Bajaj Auto Limited

Akurdi, Pune - 411 035. India.

Spare Parts Catalogue

Tel : +91 20 27472851
Fax : +91 20 27407385
Customer Care : +91 7219821111
Website : www.bajajauto.com
CIN L65993PN2007PLC130076
Notice
All information contained in this manual is based on the latest
product information at the time of publication. Bajaj Auto
Limited accepts no liability for any inaccuracies or omissions in
this publication, although every possible care has been taken to
make it as complete and accurate as possible. All procedures
and specifications subject to change without prior notice. The
right is reserved to make such changes at any time without
prior notice and without incurring an obligation to make such
changes to product manufactured previously. Contact your
authorized Bajaj Dealer for the latest information on product
improvements incorporated after this manual was issued.

DOC. NO.: 71120184 REV. 00 APR. 2022

Copy rights : All rights reserved. No part of this publicatin may

be reproduced, stored in a retrival system, Or transmitted in any
form or by any means, electromic mechanical photocopying,
recording or otherwise, without the prior written permission of
Bajaj Auto LTD.
Foreword Instructions
We have pleasure in presenting the Spare Parts Catalogue for ‘Pulsar 1. How to Read the Catalogue : Open the catalogue and from the pictorial
N160 VI’ Motorcycle. This catalogue has been specially designed to assist index locate the group in which the part you want to find is present.
Turn over to the concerned page number (as given by pictorial index).
you in selecting the correct parts for procurement to maintain 100%
Now find out the figure of the part you wish to order. Write down the
availability. part number against that particular figure number from the text.
In case, if you have the part number and you need the other details, the
The Bajaj spares are subjected to the stringent quality control standards to part index can be used. The part index (at the end of the catalogue) will
ensure longer life of the vehicle. It is therefore necessary that only the give you the figure and page number of the part you wish to order.
Genuine Bajaj Spares are used.
2. How to Order Spare Parts : The part number and the description of the
part required should be invariably mentioned in the order as per the
In a continual effort to improve Performance and Efficiency of the vehicles, catalogue text.
Specifications, Diagrams, Illustrations and Part Numbers can change without
The latest part number as conveyed through our service circulars should
notice. Consequently, the description in this Spare Parts Catalogue cannot only appear on the order. In case of ordering painted components,
therefore be final and binding on us. colour shade of the components should be mentioned.
The quantity shown against the part number is the quantity per vehicle
The modifications / alterations which are carried out after the issue of this for that group so that particular quantity should be multiplied by the
catalogue, will be conveyed to you through our Service Circulars. You are number of sets required.
requested to make necessary corrections in the Parts Catalogue as per the
3. Part Number System : We have used 8 digit system for part numbers.
circulars so as to keep your catalogue up-to-date. This will ensure the The model or hardware item is indicated by first two digits or
appropriate and speedy delivery of the Spare Parts as the order placed will alphanumeric, the next two or four digits indicate main group and the last
bear the latest part numbers. four or two digits indicate serial number in main group or serial number
or subgroup of fastener respectively. Thus the part numbers will be
indicated by 2-2-4 or 2-4-2 digit system. Understanding this system will
In case, if you need any technical assistance contact the concerned Regional enable you to identify the spare parts easily.
Office or write to us on the following address :
4. Abbreviations : The following abbreviations are used in this catalogue.
Assly Assembly V Volts
Bajaj Auto Limited
N.I. Not illustrated W Watts
Service Department
C'case Crankcase Accl. Accelerator
Akurdi, Pune 411 035 India Cyl Cylinder Comp. Complete
O/s Over size Fr. Front
Rr. Rear Std. Standard
L Length A/t. Alternate
R.H. Right hand L.H. Left hand
Hex. Hexagonal AR As required
Revision No. & Revision No. &
Change Details Change Details

A: Add A: Add
REV. NO., PART SR. PAGE D: Delete Reason for change REV. NO., PART SR. PAGE D: Delete Reason for change
SHORT DESCRIPTION QTY. SHORT DESCRIPTION QTY.
MM YY NUMBER NO. NO. C: Change MM YY NUMBER NO. NO. C: Change
Revision No. & Revision No. &
Change Details Change Details

A: Add A: Add
REV. NO., PART SR. PAGE D: Delete Reason for change REV. NO., PART SR. PAGE D: Delete Reason for change
SHORT DESCRIPTION QTY. SHORT DESCRIPTION QTY.
MM YY NUMBER NO. NO. C: Change MM YY NUMBER NO. NO. C: Change

00 APR 22 Revision 00 launched 2022

Index Index
Plate No. Description Page No. Plate No. Description Page No.

1 Cover Cylinder Head 2 30 Tube, Tyre 66

2 Cylinder Head 4 31 Front Wheel Hub 68
3 Valve 6 - 10 32 Rear Wheel Hub 70 - 72
4 Camshaft 12 33 Front Master Cylinder - Disc Brake 74
5 Cylinder and Piston 14 34 Front Caliper Assembly - Disc Brake 76
6 Crankshaft / Balancer Idler Gear 16 35 Rear Disc Brake Assembly 78
7 Transmission 18 36 Rear Brake Pedal 80
8 Change Drum / Shift Fork 20 37 Anti Lock Braking System 82
9 Gear Change Mechanism 22 38 Handle Bar Assembly 84 - 86
10 Engine Assembly / Crankcase LH 24 39 Front Fork 88 - 90
11 Crankcase RH 26 40 Petrol Tank and Lock Set 92
12 Oil Pump 28 41 Tank Flaps LH 94
13 Oil Cooler 30 42 Tank Flaps RH 96
14 Cover Clutch 32 43 Head Lamp & Front Fairing 98 - 100
15 Cover Magneto 34 44 Fittings - Side Covers & Cover Seat 102
16 Clutch Assembly 36 45 Belly Pan 104
17 Throttle Body 38 46 Speedometer Assembly 106
18 Air Cleaner Complete 40 47 Control Cables 108
19 EVAP Mechanism 42 48 Indicator Light & Tail Lamp 110 - 112
20 Silencer Assembly 44 49 Rear Number Plate 114
21 Magneto & Starter Motor 46 50 Wiring Harness / ECU / Battery 116
51 Other Electric Equipment 118
22 H.T. Coil 48
52 Tool Kit 120
23 Seat Assembly / Seat Lock 50
53 Accessories / Grab Handle 122
24 Engine Mountings 52
25 Frame & Frame Fittings 54 54 Painted Parts and Decals 124 - 130
55 Consumable Parts 132 - 134
26 Swing Arm / Rear Shock Absorber & Chain Case 56
Kits List 135 - 140
27 Foot Rest & Step Holder 58 - 60
Part Index 141 - 162
28 Mudguard - Front & Rear 62
29 Parking Stands 64
Pictorial Index Pictorial Index

PLATE NO. : 1 PAGE NO. PLATE NO. : 2 PAGE NO. PLATE NO. : 5 PAGE NO. PLATE NO. : 6 PAGE NO.
COVER CYLINDER HEAD 1 CYLINDER HEAD 3 CYLINDER & PISTON 13 CRANKSHAFT / BALANCER IDLER GEAR 15

5
4 3
6

8 7
2 9

10

PLATE NO. : 3 PAGE NO. PLATE NO. : 4 PAGE NO. PLATE NO. : 7 PAGE NO. PLATE NO. : 8 PAGE NO.
VALVE 5-9 CAMSHAFT 11 TRANSMISSION 17 CHANGE DRUM / SHIFT FORK 19

3 4 8
7 8
7
6
7 9
5 9
1 2 2
5 3
3
6
4
4 10
4
6 6 1

2 16 17
9
11
14
8
13 3
1 11 12
15
18
10
4
20 19 7

5
1/1A
6
11
10
21

6
2 23
24
22

8
Pictorial Index Pictorial Index

PLATE NO. : 9 PAGE NO. PLATE NO. : 10 PAGE NO. PLATE NO. : 13 PAGE NO. PLATE NO. : 14 PAGE NO.
GEAR CHANGE MECHANISM 21 ENGINE ASSLY & CRANKCASE LH 23 OIL COOLER 29 COVER CLUTCH 31

2
3

5 2 17
4

1 15

7
5

8 3

16 9
16 1
9

0 14
15 10
11
7
6 14

12 13
8
13
11
12

10

PLATE NO. : 11 PAGE NO. PLATE NO. : 12 PAGE NO. PLATE NO. : 15 PAGE NO. PLATE NO. : 16 PAGE NO.
CRANKCASE RH 25 OIL PUMP 27 COVER MAGNETO 33 CLUTCH ASSEMBLY 35

2 3

2 4 5 7 6 8 9

7 10 11

15
12 13 14 15 16
10
11
12
13 19
18
14
20
Pictorial Index Pictorial Index

PLATE NO. : 17 PAGE NO. PLATE NO. : 18 PAGE NO. PLATE NO. : 21 PAGE NO. PLATE NO. : 22 PAGE NO.
THROTTLE BODY 37 AIR CLEANER COMPLETE 39 MAGNETO & STARTER MOTOR 45 H.T. COIL 47

1
3

2
4

5
2 3

6
5
3 4

8 7
9
9

11

9 7

10

PLATE NO. : 19 PAGE NO. PLATE NO. : 20 PAGE NO. PLATE NO. : 23 PAGE NO. PLATE NO. : 24 PAGE NO.
EVAP MECHANISM 41 SILENCER ASSEMBLY 43 SEAT ASSEMBLY / SEAT LOCK 49 ENGINE MOUNTINGS 51

1 6

7
5
7
3 6

4
10

2
3
5
17

4
9
14 13 8
9
16
8 11 12
8 1

10 9
5

10
Pictorial Index Pictorial Index
PLATE NO. : 26
PLATE NO. : 25 PAGE NO. PAGE NO. PLATE NO. : 29 PAGE NO. PLATE NO. : 30 PAGE NO.
SWING ARM, REAR SHOCK ABSORBER
FRAME & FRAME FITTINGS 53 55 PARKING STANDS 63 TUBE, TYRE, RIM 65
& CHAIN CASE

3 1

3
6 10 15
1A 2 6
1
5 18

2
4 3
7
8
9
17 5
5 6
11 6
11 1 13
11 8
1 2 4
12 7 4 5
12 2
4
12 8
9 15
14
13
5 3 11 12
6 10

16 16
7
7 9
8
15
14
13 10 14

PLATE NO. : 27 PAGE NO. PLATE NO. : 28 PAGE NO. PLATE NO. : 31 PAGE NO. PLATE NO. : 32 PAGE NO.
FOOT REST & STEP HOLDER 57 - 59 MUDGUARD - FRONT & REAR 61 FRONT WHEEL HUB 67 REAR WHEEL HUB 69 - 71

29
1 22
2 18

13 27
4 19 20 17
14 3 21
4 8 24
30
5 11 23

28 7 25
27 26 6 2
25
22 8 10 9
24

23 21
14 12
20 9 10 6 11 8
19 5
3
7 14 3
12 13
18 10 11
15
17 13
1 2 1
1 9 25
16
16 3 14

11 9 26
12 0
7 15
8
11 4
5
7
8 27
6
9 15
2 7
10
4 16

12 0
0
Pictorial Index Pictorial Index
PLATE NO. : 33 PLATE NO. : 34
PAGE NO. PAGE NO. PLATE NO. : 37 PAGE NO. PLATE NO. : 38 PAGE NO.
FRONT MASTER CYLINDER - DISC FRONT CALIPER ASSEMBLY -
BRAKE 73 75 ANTILOCK BRAKING SYSTEM 81 HANDLEBAR ASSEMBLY 83 - 85
DISC BRAKE

8 4
12
2 1 25
1
2 7
11
3
15 14 14 13 20
13
3
9 0 10 11 21
22
3 4 23
5 0 6
5 5
2 12
11
WA
RN
ON
KE
LY
: USE 4
ING T3- M
DO

FLU
ID
FRO R
INE
NTA P
6
BRA CO CA x
ER ING
LED OV
SEA FILL
A EAN E REM
CL OR
BEF

6 7 1 9
4
6 8
8 12
10 5 18
5 2 PISTON SEAL 1
17
10 0 24
6 19
DUST SEAL
14
7
BLEEDER CAP 4 16
5
PROTECTION BOOT
13
13 INSULATOR
9
12 CALIPER PISTON 11
12

BLEEDER SCREW
7
10 PAD SPRING

10
11 7

PLATE NO. : 35 PAGE NO. PLATE NO. : 36 PAGE NO. PLATE NO. : 39 PAGE NO. PLATE NO. : 40 PAGE NO.
REAR DISC BRAKE ASSEMBLY 77 REAR BRAKE PEDAL 79 FRONT FORK 87 - 89 PETROL TANK, & LOCK SET 91

21 2
1
22
10 4
28

4
27
1 26
1
7

3 4

21
5
2 3
14B 3
3 16 6
6 6 17
1
8 7 12 6 14C
7
15 7 14D 12
8 25 8
11 8 14A 11
2 9
PISTON SEAL 5 10

DUST SEAL 4
9 15
BLEEDER CAP 10 13
9 24 10
PROTECTION BOOT
2/3
20
INSULATOR
18 10
19
CALIPER PISTON
11
10 5
11 9
12 BLEEDER SCREW 12
5 23 4
5
PAD SPRING 13

14
Pictorial Index Pictorial Index
PLATE NO. : 41 PAGE NO. PLATE NO. : 42 PAGE NO. PLATE NO. : 45 PAGE NO. PLATE NO. : 46 PAGE NO.
TANK FLAPS LH 93 TANK FLAPS RH 95 BELLY PAN 103 SPEEDOMETER ASSEMBLY 105

14
8
11 10
5
13
9
11
9 15 6
14 12
13 2
12 11 2
3
3
10 2
4
4
12 4
1
1 9 12
6

7
4 10 7 5
16
3
8
9 6
2 12
5
7 11
10 8
10
8
9

PLATE NO. : 43 PAGE NO. PLATE NO. : 44 PAGE NO. PLATE NO. : 47 PAGE NO. PLATE NO. : 48 PAGE NO.
HEAD LAMP & FRONT FAIRING 97 - 99 SIDE COVERS & COVER SEAT 101 CONTROL CABLES 107 INDICATOR LIGHT & TAIL LAMP 109 - 111

2 3
1 5
6 19
7
5 18
7
4 21
20
1
4 22
9
2
3 1 6
6
23

13
7 5 2
12
3

10 8
6

7
8 9
12
11 13 1

2
15 19
16 13
10
14
22 14
18
20
21 8
11 9
17 23 13 14 15 16
13
28 24
23 12 11
25
29 17
27
31 30 26
32 25 12
34 33 15
35
Pictorial Index Pictorial Index

PLATE NO. : 49 PAGE NO. PLATE NO. : 50 PAGE NO. PLATE NO. : 53 PAGE NO. PLATE NO. : 54 PAGE NO.
REAR NUMBER PLATE 113 WIRING HARNESS / ECU / BATTERY 115 ACCESSORIES / GRAB HANDLE 121 PAINTED PARTS & DECALS 123 - 129

2 35 7/8 5/6 1 12/13 2/3 4

11
8 6
11 10 1
6
13 9 10
2
14
13
15 3
12
4
10 9 4 3
4A
4B
4
1
5 5
12 4
3 0 14/15
2 6 7 9/10
13 12
8
8 25
11
8
3
18
31/32 28 30 29
7
5 1 7 14

16
9
15
17
17

18
16
18 19/20 24 21/22 23/24

PLATE NO. : 51 PAGE NO. PLATE NO. : 52 PAGE NO. PLATE NO. : 55 PAGE NO.
OTHER ELECTRIC EQUIPMENT 117 TOOL KIT 119 CONSUMABLE PARTS 131 - 133

1
1
9 2 17 BS-6nt
complia

BS-6
compliant

18
3

8
4

6
0
11 5
12
13
7
14
15

10
16
 Plate No.: 1
Cover Cylinder Head

No. Part No. Description Qty. Remarks

1 PD511536 Cover Head Cylinder 1

2 PD511178 Gasket Cover Head Cylinder 1
4 5 3 JG511021 Washer 1
4 LAE00033 Bolt Flanged Step M6x1 1
3 5 KAED0625 Bolt Flanged M6x1 4

6 PD511536 Cover Assembly Head Cylinder 1

1 2
Front Wheel Direction
 Plate No.: 2
Cylinder Head

No. Part No. Description Qty. Remarks

1 36JR0102 Head Cylinder 1

2 PD511172 Gasket Head Cylinder 1
19 19
3 PD581432 Pipe Intake 1
12
4 39269920 Ring O 1
5 JG581407 Ring O 1
9
13
14 6 PD351808 Sensor Temperature Engine 1
7 DK101225 Oil Pressure Switch 1
0 17
10
8 PD511205 Sleeve Spark Plug 1
8 16
15 9 52PD1621 Cover Sprocket 1
18
10 DK111028 Plug Spark 2
7
4
11 6 11 39166005 Stud-m8 2
12 LAD00153 Bolt Flanged Step 4
3 13 DP201031 Bolt Flanged M6x1 2
1
17 14 LDA00008 Washer 4
0
5 15 KJAB3535 Ring O 1

2 16 39128321 O RING 1
17 KJAC1824 O RING 1
18 39260801 GRUB SCREW 1
19 LA E000 43 Bolt Flanged 2

3 4
Front Wheel Direction
 Plate No.: 3
Valve

No. Part No. Description Qty. Remarks

6
7 1 PD511268 Seal Stem Valve Exhaust 2
2 36JR0101 Kit Valve 1
5 3 PD511237 Rocker Arm Assembly 2
4 PD511309 Shaft Rocker Arm 2
3 5 LDA00048 Washer Plain 4
12-63 4
6 PD511086 Washer Belleville 2
9 7 DP201031 Bolt Flanged M6x1 2
11
8 PD511085 Plug Shaft Rocker 2
8
9 CB101022 Cotter Valve 4
10 36JR0110 Kit Valve Hardware 2

10
11 LJA00037 Ring O 2
12 36JY0029 Kit Shim 2 mm 1
13 36JY0030 Kit Shim 2.04 mm 1
1
14 36JY0031 Kit Shim 2.08 mm 1
15 36JY0032 Kit Shim 2.12 mm 1

16 36JY0033 Kit Shim 2.16 mm 1

2 17 36JY0034 Kit Shim 2.20 mm 1
18 36JY0035 Kit Shim 2.24 mm 1
19 36JY0036 Kit Shim 2.28 mm 1
20 36JY0056 Kit Shim 2.30 mm 1

21 36JY0037 Kit Shim 2.32 mm 1

5 6
Front Wheel Direction
 Plate No.: 3
Valve

No. Part No. Description Qty. Remarks

22 36JY0057 Kit Shim 2.34 mm 1

6
23 36JY0038 Kit Shim 2.36 mm 1
7
24 36JY0058 Kit Shim 2.38 mm 1
25 36JY0039 Kit Shim 2.40 mm 1
5

26 36JY0059 Kit Shim 2.42 mm 1

3
27 36JY0040 Kit Shim 2.44 mm 1
12-63 4 28 36JY0060 Kit Shim 2.46 mm 1
9
29 36JY0041 Kit Shim 2.48 mm 1
11 30 36JY0061 Kit Shim 2.50 mm 1

8
31 36JY0042 Kit Shim 2.52 mm 1
32 36JY0062 Kit Shim 2.54 mm 1
33 36JY0043 Kit Shim 2.56 mm 1
10
34 36JY0063 Kit Shim 2.58 mm 1
35 36JY0044 Kit Shim 2.60 mm 1

1
36 36JY0064 Kit Shim 2.62 mm 1
37 36JY0045 Kit Shim 2.64 mm 1
38 36JY0046 Kit Shim 2.68 mm 1
39 36JF0089 Kit Shim 2.70 mm 1
2 40 36JY0047 Kit Shim 2.72 mm 1

41 36JF0090 Kit Shim 2.74 mm 1

42 36JY0048 Kit Shim 2.76 mm 1
43 36JF0091 Kit Shim 2.78 mm 1
44 36JY0049 Kit Shim 2.80 mm 1
45 36JF0092 Kit Shim 2.82 mm 1

7 8
Front Wheel Direction
 Plate No.: 3
Valve

No. Part No. Description Qty. Remarks

46 36JY0050 Kit Shim 2.84 mm 1

6
7
47 36JF0093 Kit Shim 2.86 mm 1
48 36JY0051 Kit Shim 2.88 mm 1
5 49 36JF0094 Kit Shim 2.90 mm 1
50 36JY0052 Kit Shim 2.92 mm 1
3

12-63
51 36JF0095 Kit Shim 2.94 mm 1
4
52 36JY0053 Kit Shim 2.96 mm 1
9 53 36JF0096 Kit Shim 2.98 mm 1
11
54 36JY0054 Kit Shim 3.00 mm 1
8 55 36JF0097 Kit Shim 3.02 mm 1

56 36JY0055 Kit Shim 3.04 mm 1

10 57 36JF0098 Kit Shim 3.06 mm 1
58 36JF0099 Kit Shim 3.08 mm 1
59 36JF0100 Kit Shim 3.10 mm 1
1
60 36JF0101 Kit Shim 3.12 mm 1

61 36JF0102 Kit Shim 3.14 mm 1

62 36JF0103 Kit Shim 3.16 mm 1
2 63 36JF0104 Kit Shim 3.18 mm 1

9 10
Front Wheel Direction
 Plate No.: 4
Camshaft

No. Part No. Description Qty. Remarks

1 PD511235 Camshaft Assembly 1

2 JE511234 Sprocket Camshaft 1
3 KEBB3515 Circlip Internal 1
3 4
7 4 PD511193 Spacer Camshaft 1
5 36JR0098 Kit Cam Chain Guide 1

2
1 6 PD511084 Chain 1
7 LAD00230 Bolt Special Flanged 1
8 DH101392 Chain Guide Pivot Bolt 1

11 12
Front Wheel Direction
 Plate No.: 5
Cylinder and Piston

No. Part No. Description Qty. Remarks

3
1 36JR0099 Kit Block Piston 1
2 PD511172 Gasket Head Cylinder 1
2
3 39218106 Pin Dowel 4
4 36PD0096 Piston Ring Set 1
5 DH101671 Circlip 2

6 PD521005 Gasket Block Cylinder 1

7 JC101034 Tensioner Assembly 1
5 8 KAED0620 Bolt Flange Small-m6 2
9 39266921 O-Ring 1
4 10 JG511270 Bolt Flanged M6x1 1
1
11 CS101128 Gasket 1
3
11

8
9

6
10

13 14
Front Wheel Direction
 Plate No.: 6
Crankshaft / Balancer Idler Gear

No. Part No. Description Qty. Remarks

1 PD531037 Crankshaft Assembly 1

2 LCG00002 Nut Hex Fl-m16x1.5xht.10 1
3 PD531052 Bolt Flanged M12x1.5 1
1
4 LDB00091 Washer Plain 1
5 KFAB4050 Key Woodruff 1
6
4 3
6 LFB00001 Key Sunk 1
5
7 PD531046 Sprocket Crankshaft 1
8 36JR0100 Kit Primary Drive & Clutch Housing 1
8 7
9 JY531008 Washer Plain 1
2 9
10 PD531239 Balancer Assembly 1

10

15 16
Front Wheel Direction
 Plate No.: 7
Transmission

No. Part No. Description Qty. Remarks

8
7 1 PD551056 Shaft Assembly Input 1
6 2 PD551257 Washer 1
5 9 3 PD551264 Gear Fourth Drive 1
4 BF551037 Ring Snap Output 2
3
4
5 PD551263 Gear Third Drive 1
4 6 LDA00030 Washer Spline 2
6
7 PD551265 Gear Fifth Drive 1
1 16 17 8 PD551262 Gear Second Drive 1
2
9 LAD00056 Washer 2
14 10 PD551018 Shaft Output-Plug 1

13
11 12 11 PD551268 Gear Third Driven 1
15
18 12 LDA00030 Washer Spline 1
13 BF551037 Ring Snap Output 1
17 19
14 PD551269 Gear Fourth Driven 1
15 JL551217 Bush First Driven 1

16 PD551266 Gear First Driven 1

10
18 PD551270 Gear Fifth Driven 1
21 17 PD551267 Gear Second Driven 1
19 JL551218 Bush Second Driven 1
23
20 20 LAE00048 Bolt Flanged M6x1 2
22
21 JG551021 Washer Plain-id 20.2xod30 1
22 JG551019 Plate Drive Sprocket 1
23 DH101117 Sprocket Drive 1

17 18
Front Wheel Direction
 Plate No.: 8
Change Drum / Shift Fork

No. Part No. Description Qty. Remarks

1 PD561011 Drum Complete Gear Shift 1

8 2 EC561023 Spring Gear Switch Indicator 1
3 JY541039 Compression Spring 2

9 4 JY561007 Shaft Output Fork Shift 1

5 PD561012 Guide Gear Shift 1
2
3
6 DH101389 Bolt Socket - M6 x 1 x 20L 1
10 7 PD561013 Fork Gear Shift Input 1
1 8 PD561014 Fork Gear Shift Output I 1
9 PD561015 Fork Gear Shift Output II 1
10 JY561004 Shaft Input Gear Shift Fork 1

6
4

19 20
Front Wheel Direction
 Plate No.: 9
Gear Change Mechanism

No. Part No. Description Qty. Remarks

2
3
1 PD561229 Assembly Lever Gear Shift 1
2 PD561233 Spring Pawl 1
5
3 PD561236 Bush 1
4
4 GL561049 Spring Torsion 1

1
5 LDB00071 Washer Plain-id 1

6 JR561401 Assembly Lever Gear Change 1

7 JR561402 Lever Assembly Change 1
8 DT561205 Damper 1
9 JR561404 Arm Assembly Change 1
10 JL561410 Washer Plain 1

16 11 01100905 Ring O 2
9
12 LAC00104 Bolt Soket-M8x1 1
13 LCB00003 Nut Hex M6x1 LH 1
14 KCAM0605 Nut Hex Thick-m6x1xht 1
15 15 DK101180 Rod Tie 1

7 16 KADD0622 Bolt Flanged 1

6 14

8
13
11
12

10

21 22
Front Wheel Direction
 Plate No.: 10
Engine Assembly / Crankcase LH

No. Part No. Description Qty. Remarks

1 PD501030 Engine Assembly 1

1A 36JR0104 Kit Crankcase LH 1
2 PD351028 Sensor Assembly Pick Up 1
3 PD541048 Guard Chain 1
2
1A 4 52PD1622 Sensor Indicator Gear 1
5
13 7 5 KAED0670 Bolt Flanged M6x1 7
6
6 KPAF6004 Bearing Ball 1
7 KPBG6201 Bearing Ball 1
20 8 PD551071 Seal Oil 1
4 9 KEBA3012 Circlip Internal 1
10 KJAA2024 O Ring 1
15
16
18 11 LAE00042 Bolt Flanged-m6x1 2
21
12 LBB00007 Screw Pan Cross M6x1 3
3 8 13 LAE00010 Bolt Flanged M5x0.8 2
14 39104319 Seal - Oil 1
14 15 JY571030 Mesh Strainer Assly 1
12
9
10
16 LJA00004 Strainer O Ring 1
17 JA541048 Strainer Cap With O-ring 1
18 JA541021 Cap Strainer 1
11 . 19 59210023 O-ring 1
20 KAEQ0635 Bolt Flange Small 7

23 24
Front Wheel Direction
 Plate No.: 11
Crankcase RH

No. Part No. Description Qty. Remarks

1
1 36JR0103 Kit Crankcase RH 1
2 KPBF6203 Bearing-Ball-C3 Clearance-HN3 1
4 3 KPBG6201 Bearing Ball ID 1
5
4 JG531220 Balancer Bearing 1
7
5 JG541059 Plate Stopper Bearing Drum 1

6
6 KAED0612 Bolt-Flanged-Small 2
7 PD541049 Gasket Crankcase 1
8 PD561215 Spring Torsion 1
2 9 LDB00050 Washer Plain-ID 6xOD 1
3 10 PD561237 Stopper Assembly Drum 1

11 LDA00026 Washer Plain-ID10xOD 1

12 LAC00084 Bolt Socket-M6x1xl 1
13 JG571014 Oil Filter 1
14 LJA00022 Ring 1
15 52PD1620 Cap Filter Oil 1

8
10 16 KAED0616 Bolt Flanged 2

12 9
11 13

14
15
16

25 26
Front Wheel Direction
 Plate No.: 12
Oil Pump

No. Part No. Description Qty. Remarks

1 PD571012 Oil Pump 1

2 LAE00018 Bolt Flanged M6x1 3
3 39099906 Pin Dowel-oil Pump 2

1 2

27 28
Front Wheel Direction
 Plate No.: 13
Oil Cooler

No. Part No. Description Qty. Remarks

3 1 PD571239 Cooler Oil 1

5 2 JR113852 Hook Assembly 1
12 3 DK161081 Grommet Fairing Lower Mtg 3
4 JM161020 Collar 3
4 5 KADA0825 Bolt Flanged 2

1 6 JE571239 Clamp Cooler Oil 2

2
7 KADF0512 Bolt-Flange-Kad ST-F Dia-05 1
6 8 PD571241 Pipe Assembly Inlet 1
9 PD571243 Pipe Assembly Outlet 1
10 LAC00132 Bolt Socket 2
8
9 11 LDA00051 Washer Plain 4
12 39150711 Washer Plain 1

11

11
10

29 30
Front Wheel Direction
 Plate No.: 14
Cover Clutch

No. Part No. Description Qty. Remarks

1 36JR0114 Cover Clutch 1

2 JL551410 Shaft Clutch Assembly 1
3 PD541264 Spring 1
18
4 JH541236 Jet Oil 1
5 PD541239 Gasket Clutch Cover 1
2 17

6 39104119 Seal Oil (Design) 1

15
7 39199020 Bearing Needle 2
8 JG541230 Cap Oil Filling 1
6
9 KJAB1424 O Ring 1
7
10 JE541242 Seal Oil Crankshaft K11 1
5

8 3 11 JE541249 Plate Position K11 1

12 AA101437 Bolt Flanged M6x1 1
9
16 1 13 JZ541268 Window Gauge Oil 1
14 JZ541269 Circlip 1
15 JL541255 Bracket Clutch Cable 1
14
10
16 39099906 Dowel 2
11
17 KAED0635 Bolt Flange Small 11
18 JR233241 Decal Cover Clutch 1
12 13

31 32
Front Wheel Direction
 Plate No.: 15
Cover Magneto

No. Part No. Description Qty. Remarks

1 52PD1612 Assembly Cover Magneto 1

2 PD541272 Gasket Cover Magneto 1
3
3 JL541245 Cap Tdc Finder 1
2 4 30101195 O-ring 1
5 39099906 Pin Dowel-Oil Pump 2

4
1 5 6 KAED0650 Bolt Flange Small 6
7 PD233122 Label Gear Shift 1
8 52JR0278 Cover LH Rear 1
9 KAED0650 Bolt 2
10 JR233240 Decal Cover Magneto 1
6 8

33 34
Front Wheel Direction
 Plate No.: 16
Clutch Assembly

No. Part No. Description Qty. Remarks

1
1 PD551438 Clutch Assembly 1
2 YJR06007 Center Clutch 1
3 36JR0113 Plate Clutch 1
2 3 4 YJR06012 Plate Clutch Pressure 1
5 YJR06013 Spring Clutch 3

6 PD551261 Bush 1
7 PD541265 Push Rod 1
8 YJR06014 Plate Clutch Lifter 1
4 5 8 9 9 YJR06015 Bolt Flange 3
10 36JR0112 Kit Friction Plate 1

11 36JR0100 Kit Primary Drive & Clutch Housing 1

12 39188020 Ball Bearing 15x32x9 1

10 11
13 LCG00031 Nut Hex Fl-m14 1
14 59110008 Plain Washer 1
15 JG551428 Washer Clutch_g2 (design) 1

12 13 14 15 6
7

35 36
Front Wheel Direction
 Plate No.: 17
Throttle Body

No. Part No. Description Qty. Remarks

1 PD611205 Body Throttle Assembly 1

2 JG581423 Fixing Screw_m4x13 3
3 JG611206 Motor Stepper (IACV) 1
1
4 PD611212 Cap Injector-Connector Quick 1
5 PD611211 Cap Injector 1

6 JZ611000 Injector 1
4
2 7 JR171818 Pipe Fuel 1
3

7
5

37 38
Front Wheel Direction
 Plate No.: 18
Air Cleaner Complete

No. Part No. Description Qty. Remarks

1

1 PD581021 Assembly Air Filter 1

3 2 PD581052 Cover Top 1
3 36JR0043 Air Filter Element With Seals 1
4 PD581037 Seal 2
5 PD581135 Box Resonator 1
2

6 PA581036 Clamp Connecting Tube 1

7 JP581018 Tube Drain 1
8 PD581035 Pipe Breather 1
9 JG581056 Clamp (breather Tube) 3
3
10 PD581098 Pipe Breather 1
5
4
11 KAED0610 Bolt Flanged M6x1 4
8 7 12 JG581076 Clamp 1
9
9

12
11

9 7

10

39 40
Front Wheel Direction
 Plate No.: 19
EVAP Mechanism

No. Part No. Description Qty. Remarks

1 JR171122 Strap 1
2 JY171077 Canister 1
1
3 JG601257 Strap-clip Swivel 1
4 JR171815 Pipe Drain 1
2
15 16 5 JR171816 Pipe Drain 1
6
12
14 3
3 6 JG171030 Clamp 7
17
13 8 4 7 GL171036 Connector For Breather & Vapor Tube 1
19
8 JR171803 Pipe Fuel 1
12
9 BF172215 Clamp Spacer Lpg Hose 1
9 7 10 JL131877 Clamp Hose Reservoir 1
11 6 6 5
10 6

11 JR171805 Pipe Fuel 1

12 33141008 Clamp 4
13 JG171086 Connector Tube Evap 1
18 14 JR171807 Pipe Fuel 1
15 JU171606 Valve Purge 1

16 KCGA0606 Nut Hex Flanged M6x1 1

17 DP121025 Clamp 1
18 JL171037 Breather Tube 1
19 JR171804 Pipe Fuel 1

41 42
Front Wheel Direction
 Plate No.: 20
Silencer Assembly

No. Part No. Description Qty. Remarks

1 PD591492 Muffler Assembly 1

2 PD591464 Assembly Pipe A 1
3 PD591159 Shield Muffler 1
15 2
4 DT591305 Sleeve Bottom 2
5 PD591494 Grommet 1

6 JE551211 Washer 1mm 2

7 JY591015 Clamp 1
1 5 6 8 LDA00009 Washer Plain 1
4
12 9 LAD00065 Bolt Flanged-m8x1.25xl 43 1
14 11 10 JY591014 Gasket Muffler Pipe A 1
13
16
11 PD591525 Shield 1
3
12 JL591149 Bolt Socket M5x0.8 2
10
7 13 PD591524 Shield Catalyst 1
14 PD591524 Shield Catalyst 1
15 JL591149 Bolt Socket M5X0.8 2
8
16 PD591101 Bolt Socket-m5x0.8xl 2
9

43 44
Front Wheel Direction
 Plate No.: 21
Magneto & Starter Motor

No. Part No. Description Qty. Remarks

1 PD621426 Gear Assembly Clutch Starter 1

1
2 PD351007 Rotor Assembly 1
14 3 PD351022 Stator Assembly 1
13
4 PD351608 Motor Starter 1
2
5 PD621423 Gear Starter Counter I 1

12 6 PD621422 Shaft Gear Starter Counter I 1

3 17
7 PD621421 Gear Starter Counter II 1
8 PD621420 Shaft Gear Starter Counter II 1
11
4 9 PD621425 Collar Starter Counter 1
10 10 PD531052 Bolt Flanged M12x1.5 1

11 LDB00091 Washer Plain 1

18
12 DK101284 Bolt Socket-m5x 3
5 6
19 13 LAE00042 Bolt Flanged-m6x1 1
14 PD541050 Retainer Gear Starter 1
15 15 GL561006 Washer Plain (12.2x1x20) 2

8
16 16 KEAA1210 Circlip External 2
7 17 KAED0620 Bolt Flange Small 2

9 18 PD541271 Bracket Stator Cable 1

19 KADA0512 Bolt 1

45 46
Front Wheel Direction
 Plate No.: 22
H.T. Coil

No. Part No. Description Qty. Remarks

1 PD351262 Coil Assembly Ignition LH 1

2 PD351250 Coil Assembly Ignition RH 1
3 DD111012 Grommet H.t. Cable 2
10 10
4 JE351212 Cap Spark (120 DEG) K11 1
5 DD111011 Grommet Spark Plug Cap 1

1 2 6 DK111028 Spark Plug 2

7 DH111015 Cap Spark Plug 1
8 JD351206 Grommet Sleeve Spark Plug Cap 1
9 DK111028 Spark Plug 1
3
10 KADA0618 Bolt Flanged 4
3

4 7
8
5
5

47 48
Front Wheel Direction
 Plate No.: 23
Seat Assembly / Seat Lock

No. Part No. Description Qty. Remarks

1 6 1 JR191014 Seat Assembly - Front 1

2 JP191007 Seat Damper Rear 4
7 3 PA191010 Damper Seat Front 1
4 JR191017 Seat Assembly Rear 1
3
5 JD191006 Damper Round 1

6 JR232611 Bracket Lock Seat 1

7 JR232614 Seat Lock 1
2 8 Jr232616 LATCH ASSEMBLY SEAT 1
9 KBCA0620 SCREW 2
4 10 Jr232613 Cable 1

9 11 JR113805 Bracket Seat Rear 1

8
12 KADF0618 Bolt 1

10
5

11

12
10

49 50
Front Wheel Direction
 Plate No.: 24
Engine Mountings

No. Part No. Description Qty. Remarks

1 JR113841 Hanger Engine RH 1

2 JR113840 Hanger Engine LH 1
3 JR113406 Bracket Hanger Engine Front LH 1
5 4 JR113407 Bracket Hanger Engine Front RH 1
7
5 KADG0855 Bolt Flanged 1

4
10 6 LDB00128 Washer Plain 1
7 KACF0845 Bolt Socket M8x1.25 2
2
8 LCA00014 Bolt M8x1.25 2

3 9 KCGD0808 Nut Hex Flanged 2

5
17 10 KADD0860 Bolt Flanged 1

9
11 KCGF1010 Nut Hex Flanged 2
14 13 8
12 LAD00284 Bolt Flanged M10x1.25 2
6
13 JR113075 Spacer 1
11 12
8 1 14 LAJ00022 Bolt Flanged M8X1.25 1
15 KADD0870 Bolt Flanged 2

51 52
Front Wheel Direction
 Plate No.: 25
Frame and Frame Fittings

No. Part No. Description Qty. Remarks

1 JR111130 Frame Assembly 1

2 36JG0011 Kit Steering Head Bearing 1
3 DK181075 Nut Steering 1
4 DK181051 Cage Bearing Steering Bottom 1

3 5 DK181050 Cage Bearing Steering Top 1

6 DK181076 Cup Steering 1
6 10 16
1 27 17 7 JR113829 Bracket LH 1
8 KAED0618 Bolt-flange-kae St-d Dia-06 L-18 1
5 9 JZ181322 Grommet Side Cover 1
19
10 JR191021 Damper 2
13
2
11 JR113874 Bush Silent 1
12 JY181264 Bolt 1
4 20 13 JL113841 Clamp Tie Cable 1
7 21 17 14 JR113848 Bracket Assembly LH 1
8
18 9 15 JR113849 Bracket Assembly RH 1
14
25 23
15
16 JR113830 Bracket RH 1
17 JZ181322 Grommet Side Cover 2
11 18 JZ171124 Grommet 2
11 19 JP171051 Grommet 2
12 22 20 JY113837 Grommet For Cable 1
12
21 JR113829 Bracket LH 1
22 JR113847 Case Assembly Battery 1
23 DT181320 Foam Battery Case Ii-vert-ECU 1
24 GF161168 Pad Foam For Elect Units 1 N.A
25 JR113844 Strap Battery 1

26 JD113813 Foam Strip (50X15X4) 2 N.A

27 JR113865 Bracket 1

53 54
Front Wheel Direction
 Plate No.: 26
Swing Arm / Rear Shock Absorber & Chain Case

No. Part No. Description Qty. Remarks

1 JR122010 Shock Absorber Mono 1

2 LAC00105 Bolt Socket-M10X1.25XL55X 2
15 3 JR122008 Arm Assembly Swing 1
2
1 4 DG171016 Sleeve 2
18
5 DG171018 Bearing - Needle 2

2 6 DG171019 Seal - Oil 4

7 JR122039 Cap Swing Arm Tube 2
17 8 JR122044 Adjuster Chain 2
5 6
9 LAE00071 Bolt Flanged M8X1.25 2
11 6
13 10 KDDB0815 Washer Sp ID8.1XOD14.8XT2 2
8

11 JR122075 Slider Chain 1

4 12 LAC00084 Bolt Socket-M6X1XL 14 2
12
13 JL113828 Clamp Sai Hose Mtg 1
14
14 JL181225 Grommet I 1
5 3
6 15 JR181239 Cover Assembly Chain 1
16 7
7 9
8
16 JR122040 Bolt Flanged M14X1.5 1
17 DG171017 Nut 1
10
18 LBU00116 Screw Button Head Step M6 4
19 56JRL533 Cap Swing Arm 2

55 56
Front Wheel Direction
 Plate No.: 27
Foot Rest & Step Holder

No. Part No. Description Qty. Remarks

29

1 56JR4J57 Holder Step Pillion LH 1

2 56JR4J57 Holder Step Pillion RH 1
13 27
14
3 56JR1957 Step Pillion Rh 1
30 4 56JR1857 Step Pillion LH 1
5 GF161143 Spring Pillion Footrest 2
28
27 26
6 KMAA0800 Ball Steel 2
25
22 7 JL113037 Pin Clevis Dia 8 2
24

23 21 8 JL113036 Damper Step Pillion 2

14 9 DT113014 Lock Plate LH 1
20
19
10 KHAA2520 Pin Cotter 2
15 18
17 2
1 11 DT113015 Lock Plate RH 1
12 LAC00185 Bolt Socket M8x1.25 4
16 3 13 56JR3X57 Holder Step LH 1

12
14 JR113091 Pad Step 2
7
15 56JF3S57 Step Rider LH 1
11
5
16 JL113035 Bolt M6x1 2
8
6 17 LDB00026 Washer Plain 2
9
10
18 KHAA2520 Pin Cotter 2
4 19 KDAA0816 Washer-kda-od/id/thk 2
20 30141031 Ring O 2

57 58
Front Wheel Direction
 Plate No.: 27
Foot Rest & Step Holder

No. Part No. Description Qty. Remarks

29

21 DV161050 Stopper Step 2

22 JF113012 Spring Torsion - K10 2
13 27
23 LHE00003 Pin Clevis With Hole 2
14
30 24 LAC00104 Bolt Soket-M8 1
25 01100905 Ring O 2

28
27 26 26 JL561410 Washer Plain 1
25 27 LAC00067 Bolt Socket-M8 2
22
24
28 LDA00071 Washer Plain 1
23 21
14 29 56JR3Y57 Holder Step RH 1
20
19 30 56JF3T57 Step Rider RH 1

15 18
17 2
1

16 3

12
7

11
5

8
6
9
10
4

59 60
Front Wheel Direction
 Plate No.: 28
Mudguard - Front & Rear

No. Part No. Description Qty. Remarks

1 1 Jr181463 Brace Fender 1

2 2 KAAD0822 Bolt 4
3 JR181431 Flap Fender Front 1
4 4 JG171031 Clip Nut M5 2
5 5 KBUA0512 Screw Truss 2
7
6 6 JH181234 Grommet Tail Lamp Mtg 2
8 10 9
7 DJ161091 Grommet Front Fender 2
8 JH181293 Collar 2
9 10
9 KBBC0512 Screw Pan Cross 3
3
10 KDAE0510 Washer Plain Smal 3

11 JR181424 Fender Hugger 1

12 JR181425 Arrester Case Chain 1
11 13 LBR00003 Screw Taping Pan 2
14 LBU00116 Screw Button Head Step 2

12 0
0

61 62
Front Wheel Direction
 Plate No.: 29
Parking Stands

No. Part No. Description Qty. Remarks

1 JR113216 Stand Side 1

6 2 JR113220 Bracket Holder Magnet 1
3 JG113207 Bolt 1
4 LCH00001 Nut Nyloc-m10x1.25xht 1
5 JZ403601 Holder Magnet 1
3

5 6 JF401415 Switch Stand Side 1

7 JL113209 Spring Tension 1
8 DH161146 Cover Spring Side Stand 1
9 JR113223 Main Stand 1
1 2 4
7 10 LAC00205 Bolt Socket M8x1.25 2

8 11 KDBB0818 Washer Plain 2

9 15
12 JL113210 Bush Main Stand LH 2
11 12 13 JD402215 Band 3
10

16 14 PA113204 Damper Center Stand 1

15 JL113206 Spring Main Stand with Cover 1

14 16 JL113212 Cover Spring Main Stand 1

63 64
Front Wheel Direction
 Plate No.: 30
Tube / Tyre

No. Part No. Description Qty. Remarks

3 1 1 DT131018 Tyre Front 100/80-17 52P TL 1

2 DK151026 Valve Tubeless Tyre 2

3 56JR9A1Y Wheel Front MT 2.15X17 1

4 56JR9B1Y Wheel Rim 3.5X17 1

5 DT131222 Tyre Tubeless Rear 130/70-17 1

4 5
2

65 66
Front Wheel Direction
 Plate No.: 31
Front Wheel Hub

No. Part No. Description Qty. Remarks

1 56JR9A1Y Wheel Front Mt 2.15x17 1

2 JL131001 Axle 1
4
3 3 KPBC6202 Bearing-ball-c3 Clearance 2
8
11 4 JG131001 Sleeve 1
5 JR131013 Disc Brake Dia 280 1
2

6 JD131811 Screw Socket Step M8x1.25 5

7 JR131041 Disc Sensor Speed 1
12
5 6 11 8 DG151005 Seal-oil 2
7
9 JR403608 Sensor Speed Wheel 1
13
10 DT131011 Collar 2
1
11 KADT0614 Bolt Flange-m6 1
14
12 LCJ00002 Nut U M14x1.5 1
0 13 LDB00029 Washer Plain 1
8
14 30151098 Supporter 1

9
11

67 68
Front Wheel Direction
 Plate No.: 32
Rear Wheel Hub

No. Part No. Description Qty. Remarks

22
18 1 56JR9B1Y Wheel Rear Mt 3.00x17 1
2 KPBC6202 Bearing-ball-c3 Clearance 1
19 20 17
21 3 KPBC6302 Bearing-ball-c3 Clearance 1
24
23 4 JL131216 Spacer Assembly 1
5 DT131207 Axle 1
25

5 7 LAE00055 Bolt Flange-M6 1

8 30151082 Seal Oil 1
9 JL131232 Damper -coupling 1
8
14 3 10 DK151097 Disc Brake Dia 230 1
12 13
10 11

1
25
11 DH151040 Bolt Socket-m6x1xl 16xbrxprecoat 6
16
12 JU131802 Sensor Disc Rear 1

9 13 JG131220 Screw Pan Cross-m6x1xl12x 3

26
15 14 KEBA4217 Circlip Internal 1
4 15 DK151081 Spacer I 1
7

27
16 DK151082 Spacer II 1
2 7
17 JR131238 Sleeve 1
18 JR131237 Coupling 1
19 36JR0109 Chain Sprocket Kit 1
20 KPAC6205 Bearing Ball Ordinary Clearance 1

69 70
Front Wheel Direction
 Plate No.: 32
Rear Wheel Hub

No. Part No. Description Qty. Remarks

22
18 21 DT131214 Seal Oil 1
22 DJ151048 D Bolt 6
19 20 17
21 23 LCL00004 Nut U Flange-m8x1.25xht8.5xbrt 6
24
23 24 JL131211 Spacer 1

25 25 LDB00029 Washer Plain 2

5
26 LCJ00002 Nut U M14x1.5 1

27 JR403608 Sensor Speed Wheel 1

8
14 3
12 13
10 11

1
25
16

9 26
15

4
7

27

2 7

71 72
Front Wheel Direction
 Plate No.: 33
Front Master Cylinder - Disc Brake

No. Part No. Description Qty. Remarks

1 DJ191057 Lever Front Brake 1

8
2 DJ191029 Bolt Front Brake Lever 1
2 1
3 DJ191030 Nut 1
4 DH191062 Oil Window Kit 1
5 DJ191031 Screw 2

3 9
5
5 6 DJ191034 Cover - Reservoir 1
6
USE
G: T3-4
IN M

7 DJ191035 Diaphragm 1
RN DO RO
WA NLY ID F ER
O FLU IN
E TA
AK ON AP
BR D C R C ING
V
ALE FILLE MO
SE N E
A A ER
CLE FOR
BE

4 8 JF131807 Cylinder Assembly Master Front 1

10 9 DJ201109 Brake Switch 1

10 10 DJ191026 Washer - Copper 8

14
7
11 GL131827 Bolt - Banjo 4

13 12 36JR0048 Front Master Cylinder Fastening Cap –

13
DH191060 Front Master Cylinder Fastening Cap 1
12 13 YJR05036 Bolt Flanged 2
14 36JF0018 Major Kit M Cylinder - ABS 1

10 14A 36JF0019 Minor Kit M Cylinder - ABS 1

10
11

73 74
Front Wheel Direction
 Plate No.: 34
Front Caliper Assembly - Disc Brake

No. Part No. Description Qty. Remarks

4
1 JR131877 Caliper Assy Brake Front 1
2 YJR05034 Screw Bleeder 1
1 3 DJ151070 Bleeder Cap 1
2
3 4 DH151039 Bolt Flange : Re-coated (M8) 2
5 JR131827 Disc Pad 1

6 36JR0047 Minor Kit 1

7 36JR0046 Major Kit 1
x
8 JW131807 Brake Pad Set 1
6

5 2 PISTON SEAL

DUST SEAL

BLEEDER CAP

PROTECTION BOOT

INSULATOR

CALIPER PISTON

BLEEDER SCREW

PAD SPRING

75 76
Front Wheel Direction
 Plate No.: 35
Rear Disc Brake Assembly

10 4 No. Part No. Description Qty. Remarks

1 36JR0052 Reservoir Assembly Kit 1

1
2 JR131883 Caliper Assembly Rear 1
22
3 JR131830 Cylinder Master Rear 1
4 4 GL131827 Bolt Banjo 2
3
5 LAD00077 Bolt Flange-m6x1xl16 2
21
5
6 LHA00001 Pin 1

6
7 KDAA0611 Washer Plain 1
8 KHAA2015 Pin Cotter 1
8 7
15 9 DJ151070 Cap Bleeder Screw 1
10 KADD0614 Bolt Flanged 1

2
PISTON SEAL
11 36DH4174 Pad Set Brake Rear 1
DUST SEAL 12 YJR05034 Bleeder Screw 1
13 36JR0050 Master Cyl Push Rod-fork Kit1
BLEEDER CAP
9 14 36DH4175 Kit Major Caliper 1
PROTECTION BOOT 15 36DH4177 Kit Minor Caliper 1
INSULATOR
16 36JR0049 Kit Major M Cylinder 1 N.I
11 17 36JF0019 Kit Minor M Cylinder 1 N.I
CALIPER PISTON
18 36JR0051 Master Cyl Seal Kit 1 N.I
12 BLEEDER SCREW 19 36JR0053 Filler Union , O-ring Kit 1 N.I
20 36JR0054 Hose Tube -clamp Kit 1 N.I
PAD SPRING
21 36JR0036 Kit Hose Brake Rear 1
14
22 30191048 Band 1

77 78
Front Wheel Direction
 Plate No.: 36
Rear Brake Pedal

No. Part No. Description Qty. Remarks

1 JR161012 Pedal Assembly Brake 1

2 DG101339 Damper 1
3 DK101186 Bolt Pivot Lever Change 1
7 4 DK101187 Collar Pivot Bolt 1
5 DK101185 Washer Pivot Bolt 2

2 6 JR113056 Bracket Switch Brake 1

3 7 DJ201253 Switch Brake 1
6
1
12 8 PA161004 Spring Rear Brake Switch 1
9 JU161002 Return Spring Brake Pedal 1
11 8 10 39199819 Seal - Oil 2
5

4 11 LAD00270 Bolt Flanged Step M6x1 1

9
10
12 LAD00085 Bolt Flanged-M6X1XLPre-Coat 1
13 DH161245 Nut U-M8X1.25 1

10
5
13

79 80
Front Wheel Direction
 Plate No.: 37
Anti Lock Braking System

No. Part No. Description Qty. Remarks

12
1 JR131808 Unit ABS 1
2 36JR0035 Hose Cylinder Master Fr Unit ABS 1
11 3 36JR0085 Hose Caliper Front to Unit ABS 1
4 JR113800 Bracket Unit ABS 2
5 JR131851 Clamp Assembly 1
2
6 KAED0608 Bolt Flanged Small 2
11 7 LAE00021 Bolt Flanged M6x1 4
8 JR131852 Hook 1
7 9 JR113859 Case Unit ABS 1

8 12
10 DH161377 Bolt Flanged Step M6X1 2
1 11 Gl131827 Bolt Banjo 4
3
6 12 DJ191026 Copper Washer 4

4
5

9
11
12

81 82
Front Wheel Direction
 Plate No.: 38
Handle Bar Assembly

No. Part No. Description Qty. Remarks

1 56JR9J57 Handlebar 1
2 JG151022 Throttle Pipe 1
3 DT161005 Handle Grip RH 1
13 4 JL151035 Handlebar Weight 1
5 KACG0645 Bolt Socket M6x1 2
14
11 16
15 12
6 JL161003 Handle Grip LH 1
18 17 7 56JR33Y9 Bracket Upper 1
19 9
8 56JR9UY9 Holder Handle Lower 1
9 JG151029 Bolt Socket M8x1.25 4
6 1
4 10 2 3
5 4 10 56JR9TY9 Holder Handle Upper 1
5

8 11 JG161008 Lever LH 1
21
28 22 26 12 JF131807 Master Cylinder Assly 1
27
25 13 JZ161028 Lever Pivot Bolt 1
24
23 14 30191017 Nut Round M8x1.25 1
7
15 DD191147 Adjuster Screw 1
22
21
20
16 JR161035 Assembly Holder Lever LH 1
17 KADF0622 Bolt-flange 1
18 JY401404 Switch Clutch 1
19 LBU00012 Screw Pan Cross 2
20 LCH00001 Nut Nyloc-M10 2

83 84
Front Wheel Direction
 Plate No.: 38
Handle Bar Assembly

No. Part No. Description Qty. Remarks

21 JG151013 Washer Cup 2

22 JF151054 Damper 4
23 KACF0830 Bolt Socket M8x1.25 2
24 LAC00092 Bolt Socket-m10 2
13
25 JF151055 Spacer 2
14
11 16
15 12 26 JY151011 Bolt Flanged-m16 1
27 JR401422 Switch Control RH 1
18 17 28 JR401420 Switch Control LH 1
19 9

6 1
4 10 2 3
5 4
5

8
21
28 22 26
27
25
24
23
7
22
21
20

85 86
Front Wheel Direction
 Plate No.: 39
Front Fork

No. Part No. Description Qty. Remarks

1 JR121084 Fork Assembly- Front 1

21
22
28 2 YJR06005 Tube Outer LH 1
3 YJR06006 Tube Outer RH 1
12
4 DK181006 Socket Headed Bolt -M10 2
1 11
5 DK181007 Copper Washer 2

6 DJ181089 Inner Dust Seal 2

7 DK1810 18 Washer Seal 2
14B
16 8 DJ181087 Oil Seal SFN 2
17
6 14C Dh171029 Oil Seal HTA 2
7 14D 9 DS181070 Guide Bush 2
8 25
9 14A 10 DJ181088 Oil Seal Stopper 2
10 29

11 DT121047 Rubber Damper Fork Top Cap 2

15
13 24 12 JR151041 Cap Fork Top Bolt 2
2/3
20 13 YJR06004 Fork Pipe Inner 2
18 14A YJR05005 Cap Oil Lock 2
19
14B YJR06003 Seat Pipe 2
5
14C 30181020 Piston Ring 2
23 4
14D DM181008 Rebound Spring 2
15 YJR06002 Spring Main Spring 2

16 YJR06001 Fork Bolt 2

17 30181029 O' Ring 2

87 88
Front Wheel Direction
 Plate No.: 39
Front Fork

No. Part No. Description Qty. Remarks

18 JR121087 Under Bkt Assy Complete 1

21
22 19 JC181020 Spring Washer 2
28
20 DK181028 Bolt 2
12

1 11 21 DK181075 Nut Steering 1

22 DK181076 Cup Steering 1
23 JZ401077 Reflector Reflex Side 2
24 JR121092 Ring 2
14B 25 JR121077 Cushion 2
16
17
6 14C
7 14D
8 25
9 14A
10 29

15
13 24
2/3
20
18
19

5
23 4

89 90
Front Wheel Direction
 Plate No.: 40
Petrol Tank and Lock Set

No. Part No. Description Qty. Remarks

2
1
1 JR232614 Set Lock 1
2 KACD0516 Bolt Master Kac 7
4
3 LAD00244 Bolt Flanged M6x1 2
4 JR232611 Bracket Lock Seat 1
5 JH171803 Gasket Fuel Pump Mtg 1

6 LBU00131 Screw Button Head-m6x1 4

3 3 7 PD171003 Collar 4
6 8 DG141019 Damper 4
9 JR181772 Grommet 2
7
10 JR402600 Gauge Fuel Level 1
8

11 KACG0610 Bolt Socket M6x1 6

12 JR171820 Plate Pressure 1
13 JH171017 O Ring Fuel Gauge 1
14 14 AA201375 Pump Fuel 1
15 KCGA0505 Nut 4

10
11
12
15 9
5
13

91 92
Front Wheel Direction
 Plate No.: 41
Tank Flaps LH

No. Part No. Description Qty. Remarks

0 1 JR171092 Cover Tank Middle 1

2 2 KBRC4213 Screw Tapping Pan Cross 14
3 LBU00131 Screw Button Head M6x1 4
2 4 LDA00018 Washer 6.2x20x1.5 2
1
2 5 JR181399 Grommet 2
00
6 JR181015 Grill Flap Tank LH 1
00 7 LBU00144 Screw Button Head Step M6 1
4 8 KDAB1018 Washer Plain Small 1
5
9 JP181227 Grommet Spoiler Mtg1 1
10 LBU00132 Screw Button Head M6x1 1

17 11 JL113812 Sleeve -illumination Bkt 1

12 18
12 JG171031 Clip Nut M5 6
13 19
13 KDBA0512 Washer Plain 6
14 KBUA0512 Screw Truss M5x0.8 6
16 2
15 15 JR181939 Cover Assembly Mesh LH 1

14 16 DS161082 Grommet 1
17 KADA0610 Bolt Flanged 4
9
8 18 JR181359 Bracket Upper LH 1
6 7 19 JR181378 Bracket Middle LH 1

20 JR181025 GRILL FLAP TANK LH 1

21 / 22 21 JR181026 GRILL FLAP TANK RH 1
9
10
11 17 JR181779 Bracket Flap Cover Middle LH 1
18 JR181780 Bracket Flap Cover Middle RH 1

22 JR181717 Beading 1
19 JR171009 Damper Tank LH 1
20 JR171144 Damper Tank RH 1

93 94
Front Wheel Direction
 Plate No.: 42
Tank Flaps RH

No. Part No. Description Qty. Remarks

1 JR181940 Cover Assembly Mesh RH 1

2 JR181360 Bracket Upper RH 1
3 JR181379 Bracket Middle RH 1
4 DS161082 Grommet 1
5 KADA0610 Bolt Flanged 2

11
6 PF181211 Grommet - Cowling Mtg 1
7 LBU00132 Screw Button Head M6x1 2
9 15
14 8 KADA0610 Bolt Flanged 2
13
12 9 KBUA0512 Screw Truss M5x0.8 5
10 10 KDBA0512 Washer Plain 5

1 9 11 JG171031 Clip Nut M5 6

6 12
12 JP181227 Grommet Spoiler Mtg 2
4 10 7 13 KDAB1018 Washer Plain Small 2
16
3 14 LBU00144 Crew Button Head Step M6 2
8 15 JR181016 Grill Flap Tank Rh 1
2
5 16 JL113812 Sleeve -illumination Bkt 2

95 96
Front Wheel Direction
 Plate No.: 43
Head Lamp & Front Fairing

No. Part No. Description Qty. Remarks

2 3
1 1 JR181273 Carrier Mask 1
6
2 KADF0630 Bolt Flange-kad St-f Dia-06 L-30 2
5
3 JR232809 Bracket Plate Number Front 1
4 4 JP181280 Collar Head Lamp Holder Mtg 2
9 5 JP181279 Grommet Front Fairing Assy 2

13
7 12 6 JY191008 Damper 2
7 JR181715 Pin Quick Release 1
9 KCGC0606 Nut Hex Flanged 1
10
10 JR401020 Lamp Position 1

12 11 YJR03001 Bush Head lamp 4

11 13 12 KDAA0510 Washer Plain Small 5
13 KBRA4213 Screw Tapping Pan Cross 5
15 19 14 JR401017 Lamp Head 1
16 37
14 15 KADF0630 Bolt-flange-kad St-f Dia-06 L-30 2
22 36
18
20
21 16 JP181280 Collar Head Lamp Holder Mtg 2
17 23
24 17 JP181279 Grommet Front Fairing Assy 2
28
23 18 JG181380 Nut Rivet 2
25 19 KADA0625 Bolt Flanged 1
29
27
31 30 20 JG171020 Sleeve Tank Mounting 1
26
32 25
34 33
35 21 JG171022 Grommet-tank Mounting Rear 1

97 98
Front Wheel Direction
 Plate No.: 43
Head Lamp & Front Fairing

No. Part No. Description Qty. Remarks

2 3
1 22 JR181342 Structure Lamp Head Front 1
6
23 JG171020 Sleeve Tank Mounting 2
5 24 JR181338 Structure Lamp Head Rear 1
4 25 JG171022 Grommet-tank Mounting Rear 2

9
26 KBUA0614 Screw Truss 1
13
7 27 LDB00072 Washer Plain 1
12
28 05161256 Clip Nut-m6 1
29 DJ181065 Clip Nut M6 2
10
30 JY181284 Washer Nylon 2

12 31 KBUA0620 Screw Truss 2

11 13 32 JG181243 Securing Clip-Piv Bolt-Mask Carr 2
33 LDB00083 Washer -Id 9xod 18xthk 2xblack 2
15 19 34 PA181354 Grommet 2
16 37
14 35 PD181239 Pin 2
22 36
18
20
21 36 AA161290 Bracket Harness Clamp 1
17 23
24 37 KADA0516 Bolt Flanged M5X0.8 1
28
23
25
29
27
31 30 26
32 25
34 33
35

99 100
Front Wheel Direction
 Plate No.: 44
Fittings - Side Covers & Cover Seat

No. Part No. Description Qty. Remarks

1 LBU00131 Screw Button Head 2

2 LBU00134 Screw Button Head 2
3 KADF0616 Screw Button Head 2
2
4 JP181227 Grommet Spoiler Mtg 2
5 KBUA0512 Screw Truss 2
5

6 LBU00050 Screw Truss 2

8
7 JR122041 Bolt Socket M6x1 2
6 8 JR122042 Spacer 2
9 JR181413 Tray Under Front 1
7
8 9 10 LBU00131 Screw Button Head 2

11 DT171073 Grommet Tank Cover Assly 2

12 LBU00050 Screw Button Head 2
13 JG181239 Collar 2
10
3

13

12 11

101 102
Front Wheel Direction
 Plate No.: 45
Belly Pan

No. Part No. Description Qty. Remarks

1 JR181703 Bracket Belly Pan Rear RH 1

2 JG171031 Clip Nut M5 8
14 3 LBU00134 Screw Button Head M6X1 2
8 4 LAE00021 Bolt 4
10 5 JR181299 Belly Pan Middle 1
5
9
11 6 JR181704 Bracket Assembly Belly Pan Front 1
6
7 JR181702 Bracket Belly Pan Rear LH 1
2 8 KADC0618 Bolt 2
11
4 9 DP181040 Collar 4
2 10 DP181041 Damper For Mounting Cowling 4
4 4
4
4
11 JZ181322 Grommet Side Cover 2
1 13 JR181280 Belly Pan Top LH 1
14 JR181281 Belly Pan Top RH 1
13 7

9
4

10
3

103 104
Front Wheel Direction
 Plate No.: 46
Speedometer Assembly

2 No. Part No. Description Qty. Remarks

10
1 JR402411 Speedometer 1
2 GL181263 Bead Front Shield 6
3 JR181357 Cover Flap Speedometer Front 1
13 4 JP181229 Grommet Ignition Switch Cover 1
5 JR181349 Bracket Assembly Speedometer 1

12
2 6 JP181280 Collar Head Lamp Holder 2
7 JG181238 Grommet Dashboard 3
8 LDB00007 Washer Plain 2
3
9 KCAC0504 Nut Hex Thick 2
10 LBU00172 Bolt Soc-head Speedo Flap 2
4
11 JP181279 Grommet Front Fairing Assy 2
12 JR181356 Flap Speedometer 1
13 KDBB0512 Washer Plain 2

7 11
8
10

105 106
Front Wheel Direction
 Plate No.: 47
Control Cables

No. Part No. Description Qty. Remarks

1 JR161210 Cable Throttle 1

2 JR161206 Cable Clutch 1

107 108
Front Wheel Direction
 Plate No.: 48
Indicator Lights & Tail Lamp

No. Part No. Description Qty. Remarks

5
25 1 JR401013 Indicator Rear LH 1
20 2 JR401012 Indicator Rear RH 1
18
7 3 LCL00001 Nut Hex Flange-m10x1.25 2
4 26 21 4 JR401011 Indicator Front LH 1
6 22
6 23 5 JR401010 Indicator Front RH 1

2
6 KCBA1006 Nut Hex Thin-m10x1.25xht 2
3
7 KDFB1018 Washer Toothed Internal 2
3
8 KBRC4816 Screw Tapping 8
1
9 KDAB0510 Washer 8
10 DJ181065 Clip Nut M6 2

11 JR181013 Bracket Lamp Tail 1

12 JR401008 Lamp Tail 1
13 PA581053 Screw Truss Cross M6x1 4
13
14 JP181280 Collar Head Lamp Holder 4
15 JD113814 Grommet Sai Unit 4
8
11 16 9
13 14 15
16 JR181799 Packing RH 1
17 JR181917 Packing LH 1
18 JR401019 Lamp Plate Number 1
17
19 JD401032 Bulb-Number Plate Lamp 1
20 KDAA1018 Washer Plain 2
12

109 110
Front Wheel Direction
 Plate No.: 48
Indicator Lights & Tail Lamp

No. Part No. Description Qty. Remarks

5
25 21 PA402204 Band (length 110mm) 1
20
18 22 JR181014 Clamp 1
7 23 KBUA0408 Screw Truss-m4 1
4 26 21 24 GH201012 Lamp 12V-10W 4
6 22
23 25 KBUC0510 Screw Truss-m5 2
6

2 26 JR113836 Grommet 1
3

3
1

13

8
11 16 9
13 14 15

17

12

111 112
Front Wheel Direction
 Plate No.: 49
Rear Number Plate

No. Part No. Description Qty. Remarks

1 JR232806 Holder Indicator 1

2 56JRL44X Structure Plate Number Rear 1
3 KCGA0606 Nut Hex Flanged M6x1 2
4 JF232807 Bracket Plate Number Rear 1
8 6
11 5 JR181014 Clamp 1

13
2 6 PA402204 Band (Length 110mm) 1
7 JZ232805 Foam Rear Number Plate 1
8 JR113836 Grommet 1
10 9 9 JU401024 Reflector Reflex 1
10 KCGA0505 Nut Hex Flanged 1

12 4
11 KBUC0510 Screw Truss-m5x0.8xl 2
12 LBU00132 Screw Button Head M6x1 4
13 JR401019 Lamp Number Plate 1

7
5 1

113 114
Front Wheel Direction
 Plate No.: 50
Wiring Harness / ECU / Battery

No. Part No. Description Qty. Remarks

11
10 1 JR402227 Wiring Harness 1
2 60111420 Cable Tie Lock 6
3 JD402212 Band (Length 200mm) 2
4 DT402227 Fuse 5A Mini 5
14
13 4A JG402228 Fuse Mini 10A (Blade Type)
15
4B JG402229 Fuse 15A 4
12
5 AA201387 Clamp Cable 1
4
4A
4B 6 JG402230 Fuse 30A 1
1 7 JP351439 ECU 1
5 8 JR181024 Strap 1
9 JR113825 Holder ECU 1
3 10 JG401800 12V 8Ah VRLA Battery 1
2
11 JR113844 Strap Battery 1
12 52JR0279 Case Battery 1
8 13 KADF0616 Bolt-flange 4
14 LDB00023 Washer Plain 4
20 15 JU232817 Grommet 4

7
16 JR402220 Cable Earth 1
16 17 JP402221 Cable Earth ABS 1
9
18 JR402210 Cable Starter Relay Motor 1
20 DK201188 Unit Transil 1

18

115 116
Front Wheel Direction
 Plate No.: 51
Other Electric Equipment

No. Part No. Description Qty. Remarks

1 JR401605 Horn 1
2 JR403200 Unit Termination 1
1
9 2 3 JF403000 Relay Interlock 4
17
4 JP403000 Relay Starter 1
5 JP403002 Damper Relay Starter 1
18
3
6 JF402006 Unit Regulator 1
7 JR113858 Bracket Sensor Roll Over 1
8 8 JY403604 Sensor Roll Over 1
4 9 KADF0814 Bolt Flange 1
10 KACD0630 Bolt Socket 2

6 11 KADD0622 Bolt Flanged 1

0
11 5
12 12 GL113811 Collar 1
13
7 13 GL113812 Grommet 1
14 14 KACA0622 Bolt Socket 2
15
15 JR403401 Socket Charger 1

10
16 16 KCGD0505 Nut Hex 2
17 JR113880 Bracket Can Unit Termination 1
18 LBU00155 Screw 1

117 118
Front Wheel Direction
 Plate No.: 52
Tool Kit

No. Part No. Description Qty. Remarks

1 JR231010 Strap 1

119 120
Front Wheel Direction
 Plate No.: 53
Accessories / Grab Handle

No. Part No. Description Qty. Remarks

1 JR231201 Guard Leg RH/LH 2

2 KDAB0816 Washer 2
5 3 KADF0814 Bolt Flanged M8X1 2
6
4 LCL00007 Nut U Flanged-M8X1.25XHT 2
5 JR231612 Mirror LH 1

6 JR231613 Mirror RH 1
7 56JR5U4U Grab Handle LH Silver 1
8 56JR5V4U Grab Handle RH Silver 1
1 9 LAC00153 Bolt Socket-m8 4

2 10 JR231204 Guard Saree 1

4
1 3 9 8
2 11 DH151040 Bolt Socket-m6 2
4
7 12 KACA0820 Bolt Socket M8x1.25 1
13 JF231211 Plug 3

10

11
13

12

121 122
Front Wheel Direction
 Plate No.: 54
Painted Parts and Decals

No. Part No. Description Qty. Remarks

35 7/8 5/6 1 12/13 2/3 4
1 52JR0124 Fuel Tank Glossy Techno Black + Decal 1
–--
52JR0125 Fuel Tank Glossy Racing Red + Decal 1
–--
52JR0126 Fuel Tank Glossy Sport Yellow + Decal 1
–--
52JR0265 Fuel Tank Glossy Caribbean Blue + Decal 1
--
52JR0439 Fuel Tank Glossy Brooklyn black+ Decal 1
-

2 52JR0110 Fairing Front LH Glossy Racing Red + Decal 1

–--
52JR0112 Fairing Front LH Glossy Sport Yellow + Decal 1
–--
52JR0108 Fairing Front LH Glossy Techno Black + Decal 1
–--
52JR0251 Fairing Front Lh Glossy Caribbean Blue + Decal 1
–--
52JR0426 Fairing Front Lh Brooklyn black+ Decal 1
–--
3 52JR0111 Fairing Front RH Glossy Racing Red + Decal 1
–--
52JR0113 Fairing Front RH Glossy Sport Yellow + Decal 1
–--
52JR0109 Fairing Front RH Glossy Techno Black + Decal 1
–--
52JR0252 Fairing Front Rh Glossy Caribbean Blue + Decal 1
–--
52JR0427 Fairing Front Rh Brooklyn black + Decal 1
14/15 –--
9/10 4 52JR0102 ABS Front Fender Glossy Techno Black Decal 1
–--
52JR0104 ABS Front Fender Racing Red Decal 1
–--
52JR0106 ABS Front Fender Sport Yellow Decal 1
–--
52JR0248 Abs Front Fender Assembly Caribbean Blue 1
–--
25 52JR0423 Abs Front Fender Assembly Brooklyn black 1
–--
5 52JR0094 Side Cover LH Assembly Ebony Black + Silver 1
–--
6 52JR0095 Side Cover RH Assembly Ebony Black + Silver 1
–--
31/32 28 30 29
7 52JR0116 Seat Cowl RH Clossy Techno Black + Decal 1
–--
52JR0119 Seat Cowl RH Glossy Racing Red + Decal 1
–--
52JR0122 Seat Cowl RH Glossy Sport Yellow + Decal 1
–--
52JR0255 Cowl Seat Rh Glossy Caribbean Blue + Decal 1
–--
52JR0440 Cowl Seat RH Glossy Brooklyn Black + Decal 1
–--
8 52JR0271 Seat Cowl LH Glossy Techno Black + Decal 1
–--
52JR0274 Seat Cowl LH Glossy Racing Red + Decal 1
–--
52JR0392 Seat Cowl LH Glossy Sport Yellow + Decal 1
–--
52JR0389 Cowl Seat LH Glossy Caribbean Blue + Decal 1
–--
52JR0429 Cowl Seat LH Glossy Brooklyn black + Decal 1
–--
9 52JR0393 Belly Pan Top LH Glossy Sport Yellow + Decal 1
–--
18 19/20 24 21/22 23/24 52JR0272 Belly Pan Top LH Glossy Techno Black + Decal 1
–--
52JR0275 Belly Pan Top LH Glossy Racing Red + Decal 1
–--
52JR0390 Belly Pan Top LH Glossy Caribbean Blue + Decal 1
–--
52JR0431 Belly Pan Top LH Glossy Brooklyn black + Decal 1
–--

123 124
Front Wheel Direction
 Plate No.: 54
Painted Parts and Decals

No. Part No. Description Qty. Remarks

35 7/8 5/6 1 12/13 2/3 4
10 52JR0134 Belly Pan Top RH Glossy Sport Yellow + Decal 1
52JR0128 Belly Pan Top RH Glossy Techno Black + 1
52JR0131 Belly Pan Top RH Glossy Racing Red + Decal 1
52JR0258 Belly Pan Top RH Glossy Caribbean Blue + 1
52JR0432 Belly Pan Top RH Glossy Brooklyn black + 1

11 56JRA9X3 Carrier Mask Glossy Black 1

12 52JR0136 Flap Tank LH Glossy Techno Black + Sprint Black+Decal 1
52JR0145 Flap Tank LH Glossy Racing Red + Sprint Black+Decal 1
52JR0151 Flap Tank LH Glossy Sport Yellow + Sprint Black +Decal 1
52JR0260 Flap Tank Lh Glossy Caribbean Blue + Black + Decal 1
52JR0434 Flap Tank Lh Glossy Brooklyn black + Black + Decal 1

13 52JR0154 Flap Tank RH Glossy Sport Yellow + Sprint Black+Decal 1

52JR0139 Flap Tank RH Glossy Techno Black + Sprint Black+Decal 1
52JR0148 Flap Tank RH Glossy Racing Red + Sprint Black+Decal 1
52JR0263 Flap Tank Rh Glossy Caribbean Blue +.Black + Decal 1
52JR0437 Flap Tank Rh Glossy Brooklyn black +.Black + Decal 1
14/15
14 52JR0152 Shroud LH Glossy Sport Yellow + Decal 1
9/10 52JR0137 Shroud LH Glossy Techno Black + Decal 1
52JR0146 Shroud LH Glossy Racing Red + Decal 1
52JR0261 Shroud Lh Glossy Caribbean Blue + Decal 1
25 52JR0435 Shroud Lh Glossy Brooklyn black + Decal 1
15 52JR0140 Shroud RH Glossy Techno Black + Decal 1
52JR0149 Shroud RH Glossy Racing Red + Decal 1
52JR0155 Shroud RH Glossy Sport Yellow + Decal 1
31/32 28 30 29 52JR0264 Shroud Rh Glossy Caribbean Blue + Decal 1
52JR0438 Shroud Rh Glossy Brooklyn black + Decal 1
16 JR233020 Decal Fender LH 1
17 JR233021 Decal Fender RH 1
18 JR233022 Decal Fender Glossy Techno Black Middle 1
JR233056 Decal Fender Glossy Racing Red Middle 1
JR233074 Decal Fender Glossy Sport Yellow Middle 1
Jr233275 Decal Fender Caribbean Blue Glossy Middle 1
Jr233370 Decal Fender Brooklyn black Middle 1
19 JR233032 Decal Belly Pan Glossy Techno Black LH 1
JR233066 Decal Belly Pan Glossy Racing Red LH 1
18 19/20 24 21/22 23/24 JR233084 Decal Belly Pan Glossy Sport Yellow LH 1
Jr233285 Decal Belly Pan Caribbean Blue Glossy LH 1
JR233380 Decal Belly Pan Brooklyn black LH

125 126
Front Wheel Direction
 Plate No.: 54
Painted Parts and Decals

No. Part No. Description Qty. Remarks

35 7/8 5/6 1 12/13 2/3 4
–--
20 JR233033 Decal Belly Pan Glossy Techno Black RH 1 –--
JR233067 Decal Belly Pan Glossy Racing Red RH 1 –--
JR233085 Decal Belly Pan Glossy Sport Yellow RH 1 –--
Jr233286 Decal Belly Pan Caribbean Blue Glossy RH 1 –--
JR233381 Decal Belly Pan Brooklyn black RH 1
–--
21 JR233034 Decal Wheel Glossy Techno Black LH 2 –--
JR233068 Decal Wheel Glossy Racing Red LH 2 –--
JR233086 Decal Wheel Glossy Sport Yellow LH 2 --
Jr233287 Decal Wheel Caribbean Blue Glossy LH 2 --
Jr233382 Decal Wheel Brooklyn black 2
–--
22 JR233035 Decal Wheel Glossy Techno Black RH 2 –--
JR233069 Decal Wheel Glossy Racing Red RH 2 –--
JR233087 Decal Wheel Glossy Sport Yellow RH 2 –-
Jr233288 Decal Wheel Caribbean Blue Glossy Rh 2 –--
JR233383 Decal Wheel Brooklyn black LH 2
14/15 23 JR233099 Decal Shroud Tank Glossy Techno Black LH 1 –--
9/10 JR233111 Decal Shroud Tank Glossy Racing Red LH 1 –--
JR233123 Decal Shroud Tank Glossy Sport Yellow LH 1 –--
Jr233303 Decal Shroud Tank Caribbean Blue Glossy LH 1
JR233386 Decal Shroud Tank Brooklyn black LH 1 –--
25
24 JR233100 Decal Shroud Tank Glossy Techno Black RH 1 –--
JR233112 Decal Shroud Tank Glossy Racing Red RH 1 –--
JR233124 Decal Shroud Tank Glossy Sport Yellow RH 1 –--
31/32 28 30 29 Jr233304 Decal Shroud Tank Caribbean Blue Glossy RH 1 –--
JR233387 Decal Shroud Tank Brooklyn black RH 1 –--

25 JR233088 Decal Pulsar 2 –--

26 JR233240 Decal Cover Magneto 1 –--
27 JR233241 Decal Cover Clutch 1 –--

28 36JR0106 Kit Decal Tank Top Glossy Techno Black 1 –--

36JR0107 Kit Decal Tank Top Glossy Racing Red 1 –--
36JR0108 Kit Decal Tank Top Glossy Sport Yellow 1 –--
36JR0105 Kit Tank Decal Caribbean Blue 1 –-
36JR0116 Kit Decal Tank Top Brooklyn black 1 –--

18 19/20 24 21/22 23/24 29 36JR0017 Kit Decal Seat Cowl Glossy Techno Black 1 –--
36JR0019 Kit Decal Seat Cowl Glossy Racing Red 1 –--
36JR0020 Kit Decal Seat Cowl Glossy Sport Yellow 1 –--

127 128
Front Wheel Direction
 Plate No.: 54
Painted Parts and Decals

No. Part No. Description Qty. Remarks

35 7/8 5/6 1 12/13 2/3 4

36JR0076 Kit Seat Cowl Decal Caribbean Blue 1 –-

JR233366 DECAL N160 Brooklyn black LH 1
JR233367 DECAL N160 Brooklyn black RH 1

30 36JR0021 Kit Decal Fairing Front Glossy Techno Black 1 –--

36JR0022 Kit Decal Fairing Front Glossy Racing Red 1 –--
36JR0023 Kit Decal Fairing Front Glossy Sport Yellow 1 –--
36JR0084 Kit Fairing Decal Caribbean Blue 1 –--
36JR0115 Kit Fairing Decal Brooklyn black 1 –--

31 36JR0066 Kit Decal Tank Flap Glossy Racing Red LH 1 –--

36JR0069 Kit Decal Tank Flap Glossy Sport Yellow LH 1 –--
36JR0070 Kit Decal Tank Flap Gray LH 1 –--
36JR0082 Kit Decal Tank Flap Lh Caribbean Blue 1 –--
36JR0117 Kit Decal Tank Flap Lh Brooklyn black 1 –--

14/15 32 36JR0071 Kit Decal Tank Flap Gray RH 1 –--

9/10 36JR0067 Kit Decal Tank Flap Glossy Racing Red RH 1 –--
36JR0068 Kit Decal Tank Flap Glossy Sport Yellow RH 1 –--
36JR0081 Kit Decal Tank Flap RH Caribbean Blue 1 –--
36JR0118 Kit Decal Tank Flap RH Brooklyn black 1 –--
25
33 JR181296 BELLY PAN LH 1 –--
34 JR181297 BELLY PAN RH 1 –--
31/32 28 30 29 35 JR181010 Seat Cowl Middle 1

18 19/20 24 21/22 23/24

129 130
Front Wheel Direction
 Plate No.: 55
Consumable Parts
1 2 3 No. Part No. Description Supply Application
Unit

1 83 0205 50 Bajaj Genuine Oil 20W50 BS VI 1 Ltr.

83 0205 53 BGO 20W50 BS VI 100 ML Top up
-6nt
BSplia
com

BS-6
liant
comp

2 36 0010 58 Bajaj Coolant Koolex* 1 Ltr. Coolant Top-up/Replace

3 36 DH40 61 Brake Fluid DOT4 100 ml Disc Brake Top-up/Replace

4 5 6 4 36 DH40 52 Silicon grease 3 gm Caliper Pin

5 83 0204 73 Grease Petamo GHY 441 3 gm Water Pump Seals

36 DK00 45 Grease Molycoat 200 gm For Starter Clutch Lubrication

6 36 JL01 81 Limaplex HTX 3 Grease 10 gm Steering Race

7 83 0201 73 Multi Purpose Grease* -- Lubrication of Clutch Lever,

(Local Purchase) Brake Lever, Brake Pedal &
7 8 9 Side Stand

8 36 0010 55 Chain Lubricant HP Make 1 kg Non - Sealed Chain

Lubrication
9 36 0010 62 Liquid gasket L5910 50 ml Crankcase Joining

10 36 3140 04 Fork oil 160 ml Front Fork Top-up/Replace\

36 JG00 87 Fork oil 480 ml (Dominar UG) 480 ml Front Fork Top-up/Replace\

11 36 DH40 29 Kit Spray Chain Lub 100 ml Sealed Drive Chain

10 11 12
12 36 DH40 71 Wonderfill Chain Spray 100 ml Sealed Drive Chain

* Marked items to be arrange from vendor or local market. Not applicable against
chassis number.

131 132
Front Wheel Direction
 Plate No.: 55
Consumable Parts
13 14 15 No. Part No. Description Supply Application
Unit

13 36 DH40 72 Rust Remover Spray Make - 100 ml For Removing Rust

Zorric 88 & Wonder fill easiner from Components

14 76 0109 36 Loctite Thread locker 243* 50 ml For Screws & Bolts

15 76 0109 37 Loctite retaining compound 638* 50 ml For Screws & Bolts

16 17 18 16 37 0043 52 Touch up paint slate grey* 440 ml Touch up of Frame, Swing
Arm & Step Holder

17 37 0043 53 Touch up paint Matte Silk black* 440 ml Touch up of Grab Handle,
Handle Bar & Handle Holder

18 36 0010 60 Kibatsu touch up paint* 400 cc Touch up of Cylinder head,

Block & Alloy Wheels

19 37 2240 18 Paint Bottle Schwartz Black* -- P-200NS Frame Touch-up

19 20 21
20 75 6802 36 Petroleum Jelly (Local Purchase) -- For Battery Terminals
NA Distilled Water (Local Purchase) 1 Ltr. For Battery Level Top-up

21 NA SAE 90 oil (Local Purchase) –

22 62 3050 84 WD40 Spray (Local Purchase) 400 ml Electrical Contact Cleaning

Spray

22 23 24 23 36 0010 56 Carburetor Cleaning Spray* For Cleaning Carburetor/

Throttle Body

24 37 2540 39 Corrosion Protection Spray* -- For Preventing vehicle

Proto quick LTP902 parts from rusting

* Marked items to be arrange from vendor or local market. Not applicable against
chassis number.

133 134
Front Wheel Direction
Kit List Kit List

Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts

Kit Description Kit Description
No Part No. Part No. Description Qty/Kit No Part No. Part No. Description Qty/Kit

1 36JR0098 CHAIN GUIDE KIT PD511239 GUIDE CHAIN SLACK SIDE 1 11 36JR0103 KIT ASSLY CRANKCASE RH PD541079 CRANKCASE ASSEMBLY RH 1
PD511240 GUIDE CHAIN TIGHT SIDE 1 KPBF6203 BEARING-BALL-C3 CLEARANCE-HN3 1
KPBG6201 BEARING BALL ID12XOD32XT10XC3 1
2 36JR0099 KIT BLOCK PISTON ASSLY PD521012 BLOCK CYLINDER 1
JG531220 BALANCER BEARING (6202/HN3C3D8) 1
PD521204 PISTON ASSEMBLY 1
JY541038 BUSH 1
3 36JR0100 KIT PRIMARY GEAR+ CL HSG PD531044 GEAR PRIMARY DRIVE 1 JG541021 NOZZLE JET OIL 1
PD551434 HOUSING ASSEMBLY CLUTCH 1
12 36JR0104 KIT ASSLY CRANKCASE LH PD541076 CRANKCASE ASSEMBLY LH 11
4 36JR0101 KIT VALVE INTAKE+EXHAUST PD511233 VALVE INTAKE 1 KPBG6201 BEARING BALL ID12XOD32XT10XC3 1
PD511234 VALVE EXHAUST 1 JG531220 BALANCER BEARING (6202/HN3C3D8) 1
KPAF6004 BEARING BALL-ORD CLEARANCE & Hn3 1
5 36JR0110 KIT VALVE REPAIR DK102028 SPRING VALVE 2
PD511231 SEAT SPRING VALVE 2 PD551071 SEAL OIL 1
PD511268 SEAL STEM VALVE 2 KEBA3012 CIRCLIP INTERNAL-OD 32.1XTHK 1.2 1
PD511208 RETAINER SPRING VALVE 2 JY541038 BUSH 1
CB101022 COTTER VALVE 4 39104319 SEAL - OIL 1

6 36JR0112 KIT FRICTION PLATE YJR06009 DISC A CLUTCH FRICTION 2 13 36PD0096 PISTON RING SET DH101666 RING PISTON TOP 1
YJR06011 DISC C CLUTCH FRICTION 2 PD521233 RING PISTON SECOND 1
PD521234 RING PISTON OIL 1
7 36JR0114 KIT CLUTCH COVER MATTE PD541253 COVER CLUTCH-PLUG 1
COPPER JH541236 JET OIL COVER CLUTCH 1 14 36JR0035 KIT HOSE CYL MASTER-UNIT ABS JR131812 HOSE CYLINDER MASTER-UNIT ABS 1
JZ541268 WINDOW GAUGE OIL 1 DJ191026 COPPER WASHER 4
JZ541269 CIRCLIP 1 GL131827 BOLT BANJO 2
39199020 BEARING - NEEDLE 1
39104119 SEAL - OIL 1
15 36JR0085 ABS UNIT TO FR CALIPER HOSE KIT JR131849 HOSE UNIT ABS-CALIPER FRONT 1
PD541316 PLUG 1
DJ191026 COPPER WASHER 4
GL131827 BOLT BANJO 2
8 36JR0113 KIT CLUTCH PLATE STEEL YJR06008 PLATE CLUTCH 3
16 36JR0105 KIT DCL N160 C BLUE JR233265 DECAL N160 C BLUE GLOSSY LH 1
9 36JR0109 KIT CHAIN SPROCKET JR131256 SPROCKET 1
JR141003 CHAIN 1 JR233266 DECAL N160 C BLUE GLOSSY RH 1
DH101117 SPROCKET DRIVE 1
17 36JR0106 KIT DCL N160 TECHNO BLACK JR233263 DECAL N160 GLOSS TECHNO BLACK LH 1
10 36JR0102 KIT ASSLY CYL HEAD PD511081 HEAD CYLINDER 1 JR233264 DECAL N160 GLOSS TECHNO BLACK RH 1
JH541236 JET OIL COVER CLUTCH 1
JE511052 NOZZLE 1 18 36JR0107 KIT DCL N160 RACING RED JR233267 DECAL N160 RACING RED LH 1
JR233268 DECAL N160 RACING RED RH 1

135 136
Kit List Kit List

Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts

Kit Description Kit Description
No Part No. Part No. Description Qty/Kit No Part No. Part No. Description Qty/Kit

19 36JR0108 KIT DCL SPORT YELLOW JR233269 DECAL N160 SPORT YELLOW LH 1
JR233270 DECAL N160 SPORT YELLOW RH 1

137 138
Kit List Kit List

Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts

Kit Description Kit Description
No Part No. Part No. Description
Qty/ No Part No. Part No. Description
Qty/
Kit Kit

139 140
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

1100905 11 22 39266921 9 14 36JF0019 17 78 36JR0036 21 78

1100905 25 60 39269920 4 4 36JF0089 39 8 36JR0043 3 40
5161256 28 100 59110008 14 36 36JF0090 41 8 36JR0046 7 76
30101195 4 34 59210023 19 24 36JF0091 43 8 36JR0047 6 76
30141031 20 58 60111420 2 116 36JF0092 45 8 36JR0048 12 74
30151082 8 70 36JR0099 1 14 36JF0093 47 10 36JR0049 16 78
30151098 14 68 36 0010 55 8 132 36JF0094 49 10 36JR0050 13 78
30181020 14C 88 36 0010 56 23 134 36JF0095 51 10 36JR0051 18 78
30181029 17 88 36 0010 58 2 132 36JF0096 53 10 36JR0052 1 78
30191017 14 84 36 0010 60 18 134 36JF0097 55 10 36JR0053 19 78
30191048 22 78 36 0010 62 9 132 36JF0098 57 10 36JR0054 20 78
33141008 12 42 36 3140 04 10 132 36JF0099 58 10 36JR0066 31 130
39099906 3 28 36 DH40 29 11 132 36JF0100 59 10 36JR0067 32 130
39099906 16 32 36 DH40 52 4 132 36JF0101 60 10 36JR0068 32 130
39099906 5 34 36 DH40 61 3 132 36JF0102 61 10 36JR0069 31 130
39104119 6 32 36 DH40 71 12 132 36JF0103 62 10 36JR0070 31 130
39104319 14 24 36 DH40 72 13 134 36JF0104 63 10 36JR0071 32 130
39128321 16 4 36 DK00 45 5 132 36JG0011 2 54 36JR0076 29 130
39150711 12 30 36 JG00 87 10 132 36JR0017 29 128 36JR0081 32 130
39166005 11 4 36 JL01 81 6 132 36JR0019 29 128 36JR0082 31 130
39188020 12 36 36DH4174 11 78 36JR0020 29 128 36JR0084 30 130
39199020 7 32 36DH4175 14 78 36JR0021 30 130 36JR0085 3 82
39199819 10 80 36DH4177 15 78 36JR0022 30 130 36JR0098 5 12
39218106 3 14 36JF0018 14 74 36JR0023 30 130 36JR0100 8 16
39260801 18 4 36JF0019 14A 74 36JR0035 2 82 36JR0100 11 36

141 142
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

36JR0101 2 6 36JY0037 21 6 36JY0062 32 8 52JR0128 10 126

36JR0102 1 4 36JY0038 23 8 36JY0063 34 8 52JR0131 10 126
36JR0103 1 26 36JY0039 25 8 36JY0064 36 8 52JR0134 10 126
36JR0104 1A 24 36JY0040 27 8 36PD0096 4 14 52JR0136 12 126
36JR0105 28 128 36JY0041 29 8 37 0043 52 16 134 52JR0137 14 126
36JR0106 28 128 36JY0042 31 8 37 0043 53 17 134 52JR0139 13 126
36JR0107 28 128 36JY0043 33 8 37 2240 18 19 134 52JR0140 15 126
36JR0108 28 128 36JY0044 35 8 37 2540 39 24 134 52JR0145 12 126
36JR0109 19 70 36JY0045 37 8 52JR0094 5 124 52JR0146 14 126
36JR0110 10 6 36JY0046 38 8 52JR0095 6 124 52JR0148 13 126
36JR0112 10 36 36JY0047 40 8 52JR0102 4 124 52JR0149 15 126
36JR0113 3 36 36JY0048 42 8 52JR0104 4 124 52JR0151 12 126
36JR0114 1 32 36JY0049 44 8 52JR0106 4 124 52JR0152 14 126
36JR0115 30 130 36JY0050 46 10 52JR0108 2 124 52JR0154 13 126
36JR0116 28 128 36JY0051 48 10 52JR0109 3 124 52JR0155 15 126
36JR0117 31 130 36JY0052 50 10 52JR0110 2 124 52JR0248 4 124
36JR0118 32 130 36JY0053 52 10 52JR0111 3 124 52JR0251 2 124
36JY0029 12 6 36JY0054 54 10 52JR0112 2 124 52JR0252 3 124
36JY0030 13 6 36JY0055 56 10 52JR0113 3 124 52JR0255 7 124
36JY0031 14 6 36JY0056 20 6 52JR0116 7 124 52JR0258 10 126
36JY0032 15 6 36JY0057 22 8 52JR0119 7 124 52JR0260 12 126
36JY0033 16 6 36JY0058 24 8 52JR0122 7 124 52JR0261 14 126
36JY0034 17 6 36JY0059 26 8 52JR0124 1 124 52JR0263 13 126
36JY0035 18 6 36JY0060 28 8 52JR0125 1 124 52JR0264 15 126
36JY0036 19 6 36JY0061 30 8 52JR0126 1 124 52JR0265 1 124

143 144
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

52JR0271 8 124 52PD1622 4 24 76 0109 37 15 134 DH101389 6 20

52JR0272 9 124 56JF3S57 15 58 83 0201 73 7 132 DH101392 8 12
52JR0274 8 124 56JF3T57 30 60 83 0204 73 5 132 DH101671 5 14
52JR0275 9 124 56JR1857 4 58 83 0205 50 1 132 DH111015 7 48
52JR0278 8 34 56JR1957 3 58 83 0205 53 1 132 DH151039 4 76
52JR0279 12 116 56JR33Y9 7 84 AA101437 12 32 DH151040 11 70
52JR0389 8 124 56JR3X57 13 58 AA161290 36 100 DH151040 11 122
52JR0390 9 124 56JR3Y57 29 60 AA201375 14 92 DH161146 8 64
52JR0392 8 124 56JR4J57 1 58 AA201387 5 116 DH161245 13 80
52JR0393 9 124 56JR4J57 2 58 BF172215 9 42 DH161377 10 82
52JR0423 4 124 56JR5U4U 7 122 BF551037 4 18 Dh171029 8 88
52JR0426 2 124 56JR5V4U 8 122 BF551037 13 18 DH191060 12 74
52JR0427 3 124 56JR9A1Y 3 66 CB101022 9 6 DH191062 4 74
52JR0429 8 124 56JR9A1Y 1 68 CS101128 11 14 DJ151048 22 72
52JR0431 9 124 56JR9B1Y 4 66 DD111011 5 48 DJ151070 3 76
52JR0432 10 126 56JR9B1Y 1 70 DD111012 3 48 DJ151070 9 78
52JR0434 12 126 56JR9J57 1 84 DD191147 15 84 DJ161091 7 62
52JR0435 14 126 56JR9TY9 10 84 DG101339 2 80 DJ181065 29 100
52JR0437 13 126 56JR9UY9 8 84 DG141019 8 92 DJ181065 10 110
52JR0438 15 126 56JRA9X3 11 126 DG151005 8 68 DJ181087 8 88
52JR0439 1 124 56JRL44X 2 114 DG171016 4 56 DJ181088 10 88
52JR0440 7 124 56JRL533 19 56 DG171017 17 56 DJ181089 6 88
52PD1612 1 34 62 3050 84 22 134 DG171018 5 56 DJ191026 10 74
52PD1620 15 26 75 6802 36 20 134 DG171019 6 56 DJ191026 12 82
52PD1621 9 4 76 0109 36 14 134 DH101117 23 18 DJ191029 2 74

145 146
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

DJ191030 3 74 DK181050 5 54 DT171073 11 102 JD131811 6 68

DJ191031 5 74 DK181051 4 54 DT181320 23 54 JD191006 5 50
DJ191034 6 74 DK181075 3 54 DT402227 4 116 JD351206 8 48
DJ191035 7 74 DK181075 21 90 DT561205 8 22 JD401032 19 110
DJ191057 1 74 DK181076 6 54 DT591305 4 44 JD402212 3 116
DJ201109 9 74 DK181076 22 90 DV161050 21 60 JD402215 13 64
DJ201253 7 80 DK201188 20 116 EC561023 2 20 JE351212 4 48
DK101180 15 22 DM181008 14D 88 GF161143 5 58 JE511234 2 12
DK101185 5 80 DP121025 17 42 GF161168 24 54 JE541242 10 32
DK101186 3 80 DP181040 9 104 GH201012 24 112 JE541249 11 32
DK101187 4 80 DP181041 10 104 GL113811 12 118 JE551211 6 44
DK101225 7 4 DP201031 13 4 GL113812 13 118 JE571239 6 30
DK101284 12 46 DP201031 7 6 GL131827 11 74 JF113012 22 60
DK111028 10 4 DS161082 16 94 GL131827 4 78 JF131807 8 74
DK111028 6 48 DS161082 4 96 Gl131827 11 82 JF131807 12 84
DK111028 9 48 DS181070 9 88 GL171036 7 42 JF151054 22 86
DK151026 2 66 DT113014 9 58 GL181263 2 106 JF151055 25 86
DK151081 15 70 DT113015 11 58 GL561006 15 46 JF231211 13 122
DK151082 16 70 DT121047 11 88 GL561049 4 22 JF232807 4 114
DK151097 10 70 DT131011 10 68 JA541021 18 24 JF401415 6 64
DK161081 3 30 DT131018 1 66 JA541048 17 24 JF402006 6 118
DK1810 18 7 88 DT131207 5 70 JC101034 7 14 JF403000 3 118
DK181006 4 88 DT131214 21 72 JC181020 19 90 JG113207 3 64
DK181007 5 88 DT131222 5 66 JD113813 26 54 JG131001 4 68
DK181028 20 90 DT161005 3 84 JD113814 15 110 JG131220 13 70

147 148
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

JG151013 21 86 JG541059 5 26 JL113812 16 96 JP181227 4 102

JG151022 2 84 JG541230 8 32 JL113828 13 56 JP181229 4 106
JG151029 9 84 JG551019 22 18 JL113841 13 54 JP181279 5 98
JG161008 11 84 JG551021 21 18 JL131001 2 68 JP181279 17 98
JG171020 20 98 JG551428 15 36 JL131211 24 72 JP181279 11 106
JG171020 23 100 JG571014 13 26 JL131216 4 70 JP181280 4 98
JG171022 21 98 JG581056 9 40 JL131232 9 70 JP181280 16 98
JG171022 25 100 JG581076 12 40 JL131877 10 42 JP181280 6 106
JG171030 6 42 JG581407 5 4 JL151035 4 84 JP181280 14 110
JG171031 4 62 JG581423 2 38 JL161003 6 84 JP191007 2 50
JG171031 12 94 JG601257 3 42 JL171037 18 42 JP351439 7 116
JG171031 11 96 JG611206 3 38 JL181225 14 56 JP402221 17 116
JG171031 2 104 JH171017 13 92 JL541245 3 34 JP403000 4 118
JG171086 13 42 JH171803 5 92 JL541255 15 32 JP403002 5 118
JG181238 7 106 JH181234 6 62 JL551217 15 18 JP581018 7 40
JG181239 13 102 JH181293 8 62 JL551218 19 18 JR111130 1 54
JG181243 32 100 JH541236 4 32 JL551410 2 32 JR113056 6 80
JG181380 18 98 JL113035 16 58 JL561410 10 22 JR113075 13 52
JG401800 10 116 JL113036 8 58 JL561410 26 60 JR113091 14 58
JG402228 4 116 JL113037 7 58 JL591149 12 44 JR113216 1 64
JG402229 4 116 JL113206 15 64 JL591149 15 44 JR113220 2 64
JG402230 6 116 JL113209 7 64 JM161020 4 30 JR113223 9 64
JG511021 3 2 JL113210 12 64 JP171051 19 54 JR113406 3 52
JG511270 10 14 JL113212 16 64 JP181227 9 94 JR113407 4 52
JG531220 4 26 JL113812 11 94 JP181227 12 96 JR113800 4 82

149 150
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

JR113805 11 50 JR122010 1 56 JR171122 1 42 JR181299 5 104

JR113825 9 116 JR122039 7 56 JR171144 20 94 JR181338 24 100
JR113829 7 54 JR122040 16 56 JR171803 8 42 JR181342 22 100
JR113829 21 54 JR122041 7 102 JR171804 19 42 JR181349 5 106
JR113830 16 54 JR122042 8 102 JR171805 11 42 JR181356 12 106
JR113836 26 112 JR122044 8 56 JR171807 14 42 JR181357 3 106
JR113836 8 114 JR122075 11 56 JR171815 4 42 JR181359 18 94
JR113840 2 52 JR131013 5 68 JR171816 5 42 JR181360 2 96
JR113841 1 52 JR131041 7 68 JR171818 7 38 JR181378 19 94
JR113844 25 54 JR131237 18 70 JR171820 12 92 JR181379 3 96
JR113844 11 116 JR131238 17 70 JR181010 35 130 JR181399 5 94
JR113847 22 54 JR131808 1 82 JR181013 11 110 JR181413 9 102
JR113848 14 54 JR131827 5 76 JR181014 22 112 JR181424 11 62
JR113849 15 54 JR131830 3 78 JR181014 5 114 JR181425 12 62
JR113852 2 30 JR131851 5 82 JR181015 6 94 JR181431 3 62
JR113858 7 118 JR131852 8 82 JR181016 15 96 Jr181463 1 62
JR113859 9 82 JR131877 1 76 JR181024 8 116 JR181702 7 104
JR113865 27 54 JR131883 2 78 JR181025 20 94 JR181703 1 104
JR113874 11 54 JR151041 12 88 JR181026 21 94 JR181704 6 104
JR113880 17 118 JR161012 1 80 JR181239 15 56 JR181715 7 98
JR121077 25 90 JR161035 16 84 JR181273 1 98 JR181717 22 94
JR121084 1 88 JR161206 2 108 JR181280 13 104 JR181772 9 92
JR121087 18 90 JR161210 1 108 JR181281 14 104 JR181779 17 94
JR121092 24 90 JR171009 19 94 JR181296 33 130 JR181780 18 94
JR122008 3 56 JR171092 1 94 JR181297 34 130 JR181799 16 110

151 152
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

JR181917 17 110 JR233035 22 128 Jr233287 21 128 JR402210 18 116

JR181939 15 94 JR233056 18 126 Jr233288 22 128 JR402220 16 116
JR181940 1 96 JR233066 19 126 Jr233303 23 128 JR402227 1 116
JR191014 1 50 JR233067 20 128 Jr233304 24 128 JR402411 1 106
JR191017 4 50 JR233068 21 128 JR233366 29 130 JR402600 10 92
JR191021 10 54 JR233069 22 128 JR233367 29 130 JR403200 2 118
JR231010 1 120 JR233074 18 126 Jr233370 18 126 JR403401 15 118
JR231201 1 122 JR233084 19 126 JR233380 19 126 JR403608 9 68
JR231204 10 122 JR233085 20 128 JR233381 20 128 JR403608 27 72
JR231612 5 122 JR233086 21 128 Jr233382 21 128 JR561401 6 22
JR231613 6 122 JR233087 22 128 JR233383 22 128 JR561402 7 22
JR232611 6 50 JR233088 25 128 JR233386 23 128 JR561404 9 22
JR232611 4 92 JR233099 23 128 JR233387 24 128 JU131802 12 70
Jr232613 10 50 JR233100 24 128 JR401008 12 110 JU161002 9 80
JR232614 7 50 JR233111 23 128 JR401010 5 110 JU171606 15 42
JR232614 1 92 JR233112 24 128 JR401011 4 110 JU232817 15 116
Jr232616 8 50 JR233123 23 128 JR401012 2 110 JU401024 9 114
JR232806 1 114 JR233124 24 128 JR401013 1 110 JW131807 8 76
JR232809 3 98 JR233240 10 34 JR401017 14 98 JY113837 20 54
JR233020 16 126 JR233240 26 128 JR401019 18 110 JY151011 26 86
JR233021 17 126 JR233241 18 32 JR401019 13 114 JY171077 2 42
JR233022 18 126 JR233241 27 128 JR401020 10 98 JY181264 12 54
JR233032 19 126 Jr233275 18 126 JR401420 28 86 JY181284 30 100
JR233033 20 128 Jr233285 19 126 JR401422 27 86 JY191008 6 98
JR233034 21 128 Jr233286 20 128 JR401605 1 118 JY401404 18 84

153 154
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

JY403604 8 118 KACF0845 7 52 KADF0814 3 122 KBUA0512 5 102

JY531008 9 16 KACG0610 11 92 KADG0855 5 52 KBUA0614 26 100
JY541039 3 20 KACG0645 5 84 KADT0614 11 68 KBUA0620 31 100
JY561004 10 20 KADA0512 19 46 KAED0608 6 82 KBUC0510 25 112
JY561007 4 20 KADA0516 37 100 KAED0610 11 40 KBUC0510 11 114
JY571030 15 24 KADA0610 17 94 KAED0612 6 26 KCAC0504 9 106
JY591014 10 44 KADA0610 5 96 KAED0616 16 26 KCAM0605 14 22
JY591015 7 44 KADA0610 8 96 KAED0618 8 54 KCBA1006 6 110
JZ161028 13 84 KADA0618 10 48 KAED0620 8 14 KCGA0505 15 92
JZ171124 18 54 KADA0625 19 98 KAED0620 17 46 KCGA0505 10 114
JZ181322 9 54 KADA0825 5 30 KAED0625 5 2 KCGA0606 16 42
JZ181322 17 54 KADC0618 8 104 KAED0635 17 32 KCGA0606 3 114
JZ181322 11 104 KADD0614 10 78 KAED0650 6 34 KCGC0606 9 98
JZ232805 7 114 KADD0622 16 22 KAED0650 9 34 KCGD0505 16 118
JZ401077 23 90 KADD0622 11 118 KAED0670 5 24 KCGD0808 9 52
JZ403601 5 64 KADD0860 10 52 KAEQ0635 20 24 KCGF1010 11 52
JZ541268 13 32 KADD0870 15 52 KBBC0512 9 62 KDAA0510 12 98
JZ541269 14 32 KADF0512 7 30 KBCA0620 9 50 KDAA0611 7 78
JZ611000 6 38 KADF0616 3 102 KBRA4213 13 98 KDAA0816 19 58
KAAD0822 2 62 KADF0616 13 116 KBRC4213 2 94 KDAA1018 20 110
KACA0622 14 118 KADF0618 12 50 KBRC4816 8 110 KDAB0510 9 110
KACA0820 12 122 KADF0622 17 84 KBUA0408 23 112 KDAB0816 2 122
KACD0516 2 92 KADF0630 2 98 KBUA0512 5 62 KDAB1018 8 94
KACD0630 10 118 KADF0630 15 98 KBUA0512 14 94 KDAB1018 13 96
KACF0830 23 86 KADF0814 9 118 KBUA0512 9 96 KDAE0510 10 62

155 156
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

KDBA0512 13 94 KPBG6201 7 24 LAE00021 7 82 LBU00144 7 94

KDBA0512 10 96 KPBG6201 3 26 LAE00021 4 104 LBU00144 14 96
KDBB0512 13 106 LA E000 43 19 4 LAE00033 4 2 LBU00155 18 118
KDBB0818 11 64 LAC00067 27 60 LAE00042 11 24 LBU00172 10 106
KDDB0815 10 56 LAC00084 12 26 LAE00042 13 46 LCA00014 8 52
KDFB1018 7 110 LAC00084 12 56 LAE00048 20 18 LCB00003 13 22
KEAA1210 16 46 LAC00092 24 86 LAE00055 7 70 LCG00002 2 16
KEBA3012 9 24 LAC00104 12 22 LAE00071 9 56 LCG00031 13 36
KEBA4217 14 70 LAC00104 24 60 LAJ00022 14 52 LCH00001 4 64
KEBB3515 3 12 LAC00105 2 56 LBB00007 12 24 LCH00001 20 84
KFAB4050 5 16 LAC00132 10 30 LBR00003 13 62 LCJ00002 12 68
KHAA2015 8 78 LAC00153 9 122 LBU00012 19 84 LCJ00002 26 72
KHAA2520 10 58 LAC00185 12 58 LBU00050 6 102 LCL00001 3 110
KHAA2520 18 58 LAC00205 10 64 LBU00050 12 102 LCL00004 23 72
KJAA2024 10 24 LAD00056 9 18 LBU00116 18 56 LCL00007 4 122
KJAB1424 9 32 LAD00065 9 44 LBU00116 14 62 LDA00008 14 4
KJAB3535 15 4 LAD00077 5 78 LBU00131 6 92 LDA00009 8 44
KJAC1824 17 4 LAD00085 12 80 LBU00131 3 94 LDA00018 4 94
KMAA0800 6 58 LAD00153 12 4 LBU00131 1 102 LDA00026 11 26
KPAC6205 20 70 LAD00230 7 12 LBU00131 10 102 LDA00030 6 18
KPAF6004 6 24 LAD00244 3 92 LBU00132 10 94 LDA00030 12 18
KPBC6202 3 68 LAD00270 11 80 LBU00132 7 96 LDA00048 5 6
KPBC6202 2 70 LAD00284 12 52 LBU00132 12 114 LDA00051 11 30
KPBC6302 3 70 LAE00010 13 24 LBU00134 2 102 LDA00071 28 60
KPBF6203 2 26 LAE00018 2 28 LBU00134 3 104 LDB00007 8 106

157 158
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

LDB00023 14 116 PD171003 7 92 PD521005 6 14 PD551268 11 18

LDB00026 17 58 PD181239 35 100 PD531037 1 16 PD551269 14 18
LDB00029 13 68 PD233122 7 34 PD531046 7 16 PD551270 18 18
LDB00029 25 72 PD351007 2 46 PD531052 3 16 PD551438 1 36
LDB00050 9 26 PD351022 3 46 PD531052 10 46 PD561011 1 20
LDB00071 5 22 PD351028 2 24 PD531239 10 16 PD561012 5 20
LDB00072 27 100 PD351250 2 48 PD541048 3 24 PD561013 7 20
LDB00083 33 100 PD351262 1 48 PD541049 7 26 PD561014 8 20
LDB00091 4 16 PD351608 4 46 PD541050 14 46 PD561015 9 20
LDB00091 11 46 PD351808 6 4 PD541239 5 32 PD561215 8 26
LDB00128 6 52 PD501030 1 24 PD541264 3 32 PD561229 1 22
LFB00001 6 16 PD511084 6 12 PD541265 7 36 PD561233 2 22
LHA00001 6 78 PD511085 8 6 PD541271 18 46 PD561236 3 22
LHE00003 23 60 PD511086 6 6 PD541272 2 34 PD561237 10 26
LJA00004 16 24 PD511172 2 4 PD551018 10 18 PD571012 1 28
LJA00022 14 26 PD511172 2 14 PD551056 1 18 PD571239 1 30
LJA00037 11 6 PD511178 2 2 PD551071 8 24 PD571241 8 30
PA113204 14 64 PD511193 4 12 PD551257 2 18 PD571243 9 30
PA161004 8 80 PD511205 8 4 PD551261 6 36 PD581021 1 40
PA181354 34 100 PD511235 1 12 PD551262 8 18 PD581035 8 40
PA191010 3 50 PD511237 3 6 PD551263 5 18 PD581037 4 40
PA402204 21 112 PD511268 1 6 PD551264 3 18 PD581052 2 40
PA402204 6 114 PD511309 4 6 PD551265 7 18 PD581098 10 40
PA581036 6 40 PD511536 1 2 PD551266 16 18 PD581135 5 40
PA581053 13 110 PD511536 6 2 PD551267 17 18 PD581432 3 4

159 160
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

PD591101 16 44 YJR06003 14B 88

PD591159 3 44 YJR06004 13 88
PD591464 2 44 YJR06005 2 88
PD591492 1 44 YJR06006 3 88
PD591494 5 44 YJR06007 2 36
PD591524 13 44 YJR06012 4 36
PD591524 14 44 YJR06013 5 36
PD591525 11 44 YJR06014 8 36
PD611205 1 38 YJR06015 9 36
PD611211 5 38
PD611212 4 38
PD621420 8 46
PD621421 7 46
PD621422 6 46
PD621423 5 46
PD621425 9 46
PD621426 1 46
PF181211 6 96
YJR03001 11 98
YJR05005 14A 88
YJR05034 2 76
YJR05034 12 78
YJR05036 13 74
YJR06001 16 88
YJR06002 15 88

161 162