Schwinn Manual
Schwinn Manual
3 Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 5 Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Pre-Ride Checklist . . . . . . . . . . . . . . . . . . 35
4 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Getting Organized . . . . . . . . . . . . . . . . . . . 8 6 Maintenance and Troubleshooting . . . . 40
Initial Set-up - Attach the Handlebars . . . . 9 Parts Maintenance . . . . . . . . . . . . . . . . . . 40
Attach the Rear Frame . . . . . . . . . . . . . . 11 Hub Bearings . . . . . . . . . . . . . . . . . . . . . . 44
Attach the Secondary Chain . . . . . . . . . . 12 Inflating the Tire Tube . . . . . . . . . . . . . . . 45
Attach the Rear Wheels . . . . . . . . . . . . . . 13 Repairing a Flat Tire . . . . . . . . . . . . . . . . 46
Attach the Front Fender . . . . . . . . . . . . . . 15 7 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Attach the Front Wheel . . . . . . . . . . . . . . 17
Assemble the Front Brake . . . . . . . . . . . . 18 8 Purchase Record . . . . . . . . . . . . . . . . . . . 50
Indicates a hazard or unsafe practice that could result • The child is seated securely and the tricycle
in minor injury. is properly fitted to the child.
Before assembly check and see that all the parts are included. If parts are missing or damaged call customer
service toll free at 1-800-626-2811.
rear frame
rear brake
secondary chain
Basket Hardware
4 nuts 4 washers
2 nuts
Getting Organized
! WARNING! (Two-Person Assembly Required)
Improperly assembly of the tricycle may result in
The following tools and items are needed for assembly:
unexpected product performance and serious injury
or death. Assemble the tricycle according to the • Phillips head screw driver (minimum four inch shaft)
instructions in this manual or have a professional
• 5 mm, 6 mm Allen keys
bicycle mechanic assemble the tricycle.
• Adjustable wrench or 10 mm, 15 mm, and 17 mm
open and box end wrenches
• Needle nose pliers with cable cutting ability
• Grease (Automotive or anti-slip copper grease)
NOTICE
The stem may break or damage may occur if the stem
is not inserted the minimum amount. Insert the stem
until the Minimum Insertion mark is not visible.
9
main frame
10
11
12
WARNING!
4. Screw the plastic caps on each end of the axles.
!
Note: The drive
Failure to properly tighten the nuts holding the wheels
wheel hub has
onto the tricycle may result in poor riding performance,
a half-moon
the tire falling off and serious injury or death. Always
opening that
be sure the wheels are securely attached to the frame
matches the
before using the tricycle.
half-moon axle.
13
4
3
2
14
15
4
Tip!
Decal should be
on the outside of
the frame.
16
! WARNING!
Failure to properly tighten the nuts holding the wheels
onto the tricycle may result in poor riding performance,
the tire falling off and serious injury or death. Be sure
the wheels are securely attached to the frame before Tip!
Before proceeding to the next step,
using the tricycle. lift and rotate the tricycle.
Parts: Front wheel, main frame assembly
3 2
Hardware: 2 large nuts, 2 washers
Tools: 15 mm open and box end wrench,
Adjustable Pliers
1
1. Loosen nuts on the front wheel axle.
2. Place the front wheel axle in the fork drop-outs,
making sure the wheel is centered.
3. Tighten nuts to 240in-lbs.
4. Tighten fender hardware, making sure the tire does
not rub on the fender.
17
18
brake brake
arm arm
wheel rim
19
2
Allen wrench 1-2 mm
loosening
brake pad
screw Correct
Incorrect
20
21
1 Even space
between brake
pad and wheel
Brake
pads are 4
centered on
each side of 2 Wheel is centered brake arm screw
the wheel
Note: If you run out of
3 Even space
brake arm adjustment capability on one
between wheel
and fork screw side, adjust the screw on the
opposite side. If you run out of
axle nut
adjustment capability on both
screws do a minor adjustment to
the brake cable. Adjustments
should be made to each side as
equally as possible to prevent
running out of adjustment
capability. See Adjust the
Brake Cable) and repeat steps
4-6.
22
23
Failure to properly set the brakes may result in the 2. Loosen the cable adjustment barrel on the brake lever
inability to stop the tricycle movement and cause two turns and tighten the adjustment barrel lock nut.
serious injury or death. Always check the brakes are 3. Loosen the adjusting barrel bolt three full turns.
functioning properly before using the tricycle.
4. Push the pad control lever toward the front of the
NOTICE bike and hold it there with one hand
Lubricating the drum can cause faulty braking. 5. Use the other hand to pull the brake cable tight
making sure that the cable housing remains seated
Tools: 10 mm wrench or adjustable wrench. in the adjusting barrels.
The tricycle is shipped with the rear brake assembled 6. Retighten the pinch bolt on the pad control lever
and connected. If the brake cable is not attached to the using 10 mm open ended or adjustable wrench.
brake lever see Attach the Front Brakes for the steps 7. Press the brake lever until the brake band contacts
to re-attach the cable and lever. the drum. This should occur when the brake lever is
If the brake cable is disconnected at the brake arm, pull about one third of the way to the handle bar.
the brake cable taught and connect it to the brake arm Important! Brake band will wear over time. Turn the
by tightening the cable anchor bolt as described on adjusting barrel to compensate for brake band wear.
page 17. Replace the brake band before it is completely worn.
The rear brake is a band brake system. Follow the
steps to adjust the rear brake:
24
7
adjustment brake band on drum
barrel lock nut
brake cable
rear brake
inner wire
shell
4 1 6
3 pinch bolt
5 pad control
adjusting
brake cable seated in the lever
barrel bolt
adjusting barrel bolt
25
26
27
1 3
28
29
! WARNING!
Insufficient locking pressure on the seat stem may 1 2
result in the seat slipping, loss of control and serious
injury or death. Be sure the seat is locked and capable of
supporting the weight of the rider before
using the tricycle. Minimum 4
insertion mark 6
Parts: Saddle, saddle stem
Tools: 14 mm open and box end wrench, Adjustable Pliers
1. Place the saddle on the saddle stem. 5
2
2. Tighten the nuts on each side of the saddle stem until
the saddle is securely attached to the stem.
3. Release the quick release clamp.
4. Place the saddle stem into the frame seat tube until the
Minimum Insertion mark is not visible.
5. Turn the adjusting nut until there is sufficient
pressure to hold the seat in place when the quick
release lever is closed.
6. Close the quick release clamp.
30
T
I
POR AN
T
M
T
I
4. By hand, slowly turn the spindle toward the front
of the bicycle. Clockwise for right side pedal, 2
RT
PO AN
Tip!
L1
counterclockwise for left side pedal. M
3
T
I
The left pedal
Important! Stop if you feel resistance! This may be turns counter-
an indication the spindle is entering the hole at an clockwise and the
L
angle. Remove the spindle and redo step 4. right pedal turns
clockwise.
31
! WARNING!
Failure to insert the handlebar and seat stems beyond
the “Minimum Insertion” line may cause the stem to
break resulting in damage to the stem, loss of control,
falling, serious injury or death. Insert the handlebar and 2
seat stem into the frame until the Minimum Insertion Mark
is not visible. 3
Minimum
If necessary, adjust the seat height and angle so the insertion mark
rider is comfortable and has complete control.
Tools: 14mm open and box end wrench, Adjustable 1
Pliers
1. Release the quick release seat clamp.
2. Adjust the height of the seat until the rider feels they
have control of the tricycle and are comfortable.
3. Lock the quick release seat clamp.
33
Pre-Ride Checklist
brake control
Use the following checklist to ensure your tricycle is in cables
proper working condition before riding the tricycle.
Brakes:
The front and rear brakes work properly. shoe pads
The brake shoe pads are not overly worn and
are correctly positioned in relation to the rims.
34
Steering
The handlebar and stem are correctly adjusted
and tightened, and allow proper steering.
35
pedal
Frame and Fork
The frame and fork are not bent or broken
Note: If either are bent or broken, call
customer service.
36
37
NOTE: The frequency of maintenance should increase with use in wet or dusty conditions. Do not over lubricate.
Remove excess lubricant to prevent dirt build up. Never use a de-greaser to lubricate your chains (WD-40®).
38
Wheels
Frequency: Inspect and maintain before each use.
39
40
41
Hub Bearings
Hub bearings require special thin wrenches called 4. Re-tighten the locknut while holding the adjusting
“cone wrenches”. If you do not own these tools, do cone in position.
not attempt hub bearing adjustments. Have a qualified 5. Re-check that the wheel can turn freely without
bicycle mechanic perform the adjustment if you have excessive side play.
any doubts.
1. Check to make sure neither locknut is loose.
2. To adjust, remove wheel from tricycle and loosen
the locknut on one side of the hub while holding the
bearing cone on the same side with a cone wrench.
3. Rotate the adjusting cone as needed to eliminate
free play.
43
45
LIMITED WARRANTY AND POLICY Frame must be returned for inspection at customer’s
expense. Please note: the fork is not part of the frame. A
ON REPLACEMENT PROCEDURES & lifetime warranty on your frame does not guarantee that
RESPONSIBILITIES the product will last forever. The length of the useful life
Your purchase includes the following warranty which cycle will vary depending on the type of bike, riding
is in lieu of all other express warranties. This warranty conditions and care the bicycle receives. Competition,
is extended only to the initial consumer purchaser. No jumping, downhill racing, trick riding, trial riding, riding in
warranty registration is required. This warranty gives you severe conditions or climates, riding with heavy loads or
specific legal rights and you may have other rights which any other non-standard use can substantially shorten the
vary from state to state. useful product life cycle. Any one or a combination of these
conditions may result in an unpredictable failure that is not
FRAME covered by this warranty. All bicycles and frame sets
Frame is are guaranteed against faulty materials and should be periodically checked by an authorized dealer for
workmanship for as long as the initial consumer purchaser indications of potential problems, inappropriate use or
has the bicycle, subject to the condition of the warranty abuse. These are important safety checks and are very
listed below. If frame failure should occur due to faulty important to help prevent accidents, bodily injury to the
materials or workmanship during the guarantee period, the rider and shortened useful product life cycle.
frame will be replaced. For frame replacement under this
PARTS
Pacific Limited Warranty, contact us, stating the nature of
All other parts of the unit except Normal Wear Parts are
the failure, model number, date received and the name of
warranted against defective materials and workmanship for
the store from which the bike was received, at the address
as long as the initial consumer purchaser has the bicycle,
given on this page.
46
47
Name:
Address:
State/City/Zip:
Date of Purchase:
Place of Purchase:
Serial Number:
Model Number:
Date Code:
48
©2012