T309 PLRev A
T309 PLRev A
Transicold
Container
Refrigeration
Model 69NT20-531-300
Streamline Scroll
Service
Parts List
T-309PL Rev A
SERVICE PARTS LIST
CONTAINER REFRIGERATION UNIT
MODEL
69NT20-531-300
Streamline Scroll
Field Trial
Carrier Transicold, A member of the United Technologies family. Stock symbol UTX.
Carrier Transicold, Carrier Corporation, P.O. Box 4805, Syracuse, N.Y. 13221 U. S. A.
ã Carrier Corporation 2002D Printed in U. S. A. 08/02
TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
CONFIGURATION IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
OPTION DESCRIPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
ORDERING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
LETTER DESIGNATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
1. QUICK LIST -- Clamps, Filter-Drier, Fuses, Ty-Raps, and Wire Terminals . . . . . . . . . . . . . . . . . . . . . 1
2. REFRIGERATION UNIT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.1 Refrigeration Unit -- Area Locator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.2 Control Box Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.3 Control Box -- Composite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.4 Control Box -- Standard Electrical Components, Remote Monitoring and CFS . . . . . . . . . . . . . 8
2.5 Control Box -- Controller Module Section and Software Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.6 Control Box -- Display Module and Communications Interface Module Section . . . . . . . . . . . . 12
2.7 Condenser Fan Motor, Condenser Coil, Drain Kit, and Bolted or Hinged Grille Section . . . . . 14
2.8 Compressor Tubing Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.9 Economizer, Economizer Expansion Valve, Economizer Solenoid Valve, Liquid Valve &
Filter Drier Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.10 Receiver Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.11 STS and SRS Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.12 Oil Separator Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.13 Lower Fresh Air Makeup Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.14 Upper Fresh Air Makeup and Access Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.15 Evaporator Fan Assembly and Transfresh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2.16 Evaporator Coil Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2.17 Back Panel Assembly -- Aluminum Bolted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2.18 Compressor Mounting Components and Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
2.19 Temperature Recorder -- None . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
2.20 Compressor Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
2.21 Cable Restraint Components (Bungy Cords and J--Hooks) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2.22 Voltage Cables (460V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
2.23 Labels and Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3. INTERROGATOR AND ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3.1 Datareader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3.2 Interrogator Receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4. COMPRESSOR -- SCROLL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5. CONTROLLER/DATACORDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
6. TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Index 1
i T-309PL Rev A
INTRODUCTION
1 INTRODUCTION the other mounted inside the container (with the USDA
receptacles).
The Carrier Transicold model 69NT20--531 series units
are of lightweight aluminum frame construction, 3.7 Remote Monitoring
designed to fit in the front of a container and serve as the The unit may be fitted with a remote monitoring
container front wall. receptacle. This item allows connection of remote
indicators for COOL, DEFROST and IN RANGE.
2 CONFIGURATION IDENTIFICATION Unless otherwise indicated, the receptacle is mounted at
the control box location
Unit identification information is provided on a plate
located near the compressor. The plate provides the unit 3.8 Communications.
model number, the unit serial number and the unit parts The unit may be fitted with a communications interface
identification number (PID). The model number module. The communications interface module is a
identifies the overall unit configuration while the PID slave module which allows communication with a
provides information on specific optional equipment, master central monitoring station. The module will
factory provision to allow for field installation of respond to communication and return information over
optional equipment and differences in detailed parts. the main power line. Refer to the ship master system
technical manual for further information.
Configuration identification for the models covered
herein are provided in the Carrier Transicold Container 3.9 Compressor
Unit Matrix manual, publication T--300. Printed copies The unit is fitted with a scroll compressor.
of the T--300 may be obtained from Carrier Transicold.
Also, a weekly updated copy may be found at the Carrier 3.10 Condenser Coil
Web site, www.carrier.refrigeration.com. The unit may be fitted with a 5 row coil using nominal
3/8 inch tubing, or the unit may be fitted with a 4 row
3 OPTION DESCRIPTIONS coil using 7mm tubing. The required refrigerant charge
is different for each coil.
Various options may be factory or field fitted to the base
unit. These options are listed in the tables and described 3.11 Back Panels
in the following subparagraphs. Back panel designs that may be fitted include panels of
3.1 Battery aluminum and stainless steel. Panels may be fitted with
access doors and/or hinge mounting.
The refrigeration controller may be fitted with standard
3.12 460 Volt Cable
replaceable batteries or rechargeable battery pack.
Various power cable and plug designs are available for
3.2 Dehumidification
the main 460 volt supply. The plug options tailor the
The unit may be fitted with a humidity sensor. This cables to each customers requirements.
sensor allows setting of a humidity set point in the 3.13 Cable Restraint
controller. In the dehumidification mode the controller
will operate to reduce internal container moisture level. Various designs are available for storage of the power
cables. These options are variations of the compressor
3.3 Control Box section front cover.
The control box may be of aluminum or composite 3.14 Upper Air (Fresh Air Make Up)
material and each type box may be fitted with a lockable
door. The unit may be fitted with an upper fresh air makeup
assembly. The openings may also be fitted with screens.
3.4 Temperature Readout
3.15 Evaporator
The unit may be fitted with suction and discharge The unit is fitted with an evaporator coil and a hermetic
temperature sensors. The sensor readings may be thermal expansion valve.
viewed on the controller display.
3.16 Evaporator Fan Operation
3.5 Pressure Readout
The units are fitted with Normal Evaporator Fan
The unit may be fitted with suction and discharge Operation, opening of an evaporator fan internal
pressure gauges or suction and discharge transducers or protector will shut down the unit.
no pressure readout. The transducer readings may be
viewed on the controller display. 3.17 Labels
T-309PL Rev A ii
3.18 Plate Set Units indicated as being fitted with “stepper drive” have
digital control motors fitted to the suction modulating
Each unit is equipped with a tethered set of wiring valve to open and close the valve in steps as required.
schematic and wiring diagram plates.
The plate sets are ordered using a seven digit base part 3.21 Condenser Grille
number and a two digit dash number. (See Unit Matrix Two styles of condenser grilles are available, direct
Manual, T-300) bolted grilles and hinged grilles.
3.19 Controller
Replacement controllers may be ordered as a universal
un--configured controller (without configuration
software) or configured.
3.20 Stepper Drive
All the units covered by this manual have suction
modulating valves which act to control system capacity.
OPTION LEGEND
GENERAL CONDENSER COIL CODES
-- = Feature Not Applicable 4 = Four Row (7mm) Coil
X = Features that apply to model BACK PANEL CODES
P = Factory Installation of Equipment to Allow 1 = Bolted Panels
Field Installation 460 VOLT CABLE CODES
BATTERY CODES 1 = Option 1
S = Standard Cells CABLE RESTRAINT CODES
R = Rechargeable Cells 2 = Left Bungy Cord Only
CONTROL BOX CODES 3 = J--Hook
C = Composite Box Without Door Lock UPPER AIR CODES
CL = Composite Box With Door Lock 1 = No Upper Fresh Air
PRESSURE READOUT CODES 2 = Upper Fresh Air Installed
T = Factory Installed Pressure Transducers 3 = Upper Fresh Air Installed with Screens
INTERROGATOR CODES CONDENSER GRILLE CODES
1 = Left Straight Mount B = Bolted Grille
COMMUNICATIONS CODES H = Hinged Grille
1 = Standard EVAPORATOR CODES
2 = High Data Rate 4 = Helicox Hatched
3 = Chipset Modem EVAPORATOR FAN CODES
3L = Low Data Rate 1 = Normal Evaporator Fan Operation
COMPRESSOR CODES LABEL CODES
S = Scroll 1 = English
Ordering Instructions
All orders and inquiries for parts must include: Parts Identification Number (PID), Model Number, Unit Serial
Number, Part Number, Description of part as shown on list and Quantity required. Address all correspondence for
parts to the following address:
CARRIER TRANSICOLD DIVISION
Replacement Components Group, TR-20
P.O. Box 4805, Syracuse, New York 13221
or FAX to: (315) 432-3778
Letter Designations
The following letter designations are used to classify parts throughout this list:
A/R = As Required
N/A = Not Available
NS = Not shown in illustration
NSS = Not sold separately -- Order next higher assembly or kit
PID = Parts Identification Number -- essential to identify unit configuration.
PL = Purchase Locally
SST = Stainless Steel -- 300 Series unless otherwise specified.
SV = Suffix SV -- added to part number designates service replacement part.
1 T-309PL
2 REFRIGERATION UNIT ASSEMBLY
2.1 REFRIGERATION UNIT -- AREA LOCATOR
14
13
7
11
12
10
T-309PL 2
2.1 REFRIGERATION UNIT -- AREA LOCATOR
Item Section Number Area Description
1 Refer to Section 2.14 Upper Fresh Air Makeup & Access Panels
2 Refer to Section 2.23 Labels and Decals
3 Refer to Section 2.15 Evaporator Fan Assembly
4 Refer to Section 2.7 Motor, Condenser Fan
5 Refer to Section 2.2 -- 2.6 Box, Control
6 Refer to Section 2.7 Drain Hose
7 Refer to Section 2.7 Coil, Condenser
8 Refer to Sections 2.18 or 4 Compressor
9 Refer to Section 2.10 Receiver
10 Refer to Section 2.18 Guard, Compressor
11 Refer to Section 2.22 Cable, Power
12 Refer to Section 2.22 Plug, Power
13 Refer to Section 3 Interrogator and Accessories
14 Refer to Section 2.19 Blank-off Plate, Temperature Recorder
3 T-309PL
2.2 CONTROL BOX DOOR
1 2 3
4
5
6
4
6
20 21 10 Control Box
11 12
8
16 15 14 13 7 17 18 22
14
15
19
HINGE ASSEMBLY -- SECTIONAL VIEW DOOR ASSEMBLY -- PARTIAL BACK VIEW
T-309PL 4
2.2 CONTROL BOX DOOR
Item Part Number Description Qty
1 69NT42-688-7 Door Assembly -- Includes: 1
2 42-00270-02 Gasket, Door 1
3 58-04366-00SV Window and Gasket Assembly, Control Box Door -- Lexan 1
4 34-06169-00 Washer, Retaining -- SST 2
5 66U1-6811-8 Screw, Retaining, Panel, 0.300-0.625 -- SST 2
5 66U1-6811-15 Screw, Retaining, Wing, 0.300-0.625 -- SST 2
6 34-06053-00 Washer, Mylar, 0.250 ID x 0.800 OD 4
7 44-00300-01 Hinge, Half 1
8 44-00300-02 Hinge, Half 1
9 44-00300-03 Pin Assembly, with Tether 1
10 58-04101-01 Protector, Mylar (Hinge) (Not Needed with Composite Box) 2
11 34-01167-01 Retainer, Nut 2
12 58-04101-00 Protector, Mylar (Hinge) 2
13 66U1-2403-1 Screw, Truss Head, #10-24 x 3/4 lg. -- SST 4
14 34--00663--09 Washer, Lock, #10 -- SST 4
15 66U1-5321-8 Washer, Flat, #10 -- SST 4
16 34-06053-05 Washer, Mylar, 0.205 ID x 0.600 OD 4
17 68-13577-00 Pocket, Placard 1
18 34-00665-09 Locknut, Hex Head, #10-24 -- SST 3
19 34-06107-00 Rivet, Blind, 1/8 Diameter, Grip Range -- 0.188-0.250 3
20 66U1-5371-7 Screw, #10-24 x 1/2 lg. -- SST 4
21 66U1-5321-8 Washer, Flat, #10 -- SST 4
22 58-04346-00 Door Strap Kit 1
5 T-309PL
2.3 CONTROL BOX
4 6
1 2 5 3 7
2 6 9 6 8
7 7
15
20 19
17 17 10
21
16 In Box
18 16
11
12
17 13
14
16
16
20
16
18
T-309PL 6
2.3 CONTROL BOX
Item Part Number Description Qty
1 -- Plate, Schematic & Diagram (Refer to T-300, Container Unit Matrix) 1
2 66U1-2403 Screw, Truss Head, #10-24 x 1/2 lg. -- SST 2
3 69NT43-125-1 Shield, High Voltage (Plastic) -- Includes: 1
4 44-00343-00 Hinge 2
5 34-00928-02 Rivet, Blind, 1/8 Diameter, Grip Range -- 1/8-3/16 -- SST 4
6 34-50015-00 Stud & Retainer Package -- Includes: 4
NS NSS Stud, Fastener 1
NS NSS Retainer, Fastener Stud 1
7 34-06139-03 Receptacle 4
8 69NT43-124-2 Shield, Low Voltage (Lexan) -- With Tether 1
9 62-03957-01 Label, Danger-High Voltage 1
OPTION C & CL -- COMPOSITE CONTROL BOX
10 58-04367-02 Control Box, Standard Composite 1
69NT35-6272 Bracket, Non--Locking 1
11
69NT35-2287 Bracket, Locking (See Note 3) 1
12 34-01142-01 Receptacle, Retaining 1
34-00928-01 Rivet, Blind, 1/8 Diameter, Grip Range -- 1/16 - 1/8 2
13
34-00928-02 Rivet, Blind, 1/8 Diameter, Grip Range -- 1/18 - 3/16 (See Note 4) 2
14 66U1-2403 Screw, Truss Head, #10-24 x 1/2 lg. -- SST 2
NS 76-00724-00SV Crack, Chip and Hole Repair Kit 1
NS 76-50084-00SV Insert Repair Kit -- Includes: 1
15 34-06231-01 Insert -- 17.53 x 9.91 mm (.690 x .390 in) 1/4-20 Threads -- NSS 10
16 34-06231-03 Insert -- 15.88 x 6.35 mm (.625 x .250 in) 10-24 Threads -- NSS 10
17 34-06231-04 Insert -- 25.15 x 7.54 mm (.990 x .297 in) 10-24 Threads -- NSS 10
18 34-06231-05 Insert -- 10.16 x 9.53 mm (.400 x .375 in) 10-24 Threads -- NSS 10
19 34-06231-06 Insert -- 12.70 x 9.91 mm (.500 x .390 in) 1/4-20 Threads -- NSS 10
20 34-06231-07 Insert -- 9.53 x 6.76 mm (.375 x .266 in) 10-24Threads -- NSS 10
21 66U1--2593--19 Gasket, Control Box 1
NS 02-00082-00 Durabond Epoxy -- NSS 1
NS 07-00390-00 Static Mixing Tube -- NSS 1
NS 07-00391-00 Application Gun -- Required for Insert Repair 1
NOTES
3. The bracket is bolted to the control box -- order 69NT35-2287 for locking bracket.
4. When 69NT35-2287 is used, 34-00928-02, rivet, is to be used in the upper door location.
7 T-309PL
2.4 CONTROL BOX -- SHIELDS REMOVED, STD ELECTRICAL COMPONENTS, RM AND CFS
37 28
34 7 41 38 29
4 35 5 8 42 39 30 32
5 36 6 9 44 43 40 31 33
19 18 21 5 27 20 5 17 16 15 1 10 13 12
25 19 22 6 6 18 2 11 14 13
26 24 23 19 3
T-309PL 8
2.4 CONTROL BOX -- SHIELDS REMOVED, STANDARD ELECTRICAL COMPONENTS (Continued)
Item Part Number Description Qty
4 10-00333-01 Contactor, Compressor (CH) (30 Amp) 2
5 34-06211-01 Screw, Hex Head w/ Washer, #8-32 x 5/8 lg. -- SST 12
6 10-00333-00 Contactors, (CF), (HR) & (EF & ES) (12 Amp) 4
7 68-13427-00SV Panel, Contactor -- Includes: 1
8 58-00967-00 Spacer (Used with sheet metal control box only) 5
9 34-06224-01 Screw, Hex Head, Captive Washer 1/4-20 x .62 lg. -- SST 4
10 34-00928-01 Rivet, Blind, 1/8 Diameter, Grip Range -- 1/16 - 1/8 6
11 34-01142-01 Receptacle 1
12 10-01129-07 Switch, Toggle (On-Off) 1
13 66U1-9752 Seal, Bushing 2
14 10-01129-10 Switch, Toggle (MDS) 1
15 58-04145-01 Plate, Switch 1
16 69NT41-982-3 Strap, Copper 1
17 10-00332-21SV Transformer, Base Unit 1
18 66U1-5371-7 Screw, Hex Head, #10-24 x 1/2 lg. -- SST A/R
19 66U1-5321-8 Washer, Flat, #10 -- SST A/R
20 10-00333-02 Contact, Auxiliary 1
21 34-00663-07 Washer, Lock, #6 -- SST 4
22 66U1-7842-13 Circuit Breaker -- 460 vac, 25 Amp, (CB1) 1
23 66U1-6651-4 Screw, Pan Head, #6-32 x 3/8 lg. -- SST 4
24 69NT35-6278 Bracket, Circuit Breaker 1
25 10-00439--01 Transformer, Current Sensing (CS) 1
26 34-06223-00 Screw, Captive Washer, #10-24 x .56 lg. -- SST 2
27 66CH1-1172-46 Trim, Flexible (85 Feet Long, Cut to Length) A/R
28 79-01706-03SV Pad, Key -- Includes: 1
29 NSS Gasket (Between Key Pad Plate Assembly and Connector) 1
30 NSS Gasket (Between Key Pad and Key Pad Plate Assembly 1
31 NSS Plate Assembly, Key Pad Mounting 1
32 34-06227-00 Screw, Pan Head, #10-24 X 3/4 lg. -- SST 6
33 66U1-5321-8 Washer, Plain, #10 6
34 58-04260-00 Cover, Clear 1
35 66U1-5391-2 Screw, Pan Head (Thread Cutting), #8-32 x 1/2 lg. -- SST 4
36 34-00662-08 Washer, Plain, #8 4
REMOTE MONITORING (STANDARD LOCATION)
37 22-02341-00 Receptacle, Remote Monitoring (RM) 1
38 22-02368-00 Plug, Remote Monitoring 1
39 22-02341-01 Cap and Tether, Receptacle Assembly 1
40 66U1-6835 Gasket, Remote Monitoring Receptacle 1
41 34-00848-10 Screw, Round Head, #4-40 x 5/8 lg. -- SST 4
42 66U1-5321-6 Washer, Flat, 0.125 ID -- SST 4
43 34-00667-05 Nut, Self Locking, #4-40 -- SST 4
44 58-04145-00 Plate, Switch, with RM 1
9 T-309PL
2.5 CONTROL BOX -- CONTROLLER MODULE SECTION AND SOFTWARE CARDS
16 17 19 22 21
1 24 23 15 7 14 5 5 18
2 25 6
3
4
10
12
20
9
10
11
12 8
13
10
12
T-309PL 10
2.5 CONTROL BOX -- CONTROLLER MODULE SECTION AND SOFTWARE CARDS
Item Part Number Description Qty
1 -- Module, Controller/DataCORDER -- Refer to Section 5 -- Includes: --
2 66U1-5371-7 Screw, Hex Head, #10-24 x 1/2 lg. -- SST 1
3 69NT35-2692 Washer, Fender, 0.063 Thick -- SST 1
4 58-01184-00 Retainer, Screw, 0.141 ID 1
5 22-02336-04 Fuse, 10 Amp (F3 & F4) 2
6 22-02336-02 Fuse, 5 Amp (F1 & F2) 2
7 62-02719-00 Label, Controller/DataCORDER Port 1
8 12-00397-00 Card, Controller/DataCORDER Operation Software (Contact Carrier 1
Transicold service engineering for software)
NS 12-00402-45 Card, Configuration Software 1
9 22-01777-00SV Connector (EC A-K) -- 30 Pin 1
10 22-01777-03 Socket, 20 AWG 35
11 22-50100-00 Socket, 18 AWG 4
12 22-01777-04 Plug, Sealing 21
13 22-01777-01SV Connector (EC L-Y) -- 30 Pin 1
14 22-01556-02 Connector (KA) -- 14 Pin 1
15 22-01556-01 Connector (KB) -- 10 Pin 1
NS 22-01621-23 Connector (KP) -- 9 Pin (Connects to Ribbon Cable) 1
16 22-01622-01 Connector (MA) -- 12 Pin 1
17 22-01622-02 Connector (MB) -- 16 Pin 1
18 22-01622-00 Connector (MC) -- 8 Pin 1
19 12-55484-00 Module, Controller Expansion 1
20 22-01777-05 Connector (EE A-K) -- 30 Pin 1
21 22-01556-06 Connector (KE) -- 7 Pin 1
22 22-01556-07 Connector (KR) -- 8 Pin 1
NS 09-00369-00SV Battery, Real Time Clock, (Within the Controller) 1
NS 22-50157-00 Wire Harness, Controller to Current Sensing Transformer) 1
NS 22-01713-06 Wire Harness, Display Module to Controller/DataCORDER Module 1
NS 62-02735-00 Label, Warning, Don’t use 12-00327 ! --(Located on the control box behind
1
the Controller/DataCORDER module.)
NS 62-02738-08 Label, Warning, 53xx Series -- (Located on the high & low voltage shields) 1
NS 62-02738-04 Label, Warning, 53xx Series -- (Located on the bottom panel of the control
1
box between the Communications Interface module and the switch panel.)
OPTION R -- RECHARGEABLE BATTERY PACK
23 30-00407-02SV Battery Pack -- Controller/DataCORDER Module 1
OPTION S -- STANDARD CELLS
24 PL Battery (”AA”) 6
25 30-00407-00 Cover, Controller Battery 1
11 T-309PL
2.6 CONTROL BOX -- DISPLAY MODULE AND COMMUNICATIONS INTERFACE MODULE SECTION
1
2
4 3 5
6 7 9 8 12
10 13
11
T-309PL 12
2.6 CONTROL BOX -- DISPLAY MODULE AND COMMUNICATIONS INTERFACE MODULE SECTION
Item Part Number Description Qty
1 12-00433-00RP Module, Display 1
2 66U1-5371-7 Screw, Hex Head, #10-24 x 1/2 lg. -- SST 4
3 69NT35-2692-4 Washer, Fender, 0.063 Thick -- SST 4
4 22-01621-03 Connector (MK) -- 9 Pin 1
5 22-01621-02 Connector (MB) -- 16 Pin 1
6 22-02396-03 Connector (CIC) -- 7 Pin 1
7 22-02396-02 Connector (CIB) -- 3 Pin 1
8 22-01556-00 Connector (CIA) -- 7 Pin 1
NS 22-01713-02 Wire Harness, Key Pad to Display Module 1
OPTION 1 -- COMMUNICATIONS INTERFACE MODULE -- STANDARD
9 12-00275-04SV Module, Communications Interface -- Includes: 1
10 66U1-3442-2 Stud, Fastener, 1/4 turn, 0.705 lg. -- SST 4
11 66U1-9212-1 Retainer, Push-on 4
12 34-06223-00 Screw, Captive Washer #10-24 x 0.56 -- SST 4
13 58-01184-00 Retainer, Screw .75 O.D. 4
OPTION 2 -- COMMUNICATIONS INTERFACE MODULE -- HIGH DATA RATE
9 12-00275-10SV Module, Communications Interface -- Includes: 1
10 66U1-3442-2 Stud, Fastener, 1/4 turn, 0.705 lg. -- SST 4
11 66U1-9212-1 Retainer, Push-on 4
12 34-06223-00 Screw, Captive Washer #10-24 x 0.56 -- SST 4
13 58-01184-00 Retainer, Screw .75 O.D. 4
OPTION 3 -- COMMUNICATIONS INTERFACE MODULE -- CHIPSET MODEM
9 12-00275-17SV Module, Communications Interface -- Includes: 1
10 66U1-3442-2 Stud, Fastener, 1/4 turn, 0.705 lg. -- SST 4
11 66U1-9212-1 Retainer, Push-on 4
12 34-06223-00 Screw, Captive Washer #10-24 x 0.56 -- SST 4
13 58-01184-00 Retainer, Screw .75 O.D. 4
OPTION 4 -- COMMUNICATIONS INTERFACE MODULE -- LOW DATA RATE
9 12-00275-19SV Module, Communications Interface -- Includes: 1
10 66U1-3442-2 Stud, Fastener, 1/4 turn, 0.705 lg. -- SST 4
11 66U1-9212-1 Retainer, Push-on 4
12 34-06223-00 Screw, Captive Washer #10-24 x 0.56 -- SST 4
13 58-01184-00 Retainer, Screw .75 O.D. 4
13 T-309PL
2.7 CONDENSER FAN MOTOR , CONDENSER COIL SECTION AND DRAIN KIT
1
2
3 5
4
OPTION 4
17
19
20
21
22
18
13
14
11
39
12
11
38 10
40 16
39 23 15
6
25 7 8
24 9
26
27
28 29
39 30
31
32
OR
33
34
35
36
Item Part Number Description Qty
1 66U1-5361-25 Capscrew, Hex Head, 1/4-20 x 3/4 lg. -- SST 10
2 66U1-5321-7 Washer, Flat, 1/4 -- SST 10
3 34-06053-00 Washer, Mylar, 3/4 OD x 1/4 ID 10
4 34-06053-03 Washer, Mylar, 1.0 OD x 1/4 ID 2
5 68-14085-00 Bracket, Condenser Motor Mount 1
6 54-00549-00 Motor, Condenser Fan -- Includes: 1
7 PL Key, 3/16 Square x 1-3/8 lg. -- SST 1
8 04-50027-00 Bearing 2
9 22-50088-02 Capacitor, 15 uF 1
10 66U1-5361 Screw, Hex Head, 5/16-18 x 1-1/4 lg. -- SST 4
11 34-01181-01 Washer, Flat, 5/16 -- SST 8
12 34-06053-02 Washer, Mylar, 1.0 OD x 3/8 ID 4
13 34-00667-12 Locknut, 5/16-18 -- SST 4
14 69NT35-6112 Protector, Condenser Fan Motor Mounting 2
15 38-00503-00 Fan, Condenser (17-1/2 diameter) -- Composite -- Includes: 1
16 PL Set Screw,Square Head, 5/16-24 x 5/8 lg. -- SST 2
T-309PL 14
2.7 CONDENSER FAN MOTOR AND CONDENSER COIL SECTION (Continued)
Item Part Number Description Qty
OPTION 4 --FOUR ROW (7MM) CONDENSER COIL
68-13432-02 Cover, Condenser Coil, Blue Includes: 1
17
68-13432-03 Cover, Condenser Coil, White Includes: 1
18 58-04481-00 Plug (for use with coated handle or units with no center handle) 2
19 81-01855--00SV Coil, Condenser(Copper) -- 7MM 4 Row -- Includes Mylar Washers 1
20 69NT35-8693-8 Protector (Apply between frame and coil & coil cover) 4
21 69NT35-8693-9 Protector (Apply between frame and coil & coil cover) 2
22 58-04026-41 Protector,Mylar (Apply between coil & coil cover, RH &LH sides) 2
OPTION H -- HINGED CONDENSER FAN GRILLE
23 76-00704-01 Grille and Venturi Assembly -- Includes: 1
24 66U1-8912 Label, Rotation 1
25 76-50075-00 Hinge Kit -- Includes: 1
26 44-00374-00 Hinge 2
27 58-04101-07 Protector, Mylar 4
28 34-06179-00 Screw, Hex Head, #10-24 x 7/16 lg. -- SST 8
66U1-6811-8 Screw, Retaining -- SST 2
29
66U1-6811-12 Screw, Retaining (Phillips Head) -- SST 2
30 34-06169-00 Washer, Retaining -- SST 2
31 34-06053-03 Washer, Mylar, 1/4ID x 1.00OD 2
32 69NT35-2692-1 Washer, Fender 1/4 -- SST 2
OPTION B -- BOLTED CONDENSER FAN GRILLE
23 76-00704-01 Grille and Venturi Assembly -- Includes: 1
24 66U1-8912 Label, Rotation 1
33 69NT35-2692-1 Washer, Fender 1/4 -- SST 4
34 34-06053-03 Washer, Mylar, 1/4ID x 1.00OD 4
35 34-00663-11 Washer, Lock, 1/4 -- SST 4
36 66U1-5361-25 Capscrew, Hex Head, 1/4-20 x 3/4 lg. -- SST 4
DRAIN KIT
37 77--00990--00 Drain Kit Includes: 1
38 58--04539--06 Flex Tube 1
39 66U1--3882 Wire Tie 4
40 66U1--3882--3 Wire Tie 4
15 T-309PL
2.8 COMPRESSOR TUBING SECTION
1 1
2 2
3 5 4 19 6 7
9
10
6
11
12
13
14
6
11
12
22
11
12
15
1 2 1 1 16
2 20 2 2
3 21 18 17
T-309PL 16
2.8 COMPRESSOR TUBING SECTION
Item Part Number Description Qty
1 66U1-5371-7 Screw, Hex Head, #10-24 x .50 lg. -- SST 5
2 34-06053-05 Washer, Mylar, .25 I.D. x .80 O.D. 6
3 34-00373-07 Clamp, Cushion, .62 Dia. 2
4 40-00583-00 Valve, Service 7/8 I.D. 1
5 42-00384-02 Seal 1 1/4-12 (See Section 4) 2
6 40-50025-00 Cap, Service Valve 4
7 40-00542-01 Elbow, Adapter, High Pressure, R134a -- Brass 1
8 40-00520-03 Cap, M10 x 1.0 -- Nylon 1
9 40-00583-01 Valve, Service 5/8 I.D. 1
10 42-00384-01 Seal 1-14 (See Section 4) 1
11 40-00542-00 Elbow, Adapter, Low Pressure, R134a -- Brass 3
12 40-00520-02 Cap, M8 x 1.0 -- Nylon 3
13 40-00622-00 Valve, Service 1 1/8 I.D. Includes: 1
14 14-00176-04 Strainer 1
15 40-00585-00 Valve, Service 3/8 I.D. 1
16 40-00586-00 Coupling, Oil Return 1
17 66U1-3632-20 Clamp, Cushion, .88 Dia. 1
18 34-00373-53 Clamp, Cushion, .38 Dia. 1
19 44-00370-08 Clamp, Cushion, 1.125 Dia. 1
20 68-14142-00 Bracket 1
21 66U1-5321-8 Washer, #10 -- SST 1
REFRIGERATION TEMPERATURE SENSORS
22 12-00493-05 Sensor, Thermistor (CPDS) 1
-- -- Sensor, Thermistor (CPSS) See Section 2.16 1
17 T-309PL
2.9 ECONOMIZER, ECONOMIZER EXPANSION VALVE, ECONOMIZER SOLENOID VALVE,
LIQUID INJECTION VALVE AND FILTER DRIER SECTION
9 1 13 13
10 1 2 8 14 14
12 3 3 9 15 15
9 18 21 4 17 19 10 33 33
10
16
13
14
15
20
8
9
10
9
10
11
12
32
1
2
3
28
31
1
22
24 1 6 29
5 26 9 30
2 10 7
3 23
27 25
T-309PL 18
2.9 ECONOMIZER, ECONOMIZER EXPANSION VALVE, ECONOMIZER SOLENOID VALVE AND
FILTER DRIER SECTION
Item Part Number Description Qty
1 34-06053-00 Washer, Mylar, 0.250 ID x 0.800 OD 12
2 66U1-5361-25 Screw, Hex Head, 1/4-20 x .75 lg. -- SST 9
3 66U1-5321-7 Washer, Flat, 1/4 -- SST 10
4 34-00667-11 Nut, Self-Lock 2
5 40-00520-01 Coupling with Cap 1
6 14-00311-00 Filter-Drier -- Includes: 1
7 14-00284-20 O-Ring 2
8 34-00373-54 Clamp, Cushion, .38 Diameter 2
9 34-06053-05 Washer, Mylar, .205 I.D. x .60 O.D. 10
10 66U1-5371-7 Screw, Machine, Hex Head, #10-24 x .50 lg. -- SST 9
11 68-14278--00 Bracket 1
12 66U1-5321-8 Washer, Plain #10 -- SST 4
13 66U2-1132-2 Connector 4
14 66U1-3803 Heat Shrink 4
15 14-01091-01 Coil, Solenoid Valve (Liquid Injection and Economizer) 2
16 34-00370--03 Clamp, Cushion, .50 Diameter 1
17 68-14268--00 Bracket 1
18 68-14413--00 Bracket 1
19 42-00389-00 Insulation, Economizer 1
20 14-01090-12 Solenoid Valve Body 1
21 81-01539-12 Economizer 1
22 69NT41-782 Bushing 2
23 69NT35-2692-4 Washer, Fender #10 -- SST 1
24 14-00232-08 Expansion Valve 1
25 34-00373-07 Clamp, Cushion, .62 Diameter 1
26 14-00222-01 Valve, King 1
27 68--14450--00 Bracket 1
28 42-00390-00 Insulation, Economizer 1
29 69NP20-1031 Clamp, Filter-Drier -- Includes: 1
30 58-50014-00 Gasket (16 ft., Cut to length) 1
31 68-14269--00 Cover 1
32 34-00373-54 Clamp, Cushion, .44 Diameter 1
33 14-00285--00 Valve, Liquid Injection Solenoid 1
19 T-309PL
2.10 RECEIVER SECTION
5
7
8
1 9
4 6 3 2 11 10
T-309PL 20
2.11 SRS AND STS SECTION
1
(STS)
1
(SRS)
21 T-309PL
2.12 OIL SEPARATOR SECTION
1
2
3
4
5 10 9 6
11 7
12 8
T-309PL 22
2.13 LOWER FRESH AIR MAKE-UP
3
4
5
OPTION -- 1
1 3 7
4
5
6
23 T-309PL
2.14 UPPER FRESH AIR MAKE-UP AND ACCESS PANEL SECTION
15
7
2
5
4
6
BACK OF FRESH AIR PANEL
12
13
14
8
10
9
11
18
17
16
5 1
4
6
5
4
6
3
T-309PL 24
2.14 UPPER FRESH AIR MAKE-UP AND ACCESS PANEL SECTION
Item Part Number Description Qty
OPTION 1 EVAPORATOR FAN ACCESS PANEL -- PLAIN
1 79-01697-13 Panel, Access -- Includes: A/R
2 42-00296-01 Gasket 1
3 42-00327-00 Gasket, -- 0.26 x 0.50 Halfmoon 1
4 34-06212-12 Washer, Flat, 1/4 -- SST 8
5 34-06053-13 Washer, Retaining .19 ID X .800 OD 8
6 34-06154-00 Screw, Hex Head, 1/4-20 x 1.00 lg. -- TIR 8
OPTION 2 EVAPORATOR FAN ACCESS PANEL -- WITH FRESH AIR MAKEUP
7 79-01695-02 Panel, Fresh Air Make--up w/Retaining Washers -- Includes: A/R
2 42-00296-01 Gasket 1
3 42-00327-00 Gasket, -- 0.26 x 0.50 Halfmoon 1
4 34-06212-12 Washer, Flat, 1/4 -- SST 8
5 34-06053-13 Washer, Retaining .19 ID X .800 OD 8
6 34-06154-00 Screw, Hex Head, 1/4-20 x 1.00 lg. -- TIR 8
8 -- Label, Fresh Air (See Section 2.23 for Language Selection) 1
9 62-02783-00 Label, Fresh Air 1
10 42-00407-01 Gasket (One Piece) 1
11 34-06185-01 Screw, Machine Pan Head, #8-32 x 1/2 lg. -- SST 1
12 34-06053-19 Washer, Mylar, 1.00 OD x 0.312 ID 1
13 66U1-5321-13 Washer, Flat, 5/16 -- SST 1
14 66U1-5362-2 Nut, Wing, 5/16-18 -- SST 1
OPTION 3 WITH FRESH AIR MAKEUP AND SCREENS -- USE ALL OF OPTION 2 AND ITEM BELOW
15 58-04251-00 Screen, Medfly 2
HEATER ACCESS PANEL
16 79-01697-12 Panel, Access -- Includes: 1
17 42-00296-00 Gasket 1
18 42-01052-02 Gasket, Access Panel 1
4 34-06212-12 Washer, Flat, 1/4 -- SST 8
5 34-06053-13 Washer, Retaining .19 ID X .800 OD 8
6 34-06154-00 Screw, Hex Head, 1/4-20 x 1.00 lg. -- TIR 8
25 T-309PL
2.15 EVAPORATOR FAN ASSEMBLY
5
6
7
9
8
1 3
18 4
17 18 2
19
20
2
4 18 3
19
11
12
13 10
14
15
16
EFM-2 (Location)
EFM-1 (Location)
T-309PL 26
2.15 EVAPORATOR FAN ASSEMBLY
Item Part Number Description Qty
1 86-04466-00 Motor Mount Assembly, Evaporator Fan Assembly 2
2 86-04481-00 Bracket, Right 2
3 86-04482-00 Bracket, Left 2
4 86-04478-00 Bracket, Angle 4
5 34-01181-01 Washer, Flat, 5/16 -- SST 16
6 34-00792-10 Capscrew, Hex Head, 5/16-18 x 1-1/4 lg -- SST 8
7 34-00667-12 Locknut, 5/16-18 -- SST 8
8 66U1-5321-5 Washer, Flat, 3/8 -- SST 8
9 66U1-5361-7 Bolt, Hex Head, 3/8-16 x 1.00 lg -- SST 8
10 66CH1-1082-19 Fan, Evaporator 2
11 54-00578-00 Motor, Evaporator Fan -- Includes: 2
12 04-50027-00 Bearing, Front (Shaft End) 1
13 04-50027-01 Bearing, Rear (Opposite Shaft End) 1
14 22-50088-01 Capacitor (15 mF) Low Speed 1
15 22-50088-00 Capacitor (20 mF) High Speed 1
16 22-01613-34 Pin #16 1
NS 22-01892-00 Plug Assembly, Motor (Located on Wire Harness) -- Includes: 1
NS 22-01614-03 Plug 1
NS 22-01613-15 Contacts A/R
NS 22-01892-01 Receptacle Assembly, Motor -- Includes: 1
NS 22-01614-02 Receptacle 1
NS 22-01614-05 Strain Relief 1
NS 22-01613-14 Contacts A/R
69NT35-1662 Shim, .063 Thk. (If Required) 2
17
69NT35-1662-1 Shim, .090 Thk. (If Required) 2
18 66U1-5321-3 Washer, Flat, 1/4 -- SST 28
19 66U1-5361-25 Screw, Hex Head, 1/4--20 X .75 lg -- SST 12
20 34-00655-10 Screw, Hex Head 1/4--20 X 1.25 lg -- SST 16
27 T-309PL
2.16 EVAPORATOR COIL SECTION -- REAR PANELS REMOVED
29
30
31 5
32 6
5 7
(RTS & RRS) 1 10 8
2 11 9
3 27
14
12
26
23
24 18 15 3
28 19 17 21 20 4
25
22
13 16
17
T-309PL 28
2.16 EVAPORATOR COIL SECTION -- REAR PANELS REMOVED
Item Part Number Description Qty
1 12-00500-01SV Sensor Assembly (RRS & RTS) 1
2 12-00495-20 Sensor, Thermistor, Defrost (DTS) 1
3 34-01178-22 Screw, Hex Head, #8-32 x 1/2 lg. -- SST 3
4 66U1-6912-16 Thermostat, Heat Termination (HTT) 1
5 AU11JR171 Washer, Lock, 1/4 -- SST 10
6 68-14107-00 Retainer (For Heaters) 1
7 69NT35-6532 Clip (For Heaters) 4
8 69NT35-2692-1 Washer, Flat, 1/4 -- SST 2
9 66U1-5371-13 Screw, Hex Head, #10-24 x 1.25 lg. -- SST 2
10 66U1-5361-25 Capscrew, Hex Head, 1/4-20 x 3/4 lg. -- SST 9
11 66U1-5321-3 Washer, Flat, 1/4 -- SST A/R
12 24-00006-02 Heater, Evaporator Coil 4
13 12-00493-06 Sensor, Thermistor, (CPSS) 1
14 58-04026-26 Protector, Mylar 2
15 34-00373-69 Clamp, Tube 1 3/8 -- SST 1
16 KA66FA138 Clamp, Tube 1 3/8 2 Holes 1
17 66U1-5371-7 Screw, Machine, Hex Head, #10-24 x .50 lg. -- SST 3
18 14-01090-11 Solenoid Valve, Unloader 1
19 14-01091-02 Coil, Unloader Solenoid Valve 1
20 14-00263-05 Valve, Stepper Motor -- Includes: 1
21 14-00263-20 Piston and Motor Assembly -- Includes: 1
22 22-02392-03 Connector (To Expansion Controller Module) 1
NS 22-02393-01 Pin, 18-20 Gauge (Used on 22-02392-03) 4
NS 22-02394-03 Seal (Used on 22-02392-03) 4
23 44--00370--03 Clamp 1
24 44--00370--04 Clamp 1
25 44--00370--08 Clamp 1
26 86--04498--00 Coil Bracket 1
OPTION 4 HELICOX HATCHED
27 81-01682-00 Coil, Evaporator (Does not include thermostats or heaters) 1
28 14-00273-02 Valve, Thermostatic Expansion, Hermetic 1
DEHUMIDIFICATION
-- 76-00675-01 Kit, Humidity Sensor(Field installation, units provisioned for -- See Unit --
Matrix, T-300) -- Includes:
29 10-00318-00 Sensor, Humidity (HS) 1
30 66U1-5371-10 Screw, Hex Head, #10-24 x 1.00 lg. -- SST 4
31 66U1-5321-8 Washer, Flat, #10 -- SST 2
32 68-13181-00 Bracket Assembly, Humidity Sensor 1
29 T-309PL
2.17 BACK PANEL ASSEMBLY -- OPTION 1 -- ALUMINUM BOLTED
14
15 1
3 4
3
14
15
8
9
3
3
6 5
10
14 11
15
12 12
12 13
T-309PL 30
2.17 BACK PANEL ASSEMBLY -- OPTION 1 -- ALUMINUM BOLTED
Item Part Number Description Qty
1 68-14182--00 Grille, Top 1
2 34-00928-07 Rivet, Blind, 5/32 Diameter, Grip Range -- 1/8-1/4 13
3 66U1-7982-2 Rivet, TIR, 3/16 Diameter, Grip Range -- 5/64-11/64 4
-- 69NT41-942-10 Panel Assembly, Upper -- Includes: 1
4 68-14038-00 Panel, Upper NSS 1
5 68-14050-00 Drain Pan, Left NSS 1
6 68-14040-00 Drain Pan, Right NSS 1
7 34-00928-02 Rivet, Blind, 1/8 Diameter, Grip Range -- 1/8-3/16 12
8 42-00174-34 Gasket 1
9 42-00334-00 Gasket 1
10 58-04533-00 Drain NSS 1
11 68-14148-00 Plate NSS 1
12 34-00928-02 Rivet, Blind, 1/8 Diameter, Grip Range -- 1/8-3/16 40
13 68-14046-00 Panel, Bottom (Painted) 1
14 66U1-2403 Screw, Machine, Truss Head, #10-24 x 1/2 lg. -- SST 22
15 69NT35-2692 Washer, Fender, #10 x 1.00 OD -- SST 22
31 T-309PL
2.18 COMPRESSOR MOUNTING COMPONENTS AND GUARD
13 14
12
15 16 9 18 16 19 20 21 22 4 5 23 24 25
17 16
8 18
6 1
8
2
11
26
7
10 3
11
36
16
18
27
28
16 31
32
18 33
19 34
29
30
T-309PL 32
2.18 COMPRESSOR MOUNTING COMPONENTS AND GUARD
Item Part Number Description Qty
1 18-00095-20SV Compressor,Scroll -- Includes: (See Section 4) --
2 42-00384-01 Seal, Rotolock, 1-14 1
NS 42-00384-02 Seal, Rotolock, 1-1/4--12 2
NS 07--00427--00 Compressor Oil 2
3 18-00077-41 O-Ring 1
4 58-04461-00 Shockmount, Bushing 1
5 58-04461-01 Shockmount, Ring 1
6 58-04451-00 Mount, Resilient, 80A 4
7 34-06053-20 Washer, Mylar -- 1.50 X .65 4
8 34-06236-00 Washer, .687 X 1.50 X .078 -- SST 8
9 58--04463--00 Mylar Protector 1
NS 44--01043--07 Wire Tie 2
NS 40--00630--00 Schrader Valve 1
10 48-00350-01SV Base, Compressor (Painted) -- Includes: 1
11 58-04435-00 Protector, Mylar 2
12 34-06174-03 Bolt, Shoulder, 1/2-13 UNC -- SST 4
13 86-04405-00 Bracket Assembly 1
14 86-04406-00 Bracket Assembly 1
15 66U1-5361-47 Bolt, Machine Hex Head, 1/4-20 X 1.25 lg. -- SST 1
16 66U1-5321-7 Washer, Plain 1/4 -- SST 15
17 58--04026--62 Protector, Mylar 1
18 34-06053-00 Washer, Mylar .250 ID X .800 OD 14
19 34-00667-11 Nut, Self Lock 1/4-20 -- SST 4
20 34-00667-13 Nut, Self Lock 3/8-16 -- SST 1
21 66U1-5321-5 Washer, Plain 3/8 N Type A -- SST 1
22 34-06053-02 Washer, Mylar .375 ID X 1.00 OD 1
23 34-06060-03 Washer, Snubbing .537 ID X 2.00 OD 1
24 34-06174-04 Bolt, Shoulder, 3/8-16 UNC -- SST 1
25 34-00655-04 Screw, Cap Hex Head 1/4-20 x .50 -- SST 4
26 22-01914-02 Cable, Power 1
27 68-14143-00 Bracket, Guard Support 2
28 66U1-5361-25 Capscrew, Hex Head, 1/4-20 x 3/4 lg. -- SST 4
29 66U1-5361-11 Capscrew, Hex Head, 1/4-20 x 1-1/2 lg. -- SST 4
30 68-14138-00 Guard, Compressor 1
31 66U1-5321-8 Washer, Flat, #10 -- SST 7
32 34-06053-05 Washer, Mylar, 0.205 ID x 0.600 OD 7
33 66U1-5371-7 Screw, Slotted Head, #10-24 x .50 lg. -- SST 5
34 68-14139-00 Partition 1
35 40--00630--00 Service Valve 1
36 68--14449--00 Compressor cover 1
33 T-309PL
2.19 OPTION 9 -- NO TEMPERATURE RECORDER
2
3
5
3
4
6
T-309PL 34
2.20 TEMPERATURE READOUT
4 1
5
2
3
5
35 T-309PL
2.21 CABLE RESTRAINT COMPONENTS
62---02458---00 REV C
OPTION 3 -- J-HOOK
7 1
6 8 2
9 3
10 4
T-309PL 36
2.22 VOLTAGE CABLES
13 11 10 12
4
5 1
6 2
7 3
8
9
37 T-309PL
2.23 LABELS AND DECALS
11 1
2
3
7
12
10
8
13
T-309PL 38
2.23 LABELS AND DECALS
Item Part Number Description Qty
STANDARD LABELS
1 62-10720-00 Decal, Carrier Streamline 1
2 69NT35-3867 Label, Economy Mode 1
3 69NT35-3907 Label, Humidity Control Sensor 1
4 62-02721-07 Label, Function Code -- English 1
5 62-02562-01 Label, Micro-Link 2i 1
6 62-02444-01 Label, Charge with R-134a 1
62-10259-00 Label, R-134a -- Ozone Protection -- English 1
7
62-02530-01 Label, R-134a -- Ozone Protection, Umbrella Only -- English 1
8 62-02458-01 Label, POE Compressor Oil 1
OPTION 1 -- ENGLISH
9 62-02743-16 Label, Operating Instructions -- English 1
10 62-10717-00 Label, Warning Compressor Power-Up -- English 1
11 62-02723-13 Label, Fresh Air Makeup -- English 1
12 62-10716-00 Label, Compressor Removal -- English 1
13 62-10532-00 Label, Welding Precautions -- English 1
39 T-309PL
3 INTERROGATOR AND ACCESSORIES
3.1 DATAREADER
DataReader
62---02458---00 REV C
5
16
1 2
H. P.
DataReader PALMTOP
9
Personal Computer
6
9 volt
13
7 7
14 15
10
8 OPERATING
INSTRUCTIONS
DATA RETRIEVAL 12
FOR
MICRO-LINK AND 11
MICRO-LINK 2
To DataReader or PC
T-309PL 40
3.1 DATAREADER
Item Part Number Description Qty
1 07-00321-07/2.4 Kit, DataReader -- Includes: 1
2 12-00377-01 DataReader NSS 1
3 22-01737-00 Cable, Download 1
4 22-01737-01 Cable, Adapter 1
5 22-01743-00 Cable, Upload 1
6 PL Battery, Akaline -- 9 Volt 1
-- 07-00406-00 Disk Kit, DataView (DOS) (3.5 DS/HD Diskettes, Formatted) 1
(SEE NOTE) -- Includes:
7 12-00413-05SV Software, DataView NSS 1
7 12-00528-00 Software, DataView (Scroll) NSS 1
8 62-02575-07 Manual, Operating Instructions 1
9 22-01737-02 Cable, H. P. Palmtop 1
10 76-50058-00 Kit, Battery, with Cable -- Includes: 1
11 NSS Battery, External, with Battery Charger 1
12 22-02401-00 Cable 1
13 76-50059-00 Kit, Cable, with Adapter -- Includes: 1
14 22-02418-02 Cable, Interrogator 1
15 22-02420-00 Adapter 1
16 -- Receptacle -- Refer to section 3.2 --
NOTE
Kit includes a 3.5 DS/HD Diskette, Formatted. If a DS/DD
Diskette is required, contact a Customer Service Representative.
41 T-309PL
3.2 INTERROGATOR RECEPTACLE
62---02458---00 REV C
T-309PL 42
3.2 INTERROGATOR RECEPTACLE
Item Part Number Description Qty
OPTION 1 -- LEFT STRAIGHT MOUNT
1 22-01660-03 Receptacle, Interrogator (ICR) (5 Pin) 1
2 22-01613-14 Contact, Pin, #16 5
3 69NT43-176 Cap, Dust, with Tether (5 Pin) 1
4 69NT41-192 Bracket, Interrogator Connector 1
OPTION 5 -- LEFT ANGLED MOUNT
5 22-01660-03 Receptacle, Interrogator (ICR) (5 Pin) 1
6 22-01613-14 Contact, Pin, #16 5
7 69NT43-176 Cap, Dust, with Tether (5 Pin) 1
8 68-12553-00 Bracket, Interrogator Connector 1
NOTE
Do not mix silver and gold pins and sockets.
43 T-309PL
4 COMPRESSOR
3
5 6
7
4
8 9
1 10
11
10
T-309PL 44
5 CONTROLLER/DATACORDER CONFIGURATION
Controller/DataCORDER Module
45 T-309PL
6 TOOLS
PART NO. DESCRIPTION
07-00013-00 Temperature Tester (Simpson Meter)
07-00013-01 Temperature Test Lead (15 Foot)
07-00013-02 Temperature Test Lead (50 Foot)
07-00013-03 Adapter, Males (Both Ends) (Use with Temperature Tester)
07-00015-00 Case, Carrying (Used with 07-00013-00)
07-00219-00 Wrench, Compressor Sight Glass
07-00221-00 Inspection Light with Mirror
07-00228-00 Volt-Ohmmeter, Digital
07-00229-00 Amprobe Clamp (Used with 07-00228-00)
07-00238-00 Wrench, Service Valve
07-00243-10 Multimeter, Digital (Fluke)
07-00263-00 Pliers, Crimping (Used for compressor terminal block replacement)
07-00264-00 Grip, Wire Vise (Used for compressor terminal block replacement)
07-00277-00 Kit, Static Dissipative (Used for working on electronic components)
07-00304-00 Ground Strap, Wrist (Used for working on electronic components)
07-00294-00 Gauge Set, Manifold -- Fahrenheit/PSI
07-00294-05 Gauge Set, Manifold -- Centigrade/KPa
07-00295-00 Detector, Leak
07-00326-00 Extractor, Pin (Used on Fan Motor Plugs and Interrogator Plugs)
07-00327-00 Crimper, Pin (Used on Fan Motor Plugs and Interrogator Plugs)
07-00329-00 Extractor, Pin (Used on Controller module connectors)
07-00330-00 Crimper, Pin (Used on Controller module connectors)
07-00370-00 Crimper, Pin (Used on Stepper Valve, HPS)
07-00371-00 Extractor, Pin (Used on Stepper Valve, HPS)
07-00375-00 Tester, Portable, Stepper Motor Drive
07-00391-00 Application Gun (Used with 07-00390-00)
07-00398-00 Software Card Programmer
07-00408-00 Stepper Jumper Assembly
07-00418-00 Torx Driver Bit
07-00409-00 1-1/8”, 3/8” Drive, u/o economizer valve
07-00410-00 1-3/8”, 3/8” Drive, u/o suction/discharge valve
07-00411-00 2-1/8”, 3/8” Drive, u/o SMV
Refer to Manual 62-03213
T-309PL 46
PART NUMBER INDEX
PART NO. PAGE NO. PART NO. PAGE NO. PART NO. PAGE NO.
02--00082--00, 7 10--00333--01, 9 14--01091--01, 19, 22
04--50027--00, 14, 27 10--00333--02, 9 14--01091--02, 29
04--50027--01, 27 10--00366--01SV, 9 18--00077--20, 33, 44
07--00013--00, 46 10--01129--07, 9 18--00077--41, 33, 44
07--00013--01, 46 10--01129--10, 9 22--00041--00, 1
07--00013--02, 46 10--0298--01, 8 22--00041--02, 1
07--00013--03, 46 12--00275--04SV, 13 22--00066--01, 1
07--00015--00, 46 **Empty**, 7, 13 22--00066--02, 1
07--00219--00, 46 12--00275--17SV, 13 22--00066--03, 1
07--00221--00, 46 12--00275--19SV, 13 22--00119--04, 1
07--00228--00, 46 12--00309--05, 35 22--00120--04, 1
07--00229--00, 46 12--00352--00, 35 22--00120--07, 1
07--00238--00, 46 12--00352--07, 35 22--00121--07, 1
07--00243--10, 46 12--00352--07SV, 35 22--00595--01, 1
07--00263--00, 46 12--00377--01, 41 22--01106--00, 1
07--00264--00, 46 12--00395--01SV, 21 22--01107--00, 1
07--00277--00, 46 12--00397--00/5308, 11 22--01139--04, 1
07--00294--00, 46 12--00402--45, 11 22--01140--01, 1
07--00294--05, 46 12--00413--05SV, 41 22--01140--02, 1
07--00295--00, 46 12--00433--00RP, 13 22--01140--04, 1
07--00304--00, 46 12--00493--05, 17 22--01141--01, 1
07--00313--00, 1 12--00493--06, 29 22--01556--00, 13
07--00321--07/2.4, 41 12--00495--20, 20, 29 22--01556--01, 11
07--00326--00, 46 12--00500--01SV, 29 22--01556--02, 11
07--00327--00, 46 12--00528--00, 41 22--01556--06, 11
07--00329--00, 46 12--55458--00/5308, 45 22--01556--07, 11
07--00330--00, 46 12--55484--00, 11 22--01613--14, 27, 43
07--00345--00, 1 14--00176--04, 17 22--01613--15, 27
07--00370--00, 46 14--00220--04, 20 22--01613--34, 27
07--00371--00, 46 14--00221--03, 20 22--01614--02, 27
07--00375--00, 46 14--00222--01, 19 22--01614--03, 27
07--00390--00, 7 14--00232--08, 19 22--01614--05, 27
07--00391--00, 7, 46 14--00263--05, 29 22--01621--02, 13
07--00398--00, 46 14--00263--20, 29 22--01621--03, 13
07--00406--00, 41 14--00273--02, 29 22--01621--23, 11
07--00408--00, 46 14--00284--20, 19 22--01622--00, 11
07--00418--00, 46 14--00285--00, 19, 22 22--01622--01, 11
09--00369--00SV, 11 14--00311--00, 19 22--01622--02, 11
10--00318--00, 29 14--01032--14, 20 22--01660--03, 43
10--00332--21SV, 9 14--01090--11, 29 22--01713--02, 13
10--00333--00, 9 14--01090--12, 19 22--01713--06, 11
Index-1 T-309PL
PART NUMBER INDEX
PART NO. PAGE NO. PART NO. PAGE NO. PART NO. PAGE NO.
22--01713--12, 35 34--00373--54, 19 34--06185--01, 25
22--01737--00, 41 34--00373--59, 1, 37 34--06211--01, 9
22--01737--01, 41 34--00373--65, 1 34--06212--12, 25
22--01737--02, 41 34--00373--67, 1 34--06223--00, 9, 13
22--01743--00, 41 34--00373--69, 1, 29 34--06224--01, 9
22--01777--00SV, 11 34--00373--71, 1 34--06227--00, 9
22--01777--01SV, 11 34--00655--04, 33 34--06231--01, 7
22--01777--03, 11 34--00655--10, 27 34--06231--03, 7
22--01777--04, 11 34--00662--08, 9 34--06231--05, 7
22--01777--05, 11 34--00663--07, 9 34--06231--06, 7
22--01892--00, 27 34--00663--11, 15 34--06231--07, 7
22--01892--01, 27 34--00665--09, 5 34--06236--00, 33, 44
22--01914--01, 33 34--00667--05, 9 34--50015--00, 7
22--02324--01, 37 34--00667--11, 19, 33, 37 38--00503--00, 14
22--02336--02, 1, 11 34--00667--12, 14, 27 40--00520--01, 19
22--02336--04, 1, 11 34--00667--13, 33 40--00520--02, 17
22--02341--00, 9 34--00792--10, 27 40--00520--03, 17
22--02341--01, 9 34--00848--10, 9 40--00542--00, 17
22--02368--00, 9 34--00928--01, 7, 9 40--00542--01, 17
22--02378--00, 37 34--00928--02, 7, 31 40--00583--00, 17
22--02392--03, 29 34--00928--09, 31 40--00583--01, 17
22--02393--01, 29 34--01142--01, 7, 9 40--00585--00, 17
22--02394--03, 29 34--01167--01, 5 40--00586--00, 17
22--02396--02, 13 34--01178--22, 29 40--00622--00, 17
22--02396--03, 13 34--01181--01, 14, 27 40--50025--00, 17
22--02401--00, 41 34--06053--00, 5, 14, 19, 20, 22, 33 42--00174--34, 31
22--02418--02, 41 34--06053--02, 14, 33 42--00270--00, 5
22--02420--00, 41 34--06053--03, 14, 15, 34, 36, 37 42--00296--00, 25
22--50007 Series, 1 34--06053--05, 5, 17, 19, 33 42--00296--01, 25
22--50088--00, 27 34--06053--13, 25 42--00327--00, 25
22--50088--01, 27 34--06053--18, 23 42--00334--00, 31
22--50088--02, 14 34--06053--19, 25 42--00384--01, 17, 33, 44
22--50100--00, 11 34--06053--20, 33, 44 42--00384--02, 17, 33, 44
22--50157--00, 11 34--06060--03, 33 42--00389--00, 19
24--00006--02, 29 34--06107--00, 5 42--00390--00, 19
30--00407--02SV, 11 34--06139--03, 7 42--00407--00, 25
34--00373--05, 1, 19 34--06154--00, 25 42--00465--00, 23
34--00373--07, 1, 17, 19 34--06169--00, 5, 15 42--01052--02, 25
34--00373--11, 1 34--06174--03, 33 44--00300--01, 5
34--00373--51, 1 34--06174--04, 33 44--00300--02, 5
34--00373--53, 1, 17 34--06179--00, 15 44--00300--03, 5
T-309PL Index-2
PART NUMBER INDEX
PART NO. PAGE NO. PART NO. PAGE NO. PART NO. PAGE NO.
44--00343--00, 7 62--02721--07, 39 66U1--5371, 22
44--00370--08, 17 62--02723--13, 39 66U1--5371--10, 29
44--00374--00, 15 62--02735--00, 11 66U1--5371--13, 29
44--01043--05, 1 62--02738--04, 11 66U1--5371--6, 17
44--01043--07, 1 62--02738--08, 11 66U1--5371--7, 5, 9, 11, 13, 19, 29
48--00350--01SV, 33, 44 62--02743--16, 39 66U1--5381--1, 37
54--00549--00, 14 62--02783--00, 25 66U1--5391--2, 9
54--00578--00, 27 62--03957--01, 7 66U1--6651--4, 9
58--00967--00, 9 62--10259--00, 39 66U1--6811--12, 15
58--01184--00, 11, 13 62--10532--00, 39 66U1--6811--15, 5
58--04026--07, 37 62--10716--00, 39 66U1--6811--8, 5, 15
58--04026--22, 36 62--10717--00, 39 66U1--6835, 9
58--04026--26, 29 62--10720--00, 39 66U1--6912--16, 29
58--04026--33, 20 65--00184--20, 22 66U1--7472--1, 1
58--04026--34, 22 66CH1--1082--19, 27 66U1--7842--13, 9
58--04026--41, 15 66CH1--1172--46, 9 66U1--7982--2, 31
58--04101--00, 5 66U1--2403, 7, 31 66U1--8912, 15
58--04101--01, 5 66U1--2403--1, 5 66U1--9212--1, 13
58--04101--07, 15 66U1--2583, 37 66U1--9752, 8, 9
58--04145--00, 9 66U1--2603, 36 66U1--9782, 37
58--04145--01, 9 66U1--3442--2, 13 66U2--1132--2, 19, 22
58--04145--06, 8 66U1--3632--20, 17 68--12553--00, 43
58--04251--00, 25 66U1--3803, 1, 19, 22 68--12658--01, 34
58--04260--00, 9 66U1--3803--1, 1 68--12863--00, 19
58--04346--00, 5 66U1--5321--13, 25 68--12864--00, 19
58--04366--00SV, 5 66U1--5321--2, 22 68--12993--00, 33
58--04367--02, 7 66U1--5321--3, 23, 27, 29 68--13167--00, 19
58--04435--00, 33, 44 66U1--5321--5, 27, 33 68--13181--00, 29
58--04451--00, 33, 44 66U1--5321--6, 9 68--13427--00SV, 9
58--04461--00, 33, 44 66U1--5321--7, 14, 19, 20, 22, 33, 68--13432--02, 15
34, 36, 37
58--04461--01, 33, 44 68--13432--03, 15
66U1--5321--8, 5, 9, 17, 19, 29, 33
58--04463--00, 33 68--13577--00, 5
66U1--5331--3, 5
58--04481--00, 15 68--14038--00, 31
66U1--5331--4, 22
58--04533--00, 31 68--14040--00, 31
66U1--5361, 14
58--50014--00, 19 68--14045--00, 31
66U1--5361--11, 33, 37
62--02444--01, 39 68--14046--00, 31
66U1--5361--25, 14, 15, 19, 20, 22,
62--02458--00, 39 68--14050--00, 31
23, 27, 29, 33, 34, 36
62--02530--01, 39 68--14085--00, 14
66U1--5361--47, 33
62--02562--01, 39 68--14107--00, 29
66U1--5361--7, 27
62--02575--07, 41 68--14113--00, 19
66U1--5362--2, 25
62--02719--00, 11
Index-3 T-309PL
PART NUMBER INDEX
PART NO. PAGE NO. PART NO. PAGE NO. PART NO. PAGE NO.
68--14138--00, 33 69NT35--8693--8, 15 79--01706--03SV, 9
68--14139--00, 33, 44 69NT35--8693--9, 15 79--01785--00, 20
68--14142--00, 17 69NT41--192, 43 81--01539--12, 19
68--14148--00, 31 69NT41--782, 19 81--01681--00SV, 15
69NP20--1031, 19 69NT41--942--10, 31 81--01682--00, 29
69NT35--1662, 27 69NT41--982--3, 9 86--04405--00, 33
69NT35--1662--1, 27 69NT42--688--7, 5 86--04406--00, 33
69NT35--2287, 7 69NT43--124--2, 7 86--04466--00, 27
69NT35--2692, 11, 31 69NT43--125--1, 7 86--04478--00, 27
69NT35--2692--1, 15, 23, 29, 34 69NT43--176, 43 86--04481--00, 27
69NT35--2692--4, 13, 19 69NT43--277, 19 86--04482--00, 27
69NT35--3867, 39 69NT43--307, 23
69NT35--3907, 39 76--00397--00, 1
A
69NT35--4047, 23 76--00675--01, 29
AU11JR171, 29
69NT35--5992, 36 76--00704--01, 15
69NT35--6112, 14 76--00724--00SV, 7
69NT35--6272, 7 76--50058--00, 41 E
69NT35--6278, 9 76--50059--00, 41 EC39DM062, 20
69NT35--6412, 37 76--50075--00, 15 EC39DM070, 35
69NT35--6412--1, 37 76--50084--00SV, 7
69NT35--6412--2, 37 79--01695--02, 25
69NT35--6532, 29 79--01697--12, 25
K
69NT35--8382, 36 79--01697--13, 25 KA66FA138, 29
T-309PL Index-4