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    Classic Inverter Boards For LCD 160

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    otaviojose
    The document discusses power supply solutions for LCD-TVs using classical and resonant approaches. It provides block diagrams, specifications, schematics, and test results for 60W and 200W LCD-TV power supplies using controllers like the L6565 and L6562. A new approach using a half-bridge resonant topology with the L6598 controller is introduced. Demo boards confirming the benefits of this approach, like high efficiency, are described for 70W, 180W and a 500W design in development. Key application notes and references on the L6598 are also listed.

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    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    Classic Inverter Boards For LCD 160

    Uploaded by

    otaviojose
    307 views37 pages
    The document discusses power supply solutions for LCD-TVs using classical and resonant approaches. It provides block diagrams, specifications, schematics, and test results for 60W and 200W LCD-TV power supplies using controllers like the L6565 and L6562. A new approach using a half-bridge resonant topology with the L6598 controller is introduced. Demo boards confirming the benefits of this approach, like high efficiency, are described for 70W, 180W and a 500W design in development. Key application notes and references on the L6598 are also listed.

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    Classic Inverter Boards for Lcd 160

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    The document discusses power supply solutions for LCD-TVs using classical and resonant approaches. It provides block diagrams, specifications, schematics, and test results for 60W and 200W LCD-TV power supplies using controllers like the L6565 and L6562. A new approach using a half-bridge resonant topology with the L6598 controller is introduced. Demo boards confirming the benefits of this approach, like high efficiency, are described for 70W, 180W and a 500W design in development. Key application notes and references on the L6598 are also listed.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    307 views37 pages

    Classic Inverter Boards For LCD 160

    Uploaded by

    otaviojose
    The document discusses power supply solutions for LCD-TVs using classical and resonant approaches. It provides block diagrams, specifications, schematics, and test results for 60W and 200W LCD-TV power supplies using controllers like the L6565 and L6562. A new approach using a half-bridge resonant topology with the L6598 controller is introduced. Demo boards confirming the benefits of this approach, like high efficiency, are described for 70W, 180W and a 500W design in development. Key application notes and references on the L6598 are also listed.

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    You are on page 1of 37

    BETO- 2009.11.

    2 9 20:57:14 PX -03'00'

    Power Supply Solutions for small/medium/big size LCD-PDP/TV


    BETO-PX

    Content
    Classical Approach:
    60W SMPS (<20) 200W SMPS (up to 30-32)

    Resonant Approach:
    70W SMPS (<20) 180W SMPS (up to 30) 500W SMPS (up to 50 LCD-TV, 42 PDP-TV

    BETO-PX

    60W LCD-TV Power Supply: Block Diagram


    Operation close to the boundary between CCM and DCM: variable operating frequency Zero Voltage/Zero Current Switching at turn-on achievable Less EMI generated Variable frequency spreads spectrum Stand-By function put into optional
    Feedback Advanced PWM Controller

    Power Supply Unit


    Vac

    EMI filter& Bridge Rectifier +12V

    BETO-PX

    60W LCD-TV Power Supply: Specifications


    Wide Input Voltage Range: 90-265VAC Single Output Voltage (Vout): Vout Current Remarks
    12V 5A Accurate OCP and OVP circuit are building in the simple can be optional.

    Total Output Power: 60W

    BETO-PX

    60W LCD-TV Power Supply: Schematic

    L6565

    BETO-PX

    60W LCD-TV Power Supply: Testing Report


    Loading efficiency
    Test Loading Ouput Full Load (FL) Stand By No Load Testing Results Input Voltage FL Eff. Input Power Stand By 90V 100V 240V 264V 81.7% 83.2% 87.0% 87.4% No Load 12V 5A 0.0416A (0.5W) 0A

    BETO-PX

    A 60W LCD-TV Power Supply

    BETO-PX

    L6565: Quasi-Resonant SMPS controller


    Current Mode Quasi-Resonant PWM controller Micropower Start-up Current (40A typ.) Low Quiescent Current (3mA typ.) ZCD input for QR operation/external synchronization Frequency Foldback function Line Voltage Feedforward function Pulse-by-pulse overcurrent protection 2nd overcurrent level with Hiccupmode operation Disable function Internal RC filter on Current Sense Package: Minidip and SO8

    BETO-PX

    QR Conversion: Quasi-Resonant Concept


    Llk & Cd
    Lp Lm Ls Vout

    Lp & C d VDS

    VDS @ Vin2 >Vin

    Cin

    Llk VR

    Vin2

    Vin

    Vin
    Cd VDS

    NO ZVS! Ip IPKs Pri Sec t

    ZVS

    Is @ Vin2 >Vin

    Operation close to the boundary between CCM and DCM: variable operating frequency Zero Voltage/Zero Current Switching at turnon achievable Less EMI generated Variable frequency spreads spectrum

    IPKp

    Ip @ Vin2 >Vin

    TON T = 1/ fsw

    TFW

    Tv

    ZVS condition: Vin VR

    BETO-PX

    200W LCD-TV Power Supply: Block Diagram


    PFC 200W critical control mode with ZCD function for a costeffective application Main Converter 200W Flyback Converter for middle size LCD-PDP/TV application Standby 10W Flyback converter with buildin mosfet PWM controller and circuit to switch off

    Power Supply Unit


    EMC filter Vac &Bridge Rectifier

    +24V

    +12V PFC+PWM+Aux L6562+L5991 +L6590 DC DC conv. +5V

    Feedback +5V standby

    BETO-PX

    200W LCD-TV Power Supply: Specifications


    Wide Input voltage range: 90-265VAC Multi Output Voltages (Vout): Vout Current Remarks
    24V 12V 5V 5Vsb 6A 3A 2A 2A 5V output use DC-DC converter which can be put in optional.

    Total output Power : 200W

    BETO-PX

    200W LCD-TV Power Supply: Schematic

    Advanced PWM Controller L6562+L5991+L6590

    L5973D

    BETO-PX

    200W LCD-TV Power Supply: Testing Report


    Loading efficiency
    Test Loading Outputs Full load (FL) Stand by No Load Testing result Input voltage 90V 120V 220V 264V FL Eff. 81.6% 84.3% 86.8% 87.5% Input Power Stand by No Load 24V 6 0 0 12V 3 0 0 5V 2 0 0 5VSB 2 0.1 0

    BETO-PX

    200W LCD-TV Power Supply

    BETO-PX

    L6562 - Power Factor Corrector


    TRANSITION-MODE

    PROPRIETARY MULTIPLIER DESIGN FOR MINIMUM THD OF AC INPUT CURRENT LOW (<4 mA) QUIESCENT CURRENT ON-CHIP FILTER ON CURRENT SENSE 1% (@ Tj = 25 C) INTERNAL REFERENCE VOLTAGE -600/+800mA TOTEM POLE GATE DRIVER WITH UVLO PULL-DOWN AND VOLTAGE CLAMP

    BETO-PX

    L5991/A Primary PWM Controller


    CM 1MHz PWM Controller

    Low Start-Up Current (<150 A) Low Quiescent Current (7mA typ.) Standby function Programmable 'Hiccup Mode Overcurrent Protection IN/OUT Synchronization Precise Duty Cycle Control Latched Shutdown/Overvoltage Protection Programmable Soft-Start Internal 100 ns Leading Edge Blanking on Current Sense Package: DIP-16/SO-16

    BETO-PX

    L6590/A Fully Integrated Power Supply

    BETO-PX

    L6590 - Standby Function

    BETO-PX

    Contact Persons in Shenzhen MMX Technical Center


    NAME CHINESE NAME
    TELEPHONE NO.

    MOBILE HONG CHINA KONG

    FUNCTION / REMARKS

    Operator: 8601-2000
    HG Chao Roy Sam Tom BANG Peng Chen Guo Guo

    Fax number:8601-2300
    8601 2306 13602 616 662 9752 1275 T/C Deputy Manager 8601 2311 Application Engineer Senior Application 8601 2327 Engineer Senior Application 8601 2334 13692 222 128 Engineer 8601 2331 Application Engineer

    A&P Lab, Industrial and Power Team

    BETO-PX

    A new approach: Half Bridge Resonant topology in LCD TV with ST L6598 controller

    BETO-PX

    LCD TV power supply configuration


    Main Power L N
    400Vdc
    24V 18V 9V

    AC Filter + Rectifier

    PFC stage

    DC-DC stage

    Inverter Audio

    Tuner 5V,3.3V Logic IC

    Auxiliary Power
    5V

    DC-DC stage

    uP

    BETO-PX

    PFC stage in Main Power


    23 LCD TV 26 LCD TV 30 LCD TV 40 LCD TV 50 LCD TV 42 PDP TV

    Po of PFC

    120W

    160W 180W 220W 300W 460W


    250W 150W 250W 400W

    600W

    L6561 or L6562 in Transition Mode L6562 with Fixed Off-Time Control L4981 in Continuous Conduction Mode

    BETO-PX

    DC-DC stage in main power


    Half Bridge Resonant Converter
    400Vdc Half Bridge Resonant Controller
    24V 18V

    Inverter Audio

    Step down converter

    L6598 +
    Synchronous rectification

    L6997, L6910
    Step down converter

    Logic IC L5973, L4973


    Step down converter
    9V

    5V,3.3V

    Tuner

    LM317
    BETO-PX

    Power rating for inverter, audio, tuner, and logic IC in LCD TV


    Inverter : 30 - 12V/10A, 20V/6A, 24V/5A 42 - 24V/10A 50 - 120V/3A Audio Tuner : 12V/2.5A ( class D ) 18V/2A ( class AB ) : 8V, 9V, 30V, 33V

    Logic IC : 5V/4A, 3.3V/3A


    BETO-PX

    L6598
    Half Bridge Resonant Controller With high efficiency, low EMI, cost effectiveness and high power density, it is a good solution for built-in LCD TV power supplies

    BETO-PX

    L6598 Main Features


    Resonant controller up to 400KHz High voltage rail up to 600V Low start up current ( < 250uA ) Low quiescent current ( <2mA ) Latched / non latched device disable 50% duty cycle half bridge driver Programmable soft start Integrated bootstrap diode 350nS dead time OP AMP for further protections ( Brown out, OTP ..) Package : DIP16 / SO16

    BETO-PX

    L6598 internal block diagram


    Internal bootstrap diode

    Latch

    Non latch

    BETO-PX

    L6598 transformer topologies

    For low output voltage and high output current

    For high output voltage and low output current


    Remark : a current doubler circuit can also be used to get a small ripple at the output

    BETO-PX

    Benefits of L6598-based power supply


    Reduction of switching losses because of zero voltage switching at turn-on of power MOS Reduced current in the half bridge power MOS Reduced RMS current in secondary diodes Reduced EMI filter dimension and cost Reduced core loss Reduced size and COST

    BETO-PX

    How to achieve ZVS in series resonant converter


    . Resonant topology
    PFC output (+VBUS) Q1 PFC output (+VBUS)

    DQ1 G LM N1

    CQ1 T N2 N2

    D1 COUT C2

    Q1 G

    DQ1

    IQ1

    C2

    L1

    L1

    LM

    LOAD

    D2 C1 Q2 DQ2 CQ2 C1

    IL1 Q2 DQ2 IQ2 CPIN ICpin

    BETO-PX

    Q1

    Q2 +VBUS G

    IQ2 Diode current IQ1

    IL1

    ICpin VIN*D VC1 D2


    T0 T1 T2 T8 T3 T4 T5 T6

    ID

    D1D1
    T7 T8

    BETO-PX

    Diagram of 70W demo board with L6598

    PFC controller, L6561

    Voltage and current controller, TSM`103 Half bridge resonant controller, L6598

    BETO-PX

    Evaluation result of 70W ( 18V/3.8A) demo board ( L6561 + L6598 )


    Vin 400Vdc 400Vdc 88Vac 220Vac 255Vac 88Vac 110Vac 220Vac 255Vac Pi 72W 39W 77.5W 74.7W 74.4W 41W 40.5W 40.3W 40.3W Load Full Half Full Full Full Full Vo 17.8V 17.8V 17.8V 17.8V 17.8V 17.8V Io 3.8A 2A 3.8A 3.8A 3.8A 3.8A 2A 2A 2A 2A Po 67.64W 35.6W 67.64W 67.64W 67.64W 67.64W 35.64W 35.64W 35.64W 35.64W Eff 93.9 % 91.3 % 87.3% 88.6% 90.5% 91.% 86.93% 88% 88.4% 88.4%

    High efficiency

    110Vac 76.35W

    Half 17.82V Half 17.82V Half 17.82V Half 17.82V

    BETO-PX

    Diagram of 180W demo board with L6598

    Input Voltage: 370V to 420V (PFC output) Output : 110V/1.2A, 24V/2A Output power : 180W

    BETO-PX

    Efficiency of 180W demo board with L6598


    Pout : 180W

    Max Efficiency is 95% at the maximum output power of 180W

    BETO-PX

    500W demo board for LCD-PDP/TV power supplies


    L
    Universal ( 88 264 Vac )

    120V/3.5A PFC stage ( L4981B ) PWM stage ( L6598 ) 12V/7A

    N 5V_aux/2A

    Aux. stage ( L6590A )


    Brown out

    Overall Efficiency is estimated at abt. 91%

    The demoboard is now under development and it will be available in Nov 2004
    BETO-PX

    References
    Documents 1. L6598 datasheet , February 2002 2. AN1300, Application Note, L6598 based 12V/3A resonant application, October 2000 3. AN1660, Application Note, ZVS resonant converter for consumer application using L6598 IC, March 2003 4. AN1673, Application Note, L6598; off line controller for resonant converter, June 2003 5. AN 658, Application Note, resonant converter topology Hardware

    1. 70W ( 18V/3.8A ) demo board with L6561 and L6598

    BETO-PX

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