Spot Welds Tutorial
Spot Welds Tutorial
Spot Welds Tutorial
Now you can define the first set of spot welds in the design.
You should read Defining weld points to become familiar with the Spot Weld tool before you continue.
The four tool guide for the Spot Welds tool are:
Select Base Faces tool guide selects the face or faces on which the weld points
will be defined. You should select a single face or a chain of tangent faces.
Select Guiding Edges tool guide defines the edge along which the weld points
will be defined.
Select Mating Faces tool guide changes the mating face from the face that is
automatically detected. You can select more than one face. Clicking on a mating
face removes all previously selected faces and holding Ctrl adds a face.
Note : If the navigation options located in the File menu have been changed, then you will need
to hold Ctrl as you turn the scroll wheel.
This is the face or faces on which the weld points will be defined. You should select a single face o
a chain of tangent faces.
3. Select the guiding edge. This is the edge along which the weld points will be defined. The tool searches
for mating edges.
1. The Select guiding edges tool guide should be active.
2. Select the forward edge of the base face:
Spot weld options control how the spot welds are applied in relation to the guiding edge. The values are
displayed in the Options panel when the Spot Weld tool is active and in the Design window when you
select a weld joint. You can change the values in the Options panel or in the Design window by tabbing
between the boxes.
The Options panel looks like this:
You can select another base face to simultaneously create another spot weld on that face.
An identical pattern of weld points is added to the second base face, using the same options as the first
base face.
The blue and black dots represent node pairs and the gray dots represent missing nodes.
You should also see another spot weld joint in the Structure tree .
5. Next we want to make a pattern of the yellow component to see how ANSYS handles instances:
Now you have a pattern of components. Each member of the pattern is an instance, so a change
to one will change all of the copies in the pattern.
The spot weld joint for the yellow component is out-of-date. Let's update it and redefine the mating face.
2. Right-click the spot weld joint and select Detect Mating Faces.
The spot weld has detected all parallel faces within the search range. The search range is found in
the Properties panel when you select the spot weld joint in the Structure tree .
2. We only want the bottom face on the bottom part defined as the mating face, so let's change it:
1. Click Spot Weld in the Define group on the Prepare tab.
2. Select the second spot weld in the Structure tree .
Now we can edit this spot weld joint.
3. Click the Select mating faces tool guide. This tool guide allows us to choose the mating face,
rather than accepting the mating face that is selected automatically.
4. Rotate the design and select the lower face of the lowest part in the pattern, like this:
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You can simulate seam welds by creating a spot weld joint with closely-spaced spot welds.
You normally must hold Ctrl to select multiple edges; however, you can select multiple edges without
Ctrl when the Select guiding edge tool guide is active.
4. Change the Start offset, Edge offset, and End offset values to 0.
5. Change the Number of points value to 16.
The seam weld is just a series of spot welds, like this:
Your design is ready to send to ANSYS for analysis. It should look like this:
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