TP-502 (E)

GENESIS
SEMI AUTOMATIC POLYPROPYLENE

STRAPPING MACHINE
TP-501 TP-502
OPERATION MANUAL
&
SPARE PARTS LIST
Original Instruction
READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT e
○
PART I
CONTENTS
1. Safety Instruction .............................................................................. 1
2. Construction and Units ...................................................................... 3
3. General Safety Remarks .................................................................... 4
4. Machine Information ......................................................................... 7
5. Operating the Machine ...................................................................... 14
6. Adjustment ........................................................................................ 15
7. Maintenance ...................................................................................... 17
8. Troubleshooting ............................................................................…19
9. Wiring Diagram ............................................................................…20

1. Safety Instructions
THIS MANUAL GIVES YOU INFORMATION ON SAFETY INSTRUCTIONS,
SPECIFICATIONS, OPERATION AND MAINTENANCE OF STRAPPING
MACHINES.
BEFORE OPERATING OR SERVICING THE MACHINE, PLEASE REVIEW THE

ENTIRE MANUAL AND FOLLOW THE SAFETY INSTRUCTIONS CAREFULLY.
(1) Before Operating

a. Verify that the power line voltage is correct.
b. The machine must be properly grounded to avoid a shock hazard. All wiring must be
in accordance with local wiring standards.
c. The strapping machine can only be operated with polypropylene (P.P.) strapping; do not
use polyester (PET) strapping or polyethylene (PE) cord strap.
(2) During Operation

a. The weight of the package cannot exceed 80 kg (176 lbs).
b. The size of the package should not be less than 80mm (width) × 20mm (high) (3.16＂×
0.79＂).
c. Check if the machine emits any smokes or unusual sound when it is running.
(3) After operating

a. Remove dust and dirt from the unit; pay particular attention to the interior of the arch.
b. Turn off the power when the machine is not in use.
(4) Signs
Caution!
Caution!
Electric Shock Hazard
Hot!
Do not touch!
(5) Maintenance
a. Turn off the power before removing either of the top covers.
b. Use the correct tools and parts to repair the machine.
c. The heater tongue is very hot; do not touch it.
-1-
(6) Storage
a. The store room must be dry.
b. Do not expose the machine to extreme cold or heat environment.
c. Place the machine on an even floor in order to avoid any distortion.
(7) Other Reminders

a. Do not alter or bypass protective interlocks.
b. An operation manual must remain attached to the machine at all times.
c. Do not alter the equipment or circuitry unless authorized to do so by the manufacturer.
-2-
2. Construction and Units
1 Strapping head unit
4 Electric control unit

2 Body frame unit
3 Reel unit
-3-
3. General Safety Remarks
(1) Basic Operation
The manual and the safety remarks are to be read before use. The operator manual
should be kept with the machine at all times. Intervals for maintenance and inspections are
to be adhered to.
This machine was built with state of the art technology and rigid adherence to safety
standards.
Unless used properly, it can cause injury to operators or persons in close proximity to the
machine. In addition, improper use can cause damage to the machine or property around
the machine.
(2) Basic Safety Precautions

The user is to be instructed in all other generally applicable legal and other mandatory
regulations relevant to accident prevention and environmental protection in addition to the
operating instructions.
For safety reasons, long hair must be tied back or otherwise secured, garments must be
close fitting and no jewelry may be worn.
Use protective equipment whenever required by circumstances or by law.
Carefully observe all safety instructions and warnings attached to the machine and make
sure that they are always complete and perfectly legible.
Always make certain that persons being trained and instructed in working on or with the
machine are permanently supervised by an experienced person.
Work on the electrical system and equipment of the machine is only to be carried out by a
skilled electrician or by persons under the supervision and guidance of a skilled electrician
and in accordance with the rules and regulations of electrical engineering.
(3) Safety Instructions Governing Specific Operational Phases

Avoid any operation mode that might be unsafe.
All necessary precautions to ensure that the machine is only used being in a safe and
reliable state are to be taken. The machine is only to be operated if all protective and
safety devices, including removable safety devices, emergency shut-off equipment,
noise-protection elements and exhaust systems are in right place and fully functional.
-4-
The machine is to be checked for damage and defects at least once per work shift. Any
changes including the working behavior of the machine are to be reported to competent
persons immediately. If necessary, the machine is to be stopped and locked immediately.
In case of any malfunction the machine must be stopped and locked until the defect has
been eliminated.
Generally make sure that nobody is at risk before starting up the machine.
All personnel that will be operating this machine should be thoroughly trained in all
phases of operation and safety.
Always tighten unscrewed connections after maintenance and repair.
After completing maintenance and repair all safety devices removed for setting up or
repairing the machine must be reinstalled and checked for functionality prior to putting the
machine back into service.
To minimize the environmental impact all consumables and replaced parts must be
disposed of safely.
Before starting the machine check that the accessories have been stowed away safely.
Do not attempt any operation that may be a risk to the stability of the machine.
(4) Warning of Electrical Dangers

Immediately remove power to the machine in case of trouble in the electrical system.
Replace a fuse with one with the same style and ratings; pay particular attention to
matching the specified current.
Any electrical work performed on the equipment must be conducted by a skilled

electrician or under the supervision of a skilled electrician. All work must be observed
good electrical engineering practice and follow safety rules and local wiring standards.
Inspect the electrical equipment of the machine at regular intervals. Tighten any loose
connections. Check wiring for scorch marks; replace scorched wiring and determine and
correct the reason for the overheating.
When working on live equipment, ensure that a second person is available to cut power in
case of an emergency. When appropriate, secure the working area with safety tape and a
warning sign. Use insulated tools for electrical work.
-5-
Before working on high-voltage assemblies, turn off the power supply. Carefully
discharge the supply cable and short-circuit any energy-storage components such as
capacitors.
If the equipment was moved, carefully refit and refasten all parts removed for transport
before reapplying power.
Before moving the machine, remember to disconnect the power cable.
(5) Grounding Instructions Shall Include the Following:

This product must be grounded. In the event of an electrical short circuit, grounding
reduces the risk of electric shock. This product is equipped with a cord that has a
grounding wire and an appropriate grounding plug. The plug must be plugged into an
outlet that is properly installed and grounded in accordance with all local codes and
ordinances.
If repair or replacement of the cord or plug is necessary, connect the ground wire to the
ground terminal of the plug. The wire with green insulation (with or without yellow
stripes) is the grounding wire.
Check with a qualified electrician or service person if the grounding instructions are not
clear or if in doubt about the proper grounding of the machine. Do not modify the plug
provided; if it will not fit the power outlet, have the proper outlet installed by a qualified
electrician.
This product is designed for use on a nominal 120 (230) volt AC circuit and has a
grounding plug.
DANGER!
Improper installation of the grounding can result in electrocution.
(6) Extension Cords:

Use only a three-wire extension cord that has a grounded, three-pronged plug. Use a
power receptacle suitable for the plug on the product. Make sure the extension cord is in
good mechanical condition. When using an extension cord, be sure to use the right cable
size to carry the current of the product. A cord of insufficient capacity will cause a drop
in line voltage resulting in loss of power and overheating. Refer to the following table:
Length (feet) 25 50 100 150 200 250 300 400 500

Gauge 16 14 10 8 8 6 6 4 4
mm2 1.25 2 5.5 8 8 14 14 22 22
-6-
4. Machine Information
(1) Areas of Application and Machine Description
This plastic strapping machine can be used for a wide range of applications where the
minimum package width is at least 80mm, and the minimum height is 30mm. This
machine is particularly suitable for heavy packaged goods as well as printed products,
boxes, etc.
Machine Description
Semi-automatic plastic strapping machine for use with polypropylene strapping.
Heavy duty construction.
Simple, safe and user-friendly operation.
Moveable, with large table area high capacity strap reel and stainless steel table.
Two locking castors, to ensure safe operation.
Extremely low-noise strapping head.
Strap tension adjustable from low to extremely high.
Environment Information
The strapping machine shall be installed in the following conditions:

z Supply voltage: 0.9 - 1.1 nominal supply voltage.
z Source frequency: 0.99 - 1.01 nominal frequency.
z Ambient temperature: 5°C - 40°C (41℉-104℉).
z Relative humidity: not exceed 50% at 40°C.

z Please provide a suitable illumination around the machine for safety operation.
-7-
(2) the Safety Devices
Only Polypropylene strapping can be used in this machine. The use of other synthetic
straps can produce substances hazardous to health.
Caution!
The heating unit operates at a very high temperature in order to melt the P.P. strapping.
To prevent burns, avoid contact with this area. (1)
To move the machine, the two lockable casters (2) must be unlocked. Relock the two
casters when the machine is in its new position.
Description of the Safety Devices
The machine is turned on when it is connected to AC power and the main power switch
(QS1), located on the front operating panel, is placed in the ON position. After
approximately 3 minutes, the heating element will reach its operating temperature and the
machine will be ready for use.
If it is necessary to make adjustments inside the machine during operation, after a strap
jam for example, the table top can be unscrewed. Observe caution as the machine is still
fully functional with the covers removed. If machine with safety switch, when table top
is opened, safety switch is activated. This will remove power but heating element is
keeping heating.
-8-
(3) Electrical Specifications
System configuration： 1L+N+PE (Ground) 1L+N+PE (Ground)
Nominal power： 0.5 KW 0.5 KW
Rated current： 2A 3A
Rated voltage： 220V/230V/240V 110V
Rated frequency： 50Hz 60Hz
Type of current： AC - single phase AC - single phase
Minimum Requirements
The electrical supply line for the machine must have a minimum
cross-section of at least 3C×1.0mm2.
-9-
(4) Technical Data
TP-501(Enclosed Frame) TP-502(Open Frame)
Sealing method: Heat

Strap width: 5 mm up to 13 mm
Strap reel diameter: 200 mm / 280mm
(If strap core is 280mm, you can take off
the center drum to have core size 200mm.)
Width : 850 mm
Depth: 560 mm
Height: minimum 780 mm
minimum 950 mm
Weight: 70kg (154 lbs)(TP-502), 76kg (167 lbs)(TP-501)
Noise emission: 65dB (A)
- 10 -
(5) How to Remove/Handle the Machine from the Pallet
Two people stand on each side of the machine and remove the machine from the pallet to
the floor.
- 11 -
(6) Machine and Operating Elements
1. Main power switch

2. Ready lamp, lamp will light up after turn on the Main power switch, and flash when
machine error
3. Feed length knob, strap feed length
4. Selector switch, strap feed and reset
5. Tension adjustment knob, strap tension adjustment
6. Table top
7. Strap reel
8. Castor, two lockable、two free
9. Adjustable legs
10. Frame
11. Door (For TP-501)
- 12 -
(7) Installation Diagram
M1 Motor 1, unit drive B6 Interlock safety switch (Option)

M3 Fan QS1 Main power switch
SQ2 Switch, home position HL1 Ready lamp
SQ3 Switch, sealing position TC1 Transformer
1 Heater ass'y R3 Feed length knob
SQ1 Switch, start FU1 Fuse 110V/3A,
SQ4 Switch, low tension 220V/230V/240V/2A (For power)
M2 Motor 2, strap feed and reverse SA1 Selector switch, strap feed and reset
A2 Feed length knob
R4 Tension adjustment knob
FU2 Fuse 1A (For P.C.B.)
FU3 Fuse 10A (For Motor)
A1 High tension knob
FU4 Fuse 1A (For Heater)
R1 Weld cooling timer
AP1 P.C.B.
SB1 Jog switch
- 13 -
5. Operating the Machine
(1) Operation Space
Keep the area (A) free for the operator.
The area (A) is necessary for operation strapping machine or changing the strap coil.
(2) How to Load and Thread P.P. Strap

1. Turn reel nut handle (A) left and remove it.
2. Remove the outer flange (B) and install the
strap reel.
3. Make sure that the sense of rotation is
counterclockwise (a) when unrolling.
4. Put the outer flange back on and tighten reel
nut handle (A) to the right.
5. Remove all adhesive strips or other
adhesive material.
6. Unroll about 1.5 m of strap and make sure
that it is not twisted.
7. Thread the strap over (C) to roller (D) in
direction of the arrow.
8. Turn left button SA1 (strap feed) to the left
until obtaining the length you need.
- 14 -
(3) How to Operate
1. Turn main switch QS1 to ON. The heating element reaches the working temperature at
approximately 3 minutes.
2. Place a package on the table top (The package must cover the Slide Table).
3. Properly adjust the strap tension potentiometer R4 according to various package.
4. Place the strap around the package to be strapped and insert the strap into the strapping
head until it stops.
5. The strapping and welding sequence should complete.
6. At end of strapping sequence the strap end is fed automatically, and potentiometer R3 is
to adjust the strap length
6. Adjustment
(1) Adjustment on Tensioning Rollers
The machine is already well set for enough high tension. However, according to
different strap characteristics (such as smoother surface or different thickness), some
adjustments for higher tension might be necessary.
When insufficient strapping tension occurs while R4 (tension adjustment knob) is on

MAX position, please turn Nut A clockwise.
This can solve the problem of insufficient strapping tension at high tension and strap
slipping between B & C due to this.
- 15 -
(2) Heater temperature
Set the knob to position 3 or 4. Adjust the heater temperature by selecting a position
between 1 and 6. Choose the suitable temperature, bearing in mind the environmental
conditions of the machine. If the heater temperature is too high or too low, a proper seal
will not be obtained.
Gradually increase or reduce the position until obtaining an optimum seal.
(3) Strap Width

1. Adjust Guide Front (TB-197) for inserting strap. The inlet for strap should be 0.5
mm – 1.0 mm wider than strap in use.
2. Adjust the position of Strap Guide B (T5-1-10150) according to the strap width. (refer
to fig. 5)
3. Loosen the 5 screws outside the Strap Guide B (T5-1-24131) and adjust its position
according to the scale indicated. ( refer to fig. 6)
Fig.6.
Fig.5.
- 16 -
7. Maintenance
Warning:
Before any maintenance or repairs on the machine, set the Main Power
Switch to "O" (OFF). Wait about 5 minutes for cooling down the heater to
avoid burns with this area.
1. Cleaning and Lubrication

The high reliability and long service life of the strapping machine will depend on regular
cleaning and maintenance.
ATTENTION!
All the important strap transport components, such as the tension rollers and the
strap guides, must be kept free from oil and grease. (lubricant)
The lubricant has to be non-resinous.

The lubricant is SAE 30
2. Maintenance
Only use original spare parts supplied by manufacturer.
Daily:
Use air gun to clean the circled positions (nearby the cutters, strap guide daily
Remove plastic residue in the machine.
Air
Air
Air
- 17 -
Weekly:
Lubricate front bar, press bar and rear bar weekly.
Please refer to the following mesh areas for instruction.
Before lubricating, be sure to clean the parts first to avoid mixing oil and debris which
might have a bad effect on machine’s function.
Monthly :( or 3,000 strapping cycles)

Clean both sides of heater plate and polish with fine sandpaper if necessary.
ATTENTION: Make sure the welding plate is cool first!!
Check cam rollers of seal head for easy movement. slide table back to home position
automatically by the spring tension.
Be sure to clean any debris in the tension roller.
6 Months:（or 18,000 strapping cycles）

Check heater plate, replace and readjust it if necessary.
Check strap cutter in seal head, replace it if necessary.
Check that connector at wiring loom to printed circuit board is firmly fixed.
Make machine ready for operation. Strap one bundle manually several times, paying
attention to mal-functions, repeat procedure.
1 year :( or 36,000 strapping)
Replace deflection roller if it shows visible changes.
In case of loud noise at bearings: locate them, replace the bearings.
Get machine ready for operation again, strap one bundle manually several times, paying
attention to malfunctions.
- 18 -
8. Troubleshooting
(1) Strap doesn’t joint after sealing
a. Check if Heater TB-113 has too much carbonized debris resided on both sides. Too
much debris will cause Heater incapable of melting straps. Clean the surfaces of Heater
from carbonized debris.
b. The temperature of Heater is whether too high or too low. When the temperature is too
high, there might be not enough cooling time for cooling down. When the temperature
is too low, Heater will be unable to melt the straps.
c. Increase welding cooling time (T5-4-10231) behind the control box so to produce
longer cooling time.
d. Return Spring (TB-114) for Heater Arm (TB-102) is either broken, coming off or worn
which makes Heater unable to enter the correct melting position.
e. If you find the jointed surface is
smaller than the standard size, check if
the position of the Strap Guide (B)
(T5-1-10150) is according to your
requested strapping width. Or you can
adjust Guide Front (TB-197) and Front
Plate (TB-208) as illustrated in the
following drawing for positioning PP
straps equal to each other.
(2) Insufficient strapping tension

a. Turn VR T5-4-10231 clockwise to increase the tension.
b. The package is too small (smaller than 80mm).
c. The Bearing (BR635ZZ) for Rear Bar (TA-074) is broken or the tip of Rear Bar
(TA-074) is worn which makes Rear Bar unable to hold the straps after tensioning. This
produces bad quality tension.
d. Replace PC Board.
e. Turn Tension Adjustment Nut (TB-133) clockwise for an increase in the tension
pressure as illustrated in the following drawing.
- 19 -
9. Wiring Diagram
a. TP-501/TP-502
- 20 -
a. TP-501/TP-502
- 21 -
a. TP-501/TP-502
- 22 -
a. TP-501/TP-502
- 23 -
PART ҈
CONTENTS
1. Strapping Head Unit ……………………………………………1
2. Body Frame Unit ………………………………………………21
3. Reel Unit ……………………………………………………… 26
4. Electric Control Unit ……………………………………………

29
1-1 STRAPPING HEAD GROUP T5-1-10001
REF.
PART NO. DESCRIPTION Q'TY REMARKS
NO.
1 T5-1-10110 Main Body Block 1
2 T5-1-10120 Switch Lever 1
3 T5-1-10130 Switch Pin 1

4 T5-1-10140 Strap Guide (A) 1
5 T5-1-10150 Strap Guide (B) 1
6 T5-1-10160 Switch Bracket 1
7 TA-239 Cutter Holder 1
8 TA-067 Bar Guide Lid 1

9 TA-072 Spring Hook 1
10 TA-094 Shaft 1
11 TA-090 Arm 1
12 TB-114 Return Spring 1
13 TA-229 Collar 2
14 TA-080 Slide 1
15 T5-1-10250 Separator 1
16 TA-095 Guide (L) 1
17 TA-226 Guide (R) 1
18 TA-236 Rubber Buffer 1
.4.
REF.
NO.
19 TB-208 Front Plate 1
20 TB-197 Guide Front 1
21 HBS0616 HBS, M6×16 4
22 HBS0512 HBS, M5×12 6
23 HBS0525 HBS, M5×25 1

24 BR635ZZ Bearing, 635ZZ 1
25 PW05 PW, M5 2
26 SW05 SW, M5 5
27 HN05 HN, M5 2
28 PMS0420 PMS, M4×20 1
29 HN04 HN, M4 2
30 SP0620 Spring Pin, 6×20 1
31 HSS0606G HSS, M6×6 (G) 2
32 HN08 HN, M8 2
33 SW08 SW, M8 1
34 SW06 SW, M6 4
35 SP0314 Spring Pin, 3×14 1
36 HBS0505.2 HBS, M5×5.2 1
37 HBS0425 HBS, M4×25 1

38 HBS0516 HBS, M5×16 1
39 HBS0510 HBS, M5×10 2

41 T5-1-11000 Cam Group 1 SEE PAGE 6
42 T5-1-12001 Fan Ass'y 1 SEE PAGE 7
43 T5-1-13000 Rear Bar Ass'y 1 SEE PAGE 10
.5.
REF.
NO.
44 T5-1-14000 Press Bar Ass'y 1 SEE PAGE 11
45 T5-1-15000 Front Bar Ass'y 1 SEE PAGE 12
46 T5-1-30000 Transmission Group 1 SEE PAGE 20

47 T5-1-12004 Heater Ass'y 1 SEE PAGE 8
51 HBS0525H HBS, M5×25 (H) 1
52 PMS0320 PMS, M3×20 2
53 TF-006 Micro Switch 3
54 PW03 PW, M3 2
55 SW03 SW, M3 6
56 HN03 HN, M3 2
57 PW04 PW, M4 3
58 SW04 SW, M4 4
59 PMS0412 PMS, M4×12 2
60 ER03 Snap Ring, E-3 1
65 TF-009 Switch Trigger 2

66 PMS0335 PMS, M3×35 2
67 T5-1-10770 Plate 1
68 SP0512 Spring Pin, 5×12 2
69 TA-089 Spring Hook 1
.6.
1-1-3 HEATER ASS'Y T5-1-12004
REF.
NO.
37 PMS0420 PMS, M4×20 1

38 TB-113 Heater Ass'y 1
40 SW04 SW, M4 1
41 HN04 HN, M4 1
.:.
1-2 FEED GROUP T5-1-20002
REF.
NO.
1 T5-1-20110 Bracket 1
2 T5-1-20120 Motor (M2) 1
3 KYC0310 Key, 3×10 1
4 HBS0620 HBS, M6×20 3
5 HBS0650H HBS, M6×50 (H) 2
6 HBS0630H HBS, M6×30 (H) 1
7 SW06 SW, M6 6
8 TMS0508 TMS, M5×8 2
9 HBS0525H HBS, M5×25 (H) 2
10 SW05 SW, M5 2
11 T5-1-20210 Guide 1
13 SW04 SW, M4 2
14 HBS0440H HBS, M4×40 (H) 2
15 T5-1-20250 Worm Gear For M2 Motor 1
41 T5-1-21000 Main Roller Ass'y 1 SEE PAGE 15

42 T5-1-22003 Roller Arm Ass'y 1 SEE PAGE 16
43 T5-1-23000 Feed Shooter Ass'y 1 SEE PAGE 18
44 T5-1-24009 Strap Guide Ass'y 1 SEE PAGE 19
.25.
1-2-2 ROLLER ARM ASS'Y T5-1-22003
REF.
NO.
1 T5-1-22110 Tension Arm 1
2 T5-1-22120 Shaft 1
3 T5-1-22130 Connecting Rod 1
4 T5-1-22140 Roller Arm 1
5 T5-1-22150 Shaft 1
6 T5-1-22160 Spring 1
7 T5-1-22170 Roller Shaft 1
8 T5-1-22180 Roller 1
9 T6-3-10120 Accumulator Balance Spring 1
10 TB-223 Washer 1
11 TB-133 Nut 1
13 HBS0675H HBS, M6×75 (H) 1

14 HN06 HN, M6 1
15 HBS0616 HBS, M6×16 2
16 SW06 SW, M6 3
18 SR12 Stop Ring, S-12 1
19 HSS0508G HSS, M5×8 (G) 1
20 HBS0540 HBS, M5x40 1
22 PW05 PW, M5 3
23 HN05 HN, M5 3
24 SW05 SW, M5 2
26 MB0808 Metal Bushing, 0808 2
28 T5-1-22380 Spacer 1
31 PW06C PW, M6 (C) 1
.28.
2-1 BODY FRAME GROUP T5-2-10005
T5-2-10006
REF.
NO.
T5-2-10005 Body Frame Group (For TP-501, 110V) 1
T5-2-10006 Body Frame Group (For TP-501, 1
220V/230V/240V)
T5-2-10007 Body Frame Group (For TP-502, 110V) 1
T5-2-10008 Body Frame Group (For TP-502, 1
220V/230V/240V)
1 T5-2-10110 Body Frame (For TP-501) 1
T5-2-10210 Body Frame (For TP-502) 1
4 T5-2-10140 Support 1
5 T5-2-10150 Side Cover 1
7 T5-2-10170 Hinge 1
8 T5-2-10180 Grommet 1
9 T5-2-10190 Front Door (Only TP-501) 1
11 TE-010 Grommet (Only TP-501) 1
12 TC-031 Fixing Plate 4
13 T7-5-10160 Adjustable Leg 4
14 TC-006 Caster (Free) 2
15 TC-007 Caster (Brake) 2
16 T6-5-10160 Magnet Catch (Only TP-501) 2
20 SW06 SW, M6 11
21 TMS0406 TMS, M4×6 4
24 HN06 HN, M6 1
25 HBS0512 HBS, M5×12 4
26 HN05 HN, M5 6
28 TC-068 Collar 1
29 FMS0612 FMS, M6×12 1
30 FMS0408 FMS, M4x8 2
31 SW16 SW, M16 4
33 TMS0408 TMS, M4×8 7
34 TMS0308 TMS, M3×8 (Only TP-501) 4
35 HBS0635 HBS, M6×35 1
37 T5-2-10471 Collar 2
38 SW05 SW, M5 8
40 T5-2-10500 Cable Gland (PG9) 1
41 HB0616 HB, M6×16 8
42 T5-2-10520 Colored Adhesive Tape (A) 1
.34.
2-1 BODY FRAME GROUP T5-2-10005
T5-2-10006
REF.
NO.
43 T5-2-10530 Colored Adhesive Tape (B) 1
44 T5-2-10540 Colored Adhesive Tape (C) 1
45 T5-2-10550 Colored Adhesive Tape (D) 1
46 T5-2-10560 Colored Adhesive Tape (E) 1
(Only TP-501)
47 T5-2-10570 Grommet (For CE) 1
48 PMS0408 PMS, M4×8 2
49 FMS0508 FMS, M5x8 (For TUV CE Version) 2
(Option )
51 PW05 PW, M5 4
52 PMS0520 PMS, M5×20 4
53 TK-035 Interlock Safety Switch 1
(For TUV CE Version)(Option )
54 T5-2-10640 Safety Switch Plate 1
(For TUV CE Version)(Option )
56 T5-2-10660 Table Top Holder 2
57 HBS0612 HBS, M6×12 6
58 TF-018 Safety Limit Switch (For CSA/UL) 1
(Option )
59 TF-031 Switch Cover (For CSA/UL)(Option ) 1
60 PMS0430 PMS, M4×30 (For CSA/UL)(Option ) 2
61 T5-2-10710 Cushion 2
62 T6-6-10980 Cable Gland (PG11) (For TUV CE 1
Version)(Option )
63 HN05 HN, M5 (For TUV CE Version) 2
(Option )
64 NTE06 NTE, M6 1
65 PW06A PW, M6 (A) 8
66 T7-5-20210 Rubber Plug (Only TP-502) 1
67 T7-5-10210 Switch Actuator (Option) 1
68 TF-015 Terminal Bracket 1
71 PW04 PW, M4 8
72 HN04 HN, M4 2
73 TF-023A Heater Transformer Ass'y (For 110V) 1
TF-023A-1 Heater Transformer Ass'y 1
(For 220V/230V/240V)
-24-
3-1 REEL CONTROL GROUP T5-3-11000
REF.
NO.
1 TC-003 Reel Shaft 1
2 TC-005 Lid 1
3 TC-009 Brake Shaft 1
5 TC-011 Washer 1
6 TC-013 Inner Flange 1
7 TC-014 Outer Flange 1
8 TC-015 Protector 1
9 TC-016 Reel Nut Handle 1
10 TC-018 Brake Lining 1
11 TC-019 Roller 1
12 TC-020 Pin 1
13 TC-021 Split Pin 1
14 TC-022 Roller Holder 1
15 TC-024 Brake Adjuster 1
16 TC-025 Spring 1
17 TC-044 Reel Support 1
18 TC-045-1 Fixing Brake Lining Bracket 1
19 TC-046-1 Arm 1
20 TC-050 Lining Holder 1
21 HN06 HN, M6 3
22 HBS0616 HBS, M6×16 2
23 HB0816 HB, M8×16 1
27 TC-075 Center Drum 280MM 1
28 TC-076 Washer 1
30 HBS0425 HBS, M4×25 1
31 HN04 HN, M4 2
32 PMS0416 PMS, M4×16 4
33 PW04 PW, M4 4
34 SW06 SW, M6 1
36 TC-092 Holder 1
37 TC-094 Spacer 1
38 LA-31010 Label 1
.39.
4 ELECTRIC CONTROL UNIT T5-4-10006
T5-4-10007
REF.
NO.
T5-4-20007 Electric Control Group 1 SEE PAGE 31
(For Machine With Display, Imperial Size)
(For Standard, CE, CSA-UL Version
, 110V)(Option)
(For Machine With Display, Metric Size)
, 220V/230V/240V)(Option)
, 220V/230V/240V)(Option)
(For TUV CE Version, 110V)(Option)
(For TUV CE Version, 220V/230V/240V)
(Option)
(Option)
3 T5-4-30000 Indicator Group (For with Metric Display) 1 SEE PAGE 35

(Option)
T5-4-30001 Indicator Group 1 SEE PAGE 35
(For with Imperial Display)(Option)
.41.
4-1 ELECTRIC CONTROL GROUP T5-4-10006
T5-4-10007
REF.
NO.
T5-4-10006 Electric Control Group 1
(For Standard, CE , CSA-UL Version
, 110V)
, 220V/230V/240V)
T5-4-10008 Electric Control Group (For TUV 1
CE Version, 110V)(Option)
T5-4-10009 Electric Control Group (For TUV 1
CE Version, 220V/230V/240V)(Option)
, 110V)(Option)
, 110V)(Option)
, 220V/230V/240V)(Option)
, 220V/230V/240V)(Option)
(Option)
.43.
T5-4-10007
REF.
NO.
(Option)
1 T5-4-10111 Box 1
2 T5-4-10120 Cover 1
3 T5-4-10130 Transformer (For 220V/230V/240V) 1
T5-4-10131 Transformer (For 110V) 1
4 T5-4-10143 P.C.B. 1
T5-4-20503 P.C.B. (For Machine With Display 1
For Metric Size)(Option)
T5-4-20513 P.C.B.(For Machine With Display 1
For Imperial Size)(Option)
5 LA-10240 Label 1
6 T5-4-10160 Fuse Holder 5
7 T6-6-30032 Fuse (3A)(For 110V) 2
T6-6-30031 Fuse (2A)(For 220V/230V/240V) 2
8 T6-6-30036 Fuse (1A) 2
9 T6-6-30133 Fuse (10A) 1
11 T5-4-10210 Jog Switch 1
12 T5-4-10221 Knob 2
13 T5-4-10231 Variable Resistor (5K) 2
14 T5-4-10580 Grommet 2
15 TK-001 Main Power Switch 1
16 T5-4-10260 Ready Lamp 1
17 T5-4-10090 Electric Control Group 1
, 110V)
, 220V/230V/240V)
(Option)
.44.
T5-4-10007
REF.
NO.
18 TG-036 Selector Switch (Feed/Reset) 1
20 LA-10015 Label 1
21 T5-4-10310 Earth Plate (5P) 1
22 TG-019 Power Cord 1
T5-4-10322 Power Cord (For CE) 1
T5-4-10323 Power Cord (For CSA/UL) 1
23 TMS0408 TMS, M4×8 4
24 SW04 SW, M4 1
25 HN04 HN, M4 1
26 PMS0306 PMS, M3x6 4
27 T5-4-10221 Knob (ӽ3.0) 2
T5-4-10222 Knob (ӽ6.0) 2
28 T5-4-10231 Variable Resistor (5K)(ӽ3.0) 2
T5-4-10232 Variable Resistor (5K)(ӽ6.0) 2
29 PMS0610 PMS, M6×10 4
30 TMS0408 TMS, M4×8 6
31 T5-4-10410 Key Switch (For TUV CE Version) 1
(Option)
32 PW04 PW, M4 2
33 TMS0412 TMS, M4×12 1
41 T5-4-10510 Wire Ass'y X1 (Electric Group) 1
42 T5-4-10520 Wire Ass'y X2 (Jog Switch 1
/Weld Cooling Timer/Heater
Temperature Adjustment)
43 T5-4-10530 Wire Ass'y X3 (Micro Switch, 1
SQ1/SQ2/SQ3)
44 T5-4-10543 Wire Ass'y X4 (Heater/Fan) 1
45 T5-4-10550 Wire Ass'y X5 (Motor M1/M2) 1
46 T5-4-10560 Wire Ass'y X6 (Power) 1
47 T5-4-10570 Wire Ass'y X7 (With Display) 1
(Option)
48 LA-50055 Label (Option) 1
50 LA-40001 Label 1
51 LA-40003 Label 1
.45.

TP-502 (E)

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TP-502 (E)

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GENESIS

SEMI AUTOMATIC POLYPROPYLENE

2. Construction and Units ...................................................................... 3

3. General Safety Remarks .................................................................... 4

4. Machine Information ......................................................................... 7

5. Operating the Machine ...................................................................... 14

9. Wiring Diagram ............................................................................…20

BEFORE OPERATING OR SERVICING THE MACHINE, PLEASE REVIEW THE

(1) Before Operating

(2) During Operation

(3) After operating

(7) Other Reminders

1 Strapping head unit

4 Electric control unit

(2) Basic Safety Precautions

Use protective equipment whenever required by circumstances or by law.

(3) Safety Instructions Governing Specific Operational Phases

Always tighten unscrewed connections after maintenance and repair.

(4) Warning of Electrical Dangers

Any electrical work performed on the equipment must be conducted by a skilled

Before moving the machine, remember to disconnect the power cable.

(5) Grounding Instructions Shall Include the Following:

(6) Extension Cords:

Length (feet) 25 50 100 150 200 250 300 400 500

The strapping machine shall be installed in the following conditions:

z Source frequency: 0.99 - 1.01 nominal frequency.

z Ambient temperature: 5°C - 40°C (41℉-104℉).

z Relative humidity: not exceed 50% at 40°C.

Description of the Safety Devices

TP-501(Enclosed Frame) TP-502(Open Frame)

Sealing method: Heat

1. Main power switch

M1 Motor 1, unit drive B6 Interlock safety switch (Option)

(2) How to Load and Thread P.P. Strap

When insufficient strapping tension occurs while R4 (tension adjustment knob) is on

Gradually increase or reduce the position until obtaining an optimum seal.

(3) Strap Width

1. Cleaning and Lubrication

The lubricant has to be non-resinous.

Monthly :( or 3,000 strapping cycles)

6 Months:（or 18,000 strapping cycles）

(2) Insufficient strapping tension

2. Body Frame Unit ………………………………………………21

3. Reel Unit ……………………………………………………… 26

4. Electric Control Unit ……………………………………………

3 T5-1-10130 Switch Pin 1

8 TA-067 Bar Guide Lid 1

16 TA-095 Guide (L) 1

17 TA-226 Guide (R) 1

18 TA-236 Rubber Buffer 1

23 HBS0525 HBS, M5×25 1

37 HBS0425 HBS, M4×25 1

39 HBS0510 HBS, M5×10 2

45 T5-1-15000 Front Bar Ass'y 1 SEE PAGE 12

46 T5-1-30000 Transmission Group 1 SEE PAGE 20

65 TF-009 Switch Trigger 2

37 PMS0420 PMS, M4×20 1

41 T5-1-21000 Main Roller Ass'y 1 SEE PAGE 15

13 HBS0675H HBS, M6×75 (H) 1

31 PW06C PW, M6 (C) 1