Narrow Aisle Flexi 15N-1000

Flexi - ACiON
VNA 1000
Parts Manual
Iss G
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Contents
A350 - Revisions
A350-1A - Document Revision Details
A351 - Transmission System

A351-1A - Front Axle Assembly
A351-2A - Axle and Transmission Assembly
A352 - Chassis Fitting System

A352-1A - Chassis Kit
A352-1A-00 - Steering Motor Extension
A352-1A-01 - Additional Chassis Parts
A532-2A - Seat and Covers
A352-3A - Overhead Guard
A352-4A - Battery Tray Assembly
A352-5A - Controls Assembly
A353 - Hydraulic System

A353-1A - Oil Tank Module
A353-1A-00 - Lift Motor Module
A353-1A-01 - Lift Motor Module (Schabmuller)
A353-1A-02 - Steer Motor Module
A353-1A-03 - Steer Motor Module (Schabmuller)
A353-2A - Spool Valve Assembly
A353-3A - Steering Column Module
A353-3A-00 - Steering Cover and Dash
A354 - Brake System

A354-1A - Pedal Plate Module
A354-2A - Rear Wheel Assembly
A354-3A - Brake Backplate Assembly
A355 - Control System

A355-1B - Electrical Module - Zapi Traction
A355-1B-00 - AC3 Inverter Assembly
A355-1B-01 - Solenoid Switches
A355-1B-02 - Reverse Alarm Kit
A355-1B-03 - Cold Store Additions (Electrical)
A355-1B-03b - Cold Store Additions (Solenoid SW80A 24V)
A355-2A - Wiring Looms
A356 - Mast System

A356-1A - Mast Support Assembly
A356-2A - Mast Fitting
A356-2A-01 - Fixed Stage Assembly
A356-2A-02 - Second Stage Assembly
A356-2A-03 - Third Stage Assembly
A356-3A - Narrow Aisle Fork Carriage Assembly
A356-3A-00 - Alternative Fork Carriage Assembly
A356-4A - Narrow Aisle Hydraulic Components - Fixed Stage (TW)
A356-5A - Narrow Aisle Hydraulic Components - Third Stage (TW)
A356-6A - Narrow Aisle Hydraulic Components - Fixed Stage (NA)
A356-7A - Narrow Aisle Hydraulic Components - Third Stage (NA)
A357 - Accessory System

A357-1A - Labels
A357-2A - Seal Kit
A357-3A - Cold Store Additions (Mechanical)
Flexi VNA
Revisions
Document Revision Details (A350-1A)
Rev Date Revised By Description
A 01 / 05 / 2013 H Clemmet First Issue

B 20 / 05 / 2013 H Clemmet Document Number Revised, A356 Mast amended, A352-2A Seat Latch added.
C 11 / 06 / 2013 H Clemmet Mast Support Assembly (A356-1A) amended.
D 08 / 07 / 2013 R. Bennett Update
E 27 / 03 / 2014 P. Burns Update
F 11 / 02 / 2015 H Clemmet Part Numbers and Images Updated.
G 13 / 10 / 2020 PC ACiON added
2
A351
Transmission
System
A351-1A - Front Axle Assembly

……………………………………..…. p4
A351-2A - Axle and Transmission Assembly
.………………..……..… p6
Flexi VNA
Transmission System
Front Axle Assembly (A351-1A)
fig. A351-1A: Front Axle Assembly, Exploded View
4
Transmission System
Front Axle Assembly (A351-1A)
Parts List
Ref TW Pt No NA Pt.No Description Qty Notes
00 - 7661.21.000 Front Wheel Assembly 2 Includes items 1 & 2

1a - 7635.38.000 Tyre - Front 2 16.25 x 5 x 11.25 Black Treaded
1b 7635.11.000 Tyre - Front 2 16.25 x 6 x 11.25 Black Treaded
2 - 41218.04 Wheel Hub 2
3 - 4978.15.005 Wheel Nut 12
4 - 42201.03 Drive Axle 1
4a M0702052 4978.12.014 Input Shaft Seal 1 42 x 72 x 8 mm
4b M0702053 4978.15.001 Wheel Hub Seal 2 80 x 105 x 13 mm
5 - 42205.03 Axle Mounting Fabrication 1
6 55492.08.000 Traction Motor 1 Schabmuller
6a E2102010 55492.07.000 Traction Motor 1 CFR AM243.0074
6b - 55492.05.001 Encoder Bearing 1 CFR TSA-240-200-210
7 - 42203.03 Cover Plate 1
8 - 7626.11.000 Bush 2
9 - 55530.01.000 Terminal Block 1 CFR only
10 - 4627.01.000 Clamp 1
11 - 6111.10.035 Setscrew - Hex Head 7 M10 x 35
12 M1605-M10 6120.10.000 Washer - Spring 8 M10
13 M1401-M20*50 6121.20.050 Screw - Skt Cap Head 3 M20 x 50
15 - 6211.24.110 Bolt - Hes Head 2 M24 x 110
16 - 6111.24.000 Nut - Plain 2 M24
17 - 6120.24.000 Washer - Spring 6 M24
18 - 6151.06.012 Screw - Skt Button Head 1 M6 x 12
22 - 6603.01.000 Setscrew - Hex Head 2 M6 x 20 Taptite
23 M1602-M6 6110.06.000 Washer - Flat 2 M6
24 M1423-M10*30 6111.10.030 Setscrew - Hex Head 1 M10 x 30
25 - 55492.08.001 Encoder Sensor 12 Schabmuller
26 6121.20.060 Screw - Socket Head 3 M20 x 60
27 42467.00 Terminal Guard
28 42467.01 Terminal Guard Support
29 42467.02 Terminal Guard Strap
Flexi VNA
Transmission System
Axle and Transmission Assembly (A351-2A)
fig. A351-2A: Axle and Transmission Assembly, Exploded View
6
Transmission System
Axle and Transmission Assembly (A351-2A)
Parts List
00 - 42201.03 Transmission Assembly 1 Parts: All excluding 51

01 B350605 - Differential Assembly 1 Parts: 10, 26, 27, 30, 31, 39,
02 B350568 - Differential Case 1 Parts: 28, 29
1 35678 300095 Front Tyre Base Axle 1
2 - 42218.00 Gear Casing 1
3 30088A 30088 + 30094 Spacer 2
4 M1308-10*32 M1308.10*32 Key 1 10 x 8 x 32
5 30091A 30091 Cover Plate 2
6 M1424-M8*20 6131.08.020 Bolt - Countersunk 6 M8 x 20
7 M0909-30307 4978.15.002 Taper Roller Bearing 3 30307
8 30074 30074 Intermediate Gear 1
9 30073A 30073 Wheel-Helical 1
11 - 42107.02 Gear Casing 2 1
12 M1301-16*20 M1301.16*20 Pin 2 16 x 20
13 - 42201.02 Connecting Shaft 1
14 M1301-16*40 M1301.16*40 Pin 4 16 x 40
15 - 42203.01 Front Tyre Base Axle 1
16 M0702053 4978.15.001 O-ring 2 TB80 x 105 x 13 (ACM)
17 30085A 30085 Front Hub 2
18 30086 30086 Axle Screw 12
19 M0801-AS234 - O-Ring 2
20 M1401-M10*30 6151.10.030 Screw - Dome Head 16 M10 x 30
21 M1422002 M1422.CBS5.8 Screw - Cap Head 6 CBS5-8
22 M1301-10*30 M1301.10*30 Pin 4 10 x 30
23 30083A 30083 Nut - Lock 2
24 30084A 30084 Nut - Lock 2
25 - 42201.01 Front Axle-Long 1
26 M1424004 M1401.M10*30 Bolt - Hex Head 12
27 32098 31502017 Differential Gear 2
28 30082B 30082 Differential Case 1 M10 x P1-25 x 30
29 30081B 30081 Differential Case 1
30 32096 32502009 Washer - Flat 2
31 M1424-M8*65 M1402.M8*65 Bolt - Hex Head 12 M8 x 65
32 - 42107.04 Front Axle-Short 1
34 30076A 4978.15.010 Input Pinion-Helical 1
35 30071 30071 Spacer 1
36 - 42203.02 Axle Mounting 1
37 30075 30075 Helical Gear 1
38 31594 92502010 Breather 2
39 32104 32502015 Differential Gear 4
40 32102 32502014 Differential Washer 4
41 32100 30080 Differential Spider 1
42 M1424007 - Bolt 6
43 M0604008 92502010 Screw Plug 1 Breather
44 30296 4978.15.018 Washer 1
45 30297 - Washer 1
M1423008 6111.10.030 Setscrew - Hex Head 1 M10 x 30
46
- 6111.10.035 Setscrew - Hex Head 7 M10 x 35
47 M0702052 4978.12.014 O-ring 1 Output shaft seal ø42 x ø72 x 8mm
48 M0604005 - Bung 2
49 M1424009 - Bolt 5
50 30087 4978.15.005 Nut - Wheel 12
51 E2102010 55492.07.000 Traction Motor 1 CFR AC - 074 10kW
51a 55492.08.000 Traction Motor 1 Schabmuller
52 30094 4978.15.017 Shim 2
53 M1602-M10 6110.10.000 Washer - Flat 8 M10
56 - 55492.08.001 Encoder Sensor 12 Schabmuller
Flexi VNA
8
A352
Chassis Fitting
System
A352-1A - Chassis Kit

.................................................................................. p10
A352-1A-00 - Steering Arm Assembly
............................................. p12
A352-1A-01 - Additional Chassis Parts
........................................... p14
A352-2A - Seat and Covers
........................................................................ p15
unexploded image
Flexi VNA
Chassis Fitting System
Chassis Kit (A352-1A)
fig A352-1A: Chassis Kit, Exploded View
10
Parts List
00 - - Steering Arm Assembly - See List A352-1A-00

01 - - Additional Chassis Parts - See List A352-1A-01
1 - 42219.01 Chassis Fabrication 1 Narrow Chassis
1a - 41277.05 Stub Axle 2
1b - - Leg Guards 2 Part of 1
1c - 42348.00 Step Plate 1
42181.01 1 Left Hand
1d - Lower Step Plate
42181.02 1 Right Hand
2 M1602028 6110.12.000 Washer - Flat 4 M12
4 M1424-M12*40 6211.12.040 Bolt - Hex Head 8 M12 x 40
5 30262B 41328.02 Quarter Ballast 1 Left Hand Side
6 34898 6453.01.000 Roll Pin 2
7 35940A 41328.01 Quarter Ballast 1 Right Hand Side
9 M1401-M20*50 6121.20.050 Screw - Cap Head 4 M20 x 50
10 30372 7093.01.000 Brass Tee Piece 1
13 35892A 42091.01 Brake Pipe* 1 R/H Wheel to Tee
14 35893A 42091.02 Brake Pipe* 1 L/H Wheel to Tee
15 30375A 6581.05.000 Brake Pipe* 1 Tee to Brake Master Cylinder
16 M0609001 6517.02.000 Hole Insert 6 Side Ballast ø42mm
17 30250B 41345.00 Battery Plug Bracket 1
20 30260C 41320.02 Side Ballast 1 Left Hand Side
21 E3805010 55131.14.000 Fan 2 48 Volt
22 M1602-M4 6110.04.000 Washer - Flat 8 M4
24 30261C 41320.01 Side Ballast 1 Right Hand Side
26 3001163 - Anti-Slip Plate Left 1
27 3001167 - Anti-Slip Plate Right 1
28 - 4690.01.000 Pipe clip 2 1/4" (not shown)
29 - 5300.02.000 Horn 1 48V (not shown)
* Use drawing number.
Flexi VNA

Steering Arm Assembly (A352-1A-00)
fig. A352-1A-00: Steering Arm Assembly, exploded view
12

Steering Arm Assembly (A352-1A-00)
Parts List
1 - 42344.00 Gear Cover 1

2 - 42196.01 Steer Motor Housing 1
3 - 7735.05.000 Steady Bearing 1 95 x 145 x (16019)
4 - 7735.02.000 Upper Pivot Bearing 1 70 x 150 x 35
5 - 44079.02.000 Oil Seal 2
6 - 42192.00 Steering Arm Fabrication 1
7 - 7624.03.000 Lower pivot Bearing 1 70 x 150 x 35
8 - 44079.03.000 Nilos Ring 1
9 - 6121.14.035 Screw - Skt Cap Head 5 M14 X 35
10 - 6120.14.000 Washer - Spring 9 M14
11 - 6121.14.050 Screw - Skt Cap Head 4 M14 x 50
12 - 42346.00 Hose Clamp 4
14 - 6120.06.000 Washer - Spring 12 M6
15 - 42345.00 Hose Cover 1
16 - 6464.03.000 Dowel 2 ø16 x 40
16a 6464.04.000 Dowel - Extractable 1 ø16 x 40
17 - 6566.05.000 Grease Nipple 2 M6
19 - 7735.04.000 Pinnion Support Bearing 1 40 x 68 x 15
20 - 42199.00 Steering Pinnion 1
21 - 44000.01.002 Key 1 Part of item #22
22 - 44000.03.000 Hydraulic Steering Motor 1 OMS 400
24 - 6120.12.000 Washer - Spring 4 M12
25 - 4914.02.000 90° Adjustable Elbow 1 1/2" BSP - 1/2" BSPM
26 - 4520.01.000 O-ring 1 1/2" BSP Dowty
27 - 4443.01.000 Adaptor - Male Stud 1 1/2" BSP - 3/8" BSP M/M
28 - 4807.01.000 Reducing Fitting 1 1/2" BSP - 3/8" BSPM
29 - 42341.05 Hose Assembly 1 See A353-3A Item #28
30 - 42341.04 Hose Assembly 1 See A353-3A Item #29
31 - 6121.16.070 Screw - Cap Head 6 M16 x 70
32 - 6131.16.000 Nut - Nyloc 6 M16
Flexi VNA

Additional Chassis Parts (A352-1A-01)
fig. A352-1A-01: Additional Chassis Parts, exploded view
Parts List

2 - 41577.00 Battery Retaining Assembly 1
2a 30115C 41577.01 Battery Tank Fixed Support 1 Part of item 2
2b 30116D 41577.02 Buckle Board 1 Part of item 2
2c 30117 41577.03 Pin 1 Part of item 2
3 M1307006 6355.01.001 Split Pin 2 Battery Retainer
5 M1401-M10*25 6121.10.025 Setscrew - Cap Head 2 M10 x 25
8 M1602-M8 6110.08.000 Washer - Flat 4 M8
9 M1410-M4*25 - Bolt - Button Head 4 M4 x 25
10 M1602-M4 6110.04.000 Washer - Flat 4 M4
36082 42032.05 1 Right-hand
12 Battery Lid Bracket
36083 42032.06 1 Left-hand
13 M2002002 7763.01.000 Extension Spring 2 12 O/D x 1-5 Wire x 35 F/L
14 M1501-M10 41316.00 Nut - Dome Face 2 M10
16 35404 6110.12.000 Washer - Flat 8 M12
17a 30292B Handbrake Cable Linkage 1 Set Reference 41302-12
17b 30293B 41302.30 Handbrake Cable Linkage 1
17c 30299 Handbrake Cable Linkage 1
18 M0920-LFB1215 7626.10.000 Bush - Glacier 2 PM1215 DX
19 M1501-M12 6111.12.000 Nut - Plain 2 M12
21 M1501-M4 6111.04.000 Nut - Plain 4 M4
14
Seat and Covers (A352-2A)
fig. A352-2A: Seat & Covers, Exploded View
Flexi VNA
Seat and Covers (A352-2A)
Parts List
1 35723 41339.02 Battery Lid 1

2 M1323071 7598.05.000 Latch 2 For Battery Lid
3 3002940 41337.05 Front Electronics Cover 1
4 35724 41385.01 Seat Pan 1
6 30618A 7659.01.000 Gas Strut 1 650N
7 35522B 42046.00 Seat Wire Plate 1 Protects Seat Switch Cable
8 30389A 55497.01.000 Document Holder 1
9 M1323040 7633.27.000 Seat 1 MSG 20 inc- Belt (PVC)
10 35653A 41321.08 Floor Plate 1
11 M1409-M6*12 6131.06.012 Bolt - Countersunk 4 M6 x 12
12 M1401-M8*30 6221.08.030 Bolt - Cap Head 5 M8 x 30
13 M1502-M8 6131.08.000 Nut - Nyloc 5 M8
14 3003629 41394.00 Seat Stop Plate 1
15 M1602-M10 6110.10.000 Washer - Flat 4 M10
16 35657D 41372.11 Seat Frame 1
17 M1401-M10*40 41393.00 Seat Pan Hinge Bolt 2 M10 special
18 E3805010 55131.14.000 Fan 1 48 Volt
18a 55131.21.000 Fan - Thin Alternative 1 120 x 120 x 25 48V
19 M0507002 4976.01.000 Nylon Pipe 1 8mm diameter ( /metre)
20 30171A 41394.00 Seat Stop 1
21 M1401-M10*25 6600.01.000 Screw - Pozi Pan 2 M10 x 25 Taptite
22 M1602013 6110.10.000 Washer - Flat 4 M10
23 M1323138 7307.01.000 Edging Strip 1 ( /metre)
24 M1323016 41372.02 Seat Frame Support 3
25 M1323015 7703.03.000 Seat Frame Buffer 3
27 M1503-M4-2 6112.04.000 Nut - Plain 4 M4
28 M1503-M6 6131.06.000 Nut - Nyloc 2 M6
30 30789P08A 7703.03.000 Rubber Buffer 2
31 31446 7703.03.000 Rubber Buffer 2
32 M1602-M6 6110.06.000 Washer - Flat 2 M6
33 M1401-M6*20 6121.06.020 Screw - Cap Head 2
34 32750 7633.27.005 Seat Runners 2
35 E3720003 - Pipe Connector 1
36 M1602010 6110.08.000 Washer - Flat 7 M8
37 - 42347.00 Steer Column Surround 1
38 - 6610.01.000 Screw - Button Head 2 M6 x 12
39 - - - - -
40 - 42350.00 Seat Latch 1 Includes 40a, Striker Plate
40a 42465.00 Seat Latch Striker Plate 1
41 - Foot Horn Button -
D180416 1
42 - Foot Horn Switch -
43 - 42423.00 Footwell Cover 1
44 - 6151.06.080 Screw - Button Head Skt 2 M6 x 80
16
Overhead Guard (A352-3A)
fig. A352-3A: Overhead Guard, Exploded View
Parts List
1 - 41268.12 Overhead Guard 1

2 M1423039 6171.14.045 Bolt - Durlock 8 M14 x 45 NA
2a 6711.14.045 Bolt - High Tensile M14 x 45 TW
3 - - - - -
4 - 55421.15.000 Headlight 2
6 M1501-M8 6111.08.000 Nut - Plain 2 M8
7 - 42272.00 Headlight Guard 2
8 - 6210.08.016 Bolt - Dome Head 4 M8
9 E2302073 5676.14.000 Beacon 1 Also see 5676-10-000 (Beacon) and 5676-11-000 (Guard)
11 M1501-M6 6131.06.000 Nut - Nyloc 3 M6
12 M1323039 7404.02.000 Rear View Mirror 1
13 M1409-M5*10 6151.05.010 Screw - xxx Head CSK 2 M5 x 10
14 M1614004 6110.05.000 Washer - Flat 1 M5
Flexi VNA
Battery Tray Assembly (A352-4A)
fig. A352-4A: Battery Tray Assembly
Parts List
1 - 41369.10 Battery Tank 1

2 Battery Tank Foot 1 Part of Battery Tank
3 35664A 40366.03 Battery Connection Bracket 1
4 M1410-M6*12 6610.01.000 Bolt - Button Head 2 M6 x 12
5 - - - - -
6 E3801031 - Cell 24 4HPzS-620
7 - 55385.13.000 Battery Connection 1
8 M1401-M6*50 6221.06.050 Setscrew - Cap Head 4 M6 x 50
9 M1602-M6 6110.06.000 Washer - Flat 8 M6
10 M1501-M6 6131.06.000 Nut - Nyloc 4 M6
18
Controls Assembly (A352-5A)
fig. A352-5A: Controls Assembly
Parts List
55526.01.000 Key Barrel

55527.01.000 Base
1 - 1
55521.01.000 Contact Block
55521.02.000 Contact Block
1a 6150.20.000 M20 Washer 1
2 E1202014 55498.01.000 Horn Switch 1
3 E0901017 7633.19.001 Seat Switch 1
4 35659B 41340.12 Spool Valve Lever Cover 1
5 M1329-M6 6549.02.000 Jack Nut 4 M6
6 E1608007 55519.02.000 Headlight Switch 1 55520-02-000 for switch base
7 M1410-M6*20 61151.06.020 Bolt - Dome Head 4 M6 x 20
8 - - Lift Lever Assembly 1 See List A353-2A
9 - - Tilt Lever Assembly 1 See List A353-2A
10 - - Sideshift Lever Assembly 1 See List A353-2A
11 30620A 7620.02.000 Handbrake Assembly 1 See List A353-2A
Flexi VNA
20
A353
Hydraulic
System
A353-1A - Oil Tank

Module……………………………………..……..................p22
A353-1A-00 - Lift Motor Module
……………………………....................p24
A353-1A-01 - Lift Motor Module (Schabmuller)
.....................................p25
A353-1A-02 - Steer Motor Module
.........................................................p27
Flexi VNA
Hydraulic System
Oil Tank Module (A353-1A)
fig. A353-1A: Oil Tank Module, Exploded View
22
Hydraulic System
Parts List
1 35660B 41282.23 Oil Tank 1 Top profile - 41282-22

2 35661A 41282.01 Oil Tank Lid 1 Lift Motor
3 35662A 41282.04 Oil Tank Lid 1 Steer Motor
4 30206 41282.02 Gasket 2
5 E2102002 5454.05.000 Lift Pump Motor 1 Schabmuller TSL160-125 See A353-1A-00
6 3000816 4981.03.000 Steering Pump 1 WSP20-8D
7 E2102003 55309.04.000 Steering Pump Motor 1 Schabmuller TSL150-070 See A353-1A-01
8 3000815 44047.03.000 Lift Pump 1 WSP20-14S
9 30623 4004.01.000 Serrated Drive 2
10 M0303002 4634.01.000 Suction Filter - Steering 1 1/2" BSP
11 M0303003 4632.01.000 Suction Filter - Lift 1 1" BSP
12 M0303004 4959.01.000 Return Filter Assembly 1
13 30614 4994.03.000 Cast Flanged Elbow 3 1/2" BSP
14 30615 4994.01.000 Cast Flanged Elbow 1 3/4" BSP
15 35458 4489.01.000 Connector 1 1" BSP - 1/2" BSP M/M
16 M0601007 44038.17.000 Connector - Lift Suction 2 1 5/16" JIC - 3/4" BSPM
17 M0601008 44038.18.000 Connector - Lift Suction 1 1 5/16" JIC - 1" BSPM
18 M0601009 44038.16.000 Connector - Lift/Steer Pressure 2 1 1/16" JIC - 1/2" BSPM
19 M0601010 44038.16.000 Connector - Steer Suction 2 1 1/16" JIC - 1/2" BSPM
20 35467 4487.04.000 Connector - Three-Way Fitting 1 1/2" BSPM - 1/2" BSPF - 3/8" BSPM
21 35895 4460.01.000 Connector - Bulkhead 1 3/8" BSPM - 3/8"BSPM
22 M0507002 4976.01.000 Nylon Pipe 1 8mm diameter (/metre)
23 M1613006 4524.01.000 O-ring 1 1" BSP Dowty
24 35470 4693.01.000 Connector - Lift Pressure 1 1/2" BSP Bulkhead Part of Item #2
25 30344A 42453.02 Hose - Steer Pump Suction 1 20 dia. Tube + Sleaves + Nuts
26 30345 42453.04 Hose - Lift Pump Suction 1 25 dia. Tube + Sleaves + Nuts
27 31790A 42453.01 Steel Tube - Steer Pressure 1 18 dia. Tube + Sleaves + Nuts
28 35735A 42453.03 Steel Tube - Lift Pressure 1 20 dia. Tube + Sleaves + Nuts
29 34818 3729.43 Oil Pipe - Tank Return 1 3/8" BSP
31 M1424-M8*25 6121.08.025 Screw - Socket Head 4 M8 x 25
32 M1613005 4520.01.000 O-ring 1 1/2" BSP Dowty
33 M1423-M6*20 6111.06.020 Setscrew 12 M6 x 20
36 M0303005 4959.02.000 Return Filter 1 MPT 100
37 - 4959.03.000 Breather Filter 1 MPT 100
38 M0303006 4959.12.000 Gasket 1 MPT 100
39 35988 4693.02.000 Connector - Steer Pressure 1 1/2" BSP - 3/8" BSP Bulkhead Part of Item #3
40 34115 5454.05.001 Carbon Brush Set 8 Schabmuller Lift
41 34505 55309.04.001 Carbon Brush Set 4 Schabmuller Steer
42 M1613004 4523.01.000 O-ring 3 3/4" BSP Dowty
43 - 5882.01.000 Rubber Terminal Boot 4
44 - - Nut 2 As part of items 6 and 8
45 M0203014 4975.01.000 Male Stud Elbow Fitting 2 1/4" BSP - 8mm elbow
46 4839.01.000 Blanking Cap
47 44038.15.000 Connector - Lift Pressure 1 1/16" JIC - 1/2" BSPM Part of Item #2
48 44038.15.000 Connector - Steer Pressure 1 1 1/16" JIC - 1/2" BSPM Part of Item #3
Flexi VNA
Hydraulic System

Lift Motor Module (A352-1A-00)
fig. A353-1A-00: Lift Motor Module, Exploded View
Parts List
1 - 55294.04.001 Drive Endhead 1 H95-003A

2 - 55294.04.002 Bearing 1 BR-107
3 - 55294.04.003 Drive End Bearing Circlip 1 H-014
4 - 55294.04.004 Fan 1 A90-109C
5 - 5454.02.003 Armature & Fan Assembly 1 BM5-3006
6
- 5454.02.004 Field Coil Kit 1 BM5-3005S
7
8 - 5454.04.000 Brush Spring 8 B89-016
9 - 5454.02.007 Brush 8 A89-012A
10 - 55295.03.007 Brush Plate Assembly 1 J89-1064
11 - 5454.02.005 Brush Lead Assembly Kit 1 L91-2035S
12 - 55294.04.008 Bearing 1 BR-205
13 - 55294.04.009 Washer - Wavy 1 H-016
14 - 5454.02.001 Commutator Endhead 1 L97-002C
15 - 5454.02.006 Headband Assembly 1 HB-1052
16 - 5454.02.000 Lift Motor Complete 1
16a - 5454.02.000S Lift Motor Complete 1 Service Exchange
24
Hydraulic System

Schabmuller Lift Motor Module (A352-1A-01)
fig. A353-1A-01: Schabmuller Lift Motor Module, Exploded View
Flexi VNA
Hydraulic System

Schabmuller Lift Motor Module (A352-1A-01)
Parts List
1 5454.05.001 Set of Carbon Brushes 8

2 5454.05.002 Single Brush CPL
3 5454.05.003 Brushplate CPL TSL / TTL 160
4 5454.05.004 Brush Spring 540CN
5 5454.05.005 Ball Bearing 6007 2RSC3 / L359
6 5454.05.006 Ball Bearing 6204 2RSC3 HL
7 5454.05.007 Housing TSL 160
8 5454.05.008 Plug Socket DC68
9 5454.05.009 Field Coil Set 160
10 5454.05.010 G. Pole Shoe 160
11 5454.05.011 Group Terminal Board TTL 160
12 5454.05.012 End Shield - Drive End 160
13 5454.05.013 Cylinder Screw M5 x 16 8.8 DIN912 OT30
14 5454.05.014 End Shield - Non-Drive End CPL 160
15 5454.05.015 End Shield - Non-Drive End TTL 160
16 5454.05.016 Cover Plate TSL / TTL 160
17 5454.05.017 Cylinder Screw M5 x 30 8.8 DIN912 A1P
18 5454.05.018 Spring Ring 5, 1 DIN128 A5, 1
19 5454.05.019 Disc DIN9021 A5, 3-A1P
20 5454.05.020 Nut M5 DIN934 A1P
21 5454.05.021 Screw - Hex Head M5 x 12 DIN933 SZ (COMBI)
22 5454.05.022 Washer - Wavy 6204 - EMOX - 41
23 5454.05.023 Cylinder Screw M5 X 22 8.8 DIN912 A1P
24 5454.05.024 Armature 160
25 5454.05.025 Tolerance Ring
26 5454.05.026 Spacer 000
27 5454.05.027 Group Cover Band TT 160
28 5454.05.028 Group Cover Band 160
29 5454.05.029 Fan 160
30 5454.05.030 Motor SZ - DC
26
Hydraulic System

Steer Motor Module (A353-1A-02)
fig. A353-1A-02: Steer Motor Module, Exploded View
Parts List
1 - 55294.01.001 Drive Endhead 1 H95-003A

2 - 55294.04.002 Bearing 1 BR-107
3 - 55294.04.003 Drive End Bearing Circlip 1 H-014
4 - 55294.04.004 Fan 1 A90-109C
5 - 55309.02.001 Armature & Fan Assembly 1 BM5-3146
6 - 55309.02.002 Field Coil Kit 1 BM5-3005AS
7 - 55309.02.003 Brush 4 A97-1012
8 - 5454.04.000 Brush Spring 4 B89-016
9 - 55309.02.004 Brush Plate Assembly 1 A88-1064
10 - 55294.04.007 Brush Lead Assembly Kit 1 L93-2035AS
11 - 55294.04.008 Bearing 1 BR-205
12 - 55294.04.009 Washer - Wavy 1 H-016
13 - 55309.02.005 Commutator Endhead 1 G97-102A
14 - 55309.02.006 Headband Assembly 1 HB-1061
15 - 55309.02.000 Steer Motor Complete 1
15b - 55309.02.000S Steer Motor Complete 1 Service Exchange
Flexi VNA
Hydraulic System

Schabmuller Steer Motor Module (A353-1A-04)
fig. A353-1A-03: Schabmuller Steer Motor Module, Exploded View
28
Hydraulic System

Schabmuller Steer Motor Module (A353-1A-03)
Parts List
1 55309.04.001 Set of Carbon Brushes 4

2 55309.04.002 Single Brush CPL
3 55309.04.003 Brushplate CPL.150-3.2.586/001
4 55309.04.004 Brush Spring 800CN
5 55309.04.005 Ball Bearing 6007 2RSC3 / L359
6 55309.04.006 Ball Bearing 6204 2RSC3 HL
7 55309.04.007 Thermorelay Compl
8 55309.04.008 Housing 150
9 55309.04.009 Plug Socket DC88
10 55309.04.010 G Connecting Bolt CPL
11 55309.04.011 Field Coil Set 150-900
12 55309.04.012 G. Pole Shoe 150
13 55309.04.013 End Shield - Drive End 150
14 55309.04.014 Cylinder Screw M5 x 16 8.8 DIN912 OT30
15 55309.04.015 Commutator End Plate CPL
16 55309.04.016 Commutator End Shield 150
17 55309.04.017 Screw - Hex Head M4 x 8 DIN933 SZ (COMBI)
18 55309.04.018 Clamp Piece M5 FK04-14 x 8 x 4 M5
19 55309.04.019 Screw - Countersunk
20 55309.04.020 Washer - Wavy 6203K3
21 55309.04.021 Leaf Spring 100
22 55309.04.022 Armature 150-4
23 55309.04.023 Spacer 150
24 55309.04.024 Tolerance Ring
25 55309.04.025 Group Cover Band 150
26 55309.04.026 Fan 150
27 55309.04.027 Motor SZ - DC
Flexi VNA
Hydraulic System
Spool Valve Assembly (A353-2A)
fig. A353-2A: Spool Valve Assembly, Exploded View
30
Hydraulic System
Spool Valve Assembly (A353-2A)
Parts List
1 M0302039 4977.08.000 Spool Valve 1

2 35656C 41317.01 Spool Valve Mounting Bracket 1
3 30620A 7620.02.000 Handbrake Assembly 1
4 M0302004 4970.03.000 Flow Regulator 2
5 M0302005 4667.01.000 Hold Valve 1 48V
6 36008 4977.08.005 Spacer 1
55219.02.000 1
7 E0901002P03 Limit Switch Body XCM-A1022
55219.03.000 1
8 3004347 7668.02.000 Handbrake Cable 1
9 30284A 41348.08 Lever 1 1 Side-shift
10 30283A 41348.07 Lever 2 1 Tilt
11 30282A 41348.06 Lever 3 1 Lift
12 30554 7638.07.000 Lever Knobs 1 Side-shift
13 30571 7638.06.000 Lever Knobs 1 Tilt
14 30570 7638.05.000 Lever Knobs 1 Lift
15 - 41391.00 Retaining Strap 1
16 35907 41393.02 Handbrake Bolt 1 M10 x 37 inc. M10 Nut
17 M1401-M10*35 6121.10.035 Screw - Cap Head 1 M10 x 35 (cut down)
19 35454A 4813.01.000 Connector 2 1/4" - 3/8" BSP M/M
20 M1401-M4*25 6601.01.000 Screw - Cap Head 4 M4 x 25 Taptite
20a 6221.03.025 Screw - Cap Head 4 M3 x 25
21 M0605001 4437.01.000 Blanking Plug 1 1/2" BSP
22 M1613004 4520.01.000 Seal 4 1/2" Dowty
23 35456 4441.02.000 Coupler M0601021 4 1/2" - 1/2" BSP M/M
24 35460A 4459.02.000 Spacer 2 3/8" - 1/4" BSPM
25 - 3729.140 Rubber Hose 1 1/2"
26 - 3729.139 Rubber Hose 1 1/2"
27 - 3729.113 Rubber Hose 1 1/2" Mast
28 - 3729.51 Rubber Hose 1 1/2" Hold Valve
29 - 3729.119 Rubber Hose 1 1/4" Tilt Forward
30 - 3729.134 Rubber Hose 1 1/4" Side Shift Right
31 - 3729.120 Rubber Hose 1 1/4" Tilt Back
32 - 3729.135 Rubber Hose 1 1/4" Side Shift Left
33 - 3729.60 Rubber Hose 1 1/4" Tilt Regulator
34 - 3729.61 Rubber Hose 1 1/4" Side Shift Regulator
38 M0302009 4667.04.000 Part of 5 48V SV1022
Solenoid 1
38a 4667.02.000 48V DS Coil
38b 4667.04.000 Cartridge 1 SV1022
39 35461B 4471.01.000 Connector 2 To Item #34 Part of 4
40 M1613002 4521.01.000 O-ring 4 1/4" BSP Dowty
41 M1613003 4522.01.000 O-ring 4 3/8" BSP Dowty
42 35461B 4471.01.000 Connector 2 To Item #33 Part of 4
43 35464 4914.02.000 Adjustable Elbow 1 1/2" BSP
44 - - - - -
45 M1602031 Washer - Flat 1 Part of Item #42
46 M1602-M10 6110.10.000 Washer - Flat 2 M10
48 M1423008 6111.10.030 Bolt - Hex Head 2 M10 x 30
49 - - - - -
50 - 4977.08.016 Spool Valve Lever Housing 3
Flexi VNA
Hydraulic System
Steering Column Module (A353-3A)
fig. A353-3A: Steering Column Module, Exploded View
32
Hydraulic System
Parts List
00 - - Steering Wheel Assembly 1

01 - 7804.01.000 Steering Sensor Assembly 1 Contains items 16 & 17
1 39537 7647.11.000 Steering Wheel 1 ø 13" TW 2 Spoke
2 3002942A 41338.06 Steering Cowl 1
3 M1317014 7598.04.000 Handle 2
5 - 42316.00 Lock Valve Bracket 1
8 35665B 41285.02 Steering Column Support 1
9 M1423040 41365.00 Hinge Screw 2 M12 x 25
10 M1602-M12 6110.12.000 Washer - Flat 2 M12
13 3005368 7646.06.000 Steering Column 1 To suit 7
14 M1317017 7601.01.000 Adjustable Hand Lever 1 Locking Lever
15 M1602028 6110.12.000 Washer - Flat 1 M12
16 E3811136 7804.01.001 Steering Sensor 1
17 E3811135 7804.01.002 Signal Conditioning Module 1
18 - 6607.01.000 Screw - Pan Head 2 M4 x 6 Taptite
19 - 4627.01.000 Clamp 1
21 - 44001.10.000 Steel Orbital Valve 1 OSPC 80
22 M0801-AS908 4520.01.000 O-ring 4 1/2" BSP Dowty
23 35455 4443.01.000 Connector 4 1/2" BSP - 3/8" BSP M/M
24 - 42341.02 Rubber Hose 1 Orbital / Lock Valve
25 - 42341.03 Rubber Hose 1 Orbital / Lock Valve
26 - 42341.00 Rubber Hose 1 Pump / Orbital
27 - 42341.01 Rubber Hose 1 Orbital / Tank Filter
28 - 42341.04 Rubber Hose 1 Lock Valve / Steer Motor
29 - 42341.05 Rubber Hose 1 Lock Valve / Steer Motor
30 M0302003 4973.01.000 Steering Lock Valve 1
31 - 4476.01.000 Blanking Plug 1 3/8" BSP
32 35463 4914.03.000 Adjustable Elbow 1 3/8" BSP - 3/8" BSP
34 M1613003 4522.01.000 O-ring 5 3/8" BSP Dowty
36 M1503-M8 6131.08.000 Nut - Nyloc 2 M8
37 - 7647.07.000 Sticker - Steering Wheel 1 Charcoal Grey
38 - - Steering Wheel Cover 1 As part of Item # 00
39 - 6138.14.000 Nut - Nyloc 1 M14
40 E1605009 5202.04.000 Fwd-n-Rev Switch 1
41 M0410004 C65983.01 Pressure Test Point 1 1/4" BSP
42 M1613002 4521.01.000 O-ring 3 1/4" BSP Dowty
43 E3804010 5300.02.000 Horn 1 48V
44 E3003004 5400.01.000 Diode 1 RS131-788 Paired with Item #37
45 E3001007 5400.01.000 Resistor 2 RS183-4466 Paired with Item #50
46 5280.05.000 Hour Meter 1
Flexi VNA
Hydraulic System

Steering Cover & Dash (A353-3A-00)
fig. A353-3A-00: Steering Column Module - Steering Cover & Dash
Parts List
1 E2301012 55508.07.000 Yellow LED Indicator 2

2 E2301011 55508.06.000 Red LED Indicator 2
3 E3601035 55481.01.003 Electronic Display 1
5 M1317014 7598.04.000 Handle 2
6 5202.04.000 Fwd-n-Rev Switch 1
7 E1622001 55498.02.000 Hill Start Switch 1 Red
8 3002942A 41338.06 Upper Steering Cowl 1
9 3003371 42315.00 Dashboard Fascia 1
10 1234 Label 1 Fwd-n-Rev
11 34957 42026.00 Sticker 1 Hill Start
34
A354
Brake System
A354-1A - Pedal Plate Module

…………………………….…………. p36
A354-2A - Rear Wheel Assembly
……………………………………. p37
A354-3A - Brake Backplate Assembly
…………………………...….. p38
Flexi VNA
Brake System
Pedal Plate Module (A354-1A)
fig. A354-1A: Pedal Plate Module, Exploded View
Parts List
1 35663 41297.04 Pedal Mounting Plate 1

2 E1905006P01 55481.01.001 Accelerator Pedal Unit 1 Part of Traction Panel Kit
2a 55215.03.000 Accelerator Potentiometer 1
3 - 55215.02.000 Accelerator Rubber 1 when fitted
4 34952 41296.03 Brake Pedal 1
5 34939 55215.07.000 Brake Pedal Rubber 1
6 35000 41291.01 Brake Push Rod 1
7 34915 7197.07.000 Brake Master Cylinder 1 0.7"
8 E0901036 CA829802 Micro Switch 1 Traction Cut-out
9 32776 7081.01.000 Expansion Spring 1
10 35328 41297.10 Cable Guard 1
11 M0920-LFB1215 7625.01.000 Bush - Glacier 2
15 M1602-M8 6110.08.000 Washer - Flat 3 M8
16 M1503-M8 6131.08.000 Nut - Nyloc 4 M8
17 M1401-M10*20 6111.10.020 Screw - Setscrew 2 M10 x 20
21 M1501-M12 6111.12.000 Nut - Plain 1 M12
22 M1503-M12 6131.12.000 Nut - Nyloc 1 M12
23 M1501017 6114.02.000 Nut - Plain 1 5/16" UNF
36
Brake System
Rear Wheel Assembly (A354-2A)
fig. A354-2A: Rear Wheel Assembly, Exploded View
Parts List
00 B350555A 7738.11.000 Brake Back Plate Assembly 1 Lefthand; See A354-3A

00 B350556A 7738.10.000 Brake Back Plate Assembly 1 Righthand; See A354-3A
01 B350602 - Hub Rear Assembly 1
1 30315 7738.08.000 Brake Cable 2
2 33884 7738.08.002 Clip 2
3 M1321-M6 6566.05.000 Grease Nipple 2 M6
4 31997A 6171.14.040 Bolt - Durlock 12 M14 x 40
4a - 6171.14.050 Bolt - Durlock 12 M14 x 50 Repair Axle
5 M0706001 4998.01.000 O-ring 2 ø75 x ø105 x 13mm
6 M0909-32013X/Q 7624.01.000 Taper Roller Bearing 2 32013
7 30237D 41278.00 Rear Hub 2 6"
8 M0909-32010X/Q 7624.02.000 Taper Roller Bearing 2 32010 50 x 80 x 20
9 30227 4998.06.000 Nut - Lock 2 M45 x 1-5mm
10 30240 4998.07.000 Washer - Lock 2 MB9 45mm
11 30238C 41293.00 Grease Cover 2
13 M1409-M6*12 6121.06.012 Screw - Button Head 12 M6 x 12
14 M1409-M6*12 6131.06.012 Screw - Csk Socket Head 6 M6 x 12
15 M1211003 7635.09.000 Tyre - Rear 2 Plain Rubber 18" x 6"
15a - 7635.16.000 Tyre - Rear 2 Treaded 18" x 6"
15b - 7635.31.000 Tyre - Rear 2 Treaded 18" x 7"
15c - 7635.21.000 Tyre - Rear 2 Non Mark 18" x 6"
Flexi VNA
Brake System
Brake Backplate Assembly (A354-3A)
fig. A354-3A: Brake Backplate Assembly, Exploded View
Parts List
1 30612F 7738.10.000 Brake Backplate R/H 1

1 30612F 7738.11.000 Brake Backplate L/H 1
2 B350630B 7738.12.000 Adjuster 2 Manual
3 30604 7738.07.001 Cylinder - Wheel 2
4 30607 - Common Shoe * 2
5 30608A 7738.07.005 Tension Spring 4
6 30609B 7738.07.006 Tension Spring 2
7 30610A 7738.07.007 Spring 4
8 30606 - Lefthand Shoe * 1
8 30611 - Righthand Shoe * 1
9 34509A 7738.07.010 Bracket Spring 4
10 34631 - Fixed Slice 4
13 - 7738.07.008 Bleed Nipple 2
15 - 7738.07.012 Nordlock Washer 2 M12
* - 7738.07.009 Brake Shoe Kit 1 Includes:

2 x No-4 - Common Shoe
1 x No-8 - Left Hand Shoe
1 x No-8 - Right Hand Shoe
38
A355
Control System
A355-1B - Electrical Module - Zapi Traction

..………………………….................p40
A355-1B-00 - AC3 Inverter Assembly
.....................................................p43
A355-1B-01 - Solenoid Switches
……………………….…….................p45
A355-1B-02 - Reverse Alarm Kit
............................................................p46
Flexi VNA
ACiON Specific Parts
Ref. Description Part No. Qty
1 Complete ACiON Control Panel 55522.06.000 1
2 Traction Controller - ACe3 55522.06.001 1
3 Pump Controller - ACe2 55522.06.002 1
4 Steer Controller - AC0 55522.06.003 1
5 Traction Controller Heatsink 55522.06.004 1
6 Pump Controller Heatsink 55522.06.005 1
7 Traction Motor 55492.08.000 1
8 Lift Pump Motor 5454.06.000 1
9 Pump Motor- Encoder sensor 55309.05.001 1
10 Steer Pump Motor 55309.05.000 1
11 Traction heavy cable set 41323-61 1
12 Traction encoder harness 42646-00 1
13 Traction encoder harness - Cold Store 42646-06 1
14 Lift Motor heavy cable set 41323-66 1
15 Steer Motor heavy cable set 41323-65 1
16 ECO Smart Display 55481.10.000 1
17 ECO Smart Display - Cold Store 55481.11.000 1
18 ECO Smart Display Harness 42646-02 1
19 Main Harness Loom 41323-60 1
20 Accelerator Pedal 55481.01.001 1
21 Lower Solenoid Harness 42646-04 1
22 E-Stop Switch inc harness 42646-05 1
23 E-Stop Harness See #22 1
24 Key Switch Harness 42646-03 1
25 Direction Switch Harness 42646-01 1
26 Line Contactor K6 55490.08.000 1
27 Seat Switch Contactor K4 55490.07.000 1
28 Fan Relay K2 K3 5849.07.000 2
29 Traction Fuse - 400A 55096.02.000 1
30 Lift Fuse - 350A 55096.03.000 1
31 Steer Fuse - 100A 5367.01.000 1
32 Aux Fuse - 10A 55384.11.000 3
33 Steer Fuse Holder/cover 55444.13.000 1
34 Negative Terminal Busbar 1
35 Negative terminal Stand-off 2
36 Diode Rectifier 55514.01.000 1
37 Panel Cooling Fan 55131.22.000 3
38 Panel cooling fan bracket 1
39 Spool Valve 4977.18.000 1
40 Lift Spool sensor - Hall Effect 4977.18.001 1
41 Tilt / Sideshift spool switch 4977.18.002 2
42 Deutsch Connector 4977.18.003 1
43 Height select key pad 55531.04.000 Option
44 DC:DC Converter 48:24v 55389.31.000 Option
45 DC:DC Converter connector kit 55389.31.001 Option
46 Battery Plug Support (VNA/1000) 42643-00 1
47 Battery Plug Support (1200/1250) 42643-01 1
48 Battery Plug Support (1350/1400/1500) 42643-02 1
49 Battery Cable support 42644-00 1
50 Cable support Cover 42644-01 1
51 Plug Handle 42645-00 1
52 Extension Plate 42647-00 1
53 Panel mounting bracket 41318-02 1
54 Aux Fuse holder 55444.11.000 1
55 Truck Connection Kit 41323-63 1
56
Control System
Electrical Module - Zapi Traction (A355-1B)
fig. A355-1B-1: Electrical Module - Zapi Traction
40
Control System
fig. A355-1B-2: Electrical Module - Zapi Traction Components
Flexi VNA
Control System
Parts List
00 B352924 - Zapi Controller Assembly 1

1 3004993 41283.03 Backplate 1
2 M1401-M6*30-25 6211.06.030 Bolt - Hex Head 6 M6 x 30
3 M1605-M6-2 6120.06.000 Washer - Spring 10 M6
4 M1602-M6-2 6110.06.000 Washer - Flat 10 M6
5 E1905017 55522.02.002 Traction Controller 1 AC3 Truck Serial No Required
6 E3804001 55327.01.000 Audible Alarm 1 Reverse Horn
8 3004990 - Contactor Mounting Bracket 1
10 E0303033 C5188.04 Terminal Block 1
11 M1410-M4*16-25 6210.04.016 Screw - Button Head 2 M4 x 16
12 E0303034 55522.02.005 Negative Terminal Post 1
15 M1602-M4-2 6110.04.000 Washer - Flat 2 M4
16 E4001044 55370.10.000 Relay Holder Blue 2
18 M1501-M3-2 6111.03.000 Nut 4 M3
19 E0214003 5849.02.000 11-pin Relay 2 48V
20 E0208009 55370.09.000 Timer Relay 2
21 E2802025 - Fuse Holder 3
23 E3101087 55097.04.000 Fuse 1 5A
24 E3101067 55201.01.000 Fuse 2 10A
25 3004991 - Fuse Holder Mounting Bracket 1
26 32211 - Washer - Flat 2
27 E4001120 55490.02.000 K4 Contactor 1 SW200-421 48V
28 E4001122 55490.06.000 K6 Contactor 1 SW200-261 48V
29 3004944 - Contactor Mounting Bracket 1
31 E3001040 55427.03.000 Load Resistor 1 120Ω 50W
32 E2802002 55444.07.000 Fuse Holder 3 Ceramic Base
33 3004992A - Fuse Mounting Plate 1
34 E3101086 55096.01.000 Fuse 2 400A
35 E3101085 5367.01.000 Fuse 1 100A
36 E4001121 55490.01.000 K5 Contactor 1 SW80B-10 48V
37 E1905017P01 - Cable Line 1 1 K4 to Fuse
40 E1905017P04 - Cable Line 4 1 Fuse to Traction Contactor
41 E1905017P05 - Cable Line 5 1 Traction Contactor to Negative Post
42 E3401010 55450.01.000 Temperature Switch 1
44 3005045 - K5 Label 1
45 3005044 - K4 Label 1
46 3005046 - K6 Label 1
47 3005047 - K9 Label 1
48 3005048 - K10 Label 1
50 M1501-M8-20 6111.08.000 Nut 3 M8
51 3004994 6110.08.000 Washer - Flat 11 M8
52 M1602-M8-2 6110.08.000 Washer - Flat 5 M8
53 M1401049-25 6210.10.030 Bolt - Hex Head 1 M10 x 30
54 M1501051-2 6111.10.000 Nut 3 M10
55 E1905017P06 42090.01 Cable Line 6 1
57a E4001011B - 48V Pin 1
55385.12.000 Battery Plug Female 1 Female Plug / Male Pins

57b - 55385.13.000 Battery Plug Male 1 Male Plug / Female Pins
55385.14.000 Battery Plug Handle 1
42
Control System

AC3 Inverter Assembly (A355-1B-00)
fig. A355-1B-00: AC3 Inverter Assembly
Flexi VNA
Control System
Control System

AC3 Inverter Assembly (A355-1B-00)
Parts List
00 42409.01 Full Assembly 1

1 42409.01 Baseplate 1 530 x 290 x 12
2 42409.02 Fuse Bracket 1 220 x 135 x 2
3 42409.03 Fan Cover 1 371 x 65 x 2
4 42409.04 Busbar Bracket 1 220 x 145 x 3
5 42409.05 Heatsink 1 50.5 x 215 x 300
6 42409.06 Packer 6 17 x 50.5
7 42409.07 Busbar 1 179 x 25 x 5
8 42409.08 Busbar 1 125 x 20 x 3
9 42409.09 Busbar 1 60 x 20 x 3
10 55444.07.000 Fuse Holder 3
11 55096.01.000 Fuse 2 400A
12 5367.01.000 Fuse 1 100A
13 55490.02.000 K4 Contactot 1 SW200-421
14 55490.06.000 K6 Contactor 1 SW200A-261
15 55490.09.000 Contactor Bracket 1
16 55490.01.000 K5 Contactor 1 SW80B-464
17 55131.22.000 Cooling Fan 3 60 x 60 x 38
18 55522.02.006 Fuse Holder 6
19 55097.04.000 Fuse 3 5A
20 55201.01.000 Fuse 3 10A
21 55427.33.000 Load Resistor 1 50W 180Ω
22 C5188.04 Terminal Block 1
23 55522.02.005 Negative Post 2
24 55522.02.002 Zapi Controller Assembly 1
25 5849.02.000 11 Pin relay 2
26 55370.09.000 Timer Relay 2
27 55370.10.000 Relay Holder 2
28 55450.01.000 Thermal Switch 1 40˚C
29 42409.10 Busbar 1 65 x 20 x 3
30 42409.11 Busbar 1 130 x 25 x 5
31 42409.12 Busbar 1 65 x 25 x 5
44
Control System

Solenoid Switches (A355-1B-01)
fig. A355-1B-01: Solenoid Switches K4 & K6 fig. A355-1B-01b: Solenoid Switch K5
Parts List
K4 Contactor - SW200-421 - Bypass / Hydraulic Lift Contact

1 E4001120 55490.02.000 K4 Complete 1 Includes Items 2 - 12
2 - - Top Cover 1
3 - - Fixing Screws 2
4 - - Contact Fixtures 2 See Item #12
5 - - Return Spring 1 See Item #12
6 - - Fixed Contact 2 See Item #12
7 - - Moving Contact 1 See Item #12
8 - - Top Cover Base 1
9 - - Plunger 1 See Item #12
10 - - Coil & Magnet 1
11 - - End Cap 1
12 - 55490.02.100 Contact Tip Kit 1 Includes; 4, 5, 6, 7, 9
K5 Contactor - SW80B-10 - Steer Contact
13 E4001121 55490.01.000 K5 Complete 1 Includes Items 14 - 21
14 - - Top Cover 1
16 - - Contact Fixtures 2
20 - - Coil & Magnet 1 See Item #21
21 - 55490.01.100 Contact Tip Kit 1 Includes; 17, 18, 19, 20
K6 Contactor - SW200-261 - Steer Contact
As K4, except:
1 E4001122 55490.06.000 K6 Complete 1
12 - 55490.06.100 Contact Tip Kit 1
Flexi VNA
Control System

Reverse Alarm Kit (A355-1B-01)
fig. A355-1B-01: Reverse Alarm Kit
Parts List
1 - 55327.01.000 Audible Alarm 1

2 - - Cables 2
3 - 6607.01.000 Screw - Taptite 2 M4 x 6 Taptite
4 - 6621.01.000 Washer - Flat 2
5 - 6111.03.000 Nut - Plain 4 M3
46
Control System

Cold Store Additions (Electrical) (A355-1B-02)
Parts List
1 - 55197.06.000 Fuse Terminal 1

2 - 55201.01.000 Fuse 10A 1
3 - 55415.01.000 Resistor 33Ω 100W 3
4 - 55209.01.000 Resistor 100Ω 50W 2
5 - 55427.09.000 Resistor 150Ω 25W 3
6 - 55468.02.000 Thermostat 1 RS159-2099
7 - 55490.01.000 SW80 Solenoid Switch 1 48V
8 - 55115.01.000 Suppressor 1
Cold Store Additions (Solenoid SW80) (A355-1B-02b)
fig. A355-1B-02b: Cold Store Additions - Solenoid SW80; Exploded View
Parts List
00 - 55490.01.000 SW80 Complete 1 48V

1 - - Top Cover 1
3 - - Contact Fixtures 2 See Item #9
7 - - Coil & Magnet 1
8 - 5618.01.000 Auxiliary Terminal Block 1 See Item #9
9 - 55490.01.100 Contact Tip Kit 1 Includes; 3, 4, 5, 6, 8
Flexi VNA
Control System
Wiring Looms (A355-2A)
fig. A355-2A: Truck Wiring Looms
48
Control System
Wiring Looms (A355-2A)
Parts List
1 - 42090.00 Main Wire Loom - Truck 1

2 - 41883.01 Wire Loom 1 Short H / B Switch Loom
3 - 41883.02 Wire Loom 1 Short Spool M / Switch Loom
4 - 41323.03 Wire Loom 1 To Lift / Tilt and Steer Motors
5 - 42035.31 Wire Loom 1 Hillstart Push Button
6 - 42082.00 Wire Loom - Panel Included on Panel (not shown)
7 - 41323.05 Heavy Cable No2 1 Line Contactor - Fuse
8 - 41323.06 Heavy Cable No20 1 Steer & Lift / Tilt Motor Link
9 - 41323.07 Heavy Cable No20 1 Steer Motor - Main
10 - 41323.08 Heavy Cable P2 1 Lift / Tilt Motor - K4
11 - 41323.09 Heavy Cable P4 1 Steer Motor - K5
12 - 42342.15 Traction Motor Cable 1
15 - - - - -
16 - - - - -
17 - 41883.17 Wire Loom (Keycode Switch) 1 To Keyswitch & Horn
18 - 41323.18 Optional Wire Loom 1 Keycode System
19 - 41323.20 Wire Loom 2 Fan Lead
20 - 41323.21 Wire Loom 1 Horn Push Button
21 - 41323.22 Wire Loom 1 Horn
22 - 41323.23 Wire Loom 1 Reverse Alarm
23 - 55523.01.007 Encoder Harness 1 CFR Motor
24 - 41883.25 Wire Loom 1 Fwd / Rev Lever
25 - 41323.26 Wire Loom 1 Battery Cable - Panel / Male
26 - 41323.27 Wire Loom 1 Battery Cable - F / F
27 - 55523.01.008 Encoder Harness 1 When fitting Schabmuller Motor
28 - 55523.01.006 Sensor Cable 1 To Encoder & Temperature Sensor
29 - 55523.01.004 MDI Harness 1
Flexi VNA
50
A356
Mast System
A356-1A - Mast Support Assembly

………......…………………..................................p52
A356-2A - Mast Fitting
……………………………………………..................................p54
A356-2A-01 - Fixed Stage Assembly
..........................................................p54
A356-2A-02 - Second Stage Assembly
.......................................................p56
A356-2A-03 - Third Stage Assembly
..........................................................p58
A356-3A - Narrow Aisle Fork Carriage Assembly
……………….................................p60
Flexi VNA
Mast System
Mast Support Assembly (A356-1A)
fig. A356-1A: Mast Support Assembly, Exploded View
52
Mast System
Mast Support Assembly (A356-1A)
Parts List
1 - 42208.00 Mast Support Fabrication 1

2 - 42198.01 Steering Gear 1
3 - 42200.00 Pivot Shaft 1
4 - 42267.00 Spacer 1
7 M1321001 6566.04.000 Grease Nipple 2 M10
8 M0920-LFB5040 7626.01.000 Bush - Glacier 2 Mast
9 30105 41343.01 Mast Retaining Washer 2
12 30338 7629.04.000 Rubber Buffer 2 Shore Hardness 57
13 6610.01.000 Screw - Button Head 4 M6 x 12
15 M1307007 6591.01.000 Spring Clip 2
16 30109A 6110.24.000 Washer - Flat 2 M24
17 - 42204.00 Cylinder - Tilt 1
18 - 3526.06 Tilt Cylinder Mounting Shaft 2
20 - 42204.03 Rod End 1 Part of Item #17
22 - 42204.04 Locknut 1 Part of Item #17
23 - 3169.45.000 Spacer 1
24 35002 7627.01.000 Thrust Washer 2 Glacier
26 - 6161.12.040 Grubscrew - Skt Head 4 M12 x 40
27 - 6464.05.000 Dowel 2 ø16 x 80
28 - 4471.01.000 Bulkhead Fitting 4 1/4" BSP
29 - 3735.04 Articulation Shaft 1
31 - 6111.10.000 Nut - Plain 1 M10
32 - 6120.10.000 Washer - Spring 5 M10
33 - 42343.00 Hose Anchor Bracket 1
35 44086.02.000 Hose Protection Sleeve 1 39 i/d
36 4725.01.000 3/8" Spring Guard 17mm ID 1
37 42341.07 Hose - Tilt 1 Out
38 42341.08 Hose - Tilt 1 In
Flexi VNA
Mast System
Mast Fitting (A356-2A)

Fixed Stage Assembly (A356-2A-01)
fig. A356-2A-01: Mast Fitting - Fixed Stage, Exploded View
54
Mast System

Fixed Stage Assembly (A356-2A-01)
Parts List (cont-)
1 - 41583.01 Shim 2 5mm thick

2 - 7629.04.000 Rubber Buffer 2
3 M1606-M6 6120.06.000 Washer - Flat 4 M6
5 M1501-M10 6131.10.000 Nut - Nyloc 4 M10
6 - 41410.04 Cylinder Clamp 2
7 - 6211.10.050 Screw - Cap Head 4 M10 x 50
M1204023 4200mm
M1204024 4800mm
M1204028 5010mm
M1204030 5550mm
M1204032 7694.01.000 Leaf Chain 6000mm
8 M1204034 6210mm
M1204036 (length as required) - To Third Stage Mast, Lower 6600mm
M1204038 2 7020mm
M1204040 7200mm
M1204042 7410mm
M1204043 7620mm
9 M1602-M10 6110.10.000 Washer - Flat 4 M10
10 30340A 7694.03.000 Chain Anchor Pin 2 8234-09
11 30153A 7694.02.000 Chain Anchor Bolt 2 BL0534 MB1
12 M1501-M16 6111.16.000 Nut - Plain 2 M16
13 M1503-M16 6131.16.000 Nut - Nyloc 2 M16
14 - 6353.01.000 Spring Clip 4 1/16" x 5/8" x 1"
15 - 6351.01.000 Spring Clip 2 1/8" x 1 1/2"
16 30105 41343.01 Retaining Washer 2
Cylinder - Main Lift
19 - 41405.xx 2
(Fixed Stage)
20 M1321-M6 6566.05.000 Grease Nipple 2 M6
21 30162A 6596.01.000 Shim n Standard 40 ID x 0-5
22 30161 7671.01.000 Roller Assembly 4 Standard

23 M1403-M10*10 6161.10.010 Grubscrew 2 M10 x 10
24 - 42214.xx Fixed Stage Mast Fabrication 1
25 - 42475.00 Hose Protection Bracket 1
Flexi VNA
Mast System

Second Stage Assembly (A356-2A-02)
fig. A356-2A-02: Mast Fitting - Second Stage, Exploded View
56
Mast System

Second Stage Assembly (A356-2A-02)
Parts List
6596.01.000 Standard 40 ID x 0-5

1 30162A Shim n
7671.01.000 Standard
2 30161 Roller Assembly 4
3 - 3169.30.000 Shafting Collar 2 35 ID x 30 Lg
4 - 6161.10.010 Grubscrew 2 M10 x 10
5 30165 6150.30.000 Washer - Flat 2 M30 Light
6 30144 40149.00 Hose Pulley 2
7 30166 40206.00 Bearing Spacer 3
8 30138A 40148.01 Chain Pulley 2
9 M0901-6306ZZ 7672.01.000 Pulley Bearing 2 6306-2RS
10 M1312-R72 6428.01.000 Circlip 2 72mm Internal
11 30167A 3169.35.000 Spacer 1
12 30149A 41408.01 Hose Pulley 1
13 - - - - -
14 30139A 41409.00 Pulley Shaft 1 2 30 OD x 112
16 M1402-M8*16 6111.08.016 Setscrew 2 M8 x 16
17 - 42215.xx Second Stage Mast Fabrication 1
Flexi VNA
Mast System

Third Stage Assembly (A356-2A-03)
fig. A356-2A-03: Mast Fitting - Third Stage, Exploded View
58
Mast System

Third Stage Assembly (A356-2A-03)
Parts List (cont-)
1 30164A 6150.30.000 Washer - Flat 2 M30 Light

2 30147A 41407.00 Chain Pulley 2
3 M0901-6306ZZ 7672.01.000 Pulley Bearing 2 6306-2RS
4 M1312-R72 6428.01.000 Circlip 2 72mm Internal
5 30165 6150.30.000 Washer - Flat 4 M30 Light
6 30166 40206.02 Bearing Spacer 2
7 30149A 41408.00 Hose Pulley 2
M1204053 4200mm
M1204025 4800mm
M1204029 5010mm
M1204031 5550mm
M1204033 7694.01.000 6000mm
8 M1204035 Leaf Chain 2 6210mm
M1204037 (length as required) 6600mm
M1204039 7020mm
M1204041 7200mm
M1204021 7410mm
M1204044 7620mm
B350565A 4200mm
B350831A 4620mm
B350584A 4800mm
B350763A 5010mm
B351182A 5220mm
B350833A 5400mm
B350583A Cylinder - Free Lift 5550mm
9 2
B350685A (Third Stage) 6000mm
B350757A 6210mm
B350585A 6600mm
B350759A 41405.xx 7020mm
B350755A 7200mm
B350586A 7410mm
B350587A 7620mm
11 30153A 7694.02.000 Chain Anchor Bolt 4 BL0534 MB1
12 M1501-M16 6111.16.000 Nut - Plain 4 M16
13 M1503-M16 6131.16.000 Nut - Nyloc 4 M16
14 - 6353.01.000 Spring Clip 4 1/16" x 5/8" x 1"
15 - 6351.01.000 Spring Clip 2 1/8" x 1 1/2"

18 30142 41410.01 Cylinder Clamp 2
19 M1503-M8 6131.08.000 Nut - Nyloc 4 M8
20 M1403-M8*10 6161.08.010 Grubscrew 2 M8 x 10
21 30140A 41409.01 Pulley Shaft 2 2
23 M1424-M8*16 6111.08.016 Setscrew 2 M8 x 16
24 30146B 41406.00 Pulley Yoke 2
25 M1403-M8*20 6161.08.020 Grubscrew 4 M8 x 20
26 - 7629.06.000 Rubber Buffer 2
27 - 6131.10.000 Nut - Nyloc 2 M10
28 - 42216.xx Third Stage Mast Fabrication 1
Flexi VNA
Mast System
Narrow Aisle Fork Carriage Assembly (A356-3A)
fig. A356-3A: Bolzoni Fork Carriage Assembly, Exploded View
Parts List
1 35634 42220.00 Side-Shift 1

3 30153A 7694.02.000 Chain Anchor Bolt 2 BL 0534 MB1
5 M1501-M16 6111.16.000 Nut - Plain 2 M16
6 M1503-M16 6131.16.000 Nut - Nyloc 2 M16
7 M1307002 6353.01.000 Split Pin 2
9 36030 41936.02 Fork 2 950 x 100 x 40mm
9a 41936.03 Fork 2 1150 x 100 x 40mm
10 M1321-M6 6566.06.000 Grease Nipple - Angled 4 M6 45˚
13 - 4997.21.001 Cylinder - Side-shift 2
14 6121.12.030 Screw - Cap Head 2 M12 x 30
15 - 4997.21.005 Upper Wear Pad - Right 1
16 - 4997.21.004 Upper Wear Pad - Left 1
17 - 4997.21.002 Lower Wear Pad - Right 1
18 - 4997.21.003 Lower Wear Pad - Left 1
60
Mast System
Narrow Aisle Fork Carriage Assembly (A356-3A)

Alternative Fork Carriage Assembly (A356-3A-00)
fig. A356-3A-00: Kaup Fork Carriage Assembly, Exploded View
Parts List
Ref Kaup Pt No NA Pt.No Description Qty Notes
1 1512660027 42220.00 Fork Carriage Assembly 1 VNA - Length required when ordering
2 1512660026 4997.79.002 Fork Carriage 1 860
3 210084501 4997.44.023 Bush - Glacier 2
4 20320020 4997.44.025 Groove Ring 2
5 1510945701 4997.44.022 Washer 2 Seal Housing
6 30320601 4997.44.024 Stripper 2 Scraper Seal
7 430999701 4997.44.004 Piston Rod 2
8 1512949501 4997.79.001 Holder 2
9 9460162808 6121.16.060 Screw 2 M16 x 60
10 1510950801 4997.44.019 Guide Roller 2
11 9310300005 4997.44.035 Nut 4 M30
12 8770080101 4997.44.033 Grease Nipple 2 M8
13 4997.44.005
210035401 Sliding Piece 4 13 or 13a
13a 4997.44.006
14 8770080001 4997.44.032 Grease Nipple 2 M8
15 4190990101 6121.12.030 Stop Bolt 2
18 - 41936.02 950 x 100 x 40
Fork 2
18a 41936.03 1150 x 100 x 40
20 - - Chain Anchor Assembly 2
22 6566.06.000 Grease Nipple - Angled M6 45˚
23 4997.79.003 Fork Stop Spacer
Flexi VNA
Mast System
Narrow Aisle Hydraulic Components - Fixed Stage TW (A356-4A)
fig. A356-4A: Narrow Aisle Hydraulic Components - Fixed Stage TW, Exploded View
62
Mast System
Narrow Aisle Hydraulic Components - Fixed Stage TW (A356-4A)
Parts List (cont-)
00 - 41405.xx Main Lift Cylinder 2 Also See A356-3A-01

1 - 41453.xx Sideshift Hose Assembly 2 See Specification
2 - 42349.xx Sideshift Hose 2 See Specification
3 - 42309.xx Main Lift Feed Pipe 1 See Specification
5 - 42319.xx Free Lift Feed Pipe 1 See Specification
6 - 42169.xx Free Lift Extension Pipe 1 See Specification
7 - 42320.xx Free Lift Feed Pipe 1 See Specification
8 - 41452.xx Free Lift Hose Assembly 1 See Specification
9 - 4471.01.000 Bulkhead Coupling 2 1/4" BSPM
10 - 4521.01.000 O-ring 3 3/8" BSP Dowty
11 - 44012.06.000 Bulkhead Coupling 1 1/2" BSP - 7/8 JIC
12 - 44012.07.000 Straight Coupling 2 7/8 JIC - 7/8 JIC
13 - 44012.08.000 Male Stud Coupling 3 3/8 BSPM - 9/16 JIC
14 - 4245.04.000 Rupture Valve 2 3/4 UNF
15 - 44012.09.000 Male Stud Coupling 1 3/4 SAE - 9/16 JIC
16 - 44012.10.000 Male Stud Coupling 1 1/2" BSPM - 9/16 JIC
17 - 44012.11.000 Male Stud Coupling 1 3/8" BSPM - 7/8 JIC
18 - 44057.17.000 Blanking plug 1 1/2" BSP
19 - 4971.02.000 Flow Control Cartridge 1 1/2" BSP Cartridge
20 - 41437.04 Manifold 1 BSP
22 - 6120.08.000 Washer - Spring 2 M8
23 - 4627.05.000 Pipe Clamp 3 15mm Single
25 - 42312.00 Bleed Pipe 1 M8
26 - 42312.01 Bleed Pipe 1 M8
27 - 4976.01.000 Polyurethane Hose a/r M8
28 - 44057.63.000 Male Stud Elbow 1 1/4" BSP - 8L
29 - 44057.64.000 Male Stud Tee 1 1/4" BSP - 8L
30 - 44100.03.000 Hose Connector 1 8L - 8L
31 - 44057.01.000 Lift Hose Adapter 1/2" BSPM - 15L
32 - 4520.01.000 O-ring 1/2" BSP Dowty
Flexi VNA
Mast System
Narrow Aisle Hydraulic Components - Third Stage TW (A356-6A)
fig. A356-6A: Narrow Aisle Hydraulic Components - Third Stage TW, Exploded View
64
Mast System
Narrow Aisle Hydraulic Components - Third Stage TW (A356-6A)
Parts List
M0501083
M0501090
1 41487.xx Side-shift Feed Pipe 1 1/4" BSP Hose
M0501094
M0501097
M0501084
M0501091
2 41488.xx Side-shift Feed Pipe 1 1/4" BSP Hose
M0501095
M0501098
M0501085
M0501092
3 41454.xx Side-Shift Hose - Secondary 2 1/4" BSP Hose
M0501096
M0501099
M0501086
M0501093
4 41453.xx Side-Shift Hose - Primary 2 1/4" BSP Hose
M0501097
M0501100
5 35481 4471.01.000 Bulkhead Coupling 3 1/4" BSPM
6 M1501010 - Nut - Lock 4
M0502007
M0502008
7 41452.xx Rubber Hose 1 1/2" BSP Hose
M0502009
M0502010
8 35476 4487.05.000 Feed Pipe 1 1/2" BSP - 3/8" BSP - 3/8" BSP
9 M0501087 M0501087 Rubber Hose 1 3/8" BSP Hose
11 35477 44012.03.000 Bulkhead Coupling 2 3/4 SAE - 3/8" BSPM
12 35478 44012.12.000 Connector - Elbow 3 M14X1.5 - 1/4" BSPM
14 30379 44057.64.000 Connector - T 1 1/4" BSP - 8mm T
15 30370 42312.00 Pipe 1 8mm Tube
16 35479 44012.13.000 Connector - Elbow 3 1/4"BSPM Bulkhead
17 33885 4690.03.000 Pipe Clamp 2 8mm
18 M1501009 - Nut 1
20 - - - - -
21 - - - - -
Flexi VNA
Mast System
Narrow Aisle Hydraulic Components - Fixed Stage NA (A356-4A)
fig. A356-4A: Narrow Aisle Hydraulic Components - Fixed Stage NA, Exploded View
66
Mast System
Narrow Aisle Hydraulic Components - Fixed Stage NA (A356-4A)
Parts List (cont-)
00 - 41405.xx Main Lift Cylinder 2 Also See A356-3A-01

1 - 41453.xx Sideshift Hose Assembly 2 See Specification
2 - 42349.xx Sideshift Hose 2 See Specification
5 - 42319.00 Free Lift Feed Pipe 1
6 - 42169.00 Free Lift Extension Pipe 1 See Specification
7 - 42320.00 Free Lift Feed Pipe 1
8 - 41452.xx Free Lift Hose Assembly 1 See Specification
9 - 44057.15.000 Bulkhead Coupling 2 8L
10 - - - - -
12 - 44057.16.000 Straight Coupling 2 15L
13 - 44057.03.000 Male Stud Coupling 3 3/8" BSP - 10L
14 - 4245.03.000 Rupture Valve 2 Set to 1.6mm
16 - 44057.30.000 Male Stud Coupling 1 1/2" BSP 10L
18 - 44057.17.000 Blanking plug 1 1/2" BSP
19 - 4971.05.000 Flow Control Cartridge 1
20 - 41437.04 Manifold 1
22 - 6120.08.000 Washer - Spring 2 M8
25 - 42312.00 Bleed Pipe 1
26 - 42312.01 Bleed Pipe 1
27 - 4976.02.000 Polyurethane Hose a/r ø 6.5mm Bore
28 - 44057.63.000 Male Stud Elbow 1 1/4" BSP - 8L
29 - 44057.64.000 Male Stud Tee 1 1/4" BSP - 8L
30 - 44100.03.000 Hose Connector 1 M8
Flexi VNA
Mast System
Narrow Aisle Hydraulic Components - Third Stage NA (A356-5A)
fig. A356-5A: Narrow Aisle Hydraulic Components - Third Stage NA, Exploded View
68
Mast System
Narrow Aisle Hydraulic Components - Third Stage NA (A356-5A)
Parts List
1 - 42311.xx Sideshift Hose - Secondary 2 See Specification

2 - 42171.xx Sideshift Extension Pipe 2 See Specification
3 - 42349.xx Sideshift Hose - Primary ref See Specification
4 - 41488.200 Sideshift Feed Pipe 1
5 - 41487.200 Sideshift Feed Pipe 1
7 - 44057.11.000 Male Stud Coupling 2 M14 - 8L
8 - 44057.18.000 Straight Coupling 2 8L
9 - 44063.01.000 O-Ring a/r 8mm
12 - 41457.01 Link Pipe 1 ø 12mm
13 - 41457.02 Extension Pipe 1 ø 12mm
14 - 41457.03 Feed Pipe 1 ø 15mm
15 - 41452.xx Free Lift Hose Assembly ref See Specification
16 - 44057.09.000 Reducing Coupling 1 15L - 12L
18 - 44057.10.000 Adjustable Elbow 2 12L
19 - 44057.08.000 Adjustable Equal Tee 1 12L
20 - 44057.05.000 Bulkhead Elbow 1 15L
21 - 4245.03.000 Rupture Valve 2 3/8" BSP Set to 1.6mm
22 - 44063.04.000 O-Ring a/r 15mm
23 - 44063.03.000 O-Ring a/r 12mm
24 - 4627.03.000 Hose Clamp 2 12mm
Flexi VNA
70
A357
Accessory System
A357-1A - Labels
..………………………………………………………… p72
A357-2A - Seal Kit
………………………………………………...……… p74
A357-3A - Cold Store Additions (Mechanical)
…………………………...p74
Flexi VNA
Accessory System
Labels (A357-1A)
fig. A357-1A-1: Label Locations 1
fig. A357-1A-2: Label Locations 2
72
Accessory System
Labels (A357-1A)
Parts List
1 40222.34 Capacity Plate 1 Printed by Design Dept
2 40084.02 Warning Label 1 General Operation

3 40084.00 Warning Label 2 Hand Crush _ Side force
4 40084.01 Warning Label 2 Foot Crush - Side Force
5 40084.03 Warning Label 1 Tip Over
6 40084.04 Warning Label 2 Overhead Loads
7 41344.00 Warning Label 1 Seat lift
8 41431.00 Warning Label 1 Battery Retainers
9 40084.12 Instruction Label 2 Lifting Points

10 40113.03 Instruction Label 1 Pedal functions
11 40129.00 Instruction Label 1 Transmission Oil Fill Point
12 40129.01 Instruction Label 1 Hydraulic Oil Fill Point
13 40155.03 Instruction Label 1 Battery Charge Level
14 7207.01.00 Instruction Label 1 Lifting Points
15 41579.00 Instruction Label 4 Horn Symbol
16 41930.00 Instruction Label 1 Light Symbol
17 42026.00 Instruction Label 1 Hill-start Symbol
18 40084.62 Instruction Label 1 Battery Charge Label
19 1234 Instruction Label Fwd-n-Rev
20 42168.00 Instruction Label Tyre
21 41431.03 Instruction Label Qualified Personel
22 41579.01 Instruction Label Horn - Foot
23 42452.00 Instruction Label Seat Catch Release Label
24 7618.14.000 Decal - Flexi logo 1 Large

25 7614.15.000 Decal - Flexi logo Small
26 40084.46 Logo Label www.flexi.co.uk
Flexi VNA
Accessory System
Seal Kit (A357-2A)
Parts List
41404.200 GKN
1 B350738 Seal Kit - Main Lift Cylinder 2
41404.300 TW
41405.200 GKN
2 B350739 Seal Kit - Free Lift Cylinder 2
41405.300 TW
3 B350740 42204.01 Seal Kit - Tilt Cylinder 2 NA
4997.21.010 Standard Bolzoni
4 B350802 Seal Kit - Sideshift Cylinder 1
4997.21.011 Cold Store
Seal Kit - Sideshift Cylinder
5 - 4997.44.017 2 Seal Kit A Kaup
(for Alt Carriage Assembly)
6 - 4977.03.000 Seal Kit - Spool Valve Assebly 1
Cold Store Additions (Mechanical) (A357-3A)
Parts List
1 - 3735.05 Axel Pivot Shaft 1 Stainless Steel

2 - 3526.05 Tilt Cylinder Mounting Shaft 2
3 - - Cold Store Grease a/r Shell Alvania RA
4 - - Transmission Oil 0.8 Litre, Aral Degol PAS150
Litres, Mobil Aero HFA
5 - - Hydraulic Oil 50
Castrol Hyspin AWH-1-5
6 - 55413.03.000 Low Temperature 4 Core 6m Igus CF9.10.04
7 - 41715.03 Traction Motor 1 AC
8 - 7801.01.000 Air Sentry 1 MP Filtri No. D-101
9 - 7801.02.000 Air Sentry Adaptors 2 MP Filtri No. A-103
10 - TB194 Technical Bulletin ref
11 - 41409.05 Pulley Shaft - 2nd Stage Stainless Steel
12 - 41409.06 Pulley Shaft - Free Lift Stainless Steel
74

Narrow Aisle Flexi 15N-1000

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Narrow Aisle Flexi 15N-1000

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Flexi - ACiON

A351 - Transmission System

A352 - Chassis Fitting System

A353 - Hydraulic System

A354 - Brake System

A355 - Control System

A356 - Mast System

A357 - Accessory System

Document Revision Details (A350-1A)

Rev Date Revised By Description

A 01 / 05 / 2013 H Clemmet First Issue

A351-1A - Front Axle Assembly

Front Axle Assembly (A351-1A)

fig. A351-1A: Front Axle Assembly, Exploded View

Front Axle Assembly (A351-1A)

Ref TW Pt No NA Pt.No Description Qty Notes

00 - 7661.21.000 Front Wheel Assembly 2 Includes items 1 & 2

Axle and Transmission Assembly (A351-2A)

fig. A351-2A: Axle and Transmission Assembly, Exploded View

Axle and Transmission Assembly (A351-2A)

Ref TW Pt No NA Pt.No Description Qty Notes

00 - 42201.03 Transmission Assembly 1 Parts: All excluding 51

A352-1A - Chassis Kit

Chassis Kit (A352-1A)

fig A352-1A: Chassis Kit, Exploded View

Chassis Kit (A352-1A)

Ref TW Pt No NA Pt.No Description Qty Notes

00 - - Steering Arm Assembly - See List A352-1A-00

* Use drawing number.

Chassis Kit (A352-1A)

fig. A352-1A-00: Steering Arm Assembly, exploded view

Chassis Kit (A352-1A)

Ref TW Pt No NA Pt.No Description Qty Notes

1 - 42344.00 Gear Cover 1

Chassis Kit (A352-1A)

fig. A352-1A-01: Additional Chassis Parts, exploded view

Ref TW Pt No NA Pt.No Description Qty Notes

1 - 42219.01 Chassis Fabrication 1 Narrow Chassis

Seat and Covers (A352-2A)

fig. A352-2A: Seat & Covers, Exploded View

Seat and Covers (A352-2A)

Ref TW Pt No NA Pt.No Description Qty Notes

1 35723 41339.02 Battery Lid 1

Overhead Guard (A352-3A)

fig. A352-3A: Overhead Guard, Exploded View

Ref TW Pt No NA Pt.No Description Qty Notes

1 - 41268.12 Overhead Guard 1

Battery Tray Assembly (A352-4A)

fig. A352-4A: Battery Tray Assembly

Ref TW Pt No NA Pt.No Description Qty Notes

1 - 41369.10 Battery Tank 1

Controls Assembly (A352-5A)

fig. A352-5A: Controls Assembly

Ref TW Pt No NA Pt.No Description Qty Notes

55526.01.000 Key Barrel

A353-1A - Oil Tank

Oil Tank Module (A353-1A)

fig. A353-1A: Oil Tank Module, Exploded View

Oil Tank Module (A353-1A)

Ref TW Pt No NA Pt.No Description Qty Notes