B15-F8199-E2 - (Exciter 150 2019-En)
B15-F8199-E2 - (Exciter 150 2019-En)
B15-F8199-E2 - (Exciter 150 2019-En)
OWNER’S MANUAL
T150
B15-F8199-E2
EAU46094
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
UB15E2E0.book Page 1 Monday, September 24, 2018 5:11 PM
Introduction
EAU10103
WARNING
Please read this manual carefully and completely before operating this motorcycle.
UB15E2E0.book Page 1 Monday, September 24, 2018 5:11 PM
A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.
EAUV0012
T150
OWNER’S MANUAL
©2019 by Yamaha Motor Vietnam Co., Ltd.
1st edition, November 2018
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Vietnam Co., Ltd.
is expressly prohibited.
Printed in Vietnam.
UB15E2E0.book Page 1 Monday, September 24, 2018 5:11 PM
Table of contents
Location of important labels........... 1-1 Starting circuit cut-off system.......4-18 Adjusting the throttle grip
free play..................................... 7-16
Safety information............................ 2-1 For your safety – pre-operation Valve clearance............................. 7-17
Further safe-riding points ............... 2-5 checks ...............................................5-1 Tires .............................................. 7-17
Helmets .......................................... 2-6 Cast wheels .................................. 7-19
Operation and important riding Adjusting the clutch lever
Description ....................................... 3-1 points .................................................6-1 free play..................................... 7-19
Left view ......................................... 3-1 Starting the engine..........................6-2 Checking the brake lever
Right view....................................... 3-2 Shifting ............................................6-2 free play..................................... 7-20
Controls and instruments ............... 3-3 Tips for reducing fuel Checking the shift pedal............... 7-21
consumption................................6-3 Brake light switches ..................... 7-21
Instrument and control functions... 4-1 Engine break-in ...............................6-3 Checking the front and rear
Answer-back remote ...................... 4-1 Parking ............................................6-4 brake pads ................................ 7-22
Main switch/steering lock .............. 4-3 Checking the brake fluid level ...... 7-22
Keyhole cover................................. 4-4 Periodic maintenance and Changing the brake fluid ............. 7-24
Indicator lights and warning adjustment ........................................7-1 Drive chain slack........................... 7-24
lights............................................ 4-5 Tool kit ............................................7-1 Cleaning and lubricating the
Multi-function meter unit ................ 4-6 Periodic maintenance chart for the drive chain................................. 7-26
Handlebar switches...................... 4-10 emission control system..............7-2 Checking and lubricating the
Clutch lever .................................. 4-12 General maintenance and cables........................................ 7-26
Shift pedal .................................... 4-12 lubrication chart...........................7-3 Checking and lubricating the
Brake lever.................................... 4-12 Removing and installing the throttle grip and cable ............... 7-26
Brake pedal .................................. 4-13 cowling and panels......................7-7 Checking and lubricating the
Fuel tank cap ................................ 4-13 Checking the spark plug .................7-8 brake and clutch levers ............. 7-27
Fuel............................................... 4-14 Engine oil and oil filter element .....7-10 Checking and lubricating the
Catalytic converter ....................... 4-15 Why Yamalube ..............................7-12 brake pedal ............................... 7-27
Kickstarter .................................... 4-16 Coolant..........................................7-13 Checking and lubricating the
Seat ............................................. 4-16 Cleaning the air filter element .......7-14 centerstand and sidestand........ 7-28
Helmet holders ............................. 4-17 Adjusting the engine idling Lubricating the swingarm
Storage compartment .................. 4-17 speed.........................................7-15 pivots......................................... 7-28
Sidestand ..................................... 4-18 Checking the front fork................. 7-29
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Table of contents
Checking the steering ...................7-29
Checking the wheel bearings ........7-30
Battery ...........................................7-30
Replacing the fuses.......................7-31
Headlight .......................................7-32
Auxiliary light .................................7-32
Tail/brake light...............................7-33
Replacing a front turn signal
light bulb ....................................7-33
Replacing a rear turn signal
light bulb ....................................7-34
Replacing the license plate
light bulb ....................................7-34
Front wheel....................................7-35
Rear wheel.....................................7-36
Troubleshooting ............................7-37
Troubleshooting charts .................7-38
Specifications....................................9-1
Index ................................................11-1
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1
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement
label is available from your Yamaha dealer.
1 2 3
4
1-1
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1 2
B15-F1568-00
3 4
225, 33 225, 33
2ND-F1668-00
B15-F815P-00
1-2
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Safety information
EAU1028C
Never operate a motorcycle with- pears to be very effective in reduc-
out proper training or instruction. ing the chance of this type of
Take a training course. Beginners accident.
2 Be a Responsible Owner should receive training from a cer- Therefore:
As the vehicle’s owner, you are re- tified instructor. Contact an autho- • Wear a brightly colored jacket.
sponsible for the safe and proper oper- rized motorcycle dealer to find out • Use extra caution when you are
ation of your motorcycle. about the training courses nearest approaching and passing
Motorcycles are single-track vehicles. you. through intersections, since in-
Their safe use and operation are de- tersections are the most likely
pendent upon the use of proper riding Safe Riding places for motorcycle accidents
techniques as well as the expertise of Perform the pre-operation checks to occur.
the operator. Every operator should each time you use the vehicle to make • Ride where other motorists can
know the following requirements be- sure it is in safe operating condition. see you. Avoid riding in another
fore riding this motorcycle. Failure to inspect or maintain the vehi- motorist’s blind spot.
He or she should: cle properly increases the possibility of • Never maintain a motorcycle
Obtain thorough instructions from an accident or equipment damage. without proper knowledge.
a competent source on all aspects See page 5-1 for a list of pre-operation Contact an authorized motorcy-
of motorcycle operation. checks. cle dealer to inform you on ba-
Observe the warnings and mainte- This motorcycle is designed to sic motorcycle maintenance.
nance requirements in this Own- carry the operator and a passen- Certain maintenance can only
er’s Manual. ger. be carried out by certified staff.
Obtain qualified training in safe The failure of motorists to detect
and proper riding techniques. and recognize motorcycles in traf-
Obtain professional technical ser- fic is the predominating cause of
vice as indicated in this Owner’s automobile/motorcycle accidents.
Manual and/or when made neces- Many accidents have been
sary by mechanical conditions. caused by an automobile driver
who did not see the motorcycle.
Making yourself conspicuous ap-
2-1
UB15E2E0.book Page 2 Monday, September 24, 2018 5:11 PM
Safety information
Many accidents involve inexperi- • Always signal before turning or Protective Apparel
enced operators. In fact, many op- changing lanes. Make sure that The majority of fatalities from motorcy-
erators who have been involved in other motorists can see you. cle accidents are the result of head in-
accidents do not even have a cur- The posture of the operator and juries. The use of a safety helmet is the 2
rent motorcycle license. passenger is important for proper single most critical factor in the pre-
• Make sure that you are qualified control. vention or reduction of head injuries.
and that you only lend your mo- • The operator should keep both Always wear an approved helmet.
torcycle to other qualified oper- hands on the handlebar and Wear a face shield or goggles.
ators. both feet on the operator foot- Wind in your unprotected eyes
• Know your skills and limits. rests during operation to main- could contribute to an impairment
Staying within your limits may tain control of the motorcycle. of vision that could delay seeing a
help you to avoid an accident. • The passenger should always hazard.
• We recommend that you prac- hold onto the operator, the seat The use of a jacket, heavy boots,
tice riding your motorcycle strap or grab bar, if equipped, trousers, gloves, etc., is effective
where there is no traffic until you with both hands and keep both in preventing or reducing abra-
have become thoroughly famil- feet on the passenger footrests. sions or lacerations.
iar with the motorcycle and all of Never carry a passenger unless Never wear loose-fitting clothes,
its controls. he or she can firmly place both otherwise they could catch on the
Many accidents have been feet on the passenger footrests. control levers, footrests, or wheels
caused by error of the motorcycle Never ride under the influence of and cause injury or an accident.
operator. A typical error made by alcohol or other drugs. Always wear protective clothing
the operator is veering wide on a This motorcycle is designed for that covers your legs, ankles, and
turn due to excessive speed or un- on-road use only. It is not suitable feet. The engine or exhaust sys-
dercornering (insufficient lean an- for off-road use. tem become very hot during or af-
gle for the speed). ter operation and can cause
• Always obey the speed limit and burns.
never travel faster than warrant- A passenger should also observe
ed by road and traffic condi- the above precautions.
tions.
2-2
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Safety information
Avoid Carbon Monoxide Poisoning Do not run engine outdoors where When loading within this weight limit,
All engine exhaust contains carbon engine exhaust can be drawn into keep the following in mind:
monoxide, a deadly gas. Breathing a building through openings such Cargo and accessory weight
2 carbon monoxide can cause head- as windows and doors. should be kept as low and close to
aches, dizziness, drowsiness, nausea, the motorcycle as possible. Se-
confusion, and eventually death. Loading curely pack your heaviest items as
Carbon Monoxide is a colorless, odor- Adding accessories or cargo to your close to the center of the vehicle
less, tasteless gas which may be motorcycle can adversely affect stabil- as possible and make sure to dis-
present even if you do not see or smell ity and handling if the weight distribu- tribute the weight as evenly as
any engine exhaust. Deadly levels of tion of the motorcycle is changed. To possible on both sides of the mo-
carbon monoxide can collect rapidly avoid the possibility of an accident, use torcycle to minimize imbalance or
and you can quickly be overcome and extreme caution when adding cargo or instability.
unable to save yourself. Also, deadly accessories to your motorcycle. Use Shifting weights can create a sud-
levels of carbon monoxide can linger extra care when riding a motorcycle den imbalance. Make sure that
for hours or days in enclosed or poorly that has added cargo or accessories. accessories and cargo are se-
ventilated areas. If you experience any Here, along with the information about curely attached to the motorcycle
symptoms of carbon monoxide poi- accessories below, are some general before riding. Check accessory
soning, leave the area immediately, get guidelines to follow if loading cargo to mounts and cargo restraints fre-
fresh air, and SEEK MEDICAL TREAT- your motorcycle: quently.
MENT. The total weight of the operator, pas- • Properly adjust the suspension
Do not run engine indoors. Even if senger, accessories and cargo must for your load (suspension-ad-
you try to ventilate engine exhaust not exceed the maximum load limit. justable models only), and
with fans or open windows and Operation of an overloaded vehicle check the condition and pres-
doors, carbon monoxide can rap- could cause an accident. sure of your tires.
idly reach dangerous levels. • Never attach any large or heavy
Do not run engine in poorly venti- Maximum load: items to the handlebar, front
lated or partially enclosed areas 152 kg (335 lb) fork, or front fender. These
such as barns, garages, or car- items, including such cargo as
ports. sleeping bags, duffel bags, or
2-3
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Safety information
tents, can create unstable han- Aftermarket Parts, Accessories, and steering travel or control opera-
dling or a slow steering re- Modifications tion, or obscure lights or reflec-
sponse. While you may find aftermarket prod- tors.
This vehicle is not designed to ucts similar in design and quality to • Accessories fitted to the han- 2
pull a trailer or to be attached to genuine Yamaha accessories, recog- dlebar or the front fork area can
a sidecar. nize that some aftermarket accesso- create instability due to improp-
ries or modifications are not suitable er weight distribution or aerody-
Genuine Yamaha Accessories because of potential safety hazards to namic changes. If accessories
Choosing accessories for your vehicle you or others. Installing aftermarket are added to the handlebar or
is an important decision. Genuine products or having other modifications front fork area, they must be as
Yamaha accessories, which are avail- performed to your vehicle that change lightweight as possible and
able only from a Yamaha dealer, have any of the vehicle’s design or operation should be kept to a minimum.
been designed, tested, and approved characteristics can put you and others • Bulky or large accessories may
by Yamaha for use on your vehicle. at greater risk of serious injury or seriously affect the stability of
Many companies with no connection death. You are responsible for injuries the motorcycle due to aerody-
to Yamaha manufacture parts and ac- related to changes in the vehicle. namic effects. Wind may at-
cessories or offer other modifications Keep the following guidelines in mind, tempt to lift the motorcycle, or
for Yamaha vehicles. Yamaha is not in as well as those provided under “Load- the motorcycle may become
a position to test the products that ing” when mounting accessories. unstable in cross winds. These
these aftermarket companies produce. Never install accessories or carry accessories may also cause in-
Therefore, Yamaha can neither en- cargo that would impair the per- stability when passing or being
dorse nor recommend the use of ac- formance of your motorcycle. passed by large vehicles.
cessories not sold by Yamaha or Carefully inspect the accessory • Certain accessories can dis-
modifications not specifically recom- before using it to make sure that it place the operator from his or
mended by Yamaha, even if sold and does not in any way reduce her normal riding position. This
installed by a Yamaha dealer. ground clearance or cornering improper position limits the
clearance, limit suspension travel, freedom of movement of the
2-4
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Safety information
operator and may limit control Remove all loose items from the EAU57610
Safety information
Always wear a helmet, gloves, EAUU0033
Correct usage
trousers (tapered around the cuff Helmets
and ankle so they do not flap), and Operating this vehicle without an ap-
a brightly colored jacket. proved motorcycle helmet increases 2
Do not carry too much luggage on your chances of a severe head injury or
the motorcycle. An overloaded death in the event of an accident. The
motorcycle is unstable. Use a majority of fatalities from motorcycle or
strong cord to secure any luggage scooter accidents are the result of
to the carrier (if equipped). A loose head injuries. The use of a safety hel-
load will affect the stability of the met is the single most critical factor in ZAUU0003
motorcycle and could divert your the prevention or reduction of head in-
juries. Wrong usage
attention from the road. (See page
2-3.)
Always select an approved motorcy-
cle helmet
Pay attention to the following when
choosing a motorcycle helmet.
The helmet must meet the safety
standard “TIS”.
The helmet size must match the
size of the rider’s head. ZAUU0007
Safety information
ZAUU0004 ZAUU0006
ZAUU0005
2-7
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Description
EAU10411
Left view
1 2 3 4 5 6
11 10 9 87
1. Front turn signal light (page 7-33) 9. Engine oil drain bolt (page 7-10)
2. Headlight (page 7-32) 10.Shift pedal (page 4-12)
3. Air filter element (page 7-14) 11.Coolant reservoir (page 7-13)
4. Battery (page 7-30)
5. Owner’s tool kit (page 7-1)
6. Rear turn signal light (page 7-34/7-33)
7. Sidestand (page 4-18)
8. Centerstand (page 7-28)
3-1
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Description
EAU10421
Right view
1 2 3
8 7 6 5 4
1. Fuel tank cap (page 4-13)
2. Fuses (page 7-31)
3. Front brake fluid reservoir (page 7-22)
4. Engine oil filter element (page 7-10)
5. Brake pedal (page 4-13)
6. Dipstick (page 7-10)
7. Kickstarter (page 4-16)
8. Rear brake fluid reservoir (page 7-22)
3-2
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Description
EAU10431
7 6
1. Clutch lever (page 4-12)
2. Left handlebar switches (page 4-10)
3. Multi-function display (page 4-6)
4. Right handlebar switch (page 4-10)
5. Brake lever (page 4-12)
6. Throttle grip (page 7-16)
7. Main switch/steering lock (page 4-3)
3-3
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Specified battery:
CR2032
4-2
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LOCK
4
ZAUV0302
ZAUV0303
1. Push.
Push the key in, and then turn it to 1. Key head
“OFF” while still pushing it. 2. Ignition key Press the “PUSH SHUT” button to
EWAU0042
close the keyhole cover.
WARNING To open the keyhole cover
Never turn the key to “OFF” or
“LOCK” while the vehicle is
moving; otherwise, the electri-
cal systems will be switched off,
which may result in loss of con-
trol or an accident.
If the vehicle turns over, and af-
ter placing it upright, ensure
that there is no fuel leakage. If
fuel is leaking, have a Yamaha
dealer check the vehicle. Insert the key head into the keyhole
cover receptacle as shown, and then
turn the key to the right to open the
cover.
4-4
UB15E2E0.book Page 5 Monday, September 24, 2018 5:11 PM
Indicator lights and warning High beam indicator light “ ” Engine trouble warning light “ ”
lights This indicator light comes on when the This warning light comes on or flashes
high beam of the headlight is switched if a problem is detected in the electrical
123456 on. circuit monitoring the engine. If this oc-
curs, have a Yamaha dealer check the
EAU11449
self-diagnosis system.
Coolant temperature warning light
The electrical circuit of the warning
“ ”
4 light can be checked by turning the ve-
This warning light comes on when the
hicle on. The warning light should
engine is overheating. If this occurs,
come on for a few seconds, and then
stop the engine immediately and allow
go off.
the engine to cool. (See page 7-39.)
If the warning light does not come on
1. Coolant temperature warning light “ ” For vehicles with a radiator fan, the ra-
initially when the vehicle is turned on,
2. Neutral indicator light “ ” diator fan(s) automatically switch on or
or if the warning light remains on, have
3. Battery voltage warning light “ ” off according to the coolant tempera-
a Yamaha dealer check the electrical
4. Turn signal indicator light “ ” ture.
5. Engine trouble warning light “ ” circuit.
6. High beam indicator light “ ” TIP
When the vehicle is turned on, the light EAUU2111
Battery voltage warning light “ ”
EAU11022 will come on for a few seconds, and
Turn signal indicator light “ ” This warning light comes on when the
then go off. If the light does not come
This indicator light flashes when a turn battery voltage gets low.
on, or if the light remains on, have a
signal light is flashing. If this occurs, have a Yamaha dealer
Yamaha dealer check the vehicle.
check the battery for charging.
EAU11061
ECA10022
When the vehicle is turned on, the light
Neutral indicator light “ ” NOTICE will come on for a few seconds, and
This indicator light comes on when the Do not continue to operate the en- then go off. If the light does not come
transmission is in the neutral position. gine if it is overheating. on, or if the light remains on, have a
Yamaha dealer check the vehicle.
4-5
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Speedometer
6 5 4 1. Tachometer
1. Transmission gear display 1
2. Tachometer The electric tachometer allows the rid-
3. Speedometer er to monitor the engine speed and
4. Fuel meter keep it within the ideal power range.
5. “RESET/SELECT” button
6. Multi-function display Transmission gear display
EWA12423
WARNING 1
Be sure to stop the vehicle before
making any setting changes to the 1. Speedometer
multi-function meter unit. Changing The speedometer shows the vehicle’s
settings while riding can distract the traveling speed.
operator and increase the risk of an
accident.
The multi-function meter unit is
1. Transmission gear display
equipped with the following:
a speedometer
4-6
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4-8
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4-9
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of fuel is shown.
“AVE_ _._ L/100 km”: The average Shows the vehicle’s traveling speed 2
amount of fuel necessary to travel since it was last reset. 3
100 km is shown. To reset the average speed display,
To reset the average fuel consumption press the “RESET/SELECT” button for 1. Engine stop switch “ / ”
one second. 2. Hazard switch “ / ”
display, press the “RESET/SELECT”
3. Start switch “ ”
button for one second.
4-10
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EAUN2210
Hazard lights switch “ /OFF”
The hazard lights (simultaneous flash-
ing of all turn signal lights) are used in
3 case of an emergency, such as to warn
1. Headlight (low beam) other drivers when your vehicle is
2. Headlight (high beam) stopped where it might be a traffic haz-
3. Auxiliary light ard.
Set this switch to “ ” to turn on the
EAU12461 hazard lights. To turn off the hazard
Turn signal switch “ / ” lights, set the switch to “OFF”.
To signal a right-hand turn, push this ECA10062
4-11
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The clutch lever is located on the left The shift pedal is located on the left The brake lever is located on the right
side of the handlebar. To disengage side of the motorcycle. To shift the side of the handlebar. To apply the
the clutch, pull the lever toward the transmission to a higher gear, move front brake, pull the lever toward the
handlebar grip. To engage the clutch, the shift pedal up. To shift the trans- throttle grip.
release the lever. The lever should be mission to a lower gear, move the shift
pulled rapidly and released slowly for pedal down. (See page 6-2.)
smooth clutch operation.
The clutch lever is equipped with a
clutch switch, which is part of the start-
ing circuit cut-off system. (See page
4-18.)
4-12
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1
1. Brake pedal
4-13
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WARNING
EAUU0045
WARNING Gasohol
There are two types of gasohol: gaso-
Gasoline is poisonous and can hol containing ethanol and that con-
cause injury or death. Handle gaso- taining methanol. Gasohol containing
line with care. Never siphon gasoline ethanol can be used if the ethanol con-
by mouth. If you should swallow tent does not exceed 10% (E10). Gas-
some gasoline or inhale a lot of gas- ohol containing methanol is not
oline vapor, or get some gasoline in
your eyes, see your doctor immedi-
4-14
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4-15
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1. Kickstarter
4-16
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1
1. Helmet holder 1. Storage compartment
The helmet holders are located under The storage compartment is located
the seat. under the seat. (See page 4-16.)
When storing the Owner’s Manual or
To secure a helmet to a helmet hold- other documents in the storage com-
er partment, be sure to wrap them in a
1. Open the seat. (See page 4-16.) plastic bag so that they will not get wet.
2. Attach a helmet to a helmet hold- When washing the vehicle, be careful
er, and then securely close the not to let any water enter the storage
seat. WARNING! Never ride with compartment.
a helmet attached to the helmet
holder, since the helmet may hit
objects, causing loss of control
and possibly an accident. [EWA10162]
4-17
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4-18
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WARNING
With the engine turned off:
1. Turn the key to the on position. If a malfunction is noted, have a Yamaha
4
2. Shift the transmission into the neutral position. dealer check the system before riding.
3. Push the start switch.
Does the engine start?
The neutral switch may not be working correctly.
YES NO The motorcycle should not be ridden until
checked by a Yamaha dealer.
4. Turn the engine off.
5. Shift the transmission into gear.
6. Keep the clutch lever pulled.
7. Push the start switch.
Does the engine start?
The clutch switch may not be working correctly.
YES The motorcycle should not be ridden until
NO
checked by a Yamaha dealer.
The system is OK. The motorcycle can be ridden.
4-19
UB15E2E0.book Page 1 Monday, September 24, 2018 5:11 PM
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
EWA11152
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
5
• Refuel if necessary.
Fuel 4-14
• Check fuel line for leakage.
• Check oil level in engine.
Engine oil • If necessary, add recommended oil to specified level. 7-10
• Check vehicle for oil leakage.
• Check coolant level in reservoir.
Coolant • If necessary, add recommended coolant to specified level. 7-13
• Check cooling system for leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Front brake • Replace if necessary. 7-22, 7-22
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.
5-1
UB15E2E0.book Page 2 Monday, September 24, 2018 5:11 PM
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Rear brake • Replace if necessary. 7-22, 7-22
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.
• Check operation.
• Lubricate cable if necessary.
Clutch 7-19
• Check lever free play.
• Adjust if necessary.
5
• Make sure that operation is smooth.
• Check throttle grip free play.
Throttle grip 7-16, 7-26
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca-
ble and grip housing.
• Make sure that operation is smooth.
Control cables 7-26
• Lubricate if necessary.
• Check chain slack.
• Adjust if necessary.
Drive chain 7-24, 7-26
• Check chain condition.
• Lubricate if necessary.
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 7-17, 7-19
• Check air pressure.
• Correct if necessary.
• Make sure that operation is smooth.
Shift pedal 7-21
• Correct if necessary.
• Make sure that operation is smooth.
Brake pedal 7-27
• Lubricate pedal pivoting point if necessary.
• Make sure that operation is smooth.
Brake and clutch levers 7-27
• Lubricate lever pivoting points if necessary.
5-2
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5-3
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6-1
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6-4
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7-1
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TIP
The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-
stead.
From 20000 km, repeat the maintenance intervals starting from 4000 km.
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech-
nical skills.
EAU55561
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• Check operation.
• Check throttle grip free play, and
28 * Throttle grip √ √ √ √ √
adjust if necessary.
• Lubricate cable and grip housing.
Lights, signals and • Check operation.
29 * √ √ √ √ √ √
switches • Adjust headlight beam.
EAU18662
TIP
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
Hydraulic brake service 7
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinder and caliper, and change the brake
fluid.
• Replace the brake hoses every four years and if cracked or damaged.
7-6
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Panels A and B
3
To remove a panel
Remove the screws, and then pull the
panel off as shown.
1 2
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the recommended engine oil, and rial enters the crankcase. Why Yamalube
then install and tighten the oil filler YAMALUBE oil is a Genuine YAMAHA
10. Start the engine, and then let it idle Part born of the engineers’ passion
cap.
for several minutes while checking and belief that engine oil is an impor-
Recommended engine oil:
it for oil leakage. If oil is leaking, tant liquid engine component. We form
See page 9-1. immediately turn the engine off teams of specialists in the fields of me-
Oil quantity: and check for the cause. chanical engineering, chemistry, elec-
Oil change: 11. Turn the engine off, and then tronics and track testing, and have
0.95 L (1.00 US qt, 0.84 Imp.qt) check the oil level and correct it if
With oil filter removal: them develop the engine together with
1.00 L (1.06 US qt, 0.88 Imp.qt)
necessary. the oil it will use. Yamalube oils take full
advantage of the base oil’s qualities
and blend in the ideal balance of addi-
TIP
tives to make sure the final oil clears
Be sure to wipe off spilled oil on any
our performance standards. Thus,
parts after the engine and exhaust sys-
Yamalube mineral, semisynthetic and 7
tem have cooled down.
synthetic oils have their own distinct
ECA11621
characters and value. Yamaha’s expe-
NOTICE rience gained over many years of re-
In order to prevent clutch slip- search and development into oil since
page (since the engine oil also the 1960’s helps make Yamalube the
lubricates the clutch), do not best choice for your Yamaha engine.
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a high-
er quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.
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WARNING
A soft or spongy feeling in the brake
lever can indicate the presence of
air in the hydraulic system. If there is
air in the hydraulic system, have a
Yamaha dealer bleed the system be-
fore operating the vehicle. Air in the
hydraulic system will diminish the
7-20
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1
(a)
(b)
7 2
7-21
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Checking the front and rear peared, have a Yamaha dealer replace Checking the brake fluid level
brake pads the brake pads as a set. Before riding, check that the brake fluid
The front and rear brake pads must be is above the minimum level mark.
checked for wear at the intervals spec- EAU22501 Check the brake fluid level with the top
ified in the periodic maintenance and Rear brake pads of the reservoir level. Replenish the
lubrication chart. brake fluid if necessary.
EAU22433
Front brake
Front brake pads
1
1 1
1 1. Brake pad wear indicator groove 7
Check each rear brake pad for damage
and measure the lining thickness. If a 1. Minimum level mark
1. Brake pad wear indicator groove brake pad is damaged or if the lining
thickness is less than 1.5 mm (0.06 in),
Each front brake pad is provided with have a Yamaha dealer replace the
wear indicator grooves, which allow brake pads as a set.
you to check the brake pad wear with-
out having to disassemble the brake.
To check the brake pad wear, check
the wear indicator grooves. If a brake
pad has worn to the point that the wear
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(b)
7 1
2 1 2
(a)
3 2 1
1. Locknut ZAUN0630
7-25
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Cleaning and lubricating the Checking and lubricating the Checking and lubricating the
drive chain cables throttle grip and cable
The drive chain must be cleaned and The operation of all control cables and The operation of the throttle grip
lubricated at the intervals specified in the condition of the cables should be should be checked before each ride. In
the periodic maintenance and lubrica- checked before each ride, and the ca- addition, the cable should be lubricat-
tion chart, otherwise it will quickly wear bles and cable ends should be lubri- ed by a Yamaha dealer at the intervals
out, especially when riding in dusty or cated if necessary. If a cable is specified in the periodic maintenance
wet areas. Service the drive chain as damaged or does not move smoothly, chart.
follows. have a Yamaha dealer check or re- The throttle cable is equipped with a
ECA10584
place it. WARNING! Damage to the rubber cover. Make sure that the cover
NOTICE outer housing of cables may result is securely installed. Even though the
The drive chain must be lubricated in internal rusting and cause inter- cover is installed correctly, it does not
after washing the motorcycle, riding ference with cable movement. Re- completely protect the cable from wa-
in the rain or riding in wet areas. place damaged cables as soon as ter entry. Therefore, use care not to
possible to prevent unsafe condi- pour water directly onto the cover or 7
1. Remove all dirt and mud from the
tions. [EWA10712] cable when washing the vehicle. If the
drive chain with a brush or cloth.
cable or cover becomes dirty, wipe
TIP Recommended lubricant: clean with a moist cloth.
For a thorough cleaning, have a Yamaha cable lubricant or other
suitable cable lubricant
Yamaha dealer remove the drive chain
and soak it in solvent.
2. Spray Yamaha chain lubricant or
other suitable chain lubricant on
the entire chain, making sure that
all side plates and rollers have
been sufficiently oiled.
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Checking and lubricating the Recommended lubricants: Checking and lubricating the
Brake lever:
brake and clutch levers Silicone grease brake pedal
The operation of the brake and clutch Clutch lever: The operation of the brake pedal
levers should be checked before each Lithium-soap-based grease should be checked before each ride,
ride, and the lever pivots should be lu- and the pedal pivot should be lubricat-
bricated if necessary. ed if necessary.
Brake lever
Recommended lubricant:
Clutch lever Lithium-soap-based grease
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Checking and lubricating the Recommended lubricant: Lubricating the swingarm piv-
Lithium-soap-based grease
centerstand and sidestand ots
The operation of the centerstand and The swingarm pivots must be lubricat-
sidestand should be checked before ed by a Yamaha dealer at the intervals
each ride, and the pivots and metal-to- specified in the periodic maintenance 7
metal contact surfaces should be lubri- and lubrication chart.
cated if necessary.
EWA10742 Recommended lubricant:
WARNING Lithium-soap-based grease
If the centerstand or sidestand does
not move up and down smoothly,
have a Yamaha dealer check or re-
pair it. Otherwise, the centerstand or
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control.
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Have a Yamaha dealer charge the bat- stallation. NOTICE: When install- Replacing the fuses
tery as soon as possible if it seems to ing the battery, be sure to turn 1
have discharged. Keep in mind that the the main switch off, then con- 2
battery tends to discharge more quick- nect the positive lead before 3
ly if the vehicle is equipped with op- connecting the negative lead.
tional electrical accessories. [ECA16842]
ECA16522
4. After installation, make sure that
NOTICE the battery leads are properly con-
To charge a VRLA (Valve Regulated nected to the battery terminals.
ECA16531
Lead Acid) battery, a special (con-
stant-voltage) battery charger is re- NOTICE 1. Main fuse
quired. Using a conventional battery Always keep the battery charged. 2. Sub fuse
charger will damage the battery. Storing a discharged battery can 3. Answer back fuse
cause permanent battery damage. The fuse holder is located under the
7
To store the battery seat. (See page 4-16.)
1. If the vehicle will not be used for If a fuse is blown, replace it as follows.
more than one month, remove the 1. Turn the key to “OFF” and turn off
battery, fully charge it, and then all electrical circuits.
place it in a cool, dry place. 2. Remove the blown fuse, and then
NOTICE: When removing the install a new fuse of the specified
battery, be sure to turn the main amperage. WARNING! Do not
switch off, then disconnect the use a fuse of a higher amperage
negative lead before discon- rating than recommended to
necting the positive lead. [ECA16304] avoid causing extensive dam-
2. If the battery will be stored for age to the electrical system and
more than two months, check it at possibly a fire. [EWA15132]
least once a month and fully
charge it if necessary.
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Replacing a rear turn signal by pushing it in. Replacing the license plate
light bulb ECAU0081 light bulb
1. Remove the rear turn signal lens NOTICE 1. Remove the license plate light unit
by removing the screw. If a turn signal light bulb of different by removing the screws.
wattage than recommended is used,
1 the turn signal light flashing may be
affected.
4. Install the lens by installing the
screw.NOTICE: Do not over-
tighten the screw, otherwise the
lens may break. [ECA11192]
1
1. Screw 1. Screw
7
2. Remove the burnt-out bulb by 2. Remove the license plate light
pulling it out. bulb socket (together with the
bulb) by pulling it out.
7-34
UB15E2E0.book Page 35 Monday, September 24, 2018 5:11 PM
TIP
When tightening the axle nut, hold the
1 wheel axle with a wrench to keep it
from turning.
5. While applying the front brake,
1. Axle nut
push down hard on the handle-
3. Pull the wheel axle out, and then bars several times to check if the
remove the wheel. NOTICE: Do front fork compresses and re-
not apply the brake after the bounds smoothly.
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WARNING
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
7-37
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Troubleshooting charts
1. Fuel
There is enough fuel. Check the battery.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the battery.
7
3. Ignition Wipe off with a dry cloth and correct the
Wet Operate the electric starter.
spark plug gap, or replace the spark plug.
Remove the spark plug
and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the compression.
7-38
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WARNING
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hiss-
ing sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.
The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system.
TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.
7-39
UB15E2E0.book Page 1 Monday, September 24, 2018 5:11 PM
advice on what products to use be- used. A rusty exhaust pipe may go un- NOTICE
fore cleaning the vehicle. Using a noticed on a car, however, it detracts Avoid using strong acidic wheel
brush, harsh chemical products or from the overall appearance of a mo- cleaners, especially on spoked
cleaning compounds when cleaning torcycle. Frequent and proper care wheels. If such products are
these parts will scratch or damage does not only comply with the terms of used on hard-to-remove dirt, do
their surface. Wax also should not the warranty, but it will also keep your not leave the cleaner on the af-
be applied to any matte colored fin- motorcycle looking good, extend its fected area any longer than in-
ished parts. life and optimize its performance. structed. Also, thoroughly rinse
the area off with water, immedi-
Before cleaning ately dry it, and then apply a cor-
1. Cover the muffler outlet with a rosion protection spray. 8
plastic bag after the engine has Improper cleaning can damage
cooled down. plastic parts (such as cowlings,
2. Make sure that all caps and cov- panels, windshields, headlight
ers as well as all electrical cou- lenses, meter lenses, etc.) and
plers and connectors, including the mufflers. Use only a soft,
the spark plug cap, are tightly in- clean cloth or sponge with wa-
stalled. ter to clean plastic. However, if
3. Remove extremely stubborn dirt, the plastic parts cannot be thor-
like oil burnt onto the crankcase, oughly cleaned with water, di-
with a degreasing agent and a luted mild detergent with water
brush, but never apply such prod- may be used. Be sure to rinse
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8-3
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8-4
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Specifications
Dimensions: Engine oil: Drivetrain:
Overall length: Recommended brand: Gear ratio:
1985 mm (78.1 in) 1st:
Overall width: 2.833 (34/12)
670 mm (26.4 in) 2nd:
Overall height: 1.875 (30/16)
1100 mm (43.3 in) 3rd:
SAE viscosity grades:
Seat height: 1.429 (30/21)
10W-40
795 mm (31.3 in) 4th:
Recommended engine oil grade:
Wheelbase: 1.143 (24/21)
API service SG type or higher, JASO
1290 mm (50.8 in) 5th:
standard MA
Ground clearance: 0.957 (22/23)
Engine oil quantity:
155 mm (6.10 in) Front tire:
Oil change:
Minimum turning radius: Type:
0.95 L (1.00 US qt, 0.84 Imp.qt)
2.0 m (6.56 ft) Tubeless
With oil filter removal:
Weight: 1.00 L (1.06 US qt, 0.88 Imp.qt)
Size:
Curb weight: 90/80-17M/C 46P
Coolant quantity:
117 kg (258 lb) Manufacturer/model:
Coolant reservoir (up to the maximum level
Engine: mark):
IRC/NF67
Combustion cycle:
0.28 L (0.30 US qt, 0.25 Imp.qt)
Rear tire:
4-stroke Type:
Radiator (including all routes):
Cooling system: Tubeless
0.48 L (0.51 US qt, 0.42 Imp.qt)
Liquid cooled Size:
Fuel:
Valve train: 120/70-17M/C 58P 9
Recommended fuel:
SOHC Manufacturer/model:
Regular unleaded gasoline (Gasohol [E10]
Number of cylinders: IRC/NF67
acceptable)
Single cylinder
Fuel tank capacity:
Loading:
Displacement: Maximum load:
4.2 L (1.1 US gal, 0.9 Imp.gal)
150 cm3 152 kg (335 lb)
Bore × stroke:
Fuel injection:
(Total weight of rider, passenger, cargo
Throttle body:
57.0 × 58.7 mm (2.24 × 2.31 in) and accessories)
ID mark:
Starting system: Front brake:
2ND1 00
Electric starter and kickstarter Type:
Hydraulic single disc brake
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UB15E2E0.book Page 2 Monday, September 24, 2018 5:11 PM
Specifications
Rear brake:
Type:
Hydraulic single disc brake
Front suspension:
Type:
Telescopic fork
Rear suspension:
Type:
Swingarm
Electrical system:
System voltage:
12 V
Battery:
Model:
GTZ4V
Voltage, capacity:
12 V, 3.0 Ah (10 HR)
Bulb voltage, wattage × quantity:
Headlight:
LED
Brake/tail light:
LED
Front turn signal light:
9 12 V, 10.0 W × 2
Rear turn signal light:
12 V, 10.0 W × 2
Auxiliary light:
LED
License plate light:
12 V, 5.0 W × 1
9-2
UB15E2E0.book Page 1 Monday, September 24, 2018 5:11 PM
Consumer information
EAU26366 EAUV0540 EAUU1221
10
10-1
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Consumer information
EAU85400
Yamaha will require the contractor to
Vehicle data recording properly handle the vehicle data we
This model’s ECU stores certain vehi- provided and Yamaha will appropriate-
cle data to assist in the diagnosis of ly manage the data.
malfunctions and for research, statisti- With the consent of the vehicle
cal analysis and development purpos- owner
es. Where obligated by law
Although the sensors and recorded For use by Yamaha in litigation
data will vary by model, the main data When the data is not related to an
points are: individual vehicle nor owner
Although the sensors and recorded
data will vary by model, the main data
points are:
Vehicle status and engine perfor-
mance data
Fuel-injection and emission-relat-
ed data
This data will be uploaded only when a
special Yamaha diagnostic tool is at-
tached to the vehicle, such as when
maintenance checks or service proce-
dures are performed.
10
Yamaha will not disclose this data to a
third party except in the following cas-
es. In addition, Yamaha may provide
vehicle data to a contractor in order to
outsource services related to the han-
dling of vehicle data. Even in this case,
10-2
UB15E2E0.book Page 1 Monday, September 24, 2018 5:11 PM
Index
A E Maintenance, emission control
Air filter element, cleaning .................... 7-14 Engine break-in ...................................... 6-3 system .................................................. 7-2
Answer-back remote .............................. 4-1 Engine idling speed.............................. 7-15 Matte color, caution................................ 8-1
Auxiliary light ........................................ 7-32 Engine oil and oil filter element ............ 7-10 Multi-function meter unit ........................ 4-6
B Engine serial number ........................... 10-1 N
Battery .................................................. 7-30 Engine stop switch............................... 4-11 Neutral indicator light ............................. 4-5
Battery voltage warning light.................. 4-5 Engine trouble warning light .................. 4-5 P
Brake and clutch levers, F Parking.................................................... 6-4
checking and lubricating .................... 7-27 Front and rear brake pads, checking ... 7-22 Part locations.......................................... 3-1
Brake fluid, changing............................ 7-24 Front fork, checking ............................. 7-29 R
Brake fluid level, checking.................... 7-22 Fuel ...................................................... 4-14 Rear turn signal light bulb, replacing .... 7-34
Brake lever............................................ 4-12 Fuel consumption, tips for reducing ...... 6-3 S
Brake lever free play, checking ............ 7-20 Fuel tank cap........................................ 4-13 Safe-riding points ................................... 2-5
Brake light switches ............................. 7-21 Fuses, replacing................................... 7-31 Safety information................................... 2-1
Brake pedal .......................................... 4-13 H Seat....................................................... 4-16
Brake pedal, Handlebar switches ............................. 4-10 Shifting.................................................... 6-2
checking and lubricating .................... 7-27 Hazard lights switch............................. 4-11 Shift pedal............................................. 4-12
C Headlight.............................................. 7-32 Shift pedal, checking ............................ 7-21
Cables, checking and lubricating ......... 7-26 Helmet holders..................................... 4-17 Sidestand.............................................. 4-18
Care ........................................................ 8-1 Helmets .................................................. 2-6 Spark plug, checking.............................. 7-8
Catalytic converter ............................... 4-15 High beam indicator light ....................... 4-5 Specifications ......................................... 9-1
Centerstand and sidestand, Horn switch .......................................... 4-11 Starting circuit cut-off system .............. 4-18
checking and lubricating .................... 7-28 I Starting the engine ................................. 6-2
Clutch lever........................................... 4-12 Identification numbers ......................... 10-1 Start switch........................................... 4-11
Clutch lever free play, adjusting ........... 7-19 Indicator lights and warning lights ......... 4-5 Steering, checking ................................ 7-29
Coolant ................................................. 7-13 K Storage ................................................... 8-3
Coolant temperature warning light ......... 4-5 Keyhole cover ........................................ 4-4 Storage compartment........................... 4-17
Cowling and panels, Kickstarter ............................................ 4-16 Swingarm pivots, lubricating ................ 7-28
removing and installing ........................ 7-7 L T
D Labels, location ...................................... 1-1 Tail/brake light ...................................... 7-33 11
Data recording, vehicle......................... 10-2 License plate light bulb, replacing ....... 7-34 Throttle grip and cable,
Dimmer/Pass switch............................. 4-11 M checking and lubricating .................... 7-26
Drive chain, cleaning and lubricating ... 7-26 Main switch/steering lock ...................... 4-3 Throttle grip free play, adjusting ........... 7-16
Drive chain slack .................................. 7-24 Maintenance and lubrication, periodic... 7-3 Tires ...................................................... 7-17
11-1
UB15E2E0.book Page 2 Monday, September 24, 2018 5:11 PM
Index
Tool kit ....................................................7-1
Troubleshooting ....................................7-37
Troubleshooting charts.........................7-38
Turn signal indicator light .......................4-5
Turn signal light bulb (front),
replacing.............................................7-33
Turn signal switch .................................4-11
V
Valve clearance.....................................7-17
Vehicle identification number ...............10-1
W
Wheel bearings, checking.....................7-30
Wheel (front)..........................................7-35
Wheel (rear)...........................................7-36
Wheels ..................................................7-19
Y
Yamalube..............................................7-12
11
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PRINTED IN VIETNAM
2018.11 (E)
DIC183