Technical Specification - LV Control Cable - WP4

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REQ No. : Ref. No.

: LSAG-22-PD 2209063-2
User / Customer : Lotte Engineering & Construction Page No. : 1 of 9
Title : Line Project
Manufacture : LSAG Cable Indonesia
Document Title :

Technical Specification
for
LV Control Cable

1. Armoured Flame Retardant


- NYRY 0.6/1(1.2)kV (Cu/PVC/SWA/PVC-FR)

2. Armoured with Symmetric Screen Flame Retardant


- NYSRY 0.6/1(1.2)kV (Cu/PVC/CTS/SWA/PVC-FR)

3. Non Armoured Fire Resistant


- N2XY-FRC 0.6/1(1.2)kV (Cu/MICA/XLPE/PVC-FR)

1 16, Dec. 2022 Second Issue Yudi Yasti P Yanuar R. Teguh S.


0 29, Sep. 2022 Original Issue Yudi Yasti P Yanuar R. Teguh S.
Rev.
Date Descriptions Prepared By Reviewed By Approved By
No.
1. SCOPE
1.1. This specification covers flame retardant and fire resistant cable with rated voltage
0.6/1 (1.2) kV copper conductor, cross-linked polyethylene insulated (XLPE) and
polyvinyl chloride insulated (PVC), PVC over sheathed armoured (with screen or non
screen) and non armoured control cable generally in accordance with SNI IEC 60502-1
unless otherwise specified in this specification.
1.2. The types of control cable included in this specification :

Cable description Cable type

Non Armoured Fire Resistant


0.6/1(1.2)kV Fire Resistant LV Control Cable, Copper N2XY-FRC 0.6/1(1.2) kV
conductor, XLPE insulated, PVC over sheathed cables (Cu/MICA/XLPE/PVC-FR)
Flame Retardant Cat. C

Armoured Flame Retardant


0.6/1(1.2)kV Copper conductor, PVC insulated, Steel NYRY 0.6/1 (1.2) kV
Wire armour, PVC over sheathed cables Flame (Cu/PVC/SWA/PVC-FR)
Retardant Cat. C

Armoured with Symmetric Screen Flame Retardant


0.6/1(1.2)kV Copper conductor, PVC insulated, Copper NYSRY 0.6/1(1.2) kV
Tape Screen, Steel Wire armour, PVC over sheathed (Cu/PVC/CTS/SWA/PVC-FR)
cables Flame Retardant Cat. C

2. REFERENCE STANDARDS
IEC 60228 : Conductors of insulated cables
SNI IEC 60502-1 : Power cables with extruded insulation and their accessories for rated
voltages from 1 kV (Um = 1,2 kV) up to 30 kV (Um = 36 kV) - Part 1:
Cables for rated voltages from 1 kV (Um = 1,2 kV) up to 3 kV (Um = 3,6
kV)
IEC 60811 : Common test methods for insulating and sheathing materials of electric
cables
IEC 60332-3-24 : Test on electric and optical fibre cables under fire conditions (Cat.C)
IEC 60331-21 : Tests For Electric Cables Under Fire Conditions-Circuit Integrity, Part
21:
Procedures And Requirements Cables Of Rated Voltage Up To And
Including 0.6/1 kV
SNI 0225 : 2011 : Persyaratan Umum Instalasi Listrik 2011

3. CONSTRUCTION AND MATERIAL

3.1. Conductor
The conductor shall be the plain annealed copper conductor complying with IEC 60228
(Class 2).
3.2. Fire Proof Layer (Only for Fire Resistant Cable).

TECHNICAL SPECIFICATION_LV CONTROL CABLE 2 of 9


The fire proof layer shall be consisted of mica/glass tape or mica laminated plastic film
tape. The layer shall be applied between the conductor and insulation.
3.3. Insulation
4. The insulation shall be extruded layer of cross-linked polyethylene (XLPE) or Polyvinyl
Chloride (PVC) A compound complying with IEC 60502-1 (Rated Voltage 0.6/1kV).
5. The minimum thickness at any point shall not fall below 90% of the nominal value by
more than 0.1 mm.
5.1. Assembly and fillers (for multi-cores cable only)
The cores shall be laid up together and suitable direction. Where necessary, non-
hygroscopic filler may be used to give the completed cable substantially circular cross-
section with suitable binder tape.
5.2. Inner sheath (for Armour type)
The inner sheath shall be an extruded layer of black PVC complying with SNI IEC
60502-1. The minimum thickness at any point shall not fall below the value given in the
attached 1 till 5. by more than 20% + 0.2mm.
5.3. Metallic Screen (only for NYSRY)
The metallic screen shall consist of plain annealed copper tape. Suitable binder tape
may be applied over the metallic screen.
5.4. Separation Sheath (for Armoured with Screen type)
The Separation sheath shall be an extruded layer of black PVC complying with SNI IEC
60502-1. The minimum thickness at any point shall not fall below the value given in the
attached 1 till 5. by more than 20% + 0.2mm.
5.5. Armoured (for armour type)
The armoured type of cable covered use galvanized steel round wire armour (SWA) for
multicore cable.
5.6. Over sheath
The over sheath shall be an extruded layer of Black flame retardant and Orange for Fire
resistant cable PVC/ST2 compound with water resistance complying to SNI IEC 60502-
1. The minimum thickness at any point shall not fall below the value given in the
attached table 1. by more than 20% + 0.2mm.

6. CORE IDENTIFICATION
Each core of cable shall be identified by color :
- 2 cores and above : Black with Printed Number, the interval between number of
marking 30 mm throughout the length.

5. TEST
The test shall be carried out in accordance with SNI IEC 60502-1 & IEC 60332-3-24 for
Flame Retardant and accordance with SNI IEC 60502-1 & IEC 60331-21 for Fire Resistant.
For detail test will be inform in Inspection Test Plan (ITP) document.

6. MARKING

6.1. Cable Marking


The following legend shall be printed on the surface of over sheath throughout the length
TECHNICAL SPECIFICATION_LV CONTROL CABLE 3 of 9
of cable. Maximum interval between marking should not exceed 550 mm.
 Ref. standard no. : SNI IEC 60502-1
 Brand name : LSAG
 Cable type : e,g Cu/PVC/SWA/PVC
 Flame retardant grade : FR Cat. C
 Common Indonesian cable type : (NYRY)
 Nos. of core & Conductor size
 Rated voltage : 0.6/1(1.2)kV
 Year of manufacture
 Length marking per meter

ex) SNI IEC 60502-1 LSAG Cu/PVC/SWA/PVC (NYRY-FR) 2x2.5㎟ 0.6/1(1.2)kV 2022 0001M

ex) SNI IEC 60502-1 LSAG Cu/Mica/XLPE/PVC FRC 750 (N2XY-FRC) 2x10㎟ 0.6/1(1.2)kV 2022
0001M

6.2. Drum Marking


The Following information shall be marked.
 Rated voltage and cable type
 Nos. of core and conductor size
 Cable length
 Net weight
 Gross weight
 Direction of rotation
 End position of cable
 Manufacturer’s name
 Year of manufacture

7. PACKING
The completed cables shall be supplied a non-returnable wooden or steel drum to prevent
from damage during the transportations.
The end of cable shall be sealed to prevent the ingress of moisture.
The diameter of wooden drum shall be complied manufacturer’s standard.

TECHNICAL SPECIFICATION_LV CONTROL CABLE 4 of 9


Attached table 1. : DESIGN PARTICULAR

A. Non Armoured Cable Fire Resistant

A.1. N2XY-FRC 0.6/1(1.2)kV (Cu/MICA/XLPE/PVC-FR)

Current-Carrying
Conductor Thickness DC Short
Thickness Weight Capacity
of Overal Resistance circuit
of of Reactance
Size Outside Over Diameter at in air in current
No. of Insulation Cable
Diamete Sheath 20oC at ground at 1 sec
Wire
r 300C at 200C
Approx. (nom.) (nom.) Approx. Approx. Max. Max. Max. Max. Max.
No. x
- mm mm mm mm kg/km (Ω/km) (Ω/km) (A) (A) (kA)
mm2
2C x 2.5 7 2.0 0.7 1.8 15.5 279 7.41 0.110 38 44 0.36
4C x 2.5 7 2.0 0.7 1.8 17.5 364 7.41 0.110 35 41 0.36
5C x 2.5 7 2.0 0.7 1.8 18.5 429 7.41 0.110 36 42 0.36
10C x 2.5 7 2.0 0.7 1.8 25.5 648 7.41 0.110 19 21 0.36
15C x 2.5 7 2.0 0.7 1.8 28.5 879 7.41 0.110 18 18 0.36

B. Armoured Cable Flame Retardant

B.1. NYRY 0.6/1(1.2)kV (Cu/PVC/SWA/PVC-FR)

Current-Carrying
Conductor Thickness DC Short
Thickness Weight Capacity
of Overal Resistance circuit
of of Reactance
Size Outside Over Diameter at in air in current
No. of Insulation Cable
Diamete Sheath 20oC at ground at 1 sec
Wire
r 300C at 200C
Approx. (nom.) (nom.) Approx. Approx. Max. Max. Max. Max. Max.
No. x
- mm mm mm mm kg/km (Ω/km) (Ω/km) (A) (A) (kA)
mm2
2C x 2.5 7 2.0 0.8 1.8 15.5 426 7.41 0.100 27 29 0.29
3C x 2.5 7 2.0 0.8 1.8 16.5 571 7.41 0.100 24 24 0.29
5C x 2.5 7 2.0 0.8 1.8 18.5 717 7.41 0.100 17 13 0.29
7C x 2.5 7 2.0 0.8 1.8 20.0 837 7.41 0.100 14 11 0.29
10C x 2.5 7 2.0 0.8 1.8 24.5 1,233 7.41 0.100 12 9 0.29
12C x 2.5 7 2.0 0.8 1.8 25.0 1,322 7.41 0.100 12 9 0.29
15C x 2.5 7 2.0 0.8 1.8 27.0 1,500 7.41 0.100 11 8 0.29

TECHNICAL SPECIFICATION_LV CONTROL CABLE 5 of 9


C. Armoured with Symmetric Screen Flame Retardant

C.1. NYSRY 0.6/1(1.2)kV (Cu/PVC/CTS/SWA/PVC-FR)

Current-Carrying
Conductor Thickness DC Short
Thickness Weight Capacity
of Overal Resistance circuit
of of Reactance
Size Outside Over Diameter at in air in current
No. of Insulation Cable
Diamete Sheath 20oC at ground at 1 sec
Wire
r 300C at 200C
Approx. (nom.) (nom.) Approx. Approx. Max. Max. Max. Max. Max.
No. x
- mm mm mm mm kg/km (Ω/km) (Ω/km) (A) (A) (kA)
mm2
2c x 2.5 7 2.00 0.8 1.8 20.0 712 7.41 0.100 27 29 0.29

2c x 4 7 2.52 1.0 1.8 21.5 853 4.61 0.099 36 37 0.46

2c x 6 7 3.06 1.0 1.8 23.0 961 3.08 0.093 46 46 0.69

3c x 2.5 7 2.00 0.8 1.8 20.5 764 7.41 0.100 24 24 0.29


4c x 2.5 7 2.00 0.8 1.8 21.2 851 7.41 0.100 24 24 0.29

4c x 6 7 3.06 1.0 1.8 25.6 1332 3.08 0.093 41 38 0.69

4c x 10 7 3.97 1.0 1.8 27.9 1641 1.83 0.087 57 50 1.15

6c x 1.5 7 1.58 0.8 1.8 30.0 915 12.1 0.107 43 35 0.17


20c x 1.5 7 2.00 0.8 2.0 35.0 2145 7.41 0.100 26 20 0.17

- Cable outer diameter tolerance ± 20% upto 20mm, 15% upto 30mm, 10% above 35mm

TECHNICAL SPECIFICATION_LV CONTROL CABLE 6 of 9


Attached table 2. : DRAWING for SUBMITTAL

VOLTAGE 0.6/1 (1.2)kV NO. OF CORE 2-15 CONDUCTOR SIZE 2.5 sqmm

Cable type : N2XY-FRC 0.6/1(1.2)kV (Cu/MICA/XLPE/PVC-FR)

ITEM DESCRIPTION DETAILS

1 Conductor Annealed copper stranded conductor

2 Conductor Wrapping Mica Tape

3 Insulation Extruded XLPE compound

4 Inner Sheath Extruded PVC FR

5 Over Sheath Extruded Orange PVC FR Cat. C compound

REMARK : * - Suitable non hygroscopic filler and tape may be applied on laying up cores

TECHNICAL SPECIFICATION_LV CONTROL CABLE 7 of 10


VOLTAGE 0.6/1 (1.2)kV NO. OF CORE 2 – 15 CONDUCTOR SIZE 2.5 sqmm

Cable type : NYRY 0.6/1(1.2)kV (Cu/PVC/SWA/PVC-FR)

2
3

5
6

ITEM DESCRIPTION DETAILS

1 Conductor Annealed copper stranded conductor

2 Insulation Extruded PVC compound

*3 Binder Non Hygroscopic Tape

4 Inner Sheath Extruded Black PVC compound

5 Armour Galvanized steel round wire

*6 Binder Non metallic tape

7 Over Sheath Extruded Black PVC FR Cat. C compound

REMARK : * - Suitable non hygroscopic filler and tape may be applied on laying up cores
- Suitable non metallic tape may be applied on screen as a binder

VOLTAGE 0.6/1 (1.2)kV NO. OF CORE 2-20 CONDUCTOR SIZE 1.5 – 10 sqmm
Core

TECHNICAL SPECIFICATION_LV CONTROL CABLE 8 of 9


Cable type : NYSRY 0.6/1(1.2)kV (Cu/PVC/CTS/SWA/PVC-FR)

TECHNICAL SPECIFICATION_LV CONTROL CABLE 9 of 9


ITEM DESCRIPTION DETAILS

1 Conductor Annealed copper stranded conductor

2 Insulation Extruded PVC compound

*3 Binder Non Hygroscopic Tape

4 Inner Sheath Extruded Black PVC compound

5 Screen Copper Tape

6 Separation Sheath Extruded Black PVC compound

7 Armour Galvanized steel round wire

*8 Binder Non metallic tape

9 Over Sheath Extruded Black PVC FR Cat. C compound

REMARK : * - Suitable non hygroscopic tape may be applied on laying up cores


- Suitable non metallic tape may be applied on armour as a binder

TECHNICAL SPECIFICATION_LV CONTROL CABLE 10 of 9

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