Manual
Manual
Manual
APPLICATION NAME
Contact:
jiri.vrazdil@tdk-electronics.tdk.com
TDK Electronics AG. Reproduction, publication and dissemination of this publication, enclosures hereto and the
information contained therein without TDK Electronics' prior express consent is prohibited
CONTENTS
1. Introduction ..................................................................................................................... 4
1.1. Fundamentals .......................................................................................................... 4
1.2. Subprograms ........................................................................................................... 4
1.2.1. Material Form .................................................................................................... 4
1.2.2. Core Form ......................................................................................................... 4
1.2.3. Graph Control ................................................................................................... 4
1.2.4. Starting the Program ........................................................................................ 5
1.2.5. Exiting the Program ......................................................................................... 5
2. Fundamentals on Operation ........................................................................................ 5
2.1. Selection of the Material / Core ............................................................................ 5
2.2. Data Point Reader .................................................................................................. 5
2.3. Graph Control .......................................................................................................... 5
2.4. Graph Output ........................................................................................................... 5
2.5. Input Fields............................................................................................................... 5
2.6. Output Fields ........................................................................................................... 5
3. Material Form ................................................................................................................. 5
3.1. Hysteresis Loop....................................................................................................... 5
3.1.1. Procedure .......................................................................................................... 6
3.1.2. Zoom Function .................................................................................................. 6
3.2. Initial Permeability ................................................................................................... 6
3.2.1. Procedure .......................................................................................................... 7
3.2.2. Intermediate Values of μi ................................................................................ 7
3.3. Power Loss .............................................................................................................. 7
3.3.1. Procedure .......................................................................................................... 8
3.3.2. Measured values of PL .................................................................................... 9
3.3.3. Steinmetz coefficients ...................................................................................... 9
3.3.4. Amplitude Permeability .................................................................................. 10
3.3.5. Procedure ........................................................................................................ 10
3.3.6. Intermediate values of μa.............................................................................. 11
3.4. Complex Permeability .......................................................................................... 11
3.4.1. Procedure ........................................................................................................ 12
3.4.2. Intermediate values of μs’ (f), μs’’ (f), μp’ (f), μp’’ (f), gp(f), tan/μi (f) or
Z_N(f) 13
1.1. Fundamentals
The Magnetic Design Tool provides the convenient access to the material data of the
available TDK ferrite materials and their integration in the process of design in digital form.
The parameters on which the design tool is based, such as hysteresis loop, power loss, initial
permeability, amplitude permeability and complex permeability are formed by the
measurement data of the available TDK ferrite materials. These measurement data can be
represented as a graph and compared to one another.
The graphs created can be printed, or pasted into other Windows applications via the
clipboard. A simple editor lets you take notes relating to the selection process as you are
working with the Magnetic Design Tool.
1.2. Subprograms
2. Fundamentals on Operation
The basic operational procedures and the button assignments for the subprograms Material
Properties and Core Calculations are identical. For this reason, they are described globally in
this context.
3. Material Form
Fig.
3-3 - Power loss vs. T
3.3.5. Procedure
Click on the Material Form button in the main window. The Material data window will
be opened.
Select μa vs. B.
3.4.1. Procedure
Click on the Material Form button in the main window. The Material data window will
be opened.
Select μ’-μ’’ vs. f .
Select the desired material.
Select whether μs’ (f), μs’’ (f), μp’ (f), μp’’ (f), gp(f), tan /μi (f) or Z_N(f) are to be
represented.
The graph will be displayed.
3.4.2. Intermediate values of μs’ (f), μs’’ (f), μp’ (f), μp’’ (f), gp(f),
tan/μi (f) or Z_N(f)
Enter the desired frequency in the input field and click the yellow “calculate” button. μ’
(f), μ’’ (f) and tan /μi will be displayed.
It is possible to display multiple curves in one graph. This provides an optimum comparison
(e.g. change of the air gap).
4.1.1. Procedure
Click on the Core Form button in the main window. The Core data window will be
opened.
Select μe vs. T.
Select the desired core.
Specify the core form (optionally: low profile, with hole). Note: Please observe that not
all combinations are valid (e.g. in low profile, only RM cores are available). Values will
not be output if an invalid combination was specified.
Select the desired material.
Select the type of representation μe(T) or (μe(T) - μe(T1))/(μe(T).
Enter the desired air gap in the s field.
The effective permeability as a function of the temperature will be displayed.
4.2.1. Procedure
Click on the Core Form button in the main window. The Core data window will be
opened.
Select Ptrans.
Select the desired core.
Specify the core form (optionally: low profile, with hole). Note: Please observe that not
all combinations are valid (e.g. in low profile, only RM cores are available). Values will
not be output if an invalid combination was specified.
Select the desired material.
Correct for the default thermal resistance Rth value (free-air convection), if a better
figure is known for your application.
Enter the desired values in the dTCu, dTFe and f input fields.
Correct for the default copper space factor fCu=0.4 if a better figure is known for your
application.
4.3.1. Procedure
Click on the Core Form button in the main window.
The Core data window will be opened. Select Input data used for calculations.
4.4. AL-values
For all available TDK materials, the following calculations can be performed using the
calculator:
Al as a function of the air gap and vice-versa without taking into account the fringe
flux
Al as a function of the air gap and vice-versa using the K-factors (only for EE-, EC-,
ER, ETD-, EFD-, EPF-, and ELP-cores in N27, N67, N87)
The inductance as a function of the Al value and vice-versa
4.4.1. Procedure
Click on the Core Form button in the main window. The Core data window will be
opened.
Select AL-value
4.5. DC-Bias
For all available TDK power materials and most core shapes, the reversible permeability can
be calculated as a function of the DC-current as well as of the DC-field with a given Al value.
For this purpose, the temperatures T = 25 °C and T = 100 °C are taken into consideration.
With a given number of turns, the reversible inductance and the magnetic energy can
additionally be calculated.
4.5.1. Procedure
Click on the DC-Bias button in the main window. The DC-Bias window will be opened.
Click on measurement points in the curve to view the associated measured values in
the DataPoint Reader.
4.6.1. Procedure
Click on the Harmonic Distortion button in the main window.
4.7.1. Procedure
Click on the Wire Calculation button in the main window.
4.8. Impedance Z
4.8.1. Procedure
Select on the Impedance Z page in the main window.
5. Graph Control
5.1. Introduction
In the „Edit Chart“ form you can print graphs, insert graphs in other Windows applications via
the Clipboard and define the representation of the graph.
6. Settings
If you want to change a font of visual controls, select “Settings – Options”. Following form will
be displayed – Fig. 6-1.