Catalogo2014A en
Catalogo2014A en
is movement
NIASA works
to ensure
the movement
is perfect
NIASA
adapts to
customers’
requirements
Other companies manufacture the same
products, but none of them are able to adapt
to your requirements like NIASA can. NIASA’s
technical office works in a coordinated manner
with the R&D+i department to understand
your requirements in-depth and develop the
most suitable product. But we don’t stop there.
NIASA creates the synergies required with each
customer to provide value and offer the best
customer service and follow up, throughout all
stages of the process.
NIASA NEVER
FAILS
NIASA likes to speak of “perfect” or
“zero” in reference to its products. This
means that there are no average terms,
or whether it is perfect or not; the
functional does not exist, only the optimal.
And NIASA does not stop until it has
guaranteed that all of its products meet
these standards of excellence.
NIASA
specialises
in linear
movements
For more than 30 years, NIASA has
designed and manufactured linear units for
integration in special and series machinery
mainly aimed at process automation. The
company’s primary objective is to offer
unique, precise, fast, reliable and enduring
products even though the system is in
movement.
NIASA is right beside
its customers
NIASA is in the main
markets on the five
continents, which enables
it to offer a global
service to customers. It
manufactures universal
products, which are
adapted to many and
varied sectors, such as
automation, aeronautics,
railway, renewable
energies and more.
NIASA
believes
in the value
of ideas
NIASA believes in movement.
Therefore, the company never sleeps.
It is always thinking about how
to progress, how to create better
products, how to achieve the highest
level of social responsibility, how to
achieve respect for the environment,
maintaining ethical principles... But
it does not do this alone, it aims to
achieve it with you.
CONTENTS designation configura-
tion screw
01 SCREW JACKS
page 16
M1/2/3/4/5
J1/3/4/5
w
r
trapezoidal/
ball
M100
M205
02 linear actuators
Series f: steel tube | Series a: aluminum tube
page 66
f16/20/30/
40/45/50
a16/20/30/40
M501
M505
trapezoidal/
ball
M601
M605
03 linear actuators
WITH INTEGRATED REDUCTION
AND CUBIC GEARBOX
fm1/2/3/4/5
fj1/3 - trapezoidal/
ball
Series fM: steel tube | Series aM: aluminium tube AM1/2/3/4
page 110
04 linear actuators
WITH INTEGRATED REDUCTION
AND COMPACT GEARBOX
Fhm1/2/3/4/5
Fhj1/3 - trapezoidal/
ball
Series fhM: steel tube | Series ahM: aluminium tube AHM1/2/3/4
page 144
M100
M205
08 accessories
page 260
see section - -
01
NO DRIVE 3.5 TO 86 kn
IN LINE MOTOREDUCER 5.5 TO 86 kn
PARALLEL DRIVE 3.5 TO 86 kn steel / inductive /
aluminum magnetic Up to IP 65 03
FOR DRIVE AT 90º 3.5 TO 23,5 kn
MOTOREDUCER AT 90º 5.5 TO 86 kn
IN LINE MOTOR 3.5 TO 86 kn
no drive 2.5 TO 45 kn 05
In line motoreducer 2.5 TO 45 kn
Parallel drive 2.5 TO 45 kn no exterior no Up to IP 54
For drive at 90º 2.5 TO 25 kn tube detectors
Motoreducer at 90º 2.5 TO 45 kn
In line motor 2.5 TO 45 kn
06
hole /solid shafts 12 TO 770 nm - - Up to IP 65
07
gearbox accessories,
fastening, detection, - - - -
protection, etc.
08
01
SCREW
JACKS
“THERE IS A DRIVING
FORCE MORE
POWERFUL THAN STEAM,
ELECTRICITY AND
ATOMIC ENERGY:
THE WILL.”
ALBERT EINSTEIN
Physicist
Niasa actuators in the Tonopah thermo-solar plant, Nevada, USA. © Solar Reserve
SCREW JACKS
introduction
NIASA N/W/R Series screw jacks are a combination of a screw The screw jacks also characterised for offering an extensive
with a gearbox. There are three types of configurations that range of:
can be adapted to different requirements:
…… Axial load capacities, from 5 kN up to 500 kN.
…… N: The screw moves when the gearbox input shaft (worm
…… Advance speeds, depending on the screw pitch and the
shaft end) is activated. It includes a rounded screw
gearbox, two possible gears are offered depending on the
protection tube on the back.
size of the screw jack, from 4:1 to 56:1.
…… W: The screw engages, as in configuration N but with the
…… Trapezoidal and ball screws, depending on the
difference that the back protective tube is square section,
performance required, precision of movement and
which means it can be an anti-rotating screw.
positioning, etc.
…… R: The screw does not move with the driving of the worm
…… Fastening accessories and elements, for optimal
shaft, it only turns; it is the corresponding nut that moves
adaptation to the most varied systems that may be
along the screw.
designed.
…… Control and safety systems (mechanical/inductive limit
In applications that so require, there is a possibility to protect switches, absolute/incremental encoders, etc.).
the screw with a bellow (available in different materials), to
protect it in the outside environment and make the screw jacks …… Materials and surface coverings, depending on the
suitable for outdoor operations or environments with a certain environmental conditions in which the unit will be
atmospheric aggressiveness. installed.
…… ...
Screw jacks are often the most optimal technical and
economical solution for applications that require lineal, precise
and safe movement, for transfer and for elevation, mainly for Please do not hesitate to contact NIASA if you require screw
medium-heavy loads and medium-low speeds. jacks (and their drive mechanisms) with specifications other
than those covered in this chapter. The NIASA technical
Their main advantages against other systems, such as department will specifically develop the special units that best
pneumatic or hydraulic cylinders, are the following: meet your requirements.
…… Greater movement and positioning precision.
…… Greater safety, due to their irreversibility in many
configurations (ask NIASA) and/or the incorporation of
different braking devices.
…… Superior energy efficiency, as their parts offer high/very
high performance, especially with the ball screws, low
transmission ratios and high speeds
…… Easier and faster assembly, since hydraulic or pneumatic
groups are not required, just an electric motor on the unit
itself.
…… Greater reliability and duration, and less maintenance, due
to the mechanical robustness and construction simplicity.
20 …… Modular design and the possibility of operating in multiple
positions.
…… Easier to obtain synchronised advance movements of
several screw jacks, including under different loads.
…… Lower size for the same load capacity.
…… ...
01
21
Photovoltaic installation
M5-W screw jack with IPX protection
for outdoor weather made up of a
three-phase motor drive system, tilt
underneath the gearbox with a ZKM
joint adapter, clevis rod with GIR series
ball joint on the screw, EPDM special
protection bellow and inductive sensor.
On all the sizes there are trapezoidal and screw drive options (see
chapter 07 for further information), as well as normal speed (S)
and reduced speed (H) gearboxes.
M1 M2 M3 M4
Up to 5 kN 10 kN 25 kN 50 kN
N
The screw moves. page 28 page 30 page 32 page 34
W
The screw travels.
With anti-rotation on the
screw. page 28 page 30 page 32 page 34
24
R
The nut moves. page 29 page 31 page 33 page 35
In addition to the standard range of screw jacks, NIASA can specifically develop the unit
that best meets your application requirements. Contact NIASA.
01
M5 J1 J3 J4 J5
100 kN 150 kN 250 kN 350 kN 500 kN
25
5
4
13
17
1
16
14
15
7
8
18
3
20 2
20 19
19
N configuration
W configuration
N/W
26
Name Page
01 M series box 24 09 GIR clevis rod 282 17 Flange with ZKV 90º bolts 269
02 Ball screw 28 10 GKB double clevis rod 281 18 SB tilt supports 276
03 Trapezoidal screw 28 11 BPS flange 278 19 FCM mechanical limit switch 307
04 Motor flange 12 GKS single clevis rod 280 20 FCI inductive limit switch 306
05 EK coupling 284 13 FB protector bellow 301
06 Motorization 312 14 LCM mounting feet 266
07 Wheel with VE grip 300 15 Flange with ZKM bolts 267
08 PR worm gear protector 304 16 Flanges with ZKH bearings 268
11
01
2
3
9 10
12 13
22
6 15
14
5
4
8
20 16
17
19
18
21
R
27
Name Page
01 M series box 24 09 KGM nut 248 17 HFM ball joint 270
02 Ball screw 29 10 KGF nut 246 18 Flange with ZKM bolts 267
03 Trapezoidal screw 29 11 Flange with BPR bearing 279 19 Flanges with ZKH bearings 268
04 Motor flange 12 EFM nut 258 20 Flange with ZKV 90º bolts 269
05 EK coupling 284 13 EFM safety nut 258 21 SB tilt supports 276
06 Motorization 312 14 FB protector bellow 301 22 Flange with KAR bolts 275
07 Wheel with VE grip 300 15 SF protector bellow 302
08 PR worm gear protector 304 16 LCM mounting feet 266
120
N W
= 77 =
Ø30 M12
(Ø48)
19
(46)
M5x8 Prof.
35
On both sides
(23)
12
Greasing mechanism
DIN71412
Inclined 45° MT508
32
62
31
COURSE + 60*
COURSE + 20
Key 3x3x18
DIN6885-A Ø33
5
1,5
35*
10
24
Ø28 H7
Ø12
NOTES:
- The values in brackets correspond to the
25
24
Ø10 h6
80
60
M8x13 Prof.
= 52 = On both sides
72
266 267 268 269 276 279 280 281 282 300 301 304 306 307 312
Ø12j6
15
Specify orientation
12
of the nut
(1)
COURSE
Ø30
12
Greasing mechanism
12
DIN71412
Inclined 45° MT508
32
62
31
= 77 =
120
M5x8 Prof.
On both sides
Key 3x3x18
1,5 DIN6885-A
11
10
24
Ø28 H7
Ø12
NOTES:
25
24
100
- (1) See nut dimensions in the corresponding chapter.
80
60
78
Ø10 h6
21
M8x13 Prof.
= 52 = On both sides
72
266 267 268 269 270 258 258 248 246 275 276 279 300 301 302 304 312
140 N W
= 90 =
Ø39 M14
(Ø61)
(21,5)
20
18
(48,5)
M6x9 Prof.
45
On both sides
Greasing mechanism
DIN71412
Inclined 45° MT508
35
75
37,5
COURSE + 60*
COURSE + 30
Key 5x5x20
DIN6885-A 1,5 Ø40
5
40*
11
28
Ø35 H7
Ø15
NOTES:
- The values in brackets correspond to the
32
Ø14 h6
27,5
100
78
M8x15 Prof.
= 63 = On both sides
85
266 267 268 269 276 279 280 281 282 300 301 304 306 307 312
Ø15j6
20
Specify orientation
15
of the nut
(1)
COURSE
Ø39
15
Greasing mechanism
18
DIN71412
Inclined 45° MT508
35
75
37,5
= 90 =
140
M6x9 Prof.
On both sides
Key 5x5x20
1,5 DIN6885-A
11
12
28
Ø35 H7
Ø15
NOTES:
32
27,5
Ø16 h6
100
130
106
- (1) See nut dimensions in the corresponding chapter.
Ø14 h6
78
29
M8x15 Prof.
= 63 = On both sides
85
266 267 268 269 270 258 258 248 246 275 276 279 300 301 302 304 312
195
N W
= 110 =
Ø46 M20
22
M8x10 Prof.
50
On both sides
23
Greasing mechanism
DIN71412
Inclined 45° MT508
44
82
41
COURSE + 60*
COURSE + 30
Key 5x5x36
DIN6885-A Ø50
5
2
60*
12
31
Ø35 H7
Ø17
NOTES:
* Version W.
Ø16 h6
45
45
130
106
42
M10x14 Prof.
= 81 = On both sides
105
266 267 268 269 276 279 280 281 282 300 301 304 306 307 312
Ø20 j6
25
Specify orientation
20
of the nut
(1)
COURSE
Ø46
20
Greasing mechanism
23
DIN71412
Inclined 45° MT508
44
82
41
= 110 =
195
M8x10 Prof.
On both sides
Key 5x5x36
2 DIN6885-A
15
12
31
Ø35 H7
Ø17
NOTES:
45
45
Ø16 h6
130
106
180
150
- (1) See nut dimensions in the corresponding chapter.
42
M10x14 Prof.
= 81 = On both sides
105
266 267 268 269 270 258 258 248 246 275 276 279 300 301 302 304 312
240 N W
= 150 =
Ø60 M30
29
M10x14 Prof.
65
On both sides
32
Greasing mechanism
DIN71412
Inclined 45° MT508
55
117
58,5
COURSE + 80*
COURSE + 45
Key 6x6x36
DIN6885-A Ø60
5
2
80*
15
39
Ø52 H7
NOTES:
Ø25
* Version W.
63
47,5
Ø20 h6
180
150
63
M12x16 Prof.
= 115 = On both sides
145
266 267 268 269 276 279 280 281 282 300 301 304 306 307 312
30
Specify orientation
R
25
of the nut
(1)
COURSE
Ø60
25
Greasing mechanism
32
DIN71412
Inclined 45° MT508
55
117
58,5
= 150 =
240
M10x14 Prof.
On both sides
Key 6x6x36
2 DIN6885-A
15
17
39
Ø52 H7
Ø25
NOTES:
63
47,5
180
150
200
166
- (1) See nut dimensions in the corresponding chapter.
Ø20 h6
63
M12x16 Prof.
= 115 = On both sides
145
266 267 268 269 270 258 258 248 246 275 276 279 300 301 302 304 312
300 N W
= 170 =
Ø85 M36
48
M12x16 Prof.
95
On both sides
40
Greasing mechanism
DIN71412
Inclined 45° MT508
60
160
80
COURSE + 80*
COURSE + 55
Key 8x7x56
DIN6885-A Ø82
5
2,5
90*
17
46
Ø52 H7
NOTES:
Ø28
* Version W.
71
67,5
200
166
Ø25 h6
66
M20x30 Prof.
= 131 = On both sides
165
266 267 268 269 276 279 280 281 282 300 301 304 306 307 312
Ø40j6
45
Specify orientation
25
of the nut
(1)
COURSE
Ø85
25
Greasing mechanism
40
DIN71412
Inclined 45° MT508
60
160
80
= 170 =
300
M12x16 Prof.
On both sides
Key 8x7x56
2,5 DIN6885-A
17
20
46
Ø52 H7
Ø28
NOTES:
71
67,5
200
166
210
170
- (1) See nut dimensions in the corresponding chapter.
Ø25 h6
Ø25 h6
66
M20x30 Prof.
= 131 = On both sides
165
266 267 268 269 270 258 258 248 246 275 276 279 300 301 302 304 312
N W
325
= 200 =
Ø90 M48x2
48
M12x16 Prof.
95
On both sides
40
Greasing mechanism
DIN71412
Inclined 45° MT508
60
175
87,5
COURSE + 110*
COURSE + 55
Key 8x7x56
DIN6885-A Ø90
5
8
100*
20
49
Ø52 H7
Ø28
NOTES:
* Version W.
71
65
210
170
Ø25 h6
70
M24x40 Prof.
= 155 = On both sides
195
266 267 268 269 276 279 280 281 282 300 301 304 306 307 312
Ø45j6
R
55
Specify orientation
25
of the nut
(1)
COURSE
Ø90
25
Greasing mechanism
40
DIN71412
Inclined 45° MT508
60
175
87,5
= 200 =
325
M12x16 Prof.
On both sides
Key 8x7x56
8 DIN6885-A
20
25
49
Ø52 H7
Ø28
NOTES:
240
190
71
65
210
170
70
M24x40 Prof.
= 155 = On both sides
195
266 267 268 269 270 258 258 248 246 275 276 279 300 301 302 304 312
355 N W
= 225 =
Ø120 M64x3
58
110
Greasing mechanism DIN71412
40
Inclined 45° MT508
165
82,5
°
60
Ø80
COURSE + 110*
COURSE + 55
M12x18Prof.
On both sides
Key 8x7x56
DIN6885-A Ø115
5
8
110*
25
60
Ø58 H7
Ø32
NOTES:
* Version W.
80
67,5
240
190
Ø30 h6
75
M30x45 Prof.
= 170 = On both sides
220
266 267 268 269 276 279 280 281 282 300 301 304 306 307 312
Ø60j6
75
25
Specify orientation
of the nut
(1)
COURSE
Ø120
25
Greasing mechanism
40
DIN71412
Inclined 45° MT508
165
82,5
°
Ø80 60
= 225 =
355 M12x18 Prof.
On both sides
Key 8x7x56
8 DIN6885-A
30
25
60
Ø58 H7
Ø32
NOTES:
Ø30 h6
80
240
190
290
230
75
M30x45 Prof.
= 170 = On both sides
220
266 267 268 269 270 258 258 248 246 275 276 279 300 301 302 304 312
78
140
Greasing mechanism DIN71412
50
Inclined 45° MT508
220
110
°
60
Ø100
COURSE + 130*
COURSE + 65
M16x30 Prof.
On both sides
Key 10x8x56
DIN6885-A Ø133
5
8
130*
30
100 65
Ø72 H7
Ø40
NOTES:
65 * Version W.
Ø35 h6
290
230
95
M36x54 Prof.
= 190 = On both sides
250
266 267 268 269 276 279 280 281 282 300 301 304 306 307 312
Ø80j6 R
100
Specify orientation
25
of the nut
(1)
COURSE
Ø145
25
Greasing mechanism
50
DIN71412
Inclined 45° MT508
220
110
°
60
Ø100
= 255 =
380 M16x30 Prof.
On both sides
Key 10x8x56
8 DIN6885-A
35
30
65
Ø72 H7
Ø40
NOTES:
100
65
360
290
290
230
Ø35 h6
M36x54 Prof.
= 190 = On both sides
250
266 267 268 269 270 258 258 248 246 275 276 279 300 301 302 304 312
100
= 305 =
Specify orientation
25
Ø170 of the nut M100x3
(1)
118
COURSE
200
Ø145 Greasing mechanism DIN71412
60
Inclined 45° MT508
25
Greasing mechanism
50
DIN71412
266
Inclined 45° MT508
133
°
60
220
Ø115
COURSE + 130*
COURSE + 90
110
M16x40 Prof.
°
60
On both sides Ø100
= 255 =
380 M16x30 Prof.
Key 14x9x90
DIN6885-A On both sides
Ø153
5
135H7 75
Ø80 H7
30
NOTES:
Ø50
65
* Version W.
Ø40
100
360
290
Ø48 h6
115 Ø72
NOTES:
100
er. 65
290
230
Ø35 h6
M42x80 Prof.
= 230 = On both sidesProf.
M36x54
= 300 190 = On both sides
250
266 267 268 269 276 279 280 281 282 300 301 304 306 307 312
Ø95 j6
R
120
Specify orientation
30
of the nut
(1)
COURSE
Ø170
30
Greasing mechanism
60
DIN71412
Inclined 45° MT508
266
133
°
60
Ø115
= 305 =
500 M16x40 Prof.
On both sides
Key 14x9x90
8 DIN6885-A
35
75
Ø80 H7
Ø50
NOTES:
135
100
360
290
Ø48 h6
M42x80 Prof.
= 230 = On both sides
300
266 267 268 269 270 258 258 248 246 275 276 279 300 301 302 304 312
46
01
1 SCREW JACK MODEL
AND SIZE DEFINITION APPLICATION
Page
SIZE PRE-SELECTION 24
Ball (KGS)
NORMAL (S)
Trapezoidal (Tr)
REDUCED (H)
SPECIAL
3 SIZE VALIDATION F
NOK OK
Page
RESONANCE Only if type R 50
NOK OK
Page
OVER-HEATING 51
NOK OK
F F Page
LATERAL LOADS 51
5 ADDITIONAL CONFIGURATION
AND ACCESSORIES
ADDITIONAL CONFIGURATION
- Screw sides
- Input shaft
- Lubrication Page
- Corrosion protection 57
Page
- Sealing
ACCESSORIES 260
- Ambient temperature
- ...
F
nS
FL
V FL
FR
FA
MD
FR
n
48
FA
MD
n
N/W R
L L
Check it using the following steps:
L L
Articulado
Articulated
1. Compression buckling length AND CORRECTOR FACTOR Articulado
Select the length L (mm) and the factor K, to be considered Fijo
Fixed
in the buckling critical load calculation. Do this based on the Fijo
type of support on the sides of the screw jack, according to the K=2 K=1
figures shown on the right. K=2 K=1
L L
Important
Fijo Fijo
…… In general, the load applied on the screw jack, including Fijo
Fixed Fijo
Fixed
possible impacts, must not surpass the calculated value. K = 0,7 K = 0,7
K = 0,7 K = 0,7
…… The safety factor considered is 3; reconsider this if so
considered opportune for the specific application. As a
recommendation, when a hypothetical screw jack failure
may involve injuries to people, multiply the critical load
calculated by an additional factor of 0.6 (final safety 49
factor, 5).
L
L
and, additionally, the risk of collapse due to side buckling
considerably increases.
For these reasons, be sure that the screw jack screw works Articulated
at considerably lower rotation speeds than resonance speeds.
If not, select a screw of a larger diameter and/or reduce its Fixed Fixed
turning speed and/or modify the screw jack end supports.
M = 0,34 M = 0,97
L
nadm (rpm)= M x d2Articulated
x 108
L
Fixed d Screw core diameter (mm). Fixed Fixed
L Length between supports (mm).
M Corrector factor according to supports.
M = 0,34 M = 0,97 M = 1,51 M = 2,19
Important
OVERHEATING
OF A SCREW JACK F x V ≤ Fmaxx Vmax x ft
0.1
0.09
0.08 M1
0.07 M2
0.06 M3
0.05 M4
0.04 J1 M5
J3 J4
0.03 J5
A 10 15 20 30 40 50 60 70 80 90 100 (%)
B 20 30 40 50 60 70 80 90 100 (%)
A: Table for 60 minute intervals at 20ºC.
B: Table for 10 minute intervals at 20ºC.
LATERAL LOAD
OF A SCREW JACK 51
Important
NIASA recommends that, if they exist, the lateral loads on
the screw must be supported by guide systems designed …… If it is essential that the screw jack is subject to lateral
for this purpose, in addition to the guide for the gearbox, so loads, please contact the NIASA design department for
that the screw or the nut exclusively support axial traction/ correct design of the unit.
compression loads.
…… This includes the horizontal mountings, on which the
If there are side loads, the life of the screw jack will be notably screw can flex when subject to the action of its own
reduced, as there will be premature wear of the screw and the weight.
nut, which is often the origin of faults.
53
DRIVE TORQUE
OF A SCREW JACK
SYSTEM
The drive torque of a system made up of several screw jacks To help the calculation, some frequent arrangements are
connected to each other depends on the torque required shown for those for which the system's drive torque can be
for the individual drive of each one and the efficiency of the calculated approximately using the formula below.
transmission parts that connect them.
It is assumed that the load distribution is uniform between all
the units and that they are all the same size.
Example:
MDS (Nm)= MD x fS
SCREW JACK 1
SCREW JACK 2
For loads by screw jack between 25% and 100% of the screw
jack's nominal value, calculate the start-up torque with this
formula:
Transmission
shaft
V2 MDS
MDS (Nm) =
ηSJ
MDS System drive torque (Nm)
SCREW JACK 3
ηSJ Elevator static efficiency
MD1 MD3 1 …… For loads by elevator lower than 25% of its nominal value,
MDS (Nm) =
ηV1
+ MD2 +(ηV2
x
ηk ) multiply the system drive torque by 2.
Important
01
fs = 3.34
fs = 2.25
fs = 6.8
fs = 3.27
fs = 3.35
fs = 3.1
fs = 4.4
fs = 4.6
55
STANDARD DRIVE
The standard drive of the screw jacks is made using For another size or different type of drive, please contact
AC motors. NIASA. NIASA can supply alternating or stepper motors with
sensors of any type, etc.
The following table shows the powers available for each screw
jack size and the type of flange on the motor, in addition to the
length of its fastening flange to the gearbox.
Motor group
56 63 71 80 90 100 112 132 160 180
Motor flange Power (kW)
A B A B A B A B A B A B A A B A B A B
0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 11 15 18.5 22
L 57 60 67
M1
Motor flange B14 B14 B14
L 63 70 83
M2
Motor flange B14 B14 B14
L 91 101 113 123
M3
Motor flange B5 B14 B14 B14
L 91 101 113 123
M4
Motor flange B5 B5 B14 B14
L 125 135 145 167 201
M5
Motor flange B5 B5 B14 B14 B14
L 145 165 199
J1
Motor flange B14 B14 B14
L 135 145 167 201 203
J3
Motor flange B5 B5 B5 B5 B5
For asynchronous motor specifications, see the motorization chapter (page 312).
Unit spacer bushing In the case of using ball screws (or trapezoidal screws
with more than one input), together with the normal speed
Coupling
gearboxes (S) the screw jack may be reversible. Contact the
56 Motor spacer bushing
NIASA technical department for the most suitable brake
selection for your application.
In general, it is always advisable that the motors incorporate
a brake, standard brakes are sufficient for each motor size in
most cases. This will ensure the screw does not loose position
when it stops or if there are vibrations, etc.
L L Motor
t2
for a shaft and its keys. It is considered that the shaft is subject
exclusively to torsional forces.
h
Important
t1
…… Never apply to the input shaft of a screw jack
torques over those indicated for its shaft
and keys (see plans in the sub-chapter “sizes”).
Ø L1
LUBRICATION
NIASA screw jacks are supplied lubricated with DIVINOL start-up and approximately every six months.
LITHOGREASE G421 type grease. This is a semi-synthetic It is important to avoid over-lubricating.
grease with a lithium compound with the following
A group lubricator is recommended for automatic lubrication
specifications.
of the units. Depending on the type of group lubricator, the
lubrication may last up to two years. See lubrication chapter in
accessories.
Specifications
NIASA supplies its screw jacks with the following type of
hydraulic greasing mechanism:
Lithium compound semi-synthetic grease …… 45º inclined greasing mechanism MT508 DIN 71412.
DIVINOL LITHGREASE G421
…… As a greasing nozzle, the 515/G – 516/G hydraulic
Working temperature -35 to +160ºC
Density at 15ºC 0.9 kg/dm3 connector is recommended. For its protection
and conservation, use plastic caps. 57
130 mm2/s at 40ºC
Cinematic viscosity (s/DIN 51 562)
15 mm2/s at 100ºC
Dropping point (s/DIN ISO 2176) >220ºC The spring screw jacks can also be supplied with a
Water resistance (s/DIN 51 807/T1) Level 1 brass greasing cap with O-ring.
Select the environment in which the equipment will work, NIASA screw jacks offer, as standard, an IP54 protection index
using the atmospheric corrosion categories classification to prevent solid and liquid particles from entering the inside,
established in the DIN EN ISO 12944-2 standard (protection which may damage them or reduce their designed service life.
against the corrosion of steel structures using painted
Use the following table, according to the DIN EN IEC 60529
systems). Also establish the durability required before carrying
standard, if the level of protection must be higher than that
out the first maintenance of the exterior surfaces (durability
indicated. NIASA supplies, on request, specially designed units
does not imply a "time" guarantee).
to withstand the most aggressive environments.
If the corrosion category is higher than “C3” for your The protection levels are defined with a code made up of the
application and/or higher than “average” durability is required, letters “IP“ and two numbers “XY”.
please contact NIASA so that the technical department can
select the surface protection system and select the most
suitable components. LEVEL OF PROTECTION “IP”, AGAINST THE Input OF …
LOW L 2 to 5 years
MEDIUM M 5 to 15 years
OPTIONAL CONFIGURATIONS
Optionally, NIASA may adapt your screw jack, modifying the Screw end
different parts of it to your preferences.
O. With no end.
Some examples are shown below. G. With standard thread.
See sub-chapter “Placing an order”. Z. Standard cylindrical end.
S. Special end.
Immobilizations
O G Z S
Configuration N with anti-rotating screw using a pin on the
upper cover and a groove on the screw. This configuration is
only available for trapezoidal screws and on small strokes. For
further information please contact NIASA.
Special configurations
On request, screws with various inputs can be supplied to
obtain higher, but eventually reversible, travel speeds. The
screw jacks can also be supplied with left-thread screws.
End B End A
59
Example 01 02 03 04 05 06 07 08 09 10 11
M3 R H IPS TRS3006 1000 Z BPS EFM01 KAR LCM
01
61
12 13 14 15 16 17 18 19 20 21 22 23 24
02 SB FCI FF FB MK A GR080A 00 PR GRA AGR RGG
Name
01 M series box
02 Top cap
03 Worm gear
Ball worm shaft and wheel 2 17
04
cover
19
05 Square tube support
15
06 Anti-turn buffer
4
07 N screw buffer washer 23
Trapezoidal worm shaft 14
08
and wheel
09 Ball worm shaft and wheel
10 N screw 9
11 W screw
8
12 N round tube
15
13 W square tube
14 Ball nut 18 21 16 20
1
15 Axial bearing
25
16 Radial bearing
17 Anti-friction bushing
25
18 Seal
19 O-Ring 22 3 22 20 16 21 18
20 Adjustment washer 10
21 Inside circlip
24
22 Straight key
12 5
23 Straight key
26
24 Angled grease nipple
25 Stud with point 14
26 Allen screw
11
27 Allen screw 7
28 Allen screw 27
28
29 Elastic stud 30
30 N tube cap 13
31 W tube cap
62
29
31
Name
01 M series box
02 Top cap
03 Worm gear
04 Rear cap
05 Screw nut 9
06 Screw locknut
11
07 Worm wheel
08 Trapezoidal screw
09 Trapezoidal nut
10 8
10 Ball screw
11 Ball nut
12 Axial bearing
13 Radial bearing
14 Anti-friction bushing
15 Seal 14
16 O-Ring
23
17 Adjustment washer 2
18 Inside circlip
19 Straight key 16
11
20 Angled grease nipple
21 Stud with point 7
22 Allen screw
23 Straight key 12
15 18 13 17 1
21
21
5 19 3 19 17 13 18 15
6
22 63
4 20
Inductive proximity
sensor
Inductive sensor
support
N mechanical buffer
GIR25 ball
01
joint (larger size
than standard)
Clevis rod with special Gir
50 ball joint (larger size
than standard)
Black EPDM
custom bellow
Female joint
adapter welded to
the tube
Special compact flange
and special worm shaft for
direct transmission
Special greasing
on the side of
the gearbox and
tube
Angled motoreducer
Limit detection
system + index
INTRODUCTION
NIASA F/A Series linear actuators are electro-mechanical The screw supports also characterize for offering an extensive
cylinders in which a round stem moves inside a second tube, range of:
of either steel or aluminum.
…… Axial load capacities, from 3.5 kN up to 86 kN.
The lengthwise movement of the stem is achieved with the
combination of an interior screw/nut which drags it, and …… Stem advance speeds depending on the screw pitch and
an electrical motor that drives the screw/nut. The power the transmission used.
transmission from the motor may be direct or by means of …… Trapezoidal and ball screws, depending on the
different gear solutions and toothed belts. performance required, precision of the desired movement
Against solutions with exposed screws, protecting them with and positioning, etc.
an external stem means that the equipment is very highly …… Outer tube of steel or extruded aluminum profile.
sealed and can operate in the most aggressive conditions, The latter is, in general, the lightest and enables
with the presence of dust or liquid of almost any type in the immobilization in the stem's rotation
environment. The stem provides an extraordinary capacity for and a magnetic sensor to be integrated.
buckle load against axial compression loads.
…… Fastening accessories and elements, for optimal
These types of actuators are the best solution in practically any adaptation to the most varied systems that may be
application that requires precise and safe linear movement, designed.
whether it is for transfer or for elevation and regardless of the
speed required. Their main advantages against other systems, …… Drives, with different reduction ratios and positions with
such as pneumatic or hydraulic cylinders, are the following: respect to the cylinder, enable the best solution to be
offered for any speed and configuration problem. Among
…… Greater movement and positioning precision. these are the following as standard:
…… Superior energy efficiency, as their parts offer high/very · In line Motors / Motoreducers.
high performance, especially with the ball screws, low · Motors / Motoreduc. in parallel with the toothed belt.
transmission ratios and high speeds · Motors / Motoreducers at 90º.
…… Easier and faster assembly, since hydraulic or pneumatic · …
groups are not required, just an electric motor mounted …… Control and safety systems (inductive/magnetic stroke
on the unit itself. limit switches, absolute/incremental encoders, etc.).
…… Greater reliability and duration, and less maintenance, due …… Materials and surface coverings, depending on the
to the mechanical robustness and construction simplicity. environmental conditions in which the unit will be
…… Lower size for the same load capacity. installed.
71
Applications
SHUTTER SYSTEM
A30 Series actuator made up of a three-
phase motor drive system, tilt on the
outside with BA Series bolts, SB Series
tilt support, clevis rod with GIR Series
ball joint on the stem and integrated
position magnetic sensor.
72
Antenna orientation
system
A40 Series actuator made up of a
servomotor drive system, drive union
flange, tilt on the outside with BA Series
bolts, SB Series tilt support and GK 02
Series single clevis rod on the stem.
Scissor lift
F45–M501 made up of a three-phase
motor drive system, SB Series tilt
supports and GKB Series double clevis
rod on the stem.
Horizontal
drive DE system
Set of two F30-M205 actuators, made
up of a drive system of a three-phase
line motoreducer, independently
commanded and fastened with SB
Series tilt supports and BP Series 73
plates on the stem.
SIZES
F SERIES: Steel outside tube.
SERIES A: Aluminum outside tube (stem anti-rotation and magnetic sensor optional).
For further information about M205/M501/M505/M605 A Series configurations, please contact NIASA.
There are trapezoidal and ball screw options on all sizes (see chapter 07
about screws for more details).
M100
Basic configuration page 78 page 80
M205
In line motoreducer page 88
M501
Parallel drive page 90 page 90
M505
For drive at 90º page 92 page 92
74
M601
Motoreducer at 90º page 93
M605
In line motor page 94 page 94
In addition to the standard range of F/A Series linear actuators, NIASA can specifically
develop the unit that best meets your application requirements. Contact NIASA.
02
page 92
75
1
14
13
12
11
10 Steel outside tube
Aluminum outside tube
11
10
9
8
6
7
76
ACCESSORIES
Name Page
01 VE wheel 300 06 BPS flange 278 11 FCG magnetic limit switch 308
12 Connection
02 SB tilt support 276 07 GIR clevis rod 282 sensor input 308
adapter
03 BB flanges with bolts for 08 GKB double clevis rod 281
272 13 Position sensor magnet 308
steel tube
09 GK single clevis rod 280
04 Flanges with bearings for 14 Anti-rotation system
273
BH steel tube
10 Inductive limit switch 307
05 BB flanges with bolts for FCI
274
aluminum tube
8 7
6
02
10 9
3 5
1 2
configurations
M205 M501 M505 M601 M605
Name F A F A F A F A F A
01 F-M100 series linear actuator • • • • • 77
02 A-M100 series linear actuator • • • • •
03 F flange • • •
04 Flange A • • •
05 EK coupling • • • • • •
06 Motor • •
07 In line motoreducer • •
08 Motoreducer at 90º • •
09 Parallel drive • •
10 Bevel gearbox at 90º • •
F
2 12
Key 4x4x10 Key 5x5x20
4xØ11
20
6
Ø72 h8
Ø14 h6
Ø48 h8
Ø11 h6
M26x1,5
A
Ø27H8
Ø110
Ø84
Ø75
Ø56
Ø45
Ø40
Ø32
The capacities indicated correspond to
the standard input shaft configurations.
Higher capacities are available on request.
15 61 COURSE+ 84 36
45°
20 20
36
SAFETY MARGIN
CHECKED BY -A-
Screw diameter Maximum axial Travel (mm/ Performance Drive torque, MD (Nm) Stroke Approx. weight
78 and step (mm) strength (kN) revol. input) (%) F (kN), load to move in dynamic
weight 0 each 100 mm of
(kg) Stroke (kg)
Tr 16x4 3.5 4 40 (1.59 x F) + 0.38 2 0.75
KGS 1605 6 5 81 (0.98 x F) + 0.25 2 0.75
02
Key 4x4x10
DIN6885-A
A
Screw and nut
Key 4x4x10 greasing access cap (4x) M5x12
DIN6885-A
4 Ø50
Screw and nut
greasing access cap (4x) M5x12
4 Ø50
Ø27 H8
Ø40 H8
M26x1,5
Ø11 h6
Ø32
Ø27 H8
Ø40 H8
M26x1,5
Ø11 h6
Ø32
6
20 58
35
6
16 COURSE+ 220
20 58
35
16 COURSE+ 220
20 20
20 20
35
SAFETY MARGIN
35
SAFETY MARGIN
Screw diameter Maximum axial Travel (mm/ Performance Drive torque, MD (Nm) Stroke Approx. weight
and step (mm) strength (kN) revol. input) (%) weight 0 each 100 mm of
F (kN), load to move in dynamic (kg) Stroke (kg) 79
Tr 16x4 3.5 4 40 (1.59 x F) + 0.38 1.7 0.7
KGS 1605 6 5 81 (0.98 x F) + 0.25 1.6 0.7
F
2 15
Key 5x5x20 Key 6x6x25
4xØ14
26
7
Ø72 h8
Ø14 h6
Ø90 h8
Ø29H8
M27x2
A
Ø66
Ø55
Ø110
Ø130
Ø106
Ø35
Ø84
45°
20 20
36
SAFETY MARGIN
CHECKED BY -A- (*) If incorp
the safe
Screw diameter Maximum axial Travel (mm/ Performance Drive torque, MD (Nm) Stroke Approx. weight
and step (mm) strength (kN) revol. input) (%) weight 0 each 100 mm of
F (kN), load to move in dynamic (kg) Stroke (kg)
80 Tr 24x5 9.5 5 35 (2.27 x F) + 0.52 3 1.7
KGS 2005 10.5 5 81 (0.98 x F) + 0.42 3 1.25
KGS 2020 5.5 20 81 (3.93 x F) + 0.48 3 1.25
Key 5x5x20
02
DIN6885-A A
Screw and nut
Key 5x5x20 greasing access cap
(4x) M6x15
DIN6885-A
4
Ø70
Screw and nut
greasing access cap
(4x) M6x15
4
Ø70
Ø55 H8
Ø14 h6
Ø29H8
M27x2
Ø40
Ø55 H8
Ø14 h6
Ø29H8
M27x2
Ø40
7
26 82
28 35
7
30 COURSE+ 275
26 82
28 35
30 COURSE+ 275
20 20
20 20
35
SAFETY MARGIN
35
SAFETY MARGIN
Screw diameter Maximum axial Travel (mm/ Performance Drive torque, MD (Nm) Stroke Approx. weight
and step (mm) strength (kN) revol. input) (%) weight 0 each 100 mm of
F (kN), load to move in dynamic (kg) Stroke (kg)
Tr 24x5 9.5 5 35 (2.27 x F) + 0.52 3.85 1.25
81
KGS 2005 10.5 5 81 (0.98 x F) + 0.42 3.65 1.15
KGS 2020 5.5 20 81 (3.93 x F) + 0.48 3.65 1.15
3 18
Key 6x6x25 Key 8x7x30
F
4xØ11
4xØ17
30
8
Ø90 h8
Ø19 h6
Ø43H8
M42x2
Ø150
Ø130
Ø106
Ø50
Ø88
Ø75
35 130 COURSE+ 124 37
45°
20* 20*
37
SAFETY MARGIN
Key 6x6x25
02
DIN6885-A A
Screw and nut
Key 6x6x25 greasing access cap
(4x) M8x15
DIN6885-A
5
Ø90
Screw and nut
greasing access cap
(4x) M8x15
5
Ø90
Ø19 h6
Ø70 H8
Ø43H8
M42x2
Ø50
Ø19 h6
Ø70 H8
Ø43H8
M42x2
Ø50
7
26 105
32 40
7
35 COURSE + 365
26 105
32 40
35 COURSE + 365
20 20
20 20
40
SAFETY MARGIN
40
SAFETY MARGIN Stroke Approx. weight
Screw diameter Maximum axial Travel (mm/ Performance Drive torque, MD (Nm)
weight 0 each 100 mm of
and step (mm) strength (kN) revol. input) (%) F (kN), load to move in dynamic (kg) Stroke (kg)
Tr 36x6 15 6 31 (3.08 x F) + 1.6 8 2.3
KGS 3205 21.5 5 81 (0.98 x F) + 1.3 8 2.1
KGS 3210 23.5 10 81 (1.96 x F) + 1.3 8 2.1 83
KGS 3220 12 20 81 (3.93 x F) + 1.3 8 2.1
KGS 3240 6 40 81 (7.86 x F) + 1.3 8 2.1
4 20
Key 8x7x30
DIN6885-A F Key 10x8x50
6xØ11
6xØ17
11 Greasing mechanism DIN71412 DIN6885-A
Straight type A - MT503
35
9
Ø110 h8
Ø24 h6
Ø62H8
M60x2
Ø150
Ø130
Ø110
Ø195
Ø70
Ø90
40 150 COURSE+ 155 67
30° 60
°
20 20
67
SAFETY MARGIN
CHECKED BY -A-
Key 8x7x30
02
DIN6885-A A
Screw and nut
Key 8x7x30 greasing access cap (4x) M10x20
DIN6885-A
5
Ø110
Screw and nut
greasing access cap (4x) M10x20
5
Ø110
Ø89 H8
Ø24 h6
Ø62H8
M60x2
Ø70
Ø89 H8
Ø24 h6
Ø62H8
M60x2
Ø70
9
35 125
40 50
9
45 COURSE + 420
35 125
40 50
45 COURSE + 420
20 20
20 20
50
SAFETY MARGIN
50
SAFETY MARGIN
5 25
Key 10x8x50 Key 12x8x70
6xØ13
37
10
Ø200 h8
Ø145 h8
Ø32 h6
Ø82H8
M80x2
A
Ø140
Ø115
Ø195
Ø170
Ø250
Ø225
Ø90
60 195 COURSE+ 175 65
30° 60
°
20 20
65
SAFETY MARGIN
CHECKED BY -A-
02
5 30
Key 12x8x70
DIN6885-A
6xØ13
45
10
Ø200 h8
Ø100H8
Ø39 h6
M95x2
A
Ø196
Ø150
Ø110
Ø250
Ø225
30° 60
°
20 20
95
SAFETY MARGIN
CHECKED BY -A-
In line motoreducer
There is a large range of reductions
available for the M205 configuration.
ØV
ØW
ØR
L* F Y COURSE + X Z
B
A
C
B
ØD
F50 260 50 360 45 40 186 185 300 95 110 150 196 Page 87
… See calculations chapter (page 98) for calculating the drive and start-up torque, and the required power.
… Ensure that the dynamic load of the application does not surpass the critical values, in order to avoid overheating and buckling of the unit. Please
contact NIASA
Standard drives
The standard drives of the M205 F-configuration are implemented by means of in line reducers driven by Ac motors. The following
table shows the powers available for each size actuator/reducer and the type of flange.
For another size or different type of drive, please contact NIASA. NIASA can supply alternating or stepper motors with sensors of
any type, etc.
If using ball screws, the actuator is reversible. In general, it is always recommended using motors with brake. In most cases,
standard brakes for each motor size are sufficient. This will ensure the stem does not loose position when it stops or if there are
vibrations, etc.
Motor group
272 273 276 278 280 281 282 300 307 314 312
Parallel drive
There is a possibility of mounting a coaxial
motoreducer into the gearbox instead of
the motor, or modifying the ratio between
the pulleys, with the aim of achieving the
desired transmission ratio.
L*
H
G
ØD
ØW
ØV
ØR
I
B A B E
C F Y COURSE + X Z
1:1 1:2
F45 252 40 332 40 35 108 440 230 110 175 195 65 90 115 140 Page 86
F50 336 50 436 45 40 138 560 280 150 185 300 95 110 150 196 Page 87
Standard drives
The standard drive of M501 F/A configuration linear actuators is implemented by means of Ac motors and aluminum pulleys with
polyurethane toothed strap. The following table shows the powers available for each actuator size.
For another size or different type of drive, please contact NIASA. NIASA can supply other kind of motors with sensors of
any type, etc.
If using ball screws, the actuator is reversible. In general, it is always advisable that the motors have brakes. In most cases,
standard brakes for each motor size are sufficient. This will ensure the stem does not loose position when it stops or if there
are vibrations, etc.
Motor group
56 63 71 80 90 100 112 132 160
Power (kW)
A B A B A B A B A B A B A A B A
0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 11
F16 / A16 • • •
F20 / A20 • • •
F30 / A30 • • •
91
F40 / A40 • • • •
F45 • • • •
F50 • • • •
All the motors have B14 flange.
272 273 276 278 280 281 282 300 307 312
A End B End
ØW
ØR
ØV
G
ØD
E
F Y COURSE + X Z B A B
C
Lubrication cap
ØM S / DIN906
N
Motoreducer at 90º
There is a large range of reductions
available for the M601 configuration.
02
ØW
ØR
ØV
E
L1* F Y COURSE + X Z
L2*
ØD f8 Tr 24x5 9.5
F20 / A20 KGS 2005 10.5
KGS 2020 5.5
*Depends on the motoreducer selected and the manufacturer. Tr 36x6 15
For further information, please contact the NIASA technical department. KGS 3205 21.5
F30 / A30 KGS 3210 23.5
M601 configuration dimensions M100 configuration general dimensions
KGS 3220 12
More KGS 3240 6
A B C ØD f8 E F X Y Z ØV ØW ØR dimensions
Tr 45x7 22
F20 116 20 156 20 15 55 106 100 36 35 55 66 Page 80 KGS 4010 38
F40 / A40
F30 138 25 188 25 20 70 124 130 37 50 75 88 Page 82 KGS 4020 21.5
KGS 4040 11
F40 160 40 240 35 30 75 155 150 67 70 90 110 Page 84
Tr 50x8 47.5
F45 200 40 280 40 35 105 175 195 65 90 115 140 Page 86 F45
KGS 5010 78 93
F50 260 50 360 45 40 130 185 300 95 110 150 196 Page 87 Tr 70x10 60.5
F50
KGS 6310 86
… Contact the NIASA technical department for the different drive possibilities.
… If using ball screws, the actuator is reversible. In general, it is always advisable that the motors have brakes. In most cases, standard brakes for
each motor size are sufficient. This will ensure the stem does not when it stops or if there are vibrations, etc.
272 273 276 278 280 281 282 300 307 312
In line motor
There is a large range of reductions
available for the M605 configuration.
ØW
ØR
ØV
E
L* F Y COURSE + X Z
B
A
C
B
ØD
94
M205 configuration dimensions M100 configuration general dimensions
A B C ØD f8 E X Y Z ØV ØW ØR More dimensions
F16 82 15 112 15 12 84 61 36 32 40 45 Page 78
Standard drives
The standard drive of the M605 F/A configuration linear actuators is made using Ac motors. The following table shows the powers
available for each size actuator and the type of motor flange.
For another size or different type of drive, please contact NIASA. NIASA can supply alternating or stepper motors with sensors of
any type, etc.
If using ball screws, the actuator is reversible. In general, it is always advisable that the motors have brakes. In most cases,
standard brakes for each motor size are sufficient. This will ensure the stem does not loose position when it stops or if there
are vibrations, etc.
Motor group
56 63 71 80 90 100 112 132 160
Motor flange Power (kW)
A B A B A B A B A B A B A A B A
0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 11
F (mm) 48 51 58
F16 / A16
Motor flange B14 B14 B14
F (mm) 66 73 86
F20 / A20
Motor flange B5 B5 B14
F (mm) 81 91 101
F30 / A30
Motor flange B5 B5 B5
F (mm) 98 108 118 95
F40 / A40
Motor flange B5 B5 B14
F (mm) 125 135 157
F45
Motor flange B5 B14 B14
F (mm) 164 184 218
F50
Motor flange B14 B14 B14
272 273 276 278 280 281 282 300 307 312
Product selection
To select the correct F/A Series linear actuator, please follow this flow diagram.
If you would like to know the expected service life of a unit for your application, please
send the relevant data to the NIASA service department.
96
Page 02
SIZE PRE-SELECTION 74
Ball (KGS)
Trapezoidal (Tr)
SPECIAL
Page
99 TORQUE AND POWER TORQUE AND POWER
CALCULATION CALCULATION
Page
74 STANDARD DRIVE SPECIAL DRIVE
4 ADDITIONAL
ACCESSORIES
CONFIGURATION AND
ADDITIONAL CONFIGURATION
- Stem end
- Input shaft
- Lubrication Page
- Corrosion protection 100
- Sealing
Page - Ambient temperature
ACCESSORIES 260 - ...
F F
F F F F
BUCKLING LATERAL RESONANCE OVER-HEATING …
LOADS
Product selection
FL
98
MD
n
Product selection
x
MD (Nm) = ( 2 x π Fx 0,9P x η + Mi )x 1
ηDR x iR
Ball screw (KGS)
DS 0.9 (for all sizes)
MD Drive torque (kN)
F Load to move in dynamic (kN) MI Idle Torque
P Screw pitch (mm)
Mi Idle torque (Nm) F16 / A16 F20 / A20 F30 / A30
iR Input reduction, see for configurations M205, M501, Tr 16×4 0.38 Tr 24×5 0.52 Tr 36×6 1.6
M505 and M601; i = 1 for M605 and M100
KGS 1605 0.25 KGS 2005 0.42 KGS 3205 1.3
0.9 Cylinder dynamic efficiency
ηDS Screw dynamic efficiency KGS 2020 0.48 KGS 3210 1.3
ηDR Reduction element dynamic efficiency: KGS 3220 1.3
- M205: ηDR = 0,95 (coaxial reducer) KGS 3240 1.3
- M501: ηDR = 0,97 (toothed strap)
- M505: ηDR = 0,90 (90º bevel gearbox)
F40 / A40 F45 F50
- M601: ηDR , according to reduction (worm wheel and shaft)
- M605 and M100 = 1, without reducer Tr 45×7 1.9 Tr 50×8 2.1 Tr 70×10 2.1
KGS 4010 1.6 KGS 5010 1.7 KGS 6310 1.5
3. START-UP TORQUE
In general, it must be calculated by multiplying the drive torque
by two.
Product selection
MAXIMUM TRANSFERABLE TORQUE ACCORDING TO SHAFT/ PARALLEL
COTTER PIN (DIN 6885)
b
The following table shows the maximum transferrable torque
t2
of a shaft and its keys. It is considered that the shaft is subject
exclusively to torsional forces.
t1
Important
100
Product selection
LUBRICATION
02
The lineal actuator is supplied with G421 DIVINOL The greasing interval depends on the type of work and its
LITHOGREASE for all applications with trapezoidal screws cycle. Under normal conditions it is recommended to lubricate
and L152 KLUBER ISOFLEX TOPAS class 2, DIN51818 for ball every 800 - 2,000 hours of operation. It is important to avoid
screws. For high speeds it is recommended to choose class 1 over-lubricating.
and heavy loads class 3.
A group lubricator is recommended for automatic lubrication,
A change of grease type may affect the correct operation of the which feeds the lubrication point. Depending on the type of
equipment. group lubricator, the lubrication may last up to two years.
NIASA supplies its actuators with the following type of
hydraulic lubricating mechanism:
Specifications
…… Straight lubricator DIN 71412 type A (Actuator F).
A complete cleaning and change of grease is recommended
…… Brass cap with O-ring (Actuator A).
Lithium compound semi-synthetic grease
DIVINOL LITHOGREASE G421 …… As a greasing nozzle for the nipples, the 515/G – 516/G
Working temperature -35 to +160ºC hydraulic connector is recommended.
For its protection and conservation, the use of plastic caps
Density at 15ºC 0.9 kg/dm3
is advised.
130 mm2/s at 40ºC
Cinematic viscosity (s/DIN 51 562) 15 mm2/s at 100ºC
Dropping point (s/DIN ISO 2176) >220ºC There is a possibility to supply F Series actuators with a brass
lubrication cap with an O-ring, and vice versa for A Series. See
Water resistance (s/DIN 51 807/T1) Level 1
the lubrication chapter in accessories.
101
Product selection
PROTECTION AGAINST CORROSION,
Sealing AND AMBIENT TEMPERA-
TURE
PROTECTION AGAINST THE Input
PROTECTION AGAINST CORROSION OF SOLIDS AND LIQUIDS
Select the environment in which the equipment will work, NIASA actuators offer, as standard, an IP65 protection index
using the atmospheric corrosion categories classification to prevent solid and liquid particles from entering the inside,
established in the DIN EN ISO 12944-2 standard (protection which may damage them or reduce their designed service life.
against the corrosion of steel structures using painted
systems). Also establish the durability required before carrying Use the following table, according to the DIN EN IEC 60529
out the first maintenance of the exterior surfaces (durability standard, if the level of protection must be higher than that
does not imply a "time" guarantee). indicated. NIASA supplies, on request, specially designed units
to withstand the most aggressive environments.
If the corrosion category is higher than “C3” for your
application and/or higher than “average” durability is required, The protection levels are defined with a code made up of the
please contact NIASA so that the technical department can letters “IP“ and two numbers “XY”.
select the surface protection system and select the most
suitable components.
LEVEL OF PROTECTION “IP”, AGAINST THE Input OF …
LOW L 2 to 5 years
MEDIUM M 5 to 15 years
Product selection
OPTIONAL CONFIGURATIONS
Optionally, NIASA may adapt your F/A actuator, modifying the Special configurations
different parts of it to your preferences. 02
At the customer's request, the linear actuators can be supplied
Some examples are shown below. with a screw of several inputs so that higher speeds can be
See sub-section “Placing an order”. obtained.
Immobilizations
The F Series electro-mechanical actuators, on request, can One input Two inputs Three inputs Four inputs
be supplied with the immobilized stem in rotation. This is
achieved by mounting a key on the upper cap and machining a
groove along the stem.
Groove
Front cap
cotter pin
Cotter pin screws
103
order designation
SIZE
01 F16 / A16
F20 / A20
F30 / A30
F40 / A40
F45
F50
CONFIGURATION
02
M100 Base
M205 In line motoreducer
M501 Parallel drive
M505 For drive at 90º
M601 Motoreducer at 90º
M605 In line motor
03 REDUCTION
Configuration M501
01 Reduction 1:1
02 Reduction 1:2
SR Special reduction
Configuration M205/M601
SR To be defined
Other configurations
00 No reduction
Stroke
06
0000 Equipment usable stroke in mm
07 IMMOBILISATION IN ROTATION
00 No immobilization
01 Immobilized
104
Example 01 02 03 04 05
F30 M205 SR IPS KGS3205
105
06 07 08 09 10 11 12 13 14 15 16 17
0300 00 BPS 00 SB FCI FB MK GR080A GRA ERT RAZ
F SERIES disassembled
Name
01 Body
02 Back cap
03 Ball screw
04 Trapezoidal screw
05 Bearing-holder disc
06 Exterior tube
16
07 Front cap
7
08 Stem 23
24 19
09 Front support 4 9
10 Ball nut 3
11 Trapezoidal nut
12 Supplement bushing
17
13 Axial bearing
14 Radial bearing 8
11
15 Seal
16 Scraper 22
25
17 Bearing 12 10
18 Guide ring 5
13
19 O-Ring 18 14
20 Grooved nut 18 13
21 Straight lubrication nipple
5
22 Straight key
20
23 Exterior circlip
24 Flat washer 6
25 Flat stud
1
21
106
15
A SERIES disassembled
Name
01 Exterior tube
02 Axial package support body
03 Posterior end carriage 02
04 Back cap
05 Front cap
06 Stem
30
07 Front support
25 22
08 Ball screw 24
9 7 5
09 Trapezoidal screw 11 15
10 Ball nut 6
12 8
11 Trapezoidal nut 20
12 Guide ring 13
13 Supplement bushing 10
14 Bearing-holder disc
12
15 Sealed joint 16
27
16 Profile closure band
17 Lubrication cap
18 Axial bearing
19 Radial bearing
1
20 Bearing 14
26
21 Seal 17
18
22 Scraper 19
23 Grooved nut 2
24 Flat washer
25 Exterior circlip 18
28
26 Straight key 14
27 Flat stud 23
28 Straight stud 15
29 Allen screw 3
30 Allen screw
31 O-Ring 31
4 107
21
29
Special configurations
If the standard product range does not meet your requirements,
please contact NIASA for modification to any unit. With complete
safety, it will be adapted to your requirements.
© Solar Reserve
LINEAR ACTUATORS
WITH INTEGRATED REDUCTION AND CUBIC GEARBOX. FM series: steel tube | AM series: aluminum tube
INTRODUCTION
NIASA FM/AM Series electro-mechanical actuators combine The screw supports also characterized for offering an
the sleeve and stem system of the F/A Series linear actuators extensive range of:
with the gearbox of the screw jacks, thus obtaining the most …… Axial load capacities, from 5 kN up to 250 kN.
interesting features of both types of product.
…… Advance speeds; depending on the screw pitch and the
This way, the FM/AM Series electro-mechanical actuators gearbox, two possible reductions are offered depending
become the optimal technical solution for applications that on the size of the actuator, from 4:1 to 40:1.
require the movement specifications of a screw jack, with the
additional advantage of being able to work under the most …… Trapezoidal and ball screws, depending on the
demanding environmental conditions. performance required, precision of movement and
positioning, etc.
Their main advantages against other systems, such as
pneumatic or hydraulic cylinders, are the following: …… Fastening accessories and elements, for optimal
adaptation to the most varied systems that may be
…… Greater movement and positioning precision. designed.
…… Greater safety, due to its irreversibility in many …… Control and safety systems (mechanical/inductive limit
configurations (ask NIASA) and/or the incorporation of switches, absolute/incremental encoders, etc.).
different braking devices.
…… Materials and surface coverings, depending on the
…… Superior energy efficiency, as their parts offer high/very environmental conditions in which the unit will be
high performance, especially with the ball screws, low installed.
transmission ratios and high speeds.
…… Two types of external sleeve for the stem:
…… Easier and faster assembly, since hydraulic or pneumatic
groups are not required, just an electric motor on the unit · Steel round tube.
itself. · Aluminum extrusion profile (magnetic sensors, anti-
…… Greater reliability and duration, and less maintenance, due rotation system).
to the mechanical robustness and construction simplicity. …… …
…… Modular design and the possibility to operate in multiple
positions. Please do not hesitate to contact NIASA if you require FM/AM
…… Easier to obtain synchronized advance movements of actuators (and their drive mechanisms) with specifications
several actuators, including under different loads. other than those covered in this chapter. The NIASA technical
department will specifically develop the special units that best
…… Lower size for the same load capacity. meet your requirements.
…… …
114
03
115
APPLICATIONS
116
Three shaft
screw jack system
Three FM3 series actuators made
up of a double-shaft, three-phase
drive system, transmission between
units with EZ series joint shafts, FCI
series inductive sensor with a position
encoding system underneath the
gearbox, bevel gearbox with encoder
adapted and GIR series ball with joint
fastening on the stem.
Conveyor belt
elevation system
Two FJ1 Series actuators made up
of a three-phase drive system with
brake, MK Series drive union flange,
transmission between units with EZ
Series joint shafts, support structure
with protection for the transmission
shaft, GIR series ball joint on the stem
and HFM Series gearbox fastening.
03
Elevation system
with integrated 117
magnetic sensor.
Two AM2 Series actuators made up
of a three-phase motor drive system,
drive union flange, transmission
between units with EZ Series joint
shafts, exterior aluminum tube with
anti-turning system and an FCG
Series integrated magnetic sensor, tilt
fastening on the BA Series tube, GKB
Series ball joint fastening on the stem.
SIZES
There are trapezoidal and ball screw options on all the sizes (see
chapter on screws for further information), as well as normal
speed (S) and slow speed (H) gearboxes.
M1 M2 M3
Up to 5 kN 10 kN 25 kN
F
Steel exterior tube
page 122 page 123 page 124
A
Aluminum exterior tube
In addition to the standard range of linear actuators, NIASA can specifically develop the unit
that best meets your application requirements. Contact NIASA.
IMPORTANT All the technical data included in this chapter correspond to the configuration with
steel tube and to the aluminum tube configuration.
For further information about the latter, please contact the NIASA technical department.
03
M4 M5 J1 J3
50 kN 100 kN 150 kN 250 kN
119
page 125
Name Page
01 M Series gearbox 118 24 BA flanges with bearings for aluminum 274
tube
02 Screw + Trapezoidal nut + Stem 122
25 FCG magnetic limit switch 308
03 Screw + Ball nut + Stem 122
26 Connection sensor input adapter 308
04 HFM ball joint 270
27 Position sensor magnet 308
05 LCM mounting feet 266
28 Anti-rotation system
06 Flange with ZKM bolts 267
07 Flanges with ZKH bearings 268
08 Flange with ZKV 90º bolts 269 21
7
6
4
120
5
9
13
12
11
10
3
2
24
25
22
25
15
14
26
27
28
121
FM AM
Ø27H8
Ø32 M26x1,5
6
20
36
Access caps
Ø40 grease screw and nut
COURSE+ 119
Access caps
access cap
32
62
31
= 77 = =
120
M5x8 Prof.
On both sides
Key 3x3x18
1,5 DIN6885 A
10
11
24
Ø28 H7
20 20
Ø12
25
24 27,5
Ø14 h6
100
Ø10 h6
80
78
60
21
36
=
M8x13 Prof.
= 52 = On both sides
72 SAFETY MARGIN
Tr 16x4 5 4:1 16:1 1.00 0.25 35 27 (0,46xF)+0.17 (0,15xF)+0.08 0.80xF 0.34xF 1.8 0.5
122
KGS 1605 5 4:1 16:1 1.25 0.31 71 56 (0.28xF)+0.14 (0.09xF)+0.08 0.39xF 0.16xF 1.8 0.5
266 267 268 269 270 272 273 274 276 278 280 281 282 300 304 307 308 312
Ø29 H8
Ø35 M27x2 FM AM
7
26
36
COURSE+ 156
Access caps
Ø55 grease screw and nut
Access caps
access cap
03
35
75
37,5
= 90 = =
140
M6x9 Prof.
On both sides
Key 5x5x20
1,5 DIN6885 A
12
11
28
Ø35 H7
20 20
Ø15
32
27,5 45
Ø14 h6
Ø16 h6
100
130
106
78
29
36
=
M8x15 Prof.
= 63 = On both sides
85 SAFETY MARGIN
Tr 24x5 10 4:1 16:1 1.25 0.31 0.31 0.25 (0.64xF)+0.35 (0.20xF)+0.17 1.11xF 0.43xF 4.6 1
KGS 2005 10 4:1 16:1 1.25 0.31 0.72 0.58 (0.28xF)+0.33 (0.09xF)+0.17 0.39xF 0.15xF 4.6 1
123
KGS 2020 7.5 4:1 16:1 5.00 1.25 0.72 0.58 (1.10xF)+0.33 (0.35xF)+0.17 1.55xF 0.6xF 4.6 1
266 267 268 269 270 272 273 274 276 278 280 281 282 300 304 307 308 312
Ø43 H8
Ø50 M42x2
8
30
37
FM AM
COURSE+ 214
Access caps
Ø75 grease screw and nut
Access caps
access cap
44
82
41
= 110 = =
195
M8x10 Prof.
On both sides
Key 5x5x36
2 DIN6885 A
12
15
31
Ø35 H7
20* 20*
Ø17
45
45 4
Ø16 h6
Ø20 h6
130
106
180
150
42
37
M10x15 Prof.
= 81 = On both sides
105 SAFETY MARGIN
(*) If incorporating a KGM 3220 nut,
Safety margin is 15 mm.
Tr 36x6 25 6:1 24:1 1.00 0.25 0.28 0.22 (0.58xF)+0.57 (0.18xF)+0.31 1.04xF 0.4xF 12 2.1
KGS 3205 20 6:1 24:1 0.83 0.21 0.73 0.58 (0.18xF)+0.52 (0.06xF)+0.29 0.26xF 0.11xF 12 2.1
KGS 3210 25 6:1 24:1 1.67 0.42 0.73 0.58 (0.36xF)+0.52 (0.12xF)+0.29 0.52xF 0.21xF 12 2.1
KGS 3220 20 6:1 24:1 3.33 0.83 0.73 0.58 (0.73xF)+0.52 (0.23xF)+0.29 1.03xF 0.42xF 12 2.1
124
KGS 3240 10 6:1 24:1 6.67 1.67 0.73 0.58 (1.46xF)+0.52 (0.46xF)+0.29 2.07xF 0.84xF 12 2.1
266 267 268 269 270 272 273 274 276 278 280 281 282 300 304 307 308 312
Ø62 H8
Ø70 M60x2
9
35
67
FM AM
COURSE+ 262
Access caps
Ø90 grease screw and nut
Access caps
access cap
55
117
03
58,5
= 150 = =
240
M10x14 Prof.
On both sides
Key 6x6x36
2 DIN6885 A
15
17
39
Ø52H7
20 20
Ø25
63
47,5 67,5
Ø25 h6
200
Ø20 h6
180
150
166
63
67
M12x16 Prof.
= 115 = On both sides =
145 SAFETY MARGIN
Tr 45x7 50 7:1 28:1 1.00 0.25 0.26 0.21 (0.61xF)+0.97 (0.19xF)+0.57 1.18xF 0.44xF 27.3 3.3
KGS 4010 42 7:1 28:1 1.43 0.36 0.73 0.60 (0.31xF)+0.93 (0.09xF)+0.56 0.45xF 0.18xF 27.3 3.3
KGS 4020 37 7:1 28:1 2.86 0.71 0.73 0.60 (0.62xF)+0.93 (0.19xF)+0.56 0.9xF 0.36xF 27.3 3.3
125
KGS 4040 35 7:1 28:1 5.71 1.43 0.73 0.60 (1.25xF)+0.93 (0.38xF)+0.56 1.8xF 0.72xF 27.3 3.3
266 267 268 269 270 272 273 274 276 278 280 281 282 300 304 307 308 312
10
37
65
Access caps
COURSE+ 300
Ø115 grease screw and nut
Access caps
access cap
60
160
80
= 170 = =
300
M12x16 Prof.
On both sides
Key 8x7x56
2,5 DIN6885 A
20
17
71 46
Ø52H7
20 20
Ø28
67,5 65
Ø25 h6
200
210
166
170
Ø25 h6
66
65
M20x30 Prof.
= 131 = On both sides
165 SAFETY MARGIN
Tr 50x8 100 9:1 36:1 0.89 0.22 0.27 0.21 (0.53xF)+1.91 (0.17xF)+1.08 0.98xF 0.39xF 45.2 4.9
126
KGS 5010 65 9:1 36:1 1.11 0.28 0.73 0.58 (0.24xF)+1.87 (0.08xF)+1.07 0.36xF 0.15xF 45.2 4.9
266 267 268 269 270 272 273 276 278 280 281 282 300 304 307 312
10
45
95
Access caps
COURSE+ 325
Ø150 grease screw and nut
03
Access caps
access cap
60
175
87,5
= 200 = =
325
M12x16 Prof.
On both sides
Key 8x7x56
8 DIN6885 A
20
25
71 49
Ø52 H7
20 20
Ø28
65 67,5
Ø30 h6
210
240
170
190
Ø25 h6
70
95
M24x40 Prof.
= 155 = On both sides
195 SAFETY MARGIN
Tr 70x10 150 9:1 36:1 1.11 0.28 0.24 0.18 (0.73xF)+2.3 (0.24xF)+1.21 1.31xF 0.49xF 84.8 9
127
KGS 6310 65 9:1 36:1 1.11 0.28 0.73 0.55 (0.24xF)+1.97 (0.08xF)+1.19 0.33xF 0.14xF 86.8 9
266 267 268 269 270 272 273 276 278 280 281 282 300 304 307 312
Ø114 H8
Ø130 M110x2
10
65
100
Access caps
COURSE+ 360
Ø170 grease screw and nut
Access caps
access cap
165
82,5
°
60
Ø80
= 225 =
355 M12x18 Prof.
On both sides
Key 8x7x56
8 DIN6885 A
25
60
Ø58 H7
20 20
Ø32
80
67,5
Ø30 h6
240
190
75
100
M30x45 Prof.
= 170 = On both sides
220 SAFETY MARGIN
266 267 268 269 270 272 273 276 278 280 281 282 300 304 307 312
Product selection
To select the correct FM/AM Series linear actuator, please follow this flow diagram.
If you would like to know the expected service life of a unit for your application, please send the
relevant data to the NIASA service department.
1 DEFINITION
FM/AM ACTUATOR MODEL AND SIZE
APPLICATION
Page Page
STEEL TUBE (FM) 118 118 ALUMINIUM TUBE (AM)
Page
SIZE PRE-SELECTION 118
03
2 SCREW AND REDUCTION
TYPE DEFINITION
SCREW TYPE Page
122
Page
122 REDUCTION
Ball (KGS)
NORMAL (S)
Trapezoidal (Tr)
REDUCED (H)
SPECIAL
3 CALCULATION
DRIVE TORQUE AND POWER
INDEPENDENT ACTUATOR ACTUATOR SYSTEM
Page
136 STANDARD DRIVE SPECIAL DRIVE
4 AND
ADDITIONAL CONFIGURATION
ACCESSORIES ADDITIONAL CONFIGURATION
- Stem sides
- Input shaft
- Lubrication Page
- Corrosion protection 137
Page - Sealing
ACCESSORIES 260 - Ambient temperature
- ...
F
F F
LATERAL
BUCKLING RESONANCE OVER-HEATING …
LOADS
Product selection
FORCE AND TORQUE Acting on an TORQUE AND POWER OF A LINEAR
FM /AM SERIES ACTUATOR ACTUATOR
F Load to move at traction and/or compression.
INDEPENDENT FM/AM SERIES
FL Lateral load on the stem. After pre-selecting the suitable FM/AM Series linear actuator
V Stem travel speed. for the application, select the drive motor following the steps
FA Axial load on the input shaft. below:
FR Radial load on the input shaft.
1. DRIVE TORQUE
MD Torque on the input shaft.
n Speed on the input shaft. FxP
MD (Nm) = + Mi
2 x π x 0.9 x ηDG x η DS x i
2. POWER REQUIRED
MD x n
V PD (kW)=
9550
MD Drive torque (Nm)
n Screw jack input speed (rpm)
Important
3. Start-up torque
Important
MI Idle Torque
S gearbox version (normal speed) H gearbox version (slow speed)
FM1/ FM2/ FM3/ FM4/ FM1/ FM2/ FM3/ FM4/
FM5 FJ1 FJ3 FM5 FJ1 FJ3
AM1 AM2 AM3 AM4 AM1 AM2 AM3 AM4
Trapezoidal 0.17 0.35 0.57 0.97 1.91 2.03 2.81 Trapezoidal 0.08 0.17 0.31 0.57 1.08 1.21 1.95
Balls 0.14 0.33 0.52 0.93 1.87 1.97 2.75 Balls 0.08 0.17 0.29 0.56 1.07 1.19 1.94
Important
131
…… The values indicated in the tables correspond to the lubrication conditions established by NIASA, for gearbox and screw, and
will be reached after a small period of operation.
…… In the case of low temperatures, these can be reduced considerably.
Product selection
DESIGNING INSTALLATIONS WITH
FM/AM SERIES LINEAR ACTUATORS
For the application of FM/AM Series linear actuators in
installations with several units, the following criteria must be Example:
taken into account: Elevation system with four FM linear actuators and two bevel
gearboxes.
1. Define the number, position and orientation of the
equipment.
2. Select the drag components (couplings, transmission shafts,
supports, bevel gearboxes, motors, etc.) taking the following Transmission shaft Bevel gearbox
recommendations into account:
132
03
133
Product selection
DRIVE TORQUE
OF AN FM/AM SERIES LINEAR
ACTUATOR SYSTEM
The drive torque of a system made up of several FM/AM To help the calculation, some frequent arrangements are
Series linear actuators connected to each other depends on shown for those for which the system's drive torque can be
the torque required for the individual drive of each one and the calculated approximately using the following formula.
efficiency of the transmission parts that connect them.
It is assumed that the load distribution is uniform between all
the units and that they are all the same size.
Example:
ACTUATOR 2
ACTUATOR 1
MDS (Nm)= MD + fS
ACTUATOR 3
MDS
MDS (Nm) =
ηSA
MDS System drive torque (Nm)
ηSJ Elevator static efficiency
MD1 MD3 1
MDS (Nm) =
ηV1
+ MD2 + (
ηV2
x
ηk ) Important
MD1/MD2/MD3 Actuator drive torque 1 / 2 / 3 (Nm) …… For loads by elevator lower than 25% of its nominal value,
ηV1/ηV2 Gearbox efficiency V1/V2 multiply the system drive torque by 2.
(0.90-0.95 approx.)
134
ηK Bevel gearbox efficiency (0.90 approx.)
Important
fs = 3.34
fs = 2.25
03
fs = 6.8
fs = 3.27
fs = 3.35
fs = 3.1
fs = 4.4
fs = 4.6
135
Product selection
STANDARD DRIVE
The standard drive of the FM/AM Series linear actuators is For another size or different type of drive, please contact
made using Ac motors. NIASA. NIASA can supply alternating or stepper motors with
sensors of any type, etc.
The following table shows the powers available for each
actuator size and the type of flange on the motor, in addition to
the length of its fastening flange to the gearbox.
Motor group
56 63 71 80 90 100 112 132 160 180
Motor flange Power (kW)
A B A B A B A B A B A B A A B A B A B
0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 11 15 18.5 22
L 57 60 67
FM1 / AM1
Motor flange B14 B14 B14
L 63 70 83
FM2 / AM2
Motor flange B14 B14 B14
L 91 101 113 123
FM3 / AM3
Motor flange B5 B14 B14 B14
L 91 101 113 123
FM4 / AM4
Motor flange B5 B5 B14 B14
L 125 135 145 167 201
FM5
Motor flange B5 B5 B14 B14 B14
L 145 165 199
FJ1
Motor flange B14 B14 B14
L 135 145 167 201 203
FJ3
Motor flange B5 B5 B5 B5 B5
For asynchronous motor specifications, see the motorization chapter (page 312).
L L Motor
Product selection
MAXIMUM TRANSFERABLE TORQUE ACCORDING TO SHAFT/ PARALLEL
COTTER PIN (DIN 6885)
b
The following table shows the maximum transferrable torque
t2
for a shaft and its keys. It is considered that the shaft is subject
exclusively to torsional forces.
t1
Important
LUBRICATION
NIASA FM/AM Series linear actuators are supplied lubricated at 45º DIN 71412 type B for the gearbox, and a straight grease
with DIVINOL LITHOGREASE G421 type grease. nipple
This is a semi-synthetic grease with a lithium compound DIN 71412 type A for the tube.
with the following specifications,.
A complete cleaning and change of grease is recommended
Specifications after five years.
The greasing interval depends on the type of work and its
G421 DIVINOL LITHOGREASE cycle. It is advisable to lubricate from 30 to 50 hours
Working temperature -35 to +160ºC after start-up and approximately every six months.
Density at 15ºC 0.9 kg/dm3 It is important to avoid over-lubricating.
130 mm2/s at 40ºC A group lubricator is recommended for automatic lubrication
Cinematic viscosity (s/DIN 51 562)
15 mm2/s at 100ºC of the units. Depending on the type of group lubricator, the
Dropping point (s/DIN ISO 2176) >220ºC lubrication may last up to two years. See lubrication chapter in
Water resistance (s/DIN 51 807/T1) Level 1 accessories. 137
For further information, please contact the NIASA technical department.
Product selection
PROTECTION AGAINST CORROSION,
Sealing AND AMBIENT TEMPERA-
TURE
PROTECTION AGAINST THE Input
PROTECTION AGAINST CORROSION OF SOLIDS AND LIQUIDS
Select the environment in which the equipment will work, NIASA actuators offer, as standard, an IP65 protection index
using the atmospheric corrosion categories classification to prevent solid and liquid particles from entering the inside,
established in the DIN EN ISO 12944-2 standard (protection which may damage them or reduce their designed service life.
against the corrosion of steel structures using painted
Use the following table, according to the DIN EN IEC 60529
systems). Also establish the durability required before carrying
standard, if the level of protection must be higher than that
out the first maintenance of the exterior surfaces (durability
indicated. NIASA supplies, on request, specially designed units
does not imply a "time" guarantee).
to withstand the most aggressive environments.
If the corrosion category is higher than “C3” for your
The protection levels are defined with a code made up of the
application and/or higher than “average” durability is required,
letters “IP“ and two numbers “XY”.
please contact NIASA so that the technical department can
select the surface protection system and select the most
suitable components.
LEVEL OF PROTECTION “IP”, AGAINST THE Input OF …
LOW L 2 to 5 years
MEDIUM M 5 to 15 years
Product selection
OPTIONAL CONFIGURATIONS
Optionally, NIASA may adapt your FM/AM linear actuator, Special configurations
modifying the different parts of it to your preferences.
At the customer's request, the FM/AM Series linear actuators
Some examples are shown below. can be supplied with a screw of several inputs so that higher
See sub-chapter “Placing an order”. speeds can be obtained.
Groove
Worm gear
At the customer's request, the FM/AM linear actuators can be
Front cap supplied with one of the sides of the worm shaft cut.
cotter pin
Cotter pin screws
139
End A
End B
PLACING AN ORDER
SIZE BOX FASTENING ACCESSORY
01 FM1/AM1
08 Always on the back of the box
FM2/AM2 HFM Gearbox fastening rod
FM3/AM3 LCM Gearbox mounting feet
FM4/AM4 ZKM ZK gearbox fastening with bolts
FM5 ZKH ZK gearbox fastening with bearings
FJ1 ZKV ZK gearbox fastening with 90º bolts
FJ3 FMS Special gearbox fastening
000 No accessory
GEARBOX
02 S Normal speed EXTERIOR TUBE FASTENING ACCESSORY
09
H Slow speed Exterior tube configuration F
BB Trunnion mount with studs
EQUIPMENT GENERAL PROTECTION BH Trunnion mount with ball bearings
03 IPS Standard IP protection level
IPX Special IP protection level Exterior tube configuration A
BA Trunnion mount with studs
SCREW TYPE (DIAMETER x PITCH)
04 TRS Steel trapezoidal screw All models
KGS Ball screw FS Special fastening
00 No accessory
Stroke
05 0000 Equipment usable stroke in mm tilt ACCESSORY
10 SB With tilt support
IMMOBILISATION IN ROTATION 00 No tilt support
06 00 No immobilization
01 Immobilized LIMIT SWITCH ACCESSORY
11 Exterior tube configuration F
STEM FASTENING ACCESSORY FCI Inductive limit switches
07 BPS Screw flange FCR Inductive limit switches with regulation
GKS Single rod
GKB Double rod Exterior tube configuration A
GIR Ball joint FCG Magnetic limit switches
FES Special end fastening
000 No accessory All models
000 No limit switches
140
Example 01 02 03 04 05 06 07 08 09 10 11
FM3 H IPS TRS3606 1000 00 BPS HFM 00 00 FCI
STEM PROTECTION ACCESSORY LUBRICANT
12 Exterior tube configuration F
18 GRA Standard lubricant
FB Bellow type protector GRX Lubricant for low extreme temperatures
00 No protector GRS Other lubricant
Both adaptations
0000 Without drive
141
12 13 14 15 16 17 18 19 20
FB MK A GR080A B 00 GRA AGR RGG
DISASSEMBLY
Name
01 M series box 15 Trapezoidal nut 29 Adjustment washer
02 Top cap 16 Ball screw 30 Flat washer
03 Worm gear 17 Trapezoidal screw 31 Brass lubrication cap
04 Worm wheel 18 Axial bearing 32 Exterior Circlip
05 Lower cap 19 Radial bearing 33 Inside circlip
06 Exterior tube 20 Seal 34 Straight key
07 Front cap 21 Seal 35 Straight key
08 Stem 22 Scraper 36 Stud with point
09 Tube position nut 23 Bearing 37 Flat stud
10 Front support 24 Bearing 38 Stud with point
11 Lock nut 25 Guide ring 39 Flat stud
12 Lock nut 26 O-Ring 40 Allen screw
13 Supplement bushing 27 O-Ring
14 Ball nut 28 O-Ring
28 7 22
24
8 26
31 27
6 32
30 23
37 10
2
14
38 9
39 16 20
25 15
18
17
13 4
38 34
11 18
12 21
33 1
40 19 36
29
142 36
35
3
5 35
29
31 19
33
21
SPECIAL CONFIGURATIONS
03
Special front
cap with double
scraping system
Detection system
with magnetic
sensors
Special BB flange
with ASME
threaded holes
Rounded
Client fastening aluminum tube Special surface
using treatment for
ball and beam more than 1,000
system h in saline fog
chamber
Load cell
mounted on the
stem end
Special encoder
according to
customer's
requirement
www.n ias a.es
04
LINEAR ACTUATORS
WITH INTEGRATED REDUCTION
AND COMPACT GEARBOX
FHM Series: Steel tube
AHM Series: Aluminum tube
“WE HAVE A STRATEGIC
PLAN. IT'S CALLED
DOING THINGS.”
HERB KELLEHER
SOUTHWEST AIRLINES
LINEAR ACTUATORS
WITH INTEGRATED REDUCTION AND COMPACT GEARBOX. FHM series: steel tube | AHM series: aluminum tube
INTRODUCTION
NIASA FHM/AHM Series electro-mechanical actuators have The screw supports also characterized for offering an
evolved from the FM/AM Series, aimed at specific requirements extensive range of:
in the solar energy generation sector (photovoltaic, thermo-solar,
…… Axial load capacities, from 5 kN up to 250 kN.
etc.). They can also be used in any other kind of application with
demanding environmental conditions. …… Advance speeds, depending on the screw pitch and
gearbox. Three possible reductions per actuator size are
The gearbox is round and not cubic, and the input shaft offers the
offered, from 4:1 up to 160:1.
possibility to connect directly to any type of drive. Additionally,
the D variant includes a second reduction, thus avoiding the use …… Trapezoidal and ball screws, depending on the
of reducers in solar tracking or similar applications, where very performance required, precision of movement and
slow advance speeds are required. positioning, etc.
Their main advantages against other systems, such as …… Fastening accessories and elements, for optimal
pneumatic or hydraulic cylinders, are the following: adaptation.
…… Greater movement and positioning precision. …… Control and safety systems (mechanical/inductive limit
switches, absolute/incremental encoders, etc.).
…… Greater safety, due to their irreversibility in many
configurations (ask NIASA) and/or the incorporation of …… Materials and surface coverings, depending on the
different braking devices. environmental conditions in which the unit will be
installed.
…… Superior energy efficiency, as their parts offer high/very
high performance, especially with the ball screws, low …… Two types of external sleeve for the stem
transmission ratios and high speeds.
· Steel round tube.
…… Easier and faster assembly, since hydraulic or pneumatic
· Aluminum extrusion profile.
groups are not required, just an electric motor on the unit
itself. · ...
…… Greater reliability and duration, and less maintenance, due Please do not hesitate to contact NIASA if you require
to the mechanical robustness and construction simplicity. FHM/AHM actuators (and their drive mechanisms) with
specifications other than those covered in this chapter. The
…… Possibility to operate in multiple positions.
NIASA technical department will specifically develop the
…… Lower size for the same load capacity. special units that best meet your requirements.
…… …
148
04
149
Applications
STIRLING TRACKER
FHM-D Series actuator, with IPX
protection, that produces the zenithal
orientation movement of a parabolic
mirror grid, whose purpose is to
concentrate the Sun's rays on a Stirling
motor joined to them. The actuator size
depends on the total surface of the
mirrors, the tilt of the Stirling, etc.
150
PHOTOVOLTAIC INSTALLATION
FHM-D Series actuator that enables zenithal
movement on one or more horizontal or polar
photovoltaic panel grids. The number and size
of the grids to move depends on the size of the
actuator, motorization, etc.
SOLAR/HELIOSTAT TRACKER 2 SHAFTS
Two FHM-D actuators, with IPX protection,
independently driven, provide azimuth and zenithal
movement to a grid of panels or mirrors, to
maintain it in the desired orientation at all times.
The m2 of grid to move will depend on the size of
the actuators, motorization, etc.
04
151
CYLINDER/PARABOLIC SOLAR CONCENTRATION
FHM-D Series actuator, with IPX protection, placed on a
horizontal movement table. Both actuators combined change
the angle of parabolic trough’s orientation to concentrate
the solar energy on the central conduit where the fluid to be
heated circulates.
sizes
On all the sizes there are trapezoidal and ball screw options (see chapter on screws
for further information), as well as normal speed (S) and slow speed (H) gearboxes. A
third reduction with super slow speed (D) is also available from size HM4.
F
Steel exterior tube page 156 page 157 page 158
A
Aluminum exterior tube
With anti-corrosion
152 on the stem (optional)
With magnetic sensor
integrated on the aluminum
tube (optional) page 156 page 157 page 158
In addition to the standard range of HM Series linear actuators, NIASA can specifically
develop the unit that best meets your application requirements. Contact NIASA.
IMPORTANT All the technical data included in this chapter correspond to the configuration with
steel tube and to the aluminum tube configuration.
For further information, please contact the NIASA technical department.
HM4 HM5 HJ1 HJ3
50 kN 100 kN 150 kN 250 kN 04
153
page 159
Steel
exterior
15 tube Aluminum
exterior
17 18 tube
5
13
14
18
19
20
21
Name Page
154 01 HM series gearbox 152 09 GKS single clevis rod 280 17 BA bolts for aluminum tube 274
02 Screw
Stem
+ Trapezoidal nut + 156 10 Motor flange 312 18 FCG magnetic limit switch 308
11 Motorization 312 19 Connection sensor input 308
03 Screw + Ball nut 156 adapter
+ Stem 13 Flanges with bolts for BB
Series steel tube 272 20 Position sensor magnet 308
04 HFR ball joint 271
05 SB tip supports 276 14 Flanges with bearings for
BH steel tube 273 21 Anti-rotation system
22 D reduction 163
06 GIR clevis rod 282 15 FCI inductive limit switch 307
07 GKB double clevis rod 281
08 BPS flange 278
8
9
7
6
3
2
10 04
11
1
22
10
11
155
4
Ø27 H8
Ø32
M26x1,5
6
20
FHM AHM
36
Ø40
COURSE + 120
Access caps
grease screw and nut
Ø35 H7
62,5
52
Ø18
31,25
25 Ø50
70
84
71
Ø60 Ø50
(8x) M5x10 20 20 36
45°
Ø28
276 272 273 274 271 278 282 281 280 308 307 312
Ø29 H8
M27x2 Ø35
7
26
FHM AHM
36
Ø55
COURSE + 161
Access caps
grease screw and nut
Ø60 H7
70
Ø30
89
44,5
04
32 Ø65 99
112 100
Ø85 Ø65
(8x) M6x12 20 20 36
45°
Ø52
276 272 273 274 271 278 282 281 280 308 307 312
Ø43 H8
M42x2 Ø50
9
30
37
FHM AHM
Ø75
COURSE + 224
Access caps
grease screw and nut
Ø62 H7
Ø30
95
47,5
Ø70
R40
45 110
125 125
20* 20* 37
Ø98 Ø70
(8x) M8x16
45°
Ø47
SAFETY MARGIN
(*) If incorporating a KGM 3220 nut,
LOWER GEARBOX FASTENING the safety margin is 15 mm.
276 272 273 274 271 278 282 281 280 308 307 312
Ø62 H8
M60x2 Ø70
9
35
67
FHM AHM
Ø90
COURSE + 262
Access caps
grease screw and nut
Ø90
70
63 R 65 = =
196 144 04
166
Ø 95
Ø 125 Screw Maximum Travel (mm/revol.
(8x) M10x16 diameter axial Reduction
20 20 67 input)
and pitch strength
45°
(mm) (kN) S H D S H D
Ø 62 Tr 45x7 50 7:1 28:1 84:1 1.00 0.25 0.08
KGS 4010 42 7:1 28:1 84:1 1.43 0.36 0.12
LOWER GEARBOX FASTENING SAFETY MARGIN KGS 4020 37 7:1 28:1 84:1 2.86 0.71 0.24
KGS 4040 35 7:1 28:1 84:1 5.71 1.43 0.48
Approx.
Screw Performance Drive torque, MD (Nm) Start-up torque, MO (Nm) Weight weight DR
diameter (%) stroke each 100 accessory
and step F (kN), load to move in dynamic 0 mm of weight
(mm) (kg) stroke (kg)
S H D S H D S H D (kg)
Tr 45x7 26 21 18 (0.61 x F) + 0.97 (0.19 x F) + 0.57 (0.076 x F) + 0.19 1.18 x F 0.44 x F 0.155 x F 26 3.3 2.5
KGS 4010 73 60 49 (0.31 x F) + 0.93 (0.09 x F) + 0.56 (0.038 x F) + 0.19 0.45 x F 0.18 x F 0.063 x F 26 3.3 2.5
KGS 4020 73 60 49 (0.62 x F) + 0.94 (0.19 x F) + 0.56 (0.077 x F) + 0.19 0.90 x F 0.36 x F 0.127 x F 26 3.3 2.5 159
KGS 4040 73 60 49 (1.25 x F) + 0.94 (0.38 x F) + 0.56 (0.154 x F) + 0.19 1.80 x F 0.72 x F 0.253 x F 26 3.3 2.5
276 272 273 274 271 278 282 281 280 308 307 312
Ø82 H8
M80x2 Ø90
10
37
65
Ø115
COURSE + 300
Access caps
grease screw and nut
Ø80 H7
R75
71 = =
226 160
185
Ø145 Ø120
(8x) M12x18 20 20 65 Screw Maximum Travel (mm/revol.
diameter axial Reduction input)
45°
Approx.
Screw Performance Drive torque, MD (Nm) Start-up torque, MO (Nm) Weight weight DR
diameter (%) stroke each 100 accessory
and step F (kN), load to move in dynamic 0 mm of weight
(mm) (kg) stroke (kg)
S H D S H D S H D (kg)
Tr 50x8 27 21 17 (0.53 x F) + 1.91 (0.17 x F) + 1.08 (0.067 x F) + 0.98 x F 0.39 x F 0.138 x F 40.2 4.9 3
160 0.36
KGS 5010 73 58 48 (0.24 x F) + 1.87 (0.08 x F) + 1.07 (0.031 x F) + 0.36 x F 0.15 x F 0.054 x F 40.2 4.9 3
0.36
276 272 273 274 271 278 282 281 280 307 312
Ø100 H8
M95x2 Ø110
10
45
95
Ø150
COURSE + 325
Access caps
grease screw and nut
04
Ø85 H7
Ø105
71 R70 = =
268 190
220
Ø180 Ø160
(8x) M12x20 20 20 95 Screw Maximum Travel (mm/revol.
diameter axial Reduction input)
45°
Approx.
Screw Performance Drive torque, MD (Nm) Start-up torque, MO (Nm) Weight weight DR
diameter (%) stroke each 100 accessory
and step F (kN), load to move in dynamic 0 mm of weight
(mm) (kg) stroke (kg)
S H D S H D S H D (kg)
Tr 70x10 24 18 16 (0.73 x F) + 2.03 (0.24 x F) + 1.21 (0.09 x F) + 0.4 1.31 x F 0.49 x F 0.172 79.5 9 3.8
xF 161
KGS 6310 73 55 49 (0.24 x F) + 1.97 (0.08 x F) + 1.19 (0.03 x F) + 0.4 0.33 x F 0.14 x F 0.048 81.5 9 3.8
xF
276 272 273 274 271 278 282 281 280 307 312
HJ3
Up to
250 kN Tr TRAPEZ.
Ø114 H8
Ø130
M110x2
10
65
100
Ø150
Access caps
COURSE + 360
Ø140 H7
Ø80
195
Ø205 Ø165
(8x) M16x25 20 20 110 Screw Maximum Travel (mm/revol.
diameter axial Reduction input)
45°
Approx.
Screw Performance Drive torque, MD (Nm) Start-up torque, MO (Nm) Weight weight DR
diameter (%) stroke each 100 accessory
and step F (kN), load to move in dynamic 0 mm of weight
(mm) (kg) stroke (kg)
S H D S H D S H D (kg)
162
Tr 80x10 22 19 17 (0.73 x F) + 2.81 (0.21 x F) + 1.95 (0.058 x F) + 0.49 1.18 x F 0.40 x F 0.106 x F 109.5 14 5
276 272 273 274 271 278 282 281 280 307 312
M5 - HJ1 - HJ3)
04
Shaft up to Ø D
45°
Ø B f7
ØC
ØA
J H 163
(4x) MFxG Prof.
K
ØE
L
øA øB øC øD øE M FxG H J K L
Product selection
164
1 DEFINITION
FHM/AHM ACTUATOR MODEL AND SIZE
APPLICATION
Page
SIZE PRE-SELECTION 152
3 CALCULATION
DRIVE TORQUE AND POWER
Page
166 TORQUE AND POWER
CALCULATION 04
4 ADDITIONAL CONFIGURATION
AND ACCESSORIES
ADDITIONAL CONFIGURATION
- Stem end
- Input shaft
- Lubrication Page
- Corrosion protection 168
Page - Sealing
ACCESSORIES 260 - Ambient temperature
- ....
165
F F F
BUCKLING LATERAL RESONANCE OVER-HEATING …
LOADS
PRODUCT SELECTION
STRENGTH AND TORQUE Acting on TORQUE AND POWER OF
an HM SERIES LINEAR ACTUATOR A LINEAR ACTUATOR
HM SERIES LINEAR
After pre-selecting the suitable HM Series linear actuator
F Load to move at traction and/or compression. for the application, select the drive motor following the
FL Lateral load on the stem. steps below:
V Stem advance speed.
MD Torque on the input shaft.
1. DRIVE TORQUE
n Speed on the input shaft.
FxP
MD (Nm) = + MI
2 x π x 0,9 x ηDG x η DS x i
2. POWER REQUIRED
MD x n
PD (kW)=
V 9550
MD Drive torque (Nm)
FL
n Screw jack input speed (rpm)
Important
3. Start-up torque
HM1 HM2 HM3 HM4 HM5 HJ1 HJ3 HM1 HM2 HM3 HM4 HM5 HJ1 HJ3
Trapezoidal 0.17 0.35 0.57 0.97 1.91 2.03 2.81 Trapezoidal 0.08 0.17 0.31 0.57 1.08 1.21 1.95
Balls 0.14 0.33 0.52 0.93 1.87 1.97 2.75 Balls 0.08 0.17 0.29 0.56 1.07 1.19 1.94
HM1 HM2 HM3 HM4 HM5 HJ1 HJ3 HM1 HM2 HM3 HM4 HM5 HJ1 HJ3
Trapezoidal 0.22 0.20 0.17 0.15 0.16 0.15 0.15 Trapezoidal 0.13 0.13 0.11 0.10 0.10 0.10 0.11
Balls 0.57 0.57 0.57 0.56 0.55 0.59 0.64 Balls 0.35 0.37 0.35 0.35 0.32 0.36 0.45
167
D gearbox version (super-slow speed)
Important
…… The values indicated in the tables correspond to the lubrication conditions established by NIASA, for gearbox and screw, and
will be reached after a small period of operation.
…… In the case of low temperatures, these can be reduced considerably.
PRODUCT SELECTION
MAXIMUM TRANSFERABLE TORQUE ACCORDING TO SHAFT/ PARALLEL
COTTER PIN (DIN 6885)
The following table shows the maximum transferrable torque b
t2
for a shaft and its keys. It is considered that the shaft is subject
exclusively to torsional forces.
h
Important
t1
…… Never subject the input of a screw jack
to torque over that indicated for its shaft
and keys (see plans in the chapter “sizes”, page 152).
Ø L1
LUBRICATION
NIASA HM Series linear actuators are supplied lubricated with There is a possibility to supply HM Series actuators with a
DIVINOL LITHOGREASE G421 type grease. This is a semi- grease nipple angled at 45º DIN 71412 type B for the gearbox,
synthetic grease with a lithium compound with the following and a straight grease nipple DIN 71412 type A for the tube.
specifications.
A complete cleaning and change of grease is recommended
A change of grease type may affect the correct operation of the after five years.
actuator.
The greasing interval depends on the type of work and its
cycle. It is advisable to lubricate from 30 to 50 hours after
Specifications
start-up and approximately every six months.
It is important to avoid over-lubricating.
G421 DIVINOL LITHOGREASE A group lubricator is recommended for automatic lubrication
Working temperature -35 to +160ºC of the units. Depending on the type of group lubricator, the
168 Density at 15ºC 0.9 kg/dm3 lubrication may last up to two years.
See lubrication chapter in accessories.
130 mm2/s at 40ºC
Cinematic viscosity (s/DIN 51 562)
15 mm2/s at 100ºC
Dropping point (s/DIN ISO 2176) >220ºC
Water resistance (s/DIN 51 807/T1) Level 1
PRODUCT SELECTION
PROTECTION AGAINST THE Input
PROTECTION AGAINST CORROSION, OF SOLIDS AND LIQUIDS
Sealing AND AMBIENT TEMPERA- NIASA actuators offer, as standard, an IP65 protection index
TURE to prevent solid and liquid particles from entering the inside,
which may damage them or reduce their designed service life.
Use the following table, according to the DIN EN IEC 60529
PROTECTION AGAINST CORROSION
standard, if the level of protection must be higher than that
Select the environment in which the equipment will work, indicated. NIASA supplies, on request, specially designed units
using the atmospheric corrosion categories classification to withstand the most aggressive environments.
established in the DIN EN ISO 12944-2 standard (protection
against the corrosion of steel structures using painted
systems). Also establish the durability required before carrying The protection levels are defined with a code made up of the
out the first maintenance of the exterior surfaces (durability letters “IP“ and two numbers “XY”.
does not imply a "time" guarantee).
If the corrosion category is higher than “C3” for your
application and/or higher than “average” durability is required, LEVEL OF PROTECTION “IP”, AGAINST THE Input OF …
please contact NIASA so that the technical department can … solid particles: “X” … liquids: “Y”
select the surface protection system and select the most
suitable components. ... ...
DURABILITY
LOW L 2 to 5 years
MEDIUM M 5 to 15 years
PRODUCT SELECTION
OPTIONAL CONFIGURATIONS
Optionally, NIASA may adapt your HM linear actuator,
modifying the different parts of it to your preferences.
Some examples are shown below.
See sub-chapter “Placing an order”.
Immobilizations Special configurations
The FM Series electro-mechanical actuators, on request, can At the customer's request, the linear actuators can be supplied
be supplied with the immobilized stem in rotation. This is with a screw of several inputs so that higher speeds can be
achieved by mounting a key on the upper cap and machining a obtained.
groove along the stem.
One Two Three Four
input inputs inputs inputs
Groove
Front cap
cotter pin
Cotter screws
pin
170
PLACING AN ORDER
SIZE TIP ACCESSORY
01 FHM1 / AHM1
10 SB With tip support
FHM2 / AHM2 00 No tip support
FHM3 / AHM3
FHM4 / AHM4 LIMIT SWITCH ACCESSORY
FHM5 11 Exterior tube configuration F
FHJ1 FCI Inductive limit switches
FHJ3 FCR Inductive limit switches with regulation
Example 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17
HM3 H IPS TRS3606 1000 00 BPS HFR 00 00 FCI FB MB GR080A GRA AGR RGG
DISASSEMBLY
15
24
9 30
14
40
2
11 31
8
29
5
25
3 13
20
32 7
23
41 20
38 22
4 27
38
10 1 36
21
37
6
16
17
19 12
35 28
19
39
172
18
41
04
33 34
26
D reduction designation
45 42 Cap
43 43 Wheel
50 54
47 44 Pinion
42 19
44 53 45 Sealed joint
46
46 Radial bearing
51
47 Radial bearing
49 48 Double lip seal ring
48
52 49 Adjustment washer 173
50 Exterior circlip
51 Inside circlip
52 Grower washer
53 Allen screw
D reduction components 54 Extraction thread stud
Special configurations
Special GK
clevis rod
BB special non-
symmetrical
flange
Encoder system
174 direct to the screw
mounted underneath
the gearbox
04
175
NIASA SH Series screw supports are a simple and economical They are also also characterized for offering an extensive
solution for mounting a screw on a support and fastening range of:
it to any part of a machine. The turn of the screw moves
…… Axial load capacities, from 2.5 kN up to 45 kN.
its corresponding nut and with this the desired part of the
machine moves (carriages, tables, etc.). …… Nut advance speeds depend on the screw pitch and the
transmission used.
The screw supports are motorized in a very simple way, by
motors or motoreducers in different configurations and with …… Trapezoidal and ball screws, depending on the
different speeds. The power transmission from the motor may performance required, precision of the desired movement
be direct or by means of different gear solutions and toothed and positioning, etc.
belts. …… Fastening accessories and elements, for optimal
Against other systems with pneumatic or hydraulic drives, adaptation to the most varied systems that may be
their main advantages are: designed.
…… Greater movement and positioning precision. …… Drives, with different reduction ratios and positions, which
enables the best solution to be offered for any speed and
…… Superior energy efficiency, as their parts offer high/very configuration problem. Among these are the following as
high performance, especially with the ball screws, low standard:
transmission ratios and high speeds.
· Motors / In line motoreducers.
…… Easier and faster assembly, since hydraulic or pneumatic
groups are not required, just an electric motor mounted · Motors / Motoreduc. in parallel with the toothed belt.
on the unit itself. · Motors / Motoreducers at 90º.
…… Greater reliability and duration, and less maintenance, due
·…
to the mechanical robustness and construction simplicity.
…… Materials and surface coverings, depending on the
…… Lower size for the same load capacity.
environmental conditions in which the unit will be
…… … installed.
…… …
180
Please do not hesitate to contact NIASA if you require screw
supports (and their drive mechanisms) with specifications
other than those covered in this chapter. The NIASA technical
department will specifically develop the special units that best
meet your requirements.
05
181
Door opening/
closing systems
SH20 Series screw support made up of a
three-phase motor drive system, drive union
flange, left-right screw with KGF double ball
nut and SP bearing supports.
182
Machine TILTING system
Set of four SH30 Series screw
supports made up of a servomotor
drive system and joined together
with GX transmission shaft and bevel
gearboxes. Screw fastening with BPS
flanges, KGF ball nuts, SF Series spiral
screw protectors and two electro-
magnetic brakes.
05
183
M100
Basic configuration page 186 page 187 page 188
M205
In line motoreducer page 185 page 185 page 185
M501
Parallel drive page 185 page 185 page 185
M505
For drive at 90º page 185 page 185 page 185
184 M601
Motoreducer at 90º page 185 page 185 page 185
M605
In line motor page 185 page 185 page 185
In addition to the standard range of screw supports, NIASA can specifically develop
the unit that best meets your application requirements. Contact NIASA.
SCREW SUPPORTS
GENERAL PRODUCT OVERVIEW
18 12
17
20
19 16
15
14
1 13
2 10
8
5 11
7
4
9 05
Accessories
Name Page
01 Body 184
02 Ball screw 186
03
04
Trapezoidal screw
KGF nut
186
246 configurations 185
05 KGM nut 248
06 EFM nut 258 Name M205 M501 M505 M601 M605
07 EFM safety nut 258 14 F flange • • •
08 KAR flange 275 15 EK coupling • • •
09 BPR flange 279 16 Motor •
10 FB protector bellow 301 17 In line motoreducer •
11 SF protector bellow 302 18 Motoreducer at 90º •
12 VE wheel 300 19 Parallel drive •
13 SB tip support 276 20 90º bevel gearbox •
4 x M8
ØD j6
*
Ø72h8
Ø14h6
Ø72h8
Ø110
Ø110
Ø84
Ø84
4 x M8
30 90 20 COURSE (1) 20 A
275 276 258 258 248 246 279 300 301 302
4 x M12
ØD j6
*
Ø90h8
Ø19h6
Ø90h8
Ø130
Ø106
Ø106
Ø130
4 x M12
275 276 258 258 248 246 279 300 301 302
6 x M12
ØD j6
*
Ø110h8
Ø110h8
Ø24h6
Ø150
Ø130
Ø130
Ø150
6 x M12
275 276 258 258 248 246 279 300 301 302
1 AND
SCREW SUPPORT MODEL
SIZE DEFINITION APPLICATION
Ball (KGS)
Trapezoidal (Tr)
SPECIAL
NOK OK
RESONANCE Page
192
NOK OK
05
F F Page
LATERAL LOADS 193
4 CALCULATION
DRIVE TORQUE AND POWER
SCREW SUPPORT SCREW
INDEPENDENT SUPPORT SYSTEM
Page
193 TORQUE AND POWER TORQUE AND POWER
CALCULATION CALCULATION
189
STANDARD DRIVE SPECIAL DRIVE
5 ADDITIONAL
CONFIGURATION AND
ACCESSORIES
ADDITIONAL CONFIGURATION
- Screw sides
- Input shaft
- Lubrication Page
- Corrosion protection 194
Page - Sealing
ACCESSORIES 260 - Ambient temperature
- ...
FL
V
190
n FR
MD
FA
L
1. Compression buckling length and corrector
factor
Fixed Fixed
Select the length L (mm) and the factor K, to be considered in
the buckling critical load calculation. Do this based on the type K=2 K = 0,7 K
of support on the sides of the screw support, according to the
figures shown on the right.
Free
2. Buckling criticalF load F F
Articulated Articulated
Fcrit (kN)= 33.91 x d4
(K x L)2
d Screw core diameter (mm).
L
L
L
L
break and, additionally, the risk of collapse due to side buckling
considerably increases.
For these reasons, it must be checked that the screw support
works at lower rotation speeds than resonance speeds. If not, Articulated
select a screw of a larger diameter and/or reduce its turning Fixed
speed and/or modify the screw jack end supports.
M = 0,34 M = 0,97 M=
1. LENGTH, RESONANCE AND CORRECTOR FACTOR
Free
Free Articulated
Articulated Fixed
Fixed
Select the length L and the correction factor M toArticulated
consider. Do
Articulated
this based on the types of supports on the sides of the screw
support, according to the figures shown on the right.
LL
LL
LL
Important
192
Trapezoidal screw (Tr)
20×4 24×5 30×6 36×6 40×7 50×8 60×9
14.5 18.2 22.3 28.7 31.2 40.7 49
LATERAL LOAD
OF A SCREW SUPPORT
If they exist, the lateral loads are supported by guide systems 2. Power required
designed for this purpose, in addition to the guide from the
body of the screw support itself, so that the screw or the nut MD x n
PD (kW)=
exclusively support axial traction/compression loads. 9550
If there are side loads, the life of the screw support will be MD Drive torque (Nm)
notably reduced, as there will be premature wear of the screw n Input velocity to the screw support (rpm)
and the nut, which is also often the origin of faults.
Important
Important
…… If it is essential that the screw support is subject to lateral …… In general, it is advisable to multiply the power value
loads, please contact the NIASA design department for a calculated for a safety coefficient of 1.3 to 2; the smaller
correct design of the unit. the installation the higher the coefficient
…… This includes the horizontal mountings, on which the screw …… When the load to move is lower than 10% of the elevator's
can flex when subject to the action of its own weight. nominal load, consider that value as the load to move.
After pre-selecting the suitable screw support for the Trapezoidal screw (Tr)
application, select the drive motor, following the steps 20×4 24x5 30×6 36x6 40×7 50×8 60x9
below.
0.38 0.39 0.38 0.34 0.35 0.33 0.31 05
1. Drive torque Ball screw (KGS)
FxP 1 0.9 (for all sizes)
MD (N m) = (2 x π x 0,95 x η
DS
)
+ MI x
ηDRx iR
t2
for a shaft and its keys. It is considered that the shaft is subject
exclusively to torsional forces.
h
Important
t1
…… Never subject the input of a screw support
to torque over that indicated for its shaft
and keys (see plans in the sub-chapter “sizes”).
Ø L1
LUBRICATION
The screw support is supplied with class 2, KLUBER ISOFLEX A group lubricator is recommended for automatic lubrication
TOPAS L152 lubricant, according to DIN 51818. For high speeds of the units. Depending on the type of group lubricator, the
it is better to choose class 1 and heavy loads class 3. lubrication may last up to two years.
A change of grease type may affect the correct operation of the See lubrication chapter in accessories.
unit.
NIASA supplies its screw supports with the following type of
Specifications hydraulic greasing mechanism:
…… Straight greasing nipple DIN 71412 type B.
Synthetic hydrocarbon grease with lithium soap
KLUBER ISOFLEX TOPAS L152 …… As a greasing nozzle for the nipples, the 515/G – 516/G
hydraulic connector is recommended. For its protection
Working temperature -50 to +150ºC
and conservation, the use of plastic caps is advised.
Density at 20ºC 0.9 kg/dm3
100 mm2/s at 40ºC The spring screw supports can also be supplied with a brass
Cinematic viscosity (s/DIN 51 562)
15 mm2/s at 100ºC
194 greasing cap with O-ring.
Dropping point (s/DIN ISO 2176) >185ºC
Water resistance (s/DIN 51 807/T1) Level 1
Select the environment in which the equipment will work, NIASA screw supports offer, as standard, an IP54 protection
using the atmospheric corrosion categories classification index to prevent solid and liquid particles from entering the
established in the DIN EN ISO 12944-2 standard (protection inside, which may damage them or reduce their designed
against the corrosion of steel structures using painted service life.
systems). Also establish the durability required before carrying
Use the following table, according to the DIN EN IEC 60529
out the first maintenance of the exterior surfaces (durability
standard, if the level of protection must be higher than that
does not imply a "time" guarantee).
indicated. NIASA supplies, on request, specially designed units
If the corrosion category is higher than “C3” for your to withstand the most aggressive environments.
application and/or higher than “average” durability is required,
The protection levels are defined with a code made up of the
please contact NIASA so that the technical department can
letters “IP“ and two numbers “XY”.
select the surface protection system and select the most
suitable components.
MEDIUM M 5 to 15 years
OPTIONAL CONFIGURATIONS
Optionally, NIASA may adapt your screw support, modifying the
different parts of it to your preferences.
Some examples are shown below.
See sub-chapter “Placing an order”.
Screw end Special configurations
O. With no end. On request, screws with various inputs can be supplied to
Z. Standard cylindrical end. obtain higher, but eventually reversible, travel speeds. The
S. Special end. screw supports can also be supplied with left-thread screws.
O Z S
196
SCREW END
08 Z Standard cylindrical end
S Special end
0 With no end
Example 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
sh30 M205 00 iPS KGS3205 EFM01 0300 Z BPR KAR FB MK GR071A GRA ERT RAZ
7 3
11
6
5 15
10
5
13
1
Name
14
01 Body
02 Back cap
2
03 Ball screw
04 Trapezoidal screw 12
05 Bearing-holder disc
06 Front cap
198
07 Ball nut
08 Trapezoidal nut
09 Axial bearing
10 Radial bearing
11 Seal
12 Seal
13 Grooved nut
14 Straight lubrication nipple
15 Straight key
Left-right thread
with special machined end
05
199
0 1
Up to 23 Nm 55 Nm
VH
Input hollow shaft
page 208 page 210
204
VL
Solid input shaft
page 208 page 210
In addition to the standard range of bevel gearboxes, NIASA can specifically develop the
unit that best meets your application requirements. Contact NIASA.
2 15 25 30
136 Nm 230 Nm 400 Nm 770 Nm
06
205
Lubrication
Lubrication with high-performance synthetic oil. With the
possibility for NSF-H1 approval, for the food industry. The filling
volume depends on the mounting position.
206
BEVEL GEARBOXES
technical data
Possibilities for use Efficiency
Universal use in all areas of machining and industrial plants. >98% for normal torque and single teeth fastening. For further
Adaptable modular system with a large number of variations. details (according to assembly position, lubrication and
sealing), please contact NIASA.
Assembly orientation
The bevel gearbox sides are defined with the letters from Sound level
A to F.
70-85 dB(A) at a distance of one metre.
Control
Temperature
Possible from all shafts.
Ambient temperatures between -10ºC a +30ºC.
Gearbox with motor / servomotor Maximum admissible temperature including ventilation in the
All bevel gearboxes can be supplied with the motor/ gearbox 90ºC (optional).
servomotor already assembled. For this option, send
specifications and contact NIASA. Ventilation
Necessary from size VH1-VL1 and bevel gearbox temperatures
Turning sense >50ºC.
Right = the shaft turns in a clockwise direction as seen from
the end. Connection
All assembly arrangements included in the standard bevel
Transmission ratio gearbox.
Standard ratios i = n1/n2 =1, 1.5, 2, 3, 4, 5, 6.
Fastening preferably directly to the gearbox with screws.
For i>1:
Assembly position
…… Worm wheel, side A: Low turning speed + high torque.
…… Conical pinion, side C: High turning speed + low torque. Free selection For optimal operation, the oil level of the bevel
gearbox is adjusted in position.
Performance data
Housing
The value KA= 1, 20,000 operating hours is taken, normal
environmental conditions, optimal lubrication and single teeth Not painted on order.
fastening.
Gearbox
Bearings selection The bevel gearbox can be supplied with fewer holes.
Ball bearings (standard):
Atex
…… High rotation speeds.
The bevel gearboxes can be supplied under the ATEX directive
…… Low sound level.
if specified on the order.
…… Lower temperature and higher performance as there is
less rolling friction. 06
Maintenance
Conical roller bearings (optional): Control bevel gearbox temperature at maximum load:
…… High life requirements on the bearings. 207
…… If temperature > 50ºC, fit ventilation (from size 1).
…… Heavy loads. …… If temperature > 95ºC, contact NIASA.
Clearance between sides For applications with very high life cycle requirements, change
On the worm wheel side and with 2% nominal torque: 10-15 the oil after 500 hours of operation and then every 15,000 hours.
minutes of angle.
S1 < 10 minutes of angle.
S2 < 6 minutes of angle.
23 Nm
VH-0
Up to 54 54 Ø 54
Ø12 j6
(4x) M6x12 (4x)M6x12
(4x) M6x9 Ø 54 (4x)M6x9
84 65
54
Ø64,5 f7
54 Ø 54
Ø44 f7
Ø44 f7
Ø12 j6
(4x) M6x12 (4x)M6x12
Ø17
Ø20
Ø12
(4x) M6x9 (4x)M6x9
H7
Ø 54
Ø64,5 f7
DR M5 DIN332
Ø44 f7
Ø44 f7
2 42 42 2 32,5 9,5 26
Ø17
Ø20
Ø12
H7
2 44 44 2 42 30 2
46 46 74
100
(4x)
2 M6x12
42 45
42 2 32,5 9,5 26 DR M5 DIN332
2 44 44 2 42 30 2
46 46 74
100
(4x) M6x12 45
R1
Arrangement
0 1
20
n1 R1
3
Shaft input
position
AB
20
n2 n2
n1
3
n1
VL-0
VH
VL-0
84 65
54 54
(4x)M6x12 Ø 54
Ø12 j6
(4x) M6x9 (4x) M6x12 (4x) M6x9
Ø S1
84 65
54 54
Ø 64,5 f7
Ø 54
Ø 44 f7
Ø44 f7
Ø 17
Ø17
Ø S1
Arrangement Ø 64,5 f7
DR M5 DIN332
Ø 44 f7
Ø44 f7
2 42 42 2 32,5 9,5 26
Ø12j6
Ø 17
Ø17
0 1 2 44 44 2 (2x) M5 DIN332 42 30 2
n1 26 46 46 26 74
72 72 100
2 42 42 2 32,5 9,5 26 DR M5 DIN332
A (4x) M6x12
2 44 45
44 2 (2x) M5 DIN332 42 30 2
n2 n2 26 46 46 26 74
n1 n1 72 72 100
208 3 20 20 3
Shaft input position
n1 (4x) M6x12 45
B 3 20 20 3
n2 n2
n1 n1
R1
n1
20
AB R1
VL
n2 n2
3
n1 n1
20
3
Nominal power /Nominal and maximum torque at the input (P1Nt=2,2)
Reduction i i=1:1 i=1.5:1 i=2:1 i=3:1
n1 n2 P T2N T2max n2 P T2N T2max n2 P T2N T2max n2 P T2N T2max
(rpm) (rpm) (kW) (Nm) (Nm) (rpm) (kW) (Nm) (Nm) (rpm) (kW) (Nm) (Nm) (rpm) (kW) (Nm) (Nm)
50 50 0.12 23 35 33 0.07 20 31 25 0.05 20 31 17 0.03 16 24
250 250 0.55 21 35 167 0.31 18 31 125 0.24 18 31 83 0.13 15 24
500 500 0.94 18 35 333 0.56 16 31 250 0.42 16 31 167 0.26 15 24
1.000 1.000 1.68 16 35 667 0.98 14 31 500 0.73 14 31 333 0.49 14 24
1.500 1.500 2.36 15 35 1.000 1.36 13 31 750 1.02 13 31 500 0.68 13 24
2.000 2.000 2.93 14 35 1.333 1.68 12 31 1.000 1.26 12 31 667 0.84 12 24
3.000 3.000 4.40 14 35 2.000 2.51 12 31 1.500 1.88 12 31 1.000 1.26 12 24
Assembly side
209
A B C D E F
Placing an order
Model Size Reduction Shaft input position Arrangement Assembly side Shaft input speed Angular backlash
VL 0 1.5 A 1 E 1,000 S1
*There is a possibility of supplying the bevel gearboxes with reinforced bearings, special lubrications or fastening flanges for motors and
servomotors. For any of these options, please contact NIASA.
www.n ias a.es
VH-1
55 Nm
70 Ø 75
Ø18 j6
(4x)M8x15 (4x)M8x15
Up to (4x)M8x10
Ø 75
(4x)M8x9
VH-1
110 90
Ø 60 f7
Ø60 f7
Ø85 f7
Ø 30
70
Ø18
70 Ø 75
Ø25
Ø18 j6
H7
(4x)M8x15 (4x)M8x10 (4x)M8x15
(4x)M8x9
Ø 75
3 55 55 3 45 10 35 DR M6 DIN
Ø 60 f7
Ø60 f7
Ø85 f7
30 2
Ø 30
4 58 58 4 55
Ø18
Ø25
H7
62 62 87
122
(4x)M8x15 70
3 55 55 3 45 10 35 DR M6 DIN332
4 58 58 4 55 30 2
62 62 87
122
(4x)M8x15 70
R1
Arrangement
28
0 1
n1
R1
3,5
Shaft input
position
AB
28
n2 n2
n1 n1
VH
3,5
VL-1
VL-1
110 90
70 70
Ø 75
Ø18 j6
(4x)M8x15 (4x)M8x10 (4x)M8x15 (4x)M8x9
Ø 75
110 90
Ø85 f7
Ø60 f7
Ø60 f7
70 70
Ø25
Ø25
Ø18
j6
Ø 75
Ø18 j6
3 55 55 3 45 10 35 DR M6 DIN332
Arrangement
Ø85 f7
2 58 58 2 (2x) M6 DIN332 55 30 2
Ø60 f7
Ø60 f7
Ø25
Ø25
Ø18
0 1
j6
35 60 60 35 87
n1 95 95 122
3 (4x)M8x15
55 55 703 45 10 35 DR M6 DIN332
A n2 n2 2 58 58 2 (2x) M6 DIN332 55 30 2
35 3,5 6028 60 35 28 3,5 87
n1 n1 95 95 122
210
Shaft input position
n1 (4x)M8x15 70
B 3,5 28 28 3,5
n2 n2
n1 n1 R1
n1
28
VL
3,5
AB R1
n2 n2
n1 n1
28
3,5
Nominal power /Nominal and maximum torque at the input (P1Nt=4,2)
Reduction i i=1:1 i=1.5:1 i=2:1 i=3:1
n1 n2 P T2N T2max n2 P T2N T2max n2 P T2N T2max n2 P T2N T2max
(rpm) (rpm) (kW) (Nm) (Nm) (rpm) (kW) (Nm) (Nm) (rpm) (kW) (Nm) (Nm) (rpm) (kW) (Nm) (Nm)
50 50 0.29 55 86 33 0.17 49 75 25 0.11 41 63 17 0.07 41 63
250 250 1.31 50 86 167 0.77 44 75 125 0.51 39 63 83 0.34 39 63
500 500 2.36 45 86 333 1.40 40 75 250 0.94 36 63 167 0.65 37 63
1.000 1.000 4.19 40 86 667 2.44 35 75 500 1.73 33 63 333 1.22 35 63
1.500 1.500 5.65 36 86 1.000 3.35 32 75 750 2.36 30 63 500 1.68 32 63
2.000 2.000 6.70 32 86 1.333 4.05 29 75 1.000 2.93 28 63 667 2.02 29 63
3.000 3.000 9.42 30 86 2.000 5.86 28 75 1.500 4.24 27 63 1.000 2.83 27 63
Reduction i i=4:1 i=5:1 i=6:1
n1 n2 P T2N T2max n2 P T2N T2max n2 P T2N T2max
(rpm) (rpm) (kW) (Nm) (Nm) (rpm) (kW) (Nm) (Nm) (rpm) (kW) (Nm) (Nm)
50 13 0.05 41 63 10 0.04 41 63 8 0.03 37 57
250 63 0.26 39 63 50 0.20 39 63 42 0.15 35 57
500 125 0.47 36 63 100 0.38 36 63 83 0.30 34 57
1.000 250 0.89 34 63 200 0.69 33 63 167 0.56 32 57
1.500 375 1.22 31 63 300 0.94 30 63 250 0.79 30 57
2.000 500 1.52 29 63 400 1.17 28 63 333 0.98 28 57
3.000 750 2.12 27 63 600 1.70 27 63 500 1.41 27 57
Assembly side
211
A B C D E F
Placing an order
Model Size Reduction Shaft input position Arrangement Assembly side Shaft input speed Angular backlash
VL 1 1.5 A 1 E 1,000 S1
*There is a possibility of supplying the bevel gearboxes with reinforced bearings, special lubrications or fastening flanges for motors and
servomotors. For any of these options, please contact NIASA.
www.n ias a.es
VH-2
136 Nm
100 Ø 100
Ø25 j6
Up to VH-2 (4x)M10x18 (4x)M10x18
(4x)M10x15 (4x)M10x11
Ø100
144 120
100 100 Ø 100
Ø113 f7
Ø80 f7
Ø80 f7
Ø25 j6
(4x)M10x18 (4x)M10x18
Ø40
Ø30
(4x)M10x15 (4x)M10x11
Ø100
Ø25 H7
Ø113 f7
Ø80 f7
Ø80 f7
3 72 72 3 60 15 45 DR M10 DIN
Ø40
Ø30
5 75 75 5 75 40 2
80 80 117
162
Ø25 H7
3 72
(4x)M10x18 72 100 3 60 15 45 DR M10 DIN332
5 75 75 5 75 40 2
80 80 117
162
(4x)M10x18 100
R1
Arrangement
0 1
40
n1
Shaft input
R1
position
2,5
AB
n2 n2
40
n1 n1
VH
2,5
VL-2
144 120
100 100
Ø 100
Ø25 j6
VL-2 (4x)M10x18 (4x)M10x15 (4x)M10x18 (4x)M10x11
Ø 100
144 120
100 100
Ø113 f7
Ø80 f7
Ø80 f7
Ø 100
Ø25 j6
Ø30
Ø35
Ø25
Ø 100
DR M10 DIN332
Ø113 f7
3 72 72 3 60 15 45
Ø80 f7
Ø80 f7
Arrangement
Ø30
Ø35
2 75 75 2 75 40 2
j6
0 1 45 77 77 45 117
n1 122 122 162
3 72 72 3 60 15 45 DR M10 DIN332
2 (4x)M10x18
75 75 100 2 (2x) M10 DIN332 75 40 2
A n2 n2 45 77 77 45 117
122 122 2,5 162
n1 n1 2,5 40 40
212
Shaft input position
n1 (4x)M10x18 100
2,5 40 40 2,5
B n2 n2
n1 n1 R1
n1
40
AB R1 VL
2,5
n2 n2
n1 n1
40
2,5
Nominal power /Nominal and maximum torque at the input (P1Nt=7,1)
Reduction i i=1:1 i=1.5:1 i=2:1 i=3:1
n1 n2 P T2N T2max n2 P T2N T2max n2 P T2N T2max n2 P T2N T2max
(rpm) (rpm) (kW) (Nm) (Nm) (rpm) (kW) (Nm) (Nm) (rpm) (kW) (Nm) (Nm) (rpm) (kW) (Nm) (Nm)
50 50 0.71 136 210 33 0.42 120 180 25 0.30 115 175 17 0.19 110 170
250 250 3.35 128 210 167 2.01 115 180 125 1.37 105 175 83 0.89 102 170
500 500 6.18 118 210 333 3.91 112 180 250 2.54 97 175 167 1.66 95 170
1.000 1.000 10.99 105 210 667 6.49 93 180 500 4.55 87 175 333 3.07 88 170
1.500 1.500 14.92 95 210 1.000 8.80 84 180 750 6.13 78 175 500 4.24 81 170
2.000 2.000 17.59 84 210 1.333 10.05 72 180 1.000 7.33 70 175 667 5.03 72 170
3.000 3.000 23.25 74 210 2.000 14.24 68 180 1.500 9.90 63 175 1.000 6.81 65 170
Reduction i i=4:1 i=5:1 i=6:1
n1 n2 P T2N T2max n2 P T2N T2max n2 P T2N T2max
(rpm) (rpm) (kW) (Nm) (Nm) (rpm) (kW) (Nm) (Nm) (rpm) (kW) (Nm) (Nm)
50 13 0.12 95 147 10 0.09 85 132 8 0.06 69 107
250 63 0.60 92 147 50 0.43 82 132 42 0.29 67 107
500 125 1.16 89 147 100 0.83 79 132 83 0.57 65 107
1.000 250 2.23 85 147 200 1.59 76 132 167 1.08 62 107
1.500 375 3.10 79 147 300 2.23 71 132 250 1.54 59 107
2.000 500 3.82 73 147 400 2.76 66 132 333 1.95 56 107
3.000 750 5.26 67 147 600 3.90 62 132 500 2.88 55 107
Assembly side
213
A B C D E F
Placing an order
Model Size Reduction Shaft input position Arrangement Assembly side Shaft input speed Angular backlash
VL 2 1.5 A 1 E 1,000 S1
*There is a possibility of supplying the bevel gearboxes with reinforced bearings, special lubrications or fastening flanges for motors and
servomotors. For any of these options, please contact NIASA.
www.n ias a.es
VH-15
230 Nm
Ø115
Ø32 j6
(4x)M10x18
Up to (4x)M10x18 (4x)M10x13
Ø 115
(4x)M10x11
VH-15
164 140
Ø130 f7
Ø95 f7
Ø90 f7
110 110
Ø40
Ø45
Ø115
Ø32 j6
(4x)M10x18 (4x)M10x13 (4x)M10x18
(4x)M10x11
Ø 115
Ø32 H7
3 82 82 3 70 13 50 DR M12 DIN3
Ø130 f7
Ø95 f7
Ø90 f7
Ø40
Ø45
2 85 85 2 83 45 2
87 87 130
180
Ø32 H7
(4x)M10x18 110 DR M12 DIN332
3 82 82 3 70 13 50
2 85 85 2 83 45 2
Ø33,7
87 87 18 130
180
(4x)M10x18 110
1,3
Ø33,7
18
R1
Arrangement 1,3
0 1
45
n1
Shaft input
position
R1
2,5
AB
n2 n2
45
n1 n1
VH
2,5
VL-15
164 140
110 110
Ø 115
Ø32 j6
(4x)M10x18 (4x)M10x13 (4x)M10x18 (4x)M10x11
Ø 115
VL-15
164 140
Ø130 f7
Ø95 f7
Ø90 f7
110 110
Ø40
Ø40
Ø32
j6
Ø 115
Ø32 j6
3 82 82 3 70 13 50 DR M12 DIN332
Arrangement
Ø130 f7
2 85 85 2
Ø40
Ø40
Ø32
0 1
j6
50 87 87 50 130
n1 137 137 180
3 (4x)M10x18
82 82 110 3 70 13 50 DR M12 DIN332
A n2 n2 2 85 85 2 (2x) M12 DIN332 83 45 2
50 87 87 50 130
n1 n1 2,513745 137 45 2,5 180
214
Shaft input position
n1
(4x)M10x18 110
B n2 2,5
n2 45 45 2,5
n1 n1 R1
n1
45
AB
VL
2,5
n2 n2 R1
n1 n1
45
2,5
Nominal power /Nominal and maximum torque at the input (P1Nt=10,8)
Reduction i i=1:1 i=1.5:1 i=2:1 i=3:1
n1 n2 P T2N T2max n2 P T2N T2max n2 P T2N T2max n2 P T2N T2max
(rpm) (rpm) (kW) (Nm) (Nm) (rpm) (kW) (Nm) (Nm) (rpm) (kW) (Nm) (Nm) (rpm) (kW) (Nm) (Nm)
50 50 1.20 230 360 33 0.77 220 340 25 0.55 212 330 17 0.34 192 295
250 250 5.89 225 360 167 3.75 215 340 125 2.66 203 330 83 1.63 187 295
500 500 11.26 215 360 333 7.16 205 340 250 5.03 192 330 167 3.14 180 295
1.000 1.000 20.31 194 360 667 13.26 190 340 500 9.16 175 330 333 5.93 170 295
1.500 1.500 26.70 170 360 1.000 17.80 170 340 750 12.17 155 330 500 8.22 157 295
2.000 2.000 31.41 150 360 1.333 20.94 150 340 1.000 13.61 130 330 667 9.98 143 295
3.000 3.000 40.84 130 360 2.000 26.18 125 340 1.500 17.28 110 330 1.000 12.77 122 295
Reduction i i=4:1 i=5:1 i=6:1
n1 n2 P T2N T2max n2 P T2N T2max n2 P T2N T2max
(rpm) (rpm) (kW) (Nm) (Nm) (rpm) (kW) (Nm) (Nm) (rpm) (kW) (Nm) (Nm)
50 13 0.22 170 264 10 0.15 148 230 8 0.10 118 183
250 63 1.08 165 264 50 0.75 143 230 42 0.51 118 183
500 125 2.03 155 264 100 1.41 135 230 83 1.01 116 183
1.000 250 3.72 142 264 200 2.64 126 230 167 1.94 111 183
1.500 375 4.95 126 264 300 3.71 118 230 250 2.83 108 183
2.000 500 6.07 116 264 400 4.61 110 230 333 3.66 105 183
3.000 750 8.48 108 264 600 6.60 105 230 500 5.03 96 183
Assembly side
215
A B C D E F
Placing an order
Model Size Reduction Shaft input position Arrangement Assembly side Shaft input speed Angular backlash
VL 15 1.5 A 1 E 1,000 S1
*There is a possibility of supplying the bevel gearboxes with reinforced bearings, special lubrications or fastening flanges for motors and
servomotors. For any of these options, please contact NIASA.
www.n ias a.es
VH-25
400 Nm
Ø 135
Ø35 j6
VH-25 (4x)M12x24
Up to (4x)M12x24 (4x)M12x15
Ø 135
(4x)M12x15
190 160
Ø110 f7
Ø150 f7
Ø110 f7
120
Ø55
120
Ø40
Ø 135
Ø35 j6
(4x)M12x24 (4x)M12x24
(4x)M12x15 (4x)M12x15
Ø 135
Ø35 H7
3 95 95 3 80 15 60 DR M12 DIN3
Ø110 f7
Ø150 f7
Ø110 f7
5 98 98 5 95 55 2
Ø55
Ø40
103 103 152
212
Ø35 H7
(4x)M10x24 120
3 95 95 3 80 15 60 DR M12 DIN332
5 98 98 5 95 55 2
103 103 18 152
212
Ø37
(4x)M10x24 120
1,6
18
Ø37
R2
Arrangement 1,6
0 1
50
n1
Shaft input
position
R2
5
AB
n2 n2
50
n1 n1
VH
5
VL-25
190 160
VL-25 120 120
(4x)M12x24 Ø 135
(4x)M12x24 (4x)M12x15 (4x)M12x15
Ø35j6
Ø 135
190
Ø110 f7
160
Ø110 f7
Ø150 f7
Ø40
Ø40
120 120
Ø35
j6
(4x)M12x24 Ø 135
(4x)M12x24 (4x)M12x15 (4x)M12x15
Ø35j6
Ø 135
3 95 95 3 80 15 60 DR M12 DIN332
Arrangement (2x) M12 DIN332
Ø110 f7
Ø110 f7
Ø150 f7
2 98 98 2 95 55 2
Ø40
Ø40
Ø35
0 1 60 100 100 60
j6
152
n1 160 160 212
3 (4x)M12x24
95 95 120 3 80 15 60 DR M12 DIN332
A (2x) M12 DIN332
n2 n2 2 98 98 2 95 55 2
60 100 100 60 152
n1 n1 5 16050 160 50 5
216 212
Shaft input position
n1
(4x)M12x24 120
B n2 n25 50 50 5
n1 n1 R2
n1
50
AB
VL
R2
5
n2 n2
n1 n1
50
5
Nominal power /Nominal and maximum torque at the input (P1Nt=16,8)
Reduction i i=1:1 i=1.5:1 i=2:1 i=3:1
n1 n2 P T2N T2max n2 P T2N T2max n2 P T2N T2max n2 P T2N T2max
(rpm) (rpm) (kW) (Nm) (Nm) (rpm) (kW) (Nm) (Nm) (rpm) (kW) (Nm) (Nm) (rpm) (kW) (Nm) (Nm)
50 50 2.09 400 620 33 1.33 380 590 25 0.96 365 570 17 0.52 300 465
250 250 9.69 370 620 167 6.28 360 590 125 4.58 350 570 83 2.49 285 465
500 500 18.32 350 620 333 11.87 340 590 250 8.64 330 570 167 4.71 270 465
1.000 1.000 32.46 310 620 667 21.29 305 590 500 15.71 300 570 333 8.73 250 465
1.500 1.500 43.98 280 620 1.000 28.80 275 590 750 20.81 265 570 500 12.04 230 465
2.000 2.000 49.21 235 620 1.333 32.81 235 590 1.000 24.08 230 570 667 15.01 215 465
3.000 3.000 62.83 200 620 2.000 41.88 200 590 1.500 29.06 185 570 1.000 20.94 200 465
Reduction i i=4:1 i=5:1 i=6:1
n1 n2 P T2N T2max n2 P T2N T2max n2 P T2N T2max
(rpm) (rpm) (kW) (Nm) (Nm) (rpm) (kW) (Nm) (Nm) (rpm) (kW) (Nm) (Nm)
50 13 0.38 290 450 10 0.27 255 395 8 0.18 205 320
250 63 1.83 280 450 50 1.26 240 395 42 0.86 198 320
500 125 3.47 265 450 100 2.46 235 395 83 1.61 185 320
1.000 250 6.54 250 450 200 4.61 220 395 167 2.97 170 320
1.500 375 9.03 230 450 300 6.60 210 395 250 4.06 155 320
2.000 500 10.99 210 450 400 7.96 190 395 333 4.96 142 320
3.000 750 14.92 190 450 600 10.68 170 395 500 7.07 135 320
Assembly side
217
A B C D E F
Placing an order
Model Size Reduction Shaft input position Arrangement Assembly side Shaft input speed Angular backlash
VL 25 1.5 A 1 E 1,000 S1
*There is a possibility of supplying the bevel gearboxes with reinforced bearings, special lubrications or fastening flanges for motors and
servomotors. For any of these options, please contact NIASA.
www.n ias a.es
VH-30
770 Nm
Ø 175
(4x)M12x24 (4x)M12x24
Ø42j6
Up to VH-30 (4x)M12x20
Ø 175 (4x)M12x17
234 200
Ø120 f7
Ø120 f7
Ø190 f7
160 160
Ø70
Ø55
Ø 175
(4x)M12x24 (4x)M12x24
Ø42j6
(4x)M12x20 (4x)M12x17
Ø 175
Ø42 H7
4 117 117 4 100 20 80 DR M16 DIN3
Ø120 f7
Ø120 f7
Ø190 f7
Ø70
4 121 121 4 120 70 3
Ø55
125 125 193
273
(4x)M12x24 160
Ø42 H7 4 117 117 4 100 20 80 DR M16 DIN332
Ø44,5
4 121 121 4 18 120 70 3
125 125 193
273
(4x)M12x24 160
1,85
Ø44,5
18
R3
Arrangement 1,85
0 1
70
n1
Shaft input
R3
5
position
AB
n2 n2
70
n1 n1
VH
5
VL-30
234 200
160 160
(4x)M12x24 Ø 175
(4x)M12x24 (4x)M12x20 (4x)M12x17
Ø42j6
VL-30 Ø 175
234 200
Ø120 f7
Ø190 f7
Ø120 f7
Ø55
160 160
Ø55
Ø42
j6
(4x)M12x24 Ø 175
(4x)M12x24 (4x)M12x20 (4x)M12x17
Ø42j6
Ø 175
Ø190 f7
120 70 3
Ø120 f7
2 121 121 2
Ø55
Ø55
Ø42
0 1
j6
4 (4x)M12x24
117 117 160 4 100 20 80 DR M16 DIN332
(2x) M16 DIN332
A n2 n2
2 121 121 2 120 70 3
80 123 123 80 193
n1 n1 5 20370 203 70 5 273
218
Shaft input position
n1
(4x)M12x24 160
B n2 n25 70 70 5
n1 n1 R3
n1
70
AB
VL
R3
5
n2 n2
n1 n1
70
5
Nominal power /Nominal and maximum torque at the input (P1Nt=27)
Reduction i i=1:1 i=1.5:1 i=2:1 i=3:1
n1 n2 P T2N T2max n2 P T2N T2max n2 P T2N T2max n2 P T2N T2max
(rpm) (rpm) (kW) (Nm) (Nm) (rpm) (kW) (Nm) (Nm) (rpm) (kW) (Nm) (Nm) (rpm) (kW) (Nm) (Nm)
50 50 4.03 770 1.185 33 2.67 765 1.180 25 1.94 740 1.100 17 1.24 710 1.060
250 250 18.59 710 1.185 167 12.39 710 1.180 125 9.16 700 1.100 83 5.76 660 1.060
500 500 33.51 640 1.185 333 21.99 630 1.180 250 16.49 630 1.100 167 10.82 620 1.060
1.000 1.000 59.69 570 1.185 667 38.05 545 1.180 500 28.27 540 1.100 333 20.24 580 1.060
1.500 1.500 80.10 510 1.185 1.000 49.21 470 1.180 750 36.91 470 1.100 500 28.27 540 1.060
2.000 2.000 94.24 450 1.185 1.333 57.24 410 1.180 1.000 41.88 400 1.100 667 34.21 490 1.060
3.000 3.000 2.000 73.30 350 1.180 1.500 54.19 345 1.100 1.000 48.17 460 1.060
Reduction i i=4:1 i=5:1 i=6:1
n1 n2 P T2N T2max n2 P T2N T2max n2 P T2N T2max
(rpm) (rpm) (kW) (Nm) (Nm) (rpm) (kW) (Nm) (Nm) (rpm) (kW) (Nm) (Nm)
50 13 0.80 610 950 10 0.54 515 800 8 0.31 360 620
250 63 3.80 580 950 50 2.62 500 800 42 1.48 340 620
500 125 7.20 550 950 100 4.87 465 800 83 2.79 320 620
1.000 250 13.48 515 950 200 8.90 425 800 167 5.24 300 620
1.500 375 18.85 480 950 300 12.25 390 800 250 7.33 280 620
2.000 500 22.51 430 950 400 14.66 350 800 333 8.90 255 620
3.000 750 29.84 380 950 600 19.48 310 800 500 12.04 230 620
Assembly side
219
A B C D E F
Placing an order
Model Size Reduction Shaft input position Arrangement Assembly side Shaft input speed Angular backlash
VL 30 1.5 A 1 E 1,000 S1
*There is a possibility of supplying the bevel gearboxes with reinforced bearings, special lubrications or fastening flanges for motors and
servomotors. For any of these options, please contact NIASA.
www.n ias a.es
220
Limit values
Application factor C1
The admissible loads may produce temperatures higher Machine working conditions
than the 95ºC in the bevel gearbox, if it operates continuously
without adequate cooling. To prevent over-heating in Machine in operation
continuous operation, the thermal limit must not be exceeded.
Uniform Moderate Medium Strong
impact impact impact
Mechanical threshold Uniform 1 1.25 1.5 1.75
M2m = M2 x C1 x C2 Moderate
1.1 1.35 1.6 1.85
impact
Drive
M2 Torque required at the input
machine Medium 1.25 1.5 1.75 2
impact
Strong
T2N > M2m 1.5 1.75 2 2.25
impact
T2N According to tables Application factor s/DIN 3390 / ISO 6336
221
MODEL VH
Shaft input position
F
F AB C
A B
F A B
C
F
F
A B
2
F
C A B
C A B
C A C B
C A
E
C A
E F
C A
3 E
F
E
C
C
C D
A
A C
A B
E
E
F
D C B
F
F F
F
D C B
4 D
D
D
F
C
C
C C
B
B A B
B
Arrangement
E
F
C A B
F
5
F
E
F
C A B
E C A B
C D A C B
E C A B
E E
E
6 D
E
C
F
222 D C
D E C
D F C D C
D E C
E E
E
F
D C
F
F
E
F
D C
7 D
D
D
E
E
E
C
C
C
E
F
A B
C
A B
C C A
E
F F
A B
C
E
MODEL VL
C A D C B
F C A A D C B B C AB A B
E E
F A B
C
F
F F F
A B
2 F
C
C
A
A
B
B
DC C A B C D C
C B A B
E E
C A
E F F
C A
3 E
F
E
C
C
C
C
A
A
A
A B D C D C
E E E E
E
F
D C B
F
F F
F
D C B
4
Arrangement
D C B
D F DC C B D C
D C B
E E
F
C A B
F
5 F
E
F
C
F
A B
E CC A B
E
DC C A
A
B
B
06
E E
E
6 D
E
C
D C 223
D E C
D F C
D E C
E
E
F
D C
F
F
E
F
D C
7 D
D
D
E
E
C
C
C
E
E
228
KGS
BALLS
page 232 page 234
230
Tr
TRAPEZ.
page 250 page 252
Nut Nut Nut
according to NIASA standard according to DIN 69051 according to NIASA standard
KGF-N KGM-D KGM-N
07
231
page 252 page 253
l max
Ø d2
Ø d1
Cold pressed with no stock removal, NIASA manufactures screws with their Out of stock there are also many other
Ø d0
with thermal treatment and polishing. sides machined according to your screw diameters/pitches available, also
Please ask NIASA about the supply of requirements. Please also ask if any with left thread. Also for several types
machined screws with stock removal thermal treatment is required. of nuts (with threaded body, etc).
and tempered, with tolerance class up
to P0, and also for stainless materials.
Ø Dw Ph
Ø d2
Nut Ø d1
Ø d0
Min. resistance
Min. elastic limit Approx. surface
Standard material to breakage
hardness
Re (N/mm2) Rm (N/mm2)
Cf53 / 42CrMo4 610 380 60 HRC Scrapers
232
Ø d2
Ø d1
Ø d0
l max
Ø d2
Ø d1
Ø d0
Nut type
Standard tolerance class
Available in stock
Dw Ball diameter (mm)
M Weight (kg/m)
Thread entries
Ph Pitch (mm)
KGF KGM
(mm)
D N D N
…… 1)
h12
45° 2,5°
45° °
combination with standard screws.
30
2
ØD1-0,1
-0,6
ØD1-0,3
-0,1
ØD1-0,6
30°
ØD1
ØD1
0
L8
L8
ØD Ø
ØDD4
6
ØD4
6
Thread entries
Axial backlash
nominal (mm)
Ph Pitch (mm)
capacity (kN)
D6 h13 (mm)
L8 h13 (mm)
L7 h13 (mm)
D1 g6 (mm)
Nut shape
L10 (mm)
Lm (mm)
DB (mm)
D4 (mm)
D5 (mm)
LB (mm)
L3 (mm)
L1 (mm)
L (mm)
(mm)
…… 1)
Its dimensions are not consistent with DIN 69051 / 2) Rounded flange
ØD1 -0,1
-0,6
ØD1 -0,3
ØD1 -0,1
-0,6
ØD1
ØD1
0
ØD6
L3 L7 L1
L7 L1 Lm Drilled template 4
L L
SHAPE - E SHAPE - S
Thread entries
Axial backlash
nominal (mm)
Ph Pitch (mm)
capacity (kN)
D6 h13 (mm)
L8 h13 (mm)
L7 h13 (mm)
D1 g6 (mm)
Nut shape
L10 (mm)
Lm (mm)
DB (mm)
D4 (mm)
D5 (mm)
LB (mm)
L3 (mm)
L1 (mm)
L (mm)
…… 1)
Rounded flange
-0,1
ØD1 -0,6
ØD1
ØD1
ØDB
L3
L9 L12
L9 L12
L
L
SHAPE - E SHAPE - S
load capacity
D1 g6 D (mm)
B P9 (mm)
Nut shape
L12 (mm)
capacity
DB (mm)
LB (mm)
L9 (mm)
L3 (mm)
T (mm)
L (mm)
(mm)
(mm)
(kN)
(kN)
16 5 E 1 3,500 28 34 - 3 7 7 20 5 2 0,041 3 9,3 13,1
16 10 E 2 3,000 28 50 - 3 7 15 20 5 2 0,035 6 15,4 26,5
20 5 E 1)
1 3,500 36 34 - 3 7 7 20 5 2 0,041 3 10,5 16,6
25 5 E 1 3,500 40 34 - 3 7 7 20 5 2 0,041 3 12,3 22,5
25 10 E 2 3,500 40 45 - 3 7,5 12,5 20 5 2 0,041 3 13,2 25,3
25 20 S 4 3,500 40 35 10,5 1,5 14 11,5 12 5 3 0,041 4 13 23,3
25 25 S 5 3,500 40 35 8 1,5 11,5 11 13 5 3 0,041 5 16,7 32,2
25 50 S 5 3,500 40 58 10 1,5 17 19 20 5 3 0,041 5 15,4 31,7
32 5 E 1 3,500 50 45 - 3 7,5 8 30 6 2,5 0,041 5 21,5 49,3
40 5 E 1 3,500 63 45 - 3 7,5 8 30 6 2,5 0,041 5 23,8 63,1
40 10 E 1 7,144 63 60 - 4 10 15 30 6 2,5 0,084 3 38 69,1
40 20 E 2 5,000 63 70 - 3 7,5 20 30 6 2,5 0,059 4 33,3 76,1
40 40 S 4 3,500 63 85 7,5 1,5 15 27,5 30 6 3,5 0,041 8 35 101,9
236
50 10 E 1 7,144 75 82 - 4 11 23 36 6 2,5 0,084 5 68,7 155,8
63 10 E 1 7,144 90 82 - 4 11 23 36 6 2,5 0,084 5 76 197
63 20 E 2 7,144 95 82 - 4 10 23 36 6 2,5 0,084 4 78,4 171,3
…… 1)
Lubrication orifice in any position on the circumference
ØD1 -0,1
-0,6
ØD1
ØD1
ØDB
L3
L9 L12
L9 L12
L
L
SHAPE - E SHAPE - S
diameter (mm)
diameter (mm)
backlash (mm)
Thread entries
Nominal axial
Ph Pitch (mm)
load capacity
d0 Nominal
B P9 (mm)
Nut shape
D1 g6 Ball
L12 (mm)
DB (mm)
LB (mm)
L9 (mm)
L3 (mm)
L (mm)
Dw Ball
T(mm)
(kN)
Screw Deflectors
Balls
Nut
Scrapers
Recirculation
by deflector
Axial recirculation
Efficiency
The fact that the rolling elements are balls with extremely low
friction means that these types of screws are highly efficient
(up to 98% in some cases).
Reversibility
238 Speed As opposed to what occurs with some trapezoidal screws,
the ball screws are always reversible (no self-locking nuts).
The reduced friction level of the balls means that the turning It is therefore necessary to use brake or retention elements,
speed, in ideal conditions, can be 3,000 rpm, or 4,000 rpm for especially if mounted in a vertical position.
occasional peaks.
Assembly position Service temperature
The screw can be mounted in any position, paying special In general, the ambient operating temperature of the screws
care to the possible lateral loads that are not supported by the and ball nuts must be between -30ºC and +80ºC, with the
screw itself, but by guide elements designed for this purpose. exceptional possibility of working at higher temperatures
(contact NIASA).
Thread profile
Repetitiveness
NIASA screws and ball nuts are symmetric gothic arch (ogival
arch), and the load angle is 45º. This design means that the The repetitiveness of a ball screw refers to its capacity to
roller is extremely smooth (optimal efficiency), and at the same return to a certain position, after having previously achieved
time the axial (jL) and radial (jT) clearances are equalised it in identical conditions. This is dependent on the load, speed,
and minimised between the parties. High rigidity of the set is acceleration, etc. It is defined in VDI/DGQ 3441, the currently
achieved and the load capacity is maximised. widely accepted standard for checking and validating tool
machines (contact NIASA).
jL Nut
jT
F 45º
jT
Screw jL
07
239
Pre-loaded nuts
The level of precision in the positioning can be increased, at In any case, the pre-load washers are supplied divided into
the same time as reducing backlash, by pre-loading the balls two parts, with the aim of making adjustment possible without
of a pair of nuts. Pre-loading also increases rigidity in the nut taking the nuts off the screw.
area.
In certain cases it may be advisable to carry out the pre-load
The standard value of the pre-load is 10% of the dynamic load based on making the balls larger having these four points of
and it is recommended not to surpass one third of the dynamic contact, instead of the two shown in the figures. The rolling
load value. The customer is advised to indicate the pre-load elements in this option must be analysed.
value depending on the type of application.
Please contact the NIASA technical department if you would like
The pre-load can be obtained by separating or joining the to work with units without backlash or with lower than normal
balls from the pair of nuts. In the first case the screw will have backlash.
traction when a washer is fitted between the nuts, therefore
with an eventual increase in temperature, and the consequent
lengthening of the screw, will reduce the value of the initial WASHER
pre-load. PRE-LOAD PRE-LOAD
Screw
WASHER
WASHER WASHER
Nut 1 Nut 2
Screw
240
Preload with two nuts with KGF flange Preload with a nut with KGF flange and Preload with two KGM cylindrical screws
with a KGM cylindrical screw
P5 / T5 23 μm
Transport
T7 52 μm
Le Lu Le
+ Lo
Vup
C
300
ep
V300p
∆Lo
V2πp
_
2πrad ep
Vup
Based on the tolerance level (v300p) and the useful working length (Lu), the following table covers the deviation limit (ep) and the
permissible variation (vup).
> 0 315 400 500 630 800 1000 1250 1600 2000 2500 3150 4000 5000 6300 8000 10000 12500
Lu
(mm) ≤ 315 400 500 630 800 1000 1250 1600 2000 2500 3150 4000 5000 6300 8000 10000 12500 16000
ep 6 7 8 9 10 11 13 15 18 22 26 32 39 48 60 76 94 115
P1
vup 6 6 7 7 8 9 10 11 13 15 17 21 27 33 40 50 61 76
ep 12 13 15 16 18 21 24 29 35 41 50 62 76 92 115 140 175 220
Microns (µm)
P3
vup 12 12 13 14 16 17 19 22 25 29 34 41 49 61 75 92 113 140
242 ep 18 18 20 22 25 28 33 39 46 55 68 84 102 125 159 199 240 290
P4
vup 18 19 20 21 23 26 29 33 38 44 52 56 68 83 101 124 152 189
ep 23 25 27 32 36 40 47 55 65 78 96 115 140 170 210 270 330 410
P5
vup 23 25 26 29 31 34 39 44 51 59 69 82 99 119 142 174 213 265
Ø D6
T2 AA'
T4 C T6 BB' T1 AA' // T7 BB'
LxLxLx
Geometric tolerances
Ø d1
Ød0
Below are the geometric tolerances of NIASA screws. Take them
into consideration when designing the sets into which they will
Ø D1
be integrated. C L8 A B B' A' B B'
L9 2·d0 2·d0 L2 2·d0 2·d0 2·d0 2·d0
L7 L6 L'7
T3 C
T5 BB'
Ø D6
T2 AA'
T4 C T6 BB' T1 AA' // T7 BB'
LxLxLx
Ø d1
Ød0
Ø D1
TOLERANCE CLASS
Lx (mm)
class Description 1 3 5 7
> ≤ > ≤ Permissible deviation Tp (µm)
Lx L x L x 6 12 - 80
12 25 - 160
Ød0
25 50 - 315 20 25 32 40
Distance to A A' 50 100 - 630
T1 select 2·d0 2·d0 100 200 - 1250
the straightness L1
clamp. Lx Lx T1max. for L1 / d0 ≤ 40 40 50 64 80
A A' T1max.. for 40 < L1 / d0 ≤ 60 60 75 96 120
T1p
T1max
d0 (mm) L9 (mm)
T1max
Lubrication
Correct lubrication of the ball screws is essential so that they do The time between two consecutive lubrications is related to
not deteriorate prematurely, and so that they function smoothly the turning speed of the screw, its operating temperature,
and with the expected efficiency. It also ensures that the idle the load it is subject to, its assembly position, etc. For non-
torque is as expected and ensures correct evacuation of the heat extreme conditions, NIASA recommends that no more than 100
generated in the bearing. operating hours or two years between lubrications.
CL oils can be used as CLP type mixes with EP additives. The Use grease tips according to the table below.
viscosity depends on the circumferential speed of the screw
and the operating temperature. The oil flow required depends
on speed, and is usually between 0.3 and 0.5 cm3/h for each
turn of the nut balls. In applications in which the nut is in a
Ambient temperature -20ºC to 120ºC * Grease S/DIN 51825
horizontal position and bathed in oil, it is sufficient that its level
reaches half the height of the lower ball. Normal conditions K2K-20
Very high speeds K1K-20
The VG ISO viscosity demanded for each case is obtained from
the images below, knowing the screw's nominal diameter, turning Very heavy loads or low speeds KP2K-20
speed and working temperature. * Contact NIASA for other values
When grease is used as a lubricant instead of oil, the time
between lubrications can be increased. The useful life of the
As general criteria, do not mix lubricants with different
screw can only be guaranteed if an automatic greasing system
saponification and/or viscosity bases.
replaces the loss of grease on the nut when it moves with
respect to the screw, even when it has radial seal rings to Do not excessively lubricate. As a general rule, only fill half of
minimise it. the available space and ensure that possible excesses can be
evacuated.
30
500 50
400 10
300 0
200
20
10 0
0
00
68 0
30 Vi
sc
Viscosity (mm²/s)
46 0
0 os
32 0
100 ity
22
50 IS
O
15
0 VG
0
10
68 0
(m
50 10 46 m
00 ²/
rpm s)
40 32
22
30 20
00 15
30
00
20 50 10
00
15
244 16 20 25 32 40 50 63 80 20 30 40 50 60 70 80 90 100
07
245
fc=0,25 fcr=0,4
F
lc lcr
fc=1 fcr=1
F
lc lcr
fc=2 fcr=1,5
F
lc lcr
fc=4 fcr=2,3
F
lc lcr
Limit speed
Cam 3
n (rpm)
n2
nm
L10≤ ( )
Fm x 10
6
n1
L10 Service time (revolutions)
n3 Cam Modified nominal dynamic load (kN)
Fm Equivalent applied load (kN)
n (rpm)
n2
n
q1n q2 q3 %mtime L
1 Lh10= n x1060
100 m
n3
Lh10 Service time (hours)
F (N)
q i=n
nm Equivalent application speed (rpm)
F1 nm (rpm) = ∑ ni x i
100
n (rpm)
n i=1 2
Fm
F3q nm % time
n q1 q2 3
1 F2
100 The above service times refer to the useful life achieved by
n3 90% of a sufficient group of identical ball screws, before the
first evident signs of material fatigue appear on any of the
F (N)
F1 bearing elements.
q1 q2 q3 %
Fmtime
100 F Installation
q1 q2 q3 3 % time
100 F2 Apply the loads in the most central and uniform manner
F2max
F (N) F (N)
n q 1/3
( ) %F time
i=n
Fm(kN) = ∑ Fi3 x i x i
F1max i=1
n 100
m Fm2
q q2 q3
1 Fm1 m
100
q1 q2 q3 % time F/2
F100 F3max
1-2min Fm3
F3min
F2max
F (N)
F1max Fm2
q1 q2 q3 Fm % time
Fm1
100
F3max F
F1-2min Fm3
F3min
q1 q2 q3 % time 07
100
247
ni qi 1/3
(∑ F )
i=n
Fm(kN) = 3
x x
i=1
mi nm 100
Ta Ta
F F
Ta Ta
F F
tan φ FxP
η=0,95 x flFx Te Ta= F Te h
tan (φ - ρ") 2xπxη
F F
Te Te
F F
η Performance when turning torque is converted into Ta Drive torque(Nm) when turning torque is converted
axial load on the screw into axial load on the screw
η' Performance when axial load is converted into Te Retention torque (Nm) when axial load is converted
turning torque on the screw into turning torque on the screw
0.95 Reduction factor to cover variations due to speed, F Force applied (kN)
temperature and lubrication differences Ph Nominal pitch of the screw. See screw data table
fl Reduction factor if the load applied (F) is less than η Performance when turning torque is converted into
50% of the modified nominal dynamic load (Cam). axial load on the screw
η’ Performance when axial load is converted into
torque on the screw
F/Cam fl
0,4 0,99 Add to the above the torque required for the acceleration/
0,3 0,98 deceleration of the set if the acceleration/deceleration values
0,2 0,97 are important (applications with high speeds that change in
short times).
0,1 0,96
π x d2 x E
Rs1=
4 x L1 x 106
L2 L2
L2 L L2
L
π x d2 x E L
Rs2= x
4 x L2 x 106 L - L2
1 1 1
= +
Rtot Rs Rnu, ar
NIASA trapezoidal screws are usually The maximum standard length is 3,000
obtained using a cold deformation mm and its precision is 100 μm/300
lamination process, in which the fires mm; for higher values, please contact
on the teeth are shaped without cutting. NIASA. Out of stock NIASA has many
Against others obtained by machining other screw diameters/pitches, also
with stock removal, they have the with left thread, and also in other
following advantages: materials (AISI 304, AISI 316, etc).
Nuts can also be supplied in plastic
…… High resistance to fatigue.
materials, with threaded body, etc.
…… Higher resistance to wear.
…… More polished thread flanks.
…… Higher resistance to corrosion.
…… More precise profile.
250
H1
α Screw
30°
Ød2
Ød3
Ød
DETAIL A
A
Nut
P
H1
α Screw
30°
Ød2
Ød3
Ød
A
DETAIL A
α
A
Ext. diam. (mm) do d2,min d2,max Thread Inertia Module Mass inertia
Performance Weight
d3 H1 angle η2) (kg/m) moment section moment
x Pitch (mm) (mm) (mm) (mm) α1) (mm4) (cm3) Jrot (kg.m2/m)
Tr 16x4 16 13,640 13,905 10,80 2 5°11’ 0,46 1,21 0,067 0,124 2,96·10-5
Tr 18x4 18 15,640 15,905 12,80 2 4°32’ 0,43 1,58 0,132 0,206 5,05·10-5
Tr 20x4 20 17,640 17,905 14,80 2 4°2’ 0,40 2,00 0,236 0,318 8,10·10-5
α
Tr 22x5 22 19,114 19,394 15,50 2.5 4°39’ 0,43 2,34 0,283 0,366 1,11·10-4
Tr 24x5 24 21,094 21,394 17,50 2.5 4°14’ 0,41 2,85 0,460 0,526 1,65·10-4
Tr 26x5 26 23,094 23,394 19,50 2.5 3°52’ 0,39 3,40 0,710 0,728 2,35·10-4
Tr 28x5 28 25,094 25,394 21,50 2.5 3°34’ 0,37 4,01 1,050 0,976 3,26·10-4
Tr 30x6 30 26,547 26,882 21,90 3 4°2’ 0,40 4,50 1,130 1,030 4,10·10-4
Tr 32x6 32 28,547 28,882 23,90 3 3°46’ 0,38 5,19 1,600 1,340 5,45·10-4
Tr 36x6 36 32,547 32,882 27,90 3 3°18’ 0,35 6,71 2,970 2,130 9,10·10-4
Tr 40x7 40 36,020 36,375 30,50 3.5 3°29’ 0,37 8,21 4,250 2,790 1,37·10-3
Tr 44x7 44 40,020 40,275 34,50 3.5 3°8’ 0,34 10,10 6,950 4,030 2,10·10-3
Tr 48x8 48 43,468 43,868 37,80 4 3°18’ 0,35 12,00 10,000 5,300 2,90·10-3
Tr 50x8 50 45,468 45,868 39,30 4 3°10’ 0,34 13,10 11,700 5,960 3,40·10-3
Tr 60x9 60 54,935 55,360 48,15 4.5 2°57’ 0,33 19,00 26,400 11,000 7,30·10-3
Tr 70x10 70 64,425 64,850 57,00 5 2°48’ 0,32 26,00 51,800 18,200 1,40·10-2
Tr 80x10 80 74,425 74,850 67,00 5 2°25’ 0,29 34,70 98,900 29,500 2,40·10-2
1)
Pitch angle on the pitch diameter.
2)
Theoretical efficiency on transforming a turning movement into an axial transfer of the screw, with friction coefficient μ = 0.1. For other cases,
contact the corresponding calculation section. 07
251
Tr. thread.
-0,2
-0,3
ØD1 h9
ØD4
ØD1
Elastic limit Min. resistance Elongation Module Max. cinematic
Standard Approx. Density
0.2% to breakage to breakage (HB 10/1000) (kg/dm3) of elasticity pressure
Material (N/mm2) Pc (N/mm2.m/min)
Rρ0.2 (N/mm2) Rm (N/mm2) A5 min.
G-CuSn 12 (G Bz 12) 150 280-350 5% 100-110 8.8 90000 400
Surface
For screw D1 (mm) D4 (mm) D5 (mm) D6 (mm) L1 L2 L3 Weight (kg) support
As (mm2)
Tr 16x4 28 48 38 6 44 12 8 0,25 670
Tr 18x4 28 48 38 6 44 12 8 0,25 770
Tr 20x4 32 55 45 7 44 12 8 0,30 870
Tr 24x5 32 55 45 7 44 12 8 0,30 1040
Tr 30x6 38 62 50 7 46 14 8 0,40 1370
Tr 36x6 45 70 58 7 59 16 10 0,60 2140
Tr 40x7 63 95 78 9 73 16 10 1,70 2930
Tr 50x8 72 110 90 11 97 18 10 2,60 4900
Tr 60x9 85 125 105 11 99 20 10 3,70 6040
Tr 70x10 95 180 140 17 100 30 16 7,80 8250
Tr 80x10 105 190 150 17 110 30 16 8,90 10890
Nut applicable to R Series screw jacks and SH screw supports. The same standard
material as the EFM type flange.
Guide screw
A B C A
ISO 7379
B
Tr 18 x 4 69 25 8 M5 C
Tr 20 x 4 69 25 8 M5
Tr 30 x 6 78 32 10 M5
252 Tr 36 x 6 94 35 10 M5
Tr 40 x 7 108 35 10 M6
Tr 50 x 8 132 35 10 M8
Tr 55 x 9 132 35 10 M8
Tr 60 x 9 144 45 15 M8
Tr 70 x 10 155 55 15 M10
Tr. thread
ØD
Elastic limit Min. resistance Elongation Module Max. cinematic
Standard Approx. Density
0.2% to breakage to breakage (HB 10/1000) (kg/dm3) of elasticity pressure
Material (N/mm2) Pc (N/mm2.m/min)
Rρ0.2 (N/mm2) Rm (N/mm2) A5 min.
G-CuSn 12 (G bz 12) 150 280-350 5% 100-110 8.8 90000 400
Support surface
For screw Ø D (mm) L (mm) Weight (kg) As (mm2)
Tr 16x4 36 32 0.25 490
Tr 18x4 40 36 0.34 630
Tr 20x4 45 40 0.48 790
Tr 22x5 45 40 0.46 850
Tr 24x5 50 48 0.69 1130
Tr 26x5 50 48 0.58 1240
Tr 28x5 60 60 1.2 1680
Tr 30x6 60 60 1.2 1780
Tr 32x6 60 60 1.2 1910
Tr 36x6 75 72 2.2 2610
Tr 40x7 80 80 2.8 3210
Tr 44x7 80 80 2.6 3560
Tr 48x8 90 100 4.3 4840
Tr 50x8 90 100 4.2 5060
Tr 60x9 100 120 5.7 7320
Tr 70x10 110 140 7.6 10000
Tr 80x10 120 160 9.7 13200
07
253
Parts
The systems with trapezoidal screws are made up of simply those based on ball bearings. Therefore they usually do not
the screw itself and a nut that moves along it. include protectors on the sides of the nut, except in the case
of very high turning speeds. Please contact NIASA if this is the
These systems are less sensitive to the input of dirtiness than
case.
Nut
Screw
Efficiency Reversibility
The efficiency of the trapezoidal screws basically depends on Opposite to what happens with ball screws, the trapezoidal
the geometry of the screw (diameter and pitch) and the friction screws are not always reversible. Only those with a helix angle
coefficient between the screw and the nut. It is therefore with a larger thread than the friction angle are reversible
essential that the lubrication conditions are those indicated so (or not self-locking). The efficiency for converting axial force
that the losses due to friction do not surpass the established on the screw on turning torque is always less than that
values. corresponding to the transformation of the turning torque on
axial force.
For the most usual sizes and with standard lubrication
conditions, in general, the efficiency of these types of systems However, especially on vertical assemblies, it is in any case
is 30% to 40%. advisable to incorporate motors with brakes that avoid
small movements in the case of vibrations and that stop the
movement without excessive slipping from the inertia of the
Speed set.
P/4
H1
The greases recommended for the trapezoidal screws and
H
h
P/4+b
30° nuts are the same as the usual greases for roller bearings. Oils
r
Ø d2 = D2
Service temperature
07
The maximum admissible working ambient temperature F/2
depends on the friction conditions between the nut and 255
the screw. That is, the materials of both and the lubrication F
conditions.
F/2
In general, it is recommended not to operate in environments
with temperatures over 100ºC. Please contact NIASA about this.
F Pc
As = Vsp =
Pp Pp
As Support area required (mm2) vsp Maximum permissible sliding speed (m/min)
F Force applied (N) Pc Cinematic precision (N/mm2.m/min). See table
Pp Maximum permissible pressure (5 N/ Pp Maximum permissible pressure (5 N/mm2)
mm2, for sets with movement)
Material Pc (N/mm2.m/min)
2. Select a nut size with an “As” higher than that calculated. G-CuSn 7 ZnPb (Rg 7) 300
G-CuSn 12 (G Bz 12) 400
2.
Vsp x 1,000
np = dxπ
np Maximum permissible turning speed (rpm)
vsp Maximum permissible sliding speed (m/min)
d = d0-Ph/2
Ph Nominal pitch of the screw (mm)
do Nominal diameter of the screw (mm)
3.
np x Ph
Vap =
1,000
256
fc=0,25
F fcr=0,36
lc
lcr
fc=1
F fcr=1
lc
lcr
fc=2
F fcr=1,47
lc
lcr
fc=4
F fcr=2,23
lc
lcr
Service time
Ta
F Ta
F
F
F
Ta
Ta F
F Te Te
tan α F x Ph
η= Ta =
tan (α + ρ') F 2xπxη
F
F
F
Te
Te
F
F
η Performance when turning torque is converted into Ta Drive torque(Nm) when turning torque is converted
axial load on the screw into axial load on the screw
Te Retention torque (Nm) when axial load is converted
η' Performance when axial load is converted into into turning torque on the screw
turning torque on the screw
F Force applied (kN)
α = atan [Ph/(d2.π)]
Ph Nominal pitch of the screw
Ph Nominal pitch of the screw. See screw data table
η Performance when turning torque is converted into
d2 Diameter pitch of the screw (mm). See data table axial load on the screw
screw
η’ Performance when axial load is converted into
ρ' Friction angle (for ISO trapezoidal thread): turning torque on the screw
ρ' = atan (μ×1.07)
Trot = Jrot x α0
258
Trot Acceleration/deceleration torque (Nm)
Jrot Screw rotation inertia moment (kgm2)
α0 Angular acceleration (s-2)
L1
L2 L2
L
L2 L2
L
π x d32 x E L
RS2 = x
4 x L2 x 106 L - L2
BB BH BA
Exterior Tube Fastening Accessory F tube
page 272
F tube
page 273
A tube
page 274
Support SB
page 276
SP
page 277
Transmission EK
page 284
PK
page 286
BK
page 298
Protection FB
page 301
SF
page 302
PR
page 304
Drive AC MOTOR
page 312
REDUCER
page 314
Greasing AGR
page 315
ZKV HFM HFR
M box M box HM box
page 269 page 270 page 271
GKB GIR
page 281 page 282
ES RA EZ ELASTOMERS GX VE
page 290 page 292 page 294 page 296 page 298 page 300
265
Ød
G
C
Assembly position
Position 1
B
F
Position 2
A
C
…… Material: C45.
…… Standard treatment: Bronze-plated.
…… Special treatment: Zinc-plated (15-20 µm) + heat treated paint (60-80 µm).
Ød ØD1
H
Assembly position
Position 1
C
G
B
Position 2
F
C
… Material: S355.
… Standard treatment: Bronze-plated.
… Special treatment: Zinc-plated (15-20 µm) + heat treated paint (60-80 µm).
NOTE: On screw jacks with W configuration the flange can be welded to the square tube.
Ød ØD1
H
Assembly position
E
Position 1
Self-lubricating bearing
C
Position 2
G
A
Assembly position
H B
E C A C Position 1
G
Ød
ØD1 Position 2
…… Material: S355.
…… Standard treatment: Bronze-plated.
…… Special treatment: Zinc-plated (15-20 µm) + heat treated paint (60-80 µm).
NOTE: On screw jacks with W configuration the flange can be welded to the square tube.
Self-lubricating bearing C
Ød Assembly position
R
H
E
F G = =
A B
Assembly position
Position 2
H
E
ØA
E
ØD1
= =
Assembly position
Ød
C
ØD3
B
ØD2
Outside tube F
C
F min.
272
Assembly position
ØD1
Ød
Self-lubricating bearing
C
ØD3
A
ØD2
Outside tube F
= =
E
F min.
273
A C Ød D1 D2 D3 E F Weight (kg)
BH-1 82 15 15 E10 20 55 40 30 55 0.4
BH-2 116 20 20 E10 25 78 55 42 85 1.2
BH-3 138 25 25 G8 40 100 75 60 110 2.4
BH-4 160 30 35 G8 45 118 90 80 115 4.6
BH-5 200 40 45 G8 55 150 115 95 140 8
BH-6 260 50 50 G8 60 195 150 108 150 15.2
BH-7 335 60 70 G8 80 240 170 138 185 34.8
Applicable to
BA-1 A16 AFM1 AHM1
BA-2 A20 AFM2 AHM2
BA-3 A30 AFM3 AHM3
BA-4 A40 AFM4 AHM4
Assembly position
ØD1
Ød
Outside tube A
C A C
B F min.
274
Assembly position
ØD1
KAR flange
Ød
Trapezoidal
or ball nut
Trapezoidal
or ball screw
C A C
B H
Example 2
Self-lubricating bearing
Ød
R
Example 3
F
E
H
B
(2x)ØD1
C
(4x) ØD2
Example 4
A
G
I
E
G ØD1
Assembly position
F
Barra transmisión EZ
ØD2
Soporte serie SP
H2
Eje de unión
H1
C
E
G ØD1 A = =
B D
F
Barra transmisión EZ
ØD2
Soporte serie SP
H2
Eje de unión
H1
C
A = =
B D
Cr (N) C0r (N)
ØD1 ØD2 A B C D E F G H1 H2 Radial dynamic Radial static load Weight (kg)
load capacity capacity
SP-15 15 28 95 125 10 30 22.1 11 19 30.2 57 9,800 4,750 0.46 277
SP-20 20 33 97 130 14.5 32 23.5 11 19 33.3 64 12,800 6,600 0.64
SP-25 25 37.5 103 130 14.5 36 23.5 11 19 36.5 70 14,000 7,800 0.55
SP-30 30 44 118 158 17 40 26.8 14 22 42.9 82 19,500 11,300 1.04
SP-35 35 51 126 163 19 45 29.5 14 21 47.6 93 25,500 15,300 1.53
SP-40 40 58 138 179 19 48 32.7 14 26 49.2 99 32,500 19,800 1.71
SP-45 45 63 150 192 21.5 48 32.8 14 29 54 107 32,500 20,400 2.09
SP-50 50 69 158 200 21.5 54 32.8 18 23 57.2 115 35,000 23,200 2.47
SP-55 55 76 176 222 22.5 60 36.4 18 30 63.5 124.5 43,500 29,000 2.79
SP-60 60 84 190 240 25 60 39.76 18 28 69.9 140 52,000 36,000 4.35
Assembly position
Screw
assembly
(4x) ØD4
E2 C
ØD3
Male joint (UM)
45°
ØM f7
ØN f8
ØD1
ØD2
K
E1
5 L
Stem
assembly
B
(4x) ØD4
ØD3
Screw assembly position
ØD1
ØD6
ØD5
ØD2
279
Assembly position
Screw
assembly
E Ød
D
A
B
J
C
Stem
ØF I
G
assembly
L
K
ØN
ØM
280
E b12 GKS GKS + UM
Ød H8 A B C D ØF G H I J K L ØM f7 ØN f8 weight (kg) weight (kg)
Assembly position
E
F Screw
= = assembly
Ød
G
B
A
H
C
5
D
Stem
assembly
ØI J
L
K
ØN
ØM
Screw
F assembly
E R
ØD2
ØD1
H4
H2
H1
Stem
ØD3 assembly
H5
H3
M ØD4
L
G
K
ØN
ØM
GIR GIR + UM
R H1 ØM ØN
ØD1 ØD2 ØD3 ØD4 H2 H3 H4 H5 E F G M K L weight weight
f7 f8 (kg) (kg)
0 0
GIR-12 12 -0,008 15 17.5 22 17 50 67 7 17.5 23 8 10 -0,12 19 M12 0.096
0 0
GIR-15 15 -0,008 18.4 21 26 20 61 81 8 20 30 10 12 -0,12 22 M14 M26x1.5 17 32 27 0.18 0.34
0 0
GIR-20 20 -0,010 24.1 27.5 35 26.5 77 103.5 10 27.5 40 13 16 -0,12 32 M20x1.5 M27x2 24 35 29 0.39 0.59
282 0 0
GIR-30 30 -0,012 34.2 40 50 36.5 110 146.5 15 37 56 19 22 -0,12 41 M30x2 M42x2 27 50 43 1.02 1.42
0 0
GIR-35 35 -0,012 39.7 47 58 41 125 166 15 42 60 21 25 -0,12 50 M36x3 1.46
0 0
GIR-45 45 -0,012 50.7 62 70 51 145 196 18 52 65 27 32 -0,12 62 M42x3 M60x2 33 70 62 2.65 3.95
0 0
GIR-50 50 -0,012 56 68 75 56 160 216 20 59 68 30 35 -0,12 68 M45x3 M80x2 34 90 82 3.53 5.53
0 0
GIR-60 60 -0,015 66.8 78 88 67.5 175 242.5 20 75 70 37 44 -0,15 78 M52x3 M95x2 40 110 100 5.55 8.35
0 0
GIR-70 70 -0,015 77.8 85 98 81 200 280 20 87 80 42 49 -0,15 85 M56x4 M110x2 65 130 114 8.4 15.4
OPTIONAL
Conical holes for Fanuc motors and
other types of shafts of the same type
are available.
284
A
H H
ØD2
ØD1
ØB
* Stud size
Ø D1-2 E
G - 10 M3
KEYWAY > 10 - 12 M4
C E DIN 916 S / DIN6885 > 12 - 30 M5
> 30 - 58 M8
> 58 - 95 M10
> 95 - 130 M12
> 130 - 170 M16
> 130 - 170 M16
Possible length H 4 6 6 19 22 26 32 37 43
to cut (mm)
Inertia moment by hub J1/J2 0.0001 0.001 0.003 0.02 0.06 0.1 0.4 1.1 12
(10-3 kgm2)
Approximate weight 0.008 0.03 0.08 0.15 0.35 0.6 1.1 1.7 11
(kg)
Standard speed (min-1) 15.000 15.000 13.000 15.500 11.000 10.000 9.000 8.000 4.000
285
Balanced speed (10 -3
60 67 45 57 65 43 53 63 40 45 60 35 31 31 25 22 26 18 22 26 16 16 17 12 13 13 8
min-1)
For information about shaft misalignment, torsional rigidity and other details about the
elastomer inserts, please see the corresponding chapter.
Placing an order
Model Size Elastomer type Hole D1 H7 Hole D2 H7 XX
EK 60 A 19 25 Special requirements
For custom specifications, please indicate the special requirements in the box XX.
For example: XX= Anodized aluminum, stainless steel, special hole tolerance, DIN / ANSI keyways, s/flat holes, Fine balanced (25,000 rpm), ISO G2.5
fine balanced (30,000 rpm), etc.
FEATURES
…… Easy assembly.
…… High concentricity assembly.
…… Vibration absorption.
MATERIAL
…… Hubs: up to size 450 high-
resistance aluminum, size 800
steel.
…… Elastomer: Thermally stable and
wear-resistant TPU
DESIGN
Two concentrically machined hubs with
curved grips (concave) and fastening
screws.
The elastomer is fitted at pressure for
reduced play.
Standard versions electrically insulated.
Note: For further information about
torsional rigidities, critical speeds, etc.,
please ask NIASA.
286
A
H F
G E DIN 912
ØD1
ØD2
ØB
C C KEYWAY OPTIONAL
S / DIN6885A
For information about shaft misalignment, torsional rigidity and other details about the elastomer inserts, please see the corresponding chapter.
The maximum torque transferrable by the fastening flange depends on the diameter of the hole.
Size Ø8 Ø16 Ø19 Ø25 Ø30 Ø32 Ø35 Ø45 Ø50 Ø55 Ø60 Ø65 Ø70 Ø75 Ø80
20 20 35 45 60
60 50 80 100 110 120
150 120 160 180 200 220 287
300 200 230 300 350 380 420
450 420 480 510 600 660 750 850
800 700 750 800 835 865 900 925 950 1,000
Placing an order
Model Size Elastomer type Hole D1 H7 Hole D2 H7 XX
PK 60 A 19 25 Special requirements
For personalised specifications, enter XX in the box at the end of the order for special requirements:
For example: XX= Anodized aluminum, stainless steel, special hole tolerance, DIN / ANSI keyways, s/flat holes, fine balanced (25,000 rpm), ISO G2.5
fine balanced (30,000 rpm), etc.
288
A
G G F
E DIN 912
ØD2
ØB
ØD1
KEYWAY
OPTIONAL
C C S / DIN6885
Placing an order
Model Size Elastomer type Hole D1 H7 Hole D2 H7 XX
BK 60 A 19 25 Special requirements
For personalised specifications, enter XX in the box at the end of the order for special requirements:
For example: XX= Anodized aluminum hubs, stainless steel hubs, special hole tolerance, DIN / ANSI keyways, s/flat holes, fine balanced
(25,000 rpm), etc.
adjusted at any time using the standard at 60º (30º, 45º, 90º, 120º,
torque adjustment nut (1). NIASA for high speed applications.
as optional) .
…… The balls input their locking DISCONNECTION
Note: Re-engaging only occurs at
mechanisms, moving the TORQUE ADJUSTMENT
low speeds.
ØD1H7
ØDE
The ES coupling is different to other
washer system back, disconnecting ASSEMBLY WITH KEY AND
safety couplings, the disconnection
the input from the input. ELASTOMER FOR DIRECT DRIVE
torque is permanent and tamper-proof.
…… The movement of the commutator 1 – 150 Nm.
plate can be used by a proximity Holes < Ø6 mm are made without
sensor (6) to send a stop signal. MATERIAL keyway.
KEYWAY …… Hubs: up to size 450 high-
NOMINAL Note: For further information about
S / DIN6885 resistance aluminum. torsional rigidities, critical speeds, etc.,
DETECTION DISTANCE
K
please ask NIASA.
…… Clutch system: High-resistance
steel, balls made from hard steel.
…… Elastomer: Thermally stable and
5 4 3 wear-resistant TPU
2 1
290
LOCKED
6
UNLOCKED
ØB2 A
DIN 916 C1 C2
LATERAL MISALIGNMENT
I DIN 916 G1 G2
ØD2H7
ØD1H7
ØB1
ØDE
KEYWAY NOMINAL
S / DIN6885 DETECTION DISTANCE
K
* Stud size
Ø D1-2 E
- 10 M3
5 4 3 > 10 - 12 M4
2 1 > 12 - 30 M5
> 30 - 58 M8
> 58 - 95 M10
Size 5 10 20 60 150
Elastomer type A B A B A B A B A B
Nominal torque (Nm)LOCKED TKn 9 12 12.5 16 17 21 60 75 160 200
Torque adjustment from - to (Nm) 6 TKn 1-6 1 - 12 3 - 19 5 - 60 20 - 150
Total length (mm) A 34 45 64 80 90
Exterior diameter (mm) B1 25 32 42 56 66.5
Exterior diameter (mm) B2 29 32 46 59 75
Pivot length (mm) C1 12.5 12 25 30 35
Pivot length (mm) C2 11.5 20 22 31 35
Interior hole range H7 (mm) D1 6 - 15 6 - 18 8 - 25 12 - 32 19 - 38
UNLOCKED
Interior hole range H7 (mm) D2 6 - 10 6 -12 8 - 19 12 - 24 19 - 32
Interior elastomer diameter (mm) DE 10.2 14.2 19.2 26.2 29.2
Studs (DIN 916) E See table (Depends on the Ø of the hole)*
Stud distance (mm) G1 5 6 9 11 12
Stud distance (mm) G2 2.5 3.5 4 4 4 291
Inertia moment (10 kgm )
-3 2
J1/J2 0.001 0.002 0.08 0.15 0.5
Approximate weight (kg) 0.05 0.15 0.2 0.5 1
Action distance (min-1) K 0.6 0.6 0.7 1.1 1.4
For information about shaft misalignment, torsional rigidity and other details about the elastomer inserts, please see the corresponding chapter.
Placing an order
Model Size Elastomer type Hole D1 H7 Hole D2 H7 XX
ES 60 A 19 25 Special requirements
For personalised specifications, enter XX in the box at the end of the order for special requirements:
For example: XX= Anodized aluminum, stainless steel, special hole tolerance, DIN / ANSI keyways, s/flat holes, Fine balanced (25,000 rpm), ISO G2.5
fine balanced (30,000 rpm), etc.
1 2 1a
1b
292
Standard
hub GS spider
Large
hub Large
extended
hub
Ød
ØDH
ØD
t
N s b s
l1 E l2
DIMENSIONS [mm]
"Spider (part 2)
Nominal torque [Nm]”
Size Component General Spec. Steel Thread for screws
1 2“Hole d 1a 1b
92 Sh 98 Sh 64 Sh (min-max)” TA
L l1 ; l2 E b s DH D;D1 N G t
A A D (Nm)
1a 35 11
14 7.5 12.5 16 0-16 13 10 1.5 30 30 - M4 5 1.5
1b 50 18.5
1a 66 25
19 10 17 21 0-25 16 12 2 40 40 - M5 10 2
1b 90 37
1a 78 30
24 35 60 75 0-35 18 14 2 55 55 - M5 10 2
1b 118 50
1a 90 35
28 95 160 200 0-40 20 15 2.5 65 65 - M8 15 10
1b 140 60
Mangón EstrellaCasting
Mangón Mangón
EN-GJL-250 (GG25)grande
1 estándar 12-40 grande
GS alargado 66
114 45 37
38 1a 190 325 405 38-48 24 18 3 80 M8 15 10
78
1b 12-48 164 70 62
1 14-45 75
126 50 40
42 1a 265 450 560 42-55 26 20 3 95 M8 20 10
94
1b 14-55 176 75 65
1 15-52 85
140 56 45
48 1a 310 525 655 48-62 28 21 3.5 105 M8 20 10
104
1b 15-62 188 80 69
1 20-60 98
160 65 52
55 1a 410 685 825 55-74 30 22 4 120 M10 20 17
118
1b 20-74 210 90 120
1 22-70 115
65 1a 625 940 1,175 65-80
185 75
35 26 4.5 135
61
M10 20 17 293
135
1b 22-80 235 100
1 30-80 135
210 85 69
75 1a 1,280 1,920 2,400 75-95 40 30 5 160 M10 25 17
160
1b 30-95 260 110
1 40-97 160
245 100 81
90 1a 2,400 3,600 4,500 90-110 45 34 5.5 200 M12 30 40
200
1b 40-110 295 125
Placing an order
Coupling size Material Spider hardness (Shore A) Hub type Hole Hub type Hole
RA-19 St 92 1a ø20 1a ø15
ØD2H7
A ØBs KEYWAY
O S / DIN6885
H N AB
G E (DIN 912) C F F
P
TRANSMISSION ACCESSORIES
transmission shaft
ØD1H7
ØB1
ØB2
H
PAINTED IN ALUMINIUM
OPTIONAL
ØD2H7
KEYWAY
O S / DIN6885
A
WITH EZ ELASTOMER
N AB N
P
∆Kr
HUB Desalineación lateral H Desalineación an
Two concentrically machined hubs with
12.5 – 2,150 Nm. curved
N grips (concave) and ABfastening N A
screws. The elastomer is fitted at
pressure for zero play, absorption of
FEATURES vibratios and the standard versions are ∆ Kr
Kr max
= tan
= tan
max
∆ Kw/2
Kw/2. AB (m)
AB (m) Kwmax = ca.
electrically insulated. The intermediate AB = A - 2 x N
AB = A - 2 x N
…… Easy assembly and disassembly.
precision tube has great lateral
…… Standard lengths up to 4 m.
straightness and rigidity.
…… Does not require intermediate
∆Kr
Angular misalignment
bearing supports. A ØBs
Desalineación lateral H Desalineación angular Desalineación ax
H A
INSTALLATION
E (DIN 912) C F F
G
MATERIAL
The total length (A) is selected correctly by
…… Hubs: up to size 450 high- means of the distance between the sides of ∆ KW = ca. 2º
. Kwmax= ca. 2º Kamax = ca. +- 2
resistance aluminum, size 800 both shafts (P) plus 2x the sizeKr(O).= tan Kw/2 AB (m)
max max
ØD1H7
AB = A - 2 x N
ØB1
steel.
ØB2
Note: For
Desalineación lateral KEYWAY
further information about angular
Desalineación Desalineación axial
800 steel, optionally CKF tube on O S / DIN6885
torsional rigidities, critical speeds, etc.,
request. please ask NIASA.
P
…… Elastomer: Thermally stable and
wear-resistant TPU ∆ Ka = see table
Krmax = tan Kw/2. AB (m) Kwmax = ca. 2º Kamax = ca. +- 2
AB = A - 2 x N
H
Max. axial misalignment
∆ Ka (mm)
10 2
20 4
N AB N
60 4
150 4
300 4
450 4
800 4
∆Kr
294
H
A
ØD1H7
ØB1
ØB2
OPTIONAL
ØD2H7
KEYWAY
O S / DIN6885
∆Kr
Pivot length (mm) C 20 25 40 47 55 65 79
Interior hole range H7 (mm) D1/2 5-16 8-25 14-32 H 19-36 19-45 24-60 35-80
Interior elastomer diameter (mm) DE 14.2 A 19.2 26.2 29.2 36.2 46.2 60.5
Fastening screw (ISO 4762 / DIN912) 4xM4 4xM5 4xM6 4xM8 4xM10 4xM12 4xM16
E
Fastening torque of the fastening screw (Nm) 4 8 15 35 70 120 290
Distance between the centres (mm) F 10.5 15.5 21 24 29 38 50.5
Screw distance (mm) G 7.5 8.5 15 17.5 20 25 30
Length of the sides (mm) H 34 46 63 73 86 99 125
Inertia moment by hub (10-3 kgm2) J1/J2 0.01 0.02 0.15 0.21 1.02 2.3 17
Inertia moment of the tube by metre
Desalineación lateral J3 0.075 Desalineación
0.183 angular
0.66 1.18 2.48
Desalineación axial 10.6 38
(10-3 kgm2)
Combined dynamic torsional rigidity of the
CTdynE 270 825 1,270 2,220 3,970 5,950 6,700 14,650 11,850 20,200 27,700 40,600 41,300 90,000
elastomers (Nm/rad)
Torsional rigidity of the tube by metre (Nm/rad) CTZWR 321 1,530 6,632 11,810 20,230 65,340 392,800
Average value of the shaft (mm) N 26 33 49 57 67 78 94
Kr = tan
max Kw/2. AB (m) Kw max = ca. 2º Kamax= ca. +
-2
Assembly length (mm) AB = A - 2 x N
O 16.6 18.6 32 37 42 52 62
For information about shaft misalignment, torsional rigidity and other details about the elastomer inserts, please see the corresponding chapter.
The maximum torque transferrable by the fastening flange depends on the diameter of the hole.
SIZE Ø6 Ø8 Ø16 Ø19 Ø25 Ø30 Ø32 Ø35 Ø45 Ø50 Ø55 Ø60 Ø65 Ø70 Ø75 Ø80
10 6 12 32
20 30 40 50 65
60 65 120 150 180 200
150 180 240 270 300 330 295
300 300 340 450 520 570 630
450 630 720 770 900 1,120 1,180 1,350
800 1,050 1,125 1,200 1,300 1,400 1,450 1,500 1,550 1,600
Possibility to transfer more torque with keyways.
Placing an order
Model Size Total length Elastomer type Hole D1 H7 Hole D1 H7 XX
EZ 60 1,200 A 19 25 Special requirements
For personalised specifications, enter XX in the box at the end of the order for special requirements:
For example: XX= Anodized aluminum, stainless steel, special hole tolerance, DIN / ANSI keyways, s/flat holes, Fine balanced (25,000 rpm), ISO G2.5
fine balanced (30,000 rpm), etc.
MISALIGNMENT SHAFTS
Size 2 5 10 20 60
Elastomer type A B C A B C A B C A B C A B C
Static torsional rigidity (Nm/rad) CT 50 115 17 150 350 53 260 600 90 1,140 2,500 520 3,290 9,750 1,400
Dynamic torsional rigidity (Nm/rad) CTdyn 100 230 35 300 700 106 541 1,650 224 2,540 4,440 876 7,940 11,900 2,072
296 Lateral (mm) 0.08 0.06 0.2 0.08 0.06 0.2 0.1 0.08 0.22 0.1 0.08 0.25 0.12 0.1 0.25
Angular (grades) Max. 1 0.8 1.2 1 0.8 1.2 1 0.8 1.2 1 0.8 1.2 1 0.8 1.2
max.
Axial (mm) ±1 ±1 ±1 ±2 ±2
Standard spider
Permanent temperature (˚C)
Elastomer Hardness Colour Material Continuous Max. transitory Typical applications
type (Shore)
temperature temperature
- For any general application: engineering
A 92 Sh A yellow polyurethane - 40 to + 90 - 50 a + 120 and hydraulics
- Applications with medium elasticity
- Good torque transmission with excellent
B 95/98 Sh A red polyurethane - 30 a + 90 - 40 a + 120 absorption properties.
natural white - I.C. Motors
C 64 Sh D-F with green polyurethane -30 to +110 -30 to +130 - High hygroscopy, resistant to hydrolysis.
mark - Critical speeds.
Special spiders on request
- High dynamic load
D 94 Sh A-T yellow with polyurethane - 50 a + 110 - 60 a + 130 - High hygroscopy
blue mark
- Resistant to hydrolysis.
- High load transmission, high torsional
E 64 Sh D-H green Hytrel - 50 a + 110 - 60 a + 150 rigidity
- Resistant to chemical agents.
- High torsional rigidity
F Polyamide - PA -50 a +110 -30 a +150 - High ambient temperature
- Resistant to chemical agents.
- High torsional rigidity
up to +180 - Very high ambient temperature
G PEEK Light grey PEEK (ATEX version Up to +250 - Resistant to chemical agents.
up to +160)
- Resistant to hydrolysis.
Size 14 19 24 28
Elastomer type A B C A B C A B C A B C
Torsion angle º (kN) ø 6.4 6.4 4.5 3.2 3.2 2.5 3.2 3.2 2.5 3.2 3.2 2.5
Max. torsion angle º (kN) ø 10 10 7 5 5 3.6 5 5 3.6 5 5 3.6
Dynamic torsional rigidity (Nm/rad) Cdyn 380 560 760 1,280 2,920 5,350 4,860 9,930 15,110 10,900 26,770 27,520
Absorption power at 30º (kW) W - - 9 4.8 4.8 7.2 6.6 6.6 9.9 8.4 8.4 12.6
Size 38 42 48 55
297
Elastomer type A B C A B C A B C A B C
Torsion angle º (kN) ø 3.2 3.2 2.5 3.2 3.2 2.5 3.2 3.2 2.5 3.2 3.2 2.5
Max. torsion angle º (kN) ø 5 5 3.6 5 5 3.6 5 5 3.6 5 5 3.6
Dynamic torsional rigidity (Nm/rad) Cdyn 21,050 48,570 70,150 23,740 54,500 79,860 36,700 652,900 95,510 50,720 94,970 107,920
Absorption power at 30º (kW) W 10.2 10.2 15.3 12 12 18 13.8 13.8 20.7 15.6 15.6 23.4
Size 65 75 90
Elastomer type A B C A B C A B C
Torsion angle º (kN) ø 3.2 3.2 2.5 3.2 3.2 2.5 3.2 3.2 2.5
Max. torsion angle º (kN) ø 5 5 3.6 5 5 3.6 5 5 3.6
Dynamic torsional rigidity (Nm/rad) Cdyn 97,130 129,510 151,090 113,320 197,500 248,220 190,090 312,200 674,520
Absorption power at 30º (kW) W 18 18 27 21.6 21.6 32.4 30 30 45
α
…… The torque is transferred
The total length (A) is the distance
completely free from play.
between the sides of the shafts to be
a
…… Maintenance-free.
joined. The total length of the bar is F
…… Efficient evacuation of the heat F
selected by the distance (A) plus 2x the
generated in Contact with the air.
size of the terminals (D)
…… Easy rotation and disassembly,
axial displacement is not
necessary.
GX SERIES transmission shaft
…… Undesired forces on the shafts or
bearings are not generated in the The GX series elastic transmission
torque transfer. shafts are suitable for connecting the
drive shafts of several screw jacks
MATERIAL or HM actuators together, or with
other drive units. They absorb noise,
…… Hubs: Bronze plated steel, special
vibratios, knocks, and allow angular
material: Zinc-plated steel.
misalignments with no need for
…… Tube: Steel.
maintenance. Its central part can be
…… Special tube: Zinc-plated steel.
removed in radial direction without
…… Elastomer: Hard plastic compound
axial displacement of the adjoining
resistant to stress.
parts. In general, auxiliary supports
are not necessary except on very large
gearboxes.
DESIGN
It is a simple transmission system
made up of a tube, joined to two
GX8
GX4 GX16
GX2 GX25
GX1 GX30
5000
298 Size
3000
Speed (rpm)
4000
2000
3000 1500
2000 1000
Speed (rpm)
1000
500
ØI
ØE1
ØE2
ØK
ØF
ØH
ØG
M J C
D A
* STUD SIZE
Ø E1-2 P
- 10 M3
> 10 - 12 M4
> 12 - 30 M5
> 30 - 58 M8
> 58 - 95 M10
> 95 - 100 M12
SIZE 1 2 4 8 16 25 30
Nominal torque (Nm) TKN 10 30 60 120 240 370 550
Maximum torque (Nm) TKmax 25 60 120 280 560 800 1,400
Maximum revolutions (min-1) nmax 10,000 10,000 8,000 7,000 6,000 5,000 4,500
Total length (mm) A 50-6,000 60-6,000 60-6,000 85-6,000 100-6,000 110-6,000 135-6,000
Flector width (mm) B 18 24 25 30 35 40 50
Terminal plate width (mm) C 7 8 8 10 12 14 16
Terminal width (mm) D 24 28 30 42 50 55 66
Interior hole range H7 (mm) E1/E2 8-25 12-38 15-45 18-55 20-70 20-85 25-100
Exterior diameter of the terminal (mm) F 56 85 100 120 150 170 200
Exterior diameter of the flector (mm) G 57 88 100 125 155 175 205
Terminal pivot length (mm) H 36 55 65 80 100 115 140
Diameter of the tube (mm) I 30 40 45 60 70 85 100
Clearance between the terminal and flector (mm) J 1 4 2.5 3 3 3 5
Flector-terminal fastening screw positions (mm) K 44/2x180º 68/2x180º 80/3x120º 100/3x120º 125/3x120º 140/3x120º 165/3x120º
Clearance between the terminal and flector (mm) L 1 4 2.5 3 3 3 5
299
Flector-tube fastening screw position (mm) M 12 14 14.5 17 21 23 30
Fastening screw metric N M6 M8 M8 M10 M12 M14 M16
Stud P *Depends on the diameter of shaft E
Stud position Q 8.5 10 10 15 18 20 25
For torque transmission of up to 110 Nm two flectors in tandem can be fitted. To do this, please Contact NIASA.
Placing an order
Model Size Total length Hole E1 H7 Hole E2 H7 XX
GX 1 1,200 19 25 Special requirements
For personalised specifications, enter XX in the box at the end of the order for special requirements:
For example: XX= Zinc-plated steel, stainless steel, special hole tolerance, DIN / ANSI keyways, s/flat holes, double flector, etc.
Applicable to
M1 A16 F16 FM1/HM1
VE-080 M2 A20 F20 FM2/HM2 SH20
M3 A30 F30 FM3/HM3 SH30
VE-125 M4 FM4/HM4
A40 F40 SH40
M5 F45 FM5
VE-200 J1 FJ1
J3 FJ3
STUD KEYWAY
S / DIN913 S / DIN6885
B
Ød1
ØD
Ød
J
300
I L
DIMENSIONS
SIZE Ød H7 max. Weight
ØD L B Ød1 h I J
With s/DIN 6885 keyway (kg)
VE-80 80 26 13 26 14 16 54 35 0.16
VE-125 125 33 15 31 20 18 89 55 0.35
VE-200 200 45 20.5 45 30 24 89 90 0.96
ØF
ØC
D D
General sizes in mm
A1 A2 B C D E F
Stroke up to
Maximum Maximum Ø Neck Ø Neck Neck length Ø Interior Ø Exterior
covered stretched
350 50 400
M1-N-W 795 105 900
48 29 15 65 105
350 50 400
M2-N-W 795 105 900
61 29 15 75 115
540 60 600
M3-N-W 1,355 145 1,500 46 46 20 80 130
1,990 210 2,200
540 60 600
M4-N-W 1,355 145 1,500 60 60 20 90 140
1,990 210 2,200
540 60 600
M5-N-W 1,355 145 1,500 85 85 20 100 160
1,990 210 2,200
540 60 600
301
J1-N-W 1,355 145 1,500 90 90 20 110 180
1,990 210 2,200
540 60 600
J3-N-W 1,355 145 1,500 120 120 20 130 210
1,990 210 2,200
540 60 600
J4-N-W 1,355 145 1,500 145 145 20 160 240
1,990 210 2,200
540 60 600
J5-N-W 1,355 145 1,500 170 170 20 180 280
1,990 210 2,200
…… Material: Polyester fabric stitched and thermo-sealed with PVC on both sides.
…… Note: For longer strokes and other materials, please ask NIASA.
KGS 1605 - KGS1610 KGS 3205 - KGS 3240 KGS 4005 - KGS 3210
D3 = 22 mm D3 = 38 mm D3 = 46 (44) mm
D10 = 16.8 mm D10 = 33 mm D10 = 41 (34) mm
L9 = 20 mm L9 = 35 mm L9 = 45 (45) mm
Size Size Size
LV(1) LH(2) ØD9 LV(1) LH(2) ØD9 LV(1) LH(2) ØD9
D8/Stroke/L8 D8/Stroke/L8 D8/Stroke/L8
SF 25/100/20 100 60 35 SF 40/150/30 150 90 51 SF 50/150/30 150 90 63
SF 25/150/20 150 110 38 SF 40/250/30 250 190 56 SF 50/250/30 250 190 68
SF 25/200/20 200 160 40 SF 40/350/30 350 290 60 SF 50/250/50 250 150 62
SF 25/250/20 250 210 44 SF 40/450/40 450 370 63 SF 50/350/50 350 250 66
SF 25/300/30 300 240 43 SF 40/550/40 550 470 68 SF 50/450/50 450 350 70
SF 25/350/30 350 290 46 SF 40/350/50 350 250 55 SF 50/550/50 550 450 73
ØD3
ØD10
ØD9
Nut
L9
Spindle
STROKE L8
L maximum
KGS 4010 - KGS 4040 KGS 5010 - KGS 5020 KGS 6310
D3 = 52 mm D3 = 62 mm D3 = 74 mm
D10 = 41 mm D10 = 51.2 mm D10 = 63.2 mm
L9 = 50 mm L9 = 55 mm L9 = 65 mm
Size Size Size
LV(1) LH(2) ØD9 LV(1) LH(2) ØD9 LV(1) LH(2) ØD9
D8/Stroke/L8 D8/Stroke/L8 D8/Stroke/L8
SF 55/150/30 150 90 68 SF 65/250/30 150 90 68 SF 75/250/30 250 190 99
SF 55/250/30 250 190 73 SF 65/250/50 250 190 73 SF 75/350/50 350 250 94
SF 55/250/50 250 150 66 SF 65/350/50 250 150 66 SF 75/450/50 450 350 101
SF 55/350/50 350 250 71 SF 65/450/50 350 250 71 SF 75/550/60 550 430 99
SF 55/450/50 450 350 74 SF 65/550/60 450 350 74 SF 75/650/60 650 530 103
SF 55/550/50 550 450 77 SF 65/650/60 550 450 77 SF 75/750/60 750 630 108
SF 55/550/60 550 430 75 SF 65/750/60 550 430 75 SF 75/650/75 650 500 99
SF 55/650/60 650 530 79 SF 65/750/75 650 530 79 SF 75/900/75 - 750 111
SF 55/750/60 750 630 83 SF 65/900/75 750 630 83 SF 75/1100/100 1,100 - 108
SF 55/750/75 750 600 83 SF 65/1100/75 750 600 83 SF 75/1300/100 1,300 1,100 112
SF 55/900/75 900 750 89 SF 65/1100/100 900 750 89 SF 75/1500/120 1,500 1,260 115
SF 55/1100/75 1,100 950 94 SF 65/1300/100 1,100 950 94 SF 75/1700/100 1,700 - 126
SF 55/1100/100 1,100 900 83 SF 65/1500/100 1,100 900 83 SF 75/1800/120 1,800 1,560 122
SF 55/1300/100 1,300 1,100 87 SF 65/1700/120 1,300 1,100 87 SF 75/2000/120 2,000 1,760 127
SF 55/1500/100 1,500 1,300 94 SF 65/1800/100 1,500 1,300 94 SF 75/2200/120 2,200 - 132
SF 55/1800/100 1,800 - 102 SF 65/1900/120 1,800 - 102 SF 75/2000/100 2,000 2,100 135
SF 55/1700/120 1,700 1,460 96 SF 65/2100/120 1,700 1,460 96 SF 75/2400/120 2,400 - 141
SF 55/1900/120 1,900 1,660 100 SF 65/2300/120 1,900 1,660 100 SF 75/2800/150 2,800 2,440 145 303
SF 55/2100/120 2,100 1,860 105 SF 65/2500/100 2,100 1,860 105 SF 75/2800/120 2,800 - 142
SF 55/2300/120 2,300 2,060 110 SF 65/2800/120 2,300 2,060 110 SF 75/3000/180 3,000 - 148
SF 55/2500/120 2,500 - 116 2,500 - 116 SF 75/3250/180 3,250 - 156
SF 55/2800/120 2,800 - 123 SF 65/3000/120 2,800 - 123 SF 75/3250/200 3,250 2,850 148
SF 55/2800/150 2,800 2,500 121 SF 65/3000/180 2,800 2,500 121 SF 75/3500/200 3,500 - 158
SF 55/3000/150 3,000 - 126 SF 65/3250/180 3,000 - 126
(1)
LV = Vertical installation.
SF 55/3000/180 3,000 2,640 126 SF 65/3250/200 3,000 2,640 126 (2)
LH = Horizontal installation.
SF 55/3250/180 3,250 2,850 130 SF 65/3500/200 3,250 2,850 130
SF 55/3250/200 3,250 - 130
SF 55/3500/200 3,250 - 137
PR-1 M1 FM1/AM1
PR-2 M2 FM2/AM2
PR-3 M3 FM3/AM3
PR-4 M4 FM4/AM4
PR-5 M5-J1 FM5-FJ1
PR-6 J3 FJ3
PR-7 J4
PR-8 J5
ØG
3 x ØH a 120° 2 x ØH
A
G
ØB
ØC
304
A ØB ØC D E F G ØH
PR-1 47 30 21 27 8 31 32 7
PR-2 50 28 22 29 5 32 35 6.5
PR-3 63 38 28 47 8 50 44 10.5
PR-4 75 40 32 51 8 55 55 12
PR-5 82 50 40 70 8 75 60 14
PR-6 100 55 45 72 10 77 Ø80 14
PR-7 127 60 50 70 10 75 Ø100 18
PR-8 140 70 60 105 10 110 Ø115 18
…… Material: POM (Polyoxymethylene)
4
Ø10,6
M12 x 1
35,4
86,4
M12 x 1
51
30 12
42 16
306
1-2 = NC 0 mm
3 5 1
3-4 = NA
4 1,4
5=
M8x1 inductive detector with M8x1 connector Inductive detector M12x1 with connector M12x1
39 48
13 27 17 34
4 7
3 5 Connector M8 x 1 Connector M12 x 1
Note: Operation indicator (yellow LED, 4x90º) Note: Operation indicator (yellow LED, 4x90º)
Input circuit
Operating diagram Brown 1
+V
Non-detectable area Detection area Proximity 307
sensor Main
circuits Black 2
Detectable of the sensor ((M8 connector: 4 )
object proximity
Load
% 100 0 Blue 3
0V
Distance
Detection
nominal
4 1
1 3 2 4
ON
Yellow indicator 3
OFF
ON M8 connector M12 connector
Control input
OFF Pin 2 is not used
Connecting:
6,5
5,1
3 x 0,14 mm 2
BN
L+
BK
25,3 5 BU
L-
Ø3
308
Cable input glands
Detector cover band
Gland adaptor
Magnetic detector
Applicable to
M1-N-W
FCI M8x1 with M8x1 connector M2-N-W
M3-N-W
M4-N-W
M5-N-W
J1-N-W
FCI M12x1 with M12x1 connector J3-N-W
J4-N-W
EJECUCION - N J5-N-W
The mechanical limit is the same for all sizes (see page 306.)
-A-
ZK
ZK
-D- -B-
A1
A3
+5
-5
CURSO + N1
CURSO + N2
-C-
Assembly position
Mounting the ZK series
flanges
+ 10
A4
and C of the
assembly on the unit.
DETECTION ACCESSORIES
ZK
ZK
FCM/FCI ASSEMBLY POSITION
-D- -B-
A1
A3
+5
-5
CURSO + N1
CURSO + N2
-C-
W CONFIGURATION SCREW JACKS
Applicable to
+ 10
M1-N-W
FCI M8x1 with M8x1 connector M2-N-W
M3-N-W
A2
A4
M4-N-W
M5-N-W
FCM/FCI - Fijo J1-N-W FCM/FCI - Regulable
FCI M12x1 with M12x1 connector J3-N-W
J4-N-W
J5-N-W
Montando
The las bridas
mechanical limit serie
is theZK en la
same forparte posterior
all sizes de la306.)
(see page caja, quedan anuladas las posiciones A y C de montaje en la unidad
EJECUCION - W
-A-
ZK
ZK
-D- -B-
B1
B1
+R
-R
-C-
CURSO + W
CURSO+ W
Assembly position
Mounting the ZK
series flanges
on the back of the
box cancels the
assembly positions
+ 10
A and C of the
assembly on the
unit.
B2
B2
B1 W
Montando
Unitlas bridas serie ZK en la parte posterior
B2 de la caja,
R quedan anuladas las posiciones ZK
A y C de montaje en la unidad
No ZK With ZK No ZK With ZK
M1 40 60 30 ±5 85 105 20
M2 40 65 30 ±5 90 115 25
M3 40 70 30 ±5 90 120 30
M4 50 90 40 ± 10 115 155 40
M5 50 100 40 ± 10 120 170 50
J1 60 110 40 ± 10 135 185 60
J3 60 130 40 ± 10 140 210 80
J4 70 140 40 ± 10 155 225 90
J5 70 150 40 ± 10 160 240 100
C mín.
L ELECTROMECANICO TIPO F
DETECTION ACCESSORIES
FCI/FCM ASSEMBLY POSITION
F LINEAR ACTUATORS
B mín. A mín.
C mín.
B mín. A mín.
Tr - 36 Tr 142.5
F40 KGS 34
71
-
M8x1 FM4 / FHM4 KGS 72.5
71 M8x1
Tr - 31 Tr 166
F45 KGS 21.5
91
-
M8x1 FM5 / FHM5 KGS 72.5
91 M8x1
Tr - 36 Tr 180
F50 KGS 54
91
-
M8x1 FJ1 / FHJ1 KGS 84
91 M8x1
Tr 184
(*) In the case that a KGM 3220 nut is installed on the unit. FJ3 / FHJ3 KGS 94
104 M8x1
Connecting
Changing the position of the terminal plate connectors can Frequency converter
switch the coil from the stator to the spider / triangle (Y / Δ). In the case of screw jacks in large installations, the use of a
The start-up in spider/triangle is not suitable for screw jack frequency converter is recommended, for a start-up ramp and
systems, given that higher torque is required from start-up. uniform braking. This reduces noise to a minimum in the start-
up and increases the useful life of the screw jack.
The turning sense of the motor can easily be inverted by
changing the two network lines. If a motor/brake is used with a frequency converter, the
brake must be fed with a separate control cable through the
converter.
312 Protection levels
Standard: IP 55.
Brake motor
Optionally: IP 56, 65, 66, 68. To reduce inertia to the minimum in an installation, or in the
case of ball or trapezoidal screws with more than one input, a
brake must be used on the motor.
For further information about the different options, please ask NIASA.
B14 FLANGE motor M*
*
45°
J L ØA
ØC
Ø*
K
ØD N P F ØB
GxH
E
F *
B5 FLANGE motor M*
*
45°
Ø*
ØA
ØC
ØB
ØGxH
E
F *
B14 90 75 60 2.5 M5 11
63 B5 140 115 95
11
3
23
Ø10 10
4 12.8 15 M4 12
B14 105 85 70 3 M6 11
71 B5 160 130 110
14
3
30
Ø10 10
5 16.3 20 M5 12
(*) The elevations vary depending on power, manufacturer and accessories of the motor.
For further information please Contact NIASA.
www.n ias a.es
08
DRIVE ACCESSORIES
COAXIAL REDUCER
Reductions Bearings
Extensive range of reductions, depending on models, on all the Over-sized and with standard greasing for 25,000 hours.
sizes for adapting to the customer's requirements.
Paint
Protection level According to the CEI 60721.2.1 standard.
Standard: IP 55. 1 layer of primer epoxy 30/40 µm.
Optionally: IP 56, 65, 66, 68. 1 layer of polyurethane finish 20/30 µm.
Optionally: More layers of epoxy and polyurethane can be
added, with higher micronage for corrosive environments.
ØB
ØGxH
45°
J L
Ø Motor flange B14
ØA
ØC
K
ØD MN
*
P F
E
F *
314
(*) The elevations vary depending on the manufacturer, reductions and coaxial reducer accessories.
For further information please Contact NIASA.
www.n ias a.es
GREASING ACCESSORIES
AGR AUTOMATIC
LUBRICATION SYSTEM
Specifications
…… Continuous grease dosing and adjustable at all times.
…… Visual control of the tank content thanks to the The following table shows the metrics of the greasing points
transparent chassis. for the different units and nuts for selecting the correct fitting.
…… Two different lubricator sizes.
…… Hermetically sealed tank and suitable for operating outdoors.
…… Operating light indicator. Box / body Steel tube Aluminum tube
…… Activation and deactivation by microprocessor. F series A series
…… Assembly in any position. M-J screw jack M10x1 - -
…… Reusable tanks. M1 / HM1 M6 M6
…… Available as an option: M2 / HM2 M6 M6
M3 / HM3 M6 M6
·· Synchronisation and connection with the machine operating. M4 / HM4 M10x1 M8x1 M8x1
·· Electric level control. M5 / HM5 M10x1 -
·· External electric supply. J1 / HJ1 M10x1 -
J3 / HJ3 M10x1 -
Lubricator technical data F 16 M6 - -
F20 / SH20 M6 - -
Size 1 Size 2 F30 / SH30 G1/8 - -
F40 / SH40 G1/4 - -
Capacity 100 cm3 460 cm3 F 45 G1/4 - -
High x Ø (mm) 100 x Ø80 150 x Ø115 F 50 G1/4 - -
Connection thread G 1/4 G 1/2 A 16 - - M6
* The net weight depends on the density of the grease type used.
02
03
04 Av. Oria 2
20160 Lasarte-Oria,
Spain
Tel. +34 943 366 016
Fax +34 943 366 633
Latitude 43.25565 N
Longitude -2.01977 W
www.niasa.es
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