107-116 Deu 369 Series

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TE CONNECTIVITY DEUTSCH 369 SERIES CONNECTORS

TE Connectivity DEUTSCH 369 Series Connectors


HARSH ENVIRONMENT CONNECTORS PERFECT
FOR AIRCRAFT CABIN SYSTEMS
TE DEUTSCH 369 series connectors offer high reliability
in a compact, lightweight, fully sealed and cost-effective composite
design. These harsh environment connectors are perfect for
use in commercial aircraft cabin systems and other aerospace
applications. Based on the popular TE DEUTSCH ARINC 809/
EN4165 single module connector, 369 series connectors are
available in 3, 6 and 9 contacts. AS39029 contacts can be
easily extracted and reinserted using standard tooling and cable
installation and maintenance is simple, with individually color-
coded keying options. A scoop-proof design prevents damage and
permits mating in low visibility conditions.

APPLICATIONS • Aerospace cabin systems • Marine industrial connectors

• Automotive safety & security system • Truck accessory disconnects


connectors • Mining ventilation systems
• Traffic control equipment • Car interconnections

• RV interconnections

FEATURES • 3, 6 and 9 way configurations • Button latching mechanism

• Based on existing ARINC 809 / EN4165 • Color-coded keyed shells

• Low smoke composite materials • Scoop-proof interface

• Robust design • Military standard AS39029 contacts

• Mounting of in-line with cable-tie • Latch security feature

• Fully sealed

For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. 107
Specifications subject to change.
TE CONNECTIVITY DEUTSCH 369 SERIES CONNECTORS
TECHNICAL
MATERIALS AND FINISHES
SPECIFICATIONS
Shells, Insulators and backshells High performance thermoplastic

Contacts Copper alloy, gold plated

Seals Fluorosilicone rubber


Designed to meet the requirements of RoHS

ELECTRICAL DATA
Dielectric withstanding voltage 1300 Vrms mated, <2 mA leakage

Operating current 5 A (size 22)

MECHANICAL DATA
Operating temperature -55°C to +175°C (-67°F to +347°F)

Fluid resistance I.A.W. EN2591-315

Sealing 12.1 kPa (1.75 psi) [ 15 km/(50,000 ft) altitude] / IP67

Vibration EN2591-403, Method B, Level E, 8h/axis

Smoke & Toxicity I.A.W. FAR 25.853, Appendix F

Flammability I.A.W. FAR25.853 Appendix F; EN2591-317

Durability 500 mating cycles

Shock EN2591-402, Method A, severity 100

Sealing Range size 22 .071 to 1.37mm (.028 to .054")

108 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com


TE DEUTSCH 369 SERIES SELECT PAR T NUMBER

TE CONNECTIVITY DEUTSCH 369 SERIES CONNECTORS


1 2 3 4 5
D369- P 33 -N P 1
SERIES PREFIX SHELL STYLE LAYOUT KEYING CONTACT TYPE CONTACTS
SUPPLIED

STEP 1: SELEC T SH ELL STYLE


PLUG Mates with RECEPTACLES

P R
Plug Receptacle

STEP 2: SELEC T LAYOU T

33 66 99
3 contacts #22 6 contacts #22 9 contacts #22
NOTE: View of termination side

STEP 3: SELEC T KEYIN G

N A B C D
Normal (BLACK) A Keyed (RED) B Keyed (BLUE) C Keyed (GREEN) D Keyed (YELLOW)

NOTE: Connectors are physically keyed and color coded. View on front of receptacle with female insert

STEP 4: SELECT CONTACT TYPE

P = Pin S = Socket

STEP 5: SELECT CONTACT SUPPLIED

0 = Without Contacts 1 = With Contacts

For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. 109
Specifications subject to change.
TE DEUTSCH 369 SERIES SELECT BACC PAR T NUMBER
TE CONNECTIVITY DEUTSCH 369 SERIES CONNECTORS

1 2 3 4
BACC65 CP 1 P N
SERIES PREFIX SHELL STYLE LAYOUT KEYING CONTACT TYPE

STEP 1: SELEC T SH ELL STYLE


PLUG Mates with RECEPTACLES

CP CR
Plug Receptacle

STEP 2: SELEC T LAYOU T

1 2 3
3 contacts #22 6 contacts #22 9 contacts #22

NOTE: View of termination side

STEP 3: SELEC T KEYIN G

N A B C D
Normal (BLACK) A Keyed (RED) B Keyed (BLUE) C Keyed (GREEN) D Keyed (YELLOW)

NOTE: Connectors are physically keyed and color coded. View on front of receptacle with female insert

STEP 4: SELECT CONTACT TYPE

P = Pin S = Socket

NOTE: Contacts are purchased separately


Pin - BACC47GC type

110 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com


CONTACTS

TE CONNECTIVITY DEUTSCH 369 SERIES CONNECTORS


PINS

Insert head first, trim excess

COLOR BANDS WIRE STRIP WIRE INSULATION WIRE HOLE


CONTACT WIRE SIZE PIN PART
COLOR
SIZE AWG NUMBER LENGTHS FILLER
1 2 3 MIN. MAX.

22 22,24,26 & 28 M39029/58-360 Orange Blue Black .125 (3.18) .028 (0.71) .054 (1.37) MS27488-22-2 Black

All dimensions in inches (millimeters in parenthesis)

SOCKETS

Insert head first, trim excess

SOCKET COLOR BANDS WIRE STRIP WIRE RANGE WIRE HOLE


CONTACT WIRE SIZE
CONTACT PART COLOR
SIZE AWG LENGTHS FILLER
NUMBER 1 2 3 MIN. MAX.

22 22,24,26 & 28 M39029/57-354 Orange Yellow Gray .125 (3.18) .028 (0.71) .054 (1.37) MS27488-22-2 Black

All dimensions in inches (millimeters in parenthesis)

For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. 111
Specifications subject to change.
CONTACT TOOLS
TE CONNECTIVITY DEUTSCH 369 SERIES CONNECTORS

PINS

PLASTIC
HAND-CRIMP POWER- CRIMP USE LOCATOR INSERTION/ INSERTION TIP EXTRACTION
CONTACT SIZE TURRET HEADS
TOOL TOOL COLOR EXTRACTION COLOR TIP COLOR
TOOL
22 M22520/2-01 WA22†† M22520/2-09 - M81969/14-01 Green White

†† Contact us for more tool accessories.


All dimensions in inches (millimeters in parenthesis)

SOCKETS

PLASTIC
HAND-CRIMP POWER- CRIMP USE LOCATOR INSERTION/ INSERTION TIP EXTRACTION
CONTACT SIZE TURRET HEADS
TOOL TOOL COLOR EXTRACTION COLOR TIP COLOR
TOOL
22 M22520/2-01 WA22†† M22520/2-08 - M81969/14-01 Green White

†† Contact us for more tool accessories.


All dimensions in inches (millimeters in parenthesis)

112 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com


DIMENSIONS

TE CONNECTIVITY DEUTSCH 369 SERIES CONNECTORS


PLUG

SHELL SIZE A MAX. MASS*


3 10.41 mm (0.410") 1.90 g
6 12.95 mm (0.510") 2.40 g
9 15.49 mm (0.610") 3.00 g

*Mass based on plug less male contact configuration


Mass for 1 male contact = 0.073 g

IN-LINE RECEPTACLE

SHELL SIZE A MAX. MASS*


3 6.52 mm (0.257") 1.00 g
6 9.06 mm (0.357") 1.50 g
9 11.60 mm (0.457") 2.00 g

*Mass based on receptacle less female contact configuration


Mass for 1 female contact = 0.112 g

STRAIGHT FOR CABLE TIE BACKSHELL

SHELL SIZE PART NUMBER MASS


3 D369-STB-3 0.24 g
6 D369-STB-6 0.25 g
9 D369-STB-9 0.28 g

Recommended cable-tie: 2.5 mm (0.10”)

For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. 113
Specifications subject to change.
ACCESSORIES
TE CONNECTIVITY DEUTSCH 369 SERIES CONNECTORS

STRAIGHT BACKSHELLS FOR CABLE TIE

SHELL SIZE STRAIGHT BACKSHELL


Size 3 D369-STB-3
Size 6 D369-STB-6
Size 9 D369-STB-9

ASSEMBLY

WIRE STRIPPING
Strip insulation from end of wire to be crimped. (See table for proper
stripping dimensions.) Do not cut or damage wire strands. A WIRE SIZE A
22 .125 (3.18)

All dimensions in inches


(millimeters in parenthesis)

CONTACT CRIMPING

correct crimp

incorrect crimp

STEP 1: Strip wires. See above for correct strip STEP 2: M22520 series crimp tool and locator STEP 3: Insert contact and wire into tool jaws.
length for contact. Insert wire into rear of contact. is recommended. a See page 112 for choice of To crimp, squeeze handles together fully until
Wire insulation must push against rear of contact. turret head and selection setting according to cor- ratchet releases and allows handles to expand;
Wire must be visible through inspection hole. rect size, part number and wire gauge size. otherwise, contact cannot be extracted from tool
jaws. Maintain slight insertion pressure on wire
while crimping contact to wire.

CONTACT INSERTION

STEP 1: Using proper plastic insertion tool for STEP 2: Press tool against contact shoulder and, STEP 3: When contact bottoms, a slight “click” can
corresponding contact, position wire in tip of the with firm and even pressure, insert wired contact be heard as tines of retaining clip snap into place
tool so that the tool tip presses against the con- and tool tip into center contact cavity. behind contact shoulder. Do not rotate insertion/
tact shoulder. Use lubrication, Isopropyl Alcohol extraction tool in the connector. It can cause damage
to aid with contact insertion/extraction. to the retention tines.

114 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com


ASSEMBLY INSTRUCTIONS

TE CONNECTIVITY DEUTSCH 369 SERIES CONNECTORS


CONTACT INSERTION (CONT.)

STEP 4: : Remove tool and pull back lightly on wire STEP 5 : After all contacts are inserted, fill any
to make sure contact is properly seated. Repeat empty cavities with wire sealing plugs.
operation with remainder of contacts to be inserted.

CONTACT EXTRACTION

STEP 1: Using plastic extraction tool STEP 2: Insert tool into contact STEP 3: Hold wire firmly in tool STEP 4: Fill any empty cavities with
with proper color code corresponding cavity until tool tip bottoms against and extract wired contact and tool. wire sealing plugs. Reassemble plug
to contact size, place wire in tool. the contact shoulder, expanding clip Repeat operation for all contacts or receptacle hardware.
retaining tines. to be extracted.

BACKSHELL ASSEMBLY
Slide

Cable tie slot Ensure Clips latch


onto both sides

STEP 1: Backshell clips to the rear of the connector, fitting from either the top STEP 2: Bundle the wires together under the backshell, ensuring the wires
of the underside of the connector. Slide into position ensuring the side clips remain as straight as possible where they enter the wire seal. Secure wires with
have latched into position. cable tie <.10” (2.5mm) width x .04” (1.05) thick through the cable tie slot.

CONNECTOR MOUNTING
Cable tie slot

Alignment Ribs
OPTION 1: Can mount connectors using cable tie <.10” (2.5mm) width x .04” OPTION 2: Connectors can be nested with adjacent 369 connectors. Pass one
(1.05) thick through the connector cable tie slot. cable tie through both connectors to secure.

For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. 115
Specifications subject to change.
CROSS REFERENCE
TE CONNECTIVITY DEUTSCH 369 SERIES CONNECTORS

BACC CROSS REFERENCE

BACC P/N X-REF TE DEUTSCH PART NUMBER


(LESS CONTACTS) (LESS CONTACTS)
BACC65CP1SN D369-P33-NS0

BACC65CP1PN D369-P33-NP0

BACC65CR1PN D369-R33-NP0

BACC65CR1SN D369-R33-NS0

BACC65CP2SN D369-P66-NS0

BACC65CP2PN D369-P66-NP0

BACC65CR2PN D369-R66-NP0

BACC65CR2SN D369-R66-NS0

BACC65CP3SN D369-P99-NS0

BACC65CP3PN D369-P99-NP0

BACC65CR3PN D369-R99-NP0

BACC65CR3SN D369-R99-NS0

BACC65CP1PA D369-P33-AP0

BACC65CR1SA D369-R33-AS0

BACC65CP2PA D369-P66-AP0

BACC65CR2SA D369-R66-AS0

BACC65CP3PA D369-P99-AP0

BACC65CR3SA D369-R99-AS0

BACC65CP1PB D369-P33-BP0

BACC65CR1SB D369-R33-BS0

BACC65CP2PB D369-P66-BP0

BACC65CR2SB D369-R66-BS0

BACC65CP3PB D369-P99-BP0

BACC65CR3SB D369-R99-BS0

BACC65CP1PC D369-P33-CP0

BACC65CR1SC D369-R33-CS0

BACC65CP2PC D369-P66-CP0

BACC65CR2SC D369-R66-CS0

BACC65CP3PC D369-P99-CP0

BACC65CR3SC D369-R99-CS0

BACC65CP1PD D369-P33-DP0

BACC65CR1SD D369-R33-DS0

BACC65CP2PD D369-P66-DP0

BACC65CR2SD D369-R66-DS0

BACC65CP3PD D369-P99-DP0

BACC65CR3SD D369-R99-DS0

CONTACTS

BACC47GC1A M39029/58-360 (Pin)

Socket not available as BACC callout from TE DEUTSCH.

116 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com

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