UUBG Water Ver4
UUBG Water Ver4
UUBG Water Ver4
Water
2021
ORNL/SPR-2021/2083
Understanding Your Utility Bills: Water
The efforts of the following contributors are appreciated for their review and suggestions to this guidance:
Disclaimer: This report was prepared as an account of work sponsored by an agency of the United States Government. Neither the United
States Government nor any agency thereof, nor any of their employees, makes any warranty, express or implied, or assumes any legal liability
or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or represents that
its use would not infringe privately owned rights. Reference herein to any specific commercial product, process, or service by trade name,
trademark, manufacturer, or otherwise, does not necessarily constitute or imply its endorsement, recommendation, or favoring by the United
States Government or any agency thereof. The views and opinions of authors expressed herein do not necessarily state or reflect those of the
United States Government or any agency thereof.
Preface
The US Department of Energy’s (DOE’s) Better Buildings, Better Plants Program (Better Plants) is a voluntary energy,
waste, and water efficiency leadership initiative for U.S. manufacturers and water/wastewater entities. The program
encourages organizations to commit to reducing the energy intensity of their US operations over a 10-year period,
typically by 25%. Additionally, participants can commit to reducing their water or waste usage over the same 10-
year period with the Better Plants water savings initiative. To read more about the lessons learned from the DOE
Better Buildings Challenge Water Savings Pilot, please refer to Developing a Corporate Water Management Strategy
for Manufacturers1 on the Solutions Center website.
Companies joining Better Plants are recognized by DOE for their leadership in implementing energy and water
efficiency practices and for reducing their usage. Better Plants Partners are assigned to a Technical Account
Manager, who can help them establish water intensity baselines, develop water management plans, and identify key
resources and incentives from DOE, other federal agencies, states, utilities, and other organizations that can enable
them to reach their goals.
Better Plants Partners are expected to report their progress to DOE once per year. This involves establishing a
baseline upon joining the program and then tracking their progress over time. Understanding Your Utility Bills:
Water is intended to help companies meet the program’s reporting requirements by helping them to learn about
and analyze their water and sewer bills. Data collected from utility bills can be used with the DOE Energy
Performance Indicator software tool to establish an energy baseline and track progress over time.
This guidance document is applicable to companies participating at either the program or challenge level. Although
this guide is intended primarily to assist companies participating in Better Plants, the methodologies and guidance
within the document are applicable to any organization interested in understanding their water bills.
For more information on the Better Plants Challenge program, please visit
https://betterbuildingssolutioncenter.energy.gov/better-plants/better-plants-challenge
1Rao, P., Developing a Corporate Water Management Strategy for Manufacturers (United States: Lawrence Berkeley National Laboratory,
Berkeley, CA, April 2016), https://betterbuildingssolutioncenter.energy.gov/resources/corporate-water-management-strategy-manufacturers.
Contents
Preface ....................................................................................................................................................................... i
Definition of Terms .................................................................................................................................................... iii
1 Using this Guide ................................................................................................................................................. 4
2 How Industrial Water is Produced ...................................................................................................................... 5
2.1 Urban Water Cycle ..................................................................................................................................... 5
2.2 Water Regulations ...................................................................................................................................... 6
2.3 Water Treatment Process ........................................................................................................................... 7
3 Water Bills and How to Read Them .................................................................................................................... 9
3.1 Consumption Charges............................................................................................................................... 10
3.2 Sewer Treatment Charges ........................................................................................................................ 10
3.3 Additional Fees and Charges ..................................................................................................................... 11
3.4 Calendarization ........................................................................................................................................ 13
3.5 True Cost of Water ................................................................................................................................... 13
4 Common Water Rate Structures ....................................................................................................................... 15
4.1 Uniform Rates .......................................................................................................................................... 15
4.2 Block Rates ............................................................................................................................................... 15
4.3 Time-of-Use Rates .................................................................................................................................... 16
5 Saving Opportunities from Water Bill Analysis .................................................................................................. 17
5.1 Sewer Water Metering ............................................................................................................................. 17
5.2 Evaporation Credits .................................................................................................................................. 17
5.3 Discharge Water to Appropriate Places .................................................................................................... 18
5.4 Using Suitable Sources of Water ............................................................................................................... 18
5.5 Analyzing Your Water Usage ..................................................................................................................... 19
5.6 Tax Exemptions ........................................................................................................................................ 20
5.7 Avoiding Late Fees .................................................................................................................................... 20
5.8 Recreate Your Bills.................................................................................................................................... 20
6 Performing a Utility Bill Analysis: An Example ................................................................................................... 21
6.1 Rate Structure .......................................................................................................................................... 21
6.2 Water Bill ................................................................................................................................................. 22
6.3 Opportunities for Savings ......................................................................................................................... 26
6.4 Summary........................................................................................................................................................ 27
Appendix A : Bibliography ........................................................................................................................................ 28
List of Examples
Example 1: Storm Drain Charges .............................................................................................................................. 12
Example 2: Installing a Sewer Water Meter .............................................................................................................. 17
Example 3: Evaporation Credit ................................................................................................................................. 18
Definition of Terms
The following definitions apply to the Better Buildings, Better Plants Program. Certain terms may have different
definitions in other methodologies or contexts.
Calendarization The process of allocating water usage and costs to standardized billing periods.
A third-party analysis of water consumption on a water meter. If a certain percentage
Predominant Use Study
of usage is production related, some states offer exemptions on state sales tax.
A utility pricing structure in which the cost of water varies in steps based on the
Block Rates
amount consumed.
A utility pricing structure in which the cost of water is higher during high-demand
Time-of-Use Rates
events.
A utility pricing structure in which the cost of water remains constant for all amounts of
Uniform Rates
consumption.
Adjustments or changes to existing rate structures often used to finance regulatory
Riders
requirements such as efficiency programs or environmental cleanup.
Charges directly related to the volume of discharged water that is sent to a wastewater
Sewer Charges
treatment facility.
Sewer Treatment Additional charges for discharged sewer water with abnormal concentrations of
Surcharge containments.
Wastewater Treatment A facility that physically and chemically treats dirty, raw water that has been discharged
Facility from end users before it is released to the environment as source water.
Water Treatment A facility that chemically and physically treats source water before distribution to end
Facility users.
The generalized cyclical process of collection, treatment, transportation, and
Urban Water Cycle
distribution that water follows in urban environments.
Comfort water is non-value-added water that is not directly related to the process or
Comfort Water
final product. Examples include water used in restrooms or breakrooms.
Influent Water Incoming water to a facility.
Potable Water Water that is suitable for human consumption.
Water that is directly used in the manufacturing processes and that can be considered
Process Water
value-added to the final product.
Self-Supplied Water Water drawn by the consumer from groundwater or surface-water sources.
True Cost of Water The combination of indirect and directs costs associated with a facility's water use.
The volume of water measured by a water meter which is used to calculate charges on
Water Consumption
water bills. Common units include gallons and hundred cubic feet.
Effluent Water Exiting water from a facility.
Partners in the US Department of Energy’s (DOE’s) Better Buildings, Better Plants (Better Plants) program are
required to submit an annual energy report to DOE. However, the Better Plants program also offers an optional
water-savings initiative for partners. The water-savings initiative takes a similar approach to the energy program in
that partners establish a water intensity baseline. The first step in creating a baseline is collecting and analyzing
several years of utility data. Historical metered data from your water and sewer bills can identify trends and help to
find the best baseline year for your company. Utility data will also be used to document your progress in the Better
Plants water-savings initiative, with the ultimate goal of achieving your water intensity improvement target and
receiving recognition from DOE. Talk with your Better Plants Technical Account Manager (TAM) for more
information about the water-savings initiative and how to join.
This document provides guidance on the basics of understanding industrial water and sewer bills (Figure 1).
Section 2 provides an overview of how water is sourced, treated, supplied, and used in industrial manufacturing
plants. Knowing how the water system is managed is key to understanding why utilities charge for consumption and
sewer usage. While this guide focuses mainly on municipal water, other sources may be available to your facility.
Section 3 gives an overview of the different types of charges on your bills, including consumption, sewer, and riders,
and Section 4 discusses different rate structures your utilities might offer. Section 5 reviews water and sewer cost-
saving opportunities that you can identify simply by analyzing your utility bills. Finally, Section 6 provides a detailed
example of how the concepts discussed in this guidance can be applied to a set of water and sewer bills.
This guidance is meant to cover topics that appear on most industrial water and sewer bills. However, each utility is
different, and certain charges may be unique to your region. Utilities are also experimenting with new and
innovative rate structures to encourage further water efficiency investments. Please contact your Better Plants TAM
with any questions you might have about your bills or charges that might not be discussed in this document.
In a manufacturing facility, water can be categorized into several types. For simplicity, this guide will divide water
into process water and comfort water. Process water is directly related to the production of an end product. This
could be any water considered value-added to the product, such as water used in steam production, rinsing or
cooling of product, or water that is consumed to make the product itself. Comfort water is non–value-added water,
such as in restrooms, HVAC systems for staff, kitchens, and water fountains. Comfort water is necessary for
production but is not directly used in the manufacturing process.
This document focuses on utility-supplied water. Utility-supplied water is where most facility water or sewer bills
will originate. Utility-supplied water includes water that is cleaned, treated, and transported by a utility company.
The following section will describe the water treatment cycle and the origination of utility-sourced water.
2Dieter, C. A., Maupin, M. A., Caldwell, R. R., Harris, M. A., Ivahnenko, T. I., Lovelace, J. K., Barber, N. L., and Linsey, K. S., Estimated Use of
Water in the United States in 2015, US Geological Survey Circular 1441, 65 p., 2018, https://doi.org/10.3133/cir1441.
Learn more at betterbuildingsinitiative.energy.gov/better-plants
Understanding Your Utility Bills: Water 6
Water is pulled into water treatment facilities from local sources such as groundwater or rivers. Water treatment
facilities physically and chemically treat the water to balance it to potable levels (i.e., safe for human consumption)
by removing harmful substances and pathogens. Treated water is distributed through a system of pipes and pumps
managed by your local utility for domestic and commercial use. After the point of use, the raw wastewater is
collected via a sewer system and piped to a wastewater treatment facility where the raw water is treated to a level
seen fit for environmental discharge back into the local sources. From this point, the urban water cycle begins again.
Depending on the operations at your facility, your water cycle might differ from this description. For example, some
facilities can collect usable rainwater and skip the treatment and distribution steps. Some facilities may be required
to treat their process water to remove contaminants from the manufacturing process before discharging it directly
back into local water sources like rivers or lakes. Other facilities may even reuse part of their treated process water
without discharging it at all. Thus, the urban water cycle is a general representation and not a one-size-fits-all
description.
3US Environmental Protection Agency. “Information about Public Water Systems,” https://www.epa.gov/dwreginfo/information-about-
public-water-systems.
Learn more at betterbuildingsinitiative.energy.gov/better-plants
Understanding Your Utility Bills: Water 7
• Community water system—A water system that supplies water to the same population year-round. These
types of systems supply water to residential, industrial, and commercial users without their own water
systems. This type of system is what most people think of as a public water system.
• Non-Transient Non-Community Water System—A public system that regularly supplies water to at least 25
of the same people at least six months per year. Examples include schools, hospitals, or factories that have
their own water systems.
• Transient Non-Community Water System—A public water system that provides water in locations with
temporary users. Examples include places such as a gas stations or campgrounds where people do not
remain for long periods of time.
The systems mentioned above are examples of public systems that must follow drinking water standards and
regulations set out by the EPA. Several regulations and laws surrounding water quality, chemical disposal, and
conservation exist. The most notable legislation for manufacturers is the Safe Drinking Water Act (SDWA) of 1974 4.
The SDWA authorizes the EPA to protect the water quality in the United States by establishing minimum quality
standards for public tap water. Amendments to the SDWA later required detailed risk and cost assessments and
peer-reviewed science when developing these standards.
To monitor public systems, the EPA developed the Public Water System Supervision (PWSS) program5. This program
is the primary means of ensuring federal compliance with the SWDA. The program ensures SWDA adherence by
testing and analyzing samples from water treatment sites. Reports are drafted from these results for water system
stakeholders and legislators to make informed decisions regarding the water quality and take corrective action if
needed.
1. Coagulation and flocculation—This method is more commonly seen in water treatment than wastewater
treatment. Positively charged chemicals are added to the incoming water and debris, neutralizing the
negatively charged particles and dirt and causing them to bind with each other and form larger clumps,
called floc.
2. Sedimentation—Due to the increased weight, floc will settle to the bottom of the supply, forming a layer of
sediment.
3. Filtration—Once the floc has settled, the remaining clear water is routed through a filtration system.
Several filtration systems are used in the industry, and they vary in composition and pore sizes. Common
filtration systems include activated carbon, reverse osmosis membrane, or mixed media (sand, gravel, and
charcoal) or a combination of methods. The goal of a filtration system is to remove dissolved and
suspended particles (bacteria, dust, and chemicals) from the water.
4 US Environmental Protection Agency. “Summary of the Safe Drinking Water Act,” https://www.epa.gov/laws-regulations/summary-safe-
drinking-water-act.
5 US Environmental Protection Agency. “Safe Drinking Water Act (SDWA) Compliance Monitoring,” https://www.epa.gov/compliance/safe-
drinking-water-act-sdwa-compliance-monitoring.
6 Centers for Disease Control and Prevention. Drinking Water, “Water Treatment,”
https://www.cdc.gov/healthywater/drinking/public/water_diseases.html.
Learn more at betterbuildingsinitiative.energy.gov/better-plants
Understanding Your Utility Bills: Water 8
4. Disinfection —At this point, chemicals (such as chlorine or chloramine) or ultraviolet lights can be used to
remove any remaining impurities and help protect the treated water from germs during distribution to end
users.
These four steps are applied to both the wastewater treatment and water treatment process, as depicted in the
urban water cycle shown in Figure 3. Wastewater treatment and water treatment go through the same general
process except wastewater treatment is more rigorous. The methods used at your local water treatment facility can
have a direct effect on your water and sewer bills. If the chosen method requires more maintenance or has a higher
capital cost, a direct cause for higher water prices in your area will exist.
Similar to electric bills, water can be provided through several different entities. Your water bill can come from
either a private or public organization. Public water systems are run by the embodied government, such as the city
or county. Private water sources are independently owned and operated by private companies that have been
deemed a utility. A facility may also have two or more water bills, typically split between water costs and sewer
costs being paid to two different parties. Regardless of who controls the treatment facilities or the infrastructure,
water bills are generally organized with similar charges.
Figure 5 shows an example water bill. Common information found on water bills include the meter number,
consumption reading, consumption charges, sewer charges, various fees, and taxes. The following sections will
provide an overview of these key aspects of a water bill. Understanding what these charges cover and why they are
assessed is key in avoiding or reducing their impact on your bills.
Figure 5: Example utility bill with key information highlighted: (1) Meter number, (2) Meter reading, (3) Usage charge, (4) Sewer Charge,
(5) Miscellaneous Fees, (6) Taxes and Late Fee.
Incoming water can be provided from different sources. Depending on the source and quality of the water required,
consumption charges can vary. Water is most commonly provided through the municipal water system and is
treated to the municipal standard. However, some facilities are able to use an industrial water source that may not
be as rigorously treated but has a lower cost. For rural or temporary operations, other sources of water can also
include water trucks that transport water from other locations.
Sewer charges are billed similarly to consumption charges in that they are a variable charge based on a meter
reading. If your facility does not have a sewer meter, water tariffs will generally assume that the volume of effluent
water (water exiting the facility) is equal to the influent water volume (water entering the facility); more simply,
7Adapted from Smart Home Water Guide, “How to Read your Water Meter,” https://www.smarthomewaterguide.org/how-to-read-your-
water-meter.
Learn more at betterbuildingsinitiative.energy.gov/better-plants
Understanding Your Utility Bills: Water 11
water in equals water out. Having a single meter for consumption is common for smaller facilities or for facilities
whose processes do not consume a large percentage of the water.
Some facilities may have a dedicated sewer water meter to measure their effluent water volume. This is common
for industries such as food and beverage, chemical process, and textiles manufacturing that consume large amounts
of water in their processes. Examples of water not returned to the sewer include water that is evaporated in cooling
towers, or the water that is used to dilute chemical products. Metering incoming and exiting water allows these
facilities to avoid paying sewer costs for water that does not use the sewer system. Alternatively, if you can pinpoint
a process that evaporates a large portion of your water, you may also apply for an evaporation credit. If you can
quantify the volume of water being evaporated (and not going to the sewer), most utilities will offer a credit to
subsidize the sewer cost. Evaporation credits are discussed in more detail in Section 5.2 of this document.
Industrial facilities may have additional steps for their sewer water disposal. Some industries must discharge
wastewater that requires additional treatment. To subsidize the additional treatment cost, wastewater facilities will
charge a sewer treatment surcharge based on the concentration of a specific contaminant. The containments and
concentrations are predetermined, and customers will be given a permit to discharge the water to the sewer. Every
treatment facility is different and will only accept specific amounts and types of containments. Common items
subject to surcharge include excessive suspended solids, nitrogen, fats, oils, grease, phosphorous, and others
depending on your service provider.
Although some facilities will choose to treat this water themselves, others have the option to send it to a specialized
industrial wastewater treatment center or will use a third-party disposal company. Facilities with industrial sewer
charges typically also have separate municipal sewer lines. One sewer line leads to the municipal treatment center,
while the other leads to the industrial treatment center. To offset the cost of additional treatment, industrial sewer
charges are more expensive than the standard municipal sewer charge. Managing water streams in these cases is
important to avoid unnecessary industrial sewer charges for water that can be sent to the cheaper municipal
treatment plant.
Taxes
Like standard sales taxes, water usage taxes are a percentage of the billed cost. Depending on the region, taxes can
be collected by the state, county, or city. Most facilities can expect to see their standard state sales tax assessed on
their bills. Some manufacturing facilities may be able to claim an exemption from state sales tax. Sales tax
exemptions are typically associated with the fabrication process, meaning that if a facility can prove a certain
portion of the water is for manufacturing purposes, the tax charge can be lowered or removed. Consult with your
local utility provider to see if a manufacturing tax exemption is available for your facility.
Standby Fees
A standby fee has two meanings, depending on your location. First, a standby fee can refer to a fee that is imposed
on undeveloped property in anticipation that the parcel will require potable water, sewer, or drainage services in
the future. This fee is typically collected simultaneously with property taxes and is not on your water bills.
Second, standby fees are similar to electrical demand response programs. You may see standby fees in drought-
prone areas or in rural areas where the majority of local water is consumed by industry. In times when water
demand is higher than the supply, the utility company can call an “event,” where industrial consumers are instructed
to reduce or stop their water consumption for a period of time during which water will be routed to residential
areas, hospitals, or emergency services. If you do not respond to a standby event, an associated penalty will be on
your bill. To avoid this penalty, customers must react when called to respond to a standby event.
Once water enters a facility, energy is used to move it, process it, and heat or cool it (Figure 7). These costs are
considered indirect costs associated with the water. In many cases, facilities will find that their true cost of water is
much higher than their billed unit cost. For example, in the beverage industry, it is common to have a true cost of
that is 2 – 4 times higher than the direct unit cost from their water bills. In many cases, the true cost of water can be
double or even triple the direct unit cost of water from your bills8. By using the true cost of water, a macro
perspective can be used during project evaluations. To assist partners with calculating their true cost of water, the
Better Plants program has developed the Plant Water Profiler Tool9 (PWPEx). The PWPEx Tool is available online at
the Better Plants Program website. The tool is discussed in more detail in Section 5.6 of this document.
8 Prigge J., “Ideas for using the true cost of water in sustainability strategy” March 22, 2019, https://www.greenbiz.com/article/ideas-using-
true-cost-water-sustainability-strategy.
9 US Department of Energy, Office of Energy Efficiency & Renewable Energy, “Plant Water Profiler Tool—Excel, Version 1.0 (PWPEx v1.0),”
https://www.energy.gov/eere/amo/plant-water-profiler-tool-excel-version-10-pwpex-v10.
Learn more at betterbuildingsinitiative.energy.gov/better-plants
Understanding Your Utility Bills: Water 14
3.5 Calendarization
As you examine each month’s water bills, take note of how many days are on each invoice. It may become
frustratingly apparent that the number of days on each bill can be quite different. Depending on when your meters
are read, some billing periods can have fewer than 25 days, while others can be close to 35 days. When comparing
between years, months, or with other utilities like natural gas and electricity, having consistent billing periods is
essential. This variation can lead to skewed bill analysis if the monthly bills are not normalized. This can also be an
important step if the water and sewer bills are from different entities. Your sewer bill may be billed on different
dates than water, in which case adjusting the billing data is highly recommended.
The process of adjusting utility data to normalize for billing periods is known as calendarization. Although beyond
the scope of this document, standard practice is to divide consumption by the number of billing days and allocate to
each month an appropriate number of days from each bill. More information on calendarization can be found in the
Better Plants Energy Intensity Baselining and Tracking Guidance 2020 10, which can be found on the Better Plants
Solution Center website. The baselining document was primarily developed for energy tracking, but the same
principles apply to water and sewer tracking.
10Price, C., Nimbalkar, S., and Wenning, T., Energy Intensity Baselining and Tracking Guidance (United States: Oak Ridge National Laboratory,
Oak Ridge, TN, August 22, 2020), https://www.osti.gov/biblio/1649123.
Learn more at betterbuildingsinitiative.energy.gov/better-plants
Understanding Your Utility Bills: Water 15
With increasing block rates, the unit cost of water increases as more water is used. Similar to decreasing rates, after
a consumption tier is full, usage moves to the next block, which now has a more expensive rate. This rate system
encourages conservation by increasing costs as more water is consumed. Increasing block rates are commonly found
in more urban areas where the supply of water is not plentiful or where water usage is more restricted.
Consumption Consumption
11Graphs adapted from: US Environmental Protection Agency. “Understanding Your Water Bill,”
https://www.epa.gov/watersense/understanding-your-water-bill.
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Understanding Your Utility Bills: Water 16
Seasonal rates are similar to drought rates in that water costs more in particular seasons. Rates usually increase in
the summer when less precipitation occurs and decrease in off-seasons that have more/regular precipitation. This
rate is typically either on or off-season and does not change with precipitation rates or drought levels.
DOE’s PWPEx Tool helps break down the total plant water intake, wastewater disposal, and the true cost of water by
individual systems in a manufacturing plant. This helps management identify the systems that contribute the most
toward water resource usage versus the true cost and enables efforts to prioritize water efficiency measures. Figure
8 shows examples of the systems that contribute toward the true cost of water. Results can also be used to establish
a baseline and track water use during subsequent years.
The PWPEx Tool evaluates water balance by individual systems, accounting for the source water intake, recirculated
water, consumptive water use, and wastewater disposal. This helps management estimate water losses as well as
potential water and true cost savings that can be achieved from increasing water recirculation and eliminating water
losses. Figure 9 is a detailed concept map of the PWPEx Tool that shows the considerations needed for a proper
facility water balance. The PWPEx Tool assesses the water efficiency status of a plant and its individual systems and
provides a tailored list of water efficiency measures and opportunities specific to the plant. Thus, the PWP Tool is a
“first step” that industrial manufacturing plants can follow to minimize their water use and achieve cost savings. The
PEPEx Tool9 can be found for download online at the Better Plants website.
1. Your Calculation Matches the Bills: This is the ideal case; you have identified the correct rate structure and
no calculation errors occurred on your bills.
2. Incorrect Rate Structure: Your estimated bill does not match your actual bill because you are using the
wrong rate structure. Understanding which rate structure you are under is key to avoiding unnecessary
water expenses.
3. Calculation Error: Your estimated bill does not match your actual bill because of an error on your bill. Failed
meters, data entry issues, and clerical errors are a few issues that can occur. Catching these mistakes early
can save time and money down the road.
12SM Engineering Co., “State Sales Tax Exemptions for Manufacturers,” June 20, 2014, https://www.smeng.com/manufacturing-sales-tax-
exemptions/.
Learn more at betterbuildingsinitiative.energy.gov/better-plants
Understanding Your Utility Bills: Water 21
Table 2 shows the block rate structure for their sewer charge. Table 3 reflects other related charges and fees. Full
local rate structures can be found online.
Table 1: FFI Industrial Water Block Tariff.
Next 870,000 gallons used per month $9.16800 per 1,000 gallons
Next 8,100,000 gallons used per month $6.67700 per 1,000 gallons
All Over 9,000,000 gallons used per month $4.34300 per 1,000 gallons
First 2,000 gallons used per month $10.40 per 1,000 gallons
All Over 2,000 gallons used per month $5.35 per 1,000 gallons
Using historical utility bill data and the meter readings on the bill in Figure 10, the following analysis recreates each
listed charge.
Equation 1 gives the formula for determining the volume of water in each block. Starting with the usage listed on
the bill, the first block cap is 1,500 gallons, which is less than the total volume. Block 1 consumption is therefore
1,500 gallons. The second block cap is 28,500 gallons, which is less than the remaining consumption of 524,300 –
1,500 = 522,800 gallons. Block 2 consumption is therefore 28,500 gallons. This process continues until all usage is
assigned to a block. The following equations and Table 4 summarize this process.
𝐵𝑙𝑜𝑐𝑘 𝑉𝑜𝑙𝑢𝑚𝑒 = min[(𝑅𝑒𝑚𝑎𝑖𝑛𝑖𝑛𝑔 − 𝑃𝑟𝑒𝑣𝑖𝑜𝑢𝑠 𝐵𝑙𝑜𝑐𝑘 𝐿𝑖𝑚𝑖𝑡) 𝐨𝐫 𝐶𝑢𝑟𝑟𝑒𝑛𝑡 𝐵𝑙𝑜𝑐𝑘 𝐿𝑖𝑚𝑖𝑡] (1)
Block Tier Unit Cost Block Limit Customer Volume in Block Remaining Total
𝑇𝑜𝑡𝑎𝑙 𝑊𝑎𝑡𝑒𝑟 𝑈𝑠𝑎𝑔𝑒 𝐶ℎ𝑎𝑟𝑔𝑒 = 𝐵𝑙𝑜𝑐𝑘 1 𝐶ℎ𝑎𝑟𝑔𝑒 + 𝐵𝑙𝑜𝑐𝑘 2 𝐶ℎ𝑎𝑟𝑔𝑒 + 𝐵𝑙𝑜𝑐𝑘 3 𝐶ℎ𝑎𝑟𝑔𝑒 ✓
= $20.91 + $261.29 + $3,300.44 = $3,582.64
Block Tier Unit Cost Block Limit Customer Volume in Block Remaining Total
The current month’s sewer disposal cost is then calculated by multiplying the volume in each block by the respective
block rate. The summation of the block charges gives the total sewer charge for the month:
This analysis highlights how understanding a rate structure is key to understanding your utility bill. Individual block
volumes and charges are not listed on the bills. To understand why the water usage and sewer disposal charges
were $3,582.64 and $2,815.11, respectively, requires understanding the rate structure and additional time and
effort. Twelve months of utility data for FFI’s production facility are summarized in Table 6.
August 524,300 $3,582.64 524,300 $2,815.11 $760.76 $37.25 $57.32 $435.18 $7,688.26
September 452,900 $3,105.90 452,900 $2,433.12 $760.76 $37.25 $57.32 $383.66 $6,778.01
October 332,010 $2,298.72 332,010 $1,786.35 $760.76 $37.25 $57.32 $296.42 $5,236.83
November 328,703 $2,276.64 328,703 $1,768.66 $760.76 $37.25 $57.32 $294.04 $5,194.67
December 339,037 $2,345.64 339,037 $1,823.95 $760.76 $37.25 $57.32 $301.49 $5,326.41
January 324,983 $2,251.80 324,983 $1,748.76 $760.76 $37.25 $57.32 $291.35 $5,147.24
February 319,610 $2,215.92 319,610 $1,720.01 $760.76 $37.25 $57.32 $287.48 $5,078.74
March 360,323 $2,487.77 360,323 $1,937.83 $760.76 $37.25 $57.32 $316.86 $5,597.78
April 477,710 $3,271.56 477,710 $2,565.85 $760.76 $37.25 $57.32 $401.56 $7,094.30
May 472,647 $3,237.75 472,647 $2,538.76 $760.76 $37.25 $57.32 $397.91 $7,029.75
Annual 4,904,693 $33,731.29 4,904,693 $26,361.30 $9,129.12 $447.00 $687.84 $4,221.39 $74,577.95
Utility Tracking
The data from Table 6 was used to make the chart in Figure 11. The consumption and sewer data show a clear
increase in usage starting from June through September. This could correspond to an increase in production at the
facility or be related to higher water loads from the hot summer weather. FFI should investigate whether their water
load increases because of the weather or if the increase is solely due to production. Identifying trends like this can
help FFI spot anomalies to save water and plan their water usage to save costs.
Water bill anomalies that cannot be explained using production can signify several things. FFI could decide to check
several prospects that may have led to the increase in the warmer months. One example is checking for a leak in the
water system. FFI has scheduled maintenance days every month, and during one of these, they halt all water use.
Using the flow indicator on their meter, they can investigate a possible leak. FFI could also investigate spikes due to
weather changes by checking for non-process water use that is seasonally dependent. Examples include increased
cleaning water caused by seasonal power washing or increased water demand because of landscaping needs. The
increase should be investigated until a cause is found and can explain the demand fluctuations. Once an explanation
is found, FFI should decide on corrective actions to reduce usage if possible.
𝑆𝑒𝑤𝑒𝑟 𝐶ℎ𝑎𝑟𝑔𝑒 𝑆𝑎𝑣𝑖𝑛𝑔𝑠 = 𝐴𝑛𝑛𝑢𝑎𝑙 𝑆𝑒𝑤𝑒𝑟 𝑉𝑜𝑙𝑢𝑚𝑒 × 𝑆𝑒𝑤𝑒𝑟 𝐶ℎ𝑎𝑟𝑔𝑒 × 35% 𝑆𝑒𝑤𝑒𝑟 𝑆𝑎𝑣𝑖𝑛𝑔𝑠
= 4,904,693 × $0.00535 × 0.35 = $9,184.04
𝐴𝑣𝑜𝑖𝑑𝑒𝑑 𝑆𝑎𝑙𝑒𝑠 𝑇𝑎𝑥 = 𝑆𝑒𝑤𝑒𝑟 𝐶ℎ𝑎𝑟𝑔𝑒 𝑆𝑎𝑣𝑖𝑛𝑔𝑠 × 6% 𝑇𝑎𝑥 𝑅𝑎𝑡𝑒
= $9,184.04 × 0.06 = $551.04
𝑇𝑜𝑡𝑎𝑙 𝑆𝑎𝑣𝑖𝑛𝑔𝑠 𝑓𝑟𝑜𝑚 𝑆𝑒𝑤𝑒𝑟 𝑀𝑒𝑡𝑒𝑟 = 𝑆𝑒𝑤𝑒𝑟 𝐶ℎ𝑎𝑟𝑔𝑒 𝑆𝑎𝑣𝑖𝑛𝑔𝑠 + 𝐴𝑣𝑜𝑖𝑑𝑒𝑑 𝑆𝑎𝑙𝑒𝑠 𝑇𝑎𝑥
= $9,184.04 + $551.04 = $9,735.08
6.4 Summary
Altogether, the preliminary analysis of FFI’s utility bill data in this section has identified more than $13,000 in utility
savings. Although these projects are purely cost-savings opportunities, the potential to identify water usage savings
also exists. Hopefully this example has illustrated how understanding and tracking your water bills can help your
company save energy and money. Please contact your TAM or the Better Plants program if you have additional
questions or would like help analyzing your utility bills.
Appendix A: Bibliography
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Dieter, C. A., Maupin, M. A., Caldwell, R. R., Harris, M. A., Ivahnenko, T. I., Lovelace, J. K., Barber, N. L., and Linsey,
K. S., Estimated Use of Water in the United States in 2015, US Geological Survey Circular 1441, 65 p.,
2018, https://doi.org/10.3133/cir1441.
Price, C., Nimbalkar, S., and Wenning, T., Energy Intensity Baselining and Tracking Guidance (United States: Oak
Ridge National Laboratory, Oak Ridge, TN, August 22, 2020), https://www.osti.gov/biblio/1649123.
Prigge J., “Ideas for using the true cost of water in sustainability strategy” March 22, 2019,
https://www.greenbiz.com/article/ideas-using-true-cost-water-sustainability-strategy.
Rao, P., Developing a Corporate Water Management Strategy for Manufacturers (United States: Lawrence Berkeley
National Laboratory, Berkeley, CA, April 2016),
https://betterbuildingssolutioncenter.energy.gov/resources/corporate-water-management-strategy-
manufacturers
SM Engineering Co., “State Sales Tax Exemptions for Manufacturers,” June 20, 2014,
https://www.smeng.com/manufacturing-sales-tax-exemptions/.
Smart Home Water Guide, “How to Read your Water Meter,” https://www.smarthomewaterguide.org/how-to-
read-your-water-meter.
US Department of Energy, Office of Energy Efficiency & Renewable Energy, “Plant Water Profiler Tool—Excel,
Version 1.0 (PWPEx v1.0),” https://www.energy.gov/eere/amo/plant-water-profiler-tool-excel-version-10-
pwpex-v10.
US Environmental Protection Agency. “Information about Public Water Systems,”
https://www.epa.gov/dwreginfo/information-about-public-water-systems.
US Environmental Protection Agency. “Safe Drinking Water Act (SDWA) Compliance Monitoring,”
https://www.epa.gov/compliance/safe-drinking-water-act-sdwa-compliance-monitoring.
US Environmental Protection Agency. “Summary of the Safe Drinking Water Act,” https://www.epa.gov/laws-
regulations/summary-safe-drinking-water-act.
US Environmental Protection Agency. “Understanding Your Water Bill,”
https://www.epa.gov/watersense/understanding-your-water-bill.