SCHEMATIC DIAGRAM DRAWING

(PLC AIR COMPRESSOR)

Doc. No. HTP-2022-01
Rev. 0 Page 1 of 10

HYDROSTATIC TEST PROCEDURE

FOR
CHAMBER
(01-LT-0103, 0104, 0107, 0127, 0128, 0129, 0130)

0 ISSUED FOR APPROVAL 2-Dec-22 BTR AGG SHA

Prepared Checked Approved Checked Approved
Rev. Description Date
CONTRACTOR OWNER
Total or partial reproduction and/ or utilization of this document is forbidden without prior written authorization from PT. Berkah Andalan Rekayasa
 SCHEMATIC DIAGRAM DRAWING
(PLC AIR COMPRESSOR)
Doc. No. HTP-2022-01
Rev. 0 Page 2 of 10

REVISION HISTORICAL SHEET

Rev Date Detail Description Revised By

0 02 Desember 2022 ISSUED FOR APPROVAL BTR
 SCHEMATIC DIAGRAM DRAWING
(PLC AIR COMPRESSOR)
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TABLE OF CONTENT

Halaman
COVER 1
TABEL REVISI 2
DAFTAR ISI 3
HYDROSTATIC TEST PROCEDURE 4 - 10
 SCHEMATIC DIAGRAM DRAWING
(PLC AIR COMPRESSOR)
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1. PURPOSE
This procedure describes the method used for hydrostatic testing.

2. REFERENCE CODE
2.1. ASME Section VIII Division 1, Latest Edition

3. PROCEDURES
3.1. Preparation
3.1.1. The Production Manager shall be responsible for the preparation and conducting of
hydrostatic test. All welding, heat treatment, inspection and NDE shall be completed and
complied with the Code, Specification and Drawing prior to pressure testing.
3.1.2. The QC Inspector shall make sure that all visual welding, Non Destructive Examination,
internal and external inspection (including Post Weld Heat Treatment, if any) has been
satisfactorily carried out and NCR's have been satisfactorily closed. Dimensional
inspection shall also finished (without punchlist) prior hydrostatic test.
3.1.3. All welding repair work, grinding, etc shall be completed prior hydrostatic test. And prior
to start the test, inside and outside surface of the vessel shall be cleaned of dirt, weld
spatter, loose scale, oil and other foreign materials.
3.1.4. The QC Inspector shall ensure that all test measuring equipment used for hydrostatic test
is suitably calibrated (valid for 1 year) to a known National Standard prior to test.

3.1.5. Service bolting and gasket shall be used for pressure testing for stanless steel
equipment, when temporary blind/cover made from carbon steel tobe used for
hydrostatic test, its inside area shall be coated with epoxxy coating.
3.1.6. All equipment, instrumentation, test headers, valves, and connections will be checked to
verify proper position and good working order for the test.
3.1.7. When testing in a populated area, an extensive public relations campaign (warning signs
and barricade tape) may be required to inform and protect the public from hazards
associated with testing activities.
3.1.8. Hydrotest warning signs will be placed at all roadways and access point.
3.1.9. Hyrostatic test shall be done at site.

3.2. Test Media and Test Temperature

3.2.1. Test medium for hydrostatic testing shall have a maximum chloride ion content 250 ppm
for carbon steel vessel. It shall be proven by valid laboratory test report (valid for
maximum 30days prior test) and that water report shall attached to hydrostatic test
report.
3.2.1. Hydrostatic test shall comply with ASME Boiler and Pressure Vessel Code, Section VIII,
Division 1 in particular UG-99c. Water temperature shall be a minimum of 15°C (59°F).

3.2.2. o
The metal temperature during hydrostatic test shall be maintained at least 17 C above
the minimum design metal temperature, but need not to exceed 48oC. The test shall not
be started until the metal temperature and the test medium temperature are
approximately the same.
3.2.3. Ambient temperature, thermocouple for check water temperature and temperature
recorder (rototherm) used during hydrostatic testing.
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3.3. Pressure Test Gauges and Recorders

3.3.1. All gauges used may be calibrated against a standard deadweight tester or a calibrated
master gauge or a calibration equipment traceable to a National Standard. Gauges shall
be re calibrated at any time that there is a reason to believe that they are in error. The
valid term of calibration shall be maximum 12 months. Pressure gauges calibration
certificates shall be available at time of test.
3.3.2. Pressure gauges and automatic/ circular pressure chart recorder used in testing shall
have dials graduated over a range of neither less than 1 ½ or more than 4 times the
intended maximum test pressure.
3.3.3. Pressure gauges used in all pressure testing are to be in pair (1 dial indicating pressure
gauge and 1 pressure recorder) and installed in an upright position. One of the gauge to
be attached directly on the vessel at the highest possible point and an additional
pressure gauge shall be used that is readily visible to the pump operator.

3.4. Hydrostatic Testing

3.4.1. Outside surface of the vessel shall be dried throughout the testing period in order to
perform the inspection for leakage.
3.4.2. Vents shall be provided at all high points of the vessels in the position in which it is to be
tested to purge possible air pocket while the vessel is being filled with water.
3.4.3. For the hydrostatic test on the shell side and shell side complete final, a pressure gauge,
pressure recorder and temperature recorder are connected to the top shell nozzle. And
the pressure pump is connected to the bottom shell nozzle.
3.4.4. For the hydrostatic test on the tube side, a pressure gauge, pressure recorder and
temperature recorder are connected to the top channel nozzle. And the pressure pump is
connected to the bottom channel nozzle.
3.4.5. Before applying pressure, the equipment shall be examined to ensure that it is tight and
low-pressure filling lines and other appurtenances that should not be subject to test
pressure have been disconnected. The vessel shall be tested in horizontal position.

3.4.6. The required test pressure refer to point-4 (Test Pressure) and shall be approved by End
User prior the test has performed.
3.4.7. The QC Inspector responsible for recording and finally compiling test reports of
hydrostatic test.
3.4.8 The test pressure shall be held for a minimum is One (1) Hours or longer if specified by
the Customer. Following the application of the test pressure, an inspection shall be made
on all joints and connections by the QC Inspector and Customer’s Inspector. This shall
be made at a pressure not less than the test pressure divided by 1.3 with minimum 15
minutes holding time.
3.4.9. Hydrotest pump shall be detached from the equipment after reaching the required test
pressure
3.4.10. During holding time of pressure test, if there is an increase of pressure caused by the
influence of temperature or excessive pressure occurs, than the maximum pressure
permitted is 1.3 times the required pressure test, if more than that it should be done
gradually reducing pressure to avoid deformation and or damage to the pressure vessel.

3.4.11. If any leaks found on the connection(s) (temporary or permanent) the pressure shall be
removed completely and the leak shall be repaired and fixed. Another hydrostatic test
shall be performed and if no leakage and no sign of distortion is found during or after
testing then test shall be acceptable.
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3.4.12. After satisfactorily inspection by the QC Inspector and Customer Inspector, the pressure
shall be gradually reduced from the vessel by releasing water gradually.

3.5. Post Hydro Test Drying and Blowing

3.5.1. After hydrotesting allwater shall be drained. Drains shall be provided at low point of
vessel.
3.5.2. The requirements of Customer’s Specification shall be determined in Hydrostatic Test
Specification. The vessel shall be completely drained and dried thoroughly after the
testing by blowing dry air.
3.5.3. Bolts & Nuts shall be thoroughly inspected after testing and shall be replaced whenever
damaged.
3.5.4. Air blowing shall not be used on components made from austenitic or duplex stainless
steel and where austenitic stainless steel filler metal is used with carbon or low alloy.

3.5.5. If complete draining is not possible, heat exhanger condensate or demineralized water
with maximum chloride content of 5 mg/kg (5 parts per million by weight) shall be used to
flush through test water.
3.5.6. Capped all opening parts that not used after drying and blowing complete to avoid
contamination (in parallel ensure cleanliness all parts after testing).

4. TEST PRESSURE
Test pressure shall be 1,5 x Design Pressure x LSR based on Code and Standard below:
- ASME VIII Div.1
- GA Drawing

Item Test Pressure

01-LT-0103 1,5 x DP x LSR

1,5 x 41,37 x 1 = 62,06 barG
01-LT-0104 1,5 x DP x LSR
1,5 x 41,37 x 1 = 62,06 barG
01-LT-0107 1,5 x DP x LSR
1,5 x 41,37 x 1 = 62,06 barG
01-LT-0127 1,5 x DP x LSR
1,5 x 13,10 x 1 = 19,65 barG
01-LT-0128 1,5 x DP x LSR
1,5 x 13,10 x 1 = 19,65 barG
01-LT-0129 1,5 x DP x LSR
1,5 x 13,10 x 1 = 19,65 barG
01-LT-0130 1,5 x DP x LSR
1,5 x 13,10 x 1 = 19,65 barG

5. INSPECTION AND TEST RECORD

Inspection report shall be as followed :
5.1 Data report for for inspection items specified by this procedure shall be kept for review by the
client inspector.
5.2 Inspection report to be submitted for record
 SCHEMATIC DIAGRAM DRAWING
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Doc.No. HTP-2022-01
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HYDROSTATIC TEST SKETCH

Remaks :
1. PG : Pressure Gauge
2. TG : Temperature Gauge
3. PR : Pressure Recorder
 SCHEMATIC DIAGRAM DRAWING
(PLC AIR COMPRESSOR)
Doc.No. HTP-2022-01
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HYDROSTATIC TEST ILUSTRATION CHART

Holding time min. 1 hour at Hydrotest Pessure

Holding Time
15 Minutes
@ MAWP
Pressure (barG)

Holding Time
15 Minutes
@ Design
Pressure

0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 90 95 100 105 110 115 120 125 130 135 140

Time (Minute)
 SCHEMATIC DIAGRAM DRAWING
(PLC AIR COMPRESSOR)
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Rev. 0 Page 8 of 10

HYDROSTATIC TEST REPORT SAMPLE

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(PLC AIR COMPRESSOR)
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Rev. 0 Page 4 of 10

BARTHON CHART SAMPLE