116 80 45 29 56 Open Plain

600x900 Unit : mm

Tonnage Clear O D F Frame H Cover h Weight in kg


Class Opening Cover size Frame Size Height Thickness Key Type Seal Type
Frame Cover
2.5 2.5T 600X900 658X958 745X1045 56 30 15 42 Closed Double
5 5T 600X900 658X958 745X1045 56 30 15 42 Closed Double
12.5 B125 600X900 661X961 750X1050 62 40 18 50 Open Plain
25 C250 600X900 682X982 798X1098 70 43 25 72 Open/Closed Plain/Double
40 D400 600X900 686X986 816X1116 80 45 32 78 Open Plain

900x1200 Unit : mm

Tonnage Clear O D F Frame H Cover h Weight in kg


Class Opening Cover size Frame Size Height Thickness Key Type Seal Type
Frame Cover
2.5 2.5T 900X1200 971x(635x2) 1070x1370 65 40 33 54x2 Open Plain
5 5T 900X1200 971x(635x2) 1070x1370 65 40 33 54x2 Open Plain
12.5 B125 900X1200 971x(635x2) 1070x1370 65 40 33 62x2 Open Plain
25 C250 900X1200 1007x(652x2) 1148x1448 85 45 68 84x2 Open Plain
40 D400 900X1200 1007x(652x2) 1148x1448 85 45 68 84x2 Open Plain

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MANHOLE COVER | WATER GULLY COVER | GRATING

Water Gully Cover

450x450 Unit : mm

Tonnage Clear O D F Frame H Cover h Weight in kg


Class Opening Cover size Frame Size Height Thickness Frame Cover
10 10T 450X450 517X517 608X608 60 38 12 20
12.5 B125 450X450 517X517 608X608 60 38 12 20
20 20T 450X450 535X535 665X665 78 45 20 26
25 C250 450X450 535X535 665X665 78 45 20 26
40 D400 450X450 535X535 665X665 78 45 20 28

500x600 Unit : mm

Tonnage Clear O D F Frame H Cover h Weight in kg


Class Opening Cover size Frame Size Height Thickness Frame Cover
10 10T 500X600 586X686 715X815 80 45 26 30
12.5 B125 500X600 586X686 715X815 80 45 26 30
20 20T 500X600 586X686 715X815 80 45 26 38
25 C250 500X600 586X686 715X815 80 45 26 38

600x600 Unit : mm

Tonnage Clear O D F Frame H Cover h Weight in kg


Class Opening Cover size Frame Size Height Thickness Frame Cover
2.5 2.5T 600X600 663X663 756X756 52 30 14 23
5 5T 600X600 663X663 756X756 52 30 14 23
10 10T 600X600 667x667 758x758 57 35 14 33
12.5 B125 600X600 667x667 758x758 57 35 14 33
20 20T 600X600 687X687 816X816 80 45 26 47
25 C250 600X600 687X687 816X816 80 45 26 47
40 D400 600X600 687X687 816X816 80 45 26 47

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MANHOLE COVER | WATER GULLY COVER | GRATING

Water Gully Cover


600x900 Unit : mm

Tonnage Clear O D F Frame H Cover h Weight in kg


Class Opening Cover size Frame Size Height Thickness Frame Cover
2.5 2.5T 600X900 661X961 750X1050 62 40 18 45
5 5T 600X900 661X961 750X1050 62 40 18 45
10 10T 600X900 661X961 750X1050 62 40 18 52
12.5 B125 600X900 661X961 750X1050 62 40 18 52
20 20T 600X900 686X986 816X1116 80 45 32 71
25 C250 600X900 686X986 816X1116 80 45 32 71
40 D400 600X900 686X986 816X1116 80 45 32 71

900x900 Unit : mm

Tonnage Clear O D F Frame H Cover h Weight in kg


Class Opening Cover size Frame Size Height Thickness Frame Cover
2.5 2.5T 900X900 960X(482x2) 750X1050 62 40 18 45
5 5T 900X900 960X(482x2) 750X1050 62 40 18 45
10 10T 900X900 960X(482x2) 750X1050 62 40 18 52
12.5 B125 900X900 960X(482x2) 750X1050 62 40 18 52
20 20T 900X900 960X(481x2) 816X1116 80 45 32 71
25 C250 900X900 960X(481x2) 816X1116 80 45 32 71
40 D400 900X900 960X(481x2) 816X1116 80 45 32 71

750x750 Unit : mm

Tonnage Clear O D F Frame H Cover h Weight in kg


Class Opening Cover size Frame Size Height Thickness Frame Cover
20 20T 750X750 836X836 956X956 74 42 30 76
25 C250 750X750 836X836 956X956 74 42 30 76

240x640 Unit : mm

Tonnage Clear O D F Frame H Cover h Weight in kg


Class Opening Cover size Frame Size Height Thickness Frame Cover
2.5 2.5T 240X640 300X700 400X800 64 40 15 11
5 5T 240X640 300X700 400X800 64 40 15 11
12.5 B125 240X640 300X700 400X800 64 40 15 15
20 20T 240X640 300X700 400X800 70 40 17 15
25 C250 240X640 300X700 400X800 70 40 17 15
40 D400 240X640 300X700 400X800 70 45 17 20

300x620 Unit : mm

Tonnage Clear O D F Frame H Cover h Weight in kg


Class Opening Cover size Frame Size Height Thickness Frame Cover
2.5 2.5T 300 X 620 380X700 460 X 860 65 35 18 16
5 5T 300 X 620 380X700 460 X 860 65 35 18 16
20 20T 300 X 620 380X700 460 X 860 70 45 20 21
40 D400 300 X 620 380X700 460 X 860 70 45 20 25

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MANHOLE COVER | WATER GULLY COVER | GRATING

Recessed Cover

300x300 Unit : mm

Tonnage Clear O D F Frame H Cover h Weight in kg Key Seal Recessed


Class Opening Cover size Frame Size Height Thickness Type Type Depth
Frame Cover
2.5 2.5T 300x300 393x393 450x450 92 90 10 12 Closed Double 80
5 5T 300x300 393x393 450x450 92 90 10 12 Closed Double 80
12.5 B125 300x300 393x393 450x450 92 90 10 12 Closed Double 80
25 C250 300x300 393x393 450x450 92 90 10 15 Closed Double 70

450x450 Unit : mm

Tonnage Clear O D F Frame H Cover h Weight in kg Key Seal Recessed


Class Opening Cover size Frame Size Height Thickness Type Type Depth
Frame Cover
2.5 2.5T 450x450 557x557 612x612 105 100 16 25 Closed Double 80
5 5T 450x450 557x557 612x612 105 100 16 25 Closed Double 80
12.5 B125 450x450 557x557 612x612 105 100 16 25 Closed Double 80
25 C250 450x450 580x580 662x662 135 125 20 39 Closed Double 80
40 D400 450x450 580x580 662x662 135 125 20 39 Closed Double 80

600x600 Unit : mm

Tonnage Clear O D F Frame H Cover h Weight in kg Key Seal Recessed


Class Opening Cover size Frame Size Height Thickness Type Type Depth
Frame Cover
2.5 2.5T 600X600 708x708 768x768 105 85 20 32 Closed Double 80
5 5T 600X600 708x708 768x768 105 85 20 32 Closed Double 80
12.5 B125 600X600 708x708 768x768 105 85 20 37 Closed Double 80
25 C250 600X600 738x738 812x812 137 125 37 59 Closed Double 80
40 D400 600X600 738x738 812x812 137 125 37 67 Closed Double 80

450x900 Unit : mm

Tonnage Clear O D F Frame H Cover h Weight in kg Key Seal Recessed


Class Opening Cover size Frame Size Height Thickness Type Type Depth
Frame Cover
2.5 2.5T 450x900 574x1024 646x1096 120 110 31 56 Closed Double 80
12.5 B125 450x900 574x1024 646x1096 120 110 31 56 Closed Double 80
25 C250 450x900 574x1024 646x1096 120 110 31 75 Closed Double 60

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MANHOLE COVER | WATER GULLY COVER | GRATING

Recessed Cover
600x900 Unit : mm

Tonnage Clear O D F Frame H Cover h Weight in kg Key Seal Recessed


Class Opening Cover size Frame Size Height Thickness Type Type Depth
Frame Cover
2.5 2.5T 600x900 708x1008 766x1066 105 100 31 56 Closed Double 80
5 5T 600x900 708x1008 766x1066 105 100 31 56 Closed Double 80
12.5 B125 600x900 708x1008 766x1066 105 100 31 56 Closed Double 80
25 C250 600x900 737x1037 812x1112 137 125 44 100 Closed Double 80
40 D400 600x900 737x1037 812x1112 137 125 44 100 Closed Double 80

1000x1000 Unit : mm

Tonnage Clear O D F Frame H Cover h Weight in kg Key Seal Recessed


Class Opening Cover size Frame Size Height Thickness Type Type Depth
Frame Cover
20 20T 1000x1000 1134x1134 1212x1212 137 125 61 103x2 Closed Plain 80
25 C250 1000x1000 1134x1134 1212x1212 137 125 61 103x2 Closed Plain 80
40 D400 1000x1000 1134x1134 1212x1212 137 125 61 103x2 Closed Plain 80

OH Tank Cover

600x600 Unit : mm

Tonnage Clear O D F Frame H Cover h Weight in kg


Opening Cover size Frame Size Height Thickness Frame Cover
0.5 MT 600X600 640X640 682X780 35 28 3.5 8

Dia 600 Unit : mm

Tonnage Clear O D F Frame H Cover h Weight in kg


Opening Cover size Frame Size Height Thickness Frame Cover
0.5 MT Dia 600 Dia 645 Dia 765 30 25 3 4

Dia 450 Unit : mm

Tonnage Clear O D F Frame H Cover h Weight in kg


Opening Cover size Frame Size Height Thickness Frame Cover
0.5 MT Dia 450 Dia 495 Dia 520 30 25 2 3

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MANHOLE COVER | WATER GULLY COVER | GRATING

Frp Molded Gratings


36 mtr

43 mm
300 mm

43 mm

Grating Calculation

Grating Size: Opening + Resting Area


300mm + 43mm + 43mm (Both Side)
= 386 mm

Required: Length / Maximum Width


36000 mm / 1200 mm (Meter to MM)
= 30 pcs
MANHOLE COVER | WATER GULLY COVER | GRATING

Frp Molded Gratings


Grating sizes: Height - 30mm
Width Length
Holes Width Holes Length Holes Length Holes Length

1 43 1 44 33 1261 65 2480
2 82 2 82 34 1299 66 2518
3 120 3 120 35 1337 67 2557
4 157 4 158 36 1376 68 2594
5 196 5 196 37 1414 69 2632
6 233 6 234 38 1452 70 2670
7 272 7 272 39 1490 71 2709
8 310 8 310 40 1528 72 2747
9 347 9 348 41 1566 73 2784
10 386 10 386 42 1604 74 2823
11 424 11 424 43 1642 75 2860
12 462 12 462 44 1680 76 2898
13 500 13 500 45 1718 77 2936
14 538 14 538 46 1756 78 2974
15 576 15 576 47 1795 79 3012
16 614 16 615 48 1833 80 3050
17 652 17 653 49 1870 81 3088
18 690 18 690 50 1909 82 3127
19 728 19 729 51 1947 83 3165
20 767 20 767 52 1984 84 3202
21 804 21 805 53 2023 85 3240
22 842 22 843 54 2061 86 3279
23 880 23 881 55 2099 87 3316
24 918 24 919 56 2137 88 3355
25 956 25 957 57 2175 89 3398
26 994 26 995 58 2213 90 3430
27 1032 27 1033 59 2251 91 3469
28 1070 28 1071 60 2289 92 3507
29 1108 29 1109 61 2328 93 3545
30 1146 30 1147 62 2365 94 3583
31 1184 31 1185 63 2404 95 3622
32 1221 32 1223 64 2442 96 3660

Largest available grating size is 1221mm x 3660mm

frp@hpint.in +91-22-28312210 www.hpint.in


MANHOLE COVER | WATER GULLY COVER | GRATING

Frp Molded Gratings


Grating sizes: Height - 40mm
Width Length
Holes Width Holes Length Holes Length Holes Length

1 46 1 46 33 1326 65 2606
2 86 2 86 34 1366 66 2646
3 126 3 126 35 1406 67 2686
4 166 4 166 36 1446 68 2726
5 206 5 206 37 1486 69 2766
6 246 6 246 38 1526 70 2806
7 286 7 286 39 1566 71 2846
8 326 8 326 40 1606 72 2886
9 366 9 366 41 1646 73 2926
10 406 10 406 42 1686 74 2966
11 446 11 446 43 1726 75 3006
12 486 12 486 44 1766 76 3046
13 526 13 526 45 1806 77 3086
14 566 14 566 46 1846 78 3126
15 606 15 606 47 1886 79 3166
16 646 16 646 48 1926 80 3206
17 686 17 686 49 1966 81 3246
18 726 18 726 50 2006 82 3286
19 766 19 766 51 2046 83 3326
20 806 20 806 52 2086 84 3366
21 846 21 846 53 2126 85 3406
22 886 22 886 54 2166 86 3446
23 927 23 927 55 2206 87 3486
24 966 24 966 56 2246 88 3526
25 1006 25 1006 57 2286 89 3566
26 1046 26 1046 58 2326 90 3606
27 1086 27 1086 59 2366 91 3646
28 1126 28 1126 60 2406
29 1166 29 1166 61 2446
30 1206 30 1206 62 2486
31 1246 63 2526
32 1286 64 2566

Largest available grating size is 1206mm x 3646mm

frp@hpint.in +91-22-28312210 www.hpint.in


MANHOLE COVER | WATER GULLY COVER | GRATING

Testing
GC TESTING
Gas chromatography (GC) is a common type of chromatography used in analytical chemistry for
separating and analyzing compounds that can be vaporized without decomposition. Typical uses
of GC include testing the purity of a particular substance, or separating the different components
of a mixture (the relative amounts of such components can also be determined). HP runs all resin
and release agents through GC to analyses priority and is the only player in the industry to carry
out this practice. This help us to control the quality of raw material that is used in our final product.

TENSILE TESTING
Tensile testing, also known as tension testing, is a
fundamental materials science and engineering
test in which a sample is subjected to a controlled
tension until failure. Properties that are directly
measured via a tensile test are ultimate tensile
strength, breaking strength, maximum elongation
and reduction in area. Here as will we use it to test
the strength of all our fiber mat raw material and HP
is the only one in this industry to follow this practices

LOAD TESTING POST PRODUCTION


STRONG DRAIN FRP/GRP/COMPOSITE Manhole
covers are tested for load bearing and permanent
set as per BSEN 124:19991 and Is1726. BESEN 124
is a testing code worldwide for Manhole Covers in
cast iron, ductile iron and other materials also.
Permanent set is a multiple loading test to
determine the permanent deformation in cover
after multiple loading within a short time as
specified in the code.

frp@hpint.in +91-22-28312210 www.hpint.in


MANHOLE COVER | WATER GULLY COVER | GRATING

Installation
INSTALLATION HANDLING

Do’s Don’t Do’s Don’t

Correct installation of frame Load on the frame to be applied Handle with care Do not throw the material
with complete civil support only after grounting is completed

WRONG INSTALLATION OF FRP MANHOLE COVERS & GRATINGS

1
Wrong 2
3

1
2
3

1. Manhole Cover / Grating 2. Frame 3. Concrete - Road Level

STANDARD & CORRECT METHOD OF INSTALLATION OF FRP MANHOLE COVERS & GRATINGS

Correct STRONG DRAIN FRP GRATING


MS/ FRP ANGLE

CONCRETE
GROUTING

ELEVATION

CLEAR OPENING
OF CHAMPER

frp@hpint.in +91-22-28312210 www.hpint.in


HP International
11, Unique House, Chakala, Andheri (E),
Mumbai - 400099. Maharashtra, India.
Ph: +91-22-28324739 / 22-28374792 / 22-28264671
Fax No: +91-22-28349596
Visit us @ www.hpint.in
For Domestic Sales: sales@hpint.in
For International Sales: alliance@hpint.in
For General Inquires: info@hpint.in

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