13

© Siemens AG 2011

Connection system
MOTION-CONNECT

13/2 Overview

13/3 Introduction
13/3 General information

13/5 Power cables

for SINAMICS S110 and S120
13/7 Power cables for 1FK7 motors with
SPEED-CONNECT connector
13/8 Extensions for power cables with
SPEED-CONNECT connector
13/9 Power cables for 1PH8 motors with
terminal box

13/10 Signal cables

for SINAMICS S110 and S120
13/13 DRIVE-CLiQ signal cables
without 24 V DC cores
13/14 MOTION-CONNECT DRIVE-CLiQ
signal cables with 24 V DC cores
13/15 Signal cables for motors with
SPEED-CONNECT/full-thread connector
Basic cables/extensions

13/16 Connection overviews

13/18 Length code

Siemens D 31 · 2012
 © Siemens AG 2011

Connection system MOTION-CONNECT

Overview

Cable For motor MOTION-CONNECT 500 MOTION-CONNECT 800PLUS Page

Dynamic requirements Medium High
Environmental requirements Medium High
UL/CSA ✔ ✔
Halogen-free – ✔
RoHS ✔ ✔
Power cables with SPEED-CONNECT connector
1FK7 ✔ ✔ 13/7

Extensions for power cables with SPEED-CONNECT connector

1FK7 ✔ ✔ 13/8

Power cables for motors with terminal box

1PH8 ✔ ✔ 13/9

MOTION-CONNECT DRIVE-CLiQ signal cables

1FK7 ✔ ✔ 13/14
1PH8 ✔ ✔ 13/14

Signal cables with SPEED-CONNECT/full-thread connector

1FK7 ✔ ✔ 13/15
1PH8 ✔ ✔ 13/15

13
Extensions for signal cables with SPEED-CONNECT/full-thread connector
1FK7 ✔ ✔ 13/15

✔ = Possible
– = Not possible

13/2 Siemens D 31 · 2012

 © Siemens AG 2011

Connection system MOTION-CONNECT

Introduction
General information

■ Overview ■ Function
MOTION-CONNECT cables are suitable for use with many
different types of machine tools and production machines.
MOTION-CONNECT cables are available as ready-to-connect
power and signal cables as well as cables sold by the meter in
the following versions:
• MOTION-CONNECT 500
- Cost-effective solution for mainly fixed installation
G_NC01_XX_00455
- Use for low mechanical loads
- Tested for traversing paths up to 5 m (16.41 ft)
• MOTION-CONNECT 800PLUS
- Fulfills the requirements for use in cable carriers
- Use for high mechanical loads
- Oil resistance To maximize the service life of the cable carrier and cables,
- Tested for traversing paths up to 50 m (164 ft) cables in the carrier made from different materials must be sep-
arated in the cable carrier using spacers. The spacers must
be filled evenly to ensure that the position of the cables does
■ Benefits not change during operation. The cables should be distributed
The pre-assembled MOTION-CONNECT cables ensure high as symmetrically as possible according to their weights and
quality and system-tested, problem-free operation. dimensions. Cables with very different outer diameters should
MOTION-CONNECT cables have been tested in a cable be separated by spacers.
carrier. The strain relief for the cables must be realized through a large
surface area at the surface of the cable jacket without crushing
SPEED-CONNECT
the cable structure.
The new pre-assembled cables with SPEED-CONNECT connec-
The cable fixings must be attached at both ends at an appropri-
tors support a fast, stable and reliable connection. With a short
ate distance away from the end points of the moving parts in a
rotation as far as the stop, the lock nut of the connector secures
dead zone.
the connection.
The cables with SPEED-CONNECT connectors supplement the
previously offered MOTION-CONNECT cables with full-thread
connectors.

■ Application
MOTION-CONNECT cables are designed for use in a machine.
They are not intended for use in building management systems
or outdoors. The MOTION-CONNECT cables have been tested
in a cable carrier with horizontal traversing path and have also
been designed for this type of application. G_NC01_XX_00290

The pre-assembled cables can be ordered in length units of

10 cm (3.94 in) and can be extended, if necessary. The cables must not be fixed in the cable carrier. They must be
When cable lengths (basic cables and extensions) are deter- freely movable. The cables must be able to be moved without
mined for the systems and applications described in this cata- applying force in particular in the bending radii of the carrier. The
log, the technically permissible maximum cable lengths (e.g. specified minimum bending radii must be adhered to.
25 m (82 ft)) specified in the catalog must be observed. Malfunc- Cables must be installed in accordance with the instructions
tions can occur if longer cables are used. supplied by the cable carrier manufacturer.
Siemens AG assumes no liability for correct transmission of When inserting pre-assembled cables into the cable carrier, do
signals or power in this case. not pull at the connector, as this may damage the strain relief or
Compatibility between connectors with SPEED-CONNECT and cable clamping.
full-thread: In case of vibration load and with horizontal or vertical cable
Connector on motor Connector with Compatibility entries, we recommend that the cable is additionally fixed if be-
tween the cable strain relief on the cable carrier and the terminal
13
with external thread lock nut
on the cable at the motor part of the cable is hanging loose or is not routed.
To prevent machine vibrations being transmitted to the con-
SPEED-CONNECT SPEED-CONNECT ✔
nectors, the cable should be fixed at the moving part where the
SPEED-CONNECT Full-thread ✔ motor is mounted.
Full-thread Full-thread ✔
Full-thread SPEED-CONNECT –

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 © Siemens AG 2011

Connection system MOTION-CONNECT

Introduction
General information

■ Characteristic curves ■ More information (continued)

Possible use for the cables lies in the area below the character- Current carrying capacity for power and signal cables
istic curve. The characteristic curves represent the tested usage
points. The current carrying capacity of PVC/PUR-insulated copper ca-
bles is specified in the table for installation types B1, B2, C and
E under continuous operating conditions with reference to an
G_NC01_EN_00456 ambient air temperature of 40 °C (104 °F). For other ambient
50 temperatures, the values must be corrected by the derating fac-
m/s² MOTION-CONNECT 800PLUS tors from the table.
40
Acceleration

30 Cross- Current carrying capacity

section rms AC 50/60 Hz or DC in amps for installation type
20
10 v = 300 m/min B1 B2 C E
0 Single-core Multi-core Multi-core Multi-core
0 5 10 15 20 25 30 35 40 45 50 m 55 cables in pro- cables in pro- cables, verti- cables, hori-
Traversing path tection tubes tection tubes cally or hori- zontally or
or installation or installation zontally on vertically on
ducts ducts walls / perforated
Acceleration for signal and power cables open, without cable racks /
MOTION-CONNECT 800PLUS up to 16 mm2 protection open, without
tubes and protection
installation tubes and
G_NC01_EN_00457 ducts / with installation
50
contact ducts / with
m/s² MOTION-CONNECT 800PLUS mm2 contact
40
Acceleration

Electronics (one control circuit pair)

30
0.20 – 4.3 4.4 4.4
20
10 v =v =300
300m/min
m/min 0.30 – 7.5 7.5 7.8

0 0.75 – 9 9.5 10
0 2.5 5 7.5 10 12.5 15 17.5 20 m 22.5
Power (one symmetrically loaded AC cable)
Traversing path
1.50 13.5 13.1 15.2 16.1
2.50 18.3 17.4 21 22
Acceleration for power cables
MOTION-CONNECT 800PLUS with 25 mm2, 35 mm2 and 50 mm2 4 24 23 28 30
6 31 30 36 37
■ More information 10 44 40 50 52
16 59 54 66 70
25 77 70 84 88
G_NC01_XX_00289

35 96 86 104 110
50 117 103 125 133
70 149 130 160 171

Derating factors for power and signal cables

The cables must be removed from the drum without twisting, i.e. Ambient air temperature Derating factor
the cables must be unwound and must never be lifted over the °C (°F) according to EN 60204-1,
drum flange in loops. Table D.1
Representation in connection overviews 30 (86) 1.15

Symbol Explanation 35 (95) 1.08

Connector with pin contacts 40 (104) 1.00

45 (113) 0.91

13 Connector with socket contacts 50 (122) 0.82

55 (131) 0.71
Exposed core ends 60 (140) 0.58

Cable is not included in the scope

of delivery. It must be provided by
the customer.

13/4 Siemens D 31 · 2012

 © Siemens AG 2011

Connection system MOTION-CONNECT

Power cables for SINAMICS S110 and S120

■ Overview

Power cable for connecting a 1PH8 motor with terminal box to a Power cable with connector supplied for connecting a 1FK7 motor to a
SINAMICS S120 Power Module SINAMICS S120 Power Module
MOTION-CONNECT power cables are used to connect synchro- Type of delivery of pre-assembled power cables
nous and asynchronous (induction) motors with the Power
Modules. Pre-assembled power cables can be ordered in length units of
10 cm (3.94 in) up to 299.8 m (984 ft).
The pre-assembled MOTION-CONNECT power cables are of
high quality and offer safety with problem-free functioning. Cables up to 30 kg (66.2 lb) or 100 m (328 ft) are supplied as
coils; above this, they are supplied on drums. This applies to
Depending on the design, the MOTION-CONNECT power both pre-assembled power cables and to those sold by the
cables are either pre-assembled at one end or at both ends. meter.
If pre-assembled cables are installed in a cable carrier in such a Type of delivery of power cables sold by the meter
way that the connector would inhibit assembly, pre-assembled
cables without assembled connectors can also be supplied. Fixed lengths
In this case, the contacts of the cables are crimped and the Cross-section MOTION-CONNECT 500
connector enclosure is supplied separately. After installing the MOTION-CONNECT 800PLUS
cables, the customer assembles the connector enclosure.
1.5 mm2 50 m, 100 m, 200 m, 500 m
On request, all 6FX.002-5....-.... power cables are available with (164 ft, 328 ft, 656 ft, 1641 ft)
crimped contacts and with the connector enclosure for the 2.5 mm2 50 m, 100 m, 200 m, 500 m
module end supplied separately. (164 ft, 328 ft, 656 ft, 1641 ft)
In this case, the 6th position of the Order No. must be changed
from 0 to 1: 6FX.012-5....-.... Variable length, sold by the meter
Cross- Brake cores MOTION-CONNECT MOTION-CONNECT
Note: section 500 800PLUS
Once the contacts have latched into the insulator, they can no 4 mm2 without/with ≤ 500 m (1641 ft) ≤ 500 m (1641 ft)
longer be removed.
6 mm2 without/with ≤ 500 m (1641 ft) ≤ 500 m (1641 ft)
10 mm2 without ≤ 500 m (1641 ft) ≤ 500 m (1641 ft)

16 mm2
with ≤ 500 m (1641 ft)
without/with ≤ 200 m (656 ft)
≤ 100 m (328 ft)
≤ 200 m (656 ft)
13
25 mm2 without ≤ 200 m (656 ft) –
with ≤ 200 m (656 ft) ≤ 200 m (656 ft)
35 mm2 without ≤ 200 m (656 ft) –
with ≤ 200 m (656 ft) ≤ 200 m (656 ft)
50 mm2 without ≤ 200 m (656 ft) –
with ≤ 200 m (656 ft) ≤ 200 m (656 ft)
70 mm2 without ≤ 100 m (328 ft) –

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 © Siemens AG 2011

Connection system MOTION-CONNECT

Power cables for SINAMICS S110 and S120

■ Technical specifications
Power cables MOTION-CONNECT 500 MOTION-CONNECT 800PLUS
6FX500.-.....-.... 6FX800.-.....-....
Approvals, according to
• VDE1) Yes Yes
• cURus or UR/CSA UL758-CSA-C22.2-N.210.2-M90 UL758-CSA-C22.2-N.210.2-M90
2)
• UR-CSA File No. Yes Yes
• RoHS conformity Yes Yes
Rated voltage U0/U
in accordance with EN 50395
• Power conductors 600 V/1000 V 600 V/1000 V
• Signal conductors 24 V (EN) 1000 V (UL/CSA) 24 V (EN) 1000 V (UL/CSA)
Test voltage, rms
• Power conductors 4 kV 4 kV
• Signal conductors 2 kV 2 kV
Operating temperature
on the surface
• Fixed installation -20 … +80 °C (-4 ... +176 °F) -50 … +80 °C (-58 ... +176 °F)
• Flexible installation 0 … 60 °C (32 ... 140 °F) -20 … +60 °C (-4 ... +140 °F)
Tensile stress, max.
• Fixed installation 50 N/mm2 (7252 lbf/in2) 50 N/mm2 (7252 lbf/in2)
• Flexible installation 20 N/mm2 (2901 lbf/in2) 20 N/mm2 (2901 lbf/in2)
Smallest bending radius
• Fixed installation 5 × Dmax 4 × Dmax
• Flexible installation See power cables See power cables
Torsional stress Absolute 30°/m Absolute 30°/m
Bending 100000 10 million
Traversing velocity 30 m/min (98.43 ft/min) Up to 300 m/min (984 ft/min)
Acceleration 2 m/s2 (6.56 ft/s2) Up to 50 m/s2 (164 ft/s2), see characteristic
curves
Insulation material, CFC/silicone-free CFC/halogen/silicone-free
incl. jacket IEC 60754-1/DIN VDE 0472-815
Oil resistance EN 60811-2-1 (mineral oil only) EN 60811-2-1
Outer jacket PVC PUR, HD22.10 S2 (VDE 0282, Part 10)
DESINA color orange RAL 2003 DESINA color orange RAL 2003
Flame-retardant EN 60332-1-1 to 1-3 EN 60332-1-1 to 1-3

Degree of protection of the pre-assembled power cables and their extensions when closed and plugged: IP67.

13

1) The respective registration number is printed on the cable jacket (only applies to power cables).
2) The file number is printed on the cable jacket.

13/6 Siemens D 31 · 2012

 © Siemens AG 2011

Connection system MOTION-CONNECT

Power cables for SINAMICS S110 and S120
Power cables for 1FK7 motors
with SPEED-CONNECT connector

■ Selection and ordering data

For 1FK7 motors without brake, with SPEED-CONNECT connector on SINAMICS S110 and S120 Power Modules
Connection No. of cores × Connec- Pre-assembled cable Cable sold by the Dmax Weight Smallest perm.
method, cross-section tor size, without brake cores meter1) (without bending
Power Module motor without brake cores connector) radius2)
end end
6FX5 6FX8 6FX5 6FX8 6FX5 6FX8
mm2 Order No. Order No. mm mm kg/m kg/m mm mm
(in) (in) (lb/ft) (lb/ft) (in) (in)
Exposed core 4 × 1.5 1 6FX7002-5CG10-.... 6FX7008-1BB11-.... 8.4 9.5 0.12 0.15 155 75
ends (0.33) (0.37) (0.08) (0.10) (6.10) (2.95)
1.5 6FX7002-5CG22-....
4 × 2.5 1 6FX7002-5CG12-.... 6FX7008-1BB21-.... 10 11 0.21 0.20 180 90
(0.39) (0.43) (0.14) (0.13) (7.09) (3.54)
1.5 6FX7002-5CG32-....
4×4 1.5 6FX7002-5CG42-.... 6FX7008-1BB31-.... 11.4 12.1 0.27 0.27 210 100
(0.45) (0.48) (0.18) (0.18) (8.27) (3.94)
4×6 1.5 6FX7002-5CG52-.... 6FX7008-1BB41-.... 13.6 14.9 0.37 0.41 245 120
(0.54) (0.59) (0.25) (0.28) (9.65) (4.72)
4 × 10 1.5 6FX7002-5CG62-.... 6FX7008-1BB51-.... 20 18.2 0.73 0.62 360 140
(0.79) (0.72) (0.49) (0.42) (14.17) (5.51)
MOTION-CONNECT 500 5 5
MOTION-CONNECT 800PLUS 8 8
Length code .... ....

For 1FK7 motors with brake, with SPEED-CONNECT connector on SINAMICS S110 and S120 Power Modules
Connection No. of cores × Connec- Pre-assembled cable Cable sold by the Dmax Weight Smallest perm.
method, cross-section tor size, with brake cores meter1) (without bending
Power Module motor with brake cores connector) radius2)
end end
6FX5 6FX8 6FX5 6FX8 6FX5 6FX8
mm2 Order No. Order No. mm mm kg/m kg/m mm mm
(in) (in) (lb/ft) (lb/ft) (in) (in)
Exposed core 4 × 1.5+2 × 1.5 0.5 6FX7002-5DN30-.... 6FX7008-1BA11-.... 10.8 12 0.22 0.16 195 90
ends (0.43) (0.47) (0.15) (0.11) (7.68) (3.54)
4 × 1.5+2 × 1.5 1 6FX7002-5DG10-.... 6FX7008-1BA11-.... 10.8 12 0.22 0.16 195 90
(0.43) (0.47) (0.15) (0.11) (7.68) (3.54)
1.5 6FX7002-5DG22-....
4 × 2.5+2 × 1.5 1 6FX7002-5DG12-.... 6FX7008-1BA21-.... 12.4 13.8 0.25 0.30 225 105
(0.49) (0.54) (0.17) (0.20) (8.86) (4.13)
1.5 6FX7002-5DG32-....
4 × 4+2 × 1.5 1.5 6FX7002-5DG42-.... 6FX7008-1BA31-.... 14.0 15.2 0.35 0.38 255 115
(0.55) (0.60) (0.24) (0.26) (10.04) (4.53)
4 × 6+2 × 1.5 1.5 6FX7002-5DG52-.... 6FX7008-1BA41-.... 16.1 17.3 0.49 0.50 290 130
(0.63) (0.68) (0.33) (0.34) (11.42) (5.12)
4 × 10+2 × 1.5 1.5 6FX7002-5DG62-.... 6FX7008-1BA51-.... 21.7 20.1 0.81 0.71 395 150
(0.85) (0.79) (0.54) (0.48) (15.55) (5.91)
MOTION-CONNECT 500 5 5
MOTION-CONNECT 800PLUS 8 8
Length code .... ....
13

1) Note type of delivery.

2) Valid for installation in a cable carrier.

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 © Siemens AG 2011

Connection system MOTION-CONNECT

Power cables for SINAMICS S110 and S120
Extensions for power cables
with SPEED-CONNECT connector

■ Accessories
Extensions for power cables with SPEED-CONNECT connector
No. of cores × cross-section Connector size, Basic cable for motors connected to Extension
motor end SINAMICS S110 and S120
Without brake With brake cores Power Modules
cores
mm2 mm2 Type Order No.
– 4 × 1.5 + 2 × 1.5 0.5 6FX5 002-5DN30-.... 6FX5 002-5MN05-....
4 × 1.5 4 × 1.5 + 2 × 1.5 1 6FX . 002-5 . G10-.... 6FX7002-57N05-....
1.5 6FX . 002-5 . G22-.... 6FX7002-57Q28-....
4 × 2.5 4 × 2.5 + 2 × 1.5 1 6FX . 002-5 . G12-.... 6FX7002-57Q15-....
1.5 6FX . 002-5 . G32-.... 6FX7002-57Q38-....
4×4 4 × 4 + 2 × 1.5 1.5 6FX . 002-5 . G42-.... 6FX7002-57Q48-....
4×6 4 × 6 + 2 × 1.5 1.5 6FX . 002-5 . G52-.... 6FX7002-57Q58-....
4 × 10 4 × 10 + 2 × 1.5 1.5 6FX . 002-5 . G61-.... 6FX7002-57A68-....
6FX . 002-5 . G62-.... 6FX7002-57Q68-....
31) 6FX . 002-5 . G13-.... 6FX7002-57X18-....
4 × 16 4 × 16 + 2 × 1.5 31) 6FX . 002-5 . G23-.... 6FX7002-57X28-....
– 4 × 25 + 2 × 1.5 31) 6FX . 002-5DG33-.... 6FX7002-5DX38-....
– 4 × 35 + 2 × 1.5 31) 6FX . 002-5DG43-.... 6FX7002-5DX48-....
– 4 × 50 + 2 × 1.5 31) 6FX . 002-5DG53-.... 6FX7002-5DX58-....
MOTION-CONNECT 500 5 5
MOTION-CONNECT 800PLUS 8 8
Without brake cores C
With brake cores D
Length code ....

The maximum specified cable length (basic cable and extensions) must not be exceeded.
For power cables with brake cores, the total maximum length is reduced by 2 m (6.56 ft) for each interruption point.

13

1)
Connector at motor end with full-thread only.

13/8 Siemens D 31 · 2012

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Connection system MOTION-CONNECT

Power cables for SINAMICS S110 and S120
Power cables for 1PH8 motors
with terminal box

■ Selection and ordering data

For 1PH8 motors with terminal boxes on SINAMICS S110 and S120 Power Modules
Motor Thread No. of cores × Connection Pre-assembled cable Cable sold by the Dmax Weight Smallest
cross-section method meter1) (without perm.
Power Module thread) bending
end radius2)

Type mm2 Order No. Order No. mm (in) kg/m (lb/ft) mm (in)
1PH808 M25 4 × 2.5 Exposed core 6FX8002-5CR10-.... 6FX8008-1BB21-.... 11 (0.43) 0.20 (0.13) 90 (3.54)
ends3) − 6FX5008-1BB21-.... 10 (0.39) 0.21 (0.14) 180 (7.09)
4×4 6FX8002-5CR20-.... 6FX8008-1BB31-.... 12.3 (0.48) 0.27 (0.18) 100 (3.94)
− 6FX5008-1BB31-.... 11.4 (0.45) 0.27 (0.18) 210 (8.27)
1PH810 M32 4 × 2.5 Exposed core 6FX8002-5CR11-.... 6FX8008-1BB21-.... 11 (0.43) 0.20 (0.13) 90 (3.54)
ends3) − 6FX5008-1BB21-.... 10 (0.39) 0.21 (0.14) 180 (7.09)
4×4 6FX8002-5CR21-.... 6FX8008-1BB31-.... 12.3 (0.48) 0.27 (0.18) 100 (3.94)
− 6FX5008-1BB31-.... 11.4 (0.45) 0.27 (0.18) 210 (8.27)
4 × 10 6FX8002-5CR41-.... 6FX8008-1BB51-.... 18.2 (0.72) 0.62 (0.42) 140 (5.51)
− 6FX5008-1BB51-.... 20 (0.79) 0.73 (0.49) 360 (14.17)
1PH813 M40 4 × 10 Exposed core 6FX8002-5CR42-.... 6FX8008-1BB51-.... 18.2 (0.72) 0.62 (0.42) 140 (5.51)
ends3) − 6FX5008-1BB51-.... 20 (0.79) 0.73 (0.49) 360 (14.17)
M50 6FX8002-5CR43-....
−
M40 4 × 16 6FX8002-5CR52-.... 6FX8008-1BB61-.... 22.3 (0.88) 1.01 (0.68) 170 (6.69)
− 6FX5008-1BB61-.... 24.2 (0.95) 1.10 (0.74) 440 (17.32)
M50 6FX8002-5CR53-....
−
M40 4 × 35 6FX5002-5CR72-.... 6FX5008-1BB35-.... 31.5 (1.24) 1.93 (1.3) 570 (22.44)
6FX8008-1BA35-....
M50 6FX5002-5CR73-....
M50 4 × 50 6FX5002-5CR83-.... 6FX5008-1BB50-.... 38 (1.50) 3.04 (2.04) 685 (26.97)
6FX8008-1BA50-....
1PH816 M50 4 × 16 Exposed core 6FX8002-5CR53-.... 6FX8008-1BB61-.... 22.3 (0.88) 1.01 (0.68) 170 (6.69)
ends3) − 6FX5008-1BB61-.... 24.2 (0.95) 1.10 (0.74) 440 (17.32)
4 × 35 6FX5002-5CR73-.... 6FX5008-1BB35-.... 31.5 (1.24) 1.93 (1.3) 570 (22.44)
6FX8008-1BA35-....
4 × 50 6FX5002-5CR83-.... 6FX5008-1BB50-.... 38 (1.50) 3.04 (2.04) 685 (26.97)
6FX8008-1BA50-....
M63 4 × 25 - 6FX5008-1BB25-.... 28 (1.10) 1.62 (1.09) 505 (19.88)
6FX8008-1BA25-....
4 × 35 - 6FX5008-1BB35-.... 31.5 (1.24) 1.93 (1.3) 570 (22.44)
6FX8008-1BA35-....
4 × 50 - 6FX5008-1BB50-.... 38 (1.50) 3.04 (2.04) 685 (26.97)
6FX8008-1BA50-....
4 × 70 - 6FX5008-1BB70- .... 42.6 (1.68) 3.96 (2.66) 770 (30.31)
MOTION-CONNECT 500 5 5
MOTION-CONNECT 800PLUS 8 8
Length code .... ....

13

1) Note type of delivery.

2) Valid for installation in a cable carrier.
3) Length of core ends: 300 mm (11.81 in). 4 M8 cable lugs and 4 M6 cable lugs are also included in the scope of delivery of the cables.

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Connection system MOTION-CONNECT

Signal cables for SINAMICS S110 and S120

■ Overview ■ Application
DRIVE-CLiQ signal cables
are used to connect components with DRIVE-CLiQ connections
which have a separate or external 24 V DC power supply.
MOTION-CONNECT DRIVE-CLiQ signal cables
are used whenever components with DRIVE-CLiQ connections
must meet high requirements, such as mechanical stress and oil
resistance, e.g. in the event of a connection outside the cabinet
between
• Motor Modules and Sensor Modules
• Motor Modules and motors with DRIVE-CLiQ interface
MOTION-CONNECT DRIVE-CLiQ signal cables have 24 V DC
cores.
Pre-assembled MOTION-CONNECT signal cables
are used whenever motor encoders on motors without
DRIVE-CLiQ interface are connected to Sensor Modules.
If pre-assembled signal cables are installed in a cable carrier in
such a way that the connector would inhibit assembly, pre-as-
sembled cables without assembled connectors can also be sup-
MOTION-CONNECT DRIVE-CLiQ signal cable with IP20/IP67 connector plied. In this case, the contacts of the cables are crimped and
Signal cables are pre-assembled and are sold by the meter for the connector enclosure is supplied separately. After installing
the connection of a variety of components. the cables, the customer assembles the connector enclosure.
The following different types of cable are available: All 6FX.002-2C...-.... signal cables are available with crimped
contacts and with the connector enclosure supplied separately
• DRIVE-CLiQ signal cables (not in the case of DRIVE-CLiQ signal cables).
• MOTION-CONNECT DRIVE-CLiQ signal cables Signal cables with separately supplied connector enclosure for
• Pre-assembled MOTION-CONNECT signal cables the motor end. In this case, the 6th position of the Order No.
must be changed from 0 to 4:
Type of delivery of pre-assembled signal cables 6FX.042-2C...-....
Pre-assembled signal cables can be ordered in length units of Signal cables with separately supplied connector enclosure for
10 cm (3.94 in). the module end. In this case, the 6th position of the Order No.
Cables up to 30 kg (66.2 lb) or 100 m (328 ft) are supplied as must be changed from 0 to 1:
coils; above this, they are supplied on drums. 6FX.012-2C...-....
Note:
Once the contacts have latched into the insulator, they can no
longer be removed.

13

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Connection system MOTION-CONNECT

Signal cables for SINAMICS S110 and S120

■ Technical specifications
DRIVE-CLiQ signal cables DRIVE-CLiQ DRIVE-CLiQ DRIVE-CLiQ
MOTION-CONNECT 500 MOTION-CONNECT 800PLUS
6FX2...-1DC..-.... 6FX5...-.DC..-.... 6FX8...-.DC..-....
Approvals, according to
• cURus or UR/CSA UL STYLE 2502/CSA-N.210.2-M90 UL STYLE 2502/CSA-N.210.2-M90 UL STYLE 2502/CSA-N.210.2-M90
• UR-CSA File No. 1) Yes Yes Yes
• RoHS conformity Yes Yes Yes
Rated voltage according to 30 V 30 V 30 V
EN 50395
Test voltage, rms 500 V 500 V 500 V
Operating temperature
on the surface
• Fixed installation -20 … +80 °C (-4 … +176 °F) -20 … +80 °C (-4 … +176 °F) -20 … +80 °C (-4 … +176 °F)
• Flexible installation – 0 … 60 °C (32 … 140 °F) -20 … +60 °C (-4 … +140 °F)
Tensile stress, max.
• Fixed installation 45 N/mm2 (6526 lbf/in2) 80 N/mm2 (11603 lbf/in2) 50 N/mm2 (7252 lbf/in2)
• Flexible installation – 30 N/mm2 (4351 lbf/in2) 20 N/mm2 (2901 lbf/in2)
Smallest bending radius
• Fixed installation 50 mm (1.97 in) 35 mm (1.38 in) 35 mm (1.38 in)
• Flexible installation – 125 mm (4.92 in) 75 mm (2.95 in)
Torsional stress – Absolute 30°/m Absolute 30°/m
Bending – 100000 10 million
Traversing velocity – 30 m/min (98.4 ft/min) 300 m/min (984 ft/min)
Acceleration – 2 m/s2 (6.56 ft/s2) Up to 50 m/s2 (164 ft/s2),
see characteristic curves
Insulation material, CFC/silicone-free CFC/silicone-free CFC/halogen/silicone-free
incl. jacket IEC 60754-1/DIN VDE 0472-815
Oil resistance EN 60811-2-1 EN 60811-2-1 (mineral oil only) EN 60811-2-1
Outer jacket PVC PVC PUR, HD22.10 S2
(VDE 0282, Part 10)
Gray RAL 7032 DESINA color green RAL 6018 DESINA color green RAL 6018
Flame-retardant EN 60332-1-1 to 1-3 EN 60332-1-1 to 1-3 EN 60332-1-1 to 1-3

Degree of protection of the pre-assembled signal cables and their extensions when closed and plugged: IP67.

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1)
The file number is printed on the cable jacket.

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 © Siemens AG 2011

Connection system MOTION-CONNECT

Signal cables for SINAMICS S110 and S120

■ Technical specifications (continued)

Signal cables MOTION-CONNECT 500 MOTION-CONNECT 800PLUS
6FX500.-.....-.... 6FX800.-.....-....
Approvals, according to
• cURus or UR/CSA UL758-CSA-C22.2-N.210.2-M90 UL758-CSA-C22.2-N.210.2-M90
• UR-CSA File No.1) Yes Yes
• RoHS conformity Yes Yes
Rated voltage according to 30 V 30 V
EN 50395
Test voltage, rms 500 V 500 V
Operating temperature
on the surface
• Fixed installation -20 … +80 °C (-4 … +176 °F) -50 … +80 °C (-58 … +176 °F)
• Flexible installation 0 … 60 °C (32 … 140 °F) -20 … +60 °C (-4 … +140 °F)
Tensile stress, max.
• Fixed installation 50 N/mm2 (7252 lbf/in2) 50 N/mm2 (7252 lbf/in2)
• Flexible installation 20 N/mm2 (2901 lbf/in2) 20 N/mm2 (2901 lbf/in2)
Smallest bending radius
• Fixed installation 60 mm (2.36 in) 4 × Dmax
• Flexible installation 100 mm (3.94 in) See signal cables
Torsional stress Absolute 30°/m Absolute 30°/m
Bending 2 million 10 million
Traversing velocity 180 m/min (591 ft/min) Up to 300 m/min (984 ft/min)
Acceleration 5 m/s2 (16.41 ft/s2) Up to 50 m/s2 (164 ft/s2), see characteristic curves
Insulation material, CFC/silicone-free CFC/halogen/silicone-free
incl. jacket IEC 60754-1/DIN VDE 0472-815
Oil resistance EN 60811-2-1 (mineral oil only) EN 60811-2-1
Outer jacket PVC PUR, HD22.10 S2 (VDE 0282, Part 10)
DESINA color green RAL 6018 DESINA color green RAL 6018
Flame-retardant EN 60332-1-1 to 1-3 EN 60332-1-1 to 1-3

Degree of protection of the pre-assembled signal cables and their extensions when closed and plugged: IP67.

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1)
The file number is printed on the cable jacket.

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Connection system MOTION-CONNECT

Signal cables for SINAMICS S110 and S120
DRIVE-CLiQ signal cables
without 24 V DC cores

■ Selection and ordering data

Pre-assembled DRIVE-CLiQ signal cables without 24 V DC cores
Type Length Dmax Degree of DRIVE-CLiQ signal cable
protection without 24 V DC cores
Connector
m (ft) mm (in) Order No.
Fixed lengths 0.11 (0.36) IP20/IP20 6SL3060-4AB00-0AA0
0.16 (0.52) 6SL3060-4AD00-0AA0
0.21 (0.69) 6SL3060-4AF00-0AA0
0.26 (0.85) 6SL3060-4AH00-0AA0
0.31 (1.02) 6SL3060-4AK00-0AA0
0.36 (1.18) 6SL3060-4AM00-0AA0
0.41 (1.35) 6SL3060-4AP00-0AA0
0.60 (1.97) 6SL3060-4AU00-0AA0
0.95 (3.12) 6SL3060-4AA10-0AA0
1.20 (3.94) 6SL3060-4AW00-0AA0
1.45 (4.76) 6SL3060-4AF10-0AA0
2.80 (9.19) 6SL3060-4AJ20-0AA0
5.00 (16.41) 6SL3060-4AA50-0AA0
To the meter max. 70 (230) 7.0 (0.28) IP20/IP20 6FX2002-1DC00-....

To the meter max. 70 (230) 7.0 (0.28) IP67/IP67 6FX2002-1DC20-....

Length code ....

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Connection system MOTION-CONNECT

Signal cables for SINAMICS S110 and S120
MOTION-CONNECT DRIVE-CLiQ signal cables
with 24 V DC cores

■ Selection and ordering data (continued)

Pre-assembled MOTION-CONNECT DRIVE-CLiQ signal cables with 24 V DC cores
Type Application Length, Dmax Degree of MOTION-CONNECT
max. protection DRIVE-CLiQ signal cable
Connector with 24 V DC cores
m (ft) mm (in) Order No.
To the meter For components with DRIVE-CLiQ inter- 100 (328) 7.1 (0.28) IP20/IP20 6FX5002-2DC00-....
face in the control cabinet,
e.g. SINAMICS S120 Power Modules 75 (246) 7.1 (0.28) IP20/IP20 6FX8002-2DC00-....

To the meter For encoder systems with DRIVE-CLiQ, 100 (328) 7.1 (0.28) IP20/IP67 6FX5002-2DC10-....
built into or onto
1FK7/1PH8 motors 75 (246) 7.1 (0.28) IP20/IP67 6FX8002-2DC10-....
For connecting the motors to
SINAMICS S120 Power Modules

To the meter For encoder systems with DRIVE-CLiQ, 100 (328) 7.1 (0.28) IP67/IP67 6FX5002-2DC20-....
built into or onto
1FK7/1PH8 motors 75 (246) 7.1 (0.28) IP67/IP67 6FX8002-2DC20-....
For the connection between motors

MOTION-CONNECT 500 5
MOTION-CONNECT 800PLUS 8
Length code ....

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Connection system MOTION-CONNECT

Signal cables for SINAMICS S110 and S120
Signal cables for motors
with SPEED-CONNECT/full-thread connector

■ Selection and ordering data (continued)

Pre-assembled MOTION-CONNECT signal cables for motors with SPEED-CONNECT connector
Encoder system Motor Connection Length, max. Dmax Degree of Basic cable Extension
type via protection
Connector
m (ft) mm (in) Order No. Order No.
Incremental encoder sin/cos 1 Vpp 1FK701 SMC20 50 (164) 9.2 (0.36) IP20/IP67 6FX7002-2CN20-.... 6FX8002-2CN24-....
2048 S/R
Incremental encoder sin/cos 1 Vpp 1FK71) SMC20 100 (328) 9.8 (0.39) IP20/IP67 6FX7002-2CQ31-…. 6FX7002-2CQ34-….
2048 S/R, with C and D tracks
Absolute encoder with EnDat 1FK701 SMC20 50 (164) 9.8 (0.39) IP20/IP67 6FX7002-2EN20-.... 6FX8002-2EN24-....
Absolute encoder with EnDat 1FK71) SMC20 100 (328) 9.8 (0.39) IP20/IP67 6FX7002-2EQ31-.... 6FX7002-2EQ34-....
Resolver
• Multi-pole 1FK701 SMC10 50 (164) 9.2 (0.36) IP20/IP67 6FX7002-2CN20-.... 6FX8002-2CN24-....
• 2-pole 1FK701 SMC10 130 (427) 9.2 (0.36) IP20/IP67 6FX7002-2CN20-.... 6FX8002-2CN24-....
MOTION-CONNECT 500 5 5
MOTION-CONNECT 800PLUS 8 8
Length code .... ....

Pre-assembled MOTION-CONNECT signal cables for motors with full-thread connector

Encoder system Motor Connection Length, max. Dmax Degree of Basic cable Extension
type via protection
Connector
m (ft) mm (in) Order No. Order No.
Absolute encoder with SSI SMC30 100 (328) 9.3 (0.37) IP20/IP67 6FX7002-2CC11-.... 6FX7002-2CB54-....
6FX2001-5.S CU310-2
24 V DC, clock-pulse rate
100 ... 250 kHz
Absolute encoder with EnDat SMC20 100 (328) 9.2 (0.36) IP20/IP67 6FX7002-2CH00-.... 6FX7002-2AD04-....
6FX2001-5.E
Resolver
• Multi-pole 1FK71) SMC10 50 (164) 9.2 (0.36) IP20/IP67 6FX7002-2CF02-.... 6FX7002-2CF04-....
• 2-pole 1FK71) SMC10 130 (427) 9.2 (0.36) IP20/IP67 6FX7002-2CF02-.... 6FX7002-2CF04-....
HTL incremental encoder 1PH8 SMC30 300 (984)2) 9.3 (0.37) IP20/IP67 6FX7002-2AH00-.... 6FX7002-2AH04-....
HTL incremental encoder 5 V DC 1PH8 CU310-2 100 (328) 9.3 (0.37) IP20/IP67 6FX7002-2AH11-.... –
HTL incremental encoder 24 V DC SMC30 100 (328) 9.3 (0.37) –/IP67 6FX5002-2CA12-.... –
6FX2001-4
TTL incremental encoder RS422
6FX2001-2
• 5 V DC SMC30 100 (328) 9.3 (0.37) IP20/IP67 6FX7002-2CR00-.... 6FX7002-2CB54-....
CU310-2
• 24 V DC SMC30 100 (328) 9.3 (0.37) IP20/IP67 6FX7002-2CD24-.... 6FX7002-2CB54-....
CU310-2
HTL incremental encoder 5 V DC 1LA CU310-2 100 (328) 8.0 (0.31) IP20/IP67 6SX7002-0AN30-.... –
HTL incremental enc.1XP8001-1 1LA
• Signals A, B SMC30 100 (328) 6.3 (0.25) IP20/IP67 6SX7002-0AL00-.... –
• Signals A*, A, B*, B, R*, R SMC30 300 (984)2) 8.0 (0.31) IP20/IP67 6SX7002-0AN00-.... – 13
• Signals A*, A, B*, B, R*, R SMC30 300 (984)2) 8.0 (0.31) IP20/IP67 6SX7002-0AN10-.... –
with right-angled connector
Incremental encoder sin/cos 1 Vpp SMC20 50 (164) 9.3 (0.37) IP20/IP67 6FX7002-2CG00-.... 6FX7002-2CB54-....
6FX2001-3
MOTION-CONNECT 500 5 5
MOTION-CONNECT 800PLUS 8 8
Length code .... ....

The combinations of signal cable extensions shown are only provided by way of example.
The maximum specified cable length (basic cable and extensions) must not be exceeded. The total maximum length is reduced by
2 m (6.56 ft) for each interruption point.
1)
Not for 1FK701 motors.
2)
With evaluation of difference signals A*, A, B*, B, otherwise ≤ 100 m (328 ft).

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Connection system MOTION-CONNECT

Connection overviews

■ Integration
Connection overview of SINAMICS S110 and S120 Power Modules in blocksize format with CU310-2 Control Unit
for motors with/without DRIVE-CLiQ interface

Power Module PM340 Order No.

Blocksize format Pre-assembled cables

Line connection U1/L1 Power supply cables see power cables for motors (by the meter)
V1/L2
W1/L3

Control Unit
CU310-2

PM-IF
interface

Motor encoder
interface via SMC
for motors
without
X500 Sensor Module SMC101)
DRIVE-CLiQ
interface 6SL3060-4A..0-0AA0 (lunghezze fisse)
≤ 5 m (16 ft)
X100 X500 Sensor Module SMC201)
6FX2002-1DC00-.... (preciso al metro)
≤ 70 m (230 ft)
Motor encoder X500 Sensor Module SMC301)
interface for
motors with
DRIVE-CLiQ Absolute encoder with
interface DRIVE-CLiQ interface
6FX2001-5.D
X100 6FX5002-2DC10-....
≤ 100 m (328 ft)
Motor encoder for
1FK7/1PH8 motors with
DRIVE-CLiQ interface

6FX5002-2CC11-.... Absolute encoder with SSI

≤ 100 m (328 ft) 6FX2001-5.S

Direct 6FX5002-2CR00-.... TTL incremental encoder RS422

connection of 6FX2001-2
≤ 100 m (328 ft) with 5 V DC
SSI/TTL/HTL
motor
encoder X23
6FX5002-2CD24-.... TTL incremental encoder RS422
≤ 100 m (328 ft) with 24 V DC 6FX2001-2

6FX5002-2AH11-.... HTL incremental encoder in

≤ 100 m (328 ft) with 5 V DC 1PH8 motor
G_D211_EN_00279

6SX7002-0AN30-.... HTL incremental encoder

≤ 100 m (328 ft) with 5 V DC 1XP8001 on 1LA motor
Motor connection U2 Pre-assembled power cables, see power cables for motors
V2 Motors
(max. cable length, see technical specifications of Power Modules)
W2
1)
See connection overviews for SMC10/SMC20/SMC30.

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Connection system MOTION-CONNECT

Connection overviews

■ Integration (continued)
Connection overview for SINAMICS S110 and S120 Connection overview for SINAMICS S110 and S120
SMC10 Sensor Module Cabinet-Mounted SMC30 Sensor Module Cabinet-Mounted

Sensor Module Order No. Sensor Module Order No.

Cabinet-Mounted Pre-assembled cables Cabinet-Mounted Pre-assembled cables
SMC10 SMC30
6FX.002-2CN20-.... Resolver in
≤ 50 m (164 ft) 1FK701 motor SSI absolute
6FX.002-2CC11-....
(multi-pole resolvers) encoder
≤ 130 m (427 ft) ≤ 100 m (328 ft) 6FX2001-5.S
X520
(2-pole resolvers) with 24 V DC

6FX.002-2CF02-.... Resolver in 6FX.002-2CR00-....

≤ 50 m (164 ft) 1FK71) motor X520
≤ 100 m (328 ft) TTL incremental
(multi-pole resolvers) with 5 V DC encoder RS422
≤ 130 m (427 ft) G_D211_EN_00283
6FX.002-2CD24-.... 6FX2001-2
(2-pole resolvers)
≤ 100 m (328 ft)
1) Not for 1FK701 motors. with 24 V DC
HTL incremental
6FX5002-2CA12-.... encoder
Connection overview for SINAMICS S110 and S120 ≤ 100 m (328 ft) 6FX2001-4
with 24 V DC
SMC20 Sensor Module Cabinet-Mounted
6FX.002-2AH00-.... HTL incremental
X521 encoder in 1PH8
X531 ≤ 300 m1) (984 ft) motor
Sensor Module Order No.
Cabinet-Mounted Pre-assembled cables
SMC20 6SX7002-0AN00-....2)

G_D211_EN_00284
sin/cos 1 Vpp 6SX7002-0AN10-....4)
6FX.002-2CN20-.... incremental HTL increm. enco-
≤ 50 m (164 ft) encoder 6SX7002-0AL00-....3)
der 1XP8001
in 1FK701 motor ≤ 300 m1) (984 ft) on 1LA motor

sin/cos 1 Vpp
6FX.002-2CQ31-.... incremental 1) With evaluation of difference signals A*, A and B*, B,
encoder otherwise ≤ 100 m (328 ft).
≤ 100 m (328 ft) with C/D track 2) Signals A*, A, B*, B, R*, R.
X520 in 1FK7 motor1) 3) Signals A, B.
4) With right-angled connector.
sin/cos 1 Vpp
6FX.002-2CG00-.... incremental
≤ 50 m (164 ft) encoder
6FX2001-3

Absolute encoder
6FX.002-2EN20-.... with EnDat
≤ 50 m (164 ft) in 1FK701 motor

Absolute encoder
6FX.002-2EQ31-.... with EnDat
≤ 100 m (328 ft) in 1FK7 motor1)

Absolute encoder
6FX.002-2CH00-.... with EnDat
≤ 100 m (328 ft) 6FX2001-5.E
G_D211_EN_00280

1) Not for 1FK701 motors.

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Connection system MOTION-CONNECT

Length code

■ Overview ■ More information

Description Order No. supplement Definition of lengths for pre-assembled cables
Length code for pre-assembled cables
6FX....-.....- 7 7 7 7
6SX....-.....- 7 7 7 0
0 m (0 ft) 1 l
100 m (328 ft) 2 G_D211_XX_00144

200 m (656 ft) 3

Cable with exposed core ends and pre-assembled connector
0 m (0 ft) A
10 m (32.8 ft) B
20 m (65.6 ft) C
30 m (98.4 ft) D
40 m (131 ft) E l
G_D211_XX_00142
50 m (164 ft) F
60 m (197 ft) G Cable with pre-assembled connectors at both ends
70 m (230 ft) H
Tolerances:
80 m (262 ft) J
• Cable lengths up to 10 m (32.8 ft): ± 2 %
90 m (295 ft) K
• Cable lengths of 10 m (32.8 ft) and longer: ± 1 %
0 m (0 ft) A
1 m (3.28 ft) B
2 m (6.56 ft) C
3 m (9.84 ft) D
4 m (13.1 ft) E
5 m (16.4 ft) F
6 m (19.7 ft) G
7 m (22.9 ft) H
8 m (26.3 ft) J
9 m (29.5 ft) K
0 m (0 ft) 0
0.1 m (3.94 in) 1
0.2 m (7.87 in) 2
0.3 m (11.81 in) 3
0.4 m (15.75 in) 4
0.5 m (19.96 in) 5
0.6 m (23.62 in) 6
0.7 m (27.56 in) 7
0.8 m (31.5 in) 8
Examples: 1.0 m (3.28 ft): 1 A B 0
2.2 m (7.22 ft): 1 A C 2
8.0 m (26.3 ft): 1 A J 0
299.0 m (981 ft): 3 K K 0

Description Order No. supplement

Length code for power and signal cables, sold by the meter 1)
6FX.008-.....- 7 7 A 0

13 50 m (164 ft)
100 m (328 ft)
1
2
F
A
200 m (656 ft) 3 A
500 m (1641 ft) 6 A

1)
Note type of delivery.

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