OILES 500

Selflubricating bearing
with embedded solid lubricant

Where bronze comes first

 Function
OILES 500 selflubricating bearings use highgrade bronze alloys
as their base material and have a finely finished surface with
OILES 500 pockets in which a specially formulated solid lubricant is em-
bedded. The pattern of the lubricating material is arranged

For high geometrically, so that the entire bearing surface is lubri-

cated permanently, in the direction of motion.

load and
During operation a very thin, but nevertheless extremely
strong, lubricating film is deposited automatically over the
complete moving surface. This film remains intact at all times, even at standstill. The
low speed soild lubricant covers 25–30% of the sliding surface. OILES 500 bearings are primarily
intended for intermittent duty.

OILES 500 is a
selflubricating
Design
bearing used where The geometry as well as the choice of material is based
on the specific application of the bearing. This means
the demand for that each bearing is specially made to meet all load,
maintenance free environmental and temperature requirements where it
operation, high load is to be used

or high temperature
make it impossible
to use conventional
Designation
When ordering an OILES 500 bearing the follow-
bearings.
ing data shall be given: Dimensions, base material,
lubricant, lubricant pattern and direction of movement,
OILES 500 has been Rotation or Axial. For radial bearings the letter R after the
developed by the lubricant pattern designation stands for Rotation and the letter A for Axial movement.
Oiles Corporation Ex. OILES 500-JM1-15-SL4-B1R.
in Japan. Johnson
Metall AB in Sweden
has since 1973
Solid lubricants
being a part of the Three different kinds of solid lubricants are available, two of which are based on
graphite and one on PTFE. They are produced by compression which gives plugs with
production and high density and good lubrication properties.
sales network for
Oiles 500. Lubricant Features Lubricant pattern
All lubricants may be used in temperatures down to –40°C General use
Johnson Metall AB -B1 -W1 -P1
have the license
SL101 Excellent resistance against chemical attacks Tem-
to manufacture graphite+add perature <300°C
and sell the
SL201 Lubricant for general use. Temperature <150°C
bearing throughout graphite+add
Scandinavia.
SL403 Lowest in friction. Temperature <80°C
PTFE+add Good for shock loads. When possible always recom-
mended because of the excellent friction properties,
for example in water
Base material
Johnson Metall AB produce a wide range of copperbased alloys, which
are used as base material on OILES 500 bearings. Data relating to four
of those alloys is given in the table below. d
The capacity or carrying load is very much dependent on the choice A=d x L
of alloy, The selection of the base material will thus be based on the Loadable area=
Projected bearing area
requirement of load carrying capacity.
Note that the temperature has an influence on the allowable load val-
ues and also the choice of lubricant.

Base JM1-15 JM3-15 JM5-15 JM7-15

Material Cu85 Sn5 Pb5 Zn5 Cu88 Sn12 Cu80 Sn10 Pb10 Cu82 Ni4 A110 Fe4
Lubricant SL101 SL201 SL403 SL101 SL201 SL403 SL101 SL201 SL403 SL101 SL201 SL403
Max sliding
0.2 0.5 0.8 0.2 0.5 0.7 0.2 0.5 0.8 0.2 0.3 0.5
Velocity V m/s
Max load P at
30 50 30 90
20°C N/mm2
Max load P at
max allowable 25 25 30 45 20 20 25 75 80 90
temp N/mm2
Max load P static
55 90 60 160
(v≈0) N/mm2
Max allowable
250 150 80 300 150 80 200 150 80 400 150 80
Temp °C
Max PV-value
Dry condition 0.2 0.4 0.8 0.3 0.6 0.7 0.2 0.4 0.8 1.0 1.0 3.0
N/mm2 x m/s
Max PV-value
In water 1.2 2.0 1.2 3.0
N/mm2 x m/s

Converison factors: Velocity V in m/s ft/min: multiply by 197

Load P in N/mm to psi. multiply by 145
PV-value in N/mm x m/s top psi x ft/min nultiply by 28523.

OILES 500 everywhere

Floating production unit (FPSO) Press tools in the automotive industry

Fair leads
(offshore)

Sluice gates

Dam gates
Mating Material
Three important parameters to be considered when selecting mating material:

1. Type of material A softer mating material than recommended will not

If stainless steels are used, martensitic types are necessarily endanger the function of the bearing, es-
preferable. Austenitic steels may be used but their low pecially when the loads are moderate (<30% of pmax).
hardness must be taken into account. In the offshore industry softer mating material than
Unprotected carbon steels may through corrosion in- recommended in the table is often used with good
crease wear rate. In this case added lubrication could results. In many applications Ni-coated surfaces with
be used as corrosion protection. hardness as low as 220 HB are running against JM7
Ni-Al Bronze without problems.
2 Hardness
When the load in near pmax the hardness of the mating 3. Surface finish
surface is important. The harder mating material the Recommended <1 Ra.
better. A hard surface will always
have a positive effect on bearing life and friction.
As a general rule the mating material should be at
least 100 HB harder than the bearing bronze.
This gives the following recommended minimum
hardness of mating material:

Bearing Hardness of
Material mating material
JMI Gun Metal >165 HB
JM3 Tin Bronze >210 HB
JM5 Lead-Tin Bronze >180 HB
JM7 Ni-Al Bronze >270 HB

Installation
OILES 500 selflubricating bearings require  The sliding surface of the bearing is treated with a
minimum or no maintenance provided they are solid lubricant coating. This is applied
correctly dimensioned and installed. Their high to improve the running-in process. Please make sure
strength will then give a long bearing life. that this film is not damaged at the installation.
The following points are important when  Make sure the mating material is cleaned
installing the bearing: carefully. This is very important for the life of the
 OILES 500 is specially packed for trans- bearing.
poration. Please do not remove the protec-
tive cover until installation.

Friction y
0,3

The coefficient of friction for selflubricating bearings

with soild lubricants is µ = 0.05–0.25. The lowest 0,2

values are obtained with SL 4 with µ=0.1 generally.

When the lubricants based on graphite: SL2, SL101, 0,1

are used µ =0.2 can be obtained. For more accurate Coefficient of friction for
friction values, please contact our specialists. 0 the solid lubricants.
SL 101 SL 2 SL 4
Dimensions-clearance
The geometry of the bearing should be calcula- The figures in the column headed “After fitting”
ted according to the figure. The tolerance band refer to the resulting dimensions if the outside
for the bearing inside diameter is shown in the diameter of the bearing is manufactured with a
table below. Operating temperature and bearing tolerance or r7. The bearing clearance can be
load are decisive factors in the choice of clearan- calculated from the table values considering a
ce class. shaft tolerance of h7.
The values in the table are based on a shaft Making a decision is a complex operation: if
tolerance h7 (h6, h8). you have a problem or would like some guidan-
For application involving operating tempera- ce, do not hesitate to contact Johnson Metall AB,
ture above 300°C please contact Johnson Metall whose tribologists will be pleased to help you.
AB, whose engineers will help you.

The bearing
is chamfered
as shown.

Tolerances for inside diameter d

Bearing Class 1 Class 2 Class 3

inside diameter Special case Normal applications For high temp 300°C
Small clearance Temperature 150°C Heavy load <50N/mm2
d mm Manufacture After fitting Manufacture After fitting Manufacture After fitting
Upper+ Lower + Upper+ Lower+ Upper+ Lower+ Upper+ Lower+ Upper+ Lower+ Upper+ Lower+

-10 70 55 60 40 85 70 80 50 110 95 100 80

(10)-18 80 60 70 40 130 110 120 90 165 145 160 130
(18)-30 100 80 90 50 175 155 170 130 230 210 220 180
(30)-50 130 105 120 70 235 210 220 180 305 280 290 250
(50)-80 175 145 150 100 295 265 280 230 405 370 390 330
(80)-120 220 185 190 140 365 330 340 280 515 480 490 430
(120)-180 270 230 250 170 440 400 420 340 625 585 590 520
(180)-250 325 280 280 200 530 480 480 400 740 695 690 610
(250)-315 390 340 330 250 615 560 560 470 860 805 810 730
(315)-400 460 405 390 300 700 640 630 540 980 925 920 820
(400)-500 545 480 460 360 800 735 720 620 1105 1040 1030 920
Johnson Metall AB is the Nordic countries biggest ­manufacturer of
castings and machined components made of bronze. ­Manufacturing
units are located in Sweden, and sales companies in Denmark and
Norway. The head office is in Örebro.

SWEDEN
Johnson Metall AB
Visiting address: Stålgatan 15, 703 63 Örebro
Postal address: Box 1513, 701 15 Örebro
Finland
Delivery adress: Slöjdgatan 2-4, 703 63 Örebro
Stålgatan
Phone: +4615(0)19 17 51 00 OY Johnson Metall
P.O. Box 1513
Mail: info@johnson-metall.com Turkkirata 14
SE-701 15 ÖREBRO, SWEDEN
Internet: www.johnson-metall.com FI-339 60 PIRKKALA 6, FINLAND
Phone +46 19 17 51 00 Phone +358 33 42 77 00
Fax +46 19 14 83 40 Fax +358 33 42 77 28
E-mail: sales.orebro@johnson-metall.com
Internet:
DENMARK www.johnson-metall.com NORWAY Internet: www.johnson-metall.com
Johnson Metal A/S Johnson Metall AS
Dybendalsvænget 2 Apalveien 1
DK-2630 Taasttrup
Norway NO-3360 GEITHUS
Denmark
Phone: +45 36-70
Johnson-Metall AS 00 44 Phone: Johnson-Metall
+47 32 78 32 00A/S
Mail: j-m@johnson-metal.dk
Katfos Näringspark Mail: sales.geithus@johnson-metall.com
Nyholms Allé 20
NO-3360 GEITHUS, NORWAY DK-2610 RØDOVRE, DENMARK
Phone +47 32 78 32 00 Phone +45 36 70 00 44
Fax +47 32 78 32 01 Fax +45 36 70 80 50
E-mail: sales.geithus@johnson-metall.com E-mail: j-m@johnson-metal.dk
Internet: www.johnson-metall.com Internet: www.johnson-metall.com
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