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All Processees

1. The document outlines a standard time process for textile dyeing and treatment. 2. It includes pre-treatment, dyeing, and after-treatment processes with steps like caustic treatment, dye bath, rinsing, washing, fixing, and unloading. 3. Key steps involve enzyme and hydrogen peroxide treatment to kill enzymes, checking and adjusting pH, running wash cycles, heating and cooling processes, and taking sample checks at various points.

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Md. Sifat Raihan
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© © All Rights Reserved
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0% found this document useful (0 votes)
26 views11 pages

All Processees

1. The document outlines a standard time process for textile dyeing and treatment. 2. It includes pre-treatment, dyeing, and after-treatment processes with steps like caustic treatment, dye bath, rinsing, washing, fixing, and unloading. 3. Key steps involve enzyme and hydrogen peroxide treatment to kill enzymes, checking and adjusting pH, running wash cycles, heating and cooling processes, and taking sample checks at various points.

Uploaded by

Md. Sifat Raihan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Sta~ndard Time Process with time-

'
Pre-treatment process(l00)

Parallel (Yes)
RII Slrrlx NE

i i Run Wash With Spray

i.
.•
40

. 10' •

Caustic

AwcUl1rles

All 2'

1. When Dye bath Enzyme Killer


Per
+
l c:~
H202

15•

2'

40•c Add+H202 KILL

2. When Separate Enzyme

KIiier
Per ~nz 5'
.J, .J,

40'
A.Acid
.J, 2'
40"C - - - - -
Rll 3'
1'
Check pH
Add+H202 KIL+ENZ
5'

Note: 1. If Wash Process is in time then flow 1.5 L/Kg, Time-4'.

2. If Wash Process is in Quantity then flow 1 L/Kg, Time-6'.

3.Run Wash After Scouring Drain.

4. H2O2 Killer- 1/10 Of H2Ot.

S. Must Check Ph + H2O2 Kill.


Afte~ Treatment Process (402)

~Greater Than 2.0%)

pH
Chee

10' Run Wash k


Dyeing A.Acid
4'
+
l i
40°
S' 15'
FIii 2' All
2' 2'
_Rinse Normal Hot

80°C 2Sample
2Sample Check,
20' Check,
20' Hand fixing
Hand fixing

i
Softener
60"C Softener
400C
All 2' 400C
All 10' 2' All
C/Hot 6'
C/Hot

Rinse Wash

2'

Softener

Fixing Unload
-J, Sample
PH
400C Check
40"C Check
FIii S' 20'
FIii S' 20' 20' 2'
2'

Note: 1. If Wash Process is in time then flow 1.5 L/Kg, Time-4'.

2. If Wash Process is in Quantity then flow 1 L/Kg, Time-6'.


After treatment process (401)

(Upto to 2.0% Shade)

Dyeing
4'
pH Check
10' \
Run Wash
2'
A.Acid '1t
i
Fill
Fill
5' 40"C 15'
2'
Normal Hot/ Run

60/80/90"(
Soft Unload
10'
J, Sample
s•c 40"C - - 40"C Check

FIii 6'
2' 4' Fiil 3' 5' 20' 2'
Rinse Wash
C/Hot
2'

Note: 1. If Wash Process is in time then flow 1.5 L/Kg, Time-4'.

2. If Wash Process is in Quantity then flow 1 L/Kg, Time-6'.


Ly White/Whit e Process(101)(Standard Time: 420min)

ggo
Fabric Loading 40'
Loading

+
&s•ex1s·
Hot

+ I \ Drain
Caustic
/CMS
'1, 10°c
Brightener
'1,
H2O2
'1,
2°C/min
1s0 c
Drain

40' 10' S' S'

S'
180min
40°c
10'

S' A.Acid Enzyme


10'
Run Wash lnvatex AC

+ 60°C + + Drain
5' Drain t 50'
pH Check
20min
Smin Enzyme =90min •

Softener
Rinse
'1,
---,,?, CJ
Smin t 45min
ISO Process (201)
Check pH Dyes lg/l Soda Rest Soda
PH=6-6.S levelling 0% 0%
1/2 Salt 1/2 Salt
,I,

3' 30' 5' 15' 5' 15' 25' 5' 30'


60' 4'
Check pH
4o•c pH=6-6.5
-1, 2'
Fill S' Fill 3'
8/0

Black (202)
lg/l Soda
Rest Soda
Check pH Dyes 0%
levelling Salt 0%
pH=6-6.S
.J, .J,

\
3' 15' 30' 15' 25' 5' 30' 60'

Check pH 2/3
pH=6-6.S Times ••
400C
-1,
Fill S' Fill 3'
8/0
2'
All 80°C, G.ISO, Hot Process (203)(For All Turquoise)

2g/L Rest Soda


Check pH Soda 0%
Dyes 1/3 Salt 0%
2/3 Salt
PH=6-6.5
Levelling
c.s
Check
5' 30' 15' 15•
pH 5' 15• lOCy 60min
pH=6-
6.5
,l, 4'

Fill 3'
Sample
Check
8/0 2'

RFT/RGB/SS/SPD Process (204)

0% Rest
lg/l Soda Go•c c.s
Check pH Dyes Soda
Levelling 0%
0H=6-6.5 60'
Salt
..1, 1.5°C/min
400C
3' 3' 15' 30' 15' 25' 5' 30' 20' 4'
Flll 5'

2'
8/0
Sample
Check

!t_ Color Steam 40°C.lf Need, than raise tempe rature G0°C
RSPL Process(205)

11/L Rest c.s


60"C
Soda Soda
0% 5'
Check pH Dyes 0% 60' 4'
Leveling 1/2 salt 1/2 salt
pH=6-6.5
.J,
40°c
Fill
"'
3' 3' 30' 10' 15' 5' 15' 25' 5' 30' 10'

8/0

Migration Process (206)

7rY'C

20'

lg/L Rest
Soda Soda
1/2 1/2 0%
0%
Check pH Des Salt Salt
c.s
pH=6-6.5 Leveling

"'
.J,
25' S' 30' 60'
60°C 15'
3' 5 30' 10' 15' 5'
Fill 3' 3'
4'

2'
8/D
Viscose Process(207)

15' lg/L Rest


Soda Soda
0% 0%

Check pH 1/2 1/2 25' 5' 30'


c.s
pH=6-6.5 Leveling Dyes Salt Salt 60°C
-1, ,1, 60'
400(
4'
RU 3' 3' 3' 5' 30' 10' 15' 5' 15'

B/0 2'

TR Process(208) (Turquoise More Than RSPL)


Rest
78' c.s
Soda
0%
60
lg/l 4'
Soda 2'

0% 6' 1.s c,
0
12Cy 10' B/0
Dyes ½Salt ½ Salt S0°c.------
Leveling 6
, l0cy S'
Fill 5' 1.5°C/min
4ooc-t2..5'_ __,:1~0':,___,J_l_O_cy-L-10-' --~15:'.":,~-5'_.__-:-1=-:S,:--""--'

Check pH
pH=G-6.5
RT+ GVT Process (209) (Golden Yellow Turquoise, RSPL More Than TurquoiseJ

so· c.s
30
4'
2'
30
Rest B/0
lg/I Soda Soda
Leveling Dyes ½ Salt ½ Salt 1.5°C/min
Fill S'
0% 0%
400c -
t
....J.'..5'--~--L""".""".'.--1----:-_L_-:-:-:----1....L-::-;;-_J__ _.,l_~-.L.~-'--
lOCy 5' 15' 15' 15' 15' 30' 5'
10'

Check pH
pH=G-6.5

AS COLOR BLACK(210)

0% Rest
lg/L Soda
Dyes Soda 0%
Check pH Levellir,g Salt
pH=6-6.S -1, -J, c.s
40°c 30' 20 25' S' 30' 60min
Rll 5' 3' 3' 15'

2/3
Times

Sample
Check
8/0
2'
Nylon Process(301) (Standard Time: min)
For Erionyl & Lanaset Dyestuff

ggoc----,
30'

Others
Chemicals 1.5°C/min sooc
+ Acid p
5'
T
Buffer t Drain

t
4ooc_t.!.,___....1..--.L~-=---- =:--'
5' 10cy 5'
Check pH
4.5-5.0

210min

Polyester Process(300}

130oC

45'

1.0"C/mln

Dyes
S'

100c 8/0
10cy
Check pH Levelling
pH::4-4.5 .J.,
.J,

Fill 5' 3'


After Treatment Process (402)

Only For RSPL + Turquoise Combination

10'
Dyeing
4' 4' 4' A.Acid
-l,

l
40°c
2'
FIii 2' Fill 15'

Rinse
,, Rinse 2' Normal Hot 2'
2' Rinse
, r V

2Sample 2 Sample
95•; 10' Check,
10' Check,
Hand fixing Hand fixing
400C
\••c 60°C
Softener
+78°C 40°c
Softener

\
Fill
Fill 10' 2' Fill 10'
C/Hot C/Hot
2'

2'

Fixing Soft Unload


-l, -l, Sample
PH
40°c Check
40°c Check
Fill 5'
Fill 5' 20' 20'
20' 2'
Fill 2'
4'

Rinse(IF Shade Darker) 2'


1'

Note: 1. If Wash Process is in time then flow 1.5 L/Kg, Time-4'.

2. If Wash Process is in Quantity then flow 1 L/Kg, Time-6'.

3. Use Only XC-W During Chemical Hot.

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