Digiwatts Rn3000us
Digiwatts Rn3000us
Digiwatts RN3000US
Installation Guide
Warnings
A Warning describes a hazard to equipment or personnel. It calls attention to a
procedure or practice, which, if not correctly performed or adhered to, could
result in damage to or destruction of part or all of the Renovo Power equipment
and/or other equipment connected to the Renovo Power equipment or personal
injury.
WARNING!
WARNING indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION!
CAUTION indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
NOTICE!
The paragraphs highlighted by this symbol contain processes and
instructions that must be rigorously understood and followed to avoid
potential damage to the equipment, negative results and to ensure the
unit achieves optimal performance.
INFORMATION
This symbol calls attention to supplementary information that you
should know and to ensure optimal operation of the unit.
Safety criterion
The Digiwatts unit contains no user-serviceable parts. For all repair and
maintenance always return the unit to an authorized Renovo Power Service
Center.
Before installing or using the Digiwatts unit, read all of the instructions, cautions,
and warnings on the Digiwatts unit, the PV array and in this Installation Guide.
PV arrays produce electrical energy when exposed to light and thus can create
an electrical shock hazard. Wiring of the PV-arrays should only be performed
by qualified personnel. According to these basic safety rules, qualified and
trained people have skills for the assembling, start-up and operation of the
product, as well as the necessary requirements and qualifications to perform
such operations.
1 Introduction ...................................................................................................7
1.1 Validity ..................................................................................................7
1.2 Target Group..........................................................................................7
1.3 Product Overview................................................................................8
1.4 Feature Overview .................................................................................12
1.5 Safety .................................................................................................12
1.5.1 Protection and Criterion................................................................12
1.5.2 Safety Instructions.....................................................................14
1.5.3 Symbols on the Type Label........................................................16
1.6 Installation Overview .............................................................................17
2 Unpacking and Inspection...........................................................................18
2.1 Scope of Delivery..................................................................................20
3 AC Voltage Configuration ............................................................................21
4 Mounting .....................................................................................................23
4.1 Choosing a Mounting Location................................................................23
4.2 Dimensions and Required Clearances.....................................................25
4.3 Mounting Procedure..............................................................................26
4.3.1 Mounting onto the wall ................................................................26
4.3.2 Mounting the Digiwatts Unit to the Bracket......................................28
5 Wiring the Digiwatts unit..............................................................................29
5.1 Sequence of Connecting........................................................................31
5.2 Opening the Digiwatts ...........................................................................32
5.3 Wiring the AC Output ............................................................................33
5.3.1 AC Connection Requirement ........................................................33
5.3.2 Connecting the AC Wires .............................................................34
5.4 Wiring the DC input ...............................................................................35
5.4.1 DC Connection Requirements ......................................................35
5.4.2 Connecting the DC Wires.............................................................37
5.5 Communication Wiring ..........................................................................38
5.5.1 RS485 Communication................................................................38
Information
To help avoid problems during the installation, familiarize yourself with
the installation process by reading the entire Installation Guide before
starting the installation.
WARNING!
Lethal voltages are present at various points in a PV system. For
safety reasons, it is recommended that only qualified personnel can
install and operate this equipment.
Read and understand all the instructions contained in this manual and become
familiar with the safety symbols in the relevant paragraphs before you install and
commission the equipment.
This manual is for qualified electricians. The tasks described in this manual may
be performed by electrically qualified persons only.
Basic information
The Digiwatts inverter is used to convert DC power generated by the PV arrays
into stable AC power for output to the utility grid. The Digiwatts system is a
transformerless inverter and performs this conversion in a very efficient way,
without moving components, using only solid state power electronic devices.
It is a crucial unit in the small-scale PV power system.
An example of basic PV power system components is shown in the Figure 1-1.
Information
Policies vary from one utility company to another. Consult with a
representative of the local utility company before designing and installing
a PV system.
NOTICE!
Any other or additional use is not permitted except the intended use.
The inverter must only be connected to public utility grid. If output of
inverter is connected to local loads (household appliance, lights, motor
loads, etc.) the inverter will not start.
DC-
6
1
2 5
3 4
Operating Temperature
The Digiwatts system has been equipped with a passive radiator used to
maintain full power output at ambient temperatures as high as 60°C.
NOTICE!
Although the Digiwatts unit can be installed where temperatures reach up
to 60°C, it is strongly recommend that it be installed where ambient
temperature in the range of 0~40°C.
1.5 Safety
Anti-Islanding Protection
Islanding is a condition that can occur if the utility grid is disconnected while the
Digiwatts system is operating and the remaining load is resonant at 60 Hz and
matches the output of the Digiwatts perfectly. The Digiwatts system
incorporates an advanced active islanding protection algorithm to ensure that the
system will not export power into a balanced 60 Hz resonant load while the utility
AC Overcurrent Protection
The system will detect the AC current real time. Should the AC current exceed
20 ampere, the Digiwatts system will shut down and display a fault condition on
the LCD user interface display.
Safety criterion
ETL is the standard applied by Electrical Testing Laboratories to the
Digiwatts system to certify that it meets the requirements of the
highest safety criterion of the USA and Canada.
The Digiwatts system has been tested and listed by ETL to meet the
requirements of UL1741 Static Inverters and IEEE 1547 Standard for
Interconnecting Distributed Resources with Electric Power Systems.
The Digiwatts system is also listed under CSA Std C22.2 No.107.1-01.
DANGER
Danger to life due to high voltages in the inverter!
All work on the inverter may only be carried out by qualified
personnel.
The appliance is not to be used by children or persons with reduced
physical, sensory or mental capabilities, or lack of experience and
knowledge, unless they have been given supervision or instruction.
Children should be supervised to ensure that they do not play with
the appliance.
CAUTION
Risk of Burn Injuries!
Parts of the enclosure can become hot. The product can generate heat
during operation. Avoid coming into contact with the product during
operation.
CAUTION
Possible damage to health as a result of the effects of electro-magnetic
radiation! Do not stay closer than 20 cm to the inverter for an extended
of time.
CAUTION
Risk of Electric Shock!
Do not remove cover. No user serviceable parts inside. Refer servicing to
qualified service personnel.
CAUTION
Risk of Electric Shock!
Both AC and DC voltage sources are terminated inside this
equipment. Each circuit must be individually disconnected before
servicing.
WARNING
For continued protection against fire, replace fuses only with units of
same type and ratings.
CAUTION
Risk of electric shock form energy stored in capacitor!
Do not remove cover until 15 minutes after disconnecting all sources of
supply.
CAUTION
The Digiwatts system shall not be connected to a battery due to lack of
over- current protection provided in the unit.
Certified safety
The inverter complies with the requirements of
Equipment and Product Safety Acts in USA and
Canada.
This section provides an overview of the installation process and User Manual
contents.
Section 1: Unpacking and Inspection
Provides instructions for unpacking and inspecting the Digiwatts system for
shipping damage.
Section 2: General Use
Read this manual carefully before using this product. If you encounter any
problem during installing or running this unit, please check this manual first before
contacting your local dealer or representative. Many problems encountered can
be solved according to the instructions inside.
Section 3: Mounting
Provides guidelines for the best mounting location and detailed mounting
instructions to insure optimum performance,
Cautions and warnings to be followed to avoid injury and/or equipment
damage.
Section 4: Wiring
Guidelines for selecting the correct wire sizes
Cautions and warnings that should be followed to avoid injury and/or
equipment damage
Step-by-step instructions for wiring the Digiwatts system to a PV array and the
utility grid
Procedures for connecting optional data-communication cables
Section 5: Commissioning
Commissioning involves applying DC input power to the Digiwatts unit and
resolving any problems that occur.
Section 6: Displays and Messages
Provides screen display information, meanings and how to determine faults.
Section 7: Troubleshooting
Provides troubleshooting tips and procedures for resolving problems that may
occur during installation and operation.
NOTICE!
The distributor delivered your Digiwatts unit to the carrier fully functional and
securely packaged. Upon acceptance of the package, the carrier assumes
responsibility for its safe delivery. In spite of careful handling, transport
damage to package or its contents is always a possibility.
Inspect the shipping box for apparent damage, such as holes, tears or any
other sign of possible damage to its contents.
Describe any damage or shortage on the receiving documents, making sure
to obtain the carrier acknowledgment with his/her full signature.
Open the shipping box and inspect the contents for internal damage. While
unpacking, be careful not to discard any equipment, parts or manuals. If
any damage is detected, call the delivering carrier to determine the
appropriate action. Save all shipping material in the event the carrier sends
an inspector to verify damage!
If the inspection reveals damage to the inverter call your supplier, or
authorized distributor. They will determine if the equipment should be
returned for repair and provide instructions to process if required.
It is the customer's responsibility to file a claim with the carrier. Failure to
file a claim with the carrier may void all warranty service rights for any
damage.
If it becomes necessary to return the Digiwatts unit, use the original
packaging in which it was delivered.
If you need assistance with a damaged Digiwatts unit, contact Renovo Power.
Contact information for Renovo Power Systems is provided below.
North America:
The Digiwatts system is compatible with 240V and 208V AC output. User can
configure the output voltage depends on the local utility voltage. The Digiwatts
unit is pre-configured for utility interconnection at 240V AC.
Information
When using 208V / 240V Delta Corner grounded grids, connect the N
terminal to the grounded corner.
4 Mounting
This section provides guidelines to help you select the best mounting location,
suggestions to insure best performance, cautions and warnings that you should
follow to avoid injury and/or equipment damage, and step-by-step instructions
for mounting a Digiwatts inverter.
WARNING!
The Digiwatts unit weighs up to 23kg. To avoid injury, be sure to use
proper lifting techniques and secure the help of someone to assist in the
unpacking and installation of the inverter.
Information
It is required that the inverter be mounted so that the rating label on the
side of the inverter is visible.
CAUTION!
The Digiwatts unit weighs up to 23kg. Ensure that the mounting surface
sufficiently sturdy to hold the weight of the Digiwatts. Do not mount the
Digiwatts on plasterboard (sheet-rock) or thin wood paneling.
NOTICE!
This unit is designed for indoor or outdoor usage. But it is suggested
that the unit not be exposed to rain or water directly and use of a shelter
to protect the unit would be preferred. Do not expose this unit to the sun
directly. This may reduce the output power due to high temperature.
Mount the inverter at proper height from ground level to ensure that
display and status LEDs are easy to read, at least 1000mm from ground.
The inverter should be installed in a location that is inaccessible to
children.
The Digiwatts unit emits a slight vibrating noise when operating. This
vibration is normal and has no effect on performance, but it can be
objectionable if the inverter is mounted on a wall in a living area, on the
outside of a wall that is near a living area, or on certain types of materials,
such as thin wood paneling or sheet metal.
Install the Digiwatts unit in a location that maintains an ambient air
temperature less than 60°C to maintain a safe internal component
temperature.
If the inverter is installed outside, it should be mounted vertically (see
Figure 4-1).
CAUTION!
If you are installing the Digiwatts unit in a cabinet, closet, or other
relative enclosed area, sufficient air circulation must be provided to
dissipate the heat generated by the inverter.
Figure 4-2 shows the outer dimensions of the Digiwatts unit. The unit
must be mounted with a clearance of at least 50cm at all points, but
100cm bottom side.
Information
You must ensure that there is sufficient clearance for the flow of the air
around the Digiwatts unit! In a normal operating environment with good
ventilation, 50 cm of clearance is sufficient. The National Electrical Code
may require increased working clearances.
Use the following procedure to mount the Digiwatts unit once wall bracket is
secured to the wall.
1) Carefully hook the slots on the rear of the Digiwatts case onto
corresponding vertical tabs of the wall bracket.
WARNING!
The Digiwatts unit weighs up to 23kg. To avoid injury, be sure to use
proper lifting techniques and secure the help of someone to assist in the
unpacking and installation of the inverter.
2) Secure the bottom tabs protruding from the bottom of the Digiwatts units to
the bracket using M6 machine screw and a lock. (The lock is not in the
scope of delivery. The user should obtain a lock when it is necessary for
WARNING!
Before connecting or operating the Digiwatts unit, read all of the
instructions, cautions, and warnings on the Digiwatts unit, the PV array
and in this Installation Guide.
WARNING!
You must connect the wires that carry the AC voltage from the Digiwatts
unit to the utility grid and the wires that carry the DC voltage from the PV
array to the Digiwatts unit in the order described in the procedures in this
section. Deviating from these procedures could expose you to lethal
voltage.
Information
The DC input and AC output circuits are isolated from the enclosure and
system grounding, as required by section 250 of the National Electric
Code, ANSI/NFPA 70. Similarly, such isolation of DC input and AC
output circuits from enclosure and system grounding is also required by
the CANADIAN ELECTRICAL CODE, PART 1. It is the responsibility
of the installer to maintain this isolation.
The Photovoltaic System Grounding shall be installed per the
requirements of sections 690.41 through 690.47 of the National Electric
Code, ANSI/NFPA 70. It is the responsibility of the installer to meet
these requirements.
AC Grounding
The Digiwatts unit must be connected to the AC ground from the utility via the
Ground Terminal. Use 8AWG-12AWG, 105°C, copper wire for AC grounding.
PV Grounding
The PV array ground should be connected to the PV Grounding and DC
Grounding Electrode Conductor. Use 8AWG-10AWG, 105°C, copper wire for PV
grounding.
WARNING!
Always wait a minimum of 15 minutes for stored potentials in the Digiwatts
unit to discharge completely before opening the enclosure.
ON ON
OFF OFF
CAUTION!
Be careful not to misplace the machine screws or the lock washers, as
all four screws and lock washers are required to ensure that the cover is
grounded properly and is fully sealed to the case. Handle the cover
carefully, as even seemingly minor damage to the cover could result in
an inadequate seal between the cover and the case, thus allowing
NOTICE!
Do not install the Digiwatts unit during periods of precipitation or high
humidity (>95%). Moisture trapped within the enclosure may cause
corrosion and damage to the electronic components.
WARNING!
All electrical installations must be done in accordance with all local
electrical codes and with the National Electrical Code (NEC),
ANSI/NFPA 70. Use #8AWG-12AWG, 105°C, copper wire for all AC
wiring connections to the Digiwatts. Voltage drop and other
considerations may dictate that larger size wires be used. Use only
solid or stranded wire but not fine stranded wire.
WARNING!
The National Electrical Code (NEC) states that the inverter must be
connected to a dedicated circuit, and that no other outlets or devices
can be connected to the same circuit. See NEC Section 690-64(b) (1).
The NEC also imposes limitations on the size of the inverter and the
manner in which it is connected to the utility grid. See NEC Section
690-64(b)(2).
WARNING!
To reduce the risk of fire, connect only to a circuit provided with the
required branch circuit over-current device sized in accordance with the
WARNING!
You must connect the wires that carry the AC voltage from the Digiwatts
unit to the utility grid in the order described in this procedure. Deviating
from this procedure could expose you to lethal voltages that can cause
serious injury and/or death.
1) Turn OFF the main breaker in the main utility breaker box.
2) Remove the disconnect housing cover.
3) If you are replacing an existing inverter, disconnect the wires for the AC
line you are working within the breaker box.
4) Pull the AC wires through the conduit from the interior AC terminal of the
Digiwatts unit.
5) Connect the AC equipment-ground wire to the PE terminal labeled
within the Digiwatts unit.
6) Connect the L1 and L2 wires to the terminals.
L1
Ground
L2
This subsection provides procedures for wiring the DC input from the PV array
to the Digiwatts unit.
WARNING!
All electrical installations must be done in accordance with all local
electrical codes and with the National Electrical Code (NEC),
ANSI/NFPA 70. For installation in Canada the installations must be
done in accordance with applicable Canadian standards.
WARNING!
Use #8 AWG-10AWG, 105 °C, copper wire for all DC wiring connections
to the Digiwatts. Voltage drop and other considerations may dictate
that larger size wires be used. Use only solid or stranded wire but not
fine stranded wire.
WARNING!
Any additional DC disconnect for the inverter must have a minimum
rating of 600VDC and 25A continuous.
Information
Series fusing may be required depending on the type of PV module used
in the system. See NEC 690.9.
WARNING!
You must connect the wires that carry the DC voltage from the PV array to the
Digiwatts unit in the order described in the following procedure. Deviating from
this procedure could expose you to lethal voltages that can cause serious injury
and/or death.
WARNING!
Always turn OFF all AC and DC breakers and switches in the PV system
and wait a minimum of 15 minutes for the Digiwatts unit to completely
discharge before connecting any wires to the Digiwatts unit or
disconnecting any wires from the Digiwatts unit. Failure to do so could
expose you to lethal voltages that can cause serious injury and/or death.
CAUTION!
Verify the polarity and the open-circuit voltage from the PV strings before
you connect the DC wires to the Digiwatts unit. Applying an open-circuit
DC-input voltage that exceeds the maximum DC-input-voltage range will
cause irreversible damage to the Digiwatts unit and void the warranty!
Always configure the DC-input-voltage range correctly before connecting
the DC-input wires from the PV array to the Digiwatts unit.
The PV modules connected to Digiwatts unit should be:
---Same type
---Identical alignment
---Identical tilt
The maximum length of DC connecting cables should not exceed 30m as
required by the EMC Directive.
The following limit values at the DC input of the inverter must not be
exceeded:
Maximum input voltage Maximum input current
550V 18 A
WARNING!
Verify that the DC current of your installation does not exceed the
Negative —
Ground
Positive +
CAUTION!
Avoid using wire nuts to for any connections in the PV system. Wire
nuts are a frequent cause of unreliable, resistive connections, and ground
faults.
The inverter provides RS485 interface and network interface to communicate with
remote PC or Internet. User can monitor the state of the inverter and observe
real-time and historical functional information via this interface.
WARNING!
The RS485 cable should not be longer than 1200 meters with a
common shield and a wire size no smaller than 24 AWG.
The network cable between two devices should not be longer than
50 meters.
Information
All Digiwatts inverters are capable of RS485 communication. You can
mix different Digiwatts models on a single RS485 communication bus.
NOTICE!
RS485 bus requirements to ensure quality of communication:
Shielding twist-pair type
Shielding layer of RS485 bus should be single-point grounding to
avoid ground loops.
After connected successfully to the internet, user can log on the monitoring
website to monitor the operating state of Digiwatts and observe real-time and
historical functional information via PC.
Connecting procedure:
1) Connect the router to PC and internet.
2) Configure the router to DHCP (Dynamic Host Configuration Protocol)
via PC.
3) Connect the Digiwatts to router.
4) Power on the Digiwatts and switch LCD display to Detail Information
Interface (refer to 7.2). Check if both the parameters Dest and Local
are filled with IP or not.
Successful Failed
When you have finished connecting the AC-output wires, the DC-input wires,
re-check all your connections to ensure that everything is in the right place and
that all connections and knockout fittings are secure. Check all of the knockout
fittings on the bottom of the Digiwatts unit to ensure that they provide a
weather-tight seal.
WARNING!
Never install the Digiwatts unit during rain or very damp conditions.
Because the Digiwatts unit is completely sealed, you must be sure no
moisture is trapped inside the enclosure when securing the lid.
CAUTION!
Be careful not to misplace the machine screws or the gland that attach
the cover to the case, as all four screws and gland are required to ensure
that the cover is grounded properly and is fully sealed to the case.
Handle the cover carefully, as even seemingly minor damage to the cover
could result in an inadequate seal between the cover and the case, thus
allowing moisture to enter the case and damage the sensitive electronic
components.
Use the following procedure to replace the cover on the Digiwatts unit:
1) Check wire routing to ensure that no wires can interfere with proper
sealing of the cover and that no pressure will be exerted on the
connections when the cover is replaced.
2) Locate the four machine screws and gland you removed to take the cover
6 Commissioning
WARNING!
Follow the steps in the commissioning procedure in the order they are
presented. Deviating from these procedures could expose you to lethal
voltages that can cause serious injury and/or death.
CAUTION!
Follow the steps in the commissioning procedure in the order they are
presented. Deviating from these procedures could cause irreversible
damage to the Digiwatts unit and void the warranty.
Information
If the Digiwatts unit is not operating as expected after the commissioning
procedure has been completed, refer to section 7 and 8.
Information
If there is adequate solar irradiation and the resulting PV input voltage is
greater than 150V DC, the Digiwatts unit will automatically begin feeding
power to the utility grid.
Information
The Digiwatts unit operates from the power produced by the PV array
and is designed for minimal internal DC-power consumption. The
maximum power that the Digiwatts unit will consume in normal operation
is 8W.
Information
Anytime the AC power is disconnected from the inverter, either manually
or as a result of an AC disturbance, the inverter will wait 5 minutes after
the AC power has been restored to reconnect.
Normal Operation The Run LED is on, the other two are off.
The inverter has determined that there is enough voltage from the array to
operate. The Digiwatts unit adjusts the voltage and current from the PV array to
maximize PV output power.
Fault mode The Stop LED is on, the other two are off.
The inverter has determined that failures occurred, either inside the inverter or
somewhere in the PV system or power grid. The inverter will not operate until failures are
eliminated.
The LCD backlight is activated by knocking on the lid. The backlight shuts off
8 Troubleshooting
8.1 General
Our quality control program assures that each inverter is manufactured to exact
specifications and is thoroughly verified prior to leaving the factory. In the
unlikely event difficulty is encountered with the operation of the inverter, follow
the steps below to correct the problem.
1. Check & record the exact “Mode” and/or “Fault” messages on the LCD
display.
2. Check the DC and AC voltages at terminals inside the inverter. Be sure to
observe all of the safety precautions listed throughout this manual when
doing so, or hire a qualified professional.
9.1 Specifications
Item Description Specification
A Maximum input voltage (DC) 550V
B Operating voltage range (DC) 100-550V
C Maximum input current (DC) 16A
D Maximum input power (DC) 3200W
E Output power factor rating (AC) >0.99
F Output voltage range (AC) 183-229V/211-264V
G Operating freq. range or single freq.(AC) 59.3-60.5Hz
H Rated output voltage (AC) 208V/240V
I Rated output frequency (AC) 60Hz
J Maximum continuous output current (AC) 14.4/12.5A
K Maximum continuous output power (AC) 3000W
L MPP voltage range (DC) 200–440 V
M Start-up input voltage(DC) 150V
N Precision of voltage 1V
O Precision of current 0.1A
P Precision of frequency 0.01Hz
Q Peak / CEC inverter efficiency 97% / 96.5%
R Ingress protection Type 3R
1.5mm stainless steel
S Material of enclosure
sheet
(mm) 488 x 469 x 174
T Dimensions (H x W x D)
(in) 19.2 x 18.5 x 6.8
U Weight 23 kg / 50.7 lb
−20°C to 60 °C
V Ambient temperature range
−14°F to 140°F
0 W nighttime,
W Power consumption
≤ 8W operating
Nominal
Freq. (Hz) Trip Limit (Hz) Trip Freq. (Hz) Trip Times (s)
>60.5 60.45 - 60.55 max. 0.1602
60
<59.3 59.25 - 59.35 max. 0.1602
NOTE: This unit or system is provided with fixed trip limits and shall not be
aggregated above 30 kW on a single Point of Common Connection.
Install Torque
Terminal Wire Size
(Nm / ft-lbs)
AC & DC Terminal Blocks (Phoenix) -- 8AWG-12AWG
Cover Machine Screws 4 / 2.9 --