Document No.

GP 30-25
Applicability Group
Date 23 July 2002

Guidance on Practice for

Field Instruments - General

GP 30-25

BP GROUP
ENGINEERING TECHNICAL PRACTICES
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

Foreword

This is the first issue of Engineering Technical Practice (ETP) BP GP 30-25. This Guidance on
Practice (GP) is based on parts of heritage documents from the merged BP companies as follows:

BP
RP 30–1 Instrumentation and Control, Design and Practice.
RP 30–2 Instrumentation and Control, Selection and Use of Measurement
Instrumentation.
RP 30–8 Instrumentation and Control, Electromagnetic Compatibility for
Instrumentation and Control Systems.
RP 30-10 Selection, Supply and Installation of Compression Fittings.
RP 30-11 Instrumentation and Control, Symbology for Chemical Processing Plant.
RP 30-12 Instrumentation and Control, Field Instrumentation for Chemical
Processing Plant.

Amoco
A PC-IS-00-C Process Control—Instrument Systems—Installation Specification.
A PC-IS-00-G Process Control—Instrument Systems—Guide.
A PC-IS-00-E Process Control—Instrument Systems—Design Specification.

ARCO
Std 26-90F Spare Parts Requirements.
Std 300-93F Instrumentation - General.

Copyright  2002, BP Group. All rights reserved. The information contained in this
document is subject to the terms and conditions of the agreement or contract under which
the document was supplied to the recipient’s organization. None of the information
contained in this document shall be disclosed outside the recipient’s own organization
without the prior written permission of Manager, Standards, BP Group, unless the terms of
such agreement or contract expressly allow.

Downloaded Date: 15-Apr-2010 23:12:02

The latest update of this document is located in the BP ETP Library
Page 2 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

Table of Contents
Page
Foreword ........................................................................................................................................ 2
1. Scope .................................................................................................................................... 5
2. Normative references............................................................................................................. 5
3. Abbreviations ......................................................................................................................... 6
4. System design ....................................................................................................................... 6
4.1. General ....................................................................................................................... 6
4.2. Instrument systems ..................................................................................................... 8
4.3. Electric instrumentation ............................................................................................... 8
4.4. Pneumatic instrumentation .......................................................................................... 9
4.5. Failsafe position .......................................................................................................... 9
4.6. Cathodically protected pipeline instrumentation .......................................................... 9
4.7. Instrument numbering and tagging .............................................................................. 9
5. Transmitters ......................................................................................................................... 10
5.1. General ..................................................................................................................... 10
5.2. Pneumatic transmitters ............................................................................................. 10
5.3. Electronic transmitters .............................................................................................. 11
6. Indicators, recorders, and controllers ................................................................................... 12
7. Installation ........................................................................................................................... 13
7.1. Instrument location and mounting ............................................................................. 13
7.2. Instrument connections ............................................................................................. 14
7.3. Instrument piping and tubing ..................................................................................... 14
7.4. Instrument air ............................................................................................................ 18
7.5. Hydraulic systems ..................................................................................................... 20
7.6. Winterisation ............................................................................................................. 22
7.7. Tropicalisation ........................................................................................................... 24
7.8. Environmental protection (enclosures) ...................................................................... 24
7.9. Instrumentation electrical .......................................................................................... 25
7.10. Instrument fireproofing .............................................................................................. 29
8. Receiving and storage ......................................................................................................... 30
8.1. General ..................................................................................................................... 30
8.2. Chemical safety data sheets ..................................................................................... 30
9. Maintenance and operability ................................................................................................ 30
9.1. General ..................................................................................................................... 30
9.2. Spare parts ............................................................................................................... 31
9.3. Operability................................................................................................................. 32
Annex A (Informative) Single pedestal support mounting details ................................................... 33
Annex B (Informative) Dual pedestal support mounting details ..................................................... 34
Downloaded Date: 15-Apr-2010 23:12:02
The latest update of this document is located in the BP ETP Library
Page 3 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

Annex C (Informative) Wall mount details ..................................................................................... 35

Annex D (Informative) Beam and column mount details ................................................................ 36
Annex E (Informative) Type “S” plate for mounting process switches details ................................. 37
Annex F (Informative) Typical mounting installation details ........................................................... 38
Annex G (Informative) Steam tracing for closed tank level instruments ......................................... 39
Annex H (Informative) Steam tracing for remote mounted flow instruments .................................. 40
Annex I (Informative) Steam tracing for remote mounted liquid flow instruments .......................... 41
Annex J (Informative) Steam tracing for line mounted flow instruments ........................................ 42
Annex K (Informative) Steam tracing for remote mounted wet gas instruments ............................ 43
Annex L (Informative) Steam tracing for remote mounted pressure instruments ........................... 44
Annex M (normative) Electrical instrument junction boxes ............................................................ 46
Annex N (Normative) Design considerations for hydraulic system components ............................ 48
N.1 Hydraulic fluid and material compatibility ............................................................................. 48
N.2 Reservoir and mixing tanks .................................................................................................. 48
N.3 Pumps and drivers ............................................................................................................... 49
N.4 Accumulators ....................................................................................................................... 49
N.5 Filtration equipment ............................................................................................................. 49
N.6 Regulators ........................................................................................................................... 50
N.7 Relief valves ........................................................................................................................ 50
N.8 Coolers ................................................................................................................................ 50
N.9 Tube and fittings .................................................................................................................. 50
N.10 Local control panel ............................................................................................................... 50

List of Tables

Table 1 - Pneumatic signal levels .................................................................................................... 9

Table 2 - Instrument mounting specifications ................................................................................ 13
Table 3 - Minimum tubing sizes and wall thickness ....................................................................... 16
Table 4 - Minimum air supply line sizes ......................................................................................... 19
Table 5 - Installation of steam tracing for flow instruments ............................................................ 23
Table 6 - Installation of steam tracing for pressure instruments..................................................... 23
Table 7 - Power cable rating and instrument cable separation distance ........................................ 27

Downloaded Date: 15-Apr-2010 23:12:02

The latest update of this document is located in the BP ETP Library
Page 4 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

1. Scope

This GP provides guidance for the system design, selection, receiving and storage, installation,
operation, and maintenance of instruments that are common to multiple field measurement devices.

2. Normative references

The following normative documents contain requirements that, through reference in this text,
constitute requirements of this technical practice. For dated references, subsequent amendments to, or
revisions of, any of these publications do not apply. However, parties to agreements based on this
technical practice are encouraged to investigate the possibility of applying the most recent editions of
the normative documents indicated below. For undated references, the latest edition of the normative
document referred to applies.

BP
GP 12-15 Guidance on Practice for Wire and Cable.
GP 12-25 Guidance on Practice for Earthing/Grounding.
GP 12-40 Guidance on Practice for Electric Heat Tracing.
GP 12-60 Guidance on Practice for Hazardous Area Electrical Installations.
GP 12-65 Guidance on Practice for Electromagnetic Compatibility.
GP 30-01 Guidance on Practice for Temperature Instruments.
GP 30-05 Guidance on Practice for Pressure Instruments.
GP 30-10 Guidance on Practice for Flow Instruments.
GP 30-15 Guidance on Practice for Level Instruments.
GP 30-20 Guidance on Practice for Miscellaneous Instruments.
GP 30-30 Guidance on Practice for Field Communication Bus.
GP 30-35 Guidance on Practice for Control Valves and Pressure Regulators.
GP 30-65 Guidance on Practice for Control Panels.
GP 30-70 Guidance on Practice for Control & Instrumentation in Vendor Packaged
Equipment.
GP 30-80 Guidance on Practice for Safety Instrumented Systems – Implementation.
GP 30-90 Guidance on Practice for Certification, Testing, Acceptance, Installation,
and Commissioning of C&I Systems.
GP 76-XX Guidance on Practice for Chemical Safety. (CONFIRM)

International Electrotechnical Commission (IEC)

IEC 61000 Electromagnetic compatibility (EMC).
IEC 60381 Analogue signals for process control systems.
IEC 60382 Analogue pneumatic signal for process control systems.
IEC 60529 Degrees of protection provided by enclosures (IP Code).

Instrumentation, Systems, and Automation Society (ISA)

ISA 5.1 Instrumentation Symbols and Identification, 1984, R 1992.
ISA 7.0.01 Quality Standard for Instrument Air.

Downloaded Date: 15-Apr-2010 23:12:02

The latest update of this document is located in the BP ETP Library
Page 5 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

National Association of Corrosion Engineers (NACE International)

NACE MR0175 Sulfide Stress Cracking Resistant Metallic Materials for Oilfield
Equipment.

3. Abbreviations

For the purpose of this GP, the following abbreviations apply:

AIT Auto ignition temperature.

AWG American wire gage.

cP Centipoise.

dp Differential pressure.

EEPROM Electronic erasable programmable read only memory.

HDPE High density polyethylene.

LDPE Low density polyethylene.

NPS Nominal pipe size.

NPT National pipe thread.

PAS Process automation system.

P&ID Piping and instrument diagram.

PLC Programmable logic controller.

PTFE Polytetrafluoroethylene.

PVC Polyvinyl chloride.

RFI Radio frequency interference.

SOE Sequence of events.

SS Stainless steel.

4. System design

4.1. General

4.1.1. Specific field instrumentation GPs

Field instrumentation shall comply with this GP and the specific GP that applies.
a. Temperature Instruments shall comply with GP 30-01.
b. Pressure Instruments shall comply with GP 30-05.
c. Flow Instruments shall comply with GP 30-10.
d. Level Instruments shall comply with GP 30-15.

Downloaded Date: 15-Apr-2010 23:12:02

The latest update of this document is located in the BP ETP Library
Page 6 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

e. Miscellaneous Instruments shall comply with GP 30-20.

f. Field Communication Bus shall comply with GP 30-30.
g. Control Valves and Pressure Regulators shall comply with GP 30-35.
h. Control Panels shall comply with GP 30-65.
i. Control and Instrumentation in Vendor Packaged Equipment shall comply with GP 30-70.
j. Safety Instrumented Systems - Implementation shall comply with GP 30-80.

4.1.2. General design

a. For each project or facility, instruments of similar types and installation materials should
be purchased from one Vendor and should be the same model or design series, if feasible.
b. Control loops that require regular monitoring and set point adjustment should not be
implemented as a local loop but should be transmitted electronically to the control room.
c. Dimensions used in this GP are the most commonly used in BP, and should be considered
default. Appropriate specification for tubing, fittings, connectors, and instrument
connections should match local practices and may differ from default, subject to BP
approval.

4.1.3. Accuracy of measurement

The type of instrumentation and its installation shall ensure that the overall accuracy of
measurement is consistent with application requirements.
a. Accuracy of measurement shall be consistent with the instrument function in the plant and
with commercially available equipment.
b. Accuracy and range of measurement required shall be stated on procurement
documentation (Data Sheet).
c. Accuracy and range of measurement shall take into account range of measurement:
1. Under normal operation (with expected variations).
2. At startup.
3. Under emergency conditions.
4. Accuracy should be stated in meaningful terms, such as precision, repeatability, and
reproducibility, and preferably using the terms in the applicable reference standard
(for example, ISO 5167 for flow measurement).

4.1.4. Design considerations

The following should be considered in the design of instrumentation systems:
a. Safety:
1. Instrument systems must be safe to operate and maintain.
2. Designs must be clear, easily understood, and well documented.
3. Provisions shall be made to accommodate situations that may affect safety (for
example, failures, improper operation, or removal for maintenance) in a manner that
will maintain safe operation of the overall process.
b. Reliability: Instrumentation components should be specified, designed, and installed so
that the instruments perform required functions for extended periods without false
indications or incorrect operation.
c. Accessibility:

Downloaded Date: 15-Apr-2010 23:12:02

The latest update of this document is located in the BP ETP Library
Page 7 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

1. Instruments should be located to provide safe and ready access to operations and
maintenance personnel.
2. All instrumentation requiring access for operation or maintenance should be
accessible without the use of portable ladders, lifts, or scaffolds.
d. Maintainability:
1. Instrument systems should be designed and installed in such a manner that they can
be maintained without unnecessarily interrupting processing operations.
2. Designs should be simple, direct, and clearly documented so that their functions and
potential impacts upon process operations can be readily understood by maintenance
personnel.
3. For more complex systems, consideration shall be given to maintenance of parts of
the system while other parts continue to operate normally.
e. Expandability:
1. Instrument and control systems should be designed so that they can be readily
expanded or modified.
2. Spare capacity of 20% is the requirement unless otherwise specified.
3. During planning for a specific project, those systems for which limited expansion
capability would have significant future economic impact should be identified and the
extent of provision for expansion should be defined.
f. Cost: Equipment should be selected to keep the overall lifecycle cost to minimum.

4.2. Instrument systems

a. Minimum design pressure for instruments shall be determined from the greater of:
1. Design pressure of pipe or equipment on which the instrument is installed.
2. Maximum operating pressure, or steam out pressure if higher, of pipe or equipment
on which the instrument is installed, plus 175 kPa (25 psi) or 10%, whichever is
greater.
3. Maximum pump discharge pressure.
b. Inline instruments should be suitable to operate at the greater of the design temperature or
maximum expected operating temperature of pipe or equipment on which the instrument is
installed.
c. Packing glands, packing, and seals shall be furnished for maximum operating pressures
and temperatures.
d. Instrument wetted surfaces shall be compatible with process fluid.
e. Copper, silver, mercury, or alloys containing these metals (except Monel) shall not be used
in contact with process fluids.
f. Asbestos shall not be used.
g. Instrument parts exposed to process fluids containing hydrogen sulphide shall be specified
and installed to comply with NACE MR0175.

4.3. Electric instrumentation

a. Main plant instrumentation should be electronic and contain facilities to communicate with
a supervisory control system.
b. Analogue transmitter signals shall be 4–20 mA direct current (DC).

Downloaded Date: 15-Apr-2010 23:12:02

The latest update of this document is located in the BP ETP Library
Page 8 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

c. Electrical instrumentation shall comply with all applicable electrical codes at the
equipment location.

4.4. Pneumatic instrumentation

a. Except for control valve actuation, electronic transmitters and controllers should be used
instead of pneumatic instrumentation, if feasible.
b. Pneumatic instrumentation may be used for purely local controls and within local control
rooms, provided that it is an economical installation and that measured data is not required
to be transmitted to any data gathering system.
c. Local controls should be minimised and specified only for controls that do not require
operator intervention.
d. Pneumatic signal levels shall be as shown in Table 1.

Table 1 - Pneumatic signal levels

Signal level
Type of signal
(barg) (psig)
Input analogue 0.2 to 1.0 3 to 15
1) 0.2 to 1.0 3 to 15
2) 0.4 to 2.0 6 to 30
Output analogue (in order of preference)
3) Higher pressures if required by
actuator or other control device.

e. Each pneumatic instrument should be fitted with gauges to indicate supply pressure and
control signal. Additional gauges may be required to indicate values such as diaphragm
pressure and balance signals for manual bypassing of positioners.

4.5. Failsafe position

a. Pneumatic or electronic instruments shall fail to a failsafe position upon component, signal,
or utility failure.
b. Final failure position of instruments and related components shall be subject to BP
approval.

4.6. Cathodically protected pipeline instrumentation

a. Unless otherwise approved by BP, aboveground instrumentation shall be earthed/grounded
and insulated from cathodically protected structures.
b. When connecting instrumentation to cathodically protected pipelines, care should be taken
to ensure that protection currents do not flow into the instrumentation earth/ground system.
c. Earthed/grounded tip thermocouples are not permitted on cathodically protected systems.

4.7. Instrument numbering and tagging

a. Each item of equipment shall be identified by a unique tag number. The tag numbering
system should be in accordance with ISA 5.1, and:
1. Constraints within the selected Vendor display.
2. Existing practice and site preferences at the BP operating centre concerned.
3. Compatibility with higher level data processing, management information, and
maintenance systems.
b. Individual tag numbers shall be indicated on the engineering flow diagram, piping and
instrument diagram (P&ID), or on the mechanical flow diagram.
Downloaded Date: 15-Apr-2010 23:12:02
The latest update of this document is located in the BP ETP Library
Page 9 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

c. Instrument identification tags shall be stainless steel. Engraving or die stamp shall include
the instrument tag number in numerals at least 3 mm (1/8 in) high.
d. If stainless steel (SS) screws or bolts are not applicable, identification tags for field
instruments may be attached with SS wire at least 0.75 mm2 (AWG 18) diameter.
e. Junction boxes, local panels, bulkhead plates, and blind enclosures shall have fixed
identification tags. Tags should be of one of the following types:
1. phenolic with black lettering on white background, mounted with SS screws or bolts.
Lettering should be at least 13 mm (1/2) high, minimum.
2. Stainless steel with Engraving or die stamp lettering at least 13 mm (1/2 in) high
mounted with SS screws or bolts.
f. Utilities shall be identified as to service and function at the point of distribution (for
example, at power isolating switches and valves).

5. Transmitters

5.1. General
a. Analogue signal transmission shall conform to IEC 60381 or IEC 60382 as applicable.
b. Electronic smart transmitters are the preferred field transmitter for control room instrument
loops subject to the provisions in 5.3 below.
c. Pneumatic transmitters should be considered only for local instrument loops.
d. Transmitters should be the first choice device for critical applications. Refer to GP 30-80
for requirements for safety instrumented systems (SIS).
e. Transmitters should employ a proven principle of operation with the minimum of moving
parts while remaining consistent with the accuracy and stability required for the
application.
f. All transmitters shall have the following mechanical and electrical features:
1. Overpressure limit shall be at least 150% of the upper limit of the range, without
causing damage.
2. Vent and drain plugs shall be used.
3. Adjustable dampening shall be provided.
4. Process connection shall be 1/2 NPT.
g. Transmitters, other than differential pressure flow transmitters, shall be calibrated to
supply a linear output signal corresponding to the factory standard or to the input range of
the measured variable, if specified. Refer to GP 30-90 for additional calibration
requirements.
h. Transmitters should be factory calibrated as specified on the instrument specification sheet.
Calibration certificates should be provided by the manufacturer.

5.2. Pneumatic transmitters

a. Pneumatic transmitters shall have:
1. Noninteracting adjustable zero and span.
2. Minimum rangeability of 5 to 1 on the span.
3. ±10% of range on zero adjustment.

Downloaded Date: 15-Apr-2010 23:12:02

The latest update of this document is located in the BP ETP Library
Page 10 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

b. For every 55.5°C (100°F) change in temperature, maximum effect on pneumatic

transmitter output shall not exceed:
1. ±2.0% of full span for input ranges above 7.5 kPa (30 inches water column)
differential pressure.
2. ±4.0% for ranges of 7.5 kPa (30 inches water column) differential pressure or less.
c. Pneumatic transmitters shall:
1. Be nonindicating force balance type.
2. Provide linear output signal of 0.2 barg to 1.0 barg (3 psig to 15 psig).
3. Operate from regulated nominal 140 kPa (20 psig) air supply.
4. Fully compensate for ambient temperature and atmospheric pressure changes.
5. Have IP 64 (NEMA Type 3) enclosures as a minimum.

5.3. Electronic transmitters

5.3.1. General
a. Digital (smart design) transmitters should be considered for all new installations. However,
only transmitters with a proven track record and a write protect facility should be used.
b. For greenfield (grassroot) units, field bus technology is the preferred means of
communication. Field communication buses shall comply with GP 30-30.
c. Most digital transmitters are not recommended for very fast loops, or to initiate switching
if either Sequence of Event (SOE) or very fast response time is required. High-speed
digital (less than 10 millisecond scan) or analogue transmitters should be used.
d. Electronic transmitters shall have the following mechanical and electrical features:
1. Be certified by appropriate agency per location requirements.
2. Be suitable for electrical area hazard classification in compliance with GP 12-60.
3. The transmitter electronics housing shall be IP 66 (NEMA 4X) minimum.
4. Electronics shall be mounted in a sealed section of transmitter housing separate from
field terminations. Hermetically sealed electronics should be used, if feasible.
5. Electronics shall be protected from electromagnetic interference, transient electrical
disturbances, and radio frequency interference (RFI) in compliance with IEC 61000.
Refer BP GP 12-65 for additional requirements.
6. Electronics shall be reverse polarity protected.
7. Transmitters shall be specified with lightning and surge protection.
e. All electronic transmitters should have integrally-mounted local indicators furnished with a
scale to match the input engineering units range.

5.3.2. Analogue type transmitters

a. Electronic pressure and pressure differential transmitters should be one of the following:
1. Strain gauge bridge.
2. Variable capacitance.
3. Variable resistance.
4. Resonating wire.
b. Electronic analogue transmitters shall:
Downloaded Date: 15-Apr-2010 23:12:02
The latest update of this document is located in the BP ETP Library
Page 11 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

1. Transmit 4–20 mA analogue signal proportional to input range.

2. Use integrated circuit amplifier design.
3. Include continuously adjustable span and zero external calibration features.
c. Transmitter shall meet or exceed these performance requirements:
1. Accuracy shall be ±0.075% of calibrated span, which includes the combined effects
of hysteresis, linearity, and repeatability.
2. Span rangeability shall be at least 4 to 1.
3. Ambient temperature effect shall be no greater than ±0.25% of span per 30°C (54°F)
at maximum span.
4. Long-term drift shall be equal to or less than ±0.2% of upper range limit for
12 months.
5. RFI effects shall be limited to ±0.1% of span over frequency of 20 MHz to 500 MHz
in 30 V/m field.
6. Supply voltage effect shall be less than 0.005% of span per volt change.
d. Zero adjustment shall not affect span calibration.
e. Transmitters not powered from output signal wiring shall have electrically isolated power
supply.
f. Wiring for local 4-20 mA indicators shall allow indicators to be taken out of service
without interrupting the signal.

5.3.3. Smart design (digital)

a. With the exception of the 4-20 mA signal, smart transmitters shall comply with analogue
electronic transmitter requirements.
b. Transmitter electronics module shall contain a nonvolatile electronic erasable
programmable read only memory (EEPROM) for storing transmitter configuration data.
c. Smart type transmitters shall:
1. Have capability to self-diagnose transmitter electronics and sensor input signal.
2. Have capability to allow reranging to be performed without requiring recalibration.
3. Have features that allow software configuration, reranging, testing, loop checking,
and operations diagnostics to be performed with remote “communicator” type device
over transmitter signal wiring.
4. Be ordered preconfigured with the instrument tag, range, etc., information in
accordance with the Data Sheet.
d. Smart transmitters should be capable of transmitting 4–20 mA analogue process data signal
as an alternative to digital transmission when feasible.
e. Smart transmitters should be capable of transmitting or receiving digital signals from PAS
or portable communicator for configuration and maintenance.
f. Smart differential pressure transmitters shall include temperature and pressure
compensation of the sensor element for increased stability and accuracy.

6. Indicators, recorders, and controllers

See GP 30-65 for guidance on field mounted indicators, recorders and controllers

Downloaded Date: 15-Apr-2010 23:12:02

The latest update of this document is located in the BP ETP Library
Page 12 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

7. Installation

7.1. Instrument location and mounting

a. Instruments shall be installed level and plumb.
b. Field supports for instruments, junction boxes, tubing bundles, and wireways shall be hot
dipped galvanized, unless otherwise specified.
c. Instruments located outside the control room shall be surface-, yoke-, pipe-, or bracket-
mounted with access for maintenance provided.
d. Instruments shall not be installed on handrails or supported by instrument tubing.
e. Instruments should be accessible from grade or from a permanently affixed platform, with
these exceptions:
1. Level gauge glasses and temperature measuring elements may be accessed from a
permanent ladder.
2. If milliamp to pneumatic transducers are mounted separately from control valve
assemblies, transducers should be mounted in the field at grade or applicable platform
elevation near the control valves to minimize length of tubing run.
f. If feasible, field instruments should be mounted close-coupled to the process line or
equipment, with provision for accessibility from grade, walkways, or platforms. The
following special cases shall be considered:
1. Flow transmitters should be mounted at the minimum practical distance from orifice
flanges.
2. Local bellows indicators should be grade- or platform-mounted.
g. Local indicators such as pressure gauges, flow indicators, and gauge glasses shall be
accessible and readable from grade or platform.
h. Locally-mounted indicating instruments, except for thermometers and pressure gauges,
should be installed so that the centreline of the chart or indicator is between 1.2 m to 1.5 m
(4 ft to 5 ft) above grade or platform access level.
i. Instruments, panels, and associated mounting, wiring and piping connections shall not
obstruct aisles, platforms, or stairways.
j. Indicating instruments should be:
1. Visible from the related operational area.
2. Readable from the related valve, if used for manual control.
k. The method and location of mounting instruments shall minimize instrument vibration.
l. Instruments may be mounted in accordance with Table 2.

Table 2 - Instrument mounting specifications

Annex Application
Annex A Single pedestal support mounting details
Annex B Dual pedestal support mounting details
Annex C Wall mount details
Annex D Beam/column mount details
Annex E Type “S” plate for mounting process switches details
Annex F Type “S” plate for mounting process switches details

Downloaded Date: 15-Apr-2010 23:12:02

The latest update of this document is located in the BP ETP Library
Page 13 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

7.2. Instrument connections

a. Instrument connection methods shall be consistent with equipment or process piping
connections to which the instrument is attached.
b. Flanged instrument connections on vessels and heat exchangers shall be at least DN 25
(NPS 1).
c. Safety related sensing devices, including critical process alarms and shutdown sensing
devices, shall have separate dedicated connections to process equipment or piping.
d. Seals and purges should be considered to prevent process fluid from entering instruments
or connecting lines and causing improper operation or damage resulting from temperature,
vaporization, corrosion, condensation, or viscosity effects.
e. Instruments requiring a vent opening shall have a self-draining, bug proof, breather screen.
f. Instrument leads and cables to equipment or piping shall be supported to relieve strain on
equipment and piping connections.

7.3. Instrument piping and tubing

7.3.1. General
a. Process fluids shall not be routed into enclosed areas, except for standalone analyser
enclosures.
b. Thread sealant shall be used as follows:
1. Antiseize thread sealant in modest quantities shall be used on SS threaded piping
connections.
2. If connecting to services over 175°C (350°F), only high temperature antiseize dope
shall be used.
3. Polytetrafluoroethylene (PTFE) tape shall not be used on pneumatic signal
connections or instrument air supply connections downstream of filter regulator.

7.3.2. Impulse lines

a. Impulse tubing, if required, should be designed and specified exactly for critical
applications.
b. All instruments requiring impulse tubing shall have an isolation valve, selected in
accordance with the process piping specification, and immediately adjacent the main
process line.
c. Consideration should be given to the use of restriction orifice plates or fittings on
measurement lines in use on corrosive, flammable, or toxic duties.
d. Impulse lines shall:
1. Meet pressure rating and connection requirements of piping.
2. Have a block valve and a bleed valve within 1.8 m (6 ft) of the connected instrument.
The bleed valve shall be located between block valve and instrument.
3. Be no longer than 9 m (30 ft).
e. Compression fittings may be used for instrument impulse lines downstream of the line or
vessel isolation valves. Unless otherwise approved by BP, tube and compression fittings
shall not be used for the following applications:
1. Liquids above their auto ignition temperature (AIT), or if AIT is not known, above
210°C (410°F).

Downloaded Date: 15-Apr-2010 23:12:02

The latest update of this document is located in the BP ETP Library
Page 14 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

2. Joints requiring frequent dismantling.

3. Toxic substances.
4. Impulse line sizes exceeding DN 15 (NPS 1/2).
5. Hydrogen service above Class 900 flange rating.
6. Flammable fluids above Class 900 flange rating.
7. Steam service at 45 barg (650 psig) and above.
8. Process line temperatures below -200°C (-328°F), above 430°C (806°F), or
manufacturer recommended design temperature for compression fittings, whichever is
the more conservative.
9. Corrosive fluids, if the process conditions can create crevice corrosion or stress
corrosion cracking.
f. The final connection of impulse lines to instruments or integral manifolds may be flanged
or threaded fittings. If threaded fittings are used, impulse lines shall be supported at the
instrument, and the instrument restrained to prevent accidental unscrewing.
g. Instrument sensing lines directly connected to the process with fluids that may freeze, may
form hydrates, or have a viscosity exceeding 200 cP shall be heat traced and insulated in
accordance with Clause 7.6 of this practice.
h. Instrument systems with process fluids that may vaporize with high ambient temperatures
should be insulated.
i. Impulse lines shall be sloped to eliminate liquid traps or gas pockets, as follows:
1. Instruments in steam, liquid, liquid sealed, and condensable hydrocarbon service shall
be located below the process connection point. Impulse lines shall slope down at least
2%, without pockets, from the process connection point to the instrument.
2. Instruments in gas services shall be located above the process connection point.
Impulse lines shall slope down at least 2%, without pockets, from the instrument to
the process connection point.

7.3.3. Tubing
a. Tubing should not be run in hot environments or in designated high fire risk areas.
b. Tubing should be located away from places if it may be subjected to mechanical damage,
liquid spills, or corrosive gases.
c. Tubing should be run such that it does not interfere with access to or removal of plant
equipment.
d. For process connections, tubing and fittings shall be at least 316 SS, except if the process
fluid is not compatible.
e. All tubing used for process impulse lines should be seamless. Use of welded tube shall be
subject to BP approval.
f. Tubing bends should:
1. Be made with tubing benders.
2. Have a minimum radius determined by commercially available tubing benders.
g. Instrument tubing runs should be:
1. Straight.
2. Plumb.

Downloaded Date: 15-Apr-2010 23:12:02

The latest update of this document is located in the BP ETP Library
Page 15 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

3. Level (except if slopes are required).

4. Neatly arranged.
5. Securely supported.
h. Minimum tubing sizes and wall thickness should be as shown in Table 3.

Table 3 - Minimum tubing sizes and wall thickness

Outside Wall
Function diameter thickness
(mm) (in) (mm) (in)
Pneumatic signal tubing and air supply to 6 1/4 1.0 0.035
individual instruments for onshore and offshore
installations and for pneumatic safety shutdown
systems
Process connected impulse lines (clean 10 3/8 1.5 0.049
service), air supply tubing for on/off piston type
valve actuators, pneumatic volume booster
output lines, steam tracing and process sample
lines connected to analysers
Process connected impulse lines (dirty service) 12 1/2 1.5 0.065

i. Easily traced tubing runs no longer than 3 m (10 ft) shall not require tagging.
j. Tubing of any length that passes through a wall, bulkhead, or equipment obscuring one end
from the other shall be tagged at each end.
k. Pneumatic instrument tubing runs should be grouped as follows:
1. On parallel runs, fittings such as connectors, unions, and tees should be staggered and
raised to allow “breakout” or tightening without distortion or damage to adjoining
tubing.
2. Groups should be installed so single lines may be removed without disturbing other
tubing runs.
l. For instrument air and pneumatic signal services, tubing should be copper covered with
polyvinylchloride (PVC) or polyethylene sheathing and brass fittings, minimum, except if
the environment is not compatible.
m. Multitube bundles used for pneumatic signal transmission service should have these
features:
1. Tubes 6 mm (1/4 in) outside diameter shall have at least 1.5 mm (0.049 in) wall
thickness.
2. Tubes 10 mm (3/8 in) outside diameter shall have at least 1.5 mm (0.062 in) wall
thickness.
3. Individual core tubes of flame retardant virgin polyethylene positioned adjacent and
parallel in bundle.
4. Colour coded individual core tubes or an identifying number on each tube at intervals
of at least 0.9 m (3 ft).
5. Tube bundle encased in a chemical resistant barrier envelope and jacketed overall
with extruded flame retardant polyethylene sheathing.
6. Outside jacket capable of being opened with an internal ripcord.
7. At least 10% spare tubes, or 2 spare tubes, whichever is greater, shall be provided.

Downloaded Date: 15-Apr-2010 23:12:02

The latest update of this document is located in the BP ETP Library
Page 16 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

7.3.4. Tubing fittings

a. Fittings shall be as follows:
1. The type and dimensional standards of tubing and fittings (for example imperial vs.
metric) shall be approved by BP.
2. Fittings for general service, impulse, and pneumatic signal lines should be twin
ferrule fittings.
3. For noncritical service, the use of single ferrule fittings may be considered with BP
approval.
4. For hydrocarbon applications, use of zero insertion clearance fittings shall be subject
to BP approval.
5. All connection threads should be NPT.
b. Compression fittings shall only be used on the range of tube wall thicknesses specified by
the compression fitting vendor.
c. These guidelines apply to the use of welding with tubing:
1. The Cajon welding system may be used to make tubing butt welds in lieu of tubing
unions.
2. Welded tees may be used to replace tubing tees.
3. Welded connections should not be used to attach directly to equipment or instruments
that need to be removed for service.

7.3.5. Tubing valves

a. Instrument tubing valves should be globe, needle, or ball type valves.
b. Valves in process connected tubing shall have at least type 316 SS bodies and wetted parts,
except if the process fluid is not compatible.
c. Valves in instrument air or pneumatic signal tubing may have brass bodies, except if the
environment is not compatible.
d. Tubing valves should be supported by a rigid mount to prevent rotation of the valve body
during operation.

7.3.6. Tubing supports

a. All tubing runs in excess of 1 m (3 ft) in length should be routed in trays, on channel, or on
angle to provide support and to protect from mechanical damage.
b. Single tubing should be attached to supports:
1. Every 1 m (3 ft) on vertical runs.
2. Every 2.5 m (8 ft) on horizontal runs.
3. Within 150 mm (6 in) of tangents on changes of direction.
c. Tubing tray, channel, angle, and mounting brackets shall be of corrosion resistant material
or hot dipped galvanized steel with predrilled holes. Any cuts, holes or other bare metal
areas should be sprayed with cold galvanizing.
d. SS should be specified for aggressively corrosive environments such as offshore platforms.
e. Design and installation of supports shall account for thermal expansion and tubing load.
f. Underground tubing runs shall be single tubes or multitube bundles encased in a conduit
sleeve, sealed at both ends.

Downloaded Date: 15-Apr-2010 23:12:02

The latest update of this document is located in the BP ETP Library
Page 17 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

7.3.7. Pulsating or high vibration service

a. In services subject to vibration, tubing shall be designed with adequate support and
flexibility to reduce the risk of tubing failure due to metal fatigue.
b. All accessories, filter regulators, valves, etc., should be mounted firmly to reduce vibration
induced problems.
c. Expansion loops or offsets should be incorporated into the tubing installation to reduce
stresses at the tubing fitting.
d. If ferruled tubing fittings are used in severe service, straight runs of tubing should be
avoided.
e. Increased wall thickness should be considered for severe pulsating service.
f. Armoured flexible tubes may be used for signal connections to equipment prone to
vibration or movement.

7.3.8. Tubing termination boxes

a. Multitube bundles shall be terminated in junction boxes with these minimum
characteristics:
1. IP 66 (NEMA 4X) classification.
2. SS or reinforced fiberglass construction with SS hardware.
3. Sized to provide wrench and hand access to input/output bulkhead connectors.
4. Front entry through a hinged door.
5. Vent/drain plug in bottom, with bug proof breather screen.
b. Penetrations shall be as follows:
1. Penetrations shall be weatherproof on outdoor installations.
2. Penetrations shall firmly anchor the bundle to junction box.
3. Multitube bundle penetrations shall have the most direct entry into junction box.
4. Bulkhead penetrations shall be grouped and made with a bulkhead union and jam nut.
Threaded end of connector shall be installed inside junction box.
c. Junction boxes shall be installed to provide unobstructed access and egress with the door
open or closed.
d. All bulkhead connections in pneumatic junction boxes should be labelled with a SS tag
indicating the corresponding field instrument.

7.4. Instrument air

7.4.1. General
a. Dried, filtered compressed air shall be made available at the dryer outlet at a pressure
which should not be less than 7 barg (100 psig) if under rated load.
b. Drying plant, filters, and coalescers shall be protected from the effect of surge in the air
supply system (for example, on startup of a standby compressor following a sudden high
demand).
c. The system shall be rated for the connected loads plus at least 20%.
d. System shall contain such storage capacities located downstream of the air dryer that, for a
period after system failure, air using apparatus under rated load can continue to operate
normally.

Downloaded Date: 15-Apr-2010 23:12:02

The latest update of this document is located in the BP ETP Library
Page 18 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

e. Reserve capacity of the system should be subject to BP approval, and agreed upon by the
Vendor, as appropriate, at an early stage of design.
f. Instrument pneumatic supply (such as air) shall have these design features:
1. At least 5.5 barg (80 psig) pressure at each filter regulator or pneumatic instrument.
2. Operating pressure shall be the deadhead rating of the instrument air compressor or
the setting on the instrument air system pressure relief valve, whichever is lower.
3. Instrument air quality shall comply with ISA 7.0.01.
g. Use of nitrogen as an alternate supply to any air system shall be subject to BP approval.
1. Pneumatic systems in control rooms or other inhabited areas shall not have nitrogen
backups or purges.
2. Nitrogen backup may be considered for outside local panel pneumatic systems subject
to the local or BU PSM practices.
h. An individual air filter and regulator set with a liquid drain and output gauge shall be
installed in the air supply to each air user. If pressure reduction is not required for the
device, an individual air filter with a liquid drain shall be installed in the air supply.
i. A protective device (for example, pressure limiter or relief valve) shall be installed
immediately downstream of the regulator set if:
1. The devices, including local reserve air receiver being supplied with air, are not rated
for the main air distribution pressure.
2. An actuator, coupling, valve, or other operator could be overstressed on regulator
failure.
j. Connections to instruments shall have sufficient flexibility to allow disconnection.
k. Pneumatic tubing shall have a 100 mm (4 inch) 360 degree loop near the instrument to
allow for movement or vibration of the instrument.
l. Pneumatic switches shall be provided with a shutoff valve and plugged vent ahead of the
switch.
m. Instrument air subheader piping shall be sized in accordance with Table 4.

Table 4 - Minimum air supply line sizes

Number of Minimum subheader size

devices (DN) (NPS)
1-6 20 3/4
7 - 14 25 1
15 - 25 40 1-1/2
26 - 50 50 2

n. There shall be only one shutdown valve, blowdown valve, or any other actuated on/off
valve per instrument air supply branch.
o. Each instrument served by an air supply shall have its own shutoff valve installed within
450 mm (18 in) of the operator in such a manner as to allow the instrument to be removed
without disturbing the shutoff valve.
p. There shall be no interconnection between instrument air system and process unless there
can be shown to be no other feasible option. If interconnection cannot be avoided, great
care shall be taken with respect to the risk of contamination of instrument air system with
hydrocarbons. Suitable protection methods shall be provided.

Downloaded Date: 15-Apr-2010 23:12:02

The latest update of this document is located in the BP ETP Library
Page 19 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

7.4.2. Oil removal equipment

a. Oil removing equipment shall be provided immediately downstream of air compressors
that use oil lubrication.
b. Equipment shall maintain oil content of the air supply below the maximum identified in
ISA 7.0.01. This shall apply to all expected environmental conditions, including high
humidity when extensive water dropout may be expected.
c. Oil removing equipment shall be protected from corrosion products and other
contaminants.
d. Oil and water disposal shall be automatic. A manual bypass of the autodump facility shall
be provided.
e. Oil removal equipment shall be duplex to allow changeover of equipment for cleaning or
replacement without interruption of the air supply or affecting air supply quality.
f. If changeover for maintenance of oil removal equipment is required, the condition shall be
alarmed to the operator.
g. Oil removal equipment shall not have a bypass.
h. Sampling point for oil content shall be provided at air outlet of each oil removal train.

7.4.3. Air drying

a. Dryers should be of the absorption type. Dryers should be arranged for continuous
operation with automatic regeneration on a cyclic basis. Failure of the automatic
regeneration system shall be alarmed in the appropriate control room.
b. If climatic conditions dictate, air dryer installation should be under cover.
c. Dew point of air anywhere in the system (measured at the distribution pressure and at
maximum air throughput) shall be at least 10°C (18°F) below minimum ambient
temperature quoted in the plant specification.
d. It shall be possible to maintain drying equipment without interruption of the dry air supply.
e. A duplex 3 micron filter that can be cleaned without interrupting the air supply shall be
installed downstream of the dryer. A differential pressure gauge shall be fitted across the
filter.
f. A separate filter and coalescer unit should be provided upstream of an air dryer to protect
the absorbent material in the dryer from any contaminants in the air supply.
g. Branches should be provided to allow for bypass of the drying system.
h. A sampling point for dew point measurement shall be provided in the outlet pipe from each
dryer. Any requirement for continuous dew point measurement shall be subject to BP
approval.
i. Valves on regenerative dryers shall be rated in excess of the temperatures achieved when
flowing hot air.
j. Pilot operated valves should be supplied with air from a cool location, such as downstream
of air receiver.

7.5. Hydraulic systems

7.5.1. General
a. Long distance transmission of hydraulic supplies or control signals should be avoided. If
feasible, hydraulic supplies and control signals shall be locally generated.

Downloaded Date: 15-Apr-2010 23:12:02

The latest update of this document is located in the BP ETP Library
Page 20 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

b. Equipment using hydraulic supply shall be provided with separate isolation valves in the
supply and return lines. Valves shall isolate control equipment and accessories, including
filters.
c. Supply and return pressures shall be indicated locally. Common headers may be used if
several devices are at the same location (for example, a control panel).
d. Equipment using hydraulic supply shall incorporate filters in the supply line.
e. Equipment using hydraulic supply shall have a pressure reducing valve if required by and
in accordance with the connected equipment manufacturer's specification.
f. Pressure gauges shall be fitted downstream of pressure reducing valves.
g. Equipment using hydraulic supply shall have a nonreturn valve in the hydraulic return line.
Nonreturn valve shall be arranged to protect the control equipment from contamination due
to reverse flow of hydraulic fluid under fault conditions.
h. Provision shall be made for any differential movement between connected equipment and
piping and tubing. If standard tube or pipe movement is insufficient to accommodate
differential movement, short lengths of flexible armoured tube may be used. Final filter
shall be downstream of the flexible section.

7.5.2. Power system requirements

a. Power system should include:
1. A reservoir.
2. Filters.
3. Pumps with drivers.
4. Accumulators.
5. Regulators.
6. Relief valves.
7. Distribution system.
b. Liquid should be pumped from the reservoir into the accumulators that feed a hydraulic
distribution system or control equipment through pressure regulators.
c. Pumps may be designed to cut in and cut out within a defined operating pressure band.
d. Systems should:
1. Be skid-mounted.
2. Except for utilities and signal sources, be complete.
3. Include adequate instrumentation for safe operation.
4. Be suitable for the atmosphere of its location.
e. For hazardous area installations, electrical devices shall comply with GP 12-60.
f. For low and extra low level in a reservoir (alarm and subsequent pump cutout), reservoir
should be sized to allow time for operator intervention between reservoir low level alarm
and trip points.
g. Accumulator capacity should be sufficient to allow shutdown of plant in a controlled
manner following a hydraulic pump trip on reservoir extra low level.
h. System shall be capable of operating unattended.

Downloaded Date: 15-Apr-2010 23:12:02

The latest update of this document is located in the BP ETP Library
Page 21 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

i. Equipment and components should be easily accessible for maintenance and should have
facilities to permit replacement and online testing without causing shutdown of hydraulic
supply to system devices.
j. Unless otherwise approved by BP, system should be designed to maintain a supply
pressure not greater than 200 barg (2900 psig).
k. If control equipment requires different pressure levels, to generate the required pressure,
duplicated regulators in parallel configuration should be considered rather than separate
sets of pumps.
l. Hydraulic circuits shall be kept free from air, water, and dirt, to provide reliable safe
performance.
m. Provision shall be made to permit air bleeding of the system.
n. System filters shall be located to protect components.
o. Adequate drainage and sampling provision shall be made.
p. Redundant components such as dual regulators and standby pumps should be provided to
enhance overall system reliability. No single fault shall prevent operation of the system or
cause shutdown of the control equipment fed by the hydraulic power supply.
q. Individual hydraulic power system components shall comply with Annex N.

7.6. Winterisation

7.6.1. General
a. Winterising of instrument systems should be considered for the following services:
1. Streams with water content levels sufficient to result in the formation of ice at low
ambient temperatures.
2. Streams that solidify or become highly viscous at ambient temperatures.
3. Vapour or gas streams that may condense at ambient temperatures.
4. Sample streams to process analysers.
b. Instrument systems in winterised lines shall be similarly winterised.
c. The design of instrument system winterising should match the heat gain from the tracing to
the heat lost to the atmosphere.
d. Design should be based on average low temperature and wind velocity for the coldest
month of the year. Results shall be checked against minimum temperature and highest
wind velocity to be expected to ensure instruments remain operable under the most severe
conditions.
e. Diaphragm seals may be used within their pressure and temperature limitations for
winterising. Vendor shall be consulted to provide alternate forms of winterising.
f. Liquid seals shall not be used for winterising. If instruments and lines are self sealing and
if fluid will freeze, heat tracing shall be used.
g. Purging systems shall not be used as a means of eliminating winterising.

7.6.2. Heat tracing

7.6.2.1. General
a. Electric heat tracing with suitable instrument enclosures is preferred for freeze protection.
b. Heat tracing for prevention of setup, condensation, or plugging may be either steam or
electric. Use of electric tracing instead of steam tracing should be evaluated as a better
Downloaded Date: 15-Apr-2010 23:12:02
The latest update of this document is located in the BP ETP Library
Page 22 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

means of regulating temperatures within those acceptable for electronic instrumentation

(Usually a maximum instrument temperature of 120°C [250°F]).
c. Temperature of heat traced instruments shall not exceed Vendor recommendations for
maximum allowable temperature for the instrument.
d. Heat tracing should be designed and installed so the instrument can be removed without
removal of the tracing.

7.6.2.2. Steam tracing

a. If steam tracing is used, steam supply pressure and installation of tracing shall be specified
to avoid excessive temperature on instrument electronics.
b. Installation of a temperature sensing control valve should be considered, to conserve steam
by automatically shutting off or turning on steam supply if sensed temperature reaches a
predetermined limit.
c. Asbestos free insulation tape or blocks shall be used to separate steam tracing from meter
bodies, instrument cases, and lead tubing and piping. Spacing shall be at least 13 mm
(1/2 in).
d. Each steam trap shall serve only one collection point.
e. Inverted bucket traps shall be stamped with maximum functioning differential pressure.
f. Steam tracing for closed tank level instruments may be installed in accordance with
Annex G.
g. Steam tracing for flow instruments may be installed in accordance with Table 5.

Table 5 - Installation of steam tracing for flow instruments

Annex Application
Annex H Steam tracing for remote mounted flow instrument
Annex I Steam tracing for remote mounted liquid flow instrument
Annex J Steam tracing for line mounted flow instrument

h. Steam tracing for pressure instruments may be installed in accordance with Table 6.

Table 6 - Installation of steam tracing for pressure instruments

Annex Application
Annex K Steam tracing for remote mounted wet gas pressure instrument
Annex L Steam tracing for remote mounted pressure instrument

7.6.2.3. Electrical heat tracing

Electrical heat tracing shall comply with the requirements of GP 12-40, Electric Heat Tracing.

7.6.3. Enclosures
a. If local instrument performance can be impaired by subfreezing temperatures, the
instruments shall be housed in temperature controlled hard or soft removable enclosures.
Inline instruments may be heat traced and insulated, in lieu of being in enclosures.
b. Prefabricated heating enclosures shall be used for differential pressure (dp) transmitters,
pressure transmitters, and pressure gauges. Manifold valves, if required, shall be within
enclosure. Enclosures should be proper fitting for the transmitter and manifold where they
are installed.

Downloaded Date: 15-Apr-2010 23:12:02

The latest update of this document is located in the BP ETP Library
Page 23 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

c. Enclosures shall not interfere with the operation of associated valves or nearby equipment,
nor obstruct visibility of indicators.

7.6.4. Insulation
a. Preinsulated tubing shall be as follows:
1. Light trace type (heat tracing not in direct contact with process tubing) if freeze
protection is required.
2. Process tubing shall be at least type 316 SS, except if the process fluid is not
compatible.
3. Jacket material shall be UV resistant and should be chloride free.
b. Insulation should be easily removable and replaceable for repairs, inspection, and
calibration of instruments. Using soft insulation blanket kits is an option.

7.7. Tropicalisation
a. In hot climates, electronic instruments should be protected by a sun shade. Equipment
designed for use in the field should be protected from direct sunlight and ambient
temperatures higher than 40°C (104°F), or the Vendor maximum recommended
temperature, whichever is lower.
b. Air conditioning systems shall be as follows:
1. Air conditioning systems should be provided in equipment rooms to limit maximum
temperatures to 30°C (86°F).
2. Alarms should be provided to indicate failure of air conditioning.
3. Automatic operation of ventilation louvers on a high differential temperature in case
of air conditioning failure should be considered.
4. Air conditioning of equipment rooms containing battery systems shall ensure safe
operation by efficient removal of hydrogen released during charging of lead acid
batteries.
c. Instrument cases should be light coloured or silvered to reflect heat.
d. Dehumidifiers should be provided in equipment rooms if necessary to meet control
equipment specification limits.
e. Electronic equipment shall be calibrated and sealed in a low humidity environment prior to
installation in the field.

7.8. Environmental protection (enclosures)

a. Instruments should be specified with enclosures of classified protection levels in
accordance with IEC 60529, and suitable for the environmental conditions where the
instruments are located. These guidelines shall apply:
1. Equipment for outdoor use shall be rated in accordance with IP 66 (NEMA 4), as a
minimum.
2. If obtaining equipment that complies with classification and environment
requirements is not feasible, or if there is a significant cost savings or operational
advantage in using equipment of a lower protection level, additional protective
enclosures that meet the requirement should be used.
3. If multiple instruments are at one location, they should be grouped together within the
same protective enclosure, with sufficient space for maintenance.

Downloaded Date: 15-Apr-2010 23:12:02

The latest update of this document is located in the BP ETP Library
Page 24 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

4. Equipment built to a level of protection higher than necessary that adds significant
cost should not be used.
b. Except for analyser enclosures, enclosures purged to allow enclosed equipment to be used
in classified areas shall not have hydrocarbons or other flammable material brought inside
the enclosure.
c. An oxygen analyser and low oxygen alarm shall be provided in personnel areas that are
purged with an air system having nitrogen as an alternate supply. The low oxygen alarm
system shall include:
1. An audible alarm.
2. A visible indication.
d. The following shall be corrosion resistant:
1. Metal enclosures.
2. Hardware.
3. Assembly bolts.
4. Screws.
e. Outdoor instrumentation shall have as a minimum IP 66 (NEMA 4X) enclosures.
f. Process impulse lines shall:
1. Enter through side or bottom of enclosure.
2. Never enter through top of the enclosure.
3. Be located to minimize piping requirements.
g. Penetrations through the side or bottom shall be sealed.

7.9. Instrumentation electrical

7.9.1. General
a. Earthing/grounding and bonding shall ensure signal integrity against radio frequency
interference (RFI).
b. Any form of electromagnetic induction should be reduced to a practical minimum.
c. Instrument system grounding shall be in accordance with GP 12-25 Earthing/Grounding.

7.9.2. Area classification requirements

a. Equipment for use in hazardous areas shall comply with GP 12-60, Hazardous Area
Electrical Installations.
b. All instrumentation shall be certified for the hazardous area where it will be operated.
c. Instrument certification shall be as follows:
1. Equipment designated for use within Europe shall be certified to CENELEC
(European Committee for Electrotechnical Standards) by a national test house. For
example, EECS (Electrical Equipment Certification Service) or SIRA in the UK, PTB
(Physikalish-Techniche Bundesanstalt) in Germany.
2. Equipment designated for use within the US and Canada shall be listed by UL
(Underwriters Laboratory), CSA (Canadian Standards Association), or FM (Factory
Manual) for the class and division.
3. Equipment designated for other geographic areas shall comply with local certification
requirements.
Downloaded Date: 15-Apr-2010 23:12:02
The latest update of this document is located in the BP ETP Library
Page 25 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

d. If existing instrumentation is to be incorporated as a whole or in part into a new or revised

control system (for example, reinstrumentation projects or plant remodelling):
1. The signal transmission, earthing/grounding practice, and electrical safety of new and
existing equipment shall be compatible.
2. The design shall ensure integrity of the system if intrinsically safe equipment is
involved on either the existing or new facility.
e. If using intrinsically safe equipment, special care should be taken with segregation of
circuits, grounding, and interfaces with other electrical equipment. Refer to GP 12-60.
f. Use of a certified pressurised system to reduce the hazard rating of an enclosure should be
avoided if possible.

7.9.3. Wiring and cabling

a. Wiring shall comply with GP 12-15.
b. Spacing of parallel routes of instrument signal cables, other signal level cables, and
electrical power cables in trays, conduits, and tray conduit combinations shall comply with
GP 12-15.
c. Cable routing strategy should consider the following:
1. Requirement for route diversity on critical related systems (for example, safety
systems and process automation systems “PAS”).
2. Risk of attack from corrosive materials.
3. Risk of fire.
4. Risk of damage from heavy plant access, general maintenance personnel, and others.
5. Segregation from other electrical systems to avoid interference or identification
errors.
d. Instrument signal cables with 6 or more pairs shall be designed to have at least 2 spare
pairs, or 20% spare pairs, whichever is greater.
e. Instrument wiring shields and control system grounds shall be connected to a common
instrument ground bus with only one connection to the electrical ground system. Refer to
GP 12-25 for additional information.
f. At all terminations, wires should be individually tagged with permanent PVC heat shrink
markers with these characteristics:
1. Positive nonslip grip on the conductor.
2. White background with typewritten black characters.
3. Installed prior to wire termination.
4. Heat shrunk following checkout.
5. Wire numbers shall be as indicated on project drawings.
g. Instrument signal wiring for analogue and pulse circuits shall:
1. Be installed without splices.
2. Be continuously shielded with shield grounded only at one point.
3. Not be routed with electrical power wiring in the same cable, cable tray (except if a
divided tray is used), or conduit.
4. Be terminated in junction boxes dedicated solely to signal wiring.
h. Instrument electronic signal cables and electrical power cables shall cross at right angles.
Downloaded Date: 15-Apr-2010 23:12:02
The latest update of this document is located in the BP ETP Library
Page 26 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

i. Instrument and power cables should have a minimum spacing as defined in Table 7.

Table 7 - Power cable rating and instrument cable separation distance

Minimum spacing
Cable rating
(mm) (in)
125 V or 10 A 250 10
250 V or 50 A 500 20
440 V or 200 A 750 30
5 kV or 500 A 1250 48
11-33 kV or 800 A 2000 78

j. If relaxation of the spacing requirements in Table 7 is proposed, it shall be highlighted in

design documentation and shall be subject to BP approval.
k. The cable spacing listed in Table 7 may be relaxed in the following situations, subject to
BP approval:
1. At entries to instruments and associated housings.
2. If parallel cable runs are less than 30 m (98 ft).
3. If the spacing cannot practically be achieved due to physical constraints.
l. For offshore installations, if such universal constraints may impose a significant installed
cost penalty, the policy for cable spacing should be established on an individual project
basis.
m. If cable segregation shown in Table 7 either cannot physically be achieved or causes
unacceptable penalties due to space and weight constraints (such as with offshore
installations), the optimum arrangement should be designed as follows:
1. Keep parallel runs of power and instrument cables as short as feasible.
2. Ensure all instrument cables are screened and earthed/grounded correctly.
3. Route instrument cables least susceptible to “pickup” interference (for example,
4-20 mA and contact alarm signals) closest to the power cables, and keep low level
and data transmission cables as far away from possible interference as feasible.
4. If a spacing of only 50% or less of the recommended distance is achievable,
instrument and power cables should be separately routed.
n. The wiring system to field devices shall be either conduit and wire, or cable.

7.9.4. Conduit
a. Conduits and enclosed ducts from process areas into the control house shall be vented and
sealed to prevent any vapours from entering the control room and instrument cases. Soft
sealing compounds are preferred.
b. Instrument connections for conduit shall be at least 1/2 inch diameter.
c. Cable tray is preferable to conduit for homeruns.

7.9.5. Cable
a. Cable glands on outdoor service should be shrouded.
b. Cables in a hazardous environment subject to the risk of mechanical damage should be
protected by overall steel wire armour unless the circuits are intrinsically safe. If the cable
is not armoured, flexible trays or other means of protection should be provided.

Downloaded Date: 15-Apr-2010 23:12:02

The latest update of this document is located in the BP ETP Library
Page 27 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

c. Insulation and sheathing of cable should be either PVC or low density polyethylene
(LDPE) rated for tray use. Other insulation materials may be required for high temperature
duties, on specialised solvent production units, or offshore.
d. Conductor sizes shall be compatible with the required loop impedance for the instrument
that it is to supply, subject to the minimum conductor sizes as follows:
1. The minimum conductor size for field installed cables shall be 0.5 mm2 (20 AWG)
for stranded cores.
2. The minimum conductor size for field installed cables shall be 1.0 mm2 (18 AWG)
for solid cores.
e. Cables for high level (above 5 Vdc) analogue signals. (for example, 4–20 mA) should have
stranded conductors and a twisted pair with tape screen and drain wires. Multicore may be
overall screen only.
f. Cables for low level (below 5 Vdc) signals shall have twisted pairs with tape screens.
Multicores should have individual pair and overall screen.
g. Cables for resistance thermometer duties shall be as follows:
1. For 3-wire systems, uniformly twisted with a screen for each triplet.
2. For 4-wire systems, 2 twisted pairs with overall quad formation tape screen and drain
wire. Multicores should have individual group and overall screen.
h. Cables for thermocouples should have twisted pairs with tape screens and drain wires.
i. Serial and coaxial cables should consider Vendor requirements.
j. Sufficient cable slack shall be left at junction boxes, at instruments, and at individual core
terminals to allow for remaking connections.
k. If continuous uninterrupted multicore runs are not feasible, cables should be jointed in
junction boxes. If junction boxes are not feasible, inline joints may be used subject to BP
approval.

7.9.6. Cable trays

a. Outdoor cable tray or racking should be constructed of heavy duty, hot dipped galvanised
steel. End cuts shall be sealed with cold galvanizing immediately after cutting.
b. If galvanised steel tray is unsuitable for the environmental conditions to be encountered,
SS or glass reinforced plastic tray may be used, subject to BP approval.
c. SS hardware should be used for tray construction.
d. If feasible, existing structural steel shall be used for equipment, tray, and tubing supports
rather than adding supports.
e. Use of PVC coated tray is not allowed.
f. Openings in the control house wall for the entry of cables or tubing bundles not enclosed in
ducts or conduits shall be sealed with flame resistant multiblock cable transit systems or a
gasketed steel seal plate.
g. If pneumatic or hydraulic signal tubing is routed in the same cable tray with low voltage
power cable, the tray shall have partitions to separate tubing and cables.
h. Pneumatic or hydraulic supply containing combustible materials shall not be routed in the
tray with electrical cabling.

Downloaded Date: 15-Apr-2010 23:12:02

The latest update of this document is located in the BP ETP Library
Page 28 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

7.9.7. Junction boxes

a. If field bus technology is used, appropriate approved junction boxes and terminal blocks
should be used (refer to GP 30-30).
b. Junction boxes shall be located near groups of instruments to minimise the number of
boxes and length of wiring.
c. Marshalling and junction boxes for both shutdown and intrinsically safe circuits shall be
separate from those on general instrument measurement and control duty.
d. Marshalling and junction boxes used on intrinsically safe circuits shall be clearly labelled
as containing intrinsically safe circuits.
e. Terminal blocks in exterior-mounted boxes shall:
1. Have captive screws.
2. Be made of corrosion-resistant materials such as SS, copper-nickel, nickel plated
brass, or copper.
3. Have Allen-Bradley 1492-Wx series single-level feed-through, Weidmuller WDU2.5
or a BP-approved equivalent.
f. If aggressive ambient conditions are encountered (for example, offshore), SS boxes should
be specified.
g. Terminals shall be 600V, 20A minimum.
h. Wire nut or spring connectors shall not be used for any conductor termination or splicing.
i. All bolted connections for electrical conductors located outdoors shall use 316 SS
hardware.
j. Field junction boxes shall have a drain plug with a bug proof breather screen installed in
bottom of box.
k. If field mounted boxes must meet a specified hazard class, all requirements of the hazard
class rating shall be complied with.
l. Electrical instrument junction boxes (field terminal boxes) may be specified in accordance
with Annex M.
m. Conduit shall enter outdoor junction boxes through the side or bottom.
n. In outside locations, cables shall enter and exit junction boxes through bottom or side. If
side entry is used, the cable shall be looped down to minimise possibility of water ingress.

7.10. Instrument fireproofing

a. Critical instrumentation that is installed in fire prone areas shall be fireproofed.
b. If required, instrumentation fireproofing shall protect the instrumentation for sufficient
time to allow operators to safely shut down a unit after discovery of a fire.
c. Instrumentation wiring and tubing shall be routed in a manner to minimize possible fire
damage. If feasible, main instrument wiring or tubing runs shall not be installed in the
vicinity of hot oil pumps or other fire prone areas.
d. Fire-resistant cables should be used in special fire risk areas, as determined by BP, on
those circuits whose continuous operation for a period of time during a fire is essential for
safe shutdown of the process plant or installation.

Downloaded Date: 15-Apr-2010 23:12:02

The latest update of this document is located in the BP ETP Library
Page 29 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

8. Receiving and storage

8.1. General
a. Prior to bench checks or installation, instruments shall be stored in a protected and secure
environment in Vendor packaging.
b. Integrity of sealed protective covers shall be maintained during storage.
c. Installed instruments shall be covered using polyethylene or an equivalent throughout
construction activities, except during actual work on the instrument. Coverings shall be
kept in place and integrity of protection maintained until final commissioning.
d. In high humidity environments, silica gel should be placed inside equipment enclosures
during storage.
e. All pneumatic and electrical openings should be closed with proper plugs and all screw
caps should be securely in place if storing instruments prior to installation.

8.2. Chemical safety data sheets

a. Chemicals received at BP facilities shall have a chemical safety data sheet in compliance
with GP 76-XX. (CONFIRM)
b. At time of shipping, a chemical safety data sheet shall be provided for all chemicals
shipped with instrumentation.
c. Equipment or materials that contain or are coated with any of the following shall be
prominently tagged at openings to indicate nature of contents and precautions for shipping,
storage, and handling:
1. Insulating oils.
2. Corrosion inhibitors.
3. Antifreeze solutions.
4. Desiccants.
5. Chemical substances.
6. Hydrocarbon substances.
d. Before shipment, a current chemical safety data sheet shall be forwarded to the BP facility
for each substance shipped in or with equipment that may be locally regulated.
e. Copies shall be affixed in protective envelopes to the outside of the shipment.
f. All chemical safety data sheets shall fully comply with all local regulations and shall
include a statement that the substance is considered hazardous.
g. If any products are considered nonhazardous, a statement to that effect shall be included.

9. Maintenance and operability

9.1. General
a. Operations and maintenance staff should be regularly consulted during design of
instrumentation and process control systems.
b. Additional instrumentation should be considered to satisfy these requirements:
1. Means of recording plant variables for fault diagnosis and for the prevention of
unscheduled shutdown. Record should include real time information on sequence of
events and plant trips.

Downloaded Date: 15-Apr-2010 23:12:02

The latest update of this document is located in the BP ETP Library
Page 30 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

2. Information to enable early detection of any degradation of plant or equipment due to

fouling, wear, or other malfunction. This capability should be addressed as part of the
overall condition monitoring and maintenance policy for the plant.
3. Means of processing and recording key information for plant operation and for plant
efficiency monitoring.
4. Measurement, information processing, recording, and automatic sampling for fiscal
and accountancy purposes.
5. Measurement, information processing, recording, and automatic controls for any
emissions to atmosphere and discharges of liquid effluents that are necessary to
enable adherence to legislative requirements.
6. Information processing, display, recording and reporting facilities for the presentation
of processed measured data in a format suitable for management, operations,
technical, commercial, and maintenance personnel. Data links to plant wide
management information systems as specified by BP.
7. General evacuation alarms with policy for activation and sound levels and frequencies
in relation to the surrounding plant.
8. Environmental and health monitoring systems.
9. Special regulations applicable to drilling areas on offshore platforms.
c. Equipment shall normally be selected on the following basis:
1. Field-proven ability for the application. Alternatively, if an updated version is offered
and is advantageous, the designer should ensure that a proven fallback item is
available and compatible.
2. Vendor support in the locality of the plant.

9.2. Spare parts

a. Proven long-term spare part availability shall be considered if selecting instrumentation.
b. A cost and risk analysis should be performed to develop the sparing strategy.
c. Spare parts recommendations should be based on special experience with equipment and
parts use in similar applications, and particular requirements of the operating unit. The
following factors and their impact on plant operations shall be considered in making
recommendations:
1. Spared or single train unit.
2. Critical nature of service.
3. Severity of application, including jobsite environment.
4. Availability of qualified craft maintenance personnel.
5. Accessibility of jobsite to qualified service engineering.
6. Availability of local stock at jobsite.
7. Long delivery items.
8. Deterioration in storage.
9. Economics of ordering high cost items with original equipment such as rough
machined forgings, spare rotor assemblies, complete spare units, and subassemblies.
d. Adequate spares should be provided for testing and commissioning replacements.

Downloaded Date: 15-Apr-2010 23:12:02

The latest update of this document is located in the BP ETP Library
Page 31 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

9.3. Operability
a. Instrumentation shall provide information and controls to enable plant and utilities to meet
specified requirements for safety, product quality, throughput, efficiency, and economic
operation.
b. Local indication of plant variables at points that allow local adjustment of control and
bypass valves shall be provided.
c. Local indication of variables necessary at plant and equipment during startup, shutdown, or
emergency conditions shall be provided.

Downloaded Date: 15-Apr-2010 23:12:02

The latest update of this document is located in the BP ETP Library
Page 32 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

Annex A
(Informative)
Single pedestal support mounting details

CUT PIECE AND

WELD END CLOSED 200 mm
(8")
100 mm 100 mm DRILL HOLES
(4") (4") 16 mm (5/8") ø
1
25 mm (1")

1375 mm 100 mm
4'-6" (4")
200 mm
150 mm
(8")
(6")
1

3 100 mm
5 mm (4")
3/16
25 mm (1")

6 mm (1/4") ø WEEP 150 mm

HOLE IN WELD (6") 3
BASE PLATE
SEAM 25 mm (1") 25 mm (1")
(SEE DETAIL)

BASE PLATE DETAIL

DIMENSIONS SHOWN FOR ILLUSTRATION PURPOSES ONLY.
APPROPRIATE SPECIFICATION FOR TUBING, FITTINGS,
CONNECTORS AND INSTRUMENT CONNECTIONS SHALL
MATCH LOCAL PRACTICES.

(SEE ANNEX F FOR TYPICAL MOUNTING INSTALLATION DETAILS)

BILL OF MATERIAL

ITEM QTY. SIZE DESCRIPTION

1 1375 mm DN 50 (NPS 2) PIPE, STD WT, ASTM SPEC A53, GRADE B

(4'-6')
75 mm X 75 mm
2 1 PLATE 6 mm (1/4") THICK
(3"X3")
200 mm X 200 mm
3 1 PLATE, 12 mm (1/2") THICK
(8"X8")

Downloaded Date: 15-Apr-2010 23:12:02

The latest update of this document is located in the BP ETP Library
Page 33 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

Annex B
(Informative)
Dual pedestal support mounting details

450 mm 2 CUT PIECE AND

(1'-6") WELD END CLOSED
A

1 280 mm (11")

A
1375 mm
(4'-6")

WELD 12 mm (1/2") ø HOLE IN HORIZONTAL

PIPE BEFORE WELDING 1
VERTICAL PIPE
3
SECTION A-A
5 mm
(3/16")

200 mm
(8")
6 mm (1/4") ø WEEP BASE PLATE
100 mm 100 mm DRILL HOLES HOLE IN (SEE DETAIL)
(4") (4") 16 mm (5/8") ø WELD SEAM

25 mm (1")

100 mm
(4")
200 mm
150 mm
(8")
(6")

100 mm
(4")
DIMENSIONS SHOWN FOR ILLUSTRATION PURPOSES ONLY.
25 mm (1") APPROPRIATE SPECIFICATION FOR TUBING, FITTINGS,
CONNECTORS AND INSTRUMENT CONNECTIONS SHALL
150 mm MATCH LOCAL PRACTICES.
(6") 3
25 mm (1") 25 mm (1")

BASE PLATE DETAIL

(SEE ANNEX F FOR TYPICAL MOUNTING INSTALLATION DETAILS)

BILL OF MATERIAL

ITEM QTY. SIZE DESCRIPTION

2500 mm
1 DN 50 (NPS 2) PIPE, STD WT, ASTM SPEC A53, GRADE B
(100")
75 mm X 75 mm
2 1 PLATE 6 mm (1/4") THICK
(3"X3")
200 mm X 200 mm
3 1 PLATE, 12 mm (1/2") THICK
(8"X8")

Downloaded Date: 15-Apr-2010 23:12:02

The latest update of this document is located in the BP ETP Library
Page 34 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

Annex C
(Informative)
Wall mount details

300 mm 2
(1'-0") CUT PIECE AND
WELD END CLOSED
150 mm
(6")
3 1 75 mm 75 mm DRILL HOLES
200 mm (8") (3") (3") 16 mm (5/8") ø

5 mm
25 mm (1")
(3/16")

75 mm
(3")
150 mm
100 mm
(6")
6 mm (1/4") ø MITER (4")
WEEP HOLE AND WELD
75 mm
(3")
BASE PLATE
(SEE DETAIL) 25 mm (1")

100 mm
(4") 3
25 mm (1") 25 mm (1")

DIMENSIONS SHOWN FOR ILLUSTRATION PURPOSES ONLY.

APPROPRIATE SPECIFICATION FOR TUBING, FITTINGS, BASE PLATE DETAIL
CONNECTORS AND INSTRUMENT CONNECTIONS SHALL
MATCH LOCAL PRACTICES.

(SEE ANNEX F FOR TYPICAL MOUNTING INSTALLATION DETAILS)

BILL OF MATERIAL

ITEM QTY. SIZE DESCRIPTION

550 mm
1 DN 50 (NPS 2) PIPE, STD WT, ASTM SPEC A53, GRADE B
(22")
75 mm X 75 mm
2 1 PLATE 6 mm (1/4") THICK
(3"X3")
150 mm X 150 mm
3 1 PLATE, 12 mm (1/2") THICK
(6"X6")

Downloaded Date: 15-Apr-2010 23:12:02

The latest update of this document is located in the BP ETP Library
Page 35 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

Annex D
(Informative)
Beam and column mount details

300 mm 2
(1'-0") CUT PIECE AND
WELD END CLOSED

1
200 mm (8")

MITER
6 mm (1/4") ø AND WELD
WEEP HOLE

DIMENSIONS SHOWN FOR ILLUSTRATION PURPOSES ONLY.

APPROPRIATE SPECIFICATION FOR TUBING, FITTINGS,
CONNECTORS AND INSTRUMENT CONNECTIONS SHALL
MATCH LOCAL PRACTICES.

(SEE ANNEX F FOR TYPICAL MOUNTING INSTALLATION DETAILS)

BILL OF MATERIAL

ITEM QTY. SIZE DESCRIPTION

550 mm
1 DN 50 (NPS 2) PIPE, STD WT, ASTM SPEC A53, GRADE B
(22")
75 mm X 75 mm
2 1 PLATE 6 mm (1/4") THICK
(3"X3")

Downloaded Date: 15-Apr-2010 23:12:02

The latest update of this document is located in the BP ETP Library
Page 36 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

Annex E
(Informative)
Type “S” plate for mounting process switches details

300 mm
(1'-0") 560 mm
(1'-10")
280 mm
70 mm (11")
(2 11/16")
36 mm
1 25 mm (1") (1 13/32")
1

25 mm (1") 25 mm (1")

100 mm (4") 150 mm (6") 100 mm (4") 150 mm (6")

NOTE 1 NOTE 1

20 mm 20 mm
(3/4") DIA. (3/4") DIA.
ROUND ALL 2 ROUND ALL 2 (TYP.)
CORNERS (TYP.) CORNERS
NOTE 1

DN 50 (NPS 2) PIPE STAND DN 50 (NPS 2) PIPE STAND

DETAIL A DETAIL B

DIMENSIONS SHOWN FOR ILLUSTRATION PURPOSES ONLY.

APPROPRIATE SPECIFICATION FOR TUBING, FITTINGS,
CONNECTORS AND INSTRUMENT CONNECTIONS SHALL
MATCH LOCAL PRACTICES.

NOTE:
1. FIELD LOCATE AND DRILL INSTR. MTG. HOLES.

(SEE ANNEX F FOR TYPICAL MOUNTING INSTALLATION DETAILS)

DET. A DET. B BILL OF MATERIAL

ITEM QTY. QTY. DESCRIPTION

1 300 mm (12") 550 mm (1'-10") BAR FLAT, 6 mm (1/4") THICK CS, 150 mm (6") WIDE

2 2 2 U-BOLT, STL GALV W/NUTS, DN 50 (NPS 2) PIPE

Downloaded Date: 15-Apr-2010 23:12:02

The latest update of this document is located in the BP ETP Library
Page 37 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

Annex F
(Informative)
Typical mounting installation details

125 mm (4 1/2")
HOOK BOLTS
25 mm (1") GROUT 25 mm (1") GROUT
MIN. MIN.

100 mm
(4")

FOUR - 12 mm (1/2") EXPANSION

450 mm ANCHORS
(1'-6")

300 mm CONCRETE
(1'-0")

REINFORCED CONCRETE PILLAR

IN SOIL OR ASPHALT

WELD TO
STRUCTURAL
MEMBER
5 mm
(3/16")
12 mm (1/2") BOLT W/NUT
& LOCK WASHER
(4 REQ'D.)

FLAT BAR
6 mm X 50 mm X 200 mm PLATFORM
(1/4" X 2" X 8") (2 REQ'D.)

12 mm (1/2") BOLTS W/NUTS &

PLATFORM LOCKWASHERS (2 REQ'D.)

HANDRAIL

5 mm
(3/16")
DIMENSIONS SHOWN FOR ILLUSTRATION PURPOSES ONLY.
HANDRAIL APPROPRIATE SPECIFICATION FOR TUBING, FITTINGS,
CONNECTORS AND INSTRUMENT CONNECTIONS SHALL
MATCH LOCAL PRACTICES.

NOTES:
1. FIELD TO VARY DIMENSIONS TO SUIT INSTALLATION REQUIREMENTS.
2. FIELD TO PROVIDE MISCELLANEOUS MOUNTING HARDWARE.
3. HOT DIP GALVANIZE AFTER FABRICATION.

Downloaded Date: 15-Apr-2010 23:12:02

The latest update of this document is located in the BP ETP Library
Page 38 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

Annex G
(Informative)
Steam tracing for closed tank level instruments

7
4 STEAM
1
SUPPLY

PIPING
1
9

SLOPE TUBING
DOWN TO INSTRUMENT
1
(DO NOT POCKET)
2

9 9

8
4 1
5
BY PIPING
3

6 6
HEATER

MANIFOLD 7
COND.RETURN

PIPING DIMENSIONS SHOWN FOR ILLUSTRATION PURPOSES ONLY.

1 APPROPRIATE SPECIFICATION FOR TUBING, FITTINGS,
CONNECTORS AND INSTRUMENT CONNECTIONS SHALL
MATCH LOCAL PRACTICES.

ELEVATION

ITEM DESCRIPTION QTY SIZE

1 10 mm T x 15 mm P
MALE TUBE CONN 6
(3/8"Tx1/2"P)
2 TUBE BUNDLE, (1) 10 mm (3/8") W/ 10 mm (3/8") TRACER 6000 mm (20')

3 2-VALVE MANIFOLD SCRD X FLG 1 DN 15 (NPS 1/2")

4 NIPPLE TBE SWAGE 1 DN 20 x 15

(NPS 3/4 x 1/2)
5 TUBE BUNDLE, (2) 10 mm (3/8") W/ 10 mm (3/8") TRACER 9000 mm (30')

6 MALE TUBE CONN 2 10 mm T x 15 mm P

(3/8"Tx1/2"P)
7 PREINSULATED TUBE AS REQ'D. 10 mm (3/8")

8 INSULATED ENCLOSURE (FLEX) 1

9 TUBE UNION 3 10 mm (3/8")

Downloaded Date: 15-Apr-2010 23:12:02

The latest update of this document is located in the BP ETP Library
Page 39 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

Annex H
(Informative)
Steam tracing for remote mounted flow instruments

BY PIPING

H L

1
SLOPE TUBING DOWN
5 TO INSTRUMENT
4 (DO NOT POCKET)
7

3
"A" "A"

STEAM PIPING 1

SUPPLY 8
2

MANIFOLD
COND.RETURN

4 5
PIPING 8
7

ELEVATION
6

DIMENSIONS SHOWN FOR ILLUSTRATION PURPOSES ONLY. 1

APPROPRIATE SPECIFICATION FOR TUBING, FITTINGS,
CONNECTORS AND INSTRUMENT CONNECTIONS SHALL
MATCH LOCAL PRACTICES.
5

SECTION "A-A"

ITEM DESCRIPTION QTY SIZE

1 10 mm T x 15 mm P
MALE TUBE CONN 4
(3/8"Tx1/2"P)
2 TUBE BUNDLE, (1) 10 mm (3/8") W/ 10 mm (3/8") TRACER 3000 mm (10')

3 3-VALVE MANIFOLD SCRD X FLG 1 DN 15 (NPS 1/2)

4 PREINSULATED TUBE AS REQ'D.

5 TUBE UNION 3 10 mm (3/8")

6 TUBING AS REQ'D. 10 mm (3/8")

2 10 mm T x 15 mm P
7 MALE TUBE CONN (3/8"Tx1/2"P)
8 INSULATED ENCLOSURE (FLEX) 1

Downloaded Date: 15-Apr-2010 23:12:02

The latest update of this document is located in the BP ETP Library
Page 40 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

Annex I
(Informative)
Steam tracing for remote mounted liquid flow instruments

BY PIPING

"A" H L "A"
1
11
5
SLOPE TUBING DOWN
3 TO INSTRUMENT
9 (DO NOT POCKET)
1
7
10 2
1 4
SECTION "A-A"
TCV 7
HTR 8
STEAM
SUPPLY

12

5 2

8 HTR

5 6 12
CONDENSATE
1 3 1
RETURN
DIMENSIONS SHOWN FOR ILLUSTRATION PURPOSES ONLY.
APPROPRIATE SPECIFICATION FOR TUBING, FITTINGS,
CONNECTORS AND INSTRUMENT CONNECTIONS SHALL
MATCH LOCAL PRACTICES.

NOTES:
1. FIELD TO INSULATE EXPOSED STEAM TRACER AS REQUIRED.

ITEM DESCRIPTION QTY SIZE

10 mm T x 15 mm P
1 MALE TUBE CONN 8 (3/8"Tx1/2"P)

2 TUBE BUNDLE, (2) 10 mm (3/8") W/ 10 mm (3/8") TRACER 9000 mm (30') -

3 TUBE UNION 2 10 mm (3/8")

4 3-VLV MANIFOLD SCRD X FLG W/MT 1 DN 15 (NPS 1/2)

5 PRE-INSULATED TUBING 9000 mm (30') 10 mm (3/8")

6 CONDENSATE TRAP 1 DN 15 (NPS 1/2)

7 INSTR ENCL W/HTR 1 -

8 UNION ELBOW 1 10 mm (3/8")

9 TEE, SCRD 2 DN 15 (NPS 1/2)

10 PLUG 2 DN 15 (NPS 1/2)

11 NIPPLE, THREADED BOTH ENDS 2 DN 15 x 75 mm (NPS 1/2 x 3)

12 2 10 mm T x 15 mm P
MALE TUBE ELBOW (3/8"Tx1/2"P)

Downloaded Date: 15-Apr-2010 23:12:02

The latest update of this document is located in the BP ETP Library
Page 41 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

Annex J
(Informative)
Steam tracing for line mounted flow instruments

BY PIPING

SLOPE TUBING DOWN TO INSTRUMENT

H L (DO NOT POCKET)

1 1
2

1
4
1 5

4 5

1 7
PIPING STEAM PLAN
SUPPLY

MANIFOLD
COND.RETURN

4
PIPING
1

ELEVATION
DIMENSIONS SHOWN FOR ILLUSTRATION PURPOSES ONLY.
NOTE: APPROPRIATE SPECIFICATION FOR TUBING, FITTINGS,
1. MOUNT INSTRUMENT WITH CENTERLINE CONNECTORS AND INSTRUMENT CONNECTIONS SHALL
2 INCHES BELOW TAPS MINIMUM MATCH LOCAL PRACTICES.

ITEM DESCRIPTION QTY SIZE

1 10 mm T x 15 mm P
MALE TUBE CONN 6
(3/8"Tx1/2"P)
2 TUBE BUNDLE, (2) 12 mm (1/2") W/ 10 mm (3/8") TRACER 3000 mm (10')

3 3-VALVE MANIFOLD SCRD X FLG 1 DN 15 (NPS 1/2)

4 PREINSULATED TUBE AS REQ'D. 10 mm (3/8")

5 TUBE UNION 3 10 mm (3/8")

6 TUBING AS REQ'D. 10 mm (3/8")

7 INSULATED ENCLOSURE (FLEX) 1

Downloaded Date: 15-Apr-2010 23:12:02

The latest update of this document is located in the BP ETP Library
Page 42 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

Annex K
(Informative)
Steam tracing for remote mounted wet gas instruments

TCV

HTR 5

1
2
9

SEE NOTE 1 9
4
8 3 3
3

2 HTR
6
4

2
2 5

4 COND
7
BY PIPING RETURN
2
STEAM
SUPPLY

6
2
DIMENSIONS SHOWN FOR ILLUSTRATION PURPOSES ONLY.
APPROPRIATE SPECIFICATION FOR TUBING, FITTINGS,
CONNECTORS AND INSTRUMENT CONNECTIONS SHALL
MATCH LOCAL PRACTICES.

NOTES:
1. FIELD TO INSULATE EXPOSED STEAM TRACER AS REQ'D.

ITEM DESCRIPTION QTY SIZE

1 2-VALVE MANIFOLD (S X F) 1 DN 15 (NPS 1/2)

2 6 10 mm T x 15 mm P
MALE TUBE CONN (3/8"Tx1/2"P)
3 TUBE BUNDLE, (1) 10 mm (3/8") W/ 10 mm (3/8") TRACER 6000 mm (20') -
4 PREINSULATED TUBE 9000 mm (30') 10 mm (3/8")

5 2 10 mm T x 15 mm P
MALE TUBE ELBOW (3/8"Tx1/2"P)
6 TUBE UNION 2 10 mm (3/8")

7 CONDENSATE TRAP 1 DN 15 (NPS 1/2)

8 UNION ELBOW 1 10 mm (3/8")

9 ENCL W/HEATER & TCV 1 -

Downloaded Date: 15-Apr-2010 23:12:02

The latest update of this document is located in the BP ETP Library
Page 43 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

Annex L
(Informative)
Steam tracing for remote mounted pressure instruments

BY PIPING
1

3
5

6 2

8
7

STEAM
SUPPLY PIPING
3
SLOPE TUBING DOWN
3
TO INSTRUMENT
(DO NOT POCKET)

5
MANIFOLD

COND.RETURN
DIMENSIONS SHOWN FOR ILLUSTRATION PURPOSES ONLY.
APPROPRIATE SPECIFICATION FOR TUBING, FITTINGS,
CONNECTORS AND INSTRUMENT CONNECTIONS SHALL
MATCH LOCAL PRACTICES.

PIPING
6

ELEVATION

ITEM DESCRIPTION QTY SIZE

10 mm T x 20 mm P
1 MALE TUBE CONN 1
(3/8"Tx3/4"P)
2 TUBE BUNDLE, (1) 10 mm (3/8") W/ 10 mm (3/8") TRACER 9000 mm (30') -
3 TUBE UNION 3 10 mm (3/8")

4 2-VALVE PRESSURE MANIFOLD 1 DN 15 (NPS 1/2)

5 PREINSULATED TUBE AS REQ'D 10 mm (3/8")

6 3 10 mm T x 15 mm P
MALE TUBE ELBOW
(3/8"Tx1/2"P)
7 INSULATED ENCLOSURE (FLEX) 1 -
8 TUBING AS REQ'D 10 mm (3/8")

DN 15 x 75 mm
9 NIPPLE, THREADED BOTH ENDS 1
(NPS 1/2 x 3)

DETAIL A

Downloaded Date: 15-Apr-2010 23:12:02

The latest update of this document is located in the BP ETP Library
Page 44 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

BY PIPING
1

3
5

6 2

10
7
8
STEAM PIPING
SUPPLY

SLOPE TUBING DOWN 3 3

TO INSTRUMENT
(DO NOT POCKET)

5 MANIFOLD
9 4
COND.RETURN

ELEVATION PIPING
6

ITEM DESCRIPTION QTY SIZE

10 mm T x 20 mm P
1 MALE TUBE CONN 1
(3/8"Tx3/4"P)
2 TUBE BUNDLE, (1) 10 mm (3/8") W/ 10 mm (3/8") TRACER 9000 mm (30') -
3 TUBE UNION 3 10 mm (3/8")

4 2-VALVE PRESSURE MANIFOLD (DUAL) 1 DN 15 (NPS 1/2)

5 PREINSULATED TUBE AS REQ'D 10 mm (3/8")

6 10 mm T x 15 mm P
MALE TUBE CONN 2 (3/8"Tx1/2"P)
7 INSULATED ENCLOSURE (FLEX) 1 -
8 TUBING AS REQ'D 10 mm (3/8")

9 MALE TUBE ELBOW 1 10 mm T x 15 mm P

(3/8"Tx1/2"P)
1 DN 15 x 75 mm
10 NIPPLE, THREADED BOTH ENDS
(NPS 1/2 x 3)

DETAIL B

Downloaded Date: 15-Apr-2010 23:12:02

The latest update of this document is located in the BP ETP Library
Page 45 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

Annex M
(normative)
Electrical instrument junction boxes

MOUNTING LUGS
WITH 11mm (7/16") 40mm
DIA. HOLE (TYP.) (1 1/2")

PURGE CONN.
(WHEN SPECIFIED)
BULKHEAD UNION,
BRASS, FOR 6 mm
(1/4 ") O.D.
TUBING (TYP.)

TO INSTRUMENTS (+) MAIN CABLE

OR (-) TO CONTROL
THERMOCOUPLES ROOM
S
IN FIELD
DRILL 20 mm
(3/4 ") DIA.
HOLE IN BOX 200 mm
GROUND TERMINAL
(8" MIN.)
POST FOR METAL
BOX ONLY (TYP.) 50mm 75mm
(2") (3")

DRAIN (TYP.)
(SEE DETAIL 3)

FIGURE 1
TYPICAL JUNCTION BOX TERMINAL ARRANGEMENT
(INSTRUMENT OR THERMOCOUPLE WIRING)

TO INSTRUMENTS (+) (+) TO

IN FIELD (-) (-)
S S IN FIELD
MAIN CABLE
MAIN CABLE TO
CONTROL ROOM TO CONTROL
ROOM

DIMENSIONS SHOWN FOR ILLUSTRATION PURPOSES ONLY.

APPROPRIATE SPECIFICATION FOR TUBING, FITTINGS, MOUNTING FEET (TYP.) 11 mm
CONNECTORS AND INSTRUMENT CONNECTIONS SHALL
MATCH LOCAL PRACTICES. (7/16 ")
FIGURE 2
TYPICAL JUNCTION BOX ARRANGEMENT
WITH TWO PARALLEL TERMINAL STRIPS
FIELD TERMINAL BOX (FTB)
IDENTIFICATION NO. LETTERS
SHOULD BE 20mm (3/4") HIGH. 200 mm
(8") 100 mm
ALL OTHER LETTERS SHOULD BE
8mm (5/16") HIGH. THERE
SHOULD BE 3mm (1/8") SPACE X-XXXX
BETWEEN LINES.
4-20 MA INST. FTB
X-X-XX-XXXX (4 ")
DATA AS SPECIFIED BY BP X-X-XX-XXXX-XXXX
BEVEL ALL EDGES

3mm (1/8") THICK WHITE PHENOLIC

75 mm
WITH BLACK ENGRAVING CORE (3")
BEVEL
ALL EDGES LETTERS SHOULD BE 5mm
(3/16") HIGH WITH 3mm
DETAIL 1 ENVIRONMENTAL
(1/8") MININIMUM SPACE
2 REQ'D PER FTB AIR PURGE
BETWEEN LINES.
30mm
(1 1/4")
5mm (3/16") DIA. HOLES.
3mm (1/8") THICK WHITE MOUNT WITH STAINLESS STEEL
PHENOLIC WITH BLACK ENGRAVING CORE BOLTS AND LOCKNUTS (TYP.)
DETAIL 2
1 REQ'D PER FTB
( WHEN PURGE CONN. IS PROVIDED )

Downloaded Date: 15-Apr-2010 23:12:02

The latest update of this document is located in the BP ETP Library
Page 46 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

PURGE
C
150 mm L CONN.
(6")
90 mm
(3 1/2 ")
PRINT POCKET C
L
NAMEPLATE BOX BOTTOM
(SEE DETAIL 2)
NAMEPLATE C
(SEE DETAIL 1) L MEYERS NPS 3/4
FLANGED BOLT-ON
HUB CAT. # FHA-2
C
L

NPS 3/4 X 1/2 BUSHING

FRONT DOOR INSIDE FRONT DOOR SIDE
OF FTB OF FTB OF FTB NPS 1/2 DRAIN,
CROUSE-HINDS ECD15
MOUNTING LOCATIONS DETAIL 3
NAMEPLATES DRAIN

TABLE M1 JUNCTION BOX DIMENSIONS

PAIRS NO. OF JUNCTION BOX SIZE

IN TERMINALS (HEIGHT X WIDTH X DEPTH)
CABLE (NOTE 8) Mm INCHES
8 24 400 X 300 X 150 16 X 12 X 6
12 36 500 X 300 X 150 20 X 12 X 6
16 48 600 x 300 x 150 24 X 12 X 6
20 60 500 x 500 x 150 20 X 20 X 6
24 72 600 x 500 x 150 24 X 20 X 6
2 X 16 96 600 X 500 X 150 24 X 20 X 6
36 108 760 X 500 X 150 30 X 20 X 6
2 X 24 144 900 X 500 X 150 36 X 20 X 6
50 150 900 X 500 X 150 35 X 20 X 6

NOTES:
1. JUNCTION BOX SHOULD BE RATED:
OUTDOOR – IP 66 (NEMA 4X), 2 mm (14 AWG) TYPE 304 STAINLESS STEEL, OR OF MOLDED
FIBERGLASS REINFORCED POLYSETER.
INDOOR (CORROSIVE) – IP 66 (NEMA 4X), 2 mm (14 AWG) TYPE 304 SS, OR MOLDED FIBERGLASS
REINFORCED POLYESTER.
INDOOR (NON CORROSIVE) – IP 55 (NEMA 12), 2 mm (14 AWG) CARBON STEEL, OR OF MOLDED
FIBERGLASS REINFORCED POLYESTER. CARBON STEEL INTERIOR AND EXTERIOR TO BE
PAINTED ACCORDING TO SUPPLIERS STANDARD COATING
2. METAL SEAMS SHALL BE CONTINUOUSLY WELDED. DOOR HARDWARE (HINGES CLAMPS, AND
SCREWS) SHALL BE STAINLESS STEEL. DOOR SHOULD BE EQUIPED WITH DRIP LIP, FULL
NEOPRENE GASKET, A PRINT POCKET, LATCH AND A STAINLESS STEEL MECHANICAL MECHANISM
TO HOLD DOOR OPEN DURING MAINTENANCE.
3. JUNCTION BOXES SHALL BE PROVIDED WITH NAMEPLATES AS SHOWN IN DETAIL 1.
4. THE FOLLOWING INFORMATION SHALL BE OBTAINED FROM BP:
A. MUNUFACTURER OF TERMINAL BLOCKS FOR INSTRUMENT OR THERMOCOUPLE CIRCUITS.
TERMINAL BLOCKS SHALL HAVE A BP APPROVED CONTINUOUS MARKING STRIP.
B. IF INTERNAL WIREWAYS SHALL BE PROVIDED.
C. IF TERMINAL STRIP RAILS SHALL BE RAISED TO CLEAR WIRING.
5. CABLE ENTRIES SHALL BE SIDE OR BOTTOM AND MADE THROUGH CROUSE-HINDS TYPE CGB-SG HUBS,
T&B SERIES 2700 CABLE CONNECTORS, OR BP APPROVED EQUAL. CONDUIT ENTRIES SHALL BE MADE
THROUGH MEYERS TYPE ST HUBS OR BP APPROVED EQUAL
6. ALL WIRE TERMINATIONS SHALL BE TAGGED WITH BRADY OR BP APPROVED MARKERS.
7. THE LAST TERMINAL BLOCK IN EACH JUNCTION BOX SHALL BE USED TO TERMINATE THE COMMUNICATIONS WIRE IN THE
CABLE.
8. JUNCTION BOX SIZING FOR INSTRUMENT OR THERMOCOUPLE CABLES SHALL BE BASED ON 3 TERMINALS PER PAIR “+”, “-“,
AND A SHIELD.
9. JUNCTION BOX SIZE SHALL BE DETERMINED BY TABLE M1 ABOVE.
10. CONTINUITY OF THE SHIELD AND DRAIN WIRE FOR THERMOCOUPLE WIRING SHALL BE MAINTAINED THROUGHOUT THE
SYSTEM.
11. CABLE AND WIRE SHALL BE IN ACCORDANCE WITH BP GP 12-15.
12. THERMOCOUPLE TERMINAL BLOCKS SHALL BE THERMOCOUPLE STRIPS MATCHING THERMOCOUPLE TYPE, SUCH AS “J”
OR “K”.

Downloaded Date: 15-Apr-2010 23:12:02

The latest update of this document is located in the BP ETP Library
Page 47 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

Annex N
(Normative)
Design considerations for hydraulic system components

N.1 Hydraulic fluid and material compatibility

a. Type of hydraulic fluid, and any additives used (for example, biocidal additives, viscosity
index improvers, oxidation inhibitors, corrosion and rust inhibitors, metal deactivators,
antiwear and load carrying agents, foam inhibitors) shall be subject to BP approval.
b. Materials should be suitable for use with the selected hydraulic fluid, associated additives,
and if necessary, with potential seawater contamination. The fluid may be mineral oil, or
water and glycol based, according to the application. O rings, gaskets, and seals in
particular shall be suitable for the hydraulic fluid used.
c. To minimise the effect of temperature change on viscosity, fluid should have a high
viscosity index.
d. Stability of the hydraulic fluid with respect to its resistance to oxidation should be
considered when selecting a fluid. The basis for selection should include such
considerations as component clearance, leakage, operating temperature, pressure range,
and fire resistant characteristics.

N.2 Reservoir and mixing tanks

a. Reservoir tank should have adequate capacity for supply and operation of the control
equipment without frequent replenishment.
b. Reservoir should be cylindrical and shall be made from stainless steel to avoid scaling. The
following facilities should be provided:
1. Block valves on the armoured type gauge glass.
2. Vent valves.
3. Sampling facility on drain connection.
4. Sloped or coned base to facilitate drainage.
c. Capacity of reservoir shall be sized such that operating volume between normal maximum
and normal minimum levels shall hold the complete control system capacity plus 20%.
d. Capacity required for subsea umbilical filling shall be excluded. However, allowance shall
be made for vent volume on depressurisation of umbilical.
e. Return and suction connections on reservoir should be adequately separated to maximise
settling and cooling. Return line shall terminate so that it is submerged at all times. No
drains should be returned to reservoir.
f. If hydraulic fluid selected is a water based fluid, a stainless steel mixing tank shall be
provided. A mixing system should be included to ensure correct mixing of various
proportions of constituents.
g. If mineral oil is used, it should be contained and circulated within a closed system. Online
filtering facilities should be provided. If fluid contamination is possible (for example,
subsea or wellhead applications), a separate return tank upstream of reservoir should be
provided. Returned fluid should be transferred from tank to reservoir through filters,
coalescers, and degassers as necessary, to ensure fluid quality in reservoir meets Vendor
specifications.

Downloaded Date: 15-Apr-2010 23:12:02

The latest update of this document is located in the BP ETP Library
Page 48 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

N.3 Pumps and drivers

a. Electrically driven pumps should be used for the generation of hydraulic pressure. The
minimum requirement is for one duty pump and one standby (selectable). Other additional
pumps may be required (for example, diesel, air, or manually driven).
b. Basic controls on the pump drives shall be as follows:
1. Selector switch for duty and standby.
2. Stop and start controls for each pump.
3. Automatic cutin and cutout to maintain pressure within a band.
4. Reservoir extra low level cutout. Restart shall require manual reset.
c. Pumps shall be capable of individual isolation. The drive couplings and mountings of
pumps and drivers shall be designed to allow easy removal.

N.4 Accumulators

a. Accumulator should be of the hydropneumatic bladder type, manufactured from seamless

chromium molybdenum steel, and without welds and joints. The charging medium shall be
nitrogen. Hydropneumatic bladder type accumulators are not recommended if high
frequency operation would result in high wear rates.
b. Inspection and testing of the accumulator shell shall be performed to the satisfaction of an
independent inspection authority appointed by BP, any statutory authority, or both, as
required. The inspecting authority shall certify that the shell complies with the
requirements of the design code.
c. Accumulator shall be fitted to the common pump discharge manifold with individual
isolation and drain.
d. Accumulator pressure shall not be permitted to drop below minimum pressure required to
operate the control equipment.
e. Facilities shall be provided to safely check and recharge accumulator nitrogen precharge.
f. Accumulators shall be provided with a pressure relief valve.

N.5 Filtration equipment

a. Screen filters shall be used at each pump suction.

b. Duplex filters should be provided before the distribution system. Size of filter element is
dictated by cleanliness requirements of system concerned.
c. Screen filters shall be used on the reservoir filler caps. Mesh size shall be a minimum of
200 microns.
d. Factors to be considered for the installation of filters shall include:
1. Service and condition of operation.
2. Hydraulic fluid flow rate.
3. Type of hydraulic fluid and its viscosity.
4. Probable type and amount of contamination.
5. Type of hydraulic components.
6. Location for easy filter element removal.

Downloaded Date: 15-Apr-2010 23:12:02

The latest update of this document is located in the BP ETP Library
Page 49 of 50
23 July 2002 GP 30-25
Guidance on Practice for Field Instruments - General

e. Type of filter shall be chosen to permit ease of element replacement and cleaning.
f. Isolation and depressuring valves shall be fitted to allow safe removal of an element
without draining down pipework. Drip trays shall be provided if necessary.
g. Isolation for duplex installations shall permit element removal without causing main
distribution system pressure loss or shutdown.

N.6 Regulators

Regulators should be the self acting type.

N.7 Relief valves

A relief valve shall be installed on the discharge of each pump. Additional relief valves may be
required in other parts of the system. Relief shall return directly to the reservoir without isolation or
restriction. Thermal relief valves are required for subsystems in which the liquid can be blocked in.

N.8 Coolers

If coolers are supplied as part of a packaged unit, they may be to the Vendor standards, providing the
vendor can demonstrate the type of cooler has been proven in similar applications.

N.9 Tube and fittings

Stainless steel tube and fittings conforming to the requirements in Clause 7.3 should be provided for
all system pipework. Compression fittings shall be applied and installed strictly in accordance with
Vendor instructions. Flexible hoses should only be used if it is necessary to allow for relative
movement between components.

N.10 Local control panel

a. A local control panel shall be provided as an integral part of the hydraulic power supply
unit.
b. Panel shall provide local control and monitoring of the hydraulic power supply operation.
The functions controlled and monitored shall include pump start and stop controls.
c. All alarms shall be capable of being repeated to a remote control centre.
d. All cables shall be logically grouped, segregated, and terminated in skid mounted junction
boxes.
e. Tube shall be terminated in bulkhead fittings at a common location. All terminations shall
be capped for shipment to prevent ingress of dirt or moisture.
f. A removable gland plate may be required for cable entries into the panel, to enable cables
to be directly connected to the junction boxes.

Downloaded Date: 15-Apr-2010 23:12:02

The latest update of this document is located in the BP ETP Library
Page 50 of 50