Senr1026-03 Pub Schematics
Senr1026-03 Pub Schematics
November 2011
Harness And Wire Electrical Schematic Symbols
9-Pin HD10 Receptacle
2-Pin DT Connector Symbols
E D
C
Electrical System
6 5 4 3 2 1
172 Intake Manifold Air Temp Sensor 12 7
T
the gauge of the temperature or pressure.
18 13
174 Fuel Temperature Sensor 3E-3371 Wedge 155-2276 Wedge 1110-6848 Plug As. 22 19
175 Engine Oil Temperature Sensor 3E-3370 Receptacle As. or Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
169-8670 Plug As. 28 23
110-6847 Plug As. 34 29 It has a coil that makes an electromagnet when current flows through it. The
190 Engine Speed Sensor
99C1-UP
102-8803 Receptacle Kit 155-2260 Plug Kit (Service Replacement) 40 39 38 37 36 35 electromagnet can open or close the switch part of the relay.
248 Cat Data Link
110-6847 Plug As. - P1
253
254
Personality Module
Electronic Control Module
Wire Gauge Pin # Socket # Wire Gauge Socket #
80M1-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
14 9W-0852 9W-0844 14 8T-8730
261 Engine Timing Calibration can open or close a valve or move a piece of metal that can do work.
262 5 Volt Sensor Dc Power 16 - 18 8T-8729 8T-8730 16 - 18 8T-8730
263 Digital Sensor Supply Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
264 Decel Throttle Position activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
266 Crank Without Injection Input
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
268 Programmed Parameter Fault
273
274
Manifold Pressure Sensor
Atmospheric Pressure Sensor
Harness and Wire Symbols
275 Right Turbo Inlet Pressure Sensor Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
277 Timing Calibration Sensor 40-Pin DRC Connector Harness Identification Letters and
291 Engine Cooling Fan Solenoid
4-Pin DT Connector Harness Connector Serialization
Harness Connector Serialization Code:
3E-8557 Bolt The "C" stands for "Connector" and the
Codes (see sample).
342 Secondary Engine Speed Sensor number indicates which connector in the
40
40
10
AG-C4 L-C12 harness (C1, C2, C3, ...).
10
20
30
40
544 Engine Cooling Fan Speed Sensor 39
L-C12
1 4
111-7898 3E-5179
38
36
596 Implement Control
6
Part Number: for Connector Plug
36
16
26
36
6
3E-3376 Receptacle As. 3E-3377 Wedge 155-2262 Wedge 155-2272 Plug As. Part Number: for Connector Receptacle
799 Service Tool
2
DRC16-40S
DEUTSCH IPD
15
25
35
1599 Engine Fan Blade Position Pull Solenoid 102-8804 Receptacle Kit 155-2271 Plug Kit
5
35
35
5
34
1600 Engine Fan Blade Position Push Solenoid Wire Gauge Pin # Socket # Plug Receptacle
33
¹ The CID is a diagnostic code that indicates which circuit is faulty. 3E-4367 Ring Pin or Socket Number
32
21
31
11
14 9W-0852 9W-0844 5A
1
31
1
31
² The MID is a diagnostic code that indicates which electronic control module Deutsch connector: Typical representation
16 - 18 8T-8729 8T-8730 1 Component
diagnosed the fault. 9X-3132 Seals of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
8T-9834 Connector As. 2 sockets and the receptacle contains all pins.
Wire Gauge Pin # Socket # 9X-1343 Receptacle As.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
14 9W-0852 9W-0844 of a Sure-Seal connector. The plug and receptacle Wire Gauge
CONNECTORS
This example indicates wire group 325,
16 - 18 8T-8729 8T-8730
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
Atmospheric
Pressure Sensor
TOP VIEW
Failure Mode Identifiers (FMI)¹
FMI No. Failure Description Caterpillar Supplied
0 Data valid but above normal operational range. Engine Service
Tool Connector Machine Interface
1 Data valid but below normal operational range. J60 Connector
J3
2 Data erratic, intermittent, or incorrect.
3 Voltage above normal or shorted high.
SENR1026-03
9 Abnormal update.
10 Abnormal rate of change. Timing Calibration
(TC) Probe
11 Failure mode not identifiable. Injectors Connector Intake Manifold
Injectors Pressure Sensor
12 Bad device or component. 6&8 9 & 11 J26/P26
13 Out of calibration. P57 P54
14 Parameter failures. Injectors
15 Parameter failures. Timing Calibration 5&7
(TC) Probe P53
16 Parameter not available. Connector Secondary
17 Module not responding. J26/P26 Primary Fuel
Electronics Speed/Timing Sensor
18 Sensor supply fault. Ground Speed/Timing Sensor Temperature Sensor Injection Actuation ECM
ECM Stud Pressure Sensor Connector
Connector ECM
19 Condition not met. J2/P2
J2/P2 Connector
20 Parameter failures. J1/P1
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
ECM
Connector Electronic
J1/P1 Control
Module
Event Codes
Electronic
Engine Control Control
Injection Actuation
Machine Interface Caterpillar Supplied
Pressure Control
Event Code Condition Module Connector Engine Service
Valve Connector
J3 Tool Connector
J46/P46
E017 High Engine Coolant Temperature Warning J60
E025 High Inlet Air Temperature Derate Injectors Electronics
1&3 Ground
E027 High Inlet Air Temperature Warning Primary Engine Stud
Speed/Timing P52
E100 Low Engine Oil Pressure Warning
Sensor Connector
E164 High Injector Actuation Pressure J20/P20
20 Page,
E190 Engine Overspeed Warning
Injectors
E265 User Defined Shutdown Timing Calibration
2&4 Atmospheric (TC) Probe
E272 Inlet Air Restriction Warning P56 Pressure
Sensor
Injection Actuation
Pressure Control Valve
Engine Oil
Pressure Sensor Engine Oil
Temperature Sensor
9 8 7 6 5 4 3 2 1
J52 P52
A701-GY 1
F726-YL 2 CYL HEAD CYL HEAD CYL HEAD CYL HEAD CYL HEAD CYL HEAD CYL HEAD CYL HEAD
E A703-BR 3 SOL 1 SOL 3 SOL 5 SOL 7 SOL 8 SOL 6 SOL 4 SOL 2 E
F726-YL 4
J53 P53
A705-BU 1
F728-BR 2 J52 P52
A707-PU 3 A701-GY 1
F728-BR 4 F726-YL 2
A703-BR 3
INJECTOR SOL 1 16 A701-GY F726-YL 4
J54 P54 INJECTOR SOL 2 40 A702-PU
INJECTOR SOL 3 26 A703-BR A701-GY J53 P53
A709-OR 1
INJECTOR SOL 4 34 A704-GN A702-PU A705-BU 1
F730-GY 2
INJECTOR SOL 5 32 A705-BU A703-BR F728-BR 2
A711-PU 3
INJECTOR SOL 6 28 A706-GY A704-GN A707-PU 3
F730-GY 4
INJECTOR SOL 7 38 A707-PU A705-BU F728-BR 4
INJECTOR SOL 8 22 A708-BR A706-GY
37 L1 A707-PU
J58 P58
18 A708-BR J57 P57
P2 F731-OR 4 L3
31 F726-YL F729-GN 4
A712-BR 3
INJECTOR SOL 1 16 A701-GY A701-GY 12 F727-BU A708-BR 3
F731-OR 2
INJECTOR SOL 2 40 A702-PU A702-PU INJECTOR COMMON 1 & 3 5 F726-YL F728-BR F729-GN 2
A710-GY 1 INJECTOR COMMON 2 & 4 11 F727-BU
INJECTOR SOL 3 26 A703-BR A703-BR F729-GN A706-GY 1
INJECTOR SOL 4 34 A704-GN A704-GN INJECTOR COMMON 5 & 7 17 F728-BR
INJECTOR SOL 5 32 A705-BU INJECTOR COMMON 6 & 8 21 F729-GN
A705-BU J57 P57
INJECTOR SOL 6 28 A706-GY A706-GY 4 27 J56 P56
F729-GN
INJECTOR SOL 7 38 A707-PU A707-PU A708-BR 3 33 F727-BU 4
INJECTOR SOL 8 22 A708-BR A708-BR F729-GN 2 A704-GN 3
INJECTOR SOL 9 37 A709-OR L3 A706-GY F727-BU 2
A709-OR 1
D INJECTOR SOL 10 18 A710-GY A710-GY A702-PU 1 D
INJECTOR SOL 11 31 A711-PU A711-PU
INJECTOR SOL 12 12 A712-BR A712-BR J56 P56
INJECTOR COMMON 1 & 3 5 F726-YL F726-YL 4
INJECTOR COMMON 2 & 4 11 F727-BU F727-BU
F727-BU A704-GN 3
INJECTOR COMMON 5 & 7 17 F728-BR F728-BR 2 SYMBOL DESCRIPTION
F727-BU
INJECTOR COMMON 6 & 8 21 F729-GN F729-GN A702-PU 1
INJECTOR COMMON 9 & 11 27 F730-GY F730-GY CIRCUIT CONNECTED
COOLANT TEMPERTURE 9 995-BU E797-WH E798-PK 2 REF: 100-5632 INTERNAL ELECTRICAL CONNECTION
DRIVER SOLENOID RETURN 7 E799-BR E795-YL CONTROL PLUS FROM ECM BLADE, SPADE, RING OR SCREW
TERMINAL
13 F701-BR 996-GN J45/P45 CONTROL MINUS FROM ECM
(IF EQUIPED) PROPORTIONAL VALVE 19 F700-BU E796-GN CAT DATA LINK
997-OR A +5V
THROTTLE POSITION 24 F702-GN 999-WH J1939 (CAN) DATA LINK
(IF EQUIPED) FAN SPEED 25 F703-GY F732-PK E796-GN C SIGNAL INJECTION ACTUATION PRESSURE SENSOR ATA DATA LINK ABBREV COLOR
1 F704-OR 998-BR 993-BR B GROUND 6V-2485 RD RED
OTHER COLOR DESCRIPTIONS
3 F737-YL 997-OR WH WHITE
J20/P20 HIGHWAYS
4 412-BU 993-BR OR ORANGE
998-BR 996-GN A +12V
6 YL YELLOW
10 997-OR 998-BR B GROUND PRIMARY SPEED/TIMING SENSOR
L2 F714-PK 999-WH C SIGNAL PK PINK
30 3E-6410
C 36
993-BR F713-OR BK BLACK C
E799-BR J44/P44
39 GY GRAY
F701-BR L5 998-BR B GROUND PU PURPLE
F700-BU SECONDARY SPEED/TIMING SENSOR
996-GN A +12V BR BROWN
COOLANT FLOW 26 412-BU F702-GN SIGNAL 3E-6410
F732-PK C GN GREEN
OIL TEMPERTURE 31 E795-YL F703-GY
F704-OR P21/J21 BU BLUE
+12V ENGINE SPD/TMG 32 996-GN 412-BU
IAPCV PREESURE 37 E796-GN 998-BR 997-OR A +5V + BATTERY 1
PRIMARY SPEED/TIMING 38 999-WH 997-OR 995-BU C COOLANT TEMPERATURE SENSOR - BATTERY 2
SIGNAL
SECONDARY SPD/TMG 39 F732-PK B 102-2240 US/METRIC 3 NOTE B
993-BR 993-BR GROUND TO + BATTERY (SWITCHED)
DIGITAL SENSOR RETURN 29 998-BR SCROLL 4
20 Page, Color 2 (Dimensions: 39 inches x 24 inches)
22 F709-BU 993-BR B
EMS PRESSURE/TEMP WARMING LAMP 27 F706-PU A700-OR J3/P3 MACHINE
25 P51/J51 F703-GY
(IF EQUIPED) STARTING AID SW OVERRIDE F720-GN INTERFACE CONNECTOR
150-RD-14 F701-BR
B RELAY/THROTTLE ON/OFF SWITCH LAMP 34 F709-BU F705-PK 997-OR A +5V B
DIGITAL POWER +8V 35 A700-OR E795-YL F704-OR 150-RD-14 1 + BATTERY (UNSWITCHED)
F719-BR C SIGNAL OIL TEMPERATURE SENSOR TO + BATTERY
+ BATTERY (UNSWITCHED) 4 150-RD-14 GROUND 106-0735 F713-OR 150-RD-14 2 + BATTERY (UNSWITCHED)
F708-YL 993-BR B
EMS PRESS/TEMP WARNING LAMP 21 F705-PK F714-PK F700-BU 3 PROPORTIONAL VALVE SOLENOID (IF EQUIPED)
F710-BR NOTE B
SWITCH OR DIGITAL SENSOR 24 F719-BR P43/J43 E799-BR NOTE B F701-BR 4 NOTE B
150-RD-14 E799-BR 5 DRIVER SOLENOID RETURN
START AID RELAY/CHECK ENGINE LAMP 28 F708-YL F700-BU
E793-BU NOTE B
997-OR A +5V 6
START AID RELAY/CHECK ENGINE LAMP 40 F710-BR 412-BU 892-BR CAT DATA LINK -
E794-YL A751-YL C SIGNAL FUEL TEMPERATURE SENSOR 7
TC PROBE + 18 F723-PK F702-GN 893-GN CAT DATA LINK +
NOTE B
892-BR 993-BR B GROUND 102-2240 8
TC PROBE - 12 F724-PU A700-OR L9 A700-OR DIGITAL POWER +8V
893-GN DIGITAL SENSOR RETURN
+ BATTERY (UNSWITCHED) 6 150-RD-14 998-BR 998-BR 9
L5 L5 L5
ATA DATA LINK - 1 E793-BU 997-OR F702-GN 10 THROTTLE POSITION J42
993-BR F703-GY 11 FAN SPEED (IF EQUIPED) SERVICE TOOL
ATA DATA LINK + 7 E794-YL
NOTE B
F704-OR 12 USER DEFINED SHUTDOWN (IF EQUIPED) CONNECTOR
CAT DATA LINK - 3 892-BR
F715-PU F705-PK 13 EMS PRESS/TEMP WARNING LAMP
CAT DATA LINK + 9 893-GN 113-OR A + BATTERY
120-YL NOTE B F716-WH 997-OR 14 ANALOG POWER (+5V)
- BATTERY 5 229-BK-14 229-BK-14 B - BATTERY
E793-BU 113-OR 993-BR 15 ANALOG SENSOR RETURN
- BATTERY 11 229-BK-14 L7
NOTE B NOTE B
C
E794-YL L6 L6 L6 F717-YL A234-BK 16 SAE J1939 SHIELD GND 892-BR E CAT DATA LINK -
P1
NOTE B 892-BR F718-BU NOTE B F711-GN 17 J1939 (CAN) DATA + TX 893-GN D CAT DATA LINK +
893-GN F719-BR L9 F712-GY 18 J1939 (CAN) DATA - RX
229-BK-14 F
A234-BK F713-OR 19 NOTE B
G
F711-GN F714-PK 20 MANIFOLD PRESSURE E794-YL H ATA DATA LINK +
F712-GY F710-BR 21 START AID RELAY/CHECK ENGINE LAMP J ATA DATA LINK -
E793-BU
229-BK-14 E793-BU F709-BU 22 RELAY/THROTTLE ON/OFF SWITCH LAMP
E794-YL F708-YL 23 START AID RELAY/CHECK ENGINE LAMP
TIMING CAL CONNECTOR 892-BR F707-WH 24 EMS ENG ON/CRUISE ON/OFF LAMP
ENGINE 893-GN
(2 PIN DT PLUG) F706-PU 25 EMS PRESS/TEMP WARNING LAMP
CYLINDER HEAD 150-RD-14 113-OR 26 + BAT (SWITCHED) KEYSWITCH
GROUND STUD 1 150-RD-14
F723-PK F723-PK L8 F715-PU 27 GND LVL SHUTDOWN (NO) SW
F721-GY F716-WH 28 GND LVL SHUTDOWN (NC) SW
F724-PU F724-PU F722-OR F717-YL 29 SWITCH 4
A P26 J26 F720-GN
NOTE B NOTE B A
F718-BU 30 SWITCH 5
J60 F706-PU 31
SERVICE TOOL E794-YL ATA DATA LINK +
F707-WH E793-BU 32 ATA DATA LINK -
COMPONENT KEY CONNECTOR
F705-PK F725-WH 33 ANALOG SENSOR
NOTE: FOR SPECIFIC ECM PIN FUNCTIONAL DESCRIPTIONS, 120-YL A + BATTERY F725-WH F723-PK 34 TC PROBE +
REFER TO THE TROUBLESHOOTING MANUAL FOR YOUR ATA: AMERICAN TRUCKING ASSOCIATION A700-OR
229-BK-14 B - BATTERY F724-PU 35 TC PROBE -
APPLICATION. NOTE B
C F708-YL F719-BR 36 SWITCH OR DIGITAL SENSOR
ECM: ELECTRONIC CONTROL MODULE
893-GN D CAT DATA LINK + F709-BU
THIS SCHEMATIC IS FOR THE 3408E AND 3412E ENGINES ELECTRICAL SYSTEM
NOTE B: WIRE PAIRS 892-BR & 893-GN, E793-BU & E794-YL, L7 412-BU 37 EMS COOLANT FLOW IF EQUIPED
711-GN & 712-GY, MUST BE TWISTED AT LEAST 1 TURN PER
892-BR E CAT DATA LINK - F710-BR F720-GN 38 STARTING AID SW OVERRIDE IF EQUIPED MEDIA NUMBER: SENR1026-03
F L8 L8 F724-PU 39
25MM. F721-GY SWITCH OR DIGITAL SENSOR
NOTE B G F723-PK F722-OR 40 SWITCH OR DIGITAL SENSOR Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
E793-BU H ATA DATA LINK - in neutral and with parking brake set.
E794-YL J ATA DATA LINK + Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
9 8 7 6 5 4 3 2 1