Murr Comoso Cube67
Murr Comoso Cube67
Murr Comoso Cube67
Cube67+ System
Installation
Configuration Notes
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Manual Cube67+ | System Manual
Publisher's Note
Murrelektronik GmbH
Falkenstraße 3
D-71570 Oppenweiler
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Manual Cube67+ | System Manual
Website:
www.murrelektronik.com
In addition, our Customer Service Center (CSC) will be glad to assist you:
Our Customer Service Center can support you throughout your project in the planning and concep-
tion of customer applications, configuration, installation, and startup. We also offer competent consult-
ing or - in more complex cases - we even provide direct onsite support.
The Customer Service Center provides support tools. It performs measurements for fieldbus systems,
such as PROFIBUS DP, DeviceNet, CANopen, and AS interface, as well as energy, heat, and EMC
measurements.
Our coworkers at the Customer Service Center provide their competence, know-how, and years of
experience. They are knowledgeable about hardware and software, and compatibility with products
made by various manufacturers.
or by email at csc@murrelektronik.de.
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Table of Contents
2. Installation ......................................................................................................................................... 12
3.2.1 Topology................................................................................................................................ 22
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Glossary ................................................................................................................................................ 39
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Important Information
This manual contains information and instructions you must comply with in order to maintain safety
and avoid personal injury or damage to property. They are identified as follows:
Warnings contain information that, if you ignore this information, may cause damage
to equipment or other assets or, if you fail to comply with safety precautions, may
constitute a danger to the user's health and life.
Intended Purpose
Read this manual carefully before startup of the equipment. Keep it in a location that is accessible to
all users at all times.
The products that are described in this manual were developed, manufactured, tested, and document-
ed in compliance with the relevant safety standards. In normal cases, these products do not constitute
any danger to persons or objects, provided the handling specifications and safety instructions de-
scribed in this manual are observed. They meet the following requirements:
The products are designed for industrial use. An industrial environment is defined as one in which
loads are not connected directly to the public low-voltage power grid. Additional measures must be
taken if the products are used in private, business, or trade environments.
The safe, troublefree functioning of the products requires proper transportation, storage, mounting,
and installation, and careful operation. Operation of the devices for their intended purposes is only
guaranteed when the enclosures are fully mounted. If aggressive media are used, check their material
resistance depending on the application.
Current safety and accident prevention laws valid for a specific application must be observed for the
configuration, installation, setup, maintenance, and testing of the devices. The power supply must
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correspond to SELV or PELV standards. Power sources in accordance with EN 61558-2-6 (transform-
er) or EN 60950-1 (switched-mode power supply) meet these requirements.
Only use cables that meet the requirements and regulations for safety, electromagnetic compatibility,
and, if necessary, telecommunications terminal equipment specifications.
Information on the cables and accessories that are suitable for use with this product
are contained in the Appendix to this manual.
Qualified Personnel
Only qualified, trained electricians knowledgeable in the safety standards of automation systems may
configure, install, set up, maintain, and test the devices. The requirements concerning qualified per-
sonnel are dependent on the requirements profiles described in ZVEI and VDMA. For this reason,
electricians must know the contents of the manual "Weiterbildung in der Automatisierung" (Further
Training in Automation Systems) published by ZVEI and VDMA published by Maschinenbau-Verlag,
Post Box 710864, 60498 Frankfurt, Germany) before installing and maintaining the devices. These are
specialists who are capable of assessing the work to be done and the possible dangers on account of
their technical training, knowledge, experience, and knowledge of the relevant standards; or who have
an identical level of knowledge equivalent to technical training since they have worked in the same
area for many years.
Only Murrelektronik technical personnel are allowed to execute work on the hardware and software of
our devices, if they are devices not described in this manual.
Unqualified tampering with the hardware or software, or failure to observe the warn-
ings cited in this manual may result in severe personal injury or damage to property.
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The Cube67+ system is based on Cube67 and features a more comprehensive functional range.
The purpose of the Cube67+ system is to decentrally combine the signals of the I/O level and provide
this information via the field bus network (e.g. Profibus). The central unit is the Cube67+ bus node that
connects the Cube67+ I/O modules to the fieldbus.
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• Cube67+ bus nodes can control more modules, thus process more I/O signals.
• the I/O level is directly implemented in the machine, in the immediate proximity of sensors and
actuators, thus eliminating bulky and awkward wiring,
• Multifunctional I/Os enable free configuration of the two signals per slot, whether input, diagnostic
input or output.
• Comprehensive diagnostics with detailed information on type and location of the fault or error
For the descriptions of the different bus types please refer to the bus manuals.
You will find an overview in the section "Manual Overview and Layout" in this manu-
al.
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2. Installation
2.1 Mounting
Please refer to the Technical Data Manual for the mounting rules.
You will find an overview in the section "Manual Overview and Layout" in this manu-
al.
For the exact connection diagram and settings please refer to the corresponding
product manuals.
You will find an overview in the section "Manual Overview and Layout" in this manu-
al.
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3. Configuration Notes
This chapter contains a short description of the Cube67+ system components and information that is
important during the electromechanical planning phase.
The components of the Cube67+ system are described in two diagrams that help to understand their
functions
Name Description
CUBE67+ BN-P
Module characteristics of
the I/O range
Function
BN-P =
Profibus DP node
Product family
Name Description
Sockets
Module characteristics of
the I/O range
Product family
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The bus node connects the I/O modules to the fieldbus. It is supplied via a 7/8" power cable and fea-
tures four connections for the internal system connection. A maximum of 10 I/O modules per segment
can be connected. This is a total of up to 20 I/O modules for one bus node. The I/O modules are sup-
plied via the internal system connection.
For the exact connection diagram and settings please refer to the corresponding
product manuals.
You will find an overview on the manuals in the section "Manual Overview and Lay-
out" in this manual.
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You will find an overview on the different Cube67 modules in the Cube67 System
Manual.
You will find an overview on the manuals in the section "Manual Overview and Lay-
out" in this manual.
3.1.4 Cube67+modules
The "+" of the Cube67+ stands for the additional functions of these modules.
The Cube67+ expansion modules feature an expansion interface for the internal system connection,
i.e. the latter can be routed to the following I/O modules. An expansion module can also be the sole or
the last module of a segment. In this case, a terminating resistor must be installed on the expansion
interface of the internal system connection (cf. chapter 4.2.6 "Terminal resistance of the internal sys-
tem connection").
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Use only our pre-wired connectors for the internal system connection.
0,3 m
0,6 m
1,0 m … 10,0 m
Steps: 0,5 m
Information on hybrid lines is available in our catalog and our online shop at:
onlineshop.murrelektronik.com
1
The supply voltage of the Cube67 I/O modules is taken from the sensor supply.
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0,3 m
0,6 m
1,0 m … 10,0 m
Steps: 0,5 m
Information on hybrid lines is available in our catalog and our online shop at:
onlineshop.murrelektronik.com
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3.1.7 Accessories
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Information on products and accessories is available in our catalog and our online
shop at:
onlineshop.murrelektronik.com
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Use only our pre-wired connectors for the internal system connection.
ATTENTION:
Inverting Cube67+ I/O modules in a system can result in injury or serious damage to
man and/or material.
When comparing planned and actual configuration, the Cube67+ system is basically
not able to distinguish between identical or replaceable modules. Therefore it is im-
portant, that Cube67+ system cables and Cube67+ I/O modules are clearly labeled.
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3.2.1 Topology
Fig. 4: Topology
The bus node has four connections for 2 x 10 I/O modules. It is not necessary to set the addresses of
the modules. The modules are actuated automatically in the order of connection. Unused connections
are ignored.
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A terminal resistance must be installed on each cord of the internal system connec-
tion.
Compact modules have an integrated terminal resistance. If the last I/O module in a cord is a compact
module, it is not necessary to install a supplementary terminal resistance. If the last I/O module is an
expansion module, the expansion interface of the internal system connection must always be fitted
with a terminating resistor. Unused connections of the bus node must always be fitted with a terminat-
ing resistor. Unused slots of the modules have to be fitted with blind plugs, in order to reach IP67 pro-
tection. The following illustration shows by means of a configuration example where the terminating
resistors must be installed.
For the relevant locking caps see Chapter System Components > Accessories
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Sockets 0 and 2 belong to the left segment of the internal system connection; sockets 1 and 3 belong
to the right segment.
Segment1 Segment2
(max. 30 m) (max. 30 m)
BUS IN
ADDRESS ×10
20
m POWER IN POWER OUT
US UA
0m
m
10 30 m
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The modules connected to the bus node are supplied with two voltages via the internal system con-
nection.
ATTENTION:
Make sure to avoid back discharge of the sensor supply voltage caused by external
supply of the Cube67+ system.
Protection
An intelligent current monitoring integrated into the bus node recognizes overload and short circuits. If
one of these states is recognized, the voltage at the affected line is shut down. When the failure is
resolved, the system is re-started by a Power ON reset.
Overload is activated, when the permissible current is exceeded by over 10%, that is I ≥ 4,4 A.
Between 4 A and 4.4 A, an overload diagnostic is generated on the fieldbus, however, the affected
voltage is not shut down.
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ATTENTION:
The power distributor must not be used to supply the bus node via the internal sys-
tem connection. Supply of the green system line is also prohibited.
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Bus modules require a direct-voltage power supply of typically 24 VDC (SELV/PELV) which must
comply with the regulations of conventional industrial power-utility companies.
In order to optimize interference immunity, we advise you to power sensors, bus, and
actuators from different sources. The power supply should be primary switched-
mode or regulated power supplies.
The output of the power supply units depends on the number of connected load and their output.
In any case, it must be ensured that the system voltage does not drop below 18 V DC
viewed from the system power supplies and measured at the remotest slave. System
response becomes unspecific if sensor and bus power supply drop below 18 V DC.
Modules with digital inputs support the direct connection of commercially available sensors. A sepa-
rate power supply may be necessary for the sensors if the total power required is high due to the
number of slaves or a high power draw of the sensors.
The sensor supply may only be provided via the bus node into the Cube67+ system.
Back discharge by sensors or by an external supply in order to increase the maxi-
mum current is not allowed.
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Primary switched-mode power supply units from Murrelektronik are specially designed to power auto-
mation systems. For this reason, we recommend them to power the modules.
We recommend so-called Class 2 power supplies for the supply of the DeviceNet bus.
Please contact our sales support regarding information about "ODVA" certified power supplies.
Tab. 13: Recommended power supply units MCS Power+ single phase
3 240 W / 10 A 85095
3 480 W / 20 A 85097
3 960 W / 40 A 85099
Tab. 14: Recommended power supply units MCS Power+ three phase
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2
This does not apply for art. nos. 56 710 / 56 720 / 56 740
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D The total current of all sensors and modules that are supplied via the bus node
in a Cube67+ installation, has to be smaller than 8 A.
The sensor supply may only be provided via the bus node into the Cube67+ sys-
tem. Back discharge by sensors or by an external supply in order to increase the
maximum current is not allowed.
The supply of analogue output variables of Cube67 modules Art.- Nr. 56 710 / 56 720 is drawn from
the sensor supply. The output value is not dependent on the actuator supply status.
The output value of Cube67 AO4 C 4xM12 (U)/(I) modules is not dependent on the
actuator supply status.
3
For the configuration of the M12 slot for Cube67 AO4 C 4xM12 (U)/(I) see the manual Technical Data art. no. 56 971.
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3.4.4 Actuators
For the maximum current drawable from the outputs see the Technical data (User's manual Art.- No.
56 971).
Please observe the max. current-carrying capacity of the power supply on the bus node or other pow-
er supplies into the Cube67+ system. With a 7/8“ power connector, the max. total current for the ac-
tuator supply is 8 A.
The module may be damaged if the actuator power supply polarity is reversed!
When extending the actuator supply via the internal system connection, care must be
taken to ensure that the total current of all modules in the segment does not exceed
4 A.
The total current of all actuators that are supplied via the bus node or a power dis-
tributor art. no. 56955 in a Cube67+ installation, has to be smaller than 8 A.
When using modules with an output current of 1.6 A that are supplied via the system
cable, we recommend an additional actuator power supply art. no. 7000-46101-
0000000.
If an overload or short-circuit occurs at an output, that output is shut down. This out-
put will remain disabled even when the error has been corrected. In order to reset the
short-circuit memory, the output must be reset or the actuator supply switched off.
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A special feature is that the assigned LED lights up red when a voltage of 0 V logical "1" is present.
It is therefore possible to indicate faults of external devices at Cube67+. Several suggestions are given
in the following.
However, you have no visual fault display in the proximity of the defects sensor, which is probably also
fitted in a concealed location. Visual indication at the M12 slot of the Cube67+ also facilitates accurate
on-site fault localization.
2 Diagnosis
3 (-)
Recognizing:
• defective electronics
• wire-break
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2 Diagnosis
3 (-) 3 (-)
When using a Desina sensor, no connector with LED in the plug must be connected,
otherwise wire break will not be recognized.
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This device is Class A equipment and may cause radio-frequency interference in res-
idential areas. In this case, the operator may be required to implement adequate
countermeasures.
The devices described in this manual each meet the relevant standards for electromagnetic compati-
bility. However, this does not mean that their electromagnetic compatibility is still guaranteed when
installed in a plant or machine.
For this reason, we urgently advise you to comply with the instructions on installation in accordance
with EMC requirements below. Only then can you assume that the overall system complies with EMC
requirements, provided CE-marked components are used exclusively.
The products described in this manual contain complex semiconductor components which may be
destroyed or damaged by electrostatic discharge (ESD).
Damage does not necessarily lead to immediate, detectable failure, or malfunction. These states may
be even delayed, or occur sporadically.
The generally accepted safety precautions for ESD sensitive devices must be observed when han-
dling the devices. The following precautions must be taken:
If you are an operator, discharge any static charge you may be carrying just before
you touch the equipment. For example, you can touch a grounded part of the ma-
chine, or wear an ESD discharge strap that is permanently connected to ground.
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Grounding
A short (as short as possible), low-impedance connection between the grounding point and the refer-
ence ground is essential to divert interference voltages running between the device and reference
ground.
The inductivity of standard FE conductors is a high impedance for high-frequency interference voltag-
es. For this reason, the use of grounding straps is advisable. If this is not possible, a fine-wire FE con-
ductor should be selected with the largest possible cross section, and the connection to ground should
be kept as short as possible.
Cable Routing
You can avoid EMC problems by observing elementary basic rules of cable routing:
• Remember the interference potential of other devices or lines when routing the cables.
• Place frequency converters, motor lines, and other devices and lines that emit high-frequency
intereference at the greatest possible distance.
Voltage Drops
Short-term voltage drops (<3 ms) normally pose no operational problems as the electronics are pro-
tected by capacitors integrated in the power circuits. This does not apply to the power supply of the
sensors and actuators connected to the module. Their high power requirement cannot be covered by
the capacitors integrated in the device. For this reason, even transient interruptions of the actuator
supply can result in undesirable switching operations.
Due to the integrated input filter, a change in the input signal of less than 1 ms does not cause a
change of the input state signaled to the Master. Longer interruptions of the sensor supply may cause
changes of the input signal.
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Sensors or actuators can be powered by a common power supply unit. However, it is preferable to use
separate power supplies in order to maximize the electromagnetic compatibility of the overall system.
The outputs of the devices described in this manual have an integrated protective circuit that provides
safety against high-energy interference voltages, such as those that occur when inductive consumers
are switched.
Inductive load
A suppressor diode helps to quickly reduce the energy stored in the inductive load of a magnetic field.
However, it is recommended to use commercially available protection circuits for inductive loads, es-
pecially loads in the range of the maximum current-carrying capacity of a channel at switching fre-
quencies of > 1 Hz. These protection circuits can reduce the energy stored in the connected induct-
ances.
The high voltages that occur when inductive loads are shut down result in strong fields in the cables
with consequential faults in adjacent circuits or devices.
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In some system configurations, the requirements for interference emission and immunity from interfer-
ence can only be met with additional measures, or even not at all. In these cases, the EMC within the
system is also dependent on the signle components of other manufacturers.
Mains filters are a suitable means of reducing line-conducted interference. Various manufacturers
offer optical-fiber converters. This data transmission technology is basically immune to EMC interfer-
ences. However, this does not apply to the electronic conversion circuits. For this reason, the use of
optical fibers does not solve all EMC problems.
Our certified test center will answer your questions regarding EMC. They will give
advice on guaranteeing compliance with the EMC directive for the system you pro-
duce.
Grabenstraße 27,
D-71570 Oppenweiler
Pruefzentrum@murrelektronik.de
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Glossary
output.
AI Analog input
AO Analog output
Bussegment "Due to the electrical specification of the RS-485 interface, the number of
users
DI Digital input
DO Digital output.
data exchange.
E/A(I/O) Input/output
FE Function ground
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manufacturer.
I Current
User Organization.
Ni Nickel
S Reference potential
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Segment The internal system connection supports a left and a right segment. Slot
0 and 2 belong to the left segment, slot 1 and 3 to the right segment.
TH Thermoelement / thermocouple.
U Voltage
UB Operating voltage
VZ Sign.
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Legal Provisions
Exclusion of Liability
Murrelektronik GmbH has checked the contents of this technical documentation for conformity with the
hardware and software described therein. Changes on an individual case basis cannot be excluded.
For this reason, Murrelektronik gives no warranty for the correctness of the contents and refuses any
liability for errors, in particular for complete conformance. The limitation of liability shall not apply if the
cause for damage is attributable to willful intent and/or gross negligence, or for all claims arising from
the Product Liability Law. Should a major contractual obligation be violated by criminal negligence, the
liability of Murrelektronik GmbH shall be limited to damages that typically arise.
Subject to technical changes and alternations in content. We advise that you check at regular intervals
whether this documentation has been updated since corrections that may become necessary due to
technical advances are included by Murrelektronik GmbH at regular intervals. We are grateful for any
suggestions for improvement.
Copyright
It is prohibited to transfer or photocopy the documentation either in paper or in digital form, reuse or
divulge its contents unless otherwise expressly permitted by Murrelektronik GmbH or in conjunction
with the production of documentation for third-party products that contain products made by
Murrelektronik GmbH. Violations will result in liability for damages. All rights reserved, in particular in
the event of the award of patents or granting of utility models.
Right of Use
Murrelektronik GmbH grants its customers a non-exclusive right revocable at any time and for an in-
definite period of time to use this documentation to produce their own technical documentation. For
this purpose, the documentation produced by Murrelektronik GmbH may be changed in parts, or
amended, or copied ,and transferred to the customer's users as part of the customer's own technical
documentation on paper or on electronic media. The customer shall then bear sole responsibility for
the correctness of the contents of the technical documentation produced by him.
If the technical documentation is integrated in part, or in full in the customer's technical documentation,
the customer shall refer to the copyright of Murrelektronik GmbH. Furthermore, special attention shall
be paid to compliance with the safety instructions.
Although the customer is obliged to make reference to the copyright of Murrelektronik GmbH, provided
the technical documentation of Murrelektronik GmbH is used, the customer shall market and/or use
the technical documentation on his sole responsibility. The reason is that Murrelektronik GmbH has no
influence on changes or applications of the technical documentation and even minor changes to the
starting product or deviations in the intended applications may render incorrect the specifications con-
tained in the technical documentation. For this reason, the customer is obliged to identify the technical
documentation originating from Murrelektronik GmbH if and inasmuch as the documentation is
changed by the customer. The customer shall be obliged to release Murrelektronik from the damage
claims of third parties if the latter are attributable to any deficits in the documentation. This shall not
apply to damages to the rights of third parties caused by deliberate or criminal intent.
The customer shall be entitled to use the company brands of Murrelektronik GmbH exclusively for his
product advertising, but only inasmuch as the products of Murrelektronik GmbH are integrated in the
products marketed by the customer. The customer shall refer to the brands of Murrelektronik GmbH in
an adequate manner if the brands of Murrelektronik GmbH were used.
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Murrelektronik GmbH|Falkenstraße 3, D-71570 Oppenweiler|P.O. Box 1165, D-71567 Oppenweiler
Phone +49 7191 47-0|Fax +49 7191 47-130|info@murrelektronik.com|www.murrelektronik.com
The information in this manual has been compiled with the utmost care. Liability for the correctness, completeness and topicality
of the information is restricted to gross negligence.
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