Cat® XQC1600 Power Module

IPP Rated 1515 kW

IPP Overload 1590 kW
50/60 Hz Switchable

Image shown may not reflect actual configuration

Specifications

IPP Rated IPP Overload Speed

Frequency Voltage
kW (kVA) kW (kVA) (rpm)

50 Hz 400V 1515 (1893) 1590 (1987) 1500

60 Hz 480V 1705 (2131) 1790 (2237) 1800

Cat® 3516C Diesel Engine Metric Imperial (English)

Configuration 4-Stroke Diesel
Bore 170 mm 6.7 in
Stroke 215 mm 8.5 in
Displacement 78.08 L 4,764 in3
Aspiration TA
Compression Ratio 14.7:1
Governor Type ADEM™ A4

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 Cat® XQC1600 Power Module

Features & Benefits

Worldwide Product Support Power Distribution and Paralleling Controls
• Cat® dealers provide extensive post sale support
• Externally-accessible,100kAIC power distribution
including maintenance and repair agreements
panel
• Supported 100% by your Cat dealer with warranty on
• 3-pole, 4000A-frame (set to 3000A), electrically
parts and labor
• Extended Service Coverage (ESC) options available operated, insulated IEC Circuit Breaker (Optional 4-
for coverage beyond the Standard Warranty period pole breaker)
• Externally-accessible, package mounted auto
Cat® 3516C Diesel Engine
paralleling controls behind hinged door
• The compact, four-cycle Cat 3516C • AGC-4 provides paralleling, load sharing, VFD
turbocharged-aftercooled (SCAC) diesel engine control, and additional generator protection
• Reliable, Fuel Efficient
• Best-in-class fuel economy Sound-attenuated Container
• 50/60 Hz switchable for greater fleet utilization and • Provides 9-high stackable CSC 40-ft high-cube
versatility with neither software re-flashing, nor iron container for ease of transportation and protection
changes required • Personnel doors (2 total) on both sides of the engine
• Other engine features include: electric fuel priming, for service access, plus 1 additional personnel door
individual cylinder temperature monitoring, and for general access
extended filter change intervals • Double container doors on each end for ease of service
• Electronic differential pressure monitoring of all • Service door for access to primary fuel filters
filters • Foldable, stowable awnings on engine room air inlets
Cat SR5 Series Generator also serve as shipping covers
• Designed to match performance and output • Hinged, sound-attenuated radiator louvers for ease of
characteristics of Cat diesel engines cleaning and maintenance
• Class H insulation operating at Class F temperature for Fuel System
extended life
• Fuel system operates on a variety of fuels
• Stator winding and bearing temperature monitoring
• Coastal insulation protection and anti-condensation • Triple primary fuel filters with water separators,
space heaters for extended life and increased service valves, and differential pressure monitoring
reliability
Reduced Environmental Impact
Cat EMCP 4.3 Control Panel
• 110% spill containment of onboard engine fluids
• Provides full engine and generator monitoring and
• Positive crankcase fumes ventilation
fault protection
• Low BSFC and Low Emissions* ratings, switchable
• Graphical display (5.5 in.) denotes text alarm/ event
via Cat Electronic Technician (ET)
descriptions, set points, engine and generator
monitoring, and is visible in all lighting conditions Asset Monitoring and Management
• Simple, user-friendly interface and navigation
• Cat Connect PLE601
• 50/60Hz toggle switch via terminal link
• Integrated Voltage Regulator (IVR) to provide precise Quality
steady state control and excellent transient response • Single Source Supplier
o Removes duplicate set points and wiring for • Factory designed and production tested to assure
simplified operation and troubleshooting customer satisfaction.
o Dedicated IVR status screens in EMCP4.4 • Package factory designed and production tested
o IVR fully supported by Cat ET (Electronic • Manufactured in ISO 9001:2000 certified facility
Technician) service tool
• Panel mounted emergency stop switch
* Does not conform to EPA/EU emissions standards

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 Cat® XQC1600 Power Module

Standard Equipment

Cat 3516C Heavy Duty Diesel Engine Lube Oil System

• Full flow oil filters with water-cooled oil cooler
• Turbocharged, air-to-water aftercooler
• Electronic ADEM™ A4 engine controls (Requires API CI-4 or higher lube oil)
• Oil drain lines routed to the engine rail
Generator • Includes engine-mounted oil level regulator and
• 1844-frame; SR-5 generator 114-L (30gal) oil tank for maintaining oil pan levels
• Double bearing, wye-connected, brushless, in extended run applications.
permanent magnet excited, form wound design • Oil tank can be remotely filled without shutting down
• Generator mounted Cat Integrated Voltage Regulator the engine
(Cat IVR) • Oil evacuation system for faster, cleaner oil changes
• Stator winding and bearing temperature sensors and
RTD module Control Panel
• Metallic mesh generator air inlet filters (washable) • Package-mounted EMCP 4.3 provides power metering,
with differential pressure monitoring protective relaying, and engine and generator control and
Air Filter monitoring
• Air cleaner - Heavy duty element, canister type air with • Convenient service access for Cat service tools
service indicator • Integration with the Cat Integrated Voltage Regulator
(IVR) provides enhanced system monitoring
Cat Cooling System
• Ability to view and reset diagnostics of all controls
• Cooling package provides 49°C (120F) ambient
networked on J1939 data link eliminates need for
capability (50 Hz and 60 Hz) at the IPP Rating @
750m (2,460 ft) above sea level separate service tools for troubleshooting
• Jacket water heater (9 kW, 3-phase 480VAC) with • Real-time clock allows for date and time-stamping of
electric pump diagnostics and events
• Energy efficient direct drive fans (4) • True RMS AC metering, 3 phase: L-L volts, L-N volts,
• Variable frequency fan drive with smart fan control Phase, Amps, Hz, ekW, kVA, kVAR, kWHr,% kW, PF
• Cat Extended Life Coolant (ELC) • Graphical display with positive image, transflective
• Vertical, non-stacked radiator cores and dimpled fins
LCD, adjustable white backlight/contrast
to minimize clogging
• Digital indication for
Starting/Charging System - RPM - DC Volts - Operating hours
• Dual 24-Volt Electric Starting Motors - Oil pressure - Coolant Temperature
• 24 VDC/50A battery charger with float/equalize modes - Oil Temperature
and charging ammeter • Two LED status indicators (1 red, 1 amber)
• Four (4) 1400CCA, 24V-Maintenance • Engine cool-down timer
• Engine cycle crank
Fuel System
• Three engine control keys and status indicators
• 946-L (250 gal) single-wall fuel tank
• BS799-5 certified (Run/Auto/Stop).
• Solenoid fuel fill control valve • Lamp test and Alarm acknowledgement keys
• Secondary fuel filters on engine • Warnings/shutdowns with indicating text for:
• Fuel cooler and electric priming pump - Low oil pressure - Overspeed
- High Oil Temperature - Overcrank
Exhaust System
- Emergency stop - AGC-4
• Internally mounted, insulated, puck-style exhaust
silencer suspended from container roof • Emergency stop pushbutton
• 1.8m (6ft) vertical discharge exhaust stack for • Display navigation keys including two shortcut keys for
increase site power density, stows for shipping inside Engine Parameters or Generator Parameters
container

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 Cat® XQC1600 Power Module

Standard Equipment (continued)

Container Protective Relaying
• Sound attenuated to 75 dB(A) (50Hz) 81 dB(A) (60Hz) • Generator protective relaying features
at 7m (23 ft) - Phase over/under voltage (Device 27/59)
• Five (5) lockable personnel doors with panic releases - Over/Under frequency (Device 81 O/U)
on each door - Reverse Power (Device 32)
• Interior walls and ceilings insulated with 100 mm of - Overcurrent (Device 50/51) (GCB trip unit)
acoustic paneling - Loss of Excitation (Device 40) (Cat IVR)
• Side bus bar access door with external access load • Package mounted AGC-4 controls provides auto
cable connections paralleling, CAN-bus, Ethernet communications, PWM
• Six (6) DC lights with 60-min timer located at one and Analog outputs, and legacy analog load sharing
personnel door (real and reactive)
• Engine vibration isolators • AGC-4 main display and Additional Operator Panel
• Easy drain access to standard fluids (AOP) secondary display
• E-stops located on each side of the container (2) • AGC-4/EMCP 4.3 protective relaying features
• One (1) International-style convenience receptacle - 25 sync-check (AGC-4)
located on the front of the control panel
- 32 rev. power (EMCP 4.3 and AGC-4)
Distribution System - 40 loss of excitation (AGC-4 impedance based)
• 3000:5 Current Transformers with secondaries wired to - 50/51 Inst. and time overcurrent (GCB trip unit and
AGC-4)
shorting terminal strips
- 47 Negative Voltage Sequence (AGC-4)
• Three phase, plus full rated neutral bus bars are tin-plated
- 46 Negative Sequence Current (AGC-4)
copper with NEMA standard 2-hole pattern for connection
- 27/59 phase under/over voltage
of customer load cables and generator cables. (EMCP 4.3 and AGC-4)
• Bus bars are sized for full load capacity of the generator - 81O/U under/over frequency (EMCP 4.3 and AGC-4)
set at 0.8 power factor.
• Includes ground bus, tin-plated copper, for connection to Modes of Operation
the generator frame ground and field ground cable
• Provides for single unit stand-alone operation, island
• Transformer provides 240 and 480 VAC for module
mode paralleling and load sharing with other power
accessories
modules, and single unit-to-utility mode paralleling for
• Includes controls to de-energize jacket water heaters and base load control (with open transition between
generator anti-condensation heater when the engine is paralleling modes)
running • Island mode paralleling features:
• One (1) shore power connections for generator anti- - AGC-4 control allows single unit to connect to a
condensation heater, battery charger, jacket water heater, dead bus
and convenience receptacle - Auto synchronization (voltage & phase matching)
• Solid state trip unit for overload (time overcurrent) and - Load sharing (kW) analog signal (like units & legacy
fault (instantaneous) overcurrent protection. LSIG is compatible)
standard. - Load sharing (kVAR) analog signal (like units only)
• Includes DC shunt trip coil activated on any monitored • Utility mode paralleling features:
engine or electrical fault - Auto synchronization (voltage & phase matching)
• Ground fault sensing/trip (Requires Optional ground CT) - Base-load control (selectable: programmable set-
point or potentiometer adjust)
Power Factor Control Circuitry - Soft load/unload (programmable, shared set-point)
• Manual raise/lower voltage adjust capability and - Power Factor control (programmable set-point)
VAR/power factor control circuitry for maintaining
constant generator power factor while paralleled with the
utility. Voltage and power factor adjustments are
performed on the Generator Paralleling Control
• Includes RFI suppression, exciter limiter, and exciter
diode monitoring

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Cat® XQC1600 Power Module

Technical Data*
Cat
Frame size Generator 1844
Pitch 2/3
No. of poles 4
Excitation Static regulated, brushless, PM excited
Construction Double bearing, close coupled
Insulation Class H
Enclosure Drip proof IP23
Overspeed capability – % of rated 125% of rated
Voltage regulator 3-phase sensing with volts-per-hertz

Less than ± 0.5% voltage gain

Voltage regulation
Adjustable to compensate for engine speed droop
and line loss
Wave form deviation Less than 5% deviation
Telephone Influence Factor (TIF) Less than 50
Harmonic Distortion (THD) Less than 5%

Cat Generator Set – 50/60 Hz

50 Hz 60 Hz
Units
EM0573 EM0571

IPP Power Rating kW (kVA) 1515 (1893) 1705 (2131)

IPP Overload kW (kVA) 1590 (1987) 1790 (2237)

Lubricating System
L (gal) 405 (107)
Oil pan capacity

Fuel System
Fuel consumption @ 1.0 PF
105% Load L/hr 382.0 448.8
100% Load L/hr 356.3 429.3
75% Load L/hr 282.4 325.2
50% Load L/hr 200.5 231.8
Fuel Tank Capacity L (gal) 946 (250) 946 (250)
Running time @ 75% rating Hr 2.5 2.3

Cooling System
L (gal) 943 (249)
Radiator and engine capacity

Noise at 7m (23 feet)

dB(A) 75 81

Low Emissions Performance

EM0574 EM0572
Number

*Materials and specifications are subject to change without notice

**Package fuel consumption and sound levels are for reference only

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Cat® XQC1600 Power Module

Technical Data (continued)

Dimensions and Weights

With Lube Oil With Fuel, Lube
Length Width Height
Model & Coolant Oil & Coolant
mm (in) mm (in) mm (in)
Kg (lb) Kg (lb)
XQC1600 w/o chassis
12,192 (480) 2,438 (97.5) 2,896 (114) TBD 31,818 (70,000)

Center of gravity x = + TBD +/- 300 mm (from rear of container); y = + TBD mm +/- 300 mm (from
container floor); z = 0 +/- 150 mm (centerline)

Equipment Layout

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Cat® XQC1600 Power Module

Equipment Layout

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Cat® XQC1600 Power Module

Equipment Layout

37 43 36 35 44 32 31

CURBSIDE VIEW
45 46

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Cat® XQC1600 Power Module

Equipment Layout

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 Cat® XQC1600 Power Module

Ratings Definitions and Conditions

Meets or Exceeds International Specifications: AS1359, CSA, IEC60034-1, ISO3046, ISO8528, NEMA MG
1-33.
International Power Projects (IPP) – Output available without varying load for an unlimited time. Average power
output is 70 – 100% of the continuous power Rating. Typical peak demand is 105% of continuous rated ekW for a
maximum of 1 hour in 12 hours, not to exceed 500 hours per year. Typical applications are IPP power plants.
Continuous power is in accordance with ISO8528. Fuel stop power is in accordance with ISO3036.
Fuel rates are based on fuel oil of 35º API [16ºC (60ºF)] gravity having an LHV of 42 780 kJ/kg (18,390 Btu/lb)
when used at 29ºC (85ºF) and weighing 838.9 g/liter (7.001 lbs/U.S. gal).
Additional ratings may be available for specific customer requirements, contact your Cat representative for details.
For information regarding low sulfur fuel and biodiesel capability, please consult your Cat dealer

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All rights reserved.
Materials and specifications are subject to change without notice.
The International System of Units (SI) is used in this publication.
CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, "Caterpillar Corporate
Yellow", the "Power Edge" and Cat “Modern Hex” trade dress as well as corporate and product
LEHX0023-06 (05/20) identity used herein, are trademarks of Caterpillar and may not be used without permission.