PUMY-P112-140VKM5 ServiceHandbook OCH740
PUMY-P112-140VKM5 ServiceHandbook OCH740
PUMY-P112-140VKM5 ServiceHandbook OCH740
utilized
R410A
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
June 2020
No. OCH740
TECHNICAL & SERVICE MANUAL
<Outdoor unit>
[Model Name] [Service Ref.]
PUMY-P112VKM5
PUMY-P112VKM5
PUMY-P125VKM5
PUMY-P125VKM5
PUMY-P140VKM5
PUMY-P140VKM5
PUMY-P112VKM5-ET
PUMY-P112VKM5-ET
PUMY-P125VKM5-ET
PUMY-P125VKM5-ET
PUMY-P140VKM5-ET
PUMY-P140VKM5-ET
PUMY-P112VKM5-ER
PUMY-P112VKM5-ER
PUMY-P125VKM5-ER
PUMY-P125VKM5-ER
PUMY-P140VKM5-ER
PUMY-P140VKM5-ER
CONTENTS
1. SAFETY PRECAUTION...................................... 2
2. OVERVIEW OF UNITS........................................ 5
3. SPECIFICATIONS............................................. 10
4. DATA.................................................................. 11
5. OUTLINES AND DIMENSIONS........................ 25
6. WIRING DIAGRAM............................................ 26
7. NECESSARY CONDITIONS FOR SYSTEM CONSTRUCTION........ 27
8. TROUBLESHOOTING....................................... 45
9. ELECTRICAL WIRING.................................... 121
10. REFRIGERANT PIPING TASKS..................... 127
11. DISASSEMBLY PROCEDURE........................ 134
Model name
indication
PARTS CATALOG (OCB740)
OUTDOOR UNIT
1 SAFETY PRECAUTION
1-1. CAUTIONS RELATED TO NEW REFRIGERANT
Cautions for units utilizing refrigerant R410A
Preparation before the repair service Precautions during the repair service
• Prepare the proper tools. • Do not perform the work involving the electric parts
• Prepare the proper protectors. with wet hands.
• Provide adequate ventilation. • Do not pour water into the electric parts.
• After stopping the operation of the air conditioner, turn • Do not touch the refrigerant.
• Do not touch the hot or cold areas in the refrigerating cycle.
off the power-supply breaker.
• When the repair or the inspection of the circuit needs
• Discharge the condenser before the work involving the to be done without turning off the power, exercise great
electric parts. caution not to touch the live parts.
Use new refrigerant pipes. Use a vacuum pump with a reverse flow check
valve.
Avoid using thin pipes.
Vacuum pump oil may flow back into refrigerant cycle and
that can cause deterioration of refrigerant oil, etc.
Make sure that the inside and outside of refrige-
rant piping is clean and it has no contaminants
such as sulfur, oxides, dirt, shaving particles, Use the following tools specifically designed for
etc., use with R410A refrigerant.
which are hazard to refrigerant cycle.
In addition, use pipes with specified thickness. The following tools are necessary to use R410A
refrigerant.
Contamination inside refrigerant piping can cause deterio- Tools for R410A
ration of refrigerant oil, etc. Gauge manifold Flare tool
Charge hose Size adjustment gauge
Gas leak detector Vacuum pump adaptor
Store the piping indoors, and keep both ends of Torque wrench Electronic refrigerant
the piping sealed until just before brazing. charging scale
(Leave elbow joints, etc. in their packaging.)
If the refrigerant is charged from gas phase, composition Use the specified refrigerant only.
change may occur in refrigerant and the efficiency will be
lowered. Never use any refrigerant other than that specified.
Doing so may cause a burst, an explosion, or fire when
the unit is being used, serviced, or disposed of.
Correct refrigerant is specified in the manuals and on the
Do not use refrigerant other than R410A. spec labels provided with our products.
We will not be held responsible for mechanical failure,
If other refrigerant (R22, etc.) is used, chlorine in refrige- system malfunction, unit breakdown or accidents caused
rant can cause deterioration of refrigerant oil, etc. by failure to follow the instructions.
OCH740 2
[1] Cautions for service
(1) Perform service after recovering the refrigerant left in unit completely.
(2) Do not release refrigerant in the air.
(3) After completing service, charge the cycle with specified amount of refrigerant.
(4) If moisture or foreign matter might have entered the refrigerant piping during service, ensure to remove them.
Unit
OCH740 3
Cautions for refrigerant piping work
New refrigerant R410A is adopted for replacement inverter series. Although the refrigerant piping work for R410A is same
as for R22, exclusive tools are necessary so as not to mix with different kind of refrigerant. Furthermore as the working
pressure of R410A is 1.6 times higher than that of R22, their sizes of flared sections and flare nuts are different.
1 Thickness of pipes
Because the working pressure of R410A is higher compared to R22, be sure to use refrigerant piping with thickness
shown below. (Never use pipes of 0.7 mm or below.)
Diagram below: Piping diameter and thickness
Nominal Outside Thickness (mm)
dimensions (in) diameter (mm) R410A R22
1/4 6.35 0.8 0.8
3/8 9.52 0.8 0.8
1/2 12.70 0.8 0.8
5/8 15.88 1.0 1.0
3/4 19.05 — 1.0
2 Dimensions of flare cutting and flare nut
The component molecules in HFC refrigerant are smaller compared to conventional refrigerants. In addition to that,
R410A is a refrigerant, which has higher risk of leakage because its working pressure is higher than that of other refrig-
erants. Therefore, to enhance airtightness and strength, flare cutting dimension of copper pipe for R410A has been
specified separately from the dimensions for other refrigerants as shown below. The dimension B of flare nut for R410A
also has partly been changed to increase strength as shown below. Set copper pipe correctly referring to copper pipe
flaring dimensions for R410A below. For 1/2 and 5/8 inch pipes, the dimension B changes.
Use torque wrench corresponding to each dimension.
Dimension A
Dimension B
Flare cutting dimensions Flare nut dimensions
Nominal Outside Dimension A ( +0
-0.4 )(mm) Nominal Outside Dimension B(mm)
dimensions (in) diameter (mm) R410A R22 dimensions (in) diameter (mm) R410A R22
1/4 6.35 9.1 9.0 1/4 6.35 17.0 17.0
3/8 9.52 13.2 13.0 3/8 9.52 22.0 22.0
1/2 12.70 16.6 16.2 1/2 12.70 26.0 24.0
5/8 15.88 19.7 19.4 5/8 15.88 29.0 27.0
3/4 19.05 — 23.3 3/4 19.05 — 36.0
3 Tools for R410A (The following table shows whether conventional tools can be used or not.)
Tools and materials Use R410A tools Can R22 tools be used? Can R407C tools be used?
Gauge manifold Air purge, refrigerant charge Tool exclusive for R410A
Charge hose and operation check Tool exclusive for R410A
Gas leak detector Gas leak check Tool for HFC refrigerant
Refrigerant recovery equipment Refrigerant recovery Tool exclusive for R410A
Refrigerant cylinder Refrigerant charge Tool exclusive for R410A
Ester oil, ether oil and Ester oil, ether oil:
Applied oil Apply to flared section alkylbenzene oil Alkylbenzene oil: minimum amount
(minimum amount)
Prevent compressor malfunction
Safety charger when charging refrigerant by Tool exclusive for R410A
spraying liquid refrigerant
Prevent gas from blowing out
Charge valve Tool exclusive for R410A
when detaching charge hose
Vacuum drying and air Tools for other refrigerants (Usable if equipped with (Usable if equipped with
Vacuum pump can be used if equipped with adopter for reverse flow) adopter for reverse flow)
purge adopter for reverse flow check
Tools for other refrigerants can be (Usable by adjusting (Usable by adjusting
Flare tool Flaring work of piping used by adjusting flaring dimension flaring dimension) flaring dimension)
Bender Bend the pipes Tools for other refrigerants can be used
Pipe cutter Cut the pipes Tools for other refrigerants can be used
Welder and nitrogen gas cylinder Weld the pipes Tools for other refrigerants can be used
Refrigerant charging scale Refrigerant charge Tools for other refrigerants can be used
Vacuum gauge or Check the degree of vacuum. (Vacuum Tools for other refrigerants
thermistor vacuum gauge valve prevents back flow of oil and
and vacuum valve refrigerant to thermistor vacuum gauge) can be used
Charging cylinder Refrigerant charge Tool exclusive for R410A ─
: Prepare a new tool. (Use the new tool as the tool exclusive for R410A.)
: Tools for other refrigerants can be used under certain conditions.
: Tools for other refrigerants can be used.
OCH740 4
2 OVERVIEW OF UNITS
Model Ceiling
Cassette Ceiling Ceiling Wall Ceiling Floor standing Air to CONNECTION KIT
concealed Lossnay Water
Concealed Mounted Suspended unit*2 PAC-LV11M-J
2 by 2 4-way flow 2-way flow 1-way flow Exposed Concealed Fresh air*3
Capacity PLFY-P PLFY-P PLFY-EP*7 PLFY-M PLFY-P PMFY-P PEFY-P PEFY-M PKFY-P PCFY-P PFFY-P PFFY-P PEFY-P GUF*6 PWFY-P
10 – – – – – – – – 10VLM-E – – – – – –
15 15VFM-E – – – – – 15VMS1(L)-E – 15VLM-E – – – – – –
20VMS1(L)-E 20VLRM-E
20VLEM-E
20 20VFM-E 20VEM-E – 20VEM-E 20VLMD-E 20VBM-E 20VMA(L)-E(2/3) 20VMA(L)-A 20VLM-E – 20VLRMM-E – – –
20VKM-E
20VMR-E-L/R 20VCM-E
25VMS1(L)-E 25VLRM-E
25VMA(L)-E(2/3) 25VLEM-E
25 25VFM-E 25VEM-E – 25VEM-E 25VLMD-E 25VBM-E 25VMA(L)-A 25VLM-E – 25VLRMM-E – – –
25VMR-E-L/R 25VKM-E
25VMA3-E *5 25VCM-E
32VMS1(L)-E 32VLRM-E
32VEM-A 32VMA(L)-E(2/3) 32VLEM-E
32 32VFM-E – 32VEM-E 32VLMD-E 32VBM-E 32VMA(L)-A 32VLM-E – 32VLRMM-E – – –
32VEM-E 32VMR-E-L/R 32VKM-E
32VMA3-E*5 32VCM-E
40VMS1(L)-E 40VLRM-E M series indoor unit *4
40VEM-A 40VMA(L)-E(2/3) 40VLEM-E
40 40VFM-E1 – 40VEM-E 40VLMD-E 40VBM-E 40VMA(L)-A 40VLM-E 40VKM-E 40VLRMM-E – – –
40VEM-E 40VMHS-E 40VKM-E MSZ-SF•VA/VE
40VMA3-E *5 40VCM-E
Series
50VMS1(L)-E 50VLRM-E MSZ-EF•VE/VG(K)
50VEM-A
50 50VFM-E1 50VEM-E 50VEM-E 50VLMD-E – 50VMA(L)-E(2/3) 50VMA(L)-A 50VLM-E – 50VLEM-E 50VLRMM-E – 50RD(H)4 – Series
50VEM-E
50VMHS-E 50VCM-E MSZ-FH•VE Series
63VMS1(L)-E 63VLRM-E MFZ-KJ•VE Series
63VEM-A
63 – 63VEM-E 63VEM-E 63VLMD-E – 63VMA(L)-E(2/3) 63VMA(L)-A 63VKM-E 63VKM-E 63VLEM-E 63VLRMM-E – – – MFZ-KT•VG Series
63VEM-E
63VMH-E 63VCM-E MFXZ-KW•VG Series
71VMA(L)-E(2/3) MSZ-LN·VG(2)
71 – – – – – – 71VMA(L)-A – – – – – – –
71VMHS-E Series
80VEM-A 80VMA(L)-E(2/3) MSZ-AP·VG(K)
80 – 80VEM-E 80VEM-E 80VLMD-E – 80VMA(L)-A – – – – 80VMH-E-F –
80VEM-E 80VMH-E Series
100VM-E1- MSZ-AP·VF Series
100VEM-A 100VMA(L)-E(2/3) AU
100 – – 100VEM-E 100VLMD-E – 100VMA(L)-A 100VKM-E 100VKM-E – – – 100RD(H)4
100VEM-E 100VMHS-E 100VM-E2-
AU
125VEM-A 125VMA(L)-E(2/3)
125 – – 125VEM-E 125VLMD-E – 125VMA(L)-A – 125VKM-E – – 125VMHS-E-F –
125VEM-E 125VMHS-E
140VMA(L)-E(2/3)
140 – – – – – – 140VMA(L)-A – – – – 140VMH-E-F –
140VMHS-E
*1 When the indoor unit of Fresh Air type is connected with the outdoor unit, the maximum connectable total indoor unit capacity is 110%.
*2 When connecting PWFY series (Note that the connection is not allowed inside EU countries.)
• Only 1 PWFY-P100VM-E-AU can be connected. PWFY-P200VM-E-AU and PWFY-P100VM-E-BU cannot be connected.
• The PWFY unit cannot be the only unit connected to an outdoor unit. Select an indoor unit so that the total rated capacity of the indoor
units, excluding the PWFY unit, is 50 to 100% of the outdoor unit capacity.
*3 PUMY is connectable to Fresh Air type indoor unit.
It is possible to connect 1 Fresh Air type indoor unit to 1 outdoor unit. (1:1 system)
Operating temperature range (outdoor temperature) for fresh air type indoor units differ from other indoor units.
Refer to ˝2-4-(3). Operating temperature range˝.
*4 When connecting the CONNECTION KIT (PAC-LV11M-J) and an M-series indoor unit, refer to the installation manual for the CONNECTION KIT.
*5 Authorized connectable indoor units are as follows;
OCH740 5
2-2. SYSTEM CONSTRUCTION (BRANCH BOX SYSTEM)
P112 P125 P140
Outdoor unit
4HP 5HP 6HP
Capacity Type 15 to Type 100
Number of units 2 to 8 units
Applicable indoor unit
Total system capacity 24 to 130 % of outdoor unit capacity 21 to 130 % of outdoor unit capacity 19 to 130 % of outdoor unit capacity
range*1 (3.0 to 16.2 kW) (3.0 to 18.2 kW) (3.0 to 20.2 kW)
Branch box that can
Number of units*1 1 to 2 units
be connected
*1 When connecting ecodan unit(s), the total capacity of connected Air to Air indoor units is up to 130% of the outdoor unit. (Air to Air 130% + ecodan). However,
when operating Air to Air indoor unit(s) in heating mode and ecodan unit(s) in DHW or heating mode at the same time, the total capacity of connected Air to Air
units is below:
PUMY-P112: 1.3 kW, PUMY-P125: 2.8 kW, PUMY-P140: 4.3 kW
However, the following combinations can be connected:
PUMY-P112: MSZ-SF15VA or MSZ-AP15VF × 1, PUMY-P125: MSZ-SF15VA or MSZ-AP15VF × 2,
PUMY-P140: MSZ-SF15VA or MSZ-AP15VF × 3
Option Optional accessories of indoor units and outdoor units are available.
OCH740 6
2-3. SYSTEM CONSTRUCTION (MIXED SYSTEM)
Outdoor unit P112 P125 P140
CITY MULTI indoor unit*4*5 Type 15 to Type 140
Capacity
Via branch box Type 15 to Type 100
Applicable
Via branch box CITY MULTI indoor Via branch box CITY MULTI indoor Via branch box CITY MULTI indoor
indoor unit Number
1-branch box 5 5 5 5 5 5
of units*1
2-branch box 7 or 8*2 3 or 2*2 8 3 8 3
6.3 to 16.2 kW 7.1 to 18.2 kW 8.0 to 20.2 kW
Total system capacity range *1
50 to 130% of outdoor unit capacity
CONNECTION KIT
M series
PAC-LV11M-J
S series
CITY MULTI indoor P series
units*3 indoor units*3
Cylinder unit
M series indoor unit Hydrobox
MA M series MA
remote remote remote
controller controller controller
*1
When connecting ecodan unit, the total capacity of connected Air to Air indoor units is up to 130% of the outdoor
unit. (Air to Air 130% + ecodan). However, when operating Air to Air indoor unit(s) in heating mode and ecodan unit
in DHW or heating mode at the same time, the maximum connectable Air to Air indoor unit is below.
*2
When connecting 7 indoor units via branch box, connectable CITY MULTI indoor units are 3; connecting 8 indoor units
via branch box, connectable CITY MULTI indoor units are 2.
*3
Refer to ˝2-1. SYSTEM CONSTRUCTION˝ or ˝2-2. SYSTEM CONSTRUCTION (BRANCH BOX SYSTEM)˝, for more detail.
*4
PKFY-P10/15/20/25/32VLM, PFFY-P*VKM, PFFY-P*VCM, PFFY-P*VL* type indoor units cannot be used with MIXED
SYSTEM.
*5
For the PLFY-EP*VEM-E, up to 2 units can be connected. Other indoor units excluding the PEFY-P*VMA3-E and
PEFY-P*VMH(S)-E-F can be connected within the total rated capacity and maximum number of connected units.
OCH740 7
2-4. SYSTEM SPECIFICATIONS
(1) Outdoor Unit
Model P112 P125 P140
Cooling (kW) 12.5 14.0 15.5
Capacity
Heating (kW) 14.0 16.0 18.0
Cooling/Heating capacity indicates the maximum value at operation under the following condition.
Cooling Indoor: D.B. 27°C/W.B. 19.0°C
Outdoor: D.B. 35°C
Heating Indoor: D.B. 20°C
Outdoor: D.B. 7°C/W.B. 6°C
PU M Y ─ P 125 V K M 5 ─ BS
OCH740 8
■ When connecting Cylinder unit or Hydrobox
ATW Heating + ATA
Cooling DHW only ATW Heating only DHW + ATA Heating*7
Heating*7
Outlet water temperature ─ *8 55°C Max. 55°C Max. 55°C Max. 45 to 55°C Max.
Outdoor temperature ─ *8 −20 to 35°C −20 to 21°C 7 to 35°C −10 to 35°C*9
*7 ATA unit: Air to Air unit (other than PWFY, Cylinder unit or Hydrobox)
*8 Cylinder unit and Hydrobox cannot operate Cooling mode in connecting PUMY.
*9 When outdoor temp. is less than 7°C, outlet water temp. is lowered (Refer to Figure 1).
Furthermore, outlet air temperature is lowered.
57
Max. outlet water temp. [°C]
55
53
51
49
47
45
43
41
39
-10 -5 0 5 10 15
Outdoor temp. [°CDB]
Figure 1 Temperature change of max. outlet water temp. according to outdoor temperature
OCH740 9
3 SPECIFICATIONS
Model PUMY-P112VKM5(-BS) PUMY-P125VKM5(-BS) PUMY-P140VKM5(-BS)
PUMY-P112VKM5-ET(BS) PUMY-P125VKM5-ET(BS) PUMY-P140VKM5-ET(BS)
PUMY-P112VKM5-ER(BS) PUMY-P125VKM5-ER(BS) PUMY-P140VKM5-ER(BS)
Power source 1-phase 220-230-240 V, 50 Hz; 1-phase 220-230 V, 60 Hz
Cooling capacity kW*1 12.5 14.0 15.5
(Nominal) kcal/h*1 10,750 12,040 13,330
Btu/h*1 42,650 47,768 52,886
Power input kW 2.79 3.46 4.52
Current input A 12.87-12.32-11.80, 12.87-12.32 15.97-15.27-14.64, 15.97-15.27 20.86-19.95-19.12, 20.86-19.95
COP kW/kW 4.48 4.05 3.43
Temp. range of Indoor temp. W.B. 15 to 24°C
cooling Outdoor temp. D.B. −5 to 52°C *3, *4
Heating capacity kW*2 14.0 16.0 18.0
(Nominal) kcal/h*2 12,040 13,760 15,480
Btu/h*2 47,768 54,592 61,416
Power input kW 3.04 3.74 4.47
Current input A 14.03-13.42-12.86,14.03-13.42 17.26-16.51-15.82,17.26-16.51 20.63-19.73-18.91,20.63-19.73
COP kW/kW 4.61 4.28 4.03
Temp. range of Indoor temp. D.B. 15 to 27°C
heating Outdoor temp. W.B. −20 to 15°C
Indoor unit Total capacity 50 to 130% of outdoor unit capacity
connectable Model/ CITY MULTI P10 - P140 / 9 P10 - P140 / 10 P10 - P140 / 12
Quantity Branch box*6 P15 - P100 / 8 P15 - P100 / 8 P15 - P100 / 8
Mixed Branch box CITY MULTI P15 - P140 / 5 P15 - P140 / 5 P15 - P140 / 5
system 1unit*6 Branch box P15 - P100 / 5 P15 - P100 / 5 P15 - P100 / 5
Branch box CITY MULTI P15 - P140 / 3 or 2*5 P15 - P140 / 3 P15 - P140 / 3
2unit*6 Branch box P15 - P100 / 7 or 8*5 P15 - P100 / 8 P15 - P100 / 8
Sound pressure level (SPL) dB <A> 49/51 50/52 51/53
(measured in anechoic room)
Sound power level (PWL) dB <A> 69/71 70/72 71/73
(measured in anechoic room)
Refrigerant Liquid pipe mm (inch) 9.52 (3/8)
piping diameter Gas pipe mm (inch) 15.88 (5/8)
FAN *2 Type × Quantity Propeller Fan x 2
Airflow rate m³/min 110
L/s 1,833
cfm 3,884
Control, Driving mechanism DC control
Motor output kW 0.074+0.074
External static press. 0
Compressor Type × Quantity Scroll hermetic compressor x 1
Manufacture Mitsubishi Electric Corporation
Starting method Inverter
Capacity % Cooling 26 to 100 Cooling 24 to 100 Cooling 21 to 100
control Heating 20 to 100 Heating 18 to 100 Heating 17 to 100
Motor output kW 2.9 3.5 3.9
Case heater kW 0
Lubricant FV50S (2.3litter)
External finish Galvanized Steel Sheet Munsell No. 3Y 7.8/1.1
External dimension H × W × D mm 1,338×1,050×330(+40)
inch 52-11/16 × 41-11/32 × 13(+1-9/16)
Protection High pressure protection High pressure Switch
devices Inverter circuit (COMP./FAN) Overcurrent detection, Overheat detection(Heat sink thermistor)
Compressor Compressor thermistor, Overcurrent detection
Fan motor Overheating, Voltage protection, Overcurrent detection
Refrigerant Type × original charge R410A 4.8 kg
Control Linear expansion valve
Net weight kg (lb) 123 (271)
Heat exchanger Cross Fin and Copper tube
HIC circuit (HIC: Heat Inter-Changer) HIC circuit
Defrosting method Reversed refrigerant circuit
Standard Document Installation Manual
attachment Accessory Grounded lead wire ×1
Optional parts Joint: CMY-Y62-G-E, Header: CMY-Y64/68-G-E, Branch box: PAC-MK34/54BC
Remarks *1 Nominal cooling conditions *2 Nominal heating conditions Unit converter
Indoor : 27°C D.B./19°C W.B. [81°F D.B/66°F W.B.] 20°C D.B. [68°F D.B.]
Outdoor : 35°C D.B. [95°F D.B.] 7°C DB/6°C W.B. [45°F D.B./43°F W.B.]
Pipe length : 7.5 m [24-9/16 ft] 7.5 m [24-9/16 ft]
Level difference : 0 m [0 ft] 0 m [0 ft] kcal/h = kW × 860
*3 10 to 52°C D.B. [50 to 126_F D.B.], when connecting following models: PKFY-P10/15/20/25/32VLM, PFFY-P20/25/32VLEM, PFFY- Btu/h = kW × 3,412
P20/25/32VLRM(M), PFFY-P20/25/32VKM, PFFY-P20/25/32VCM, PEFY-P25/32/40VMA3; and M series, S series, and P series type indoor unit. cfm = m³/min × 35.31
*4 −15 to 52°C D.B. [50 to 126_F D.B.], when using an optional air protect guide [PAC-SH95AG-E]. However, this condition does not apply to the lb = kg/0.4536
indoor unit listed in *3.
*5 When connecting 7 indoor units via branch box, connectable CITY MULTI indoor units are 3; connecting 8 indoor units via branch box, connectable Above specification data
CITY MULTI indoor units are 2. is subject to rounding
*6 At least two indoor unit must be connected when using branch box. variation.
Notes : 1. Nominal conditions *1, *2 are subject to ISO 15042.
2. Due to continuing improvement, above specifications may be subject to change without notice.
OCH740 10
4 DATA
Room1
The P125 outdoor unit is selected as total indoor units capacity is P121 Figure 1 Indoor unit temperature correction
PUMY-P125 14.0 kW To be used to correct indoor unit only
(4) Total Indoor Units Capacity Correction Calculation Indoor Temperature
1.3
Room1
Ratio of cooling capacity
1.2
19°C W.B 1.1
Indoor Design Wet Bulb Temperature Correction (20ºC) 1.03 (Refer to Figure 1) 1.0
0.9
Room2 0.8
0.7
Indoor Design Wet Bulb Temperature Correction (18ºC) 0.94 (Refer to Figure 1) 0.6
0.5
Total Indoor Units Capacity (CTi) 0.4
0.3
CTi = Σ (Indoor Unit Rating × Indoor Design Temperature Correction) 0.2
-5.0 0.0 5.0 10.0 15.0 20.0 25.0 30.0 35.0 40.0 45.0 50.0 52.0
0.95
Total Outdoor Unit Capacity (CTo) 0.90
CTo = Outdoor Rating × Outdoor Design Temperature Correction × Piping Length Correction 0.85
0.75
10.5
= 10.8 kW 0.70
14.0
(6) Determination of Maximum System Capacity 0.65
0.60
18.2
Comparison of Capacity between Total Indoor Units Capacity (CTi) and Total Outdoor Unit Capacity (CTo) 0.55
(7) Comparison with Essential Load Figure 3 Correction of refrigerant piping length
Against the essential load 10.6 kW, the maximum system capacity is 10.8 kW: Proper outdoor units have been selected.
(8) Calculation of Maximum Indoor Unit Capacity of Each Room
CTx = CTo, thus, calculate by the calculation below
Room1
Maximum Capacity × Room1 Capacity after the Temperature Correction/(Room1,2 Total Capacity after the Temperature Correction)
= 10.8 × (5.6 × 1.03)/(5.6 × 1.03 + 8.0 × 0.94)
= 4.7 kW OK: fulfills the load 4.6 kW
Room2
Maximum Capacity × Room2 Capacity after the Temperature Correction/(Room1,2 Total Capacity after the Temperature Correction)
= 10.8 × (8.0 × 0.94)/(5.6 × 1.03 + 8.0 × 0.94)
= 6.1 kW OK: fulfills the load 6.0 kW
Note: If CTx = CTi, please refer to the <Heating> section to calculate the Maximum Indoor Unit Capacity of Each Room.
Go on to the heating trial calculation since the selected units fulfill the cooling loads of Room 1, 2.
OCH740 11
<Heating>
Design Condition
Outdoor Design Wet Bulb Temperature 2ºC
Total Heating Load 13.2 kW
Room1
Indoor Design Dry Bulb Temperature 23ºC
Heating Load 5.4 kW
Room2
Indoor Design Dry Bulb Temperature 23ºC
Heating Load 7.8 kW
<Other>
Indoor/Outdoor Equivalent Piping Length 60 m
Capacity of indoor unit Unit: kW
P•FY Series Model Number
Model 10 Model 15 Model 20 Model 25 Model 32 Model 40 Model 50 Model 63 Model 71 Model 80 Model 100 Model 125 Model 140
for indoor unit
Model
1.4 1.9 2.5 3.2 4.0 5.0 6.3 8.0 9.0 10.0 12.5 16.0 18.0
Capacity
M Series Model Number
S Series for indoor unit Model 15 Model 18 Model 20 Model 22 Model 25 Model 35 Model 42 Model 50 Model 60 Model 71 Model 80 Model 100
P Series Model
1.7 2.1 2.3 2.5 2.9 4.0 4.8 5.7 6.9 8.1 9.3 11.2
Capacity
2. Heating Calculation
(1) Temporary Selection of Indoor Units
Room1 1.2
0.6
(3) Selection of Outdoor Unit 15 16 17 18 19 20 21 22 23
Indoor Temperature [°CD.B.]
24 25 26 27
The P125 outdoor unit is selected as total indoor units capacity is P121
PUMY-P125 16.0 kW Figure 4 Indoor unit temperature correction
To be used to correct indoor unit only
(4) Total Indoor Units Capacity Correction Calculation
Room1 1.2
Ratio of heating capacity
Indoor Design Dry Bulb Temperature Correction (23ºC) 0.88 (Refer to Figure 4) 1.1
1.0
20°C D.B
Room2 0.9
Indoor Design Dry Bulb Temperature Correction (23ºC) 0.88 (Refer to Figure 4) 0.8
0.95
Defrost Correction 0.89 (Refer to Table 1)
Total Outdoor Unit Capacity (CTo) 0.90
CTo = Outdoor Unit Rating × Outdoor Design Temperature Correction × Piping Length 0.85
CTi = 13.5 < CTo = 13.7, thus, select CTi. Figure 6 Correction of refrigerant piping length
CTx = CTi = 13.5 kW
(7) Comparison with Essential Load
Against the essential load 13.2 kW, the maximum system capacity is 13.5 kW: Proper indoor units have been selected.
(8) Calculation of Maximum Indoor Unit Capacity of Each Room
CTx = CTo, thus, calculate by the calculation below Table 1 Table of correction factor at frost and defrost
Room1 Outdoor inlet air temp. (°C W.B.) 6 4 2 0 -2 -4 -6 -8 -10 -15 -20
Indoor Unit Rating × Indoor Design Temperature Correction PUMY-P112,125,140VKM5 1.00 0.98 0.89 0.88 0.89 0.90 0.95 0.95 0.95 0.95 0.95
= 6.3 × 0.88
= 5.5 kW OK: fulfills the load 5.4 kW
Room2
Indoor Unit Rating × Indoor Design Temperature Correction
= 9.0 × 0.88
= 7.9 kW OK: fulfills the load 7.8 kW
Note: If CTx = CTo, please refer to the <Cooling> section to calculate the Maximum Indoor Unit Capacity of Each Room.
Completed selecting units since the selected units fulfill the heating loads of Room 1, 2.
OCH740 12
4-2. CORRECTION BY TEMPERATURE
The outdoor units have varied capacity at different designing temperature. Using the nominal cooling/heating capacity value
and the ratio below, the capacity can be observed at various temperature.
<Cooling>
Figure 7 Indoor unit temperature correction
To be used to correct indoor unit capacity only
1.2
Ratio of cooling capacity
1.0
0.8
0.6
0.4
15 16 17 18 19 20 21 22 23 24
Indoor Temperature [°CW.B.]
Indoor Temperature
1.3
1.2
1.1
1.0
Ratio of cooling capacity
0.8
0.7
0.6
0.5
0.4
0.3
0.2
-5.0 0.0 5.0 10.0 15.0 20.0 25.0 30.0 35.0 40.0 45.0 50.0 52.0
Outdoor Temperature [°C D.B.]
Indoor Temperature
1.2
20°C W.B 22°C W.B 24°C W.B
1.0
0.8
Ratio of power input
19°C W.B
0.6
16°C W.B
0.4
18°C W.B
0.2
0.0
-15.0 -10.0 -5.0 0.0 5.0 10.0 15.0 20.0 25.0 30.0 35.0 40.0 45.0 50.0 52.0
Outdoor Temperature [°C D.B.]
OCH740 13
<Heating>
Figure 9 Indoor unit temperature correction
To be used to correct indoor unit capacity only
1.2
1.1
Ratio of heating capacity
1.0
0.9
0.8
0.7
0.6
15 16 17 18 19 20 21 22 23 24 25 26 27
Indoor Temperature [°CD.B.]
1.2
1.1
0.9
0.8
0.7
0.6
0.5
-20.0 -15.0 -10.0 -5.0 0.0 5.0 10.0 15.0
Indoor Temperature
1.4
20°C D.B
1.2
15°C D.B
1.0
Ratio of power input
0.8
0.6
25°C D.B
0.4
0.2
0.0
-20.0 -15.0 -10.0 -5.0 0.0 5.0 10.0 15.0
Outdoor Temperature [°C W.B.]
OCH740 14
4-3. STANDARD OPERATION DATA (REFERENCE DATA)
PUMY-P112VKM5(-BS) PUMY-P125VKM5(-BS) PUMY-P140VKM5(-BS)
Operation PUMY-P112VKM5-ET(BS) PUMY-P125VKM5-ET(BS) PUMY-P140VKM5-ET(BS)
PUMY-P112VKM5-ER(BS) PUMY-P125VKM5-ER(BS) PUMY-P140VKM5-ER(BS)
Ambient Indoor DB/ 27°C/19°C 20°C/— 27°C/19°C 20°C/— 27°C/19°C 20°C/—
temperature Outdoor WB 35°C 7°C/6°C 35°C 7°C/6°C 35°C 7°C/6°C
No. of connected units 2 2 2
Unit
Indoor unit No. of units in operation 2 2 2
Operating Model — 50 x 1/63 x 1 63 × 2 63 x 1/80×1
conditions Main pipe 5 5 5
Piping Branch pipe m 2.5 2.5 2.5
Total pipe length 10 10 10
Fan speed — Hi Hi Hi
Amount of refrigerant kg 7.2 7.2 7.2
Electric current A 16.17 17.38 21.67 21.91 25.84 25.54
Outdoor unit Voltage V 230 230 230
Compressor frequency Hz 67 69 84 86 96 96
LEV
Indoor unit Pulse 357 421 447 525 511 586
opening
Pressure High pressure/Low pressure MPa G 2.70/0.94 2.86/0.70 2.86/0.88 2.87/0.67 2.95/0.85 2.95/0.65
Discharge 67.0 71.9 69.7 72.1 70.7 73.2
Outdoor Heat exchanger outlet 40.2 2.0 40.8 1.3 43.7 0.9
Temp. of unit Accumulator inlet 8.7 1.0 8.0 0.2 5.6 −0.6
°C
each section Compressor inlet 10.7 1.3 9.1 0.1 7.8 −0.7
LEV inlet 18.9 32.4 17.7 33.0 17.0 33.4
Indoor unit
Heat exchanger inlet 12.3 55.5 11.1 55.7 10.4 56.8
OCH740 15
4-4. STANDARD CAPACITY DIAGRAM
Before calculating the sum of total capacity of indoor units, please convert the value into the kW model capacity following the formula on
˝4-1. SELECTION OF COOLING/HEATING UNITS˝.
16.0
14.0
12.0
Capacity(kW)
10.0
8.0
6.0
4.0
2.0
2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0
Total capacity of indoor units(kW)
3.5
3.0
2.5
Input(kW)
2.0
1.5
1.0
0.5
2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0
Total capacity of indoor units(kW)
20.0
15.0
220V
Current(A)
230V
240V
10.0
5.0
0.0
2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0
Total capacity of indoor units(kW)
OCH740 16
PUMY-P112VKM
16.0
14.0
12.0
Capacity(kW)
10.0
8.0
6.0
4.0
2.0
2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 200.
Total capacity of indoor units(kW)
3.5
3.0
2.5
Input(kW)
2.0
1.5
1.0
0.5
2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0
Total capacity of indoor units(kW)
20.0
15.0
220V
Current(A)
230V
240V
10.0
5.0
0.0
2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0
Total capacity of indoor units(kW)
OCH740 17
4-4-3. PUMY-P125VKM5(-BS) PUMY-P125VKM5-ET(BS) PUMY-P125VKM5-ER(BS) <Cooling>
18.0
16.0
14.0
Capacity(kW)
12.0
10.0
8.0
6.0
4.0
2.0
2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0
Total capacity of indoor units(kW)
4.0
3.5
3.0
Input(kW)
2.5
2.0
1.5
1.0
0.5
2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0
Total capacity of indoor units(kW)
20.0
15.0
220V
Current(A)
230V
240V
10.0
5.0
0.0
2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0
Total capacity of indoor units(kW)
OCH740 18
4-4-4. PUMY-P125VKM5(-BS) PUMY-P125VKM5-ET(BS) PUMY-P125VKM5-ER(BS) <Heating>
18.0
16.0
14.0
Capacity(kW)
12.0
10.0
8.0
6.0
4.0
2.0
2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0
Total capacity of indoor units(kW)
4.0
3.5
3.0
Input(kW)
2.5
2.0
1.5
1.0
0.5
2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0
Total capacity of indoor units(kW)
20.0
15.0
220V
Current(A)
230V
240V
10.0
5.0
0.0
2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0
Total capacity of indoor units(kW)
OCH740 19
4-4-5. PUMY-P140VKM5(-BS) PUMY-P140VKM5-ET(BS) PUMY-P140VKM5-ER(BS) <Cooling>
20.0
18.0
16.0
Capacity(kW)
14.0
12.0
10.0
8.0
6.0
4.0
2.0
2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0
Total capacity of indoor units(kW)
5.0
4.5
4.0
3.5
Input(kW)
3.0
2.5
2.0
1.5
1.0
0.5
2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0
Total capacity of indoor units(kW)
25.0
20.0
220V
Current(A)
230V
15.0
240V
10.0
5.0
0.0
2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0
Total capacity of indoor units(kW)
OCH740 20
4-4-6. PUMY-P140VKM5(-BS) PUMY-P140VKM5-ET(BS) PUMY-P140VKM5-ER(BS) <Heating>
20.0
18.0
16.0
Capacity(kW)
14.0
12.0
10.0
8.0
6.0
4.0
2.0
2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0
Total capacity of indoor units(kW)
5.0
4.5
4.0
3.5
Input(kW)
3.0
2.5
2.0
1.5
1.0
0.5
2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0
Total capacity of indoor units(kW)
25.0
20.0
220V
Current(A)
230V
15.0
240V
10.0
5.0
0.0
2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0
Total capacity of indoor units(kW)
OCH740 21
4-5. CORRECTING CAPACITY FOR CHANGES IN THE LENGTH OF REFRIGERANT PIPING
·D uring cooling, obtain the ratio (and the equivalent piping length) of the outdoor units rated capacity and the total in-use
indoor capacity, and find the capacity ratio corresponding to the standard piping length from Figure 11 to 13. Then multiply
by the cooling capacity from Figure 7 and 8 in ˝4-2. CORRECTION BY TEMPERATURE˝ to obtain the actual capacity.
· During heating, find the equivalent piping length, and find the capacity ratio corresponding to standard piping length from
Figure 14. Then multiply by the heating capacity from Figure 9 and 10 in ˝4-2. CORRECTION BY TEMPERATURE˝ to
obtain the actual capacity.
(1) Capacity Correction Curve
Figure 11 PUMY-P112VKM5(-BS) PUMY-P112VKM5-ET(BS) PUMY-P112VKM5-ER(BS) <Cooling>
0.95
0.90
9.4
0.85
Capacity ratio
0.80
0.75
12.5
0.70
16.2
0.65
0.60
0.55
0.50
0 20 40 60 80 100 120 140 160 180
Piping equivalent length (m)
0.90
0.85
Capacity ratio
10.5
0.80
0.75
0.70
14.0
0.65 18.2
0.60
0.55
0.50
0 20 40 60 80 100 120 140 160 180
Piping equivalent length (m)
OCH740 22
Figure 13 PUMY-P140VKM5(-BS) PUMY-P140VKM5-ET(BS) PUMY-P140VKM5-ER(BS) <Cooling>
Total capacity of indoor unit
1.00
0.95
0.90 7.8
0.85
Capacity ratio
0.80
0.75
11.6
0.70
0.65 15.5
20.2
0.60
0.55
0.50
0 20 40 60 80 100 120 140 160 180
Piping equivalent length (m)
1.00
0.95
0.90
0.85
Capacity ratio
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0 20 40 60 80 100 120 140 160 180
Piping equivalent length (m)
OCH740 23
4-6. NOISE CRITERION CURVES
90 90
80 80
70 70
NC-70 NC-70
60 60
NC-60 NC-60
50 50
NC-50 NC-50
40 40
NC-40 NC-40
30 30
NC-30 NC-30
20 APPROXIMATE
20 APPROXIMATE
THRESHOLD OF
THRESHOLD OF
HEARING FOR
CONTINUOUS
NC-20 HEARING FOR
NC-20
NOISE CONTINUOUS
NOISE
10 10
63 125 250 500 1000 2000 4000 8000 63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz BAND CENTER FREQUENCIES, Hz
90
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
80
70
NC-70
60
NC-60
MICROPHONE
50
NC-50 1m
UNIT
40
NC-40
30
NC-30 1.5 m
20 APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NC-20
NOISE
10
63 125 250 500 1000 2000 4000 8000
GROUND
BAND CENTER FREQUENCIES, Hz
OCH740 24
5 OUTLINES AND DIMENSIONS
Unit: mm
*
*
OCH740 25
6 WIRING DIAGRAM
OCH740 26
7
OCH740
management
051
901 901 1
78
78
23
23
456 456 SW1 SW1
Address SW ON Address SW ON
901 901 901 901
78
78
78
78
23
23
23
23
1 2 3 4 5 6 1 2 3 4 5 6
456 456 456 456
23
23
23
23
23
27
(007) (008)
done, matching with the piping connection.
⑤ M-NET remote controller cannot be connected
with refrigerant system including branch box.
Outdoor unit
For centralized
management
061
Address SW CITY MULTI CITY MULTI CITY MULTI CITY MULTI CITY MULTI
901 901 Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit
78
78
23
23
456 456 011 012 013 014 015
78
23
23
78
78
78
78
78
78
23
23
23
23
23
78
23
78
23
23
456 456 456 456 456 456 456 456 456 456
M-NET M-NET
remote 111 remote 161
controller controller
Address SW Address SW
901 901 901 901
78
78
78
78
23
23
23
23
1 456 456 1 456 456
Note: The refrigerant system which includes branch box cannot be operated as a group.
NECESSARY CONDITIONS FOR SYSTEM CONSTRUCTION
7-2. Special Function Operation and Settings for M-NET Remote Controller
(M-NET remote controller cannot be connected with a refrigerant system which includes branch box.)
It is necessary to perform “group settings” and “Interlocked LOSSNAY” at making group settings of different refrigerant
systems (multiple outdoor unit).
(A) Group settings: Enter the indoor unit controlled by the remote controller, check the content of entries, and clear entries, etc.
(B) Interlocked LOSSNAY: Used to set the linked operation of a Lossnay unit.
26.0°C - + 23.5°C
>
>
50%RH
17.0°C - +
ON Auto Cool
Mode Menu
Schedule
Timer
Night setback
Home
Test run
Home
>
Setup
Group setting
Interlocked LOSSNAY
Back
OCH740 28
(a) Group setting
Use this screen to register the indoor units and the AHC to be controlled from the controller.
When the setting or deletion is successfully completed, “Completed” will appear below [Function] field on the screen.
If setting or deletion fails, “Request denied” will appear below [Function] field on the screen.
Back
After completing the settings, touch the [Back] button on the [Setup] screen. The message “Collecting the information
from the air conditioner.” will appear, and then the screen will jump to the HOME screen. This signals the completion of
the setup process. Access the Service Menu from the HOME screen to make the settings for other items as necessary.
OCH740 29
7-3. REFRIGERANT SYSTEM DIAGRAM
Thermistor (TH7)
Check valve <Ambient>
<High pressure>
Service port
Strainer 4-way valve
Refrigerant Gas pipe
High pressure
Ball valve sensor (63H)
Solenoid Oil separator
Check valve valve (SV1)
Distributor
<Low pressure> High pressure
Strainer switch
Thermistor (TH6) Capillary Thermistor (TH3)
<Suction pipe> Strainer
tube <Outdoor liquid pipe>
Low pressure Thermistor (TH4)
sensor(63LS) <Compressor>
Restrictor
valve
Compressor
Accumulator
Thermistor (TH2)
<HIC pipe>
Stop valve HIC
Strainer Strainer Strainer
Refrigerant
Liquid pipe LEV-A
Service port
LEV-B Refrigerant flow in cooling
Strainer Refrigerant flow in heating
OCH740 30
7-4. REFRIGERANT SYSTEM DIAGRAM (WHEN USING BRANCH BOX)
Condenser/evaporator
temperature thermistor Room temperature
(TH5 or RT12) thermistor (TH1 or RT11)
Unit: mm
Unit: mm
Capillary tube behind LEV
Capillary
(in cooling mode) tube behind LEV (in cooling mode)
Branch box PAC-MK54BC (ø4 × ø3.0 × L130) × 5
PAC-MK51/53BC (ø4 o ø3.0 o L130) o 5
Branch box PAC-MK34BC (ø4 × ø3.0 × L130) × 3
PAC-MK31/33BC (ø4 o ø3.0 o L130) o 3
Piping connection size
A B
Liquid (mm) ø9.52 The pipe connection size differs according to the type and capacity of indoor
units. Match the piping connection size of branch box with indoor unit.
If the piping connection size of branch box does not match the piping connection
Gas (mm) ø15.88 size of indoor unit, use optional different-diameter (deformed) joints to the branch
box side. (Connect deformed joint directly to the branch box side.)
Branch box
A
B B B B B
A A
Branch box #1
■ Installation procedure (2 branch pipe (joint))
A
Refer to the installation manuals of
MSDD-50AR-E and MSDD-50BR-E.
B B B B B
Branch box #2
OCH740 31
■ Pipe size (Branch box-Indoor unit) For M or S series Indoor unit
Indoor unit type (kW) 15 18 20 22 25 35 42 50 60 71
Pipe size (mm) Liquid ø6.35 ø6.35 ø6.35 ø6.35 ø6.35 ø6.35 ø6.35 ø6.35 ø6.35 ø9.52
Gas ø9.52 ø9.52 ø9.52 ø9.52 ø9.52 ø9.52 ø9.52 ø12.7 ø15.88 ø15.88
■ Pipe size (Branch box-Indoor unit) For Cylinder unit and Hydrobox
Pipe size (mm) Liquid ø9.52
Gas ø15.88
When using 35, 50 type indoor unit of P series, use the flare nut (for R410A) attached to the indoor unit.
Do not use the flare nut (for R407C) in the indoor unit accessory. If it is used, a gas leakage may occur or a pipe may come off.
OCH740 32
7-5. SYSTEM CONTROL
7-5-1. Example for the System
• Example for wiring control cables, wiring method and address setting, permissible lengths, and the constraint items are listed
in the standard system with detailed explanation.
A. Example of an M-NET remote controller system (address setting is necessary.)
Example of wiring control cables Wiring Method and Address Setting
1. Standard operation a. Use feed wiring to connect terminals M1 and M2 on trans-
L1 L2 mission cable block (TB3) for the outdoor unit (OC) to ter-
OC minals M1 and M2 on the transmission cable block (TB5)
M-IC M-IC of each CITY MULTI series indoor unit (M-IC). Use non-
(51) polarized 2-core wire.
(01) (02)
b. Connect terminals M1 and M2 on transmission cable terminal
TB3 TB7 TB5 TB15 TB5 TB15 block (TB5) for each indoor unit with the terminal block (TB6)
M1 M2 S M1 M2 S M1 M2 S 1 2 M1 M2 S 1 2 for M-NET the remote controller (M-NET RC).
c. Set the address setting switch (on outdoor unit P.C.B) as
shown below.
Unit Range Setting Method
r2
r1
OCH740 33
• Name, Symbol and the Maximum Remote controller Units for Connection
A B
TB15
MA-RC
(101)
M-NET RC
NO
A B
(102)
1M-NET RC
OCH740 34
B. Example of a group operation system with 2 or more outdoor units and an M-NET remote controller.
(Address settings are necessary.)
L1
A C
OC
(51) M-IC M-IC M-IC M-IC
(01) (02) (05) (06)
TB3 TB7
TB5 TB5 TB5 TB5
M1 M2 S M1 M2 S
M1 M2 S M1 M2 S M1 M2 S M1 M2 S
L2
r2
r1
r3
D
Examples of Transmission Cable Wiring
A B A B A B
(101) (105) (155)
M-NET RC M-NET RC M-NET RC
L3 L4 E
OC
(53) M-IC M-IC M-IC
NO (03) (04) (07)
TB7
L5 TB3 TB5 TB5 TB5
M1 M2 S M1 M2 S M1 M2 S M1 M2 S M1 M2 S
Power Supply
Unit
M1 M2 S
A B
(104)
L6
System
controller M-NET RC
M1 M2 S
B
A: Group
B: Group
C: Group
D: Shielded Wire
E: Sub M-NET Remote Controller
( ): Address example
a. Always use shielded wire when making connections between the outdoor unit (OC) and the CITY MULTI series
indoor unit (M-IC), as well for all OC-OC, and IC-IC wiring intervals.
b. Use feed wiring to connect terminals M1 and M2 and the ground terminal on the transmission cable terminal block (TB3)
of each outdoor unit (OC) to terminals M1 and M2 on the terminal S on the transmission cable terminal block of the
CITY MULTI series indoor unit (M-IC).
c. Connect terminals M1 and M2 on the transmission cable terminal block of the CITY MULTI series indoor unit (M-IC)
that has the most recent address within the same group to the terminal block on the M-NET remote controller (M-NET
RC).
Wiring Method Address Settings
d. Connect together terminals M1, M2 and terminal S on the terminal block for centralized control (TB7) for the outdoor
unit (OC).
e. DO NOT change the jumper connector CN41 on outdoor multi controller circuit board.
f. The earth processing of S terminal for the centralized control terminal block (TB7) is unnecessary. Connect the termi-
nal S on the power supply unit with the earth.
g. Set the address setting switch as follows.
Unit Range Setting Method
M-IC (Main) 01 to 50 Use the smallest address within the same group of CITY MULTI series indoor units.
Use an address, other than the M-IC (Main) in the same group of CITY MULTI series
M-IC (Sub) 01 to 50
indoor units. This must be in sequence with the M-IC (Main).
Use the smallest address of all the CITY MULTI series indoor units plus 50.
Outdoor Unit 51 to 100
The address automatically becomes ˝100˝ if it is set as ˝01–50˝.
Main M-NET Remote Controller 101 to 150 Set at an M-IC (Main) address within the same group plus 100.
Sub M-NET Remote Controller 151 to 200 Set at an M-IC (Main) address within the same group plus 150.
MA Remote Controller — Address setting is not necessary. (Main/sub setting is necessary.)
h. The group setting operations among the multiple CITY MULTI series indoor units are done by the M-NET remote con-
troller (M-NET RC) after the electrical power has been turned on.
OCH740 35
• Name, Symbol, and the Maximum Units for Connection
• Longest length via outdoor units: L1+L2+L3+L4, L3+L4+L5+L6, L1+L2+L5+L6 [ 500 meters (1.25 mm²)
Permissible Length
• Longest transmission cable length: L1, L3+L4, L2+L5, L6 [ 200 m (1.25 mm²)
• M-NET Remote controller cable length: R1, R2+R3 [ 10 m (0.5 to 1.25 mm²)
If the length exceeds 10 m, use a 1.25 mm² shielded wire.
The section of the cable that exceeds 10 m must be included in the longest length via out-
door units and longest transmission cable length.
A C
OC
(51) M-IC M-IC M-IC M-IC
(01) (02) (05) (06)
TB3 TB7 TB5 TB5 TB5 TB5
M1 M2 S M1 M2 S M1 M2 S M1 M2 S M1 M2 S M1 M2 S
D
A B A B A B
(101) (105) (155)
M-NET RC M-NET RC M-NET RC
OC
E
NO
(53)
M-IC M-IC M-IC
NO (03) (04) (07)
TB3 TB7
TB5 TB5 TB5
Constraint items
M1 M2 S M1 M2 S M1 M2 S M1 M2 S M1 M2 S
Power Supply
Unit
M1 M2 S
A B
(104)
System M-NET RC
controller
M1 M2 S
B
A: Group
B: Group
C: Group
D: Shielded Wire
E: Sub M-NET Remote Controller
( ): Address example
• Never connect together the terminal blocks (TB5) for transmission wires for CITY MULTI series indoor units (M-IC) that
have been connected to different outdoor units (OC).
• Set all addresses to ensure that they are not overlapped.
• M-NET remote controller and MA remote controller cannot be connected with the CITY MULTI series indoor unit of the
same group wiring together.
OCH740 36
C. Example of an MA remote controller system (address setting is not necessary.)
NOTE: In the case of same group operation, need to set the address that is only main CITY MULTI series indoor unit.
r2
r1
A B A B
MA-RC MA-RC
r5
r3
A B A B A B
A B
MA-RC
r7
OCH740 37
Permissible Lengths Constraint items
Longest transmission cable length: OC The MA remote
L1 + L2 [ 200 m (1.25 mm²) controller and the
MA remote controller cable length: (00) M-IC M-IC
M-NET remote con-
R1, R2 [ 200 m (0.3 to 1.25 mm²) troller cannot be
(00) (00)
used together with
TB3 TB7 TB5 TB15
the CITY MULTI
TB5 TB15
M1 M2 S M1 M2 S M1 M2 S 1 2 M1 M2 S 1 2
series indoor unit of
the same group.
NO
A B A B A B
(00)
M-NET RC MA-RC MA-RC
NO
A B A B A B A B A B
MA-RC MA-RC
OCH740 38
D. Example of a group operation with 2 or more outdoor units and an MA remote controller.
(Address settings are necessary.)
L1
A C
OC
(51) M-IC m2 M-IC M-IC m2 M-IC
(01) (02) (05) (06)
TB3 TB7
TB5 TB15 TB5 TB15 TB5 TB15 TB5 TB15
M1 M2 S M1 M2 S M1 M2 S M1 M2 S 1 2 M1 M2 S M1 M2 S
1 2 1 2 1 2
m4
m1
L2 D
Examples of Transmission Cable Wiring
m1
A B A B A B
m3
m3
MA-RC MA-RC MA-RC
E
L3 L4
OC
(53) M-IC M-IC M-IC
TB3 NO (03) (04) (07)
TB7
TB5 TB15 TB5 TB15 TB5 TB15
M1 M2 S M1 M2 S M1 M2 S M1 M2 S 1 2 M1 M2 S
1 2 1 2
L5
Power Supply
Unit
m1
M1 M2 S
A B
System
L6
controller MA-RC
M1 M2 S
B
A : Group
B : Group
C : Group
D : Shielded Wire
E : Sub MA Remote Controller
( ): Address example
a. Always use shielded wire when making connections between the outdoor unit (OC) and the CITY MULTI series
indoor unit (M-IC), as well for all OC-OC, and IC-IC wiring intervals.
b. Use feed wiring to connect terminals M1 and M2 and the ground terminal on the transmission cable terminal block (TB3)
of each outdoor unit (OC) to terminals M1 and M2 on the terminal S on the transmission cable terminal block of the
CITY MULTI series indoor unit (M-IC).
c. Connect terminals 1 and 2 on the terminal block for MA remote controller line (TB15) on the indoor unit (IC) to the termi-
nal block on the MA remote controller (MA-RC). (Nonpolarized two-wire)
d. Connect together terminals M1, M2 and terminal S on the terminal block for centralized control (TB7) for the outdoor unit (OC).
e. DO NOT change the jumper connector CN41 on outdoor multi controller circuit board.
Wiring Method Address Settings
f. The earth processing of S terminal for the centralized control terminal block (TB7) is unnecessary. Connect the termi-
nal S on the power supply unit with the earth.
g. Set the address setting switch as follows.
Unit Range Setting Method
M-IC (Main) 01 to 50 Use the smallest address within the same group of indoor units.
Use an address, other than the M-IC (Main) in the same group of
M-IC (Sub) 01 to 50
M-NET indoor units. This must be in sequence with the M-IC (Main).
Use the smallest address of all the indoor units plus 50.
Outdoor Unit 51 to 100
The address automatically becomes ˝100˝ if it is set as ˝01–50˝.
Main M-NET Remote Controller 101 to 150 Set at an M-IC (Main) address within the same group plus 100.
Sub M-NET Remote Controller 151 to 200 Set at an M-IC (Main) address within the same group plus 150.
MA Remote Controller — Address setting is not necessary. (Main/sub setting is necessary.)
h. When connecting PWFY unit
• For PWFY series, do not set up group connection with other indoor units.
• LOSSNAY is not available for use with PWFY series.
• Use a WMA remote controller for operation of PWFY series.
For more details, refer to the service manual for PWFY series.
OCH740 39
• Name, Symbol, and the Maximum Units for Connection
Longest length via outdoor unit (M-NET cable): L1+L2+L3+L4, L3+L4+L5+L6 and L1+L2+L5+L6 [ 500 m (1.25 mm² or more)
Permissible Length
Longest transmission cable length (M-NET cable): L1, L3+L4, L2+L5 and L5 [ 200 m (1.25 mm² or more)
MA Remote controller cable length: m1, m1+m2+m3 and m1+m2+m3+m4 [ 200 m (0.3 to 1.25 mm²)
A C
OC
(51) M-IC M-IC M-IC M-IC
(01) (02) (05) (06)
TB3 TB7 TB5 TB15 TB5 TB15 TB5 TB15 TB5 TB15
M1 M2 S M1 M2 S M1 M2 S M1 M2 S 1 2 M1 M2 S 1 2 M1 M2 S 1 2
1 2
D
A B A B A B
OC
(53) M-IC M-IC M-IC
NO
NO (03) (04) (07)
TB3 TB7
TB5 TB15 TB5 TB15 TB5 TB15
M1 M2 S M1 M2 S
Constraint items
M1 M2 S 1 2 M1 M2 S 1 2 M1 M2 S
1 2
Power Supply
Unit
M1 M2 S
A B
System
controller MA-RC
M1 M2 S
B
A : Group
B : Group
C : Group
D : Shielded Wire
E : Sub MA Remote Controller
( ): Address example
• Never connect together the terminal blocks (TB5) for transmission wires for CITY MULTI series indoor units (M-IC) that
have been connected to different outdoor units (OC).
• M-NET remote controller and MA remote controller cannot be connected with the CITY MULTI series indoor unit of the
same group wiring together.
OCH740 40
E. Example of a system using Branch Box and A-Control indoor unit
L6 m1
TB3A TB TB5/TB15
Branch Box 1 A
S1 S1 A-IC
OC MA-RC
S2 S2 2 B
(01)
(51) S3 S3
L3
Examples of Transmission Cable Wiring
TB3C TB TB5/TB15
S1 1
S1 A-IC A
MA-RC
S2 S2 2 B
(03)
A S3 S3
(01)
TB3D TB
S1 S1
A-IC WL-RC
L2 S2 S2
(04)
S3 S3
TB3E TB
S1
OC
S1 A-IC
S2 S2
(05) WL-RC
(53) S3 S3
TB7
L4 TB3
A
M1 M2 S Branch Box TB3A TB TB5/TB15
M1 M2 S
S1 S1 1 A
A-IC MA-RC
S2 S2 2 B
(06)
S3 S3
Power Supply
A Unit TB5 TB3B TB
M1 (06) S1 S1 A-IC
M1 M2 S M2 S2 S2
(07) WL-RC
S S3 S3
L5 System TB3C TB
controller S1 S1 A-IC
S2 S2
(08) WL-RC
M1 M2 S S3 S3
A : Shielded wire
( ): Address example
a. Always use shielded wire when making connections between the outdoor unit (OC) and the Branch Box, as well for
all OC-OC wiring intervals.
b. Use feed wiring to connect terminals M1 and M2 and the ground terminal on the transmission cable terminal block (TB3)
of each outdoor unit (OC) to terminals M1 and M2 on the terminal S on the transmission cable terminal block (TB5)
of the Branch Box.
c. Connect terminals 1 and 2 on the transmission cable terminal block (TB5/TB15) of the A-control indoor unit (A-IC), to
the terminal block on the MA remote controller (MA-RC).
d. Connect together terminals M1, M2 and terminal S on the terminal block for centralized control (TB7) for the outdoor
Wiring Method Address Settings
unit (OC).
e. DO NOT change the jumper connector CN41 on outdoor multi controller circuit board.
f. The earth processing of S terminal for the centralized control terminal block (TB7) is unnecessary. Connect the termi-
nal S on the power supply unit to the earth.
g. Set the address setting switch as follows.
Unit Range Setting Method
According to the set address of connected Branch Box, set the A-IC
addresses sequentially by SW1 on Branch Box.
A-IC 01 to 50
(For example, when setting the Branch Box address to 01, A-IC
addresses set 02,03,04, and 05. )
Use a number within the range 1–50, but it should not make the high-
Branch Box 01 to 50
est address of connected A-IC exceed 50.
Use the smallest address of all the Branch Box plus 50.
Outdoor Unit 51 to 100
The address automatically becomes ˝100˝ if it is set as ˝01–50˝.
MA Remote Controller - Address setting is not necessary.
OCH740 41
• Name, Symbol, and the Maximum Units for Connection
Longest length via outdoor unit (M-NET cable): L1+L2+L3+L4+L5 [ 500 m (1.25 mm² or more)
Permissible Length
Longest transmission cable length (M-NET cable): L1+L2, L3+L4, L5 [ 200 m (1.25 mm² or more)
Longest transmission cable length (A-Control cable): L6 [ 25 m (1.5 mm²)
Remote controller cable length: m1 [ 200 m (0.3 to 1.25 mm²)
L6 m1
TB3A TB TB5/TB15
Branch Box 1 A
S1 S1 A-IC
OC MA-RC
S2 S2 2 B
(01)
(51) S3 S3
L3 TB3C TB TB5/TB15
S1 1 A
S1 A-IC MA-RC
S2 S2 2 B
(03)
A S3 S3
(01)
TB3D TB
S1 S1
A-IC WL-RC
L2 S2 S2
(04)
S3 S3
TB3E TB
S1 S1
OC A-IC
WL-RC
Constraint items
S2 S2
(05)
S3
(53) S3
TB7
L4 TB3
A
M1 M2 S Branch Box TB3A TB TB5/TB15
M1 M2 S
S1 S1 A
A-IC 1
MA-RC
S2 S2 2 B
(06)
S3 S3
Power Supply
NO
A Unit TB5 TB3B TB TB5/TB15
M1 (06) S1 S1
A-IC 1
M1 M2 S M2 S2 S2
(07) 2
S S3 S3
NO
L5 System TB3C TB
controller S1 S1 A-IC
S2 S2
(08) WL-RC
M1 M2 S S3 S3
A B
OCH740 42
F. Example of a system using Branch Box, A-Control indoor unit, and CITY MULTI series indoor unit.
L8 m1
TB3A TB TB5/TB15
Branch Box S1 S1 1 A
OC A-IC MA-RC
S2 S2 2 B
(01)
(51) S3 S3
L5 TB3C TB TB5/TB15
S1 S1 1 A
A-IC MA-RC
S2 S2 2 B
(03)
A S3 S3
Examples of Transmission Cable Wiring
TB3D TB
S1 S1 A-IC WL-RC
L2 S2 S2
(04)
S3 S3
TB3E TB
S1 S1
OC A-IC
S2 S2
(05) WL-RC
(53) S3 S3
TB7
L6 TB3
A TB3A TB TB5/TB15
M1 M2 S M1 M2 S Branch Box S1 S1 A
A-IC 1
MA-RC
S2 S2 2 B
(06)
S3 S3
Power
A Supply TB5 TB3B TB
Unit M1 S1 S1
M1 M2 S
A-IC WL-RC
M2 S2 S2
(07)
S S3 S3
L7 System TB3C TB
controller S1 S1 A-IC
S2 S2
(08) WL-RC
M1 M2 S L3 S3 S3
A: Shielded wire
( ): Address example
TB5 TB15
M1 1 A
M-IC MA-RC
M2 2 B
(09)
S
L4
TB5 TB15
M1 1 A
M-IC MA-RC
M2 2 B
(10)
S
a. Always use shielded wire when making connections between the outdoor unit (OC) and the Branch Box or CITY
MULTI series indoor unit (M-IC), as well for all OC-OC wiring intervals.
b. Use feed wiring to connect terminals M1 and M2 and the ground terminal on the transmission cable terminal block (TB3)
of each outdoor unit (OC) to terminals M1 and M2 on the terminal S on the transmission cable terminal block (TB5)
of the Branch Box or CITY MULTI series indoor unit (M-IC).
c. Connect terminals 1 and 2 on the transmission cable terminal block (TB5/TB15) of the A-control indoor unit (A-IC) or
CITY MULTI series indoor unit (M-IC), to the terminal block on the MA remote controller (MA-RC).
d. Connect together terminals M1, M2 and terminal S on the terminal block for centralized control (TB7) for the outdoor
Wiring Method Address Settings
unit (OC).
e. DO NOT change the jumper connector CN41 on MULTI controller board.
f. The earth processing of S terminal for the centralized control terminal block (TB7) is unnecessary. Connect the termi-
nal S on the power supply unit to the earth.
g. Set the address setting switch as follows.
Unit Range Setting Method
M-IC 01 to 50 -
According to the set address of connected Branch Box, set the A-IC addresses
sequentially by SW1, SW11, SW12 on Branch Box.
A-IC 01 to 50
(For example, when the Branch Box address is set to 01, set the A-IC
addresses to 01, 02, 03, 04 and 05.)
Use a number within the range 1-50, but it should not make the highest
Branch Box 01 to 50
address of connected A-IC exceed 50.
Use the smallest address of all the Branch Box plus 50.
Outdoor Unit 51 to 100
The address automatically becomes ˝100˝ if it is set as ˝01–50˝.
MA Remote Controller - Address setting is not necessary.
OCH740 43
• Name, Symbol, and the Maximum Units for Connection
Longest length via outdoor unit (M-NET cable): L1+L2+L3+L4+L5+L6+L7 [ 500 m (1.25 mm² or more)
Permissible Length
Longest transmission cable length (M-NET cable): L1+L2+L3+L4, L5 +L6 and L7 [ 200 m (1.25 mm² or more)
Longest transmission cable length (A-Control cable): L8 [ 25 m (1.5 mm²)
Remote controller cable length: m1 [ 200 m (0.3 to 1.25 mm²)
L8 m1
TB3A TB TB5/TB15
Branch Box S1 S1 1 A
OC A-IC MA-RC
S2 S2 2 B
(01)
(51) S3 S3
L5 TB3C TB TB5/TB15
S1 S1 1 A
A-IC MA-RC
S2 S2 2 B
(03)
A S3 S3
TB3D TB
S1 S1 A-IC WL-RC
L2 S2 S2
(04)
S3 S3
TB3E TB
S1 S1
OC A-IC
S2 S2
(05) WL-RC
(53) S3 S3
TB7
L6 TB3
A TB3A TB TB5/TB15
M1 M2 S M1 M2 S Branch Box S1 S1 A
A-IC 1
MA-RC
S2 S2 2 B
(06)
S3 S3
Constraint items
Power
NO
A Supply TB5 TB3B TB TB5/TB15
Unit M1 S1 S1
M1 M2 S
A-IC 1
M2 S2 S2
(07) 2
S S3 S3
A: Shielded wire
NO
( ): Address example
TB5 TB15
M1 1
M-IC
M2 2
(09)
S
L4
TB5 TB15
M1 M-IC 1
NO
M2 2
(10)
S
A B
M-NET
RC
(101)
OCH740 44
8 TROUBLESHOOTING
8-1. CHECKPOINTS FOR TEST RUN
8-1-1. Procedures before test run
(1) Before a test run, make sure that the following work is completed.
• Installation related:
Make sure that the panel of cassette type and electrical wiring are done.
Otherwise electrical functions like auto vane will not operate normally.
• Piping related:
Perform leakage test of refrigerant and drain piping.
Make sure that all joints are perfectly insulated.
Check stop valves on both liquid and gas side are fully open.
• Electrical wiring related:
Check ground wire, transmission cable, remote controller cable, and power supply cable for secure connection.
Make sure that all switch settings of address or adjustments for special specification systems are correctly settled.
(2) Safety check:
With the insulation tester of 500V, inspect the insulation resistance.
Do not touch the transmission cable and remote controller cable with the tester.
The resistance should be over 1.0 MΩ. Do not proceed inspection if the resistance is less than 1.0 MΩ.
Inspect between the outdoor unit power supply terminal block and ground first, metallic parts like refrigerant pipes or the
electrical box next, then inspect all electrical wiring of outdoor unit, indoor unit, and all linked equipment .
(3) Before operation:
a) Turn the power supply switch of the outdoor unit to on for compressor protection. For a test run, wait at least 12 hours
from this point.
b) Register control systems into remote controller(s). Never touch the on/off switch of the remote controller(s). Refer to ˝7-2.
Special Function Operation and Settings (for M-NET Remote Controller)˝ as for settings. In MA remote controller(s), this
registration is unnecessary.
(4) More than 12 hours later from power supply to the outdoor unit, turn all power switch to on for the test run. Perform test run
according to the ˝Operation procedure˝ table of the bottom of this page. While test running, make test run reports .
> >
Address Remain 2:00 LED Fan speed Air direction
> >
> >
Pipe
001 - + 9.0°C
> >
Auto Swing
> >
Louver LOSSNAY
ON Cool
> >
Mode On High
(a) Read the section about Test run in the indoor unit Installation Manual before performing a test run.
(b) During the test run, indoor units will be forced to operate in the Thermo-ON status.
Except the set temperature, normal operation functions are accessible during test run.
(c) By selecting the address of another indoor unit, the liquid pipe temperature of the selected unit can be monitored.
OCH740 45
8-1-1-2. Test run for MA remote controller <PAR-4xMAA (˝x˝ represents 0 or later)>
F1 F2 F3 F4
1 Select ˝Service˝ from the Main menu, and press the [ ] button.
Service menu
Test run
Input maintenance info.
Settings
Check
Select ˝Test run˝ with the F1 or F2 button, and press the [ ] button. Others
Main menu:
Cursor
F1 F2 F3 F4
2 Select ˝Test run˝ with the F1 or F2 button, and press the [ ] button.
Test run menu
Test run
Drain pump test run
Service menu:
Cursor
F1 F2 F3 F4
F1 F2 F3 F4
Press the F1 button to go through the operation modes in the order of ˝Cool
Pipe
and Heat˝.
Cool Auto
Switch disp.
Cool mode: Check the cold air blows out.
Mode Fan
Heat mode: Check the heat blows out.
When the test run is completed, the ˝Test run menu˝ screen will appear.
The test run will automatically stop after 2 hours.
*The function is available only for the model with vanes.
OCH740 46
8-1-2. Countermeasures for Error During Test Run
• If a problem occurs during test run, a code number will appear on the remote controller (or LED on the outdoor unit), and the
air conditioning system will automatically cease operating.
Determine the nature of the abnormality and apply corrective measures.
Check Check Detected Unit Remarks
code code Trouble Remote
(2 digits) (4 digits) Indoor Outdoor Controller
Outdoor unit outdoor multi controller circuit board
Ed 0403 Serial communication error – Power circuit board communication trouble
U2 1102 Compressor temperature trouble Check delay code 1202
UE 1302 High pressure trouble Check delay code 1402
U7 1500 Superheat due to low discharge temperature trouble Check delay code 1600
Refrigerant shortage trouble Check delay code 1601
U2 1501
Closed valve in cooling mode Check delay code 1501
Anti-freeze protection of plate heat exchanger
P6 1503
Freeze protection of branch box or indoor unit
EF 1508 4-way valve trouble in heating mode Check delay code 1608
L6 2135 Circulation water freeze protection
PA 2500 Water leakage
P5 2502 Drain overflow protection
P4 2503 Drain sensor abnormality
UF 4100 Compressor current interruption (locked compressor) Check delay code 4350
Pb 4114 Fan trouble (Indoor unit)
UP 4210 Compressor overcurrent interruption
Voltage shortage/overvoltage/PAM error/L1 open phase/ Check delay code 4320
U9 4220
primary current sensor error/power synchronization signal error
U5 4230 Heat sink temperature trouble Check delay code 4330
U6 4250 Power module trouble Check delay code 4350
U8 4400 Fan trouble (Outdoor unit) Check delay code 4500
Air inlet thermistor (TH21) open/short or
U3 5101
Compressor temperature thermistor (TH4) open/short Check delay code 1202
Liquid pipe temperature thermistor (TH22) open/short
U4 5102
Suction pipe temperature thermistor (TH6) open/short Check delay code 1211
U4 5103 Gas pipe temperature thermistor (TH23) open/short
U4 5105 Outdoor liquid pipe temperature thermistor (TH3) open/short Check delay code 1205
U4 5106 Ambient temperature thermistor (TH7) open/short Check delay code 1221
U4 5109 HIC pipe temperature thermistor (TH2) open/short Check delay code 1222
U4 5110 Heat sink temperature thermistor (TH8) open/short Check delay code 1214
F5 5201 High pressure sensor (63HS) trouble Check delay code 1402
F3 5202 Low pressure sensor (63LS) trouble Check delay code 1400
UH 5300 Primary current error Check delay code 4310
P4 5701 Contact failure of drain float switch
A0 6600 Duplex address error Only M-NET Remote controller is detected.
A2 6602 Transmission processor hardware error Only M-NET Remote controller is detected.
A3 6603 Transmission bus BUSY error Only M-NET Remote controller is detected.
A6 6606 Signal communication error with transmission processor Only M-NET Remote controller is detected.
A7 6607 No ACK error Only M-NET Remote controller is detected.
A8 6608 No response frame error Only M-NET Remote controller is detected.
E0/E4 6831 MA communication receive error Only MA Remote controller is detected.
E3/E5 6832 MA communication send error Only MA Remote controller is detected.
E3/E5 6833 MA communication send error Only MA Remote controller is detected.
E0/E4 6834 MA communication receive error Only MA Remote controller is detected.
EF 7100 Total capacity error
EF 7101 Capacity code error
EF 7102 Connecting excessive number of units and branch boxes
EF 7105 Address setting error
EF 7130 Incompatible unit combination
Notes:
1. When the outdoor unit detects No ACK error/No response error, an object indoor unit is treated as a stop, and not assumed to be abnormal.
2. The check codes displayed on the units may be different between the error source and others. In that case, please refer to the check code of
error source by displayed attribute and address.
3. Refer to the service manual of indoor unit or remote controller for the detail of error detected in indoor unit or remote controller.
OCH740 47
Check code
If serial communication between the outdoor multi controller circuit board Wire breakage or contact failure of connector CN2 or
and outdoor power circuit board is defective. CN4
Malfunction of communication circuit to power circuit
board on outdoor multi controller circuit board
Malfunction of communication circuit on outdoor
power circuit board
●Diagnosis of defects
Make sure to turn the power OFF before connecting/disconnecting any connectors, or replacing boards.
Diagnosis Remedy
Yes
OCH740 48
Check code
(1) If TH4 falls into following temperature conditions; Malfunction of stop valve
●exceeds 110 [230°F] continuously for 5 minutes Over-heated compressor operation caused by
●exceeds 125 [257°F] shortage of refrigerant
Defective thermistor
Defective outdoor multi controller circuit board
(2) If a pressure detected by the high pressure sensor and converted to
saturation temperature exceeds 40 [104°F] during defrosting, and LEV performance failure
TH4 exceeds 110 [230°F]. Defective indoor controller board
Clogged refrigerant system caused by foreign
TH4: Thermistor <Compressor> object
LEV: Linear expansion valve Refrigerant shortage
(Refrigerant liquid accumulation in compressor while
indoor unit is OFF/thermo-OFF.)
●Diagnosis of defects
Make sure to turn the power OFF before connecting/disconnecting any connectors, or replacing boards.
Diagnosis Remedy
Is 5101 displayed when restarted? Yes Refer to the diagnosis of check code 5101.
(5101)
No (1102)
Is the outdoor stop valve (liquid/gas) No Open the stop valve (liquid/gas) fully.
fully open?
Yes
No (no leak)
No
OCH740 49
Check code
●Diagnosis of defects
Make sure to turn the power OFF before connecting/disconnecting any connectors, or replacing boards.
Diagnosis Remedy
Yes
Yes
Yes
OCH740 50
Check code
(1) High pressure abnormality (63H operation) Defective operation of stop valve (not fully open)
If 63H operates(*) during compressor operation. (* 4.15 MPaG [602 Clogged or broken pipe
PSIG]) Malfunction or locked outdoor fan motor
Short-cycle of outdoor unit
(2) High pressure abnormality (63HS detected)
1. If a pressure detected by 63HS is 4.31 MPaG [625 PSIG] or more Dirt of outdoor heat exchanger
during compressor operation. Remote controller transmitting error caused by noise interference
2. If a pressure detected by 63HS is 4.14 MPaG [600 PSIG] or more for Contact failure of the outdoor multi controller circuit board connector
3 minutes during compressor operation. Defective outdoor multi controller circuit board
Short-cycle of indoor unit
63H: High pressure switch
Decreased airflow, clogged filter, or dirt on indoor unit.
63HS: High pressure sensor
LEV: Linear expansion valve Malfunction or locked indoor fan motor
SV1: Solenoid valve Decreased airflow caused by defective inspection
TH7: Thermistor <Ambient> of outdoor temperature thermistor (It detects lower
temperature than actual temperature.)
Indoor LEV performance failure
Malfunction of fan driving circuit
SV1 performance failure
Defective High pressure sensor
Defective High pressure sensor input circuit on
outdoor multi controller circuit board
●Diagnosis of defects
Make sure to turn the power OFF before connecting/disconnecting any connectors, or replacing boards.
Diagnosis Remedy
Is 5201 displayed when restarted? Yes Refer to the diagnosis of check code 5201.
(5201)
No (1302)
Is the outdoor stop valve (liquid/ No Open the stop valve (liquid/gas) fully.
gas) fully open?
Yes
Yes
Yes
No (no short-cycle)
OCH740 51
Check code
Diagnosis Remedy
No (No clog)
Is there dirt on the indoor heat Yes Wash the indoor heat exchanger.
exchanger?
(dirty)
No (no dirt)
No (no short-cycle)
No (no dirt)
Are the pipes clogged or broken? Yes Check and repair piping.
No
OCH740 52
Check code
Diagnosis Remedy
Yes
Yes
Yes
OCH740 53
Check code
●Diagnosis of defects
Make sure to turn the power OFF before connecting/disconnecting any connectors, or replacing boards.
Diagnosis Remedy
Yes
Yes
Yes
OCH740 54
Check code
If the discharge superheat is continuously detected −15 [−27°F](*) or less for Disconnection or loose connection of TH4
5 minutes even though the indoor LEV has minimum open pulse after the Defective holder of TH4
compressor starts operating for 10 minutes. Disconnection of LEV coil
Disconnection of LEV connector
LEV: Linear expansion valve
LEV performance failure
TH4: Thermistor <Compressor>
63HS: High pressure sensor
*At this temperature, conditions for the abnormality detection will not be
satisfied if no abnormality is detected on either TH4 or 63HS.
●Diagnosis of defects
Make sure to turn the power OFF before connecting/disconnecting any connectors, or replacing boards.
Diagnosis Remedy
No (connected properly)
temp. - resistance characteristic
0°C 700 kΩ
Check the resistance of TH4.
10°C 410 kΩ
20°C 250 kΩ
30°C 160 kΩ
40°C 104 kΩ
Yes
No
OCH740 55
Check code
Diagnosis Remedy
Yes
Yes
OCH740 56
Check code
●Diagnosis of defects
Make sure to turn the power OFF before connecting/disconnecting any connectors, or replacing boards.
Diagnosis Remedy
Yes
No (no leaking)
Is 5104 displayed when restarted? Yes Refer to the diagnosis of check code 5104.
(5104)
No (1501)
No
OCH740 57
Check code
Diagnosis Remedy
Yes
Yes
Yes
OCH740 58
Check code
If stop valve is closed during cooling operation. Outdoor liquid/gas valve is closed.
Malfunction of outdoor LEV (LEV1)(blockage)
When both of the following temperature conditions have been satisfied for
20 minutes or more during cooling operation.
1. TH22j−TH21j ] −2°C [−3.6_F]
2. TH23j−TH21j ] −2°C [−3.6_F] TH21: Indoor intake temperature thermistor (RT11 or TH1)
TH22: Indoor liquid pipe temperature thermistor (RT13 or TH2)
Note: TH23: Indoor gas pipe temperature thermistor (TH-A to E)
For indoor unit, the abnormality is detected if an operating unit satisfies the LEV: Linear expansion valve
condition.
●Diagnosis of defects
Make sure to turn the power OFF before connecting/disconnecting any connectors, or replacing boards.
Diagnosis Remedy
Is the outdoor stop valve Open the outdoor stop valve (liquid/gas)
No
(liquid/gas) fully open? fully.
Yes
Yes
Replace the outdoor multi controller circuit
v board.
OCH740 59
Check code
The purpose of the check code is to prevent indoor unit from freezing or Wrong piping connection between indoor unit and
dew condensation which is caused when a refrigerant keeps flowing into branch box
the unit in STOP. Miswiring between indoor unit and branch box
Miswiring of LEV in branch box
When all of the following conditions have been satisfied:
1. The compressor is operating in COOL mode. Malfunction of LEV in branch box
2. 15 minutes have passed after the startup of the compressor, or the
change in the number of operating indoor units is made (including a
change by turning thermo-ON/OFF).
3. After the condition 2 above is satisfied, the thermistor of indoor unit
in STOP detects TH22j [ −5 [23°F] for 5 consecutive minutes.
●Diagnosis of defects
Make sure to turn the power OFF before connecting/disconnecting any connectors, or replacing boards.
Diagnosis Remedy
Yes
Yes
Yes
Yes
OCH740 60
Check code
If 4-way valve does not operate during heating operation. 4-way valve failure
Disconnection or failure of 4-way valve coil
When any of the following temperature conditions is satisfied for 3 minutes Clogged drain pipe
or more during heating operation
Disconnection or loose connection of connectors
1. TH22j−TH21j [ −10°C [−18°F]
2. TH23j−TH21j [ −10°C [−18°F] Malfunction of input circuit on outdoor multi controller circuit board
3. TH22j [ 3°C [37.4°F] Defective outdoor power circuit board
4. TH23j [ 3°C [37.4°F]
Note:
For indoor unit, the abnormality is detected if an operating unit satisfies the
condition.
●Diagnosis of defects
Make sure to turn the power OFF before connecting/disconnecting any connectors, or replacing boards.
Diagnosis Remedy
No
Yes
Yes
OCH740 61
Check code
●Diagnosis of defects
Make sure to turn the power OFF before connecting/disconnecting any connectors, or replacing boards.
Diagnosis Remedy
Yes
Yes
OCH740 62
Check code
Diagnosis Remedy
Yes
Yes
OCH740 63
Check code
If overcurrent of DC bus or compressor is detected after 30 seconds since Closed outdoor stop valve
the compressor starts operating. Decrease of power supply voltage
Looseness, disconnection, or wrong phase of
compressor wiring connection
Model selection error on indoor controller board or
outdoor multi controller circuit board
Defective compressor
Defective outdoor power circuit board
Defective outdoor multi controller circuit board
Malfunction of indoor/outdoor unit fan
Short-cycle of indoor/outdoor unit
●Diagnosis of defects
Make sure to turn the power OFF before connecting/disconnecting any connectors, or replacing boards.
Diagnosis Remedy
Yes
Yes
OCH740 64
Check code
Diagnosis Remedy
Yes
Yes
Are those units short-cycled? Yes Remove factor(s) causing the short-cycle.
(short-cycled)
No (no short-cycled)
Disconnect the compressor wiring from the outdoor Make sure to perform a voltage
power circuit board, then check the voltage among check with the same performing
each phases U, V and W during test run (SW7-1 ON). frequencies.
Yes
Yes
Replace the outdoor multi controller circuit
board.
OCH740 65
Check code
Voltage shortage /Overvoltage/PAM error/L1 open phase/
4220
(U9) Primary current sensor error/Power synchronization signal error
Chart 1 of 2
Diagnosis Remedy
Does the DC bus voltage rise to Check the power supply facility.
Yes
approx. 380 V at PAM driving?
No
No
Is there any abnormality at the Replace the outdoor power circuit board
PAM circuit on the outdoor power Yes
(defective outdoor power board).
circuit board?*
No
OCH740 66
Check code
Voltage shortage/overvoltage/PAM error/L1 open phase/primary
4220 current sensor error/power synchronization signal error
(U9)
Chart 2 of 2
●Diagnosis of defects
Make sure to turn the power OFF before connecting/disconnecting
any connectors, or replacing boards. The black square (■) indicates a switch position.
Diagnosis Remedy
Continued from the previous page.
7,8 6
Y model
Yes
No
Replace the outdoor power circuit board
(Defective outdoor power circuit board).
Yes
The bus voltage can be displayed by an
operation of SW1 on the outdoor multi controller
Check the bus voltage read by the microprocessor circuit board.
with an operation of SW1 on the outdoor multi SW1 Setting Display on LED1,2 Unit
controller circuit board. ON
0–9999 V
OFF
1 2 3 4 5 6 7 8
Yes
OCH740 67
Check code
If TH8 detects a temperature outside the specified range during Blocked outdoor fan
compressor operation. Malfunction of outdoor fan motor
Blocked airflow path
TH8: Thermistor <Heat sink> Rise of ambient temperature
Characteristic defect of thermistor
Malfunction of input circuit on outdoor power circuit board
Malfunction of outdoor fan driving circuit
●Diagnosis of defects
Make sure to turn the power OFF before connecting/disconnecting any connectors, or replacing boards.
Diagnosis Remedy
Is 5110 displayed when restarted? Yes Refer to the diagnosis of check code 5110.
No
Does the fan rotate during Refer to the diagnosis of check code 4400.
No
compressor operation?
Yes
No (no obstacle)
No
TH8 temp. - resistance characteristic
0°C 180 kΩ
25°C 50 kΩ
Check the resistance of TH8. 50°C 17 kΩ
70°C 8 kΩ
90°C 4 kΩ
Yes
Replace the outdoor power circuit board
(Defective outdoor power circuit board).
OCH740 68
Check code
If both of the following conditions have been satisfied: Short-circuit caused by looseness or disconnection
1. Overcurrent of DC bus or compressor is detected during compressor of compressor wiring
operation. Defective compressor
2. Inverter power module is determined to be defected. Defective outdoor power circuit board
●Diagnosis of defects
Make sure to turn the power OFF before connecting/disconnecting any connectors, or replacing boards.
Diagnosis Remedy
Yes
Yes
OCH740 69
Check code
If no rotational frequency is detected, or detected a value outside the Malfunction of fan motor
specified range during fan motor operation. Disconnection of CNF connector
Defective outdoor multi controller circuit board
●Diagnosis of defects
Make sure to turn the power OFF before connecting/disconnecting any connectors, or replacing boards.
Diagnosis Remedy
Yes
• Replace the outdoor multi controller circuit board.
Has the fuse melted? • Replace the defective fan motor.*
(Melted)
*For the detail, refer to ˝Check method of DC
fan motor (fan motor/outdoor multi controller
No (Not melted) circuit board)˝ in chapter 8-7.
No
Yes
No abnormality
(A connector contact failure is suspected.)
OCH740 70
Check code
●Diagnosis of defects
Make sure to turn the power OFF before connecting/disconnecting The black square (■) indicates a switch position.
any connectors, or replacing boards.
Diagnosis Remedy
No
−99.9–999.9
Yes
The detected temperature of TH4 can be displayed
by an operation of SW1 on the outdoor multi
controller circuit board.
SW1 Setting Display on LED1, 2 Unit
Check the temperature of TH4.
ON
−99.9–999.9 °C
OFF
1 2 3 4 5 67 8
Yes
No abnormality
(A connector contact failure is suspected.)
OCH740 71
Check code
●Diagnosis of defects
Make sure to turn the power OFF before connecting/disconnecting
any connectors, or replacing boards.
The black square (■) indicates a switch position.
Diagnosis Remedy
No
Yes
The detected temperature of TH6 can be displayed
by an operation of SW1 on the outdoor multi
controller circuit board.
SW1 Setting Display on LED1,2 Unit
Check the temperature of TH6.
ON
−99.9–999.9 °C
OFF
1 2 3 4 5 6 7 8
Yes
No abnormality
( A connector contact failure is suspected.)
OCH740 72
Check code
●Diagnosis of defects
Make sure to turn the power OFF before connecting/disconnecting
any connectors, or replacing boards.
The black square (■) indicates a switch position.
Diagnosis Remedy
No
Yes
Yes
No abnormality
(A connector contact failure is suspected.)
OCH740 73
Check code
●Diagnosis of defects
Make sure to turn the power OFF before connecting/disconnecting
any connectors, or replacing boards.
The black square (■) indicates a switch position.
Diagnosis Remedy
No
Yes
The detected
The detectedtemperature
temperatureofofthermistor
TH7 can (TH7)
be displayed by an
can be displayed
operation of SW1byonantheoperation
outdoorofmulti
SW1controller
on the circuit board.
outdoor multi controller circuit board.
Yes
No abnormality
(A connector contact failure is suspected.)
OCH740 74
Check code
●Diagnosis of defects
Make sure to turn the power OFF before connecting/disconnecting
any connectors, or replacing boards.
The black square (■) indicates a switch position.
Diagnosis Remedy
No
Yes
Yes
No abnormality
(A connector contact failure is suspected.)
OCH740 75
Check code
2P112/125/140Y model
Open: −34.8°C [−30.6°F] or less
Short: 102°C [215.6°F] or more
TH8: Thermistor <Heat sink>
●Diagnosis of defects
Make sure to turn the power OFF before connecting/disconnecting
any connectors, or replacing boards.
The black square (■) indicates a switch position.
Diagnosis Remedy
Yes
Is it a model with internal
thermistor?
No
No
outdoor
Yes
The detected temperature of thermistor (TH8)
The detected
can be temperature
displayed of TH8
by an operation of can
SW1be ondisplayed
the by an
operation of SW1
outdoor multi on the
controller outdoor
circuit multi controller circuit board.
board.
SW1 Setting Display on LED1, 2 Unit
Yes
No abnormality
(A connector contact failure is suspected.)
OCH740 76
Check code
When the detected pressure in the high pressure sensor is 1kgf/F or Defective high pressure sensor
less during operation, the compressor stops operation and enters into Decrease of internal pressure caused by gas
an anti-restart mode for 3 minutes. leakage
When the detected pressure is 1kgf/F or less immediately before Disconnection or contact failure of connector
restarting, the compressor falls into an abnormal stop with a check code Malfunction of input circuit on outdoor multi controller
<5201>.
circuit board
For 3 minutes after compressor restarting, during defrosting operation,
and for 3 minutes after returning from defrosting operation, above
mentioned symptoms are not determined as abnormal.
●Diagnosis of defects
Make sure to turn the power OFF before connecting/disconnecting
any connectors, or replacing boards.
The black square (■) indicates a switch position.
Diagnosis Remedy
63HS: High pressure sensor
No
Is the detected internal pressure Check the refrigerant circuit, and recharge
No
normal? refrigerant after repairing the leakage.
Yes
Yes
Replace the outdoor multi controller circuit
board.
OCH740 77
Check code
When the detected pressure in the low pressure sensor is −2.3kgf/F Defective low pressure sensor
or less, or 23.1kgf/F or more during operation, the compressor stops Decrease of internal pressure caused by gas
operation with a check code <5202>. leakage
For 3 minutes after compressor restarting, during defrosting operation, Disconnection or contact failure of connector
and for 3 minutes after returning from defrosting operation, above Malfunction of input circuit on outdoor multi controller
mentioned symptoms are not determined as abnormal.
circuit board
●Diagnosis of defects
Make sure to turn the power OFF before connecting/disconnecting
any connectors, or replacing boards.
The black square (■) indicates a switch position.
Diagnosis Remedy
No
Is the detected internal pressure Check the refrigerant circuit, and recharge
No
normal? refrigerant after repairing the leakage.
Yes
Replace the outdoor multi controller circuit
board.
OCH740 78
Check code
●Diagnosis of defects
Make sure to turn the power OFF before connecting/disconnecting
any connectors, or replacing boards. The black square (■) indicates a switch position.
Diagnosis Remedy
Yes
(Single-phase)
No
The secondary current sensor value during the error can be displayed
by an operation of SW1 on the outdoor multi controller circuit board.
Check the value on the secondary current SW1 Setting Display on LED1, 2 Unit
sensor during the error.
ON
0–999.9 Arms
OFF
1 2 3 4 5 67 8
No
No
OCH740 79
Check code
If 2 or more units with the same address exist. There are 2 units or more with the same address
in their controller among outdoor unit, indoor unit,
Fresh Master, Lossnay or remote controller
Noise interference on indoor/outdoor connectors
●Diagnosis of defects
Make sure to turn the power OFF before connecting/disconnecting any connectors, or replacing boards.
Diagnosis Remedy
Is there any unit with the same Correct the address, and turn the power
Yes
address? OFF of indoor/outdoor unit, Fresh Master
or Lossnay simultaneously for 2 minutes or
more, then turn the power back ON.
No
Yes
OCH740 80
Check code
If the transmission line shows ˝1˝ although the transmission processor A transmitting data collision occurred because of a
transmitted ˝0˝. wiring work or polarity change has performed while
the power is ON on either of the indoor/outdoor unit,
Fresh Master or Lossnay
Malfunction of transmitting circuit on transmission
processor
Noise interference on indoor/outdoor connectors
●Diagnosis of defects
Make sure to turn the power OFF before connecting/disconnecting any connectors, or replacing boards.
Diagnosis Remedy
Yes
OCH740 81
Check code
An abnormality when no transmission status caused by transmitting The transmission processor is unable to transmit due
data collision continues for 8 to 10 minutes. to a short-cycle voltage such as noise is mixed on
An abnormality when data cannot be output on the transmission line the transmission line.
consecutively because of noise etc. for 8 to 10 minutes. The transmission processor is unable to transmit due
to an increase of transmission data amount caused
by a miswiring of the terminal block (transmission
line) (TB3) and the terminal block (centralized control
line) (TB7) on the outdoor unit.
The share on transmission line becomes high due
to a mixed transmission caused by a malfunction
of repeater on the outdoor unit, which is a function
to connect/disconnect transmission from/to control
system and centralized control system.
●Diagnosis of defects
Make sure to turn the power OFF before connecting/disconnecting any connectors, or replacing boards.
Diagnosis Remedy
No (wired correctly)
No (wired correctly)
Yes
There is no abnormality on the AC unit.
It might be caused by an external noise, so check
the transmission line to remove the factor(s).
OCH740 82
Check code
If the data of unit/transmission processor were not normally transmitted. Accidental disturbance such as noise or lighting
If the address transmission from the unit processor was not normally surge
transmitted. Hardware malfunction of transmission processor
●Diagnosis of defects
Make sure to turn the power OFF before connecting/disconnecting any connectors, or replacing boards.
Diagnosis Remedy
Yes
There is no abnormality on the AC unit.
It might be caused by an external noise, so check
the transmission line to remove the factor(s).
OCH740 83
Check code
1. Represents a common error detection 1. The previous address unit does not exist since
An abnormality detected by the sending side controller when receiving the address switch was changed while in electric
no ACK from the receiving side, though signal was once sent. The continuity status.
sending side searches the error in 30 seconds interval for 6 times 2. Decline of transmission voltage/signal caused by
continuously. tolerance over on transmission line
·At the furthest end: 200 m
·On remote controller line: (12 m)
3. Decline of transmission voltage/signal due to
unmatched transmission line types
·Types for shield line: CVVS, CPEVS, or MVVS
·Line diameter: 1.25 E or more
4. Decline of transmission voltage/signal due to
excessive number of connected units
5. Malfunction due to accidental disturbance such as
noise or lighting surge
6. Defect of error source controller
2. The cause of displayed address and attribute is on the outdoor unit side 1. Contact failure of indoor/outdoor unit transmission
An abnormality detected by the indoor unit if receiving no ACK when line.
transmitting signal from the indoor unit to the outdoor unit. 2. Disconnection of transmission connector (CN2M) on
indoor unit.
3. Malfunction of sending/receiving circuit on indoor/
outdoor unit.
4. Disconnection of the connectors on the circuit board
3. The cause of displayed address and attribute is on the indoor unit side 1. While operating with multi refrigerant system indoor
An abnormality detected by the remote controller if receiving no ACK units, an abnormality is detected when the indoor
when sending data from the remote controller to the indoor unit. unit transmit signal to the remote controller during
the other refrigerant-system outdoor unit is turned
OFF, or within 2 minutes after it turned back ON.
2. Contact failure of indoor unit or remote controller
transmission line
3. Disconnection of transmission connector (CN2M) on
indoor unit
4. Malfunction of sending/receiving circuit on indoor
unit or remote controller
4. The cause of the displayed address and attribute is on the remote 1. While operating with multi refrigerant system indoor
controller side units, an abnormality is detected when the indoor
An abnormality detected by the indoor unit if receiving no ACK when unit transmit signal to the remote controller during
transmitting signal from the indoor unit to the remote controller. the other refrigerant-system outdoor unit is turned
OFF, or within 2 minutes after it turned back ON.
2. Contact failure of indoor unit or remote controller
transmission line
3. Disconnection of transmission connector (CN2M) on
indoor unit
4. Malfunction of sending/receiving circuit on indoor
unit or remote controller
OCH740 84
Check code
5. The cause of displayed address and attribute is on the Fresh Master 1. While the indoor unit is operating with multi
side refrigerant system Fresh Master, an abnormality
An abnormality detected by the indoor unit if receiving no ACK when is detected when the indoor unit transmits signal
transmitting signal from the indoor unit to the Fresh Master. to the remote controller while the outdoor unit with
the same refrigerant system as the Fresh Master is
turned OFF, or within 2 minutes after it turned back
ON.
2. Contact failure of indoor unit or Fresh Master
transmission line
3. Disconnection of transmission connector (CN2M) on
indoor unit or Fresh Master
4. Malfunction of sending/receiving circuit on indoor
unit or Fresh Master
6. The cause of displayed address and attribute is on Lossnay side 1. An abnormality is detected when the indoor unit
An abnormality detected by the indoor unit if receiving no ACK when the transmits signal to Lossnay while the Lossnay is
indoor unit transmit signal to the Lossnay. turned OFF.
2. While the indoor unit is operating with the other
refrigerant Lossnay, an abnormality is detected when
the indoor unit transmits signal to the Lossnay while
the outdoor unit with the same refrigerant system as
the Lossnay is turned OFF, or within 2 minutes after
it turned back ON.
3. Contact failure of indoor unit or Lossnay transmission
line
4. Disconnection of transmission connector (CN2M) on
indoor unit
5. Malfunction of sending/receiving circuit on indoor
unit or Lossnay
7. The controller of displayed address and attribute is not recognized 1. The previous address unit does not exist since
the address switch was changed while in electric
continuity status.
2. An abnormality detected at transmitting from the
indoor unit since the Fresh Master/Lossnay address
are changed after synchronized setting of Fresh
Master/Lossnay by the remote controller.
OCH740 85
Check code
Diagnosis Remedy
Procedure 1:
Turn the power OFF of indoor/outdoor unit, Fresh
Master, Lossnay and remote controller simultaneously
for 2 minutes or more, then turn the power back ON.
Yes
Yes
Yes
Yes
OCH740 86
Check code
Diagnosis Remedy
Is the correct kind of transmission Apply the correct kind of transmission line,
No then perform the procedure 1.
line used?
Yes
Yes
Yes
Yes
Complete.
OCH740 87
Check code
If receiving no response command while already received ACK. Continuous failure of transmission due to noise, etc
The sending side searches the error in 30 seconds interval for 6 times Decline of transmission voltage/signal caused by
continuously. tolerance over on transmission line
·At the furthest end: 200 m
·On remote controller line: (12 m)
Decline of transmission voltage/signal due to
unmatched transmission line types
·Types for shield line: CVVS, CPEVS, or MVVS
·Line diameter: 1.25 E or more
Accidental malfunction of error source controller
●Diagnosis of defects
Make sure to turn the power OFF before connecting/disconnecting any connectors, or replacing boards.
Diagnosis Remedy
Yes
Yes
OCH740 88
Check code
Detected in remote controller or indoor unit: Contact failure of remote controller wirings
When the main or sub remote controller cannot receive signal from Irregular Wiring
indoor unit which has the ˝0˝ address. (A wiring length, number of connecting remote
When the sub remote controller cannot receive signal. controllers or indoor units, or a wiring thickness does
not meet the conditions specified in the chapter
When the indoor controller board cannot receive signal from remote
˝Electrical Work˝ in the indoor unit Installation
controller or another indoor unit. Manual.)
When the indoor controller board cannot receive signal. Malfunction of the remote controller sending/
receiving circuit on indoor unit with the LED2 is
blinking.
Malfunction of the remote controller sending/
receiving circuit
Remote controller transmitting error caused by noise
interference
●Diagnosis of defects
Make sure to turn the power OFF before connecting/disconnecting any connectors, or replacing boards.
Diagnosis Remedy
Is there only 1 remote controller No Set one remote controller to main remote
set as the main controller? controller, and the other to sub.
Yes
Yes
OCH740 89
Check code
Diagnosis Remedy
Yes
No abnormality
It might be caused by an external noise, so
check the transmission line to remove the
factor(s).
OCH740 90
Check code
Detected in remote controller or indoor unit. There are 2 remote controllers set as main.
Malfunction of remote controller sending/receiving
circuit
Malfunction of sending/receiving circuit on indoor
controller board
Remote controller transmitting error caused by noise
interference
●Diagnosis of defects
Make sure to turn the power OFF before connecting/disconnecting any connectors, or replacing boards.
Diagnosis Remedy
Is there only 1 remote controller No Set one remote controller to main remote
set as the main controller? controller, and the other to sub.
Yes
Note:
Conduct the Remote Controller It takes 6 seconds at maximum
Diagnosis more than 2 times. until the result is displayed.
No abnormality
Is ˝6832˝ or ˝ERC˝ It might be caused by an external noise, so
Turn the power back ON Yes
displayed?
check the transmission line.
No
Replace the remote controller.
Yes
OCH740 91
Check code
Diagnosis Remedy
Yes
No abnormality
It might be caused by an external noise, so
check the transmission line to remove the
factor(s).
OCH740 92
Check code
When the total capacity of connected indoor units exceeds the specified The total capacity of connected indoor units
capacity (130% of the outdoor unit capacity), a check code <7100> is exceeds the specified capacity. (The total codes of
displayed. indoor units excluding PWFY unit, Cylinder unit, and
Hydrobox. )
WITHOUT PWFY WITH PWFY ecodan unit,
unit, Cylinder unit, Cylinder Cylinder unit,
unit, or Hydrobox unit, or Hydrobox or Hydrobox
PUMY connection connection connection
P112 35 28 20
P125 41 31 20
P140 47 38 20
●Diagnosis of defects
Make sure to turn the power OFF before connecting/disconnecting any connectors, or replacing boards.
Diagnosis Remedy
Is the total under 130% of outdoor Correct it so that the total capacity of
No connected indoor units is under 130% of
unit capacity?
the outdoor unit capacity.
Yes
Yes
Yes
Complete.
OCH740 93
Check code
When a connected indoor unit is incompatible, a check code <7101> is The model name of connected indoor unit (model code)
displayed. is read as incompatible.
The connectable indoor units are:
· P112 to P140 model: P10 to P140 model (code 2 to 28)
· When connecting via branch box: P15 to P100 model
(code 4 to 20)
· PWFY unit: P100 model (code 20)
●Diagnosis of defects
Make sure to turn the power OFF before connecting/disconnecting any connectors, or replacing boards.
Diagnosis Remedy
Yes
The model code of the connected indoor
unit can be displayed by an operation of
SW1 on the outdoor unit.
OCH740 94
Check code
Connecting excessive number of units
7102
(EF) and branch boxes
When the connected indoor unit exceeds the limit, a check code <7102> is Connecting more indoor units and branch boxes than
displayed. the limit.
If connecting status does not comply with the following
limit;
1 Connectable up to 12 indoor units
2 Connect at least 1 indoor unit (Abnormal if
connected none).
3 Connectable up to 2 branch boxes
4 Connectable up to 1 Air to Water unit (PWFY unit,
Cylinder unit, or Hydrobox)
5 When connecting PWFY unit, Cylinder unit, or
Hydrobox, connect at least 1 indoor unit (other than
Air to Water unit).
6 Connectable up to 1 PEFY-P·VMH-E-F
●Diagnosis of defects
Make sure to turn the power OFF before connecting/disconnecting any connectors, or replacing boards.
Diagnosis Remedy
Yes
OCH740 95
Check code
The address setting of connected unit is wrong. There is a unit without correct address setting in the
range specified in ˝7-5. SYSTEM CONTROL˝.
●Diagnosis of defects
Make sure to turn the power OFF before connecting/disconnecting any connectors, or replacing boards.
Diagnosis Remedy
<Outdoor unit>
Check whether the outdoor unit address is
set in 000, or in the range of 51 to 100.
<Indoor unit>
Check whether the indoor unit address is
set in 00, or in the range of 01 to 50.
<Branch box>
Check whether the branch box address is
set in 00, or in the range of 01 to 46.
OCH740 96
Check code
●Diagnosis of defects
Make sure to turn the power OFF before connecting/disconnecting any connectors, or replacing boards.
Diagnosis Remedy
<M-NET RC (main)>
<M-NET RC (sub)>
OCH740 97
Check code
When the connected indoor unit is not compatible with the outdoor unit, Connecting indoor unit(s) which is not authorized to
the outdoor unit detects the error at startup. connect to the outdoor unit.
●Diagnosis of defects
Make sure to turn the power OFF before connecting/disconnecting any connectors, or replacing boards.
Diagnosis Remedy
Yes
Yes
OCH740 98
8-2. REMOTE CONTROLLER DIAGNOSIS
1 Select ˝Service˝ from the Main menu, and press the [ ] button.
Diagnosis
Self check
Remote controller check
2S
elect ˝Remote controller check˝ from the Diagnosis menu, and press the
[ ] button to start the remote controller check and see the check results. Remote controller check
Start checking?
To cancel the remote controller check and exit the ˝Remote controller
check˝ menu screen, press the [ ] or the [ ] button. Begin:
If the [ ] button is pressed after the remote controller check results are dis-
played, remote controller check will end, and the remote controller will automati-
cally reboot itself.
OCH740 99
8-3. REMOTE CONTROLLER TROUBLE
(1) For M-NET remote controller systems
Symptom or inspection code Cause Inspection method and solution
Though the content of operation is • The power supply of the indoor unit is not on. • Check the part where the
displayed on the remote • The address of the indoor units in same group or the remote abnormality occurs.
controller, some indoor units do controller is not set correctly. 1 The entire system
not operate. • The group setting between outdoor units is not registered to the 2 In the entire refrigerant system
remote controller. 3 In same group only
• The fuse on the indoor unit controller board is blown. 4 1 indoor unit only
Though the indoor unit operates, the display • The power supply of the indoor unit is not on.
of the remote controller goes out soon. • The fuse on the indoor unit controller board is blown. <In the case of the entire system or
The display of the remote controller • The power supply of the outdoor unit is not on. in the entire refrigerant system>
does not come up. • The connector of transmission outdoor power board is not connected. • Check the self-diagnosis LED of
• The number of connected indoor unit in the refrigeration system is over the outdoor unit.
the limit or the number of connected remote controller is over the limit. • Check the items shown in the left
• M-NET remote controller is connected to MA remote controller cable. that are related to the outdoor
• The transmission line of the indoor/outdoor unit is shorted or down. unit.
• M-NET remote controller cable is shorted or down.
• Transmission outdoor power board failure. <In the case of in same group only
or 1 indoor unit only>
˝Startup screen˝ keeps being • The power supply for the feeding expansion unit for the • Check the items shown in the left
displayed or it is displayed periodically. transmission line is not on. that are related to the indoor unit.
(˝Startup screen˝ is usually displayed • The address of the outdoor unit remains ˝00˝.
about 3 minutes after the power • The address of the indoor unit or the remote controller is not set correctly.
supply of the outdoor unit is on.) • MA remote controller is connected to the transmission line of the
indoor/outdoor unit.
The remote controller does not • The transmission line of the indoor/outdoor unit is connected to TB15.
operate. • The transmission line of the indoor/outdoor unit is shorted, down
or badly contacted.
OCH740 100
8-4. THE FOLLOWING SYMPTOMS DO NOT REPRESENT TROUBLE (EMERGENCY)
The auto vane runs freely. Normal display Because of the control operation of auto vane, it may change
over to horizontal blow automatically from the downward blow
in cooling because the downward blow operation has been
continued for 1 hour. At defrosting in heating, hot adjusting and
thermostat OFF, it automatically changes over to horizontal
blow.
Fan setting changes during Normal display Ultra-low speed operation is commenced at thermostat OFF.
heating. Light air automatically change over to set value by time or
piping temperature at thermostat ON.
Fan stops during heating ˝Heat Defrost ˝ The fan stops during defrosting.
operation.
Fan does not stop while Light out Fan runs for 1 minute after stopping to exhaust residual heat
operation has been (only in heating).
stopped.
No setting of fan while start ˝Heat Standby ˝ Ultra-low speed operation for 5 minutes after SW ON or until
SW has been turned on. piping temperature reaches 35°C. Then low speed operates for
2 minutes and operates at the normal set air volume.
(Hot adjust control)
Indoor unit remote controller ˝Please Wait˝ blinks The system is in the process of startup.
shows ˝Please Wait˝ Operate remote controller again after ˝Please Wait˝ disappears.
indicator for about 2 minutes
when turning ON power
supply.
Drain pump does not stop Light out After a stop of cooling operation, unit continues to operate drain
while unit has been pump for 3 minutes and then stops.
stopped.
Drain pump continues to Unit continues to operate drain pump if drainage is generated,
operate while unit has been even during a stop.
stopped. —
OCH740 101
Operation in Each Switch Setting
Switch Step Function Remarks Purpose Additional Information
ON OFF When to Set
SWU1 9 01 9 01
<Initial settings>
78
78
23
23
9 01 9 01
45 6 45 6
ones digit Before turning
78
78
23
23
45 6 45 6 — —
SWU2 SWU2 SWU1 the power ON
(tens digit) (ones digit) SWU2 SWU1
tens digit (tens digit) (ones digit)
Rotary switch
SW1 Digital <Initial settings> To display outdoor unit's information to
ON Can be set either during ON the LED on outdoor multi controller circuit
Display 1–8 OFF board. Refer to ˝8-10. OUTDOOR UNIT —
operation or not. OFF
Switch 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 INFORMATION DISPLAY˝.
OCH740
• SW2-1 must be turned ON if a central controller is
connected to the system. An example of this would
be a TC-24, EB50A, AG150, AE50 or AE200.
If SW2-1 is not turned on, while using a central
With centralized Without centralized Turn ON when the centralized controller is controller, in rare circumstances problems may be
1 Selects operating system startup <Initial settings> encountered such as indoor units not responding
controller controller Before turning connected to the outdoor unit. to group commands. Therefore, turning SW2-1 ON
the power ON ON
is recommended if a central controller is used.
OFF
• Group setting of 2 or more A-IC units which
1 2 3 4 5 6
is connected to branch box via centrilized
controller is not allowed.
SW2
2 Connection Information Clear Switch Clear Do not clear When relocating units or connecting additional —
Function units.
Switch
Clear OFF to ON any time after
3 Abnormal data clear switch input Normal To delete an error history. —
abnormal data the power is turned on.
To facilitate outdoor unit the pumping down Please refer to a section referring to
During compressor operation. the pumping down on outdoor units
4 Pump down ON OFF Frequency = Fixed to 65 Hz Installation Manuals. It might not be
running Indoor-linear expansion valve = Fully open possible to collect all the refrigerant if
Outdoor fan step = Fixed to 10 the amount is excessive.
8-5. INTERNAL SWITCH FUNCTION TABLE
5 — — — — — —
6 — — — — — —
<Initial settings>
SW3 Trial 1 ON/OFF from outdoor unit*1 ON OFF Any time after the — —
ON
102
operation power is turned ON. OFF
2 Mode setting Heating Cooling 1 2 — —
MODEL SELECTION
MODEL SW4 SW8
ON ON
SW4/ PUMY-P112VKM5 OFF OFF
SW8 1 2 3 4 5 6 1 2 Before the power <Initial settings>
1–6 ON ON — —
Model PUMY-P125VKM5 OFF OFF
is turned ON. Set for each capacity.
Switch 1 2 3 4 5 6 1 2
ON ON
PUMY-P140VKM5 OFF OFF
1 2 3 4 5 6 1 2
1 Demand control setting for Australia Australia setting Normal*2 Turn ON to activate the demand control for (Do not turn this ON if the unit is in
Australia. outside Australia)
Can be set when
off or during To set the LEV opening at startup higher than usual.
Change the indoor unit's LEV operation (+150 pulses) The refrigerant flow noise at startup
2 Enable Normal To improve the operation with the LEV almost become louder.
opening at startup
clogged.
SW5
Function 3 — — — — <Initial settings> — —
switch 4 — — — — ON — —
OFF
To set the LEV opening higher than usual
Can be set when 1 2 3 4 5 6 7 8 during defrosting operation.
Change the indoor unit's LEV The refrigerant flow noise during the
5 Enable Normal OFF or during (Only Qj [ 10 is valid, + 300 pulses)
opening at defrost To avoid the discharge temperature increase defrosting operation become louder.
operation
and provide efficient defrosting operation.
The black square (■) indicates a switch position.
*1 Test run on PWFY series cannot be run by the outdoor unit. Use a switch on the indoor unit or a remote controller to perform test run.
*2 Refer to ˝8-6. OUTDOOR UNIT INPUT/OUTPUT CONNECTOR˝.
OCH740
SW5 7 to 70 pulses of the LEV opening on the Active Inactive Can be set when 1 2 3 4 5 6 7 8 opening for units other than in HEAT operation. To avoid in units other than the one in operation.
Function OFF or during a refrigerant shortage (less capacity) due to refrigerant
indoor unit which is in FAN, STOP, COOL
switch operation liquid accumulation in the units which is not in operation.
or thermo-OFF*4.
While the outdoor unit is in HEAT The refrigerant is more likely to collect in the indoor
To reduce the room temperature increase by setting
operation, fully close the linear units in FAN or COOL, which can cause refrigerant
8 Enable Normal the LEV opening lower for the indoor units in FAN or
expansion valve on the indoor unit shortage of units. (Results in less capacity and increase
COOL.
which is in FAN or COOL.*5 of discharge temperature.)
1 — — — — — —
2 — — — — <Initial settings> — —
3 — — — — — —
Enable ON To shorten the defrosting prohibition time in high The performance of the HEAT operation is somewhat
4 Change of defrosting control (For high Normal OFF humidity (or heavy snow) region, in order to reduce reduced since the defrosting operation is frequently
humidity) 1 2 3 4 5 6 7 8 malfunctions caused by frost . performed.
SW6
Function 5 — — — — —
Can be set SW6-6 OFF ON
switch Power consumption is raised due to a higher
Switching the target discharge when OFF To raise the performance by setting the Pdm higher
6 Enable Normal Target Pdm (kg/cm²) 29.5 31.5 frequency. (The performance would not be raise at the
pressure (Pdm) or during during HEAT operation.
maximum operating frequency.)
operation
Switching (1) the target evaporation To raise/reduce the performance by changing the Switching it to raise the performance, it raises the power
7 Enable Normal SW6-7 OFF ON OFF ON
temperature (ETm) target ETm during COOL operation. consumption, and produces more dew condensation.
SW6-8 OFF OFF ON ON Switch to raise the performance: raises the performance Switching it to reduce the performance, it makes the
Switching (2) the target evaporation
8 Enable Normal Target ETm (°C) 9 11 6 14 Switch to reduce the performance: prevents dew condensation performance insufficient.
103
temperature (ETm)
Ignore current sensor To perform a test run for electrical parts alone
Make sure to connect the connectors to the compressor
abnormality and rotational After turning without running the compressor. Also, to perform the
1 Enable Normal after checking the electrical parts. Be careful not to get
frequency abnormality of the power ON*8 <Initial settings> troubleshooting of electrical parts without operating
electrical shock while working on electrical parts.
outdoor fan motor the outdoor unit’s fan.
During Include when It reduces snow on the base, even it blows inside the
Setting to energize the freeze heating the heating Can be set when Power consumption raises while the operation is
2 OFF or during unit, by setting the base heater ON while the HEAT
stat heater (optional part) operation operation is operation ON stopped.
SW7 only*6 OFF.*7 OFF operation is stopped.
Function 3 — — — — 1 2 3 4 5 6 — —
switch
Maximum frequency down at 1 Can be set when To reduce dew condensation on the indoor unit by
4 Enable Normal OFF or during The performance might be insufficient.
hour after COOL operation operation lowering the frequency.
5 — — — — —
During compressor Turn ON when it is necessary to perform the defrosting
Manual It performs the defrosting operation forcedly.
6 Manual defrost Normal running in HEAT operation forcedly. (Effective only at startup, or 10
defrost mode. (HEAT operation is stopped temporarily.)
minutes after the last defrosting operation)
Auto change over from remote Before turning the <Initial settings> Enables the indoor unit with the minimum address Cannot be set when the centralized control
1 Enable*3 Disable
controller (IC with the minimum address) power ON
to select AUTO mode, and switches the operation is ON.
mode of the other indoor units to the same mode.
SW9
Function Demand Silent Can be set when About the Silent mode/Demand control setting, refer to
2 Switching the Silent/Demand mode OFF or during ON —
Switch control mode operation OFF ˝8-6. OUTDOOR UNIT INPUT/OUTPUT CONNECTOR˝.
The black square (■) indicates a switch position.
1 2 3 4
3 — — — — — —
4 — — — — — —
*3 When a PWFY series is connected, this function is always disable regardless of the switch.
*4 SW5-7 Opens the indoor-linear expansion valve as a countermeasure against the indoor unit in FAN, COOL, STOP, or thermo-OFF operation with refrigerant-shortage status due to an accumulation of liquid refrigerant in the indoor unit.
*5 SW5-8 Countermeasure against room temperature rise for indoor unit in FAN, and COOL mode.
*6 During heating operation and the ambient temperature is 4°C(39°F) or below, the freeze prevention heater is energized.
*7 During heating mode is OFF (include thermo-OFF in cooling mode), and the ambient temperature is 4°C(39°F) or below, the freeze prevention heater is energized.
*8 Make sure to wait for 5 minutes after turning the breaker ON.
8-6. OUTDOOR UNIT INPUT/OUTPUT CONNECTOR
State (CN51)
A B C A Distant control board E Lamp power supply
X D B Relay circuit F Procure locally
L1 X
Y C External output G Max. 10m
~ L2 Y 5 CN51 adapter (PAC-SA88HA-E)
E 4 5
3 D Outdoor unit control board
1 L1: Error display lamp
L2: Compressor operation lamp
X, Y: Relay (coil rating: ≤ 0.9 W. 12 VDC)
F G
F G
The silent mode and the demand control are selected by switching the DIP switch 9-2 on outdoor controller board.
It is possible to set it to the following power consumption (compared with ratings) by setting SW1, 2.
Outdoor controller board DIP SW9-2 SW1 SW2 Function
Silent mode OFF ON ─ Silent mode operation
Demand control ON OFF OFF 100% (Normal)
ON OFF 75%
ON ON 50%
OFF ON 0% (Stop)
OCH740 104
8-7. HOW TO CHECK THE PARTS
Solenoid valve coil Measure the resistance between the terminals with a multimeter.
<4-way valve> (At the ambient temperature 20°C)
(21S4)
Normal Abnormal
1725 ± 172.5 Ω Open or short
Motor for compressor Measure the resistance between the terminals with a multimeter.
(MC) (Winding temperature 20°C)
U
Normal
Abnormal
PUMY-P•VKM
V
0.305 ± 0.015 Ω Open or short
Solenoid valve coil Measure the resistance between the terminals with a multimeter.
<Bypass valve> (SV1) (At the ambient temperature 20°C)
Normal Abnormal
1182.5 ± 83 Ω Open or short
Linear expansion Valve
(LEV-A)
M
Gray
1 Normal Abnormal
Orange
2 Gray - Black Gray - Red Gray - Yellow Gray - Orange
Red
3 Open or short
Yellow 46 ± 3 Ω
4
Black 5
OCH740 105
Check method of DC fan motor (fan motor/outdoor multi controller circuit board)
1 Notes
· High voltage is applied to the connector (CNF1,2) for the fan motor. Pay attention to the service.
· Do not pull out the connector (CNF1,2) for the motor with the power supply on.
(It causes trouble of the outdoor multi controller circuit board and fan motor.)
2 Self check
Symptom: The outdoor fan cannot rotate.
Fuse check
Check the fuse (F500) on outdoor
multi controller circuit board.
Yes
Is there contact failure? Correct the wiring.
No
Yes
Is the voltage normal? Replace the defective fan motor.
No Yes
OK
Check the operation of fan. Complete.
Replace the outdoor multi
controller circuit board. Fail
OK
Check the operation. Complete.
Fail
OCH740 106
8-8. HOW TO CHECK THE COMPONENTS
<Thermistor feature chart>
Low temperature thermistors
• Thermistor <HIC pipe> (TH2) 50
• Thermistor <Outdoor liquid pipe> (TH3)
• Thermistor <Suction pipe> (TH6)
• Thermistor <Ambient> (TH7) 40
Thermistor R0 = 15 kΩ ± 3 %
Resistance (kΩ)
B constant = 3480 ± 1 % 30
Rt =15exp{3480( 1 – 1 )}
273+t 273
20
0°C 15 kΩ 30°C 4.3 kΩ
10°C 9.6 kΩ 40°C 3.0 kΩ
20°C 6.3 kΩ 10
25°C 5.2 kΩ
0
−20 −10 0 10 20 30 40 50
Temperature (°C)
Thermistor R50 = 17 kΩ ± 2 %
B constant = 4150 ± 3 %
150
Rt =17exp{4150( 1 – 1 )}
Resistance (kΩ)
273+t 323
0°C 180 kΩ
25°C 50 kΩ 100
50°C 17 kΩ
70°C 8 kΩ
90°C 4 kΩ
50
0
25 50 75 100 110 125
Temperature (°C)
Rt =7.465exp{4057( 1 – 1 )}
273+t 393
Resistance (kΩ)
300
20°C 250 kΩ 70°C 34 kΩ
30°C 160 kΩ 80°C 24 kΩ
40°C 104 kΩ 90°C 17.5 kΩ 200
50°C 70 kΩ 100°C 13.0 kΩ
60°C 48 kΩ 110°C 9.8 kΩ
100
0
25 50 75 100 120
Temperature (°C)
OCH740 107
<HIGH PRESSURE SENSOR>
• Comparing the High Pressure Sensor Measurement and Gauge Pressure
By configuring the digital display setting switch (SW1) as shown in the figure below, the pressure as measured by the high
pressure sensor appears on the LED1 on the control board.
SW1
ON
1 2 3 4 5 6 7 8
ON
1 2 3 4 5 6 7 8
The figure at left shows that the switches 1 through 4 are set to ON and 5 through 8 are set to OFF.
(1) While the outdoor unit is stopped, compare the gauge pressure and the pressure displayed on self-diagnosis
LED1, 2.
1) When the gauge pressure is between 0 and 0.098 MPaG [14 PSIG], internal pressure is caused due to gas leak.
2) When the pressure displayed on self-diagnosis LED1, 2 is between 0.098 MPaG [14 PSIG], the connector may be defec-
tive or be disconnected. Check the connector and go to (4).
3) When the pressure displayed on self-diagnosis LED1, 2 exceeds 5.0 MPaG [725 PSIG], go to (3).
4) If other than 1), 2) or 3), compare the pressures while the sensor is running. Go to (2).
(2) Compare the gauge pressure and the pressure displayed on self-diagnosis LED1,2 after 15 minutes have passed
since the start of operation. (Compare them by MPaG [PSIG] unit.)
1) When the difference between both pressures is within 0.25 MPaG [36 PSIG], both the high pressure sensor and the con-
trol board are normal.
2) When the difference between both pressures exceeds 0.25 MPaG [36 PSIG], the high pressure sensor has a problem.
(performance deterioration)
3) When the pressure displayed on self-diagnosis LED1, 2 does not change, the high pressure sensor has a problem.
(3) Remove the high pressure sensor from the control board to check the pressure on the self-diagnosis LED1, 2.
1) When the pressure displayed on self-diagnosis LED1, 2 is between 0 and 0.098 MPaG [14 PSIG], the high pressure sen-
sor has a problem.
2) When the pressure displayed on self-diagnosis LED1, 2 is approximately 5.0 MPaG [725 PSIG], the control board has a
problem.
(4) Remove the high pressure sensor from the control board, and short-circuit between the pin 2 and pin 3 connectors
(63HS) to check the pressure with self-diagnosis LED1, 2.
1) When the pressure displayed on the self-diagnosis LED1, 2 exceeds 5.0 MPaG [725 PSIG], the high pressure sensor has
a problem.
2) If other than 1), the control board has a problem.
Note: The pressure sensor on the body side is designed to connect to the connector. The connector pin number on the body
side is different from that on the control board side.
Body side Control board side
Vcc Pin 1 Pin 3
Vout Pin 2 Pin 2
GND Pin 3 Pin 1
Vout (V)
2.5
Vout WH 2 MICRO
PROCESSOR
BK 1
0.5
GND
63HS
0 PRESSURE
3–1: 5 V(DC) 2.5 5 (MPaG)
363 725 (PSIG)
2–1: Output Vout (DC)
OCH740 108
<LOW PRESSURE SENSOR>
• Comparing the Low Pressure Sensor Measurement and Gauge Pressure
By configuring the digital display setting switch (SW1) as shown in the figure below, the pressure as measured by the low
pressure sensor appears on the LED1 on the control board.
SW1
ON
1 2 3 4 5 6 7 8
ON
1 2 3 4 5 6 7 8
The figure at left shows that the switches 1 through 4 are set to ON and 5 through 8 are set to OFF.
(1) While the outdoor unit is stopped, compare the gauge pressure and the pressure displayed on self-diagnosis LED1, 2.
1) When the gauge pressure is between 0 and 0.098 MPaG [14 PSIG], internal pressure is caused due to gas leak.
2) When the pressure displayed on self-diagnosis LED1, 2 is between 0 and 0.098 MPaG [14 PSIG], the connector may be
defective or be disconnected. Check the connector and go to (4).
3) When the outdoor temperature is 30°C [86°F] or less, and the pressure displayed on self-diagnosis LED1, 2 exceeds 1.7
MPaG [247 PSIG], go to (3).
When the outdoor temperature exceeds 30°C [86°F], and the pressure displayed on self-diagnosis LED1, 2 exceeds 1.7
MPaG [247 PSIG], go to (5).
4) If other than 1), 2) or 3), compare the pressures while the sensor is running. Go to (2).
(2) Compare the gauge pressure and the pressure displayed on self-diagnosis LED1, 2 after 15 minutes have passed
since the start of operation. (Compare them by MPaG [PSIG] unit.)
1) When the difference between both pressures is within 0.2 MPaG [29 PSIG ], both the low pressure sensor and the control
board are normal.
2) When the difference between both pressures exceeds 0.2 MPaG [29 PSIG], the low pressure sensor has a problem. (per-
formance deterioration)
3) When the pressure displayed on the self-diagnosis LED1, 2 does not change, the low pressure sensor has a problem.
(3) Remove the low pressure sensor from the control board to check the pressure with the self-diagnosis LED1, 2 display.
1) When the pressure displayed on the self-diagnosis LED1,2 is between 0 and 0.098 MPaG [14 PSIG], the low pressure
sensor has a problem.
2) When the pressure displayed on self-diagnosis LED1, 2 is approximately 1.7 MPaG [247 PSIG], the control board has a problem.
(4) Remove the low pressure sensor from the control board, and short-circuit between the pin 2 and pin 3 connectors
(63LS) to check the pressure with the self-diagnosis LED1, 2.
1) When the pressure displayed on the self-diagnosis LED1, 2 exceeds 1.7 MPaG [247 PSIG], the low pressure sensor has a problem.
2) If other than 1), the control board has a problem.
(5) Remove the high pressure sensor (63HS) from the control board, and insert it into the connector for the low pres-
sure sensor (63LS) to check the pressure with the self-diagnosis LED1, 2.
1) When the pressure displayed on the self-diagnosis LED1, 2 exceeds 1.7 MPaG [247 PSIG], the control board has a problem.
2) If other than 1), go to (2).
Note: The pressure sensor on the body side is designed to connect to the connector. The connector pin number on the body
side is different from that on the control board side.
Body side Control board side
Vcc Pin 1 Pin 3
Vout Pin 2 Pin 2
GND Pin 3 Pin 1
Vout (V)
OUTDOOR MULTI CONTROLLER
CIRCUIT BOARD 3.5
5 VDC Pressure: 0–1.7 MPaG [247 PSIG]
3 Vout: 0.5–3.5 V
RD 0.173 V/0.098 MPaG [14 PSIG]
SENSOR
2.0
Vout WH 2 MICRO
PROCESSOR
BK 1
0.5
GND
63LS 0.85 1.7
PRESSURE
(MPaG)
123 247 (PSIG)
3–1: 5 V(DC)
2–1: Output Vout (DC)
OCH740 109
8-9. TEST POINT DIAGRAM
Outdoor multi controller circuit board
63HS
High pressure sensor
SV1
63LS Bypass valve
Low pressure sensor
VFG (TEST POINT4)
(Voltage between pin3 and
pin4 of PC511 or PC512):
(Correspond to CNF1, 2
7(+)–4(−)) 21S4
4-way valve
OCH740 110
Brief Check of POWER MODULE
Outdoor power circuit board If they are short-circuited, it means that they are broken.
Measure the resistance in the following points (connectors, etc.).
CN4
Connect to the out-
door multi controller
circuit board (CN4)
P2
L1
N2
P3
N3
L2
U
V
among phases:
10–180 VAC
R
CNDC CNAC2
N1
CNAC1
220–240 VAC
Connect to the
M-NET power circuit
board (CN1)
R/LI, S/NI
Voltage of 220–240
VAC is input
(Connect to the ter-
minal block (TB1))
OCH740 111
M-NET power circuit board
CN2
Connect to the outdoor multi
controller circuit board (CN102)
1–2: 24–30 VDC
3–4: 24–30 VDC
TB1
Connect to
the electrical
parts box
CN1
• Connect to the outdoor
noise filter circuit board
(CNAC1) (Y)
• Connect to the outdoor
power circuit board (CNAC1) (V)
1–3: 220–240 VAC
OCH740 112
SW1
Display on the LED1, 2 (display data)
No. setting Display mode Notes
12345678 1 2 3 4 5 6 7 8
Relay output display Compressor operation 52C 21S4 SV1 (SV2) Always lighting ON: light on OFF: light off
0 00000000
Check display 0000–9999 (Alternating display of addresses and check code) •When abnormality occurs, check display.
1 10000000 Indoor unit check status No.1 unit check No.2 unit check No.3 unit check No.4 unit check No.5 unit check No.6 unit check No.7 unit check No.8 unit check Light on at time of abnormality
OCH740
Superheat due Compressor
High pressure Outdoor fan rotation
2 01000000 Protection input to low discharge shell temperature TH4 abnormality TH3 abnormality TH7 abnormality TH8 abnormality
abnormality frequency abnormality
temperature abnormality
Compressor Current sensor/ start over current
Heat sink Voltage Insufficient refrigerant 63LS 63HS Display detected
3 11000000 Protection input over current primary current interception abnormality
overheating abnormality amount abnormality abnormality abnormality microprocessor protection or
interception abnormality delay
abnormality
serial
Abnormality in the Address double Indoor unit Indoor unit Outdoor unit Current sensor communication
4 00100000 Protection input Over capacity
number of indoor units setting abnormality capacity error address error address error open/short abnormality
(outdoor unit)
Superheat due Compressor
High pressure TH4 abnormality TH3 abnormality Outdoor fan rotation TH7 abnormality TH8 abnormality
5 10100000 Abnormality delay display 1 to low discharge shell temperature
abnormality delay delay delay frequency abnormality delay delay delay
temperature delay abnormality delay
Display all abnormalities
Compressor Current sensor/ 63LS
Heat sink Voltage Insufficient refrigerant start over current interception remaining in abnormality
6 01100000 Abnormality delay display 2 over current primary current abnormality 63HS abnormality delay
overheating delay abnormality delay amount abnormality delay abnormality delay delay
interception delay abnormality delay delay
TH2 abnormality 4-way valve abnormality Delay caused by closed Power module TH6 abnormality Current sensor
7 11100000 Abnormality delay display 3 63LS abnormality delay
delay delay valve in cooling mode abnormality delay delay open/short delay
Superheat due Compressor
High pressure TH4 abnormality TH3 abnormality Outdoor fan rotation TH7 abnormality TH8 abnormality
8 00010000 Abnormality delay history 1 to low discharge shell temperature
abnormality delay delay delay frequency abnormality delay delay delay
temperature delay abnormality delay
Display all abnormalities
113
Compressor Current sensor/ 63LS start over current
Heat sink Voltage abnormality Insufficient refrigerant remaining in abnormality
9 10010000 Abnormality delay history 2 over current primary current abnormality 63HS abnormality delay interception
overheating delay delay amount abnormality delay delay
8-10. OUTDOOR UNIT INFORMATION DISPLAY
25 10011000 Indoor unit operation display No.1 unit operation No.2 unit operation No.3 unit operation No.4 unit operation No.5 unit operation No.6 unit operation No.7 unit operation No.8 unit operation Thermo ON : light on Thermo OFF : light off
SW1
Display on the LED1, 2 (display data)
No. setting Display mode Notes
12345678 1 2 3 4 5 6 7 8
26 01011000 Capacity code (No. 1 indoor unit)
•Display of indoor unit
27 11011000 Capacity code (No. 2 indoor unit) capacity code
28 00111000 Capacity code (No. 3 indoor unit) 0–255 •The No. 1 unit will start from
29 10111000 Capacity code (No. 4 indoor unit) the M-NET address with the
lowest number.
30 01111000 Capacity code (No. 5 indoor unit)
31 11111000 IC1 operation mode
OCH740
32 00000100 IC2 operation mode
33 10000100 IC3 operation mode STOP Fan Cooling thermo-ON Cooling thermo-OFF Heating thermo-ON Heating thermo-OFF •Display of indoor unit operating mode
34 01000100 IC4 operation mode
35 11000100 IC5 operation mode
36 00100100 OC operation mode Compressor ON/OFF Heating/Cooling Abnormal/normal DEFROST/NO Refrigerant pull back/no Excitation current/no 3-min delay/no Light on/light off
37 10100100 External connection status CN3N1–3 input CN3N1–2 input CN3S1–2 input CN3D1-3 input CN3D1-2 input Input: light off No input: light on
Display of communication
38 01100100 Communication demand capacity 0–255 (%)
demand capacity
Display a count of
39 11100100 Number of compressor ON/OFF 0000–9999 (unit: x10)
compressor operation/stop
40 00010100 Compressor operating current
0–999.9 (Arms) Display detected current
41 10010100 Input current of outdoor unit
Display cumulative time of
42 01010100 Thermo-ON operating time 0000–9999 (unit: x10)
thermo-ON operation
Display total capacity code
43 11010100 Total capacity of thermo-ON 0–255
of indoor units in thermo-ON
44 00110100 Number of indoor units 0–255 Display number of connected indoor units
45 10110100 DC bus voltage 0–9999 (V) Display bus voltage
Td over heat SHd decrease Min.Sj correction Min.Sj correction LEV opening correction LEV opening correction Correction of high compression
46 01110100 State of LEV control Display active LEV control
114
prevention prevention depends on Td depends on Shd depends on Pd depends on Td ratio prevention
Condensing Compressor Discharge temp. Freeze
State of compressor Pd abnormality Pd Back up prevention
47 11110100 temperature limit temperature (heating) backup
frequency control 1 control control control (heating) control(heating) control at the
control beginning of SHd Display active compressor
Hz-up inhibit frequency control
State of compressor Heat sink over heat Secondary Input current Frequency restrain of Low pressure decrease
48 00001100 control at the
frequency control 2 prevention control current control control receipt voltage change prevention
beginning of SHd
Delay caused by
63LS Frozen 4-way valve disconnection Power module
49 10001100 Protection input HIC abnormality blocked valve in TH6 abnormality
abnormality protection abnormality abnormality
cooling mode
The second current value when
50 01001100 microprocessor of POWER 0–999.9[Arms]
BOARD abnormality is detected Display data at time of
Heatsink temperature abnormality
51 11001100 when microprocessor of POWER −99.9–999.9 (ºC)
BOARD abnormality is detected
State of compressor frequency(Hz) control Content
Discharge pressure control Hz control by pressure limitation
Compressor temperature control Hz control by discharge temperature limitation
SV control Hz control by bypass valve
Abnormal rise of Pd control Control that restrains abnormal rise of discharge pressure
Heat sink over heat prevention control Heat sink over heat prevention control
Secondary current control Secondary current control
Input current control Input current control
Hz correction of receipt voltage decrease prevention Max.Hz correction control due to voltage decrease
Hz restrain of receipt voltage change Max.Hz correction control due to receipt voltage change
SW1
Display on the LED1, 2 (display data)
No. setting Display mode Notes
12345678 1 2 3 4 5 6 7 8
Outdoor LEV-A
52 00101100
opening pulse
Outdoor LEV-A opening
53 10101100
pulse abnormality delay
OCH740
Outdoor LEV-A opening
54 01101100
pulse abnormality Display of opening pulse of
0–2000 (pulse)
Outdoor LEV-B outdoor LEV
55 11101100
opening pulse
Outdoor LEV-B opening
56 00011100
pulse abnormality delay
Outdoor LEV-B opening
57 10011100
pulse abnormality
58 01011100 63LS (Low pressure) −99.9–999.9 (kgf/cm²)
59 11011100 63LS abnormality delay
−99.9–999.9 (kgf/cm²)
60 00111100 63 LS abnormality Display of data from sensor
61 10111100 TH2 (HIC pipe) −99.9–999.9 (ºC) and thermistor
62 01111100 TH2(HIC) abnormality delay
−99.9–999.9 (ºC)
63 11111100 TH2 (HIC) abnormality
64 00000010 Operational frequency 0–255 (Hz) Display of actual operating frequency
65 10000010 Target frequency 0–255 (Hz) Display of target frequency
Outdoor fan control Display of number of outdoor
66 01000010 0–15
step number fan control steps (target)
69 10100010 IC1 LEV Opening pulse
115
70 01100010 IC2 LEV Opening pulse
Display of opening pulse of
71 11100010 IC3 LEV Opening pulse 0–2000 (pulse)
indoor LEV
72 00010010 IC4 LEV Opening pulse
73 10010010 IC5 LEV Opening pulse
74 01010010 High pressure sensor (Pd) −99.9–999.9 (kgf/cm²)
75 11010010 TH4(Compressor)(Td) data
76 00110010 TH6(Suction pipe) (ET) data Display detected data of
outdoor unit sensors and
77 10110010 TH7(Ambient) data −99.9–999.9 (ºC) thermistors
78 01110010 TH3(Outdoor liquid pipe) data
80 00001010 TH8(Heat sink) data
81 10001010 IC1 TH23 (Gas)
82 01001010 IC2 TH23 (Gas)
−99.9–999.9 (ºC) Display detected data of
83 11001010 IC3 TH23 (Gas)
(When indoor unit is not connected, it is displayed as 0.) indoor unit thermistor
84 00101010 IC4 TH23 (Gas)
85 10101010 IC5 TH23 (Gas)
SW1
Display on the LED1, 2 (display data)
No. setting Display mode Notes
12345678 1 2 3 4 5 6 7 8
86 01101010 IC1 TH22 (Liquid)
87 11101010 IC2 TH22 (Liquid)
88 00011010 IC3 TH22 (Liquid)
89 10011010 IC4 TH22 (Liquid)
90 01011010 IC5 TH22 (Liquid) −99.9–999.9 (ºC) Display detected data of
91 11011010 IC1 TH21 (Intake) (When the indoor unit is not connected, it is displayed as 0.) indoor unit thermistors
OCH740
92 00111010 IC2 TH21 (Intake)
93 10111010 IC3 TH21 (Intake)
94 01111010 IC4 TH21 (Intake)
95 11111010 IC5 TH21 (Intake)
96 00000110 Outdoor SC (cooling) −99.9–999.9 (ºC) Display of outdoor subcool (SC) data
97 10000110 Target subcool step −2–4 Display of target subcool step data
98 01000110 IC1 SC/SH
99 11000110 IC2 SC/SH
−99.9–999.9 (ºC) Display of indoor SC/SH
100 00100110 IC3 SC/SH
during heating: subcool (SC)/during cooling: superheat (SH) (Fixed to ˝0˝ during cooling operation) data
101 10100110 IC4 SC/SH
102 01100110 IC5 SC/SH
103 11100110 Discharge superheat (SHd) −99.9–999.9 (ºC) Display of outdoor discharge superheat (SHd) data
105 10010110 Target Pd display (heating) kgf/F Pdm (0.0–30.0) (kgf/cm²)
106 01010110 Target ET display (cooling) ETm (−2.0–23.0) (ºC)
107 11010110 Target outdoor SC (cooling) SCm (0.0–20.0) (ºC)
108 00110110 Target indoor SC/SH (IC1)
Display of all control target data
109 10110110 Target indoor SC/SH (IC2)
110 01110110 Target indoor SC/SH (IC3) SCm/SHm (0.0–20.0) (ºC)
116
111 11110110 Target indoor SC/SH (IC4)
112 00001110 Target indoor SC/SH (IC5)
113 10001110 Indoor unit check status (IC9-12) No.9 unit check No.10 unit check No.11 unit check No.12 unit check Light on at time of abnormality
Indoor unit operation COOL/DRY: light on
114 01001110 No.9 unit mode No.10 unit mode No.11 unit mode No.12 unit mode HEAT: light blinking
mode (IC9-12) FAN/STOP: light off
Indoor unit operation No.9 unit No.10 unit No.11 unit No.12 unit Thermo-ON: light on
115 11001110
display (IC9-12) operation operation operation operation Thermo-OFF: light off
116 00101110 IC9 operation mode
117 10101110 IC10 operation mode Cooling Cooling Heating Heating Display of indoor unit
STOP Fan
118 01101110 IC11 operation mode Thermo-ON thermo-OFF thermo-ON thermo-OFF operation mode
119 11101110 IC12 operation mode
120 00011110 Target indoor SC/SH (IC9)
121 10011110 Target indoor SC/SH (IC10) Display of all control target
SCm/SHm (0.0–20.0) (ºC)
122 01011110 Target indoor SC/SH (IC11) data
123 11011110 Target indoor SC/SH (IC12)
IC9 LEV opening pulse
124 00111110 abnormality delay
125 10111110 IC10 LEV opening pulse
abnormality delay Display of opening pulse
0–2000 (pulse) of indoor LEV at time of
IC11 LEV opening pulse abnormality delay
126 01111110 abnormality delay
127 11111110 IC12 LEV opening pulse
abnormality delay
SW1
Display on the LED1, 2 (display data)
No. setting Display mode Notes
12345678 1 2 3 4 5 6 7 8
Actual frequency of Display of actual frequency
128 00000001 abnormality delay 0–255 (Hz)
at time of abnormality delay
Fan step number at time Display of fan step number
129 10110001 of abnormality delay 0–15
at time of abnormality delay
OCH740
IC1 LEV opening pulse
131 11000001 abnormality delay
132 00100001 IC2 LEV opening pulse
abnormality delay
Delay of opening pulse
IC3 LEV opening pulse
133 10100001 0–2000 (pulse) of indoor LEV at time of
abnormality delay
abnormality delay
134 01100001 IC4 LEV opening pulse
abnormality delay
IC5 LEV opening pulse
135 11100001 abnormality delay
High pressure sensor data
136 00010001 at time of abnormality −99.9–999.9 (kgf/cm²)
delay kgf/cm2
TH4 (Compressor)
137 10010001 sensor data at time of
abnormality delay
TH6 (Suction pipe)
138 01010001 sensor data at time of
abnormality delay −99.9–999.9 (ºC)
TH3 (Outdoor liquid pipe)
139 11010001 sensor data at time of
117
abnormality delay
TH8 (Heat sink) sensor data at
140 00110001
time of abnormality delay °C
OC SC (cooling) at time of
141 10110001
abnormality delay Display of data from High
IC1 SC/SH at time of pressure sensor,
142 01110001 all thermistors, and SC/SH at
abnormality delay
IC2 SC/SH at time of time of
143 11110001 abnormality delay
abnormality delay
IC3 SC/SH at time of
144 00001001
abnormality delay
IC4 SC/SH at time of
145 10001001 −99.9–999.9(ºC)
abnormality delay
During heating: subcool (SC)
IC5 SC/SH at time of During cooling: superheat (SH) (Fixed to ˝0˝ during cooling operation)
146 01001001
abnormality delay
IC9 SC/SH at time of
147 11001001
abnormality delay
IC10 SC/SH at time of
148 00100001
abnormality delay
IC11 SC/SH at time of
149 10101001
abnormality delay
IC12 SC/SH at time of
150 01101001
abnormality delay
SW1
Display on the LED1, 2 (display data)
No. setting Display mode Notes
12345678 1 2 3 4 5 6 7 8
IC9 LEV opening pulse at
151 11101001
time of abnormality
IC10 LEV opening pulse at
152 00011001 Display of opening pulse
time of abnormality
0–2000 (pulse) of indoor LEV at time of
IC11 LEV opening pulse at abnormality
153 10011001
time of abnormality
IC12 LEV opening pulse at
OCH740
154 01011001
time of abnormality
IC9 SC/SH at time of
155 11011001
abnormality
IC10 SC/SH at time of
156 00111001 −99.9–999.9(ºC)
abnormality Display of indoor SC/SH
During heating: subcool (SC)
IC11 SC/SH at time of data at time of abnormality
157 10111001 During cooling: superheat (SH) (Fixed to ˝0˝ during cooling operation)
abnormality
IC12 SC/SH at time of
158 01111001
abnormality
159 11111001 IC9 Capacity code Display of indoor unit
160 00000101 IC10 Capacity code capacity code
0–255 The No.1 unit will start from
161 10000101 IC11 Capacity code the M-NET address with the
162 01000101 IC12 Capacity code lowest number
163 11000101 IC9 SC/SH
164 00100101 IC10 SC/SH −99.9–999.9(ºC)
Display of indoor SC/SH
During heating: subcool (SC)
165 10100101 IC11 SC/SH data
During cooling: superheat (SH) (Fixed to ˝0˝ during cooling operation)
166 01100101 IC12 SC/SH
ROM version Display of version data of
170 01010101 0.00–99.99 (ver)
monitor ROM
118
171 11010101 ROM type Display of ROM type
Display of check sum code
172 00110101 Check sum mode 0000–FFFF
of ROM
173 10110101 IC9 TH23 (Gas)
174 01110101 IC10 TH23 (Gas)
175 11110101 IC11 TH23 (Gas)
176 00001101 IC12 TH23 (Gas)
177 10001101 IC9 TH22 (Liquid)
178 01001101 IC10 TH22 (Liquid) Display detected data of
−99.9–999.9 (ºC)
179 11001101 IC11 TH22 (Liquid) indoor unit thermistors
180 00101101 IC12 TH22 (Liquid)
185 10011101 IC9 TH21 (Intake)
186 01011101 IC10 TH21 (Intake)
187 11011101 IC11 TH21 (Intake)
188 00111101 IC12 TH21 (Intake)
Power
History of voltage
189 10111101 - - PAM error Converter Fault synchronization L1 open phase error Under voltage error Over voltage error
error (U9/4220)
signal error
External connection
190 01111101 status at time of CN3N 1-3 input CN3N 1-2 input CN3S 1-2 input CN3D 1-3 input CN3D 1-2 input
abnormality delay
External connection
191 11111101 status at time of CN3N 1-3 input CN3N 1-2 input CN3S 1-2 input CN3D 1-3 input CN3D 1-2 input
abnormality
SW1
Display on the LED1, 2 (display data)
No. setting Display mode Notes
12345678 1 2 3 4 5 6 7 8
Actual frequency Display of actual frequency
192 00000011 0–255 (Hz)
of abnormality at time of abnormality
Fan step number
Display of fan step number
193 10000011 at time of 0–15
OCH740
at time of abnormality
abnormality
195 11000011 IC1 LEV opening pulse
at time of abnormality
196 00100011 IC2 LEV opening pulse
at time of abnormality
Display of opening pulse
197 10100011 IC3 LEV opening pulse 0–2000 (pulse) of indoor LEV at time of
at time of abnormality
abnormality
198 01100011 IC4 LEV opening pulse
at time of abnormality
199 11100011 IC5 LEV opening pulse
at time of abnormality
High pressure sensor
200 00010011 data at time of −99.9–999.9 (kgf/cm²)
abnormality
TH4 (Compressor)
201 10010011 sensor data at time of
abnormality
Display of data from
TH6 (Suction pipe)
High pressure sensor, all
202 01010011 sensor data at time of
thermistors, and SC/SH at
abnormality
−99.9–999.9 (ºC) time of abnormality.
TH3 (Outdoor liquid
119
203 11010011 pipe) sensor data at
time of abnormality
TH8 (Heat sink)
204 00110011 sensor data at time of
abnormality
OC SC (cooling) at time of
205 10110011
abnormality
IC1 SC/SH at time of
206 01110011
abnormality
IC2 SC/SH at time of
207 11110011 −99.9–999.9(ºC)
abnormality Display of indoor SC/SH
During heating: subcool (SC)
IC3 SC/SH at time of data at time of abnormality
208 00001011 During cooling: superheat (SH) (Fixed to ˝0˝ during cooling operation)
abnormality
IC4 SC/SH at time of
209 10001011
abnormality
IC5 SC/SH at time of
210 01001011
abnormality
211 11001011 IC6 Capacity code Display of indoor unit
212 00101011 IC7 Capacity code capacity code
0–255 The No.1 unit will start from
213 10101011 IC8 Capacity code the M-NET address with the
lowest number
214 01101011 IC6 operation mode
Cooling Cooling Heating Heating Display of indoor unit
215 11101011 IC7 operation mode STOP Fan
thermo-ON thermo-OFF thermo-ON thermo-OFF operation mode
216 00011011 IC8 operation mode
217 10011011 IC6 LEV opening pulse
Display of opening pulse of
218 01011001 IC7 LEV opening pulse 0–2000 (pulse)
indoor LEV
219 11011001 IC8 LEV opening pulse
SW1
Display on the LED1, 2 (display data)
No. setting Display mode Notes
12345678 1 2 3 4 5 6 7 8
220 00111011 IC6 TH23 (Gas)
221 10111011 IC7 TH23 (Gas)
222 01111011 IC8 TH23 (Gas)
OCH740
223 11111011 IC6 TH22 (liquid)
Display detected data of
224 00000111 IC7 TH22 (liquid) −99.9–999.9 (ºC)
indoor unit thermistor
225 10000111 IC8 TH22(liquid)
226 01000111 IC6 TH21 (intake)
227 11000111 IC7 TH21 (intake)
228 00100111 IC8 TH21 (intake)
229 10100111 IC6 SC/SH
−99.9–999.9 (ºC) Display of indoor SC/SH
230 01100111 IC7 SC/SH
during heating: subcool (SC)/during cooling: superheat (SH) (Fixed to ˝0˝ during cooling operation) data
231 11100111 IC8 SC/SH
Target indoor SC/SH
232 00010111
(IC6)
Target indoor SC/SH Display of all control target
233 10010111 SCm/SHm (0.0–20.0) (ºC)
(IC7) data
Target indoor SC/SH
234 01010111
(IC8)
IC6 LEV opening pulse
235 11010111
abnormality delay
Display of opening pulse
IC7 LEV opening pulse 0–2000 (pulse) of indoor LEV at time of
236 00110111
abnormality delay abnormality delay
120
IC8 LEV opening pulse
237 10110111
abnormality delay
IC6 SC/SH at time of
238 01110111
abnormality delay
−99.9–999.9 (ºC) Display of indoor SC/SH
IC7 SC/SH at time of
239 11110111 During heating: subcool (SC) data at time of abnormality
abnormality delay
During cooling: superheat (SH) (Fixed to ˝0˝ during cooling operation) delay
IC8 SC/SH at time of
240 00001111
abnormality delay
IC6 LEV opening pulse
241 10001111
at time of abnormality
Display of opening pulse
IC7EV opening pulse
242 01001111 0–2000 (pulse) of indoor LEV at time of
at time of abnormality
abnormality
IC8 LEV opening pulse
243 11001111
at time of abnormality
IC6 SC/SH at time of
244 00101111
abnormality
−99.9–999.9 (ºC) Display of indoor SC/SH
IC7 SC/SH at time of
245 10101111 During heating: subcool (SC) data at time of abnormality
abnormality
During cooling: superheat (SH) (Fixed to ˝0˝ during cooling operation) delay
IC8 SC/SH at time of
246 01101111
abnormality
250 01011111 IC9 LEV opening pulse
251 11011111 IC10 LEV opening pulse Display of opening pulse of
0–2000 (pulse)
252 00111111 IC11 LEV opening pulse indoor LEV
253 10111111 IC12 LEV opening pulse
9 ELECTRICAL WIRING
This chapter provides an introduction to electrical wiring for CITY MULTI series, together with notes concerning power wiring,
wiring for control (transmission wires and remote controller wires), and the frequency converter.
Note: The M-NET control indoor unit cannot receive power A Switch (Breakers for Wiring and Current Leakage)
supplied from an outdoor unit, so provide it with power B Outdoor Unit
separately. C Branch Box
D A-Control Indoor Unit
E M-NET Control Indoor unit
F Pull Box
~/N 220-230-240 V, 50 Hz A
; ; S1/S2/S3
D
~/N 220 V, 60 Hz L/N B1/B2 L/N ;
S1/S2/S3
D
; ;
S1/S2/S3
D
; ;
Note:
C
Reactor Box (optional parts PAC-RB01BC)
; S1/S2/S3
D
When the product is used for a purpose other
L/N ; than as professional equipment,
S1/S2/S3
;
D
the Reactor Box may be necessary.
S1/S2/S3 Brach box power supply method
;
Power supply Separate power
Outdoor unit
from outdoor unit supply
1-phase power
Unnecessary Necessary
supply
3-phase power
Necessary Necessary
supply
OCH740 121
<When power is supplied separately>
PUMY-P•VKM5 series
B
F
A A
S1/S2/S3 S1/S2/S3
D D
L/N ; L/N ;
S1/S2/S3 S1/S2/S3
D D
; ; ; ;
S1/S2/S3 S1/S2/S3
D
; ;
■ Schematic Drawing of Wiring: When using a Branch Box and CITY MULTI series indoor unit (example)
<When power is supplied separately>
PUMY-P•VKM5 series
B
A
A F
~/N 220-230-240 V, 50 Hz L/N
~/N 220 V, 60 Hz ~/N 220-230-240 V,50 Hz
~/N 220 V, 60 Hz
; C C
S1/S2/S3 S1/S2/S3
D D
L/N ; L/N ; L/N
S1/S2/S3 S1/S2/S3 E
D D
; ; ; ; ;
S1/S2/S3 S1/S2/S3
D
; ;
A
A
; ; S1/S2/S3
D ~/ N 220-230-240 V, 50 Hz
~/N 220-230-240 V, 50 Hz L/N
B1/B2 L/N
; ~/N 220 V, 60 Hz
~/N 220 V, 60 Hz S1/S2/S3
D
; ;
S1/S2/S3
D
; ; L/N L/N
E E
C ; ;
; S1/S2/S3
D
L/N ;
S1/S2/S3
D
;
S1/S2/S3
; ;
NO L/N
E
; Note: The CITY MULTI series indoor unit cannot receive power supplied from an
outdoor unit, so provide it with power separately.
OCH740 122
9-2-2. Cross section area of Wire for Main Power and ON/OFF capacities
<Outdoor unit> <When power is supplied to outdoor unit and branch box separately>
Minimum Wire Cross-sectional
Power Supply area (mm²) Breaker for Wiring *1 Breaker for Current Leakage
Model Main Cable Branch Ground
~/N 220-230-240 V, 50 Hz
Outdoor Unit P112–140VKM5 6 – 6 32 A 32 A 30 mA 0.1 seconds or less
~/N 220 V, 60 Hz
<Outdoor unit> <When power is supplied to branch box from the outdoor unit>
Minimum Wire Cross-sectional area (mm²)
Power Supply Breaker for Wiring *1 Breaker for Current Leakage
Model Main Cable Branch Ground
~/N 220-230-240 V, 50 Hz
Outdoor Unit P112–140VKM5 6 – 6 40 A 40 A 30 mA 0.1 seconds or less
~/N 220 V, 60 Hz
*1 A breaker with at least 3.0 mm contact separation in each poles shall be provided. Use non-fuse breaker (NF) or earth leakage breaker (NV).
<Indoor units> When power is supplied to indoor unit and outdoor unit separately
Minimum wire thickness (mm²) Local switch (A) Breaker for wiring
Total operating current of the indoor unit Ground-fault interrupter *2 (NFB)
Main Cable Branch Ground Capacity Fuse
F0 = 16 A or less *3 1.5 1.5 1.5 20 A current sensitivity *5 16 16 20
F0 = 25 A or less *3 2.5 2.5 2.5 30 A current sensitivity *5 25 25 30
F0 = 32 A or less *3 4.0 4.0 4.0 40 A current sensitivity *5 32 32 40
Apply to IEC61000-3-3 about max. permissive system impedance.
*2 The Ground-fault interrupter should support inverter circuit.
The Ground-fault interrupter should combine using of local switch or wiring breaker.
*3 Please take the larger of F1 or F2 as the value for F0.
F1 = Total operating maximum current of the indoor units × 1.2
F2 = {V1 × (Quantity of Type 1)/C} + {V1 × (Quantity of Type 2)/C} + {V1 × (Quantity of Type 3)/C} + ··· + {V1 × (Quantity of Type 16)/C}
Connect to Branch box (PAC-MK·BC(B))
Indoor unit V1 V2
Type 1 PEAD-RP·JA(L)Q, PEAD-M·JA(L), PEY-(S)P·JA 26.9
SEZ-KD·VAQ(L), SEZ-M·DA(L), PCA-RP·KAQ, PCA-M·KA, PLA-RP·BA,
Type 2 PLA-RP·EA, SLZ-KF·VA2, SLZ-M·FA, PLY-(S)P·BA, SEZ-KH·VALT, 19.8
PCY-(S)P·KA, PLA-M·EA
Type 3 MLZ-KA·VA, MLZ-KP·VF 9.9 2.4
MFZ-KJ·VE2, MSXY-FJ·VE, MSZ-LN·VG, MSZ-AP·VG(D), MSZ-AP·VF,
Type 4 MSZ-EF·VG-E2, MSZ-EF·VGK-E1, MSZ-AP·VGK, MFZ-KT·VG, MSZ-LN·VG2 7.4
MSZ-FH·VE, MSZ-SF·VE, MSZ-EF·VE, MSZ-SF·VA, MSZ-GF·VE,
Type 5 MSZ-GE·VA, MSZ-EF·VA, MSY-GE·VA, MSY-EF·VA, MSZ-FH·VA, 6.8
MSY-GH·VA, MSZ-FK·VA, MSZ-GC·NA, MSZ-EF·VG-E1
Type 6 Branch box (PAC-MK·BC) 3.0
5.1
Type 7 ecodan (Cylinder unit, Hydrobox) 5.0 *4
*4 This value may increase due to a locally connected actuator.
Connect to Connection kit (PAC-LV11M-J)
Indoor unit V1 V2
Type 8 MFZ-KJ·VE2, MSZ-LN·VG, MSZ-AP·VG(D), MSZ-AP·VF, MSZ-EF·VG-E2, 7.4
MSZ-EF·VGK-E1, MSZ-AP·VGK, MFZ-KT·VG, MSZ-LN·VG2
Type 9 MSZ-GE·VA(D), MSZ-SF·VA, MSZ-SF·VE, MSZ-EF·VE, MSZ-FH·VE, 2.4
6.8
MSY-GE·VA, MSY-GH·VA, MSZ-EF·VG-E1
Type 10 Connection kit (PAC-LV11M-J) 3.5
Indoor unit V1 V2
Type 11 PEFY-P·VMA(L)-E(2), PEFY-P·VMA3-E 38.0 1.6 Sample chart
Type 12 PEFY-VMHS-E-F, PEFY-P10-140VMHS-E 26.8 1.6
PMFY-VBM-E, PLFY-VBM-E, PLFY-VEM-E, PLFY-VFM-E1, PEFY-VMS1(L)-E, 6000
Type 13 PCFY-VKM-E, PKFY-VHM-E, PKFY-VKM-E, PFFY-VKM-E2, PFFY-VLRMM-E, 19.8 2.4
PLFY-EP·VEM-E, PMFY-P·VFM-D, PKFY-VLM-E, PFFY-VCM-E
Type 14 PEFY-P·VMA(L)-E3, PEFY-M·VMA(L)-A 18.6 3.0 600
Type 15 PKFY·VBM-E 3.5 2.4 Sample
Note that the number of connectable units may be limited by some conditions such as an indoor unit's capacity or each unit's equivalent power consumption.
(Refer to DATA BOOK.)
OCH740 124
9-5. SYSTEM SWITCH SETTING
In order to identify the destinations of signals to the outdoor units, indoor units, and remote controller of CITY MULTI series,
each microprocessor must be assigned an identification number (address). The addresses of outdoor units, indoor units, and
remote controller must be set using their settings switches. Please consult the installation manual that comes with each unit for
detailed information on setting procedures.
Indoor unit
Group operation
Transmission cable
1.25 mm2 or more
(Shield cable)
CITY MULTI CITY MULTI CITY MULTI
series indoor unit series indoor unit series indoor unit Branch Box
MA MA MA
RC RC RC
<When power is supplied from outdoor unit>
Transmission cable
1.25 mm2 or more
(Shield cable)
CITY MULTI CITY MULTI
series indoor unit series indoor unit Branch Box Branch Box
MA MA MA MA MA
RC RC RC RC RC
OCH740 125
9-7. METHOD FOR OBTAINING ELECTRICAL CHARACTERISTICS WHEN A CAPACITY
AGREEMENT IS TO BE SIGNED WITH AN ELECTRIC POWER COMPANY
The electrical characteristics of connected indoor unit system for air conditioning systems, including CITY MULTI series,
depend on the arrangement of the indoor and outdoor units.
First read the data on the selected indoor and outdoor units and then use the following formulas to calculate the electrical
characteristics before applying for a capacity agreement with the local electric power company.
9-7-2. Applying to an electric power company for power and total current
Calculations should be performed separately for heating and cooling employing the same methods; use the largest
resulting value in your application to the electric power company.
OCH740 126
10 REFRIGERANT PIPING TASKS
10-1. REFRIGERANT PIPING SYSTEM
A
A Outdoor Unit
B First Branch
C Indoor unit
Line-Branch Method A
L
Connection Examples
(Connecting to 4 Indoor Units) R
H
B C d
B a b c
C
C C
h
C
OCH740 127
A A Outdoor Unit
B First Branch
C Indoor unit
A
L
Header-Branch Method
Connection Examples r
(Connecting to 4 Indoor Units) B
H
a b c d
C C
c
h
C
OCH740 128
A
H
D D D
B First branching (branching joint)
L
C Branching joint
R
D Indoor unit
h
b
E Branching header
a 2
F Blind caps
C 1 D D
OCH740 129
10-2. REFRIGERANT PIPING SYSTEM (WHEN USING BRANCH BOX)
A AOutdoor unit
BBranching joint
CBranch box
DIndoor unit
L
A
C
Branch box Method B
B
Connection Examples C
(Connecting to 8 Indoor Units) C h2
R
H
h1
a b c d e f g h
D D
D D D D
D
h3 D
OCH740 130
A
L2
L1 AOutdoor Unit
A
BFirst joint
B CBranch header
C E
DBranch box
B ECITY MULTI Indoor unit
Mixed Method FM, S, P series Indoor unit
C D
Connection Examples
(Connecting to 1 Branch box) D
H b C
d e
f g h i j
h1
a E E
E E F
F F F
E
h3
F
OCH740 131
AOutdoor Unit
BFirst joint
CBranch header
DBranch box
ECITY MULTI Indoor unit
A FM, S, P series Indoor unit
L2
L1
A
B
C E
Mixed Method B
Connection Examples C
(Connecting to 2 Branch boxes)
D
D
D
h2
H
b c
i j k
h1
d e f g h
a E E
F F
F
F F F
E F
h3
OCH740 132
10-3. PRECAUTIONS AGAINST REFRIGERANT LEAKAGE
10-3-1. Introduction
R410A refrigerant of this air conditioner is non-toxic and non-flammable but leaking of large amount from an indoor unit into
the room where the unit is installed may be deleterious. To prevent possible injury, the rooms should be large enough to keep the
R410A concentration specified by ISO 5149-1 as follows.
Outdoor unit
Direction
Maximum concentration of refrigerant flow
Maximum refrigerant concentration of R410A of a Branch box
room is 0.44kg/K accordance with ISO 5149-1.
To facilitate calculation, the maximum concentration
is expressed in units of kg/K ( kg of R410A per K)
Maximum concentration of R410A: 0.44 kg/K
Indoor unit
(ISO 5149-1)
All refrigerant of this system will leak out to this
room if there is leakage at this indoor unit.
10-3-2. Confirming procedure of R410A concentration
Follow (1) to (3) to confirm the R410A concentration and take appropriate treatment, if necessary.
(1) Calculate total refrigerant amount by each refrigerant system. Total refrigerant amount is precharged
refrigerant at ex-factory plus additional charged amount at field installation.
Note:
When the air conditioning system consists of several independent refrigerant system, figure out the total refrigerant amount
by each independent refrigerant system.
(2) Calculate room volumes (m3) and find the room with the smallest volume
The part with represents the room with the smallest volume.
(a) Situation in which there are no partitions (b) There are partitions, but there are openings that allow
the effective mixing of air.
Branch box
Branch box Outdoor unit
Outdoor unit
(c) If the smallest room has mechanical ventilation apparatus that is linked to a household gas detection and alarm
device, the calculations should be performed for the second smallest room.
Branch box
Outdoor unit
Ventilation apparatus
Indoor unit
(3) Use the results of calculations (1) and (2) to calculate the refrigerant concentration:
Total refrigerant in the refrigerating unit (kg)
[ Maximum concentration(kg/K)*
The smallest room in which an indoor
unit has been installed (K)
*Maximum concentration of R410A: 0.44kg/K
If the calculation results do not exceed the maximum concentration, perform the same calculation for larger rooms until it has been determined
that nowhere exceeds the maximum concentration.
OCH740 133
11 DISASSEMBLY PROCEDURE
: Indicates the visible parts in the photos/figures. Note: Turn OFF the power supply before disassembly.
OPERATING PROCEDURE PHOTOS/FIGURES
1. Removing the service panel and top panel Photo 1 Top panel fixing screws
Top panel
(1) Remove 3 service panel fixing screws (5 × 12) and slide
the hook on the right downward to remove the service
panel. Service panel
(2) Remove screws (3 for front, 3 for rear/5 × 12) of the top fixing screw
panel and remove it. Grille fixing Service
screws panel
Slide Fan grille
(5) Remove the terminal cover and disconnect the compres- Valve bed
fixing screws
sor lead wire.
Valve bed
Compressor (MC)
Terminal cover
Cover panel (Rear)
Cover panel (Front)
Front panel Cover panel
fixing screws (5 x 12) fixing screws
OCH740 134
From the previous page.
Electrical parts
Hooks box fixing screws
Photo 7 Thermistor
<Suction pipe> (TH6)
Thermistor
<HIC pipe> (TH2)
Thermistor
<Compressor> (TH4)
OCH740 135
OPERATING PROCEDURE PHOTOS/FIGURES
6. Removing the thermistor <Outdoor liquid pipe> (TH3) and Photo 9
thermistor <Compressor> (TH4), thermistor <HIC pipe>
(TH2)
(1) Remove the service panel. (See Photo 1)
(2) Disconnect the connectors, TH3 (white) and TH4 (white),
TH2 (black) on the outdoor multi controller circuit board
in the electrical parts box.
(3) Loosen the clamp for the lead wire in the rear of the elec-
trical parts box.
(4) Pull out the thermistor <Outdoor liquid pipe> (TH3) and
thermistor <Compressor> (TH4) from the sensor holder.
(See Photo 7 and 9)
Thermistor
<Outdoor liquid pipe> (TH3)
OCH740 136
OPERATING PROCEDURE PHOTOS/FIGURES
9. Removing bypass valve coil (SV1) and bypass valve Photo 11
(1) Remove the service panel. (See Photo 1) Linear expansion valve Linear
(2) Remove the top panel. (See Photo 1) coil (LEV-B) expansion
(3) Remove the cover panel (front). (Refer to procedure 8 (5)) valve
(4) Remove the cover panel (rear). (Refer to procedure 8 (6))
(5) Remove the side panel (R). (Refer to procedure 8 (7))
(6) Remove the bypass valve coil fixing screw (M4 × 6).
(7) Remove the bypass valve coil by sliding the coil upward. Low pressure
(8) Disconnect the connector SV1 (gray) on the multi control- sensor (63LS)
High pressure
ler circuit board in the electrical parts box. sensor (63HS)
(9) Remove the electrical parts box. (See Photo 5)
(10) Recover refrigerant.
(11) Remove the welded part of bypass valve. Bypass valve
coil fixing screw
Note 1: Recover refrigerant without spreading it in the air.
Note 2: The welded part can be removed easily by remov- Bypass valve
ing the right side panel. coil (SV1)
Note 3: When installing the bypass valve, cover it with Bypass valve
a wet cloth to prevent it from heating (120°C or
more), then braze the pipes so that the inside of
pipes are not oxidized.
10. Removing the high pressure switch (63H)
(1) Remove the service panel. (See Photo 1)
(2) Remove the top panel. (See Photo 1) High pressure
(3) Remove the cover panel (front). (Refer to procedure 8 (5)) switch (63H)
(4) Remove the cover panel (rear). (Refer to procedure 8 (6))
(5) Remove the side panel (R). (Refer to procedure 8 (7))
(6) Pull out the lead wire of high pressure switch.
(7) Remove the electrical parts box. (See Photo 5)
(8) Recover refrigerant.
(9) Remove the welded part of high pressure switch. Photo 12
Note 1: Recover refrigerant without spreading it in the air.
Note 2: The welded part can be removed easily by remov-
ing the right side panel.
Note 3: When installing the high pressure switch, cover it
with a wet cloth to prevent it from heating (100°C
or more), then braze the pipes so that the inside
of pipes are not oxidized.
11. Removing the low pressure sensor (63LS) and high
pressure sensor (63HS)
(1) Remove the service panel. (See Photo 1)
(2) Remove the top panel. (See Photo 1)
(3) Remove the cover panel (front). (Refer to procedure 8 (5))
(4) Remove the cover panel (rear). (Refer to procedure 8 (6))
(5) Remove the side panel (R). (Refer to procedure 8 (7))
(6) Disconnect the connector 63LS (blue) and 63HS(white) on
the multi controller circuit board in the electrical parts box.
(7) Remove the electrical parts box. (See Photo 5)
(8) Recover refrigerant.
(9) Remove the welded part of low pressure sensor.
Note 1: Recover refrigerant without spreading it in the air.
Note 2: The welded part can be removed easily by remov-
ing the right side panel. Linear expansion Linear expansion
Note 3: When installing the low pressure sensor and high valve coil (LEV-A) valve
pressure sensor, cover them with a wet cloth to pre-
vent them from heating (100°C or more), then braze
the pipes so that the inside of pipes are not oxidized.
12. Removing linear expansion valve (LEV-A, LEV-B)
(1) Remove the service panel. (See Photo 1)
(2) Remove the top panel. (See Photo 1)
(3) Remove 3 right side panel fixing screws (5 o 12) in the
rear of the unit and remove the right side panel.
(4) Remove the linear expansion valve coil. (See Photo 11,12)
(5) Remove the electrical parts box. (See Photo 5)
(6) Recover refrigerant.
(7) Remove the welded part of linear expansion valve.
Note: When installing the linear expansion valve, cover it with a wet
cloth to prevent it from heating (100°C or more), then braze the
pipes so that the inside of pipes are not oxidized.
OCH740 137
OPERATING PROCEDURE PHOTOS/FIGURES
13. Removing the compressor (MC) Photo 13
(1) Remove the service panel. (See Photo 1)
Valve bed
(2) Remove the top panel. (See Photo 1) fixing screw
(3) Remove 2 front cover panel fixing screws (5 × 12) and Valve
remove the front cover panel. (See Photo 4) bed fixing
Compressor screws
(4) Remove front panel fixing screws, 5 (5 × 12) and 2 (4 × (MC)
10) and remove the front panel. (See Photo 4)
(5) Remove 4 back cover panel fixing screws (5 × 12) and
remove the back cover panel.
(6) Remove the electrical parts box. (See Photo 5) Accumulator
(7) Remove 3 valve bed fixing screws (4 × 10) and 4 ball valve
and stop valve fixing screws (5 × 16) and then remove the
valve bed. (See Photo 4 and 7) Separator
(8) Remove 3 right side panel fixing screws (5 × 12) in the
rear of the unit and then remove the right side panel.
(9) Remove 3 separator fixing screws (4 × 10) and remove
the separator. (See Figure 1) Compressor
(10) Recover refrigerant. fixing nuts
(11) Remove the 3 compressor fixing nuts for motor using
spanner or adjustable wrench. Figure 1
(12) Remove the welded pipe of motor for compressor inlet
and outlet and then remove the compressor.
Note: Recover refrigerant without spreading it in the air.
Separator
fixing
screws
Separator
fixing screw
Photo 14 Photo 15
Inlet
Accumulator
Outlet
Accumulator leg
Accumulator
OCH740 138
OPERATING PROCEDURE PHOTOS/FIGURES
15. Removing the reactor (DCL) Figure 3
(1) Remove the service panel. (See Photo 1) Reactors
(2) Remove the top panel. (See Photo 1)
(3) Remove the electrical parts box (See Photo 5)
(4) Remove 6 screws (4 x 10) for reactor to remove the
reactors. (See Figure 3)
Screws for
reactors
OCH740 139
HEAD OFFICE: TOKYO BUILDING, 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO100-8310, JAPAN