KISSsoft Release 2019 A

San Engineering and Locomotive Co. Ltd, Bangalore

File
Name : Unnamed
Changed by: vp1354 on: 26.06.2023 at: 17:06:55

Calculation of a cylindrical spur gear

Drawing or article number: 0.000.0

Calculation method DIN 3960:1987

Tooth geometry and material

Geometry calculation according to ISO 21771:2007, DIN ISO 21771

Normal module (mm) [mn] 8.3000

Normal pressure angle (°) [αn] 20.0000
Helix angle at reference circle (°) [β] 0.0000
Number of teeth [z] 110
Facewidth (mm) [b] 136.0000
Hand of gear Spur gear
Accuracy grade [Q-ISO1328:2013] A 6
Inner diameter (mm) [di] 0.0000
Inner diameter of gear rim (mm) [dbi] 0.0000

Material
Gear 1 18CrNiMo7-6, Case-carburized steel, case-hardened
ISO 6336-5 Figure 9/10 (MQ), Core hardness >=25HRC Jominy
J=12mm<HRC28

Surface hardness HRC 61

Gear reference profile

1 :
Reference profile 1.40 / 0.39 / 1.0 ISO 53:1998 Profil D
Dedendum coefficient [hfP*] 1.400
Root radius factor [ρfP*] 0.390 (ρfPmax*= 0.394 )
Addendum coefficient [haP*] 1.000
Tip radius factor [ρaP*] 0.000
Protuberance height coefficient [hprP*] 0.000
Protuberance angle [αprP] 0.000
Tip form height coefficient [hFaP*] 0.000
Ramp angle [αKP] 0.000
not topping

Summary of reference profile gears:

Dedendum reference profile [hfP*] 1.400
Tooth root radius Refer. profile [ρfP*] 0.390
Addendum Reference profile [haP*] 1.000
Protuberance height coefficient [hprP*] 0.000
Protuberance angle (°) [αprP] 0.000
Tip form height coefficient [hFaP*] 0.000
Ramp angle (°) [αKP] 0.000

Type of profile modification: none (only running-in)

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Transverse module (mm) [mt] 8.300
Transverse pressure angle (°) [αt] 20.000
Base helix angle (°) [βb] 0.000

Profile shift coefficient [x] -0.4318

Tooth thickness, arc, in module, module [sn*] 1.2565

Reference diameter (mm) [d] 913.000

Base diameter (mm) [db] 857.939
Tip alteration (mm) [k*mn] 0.000
Tip diameter (mm) [da] 922.433
(mm) [da.e/i] 922.433 / 922.343
Tip diameter allowances (mm) [Ada.e/i] 0.000 / -0.090
Tip form diameter (mm) [dFa] 922.433
(mm) [dFa.e/i] 922.433 / 922.343
Root diameter (mm) [df] 882.593
Generating Profile shift coefficient [xE.e/i] -0.4607/ -0.4740
Generated root diameter with xE (mm) [df.e/i] 882.112 / 881.892
Root form diameter (mm) [dFf] 889.758
(mm) [dFf.e/i] 889.386 / 889.217
Involute length (mm) [l_dFa-l_dFf] 17.255
Addendum(mm) [ha=mn*(haP*+x+k)] 4.716
(mm) [ha.e/i] 4.716 / 4.671
Dedendum (mm) [hf=mn*(hfP*-x)] 15.204
(mm) [hf.e/i] 15.444 / 15.554
Roll angle at dFa (°) [χ_dFa.e/i] 22.630 / 22.613
Roll angle at dFf (°) [χ_dFf.e/i] 15.655 / 15.612
Tooth height (mm) [h] 19.920
Virtual gear no. of teeth [zn] 110.000
Normal tooth thickness at tip circle (mm) [san] 6.937
(mm) [san.e/i] 6.795 / 6.680
Normal space width at root circle (mm) [efn] 5.973
(mm) [efn.e/i] 6.023 / 6.046
Pitch on reference circle (mm) [pt] 26.075
Base pitch (mm) [pbt] 24.503
Transverse pitch on contact-path (mm) [pet] 24.503

Measurements for tooth thickness

Tooth thickness tolerance DIN 3967 cd25

Tooth thickness allowance (normal section) (mm) [As.e/i] -0.175 /-0.255

Number of teeth spanned [k] 12.000

Base tangent length (no backlash) (mm) [Wk] 292.117
Actual base tangent length (span) (mm) [Wk.e/i] 291.952 /291.877
(mm) [ΔWk.e/i] -0.164 / -0.240
Diameter of measuring circle (mm) [dMWk.m] 906.242

Theoretical diameter of ball/pin (mm) [DM] 13.809

Effective diameter of ball/pin (mm) [DMeff] 14.000
Radial single-ball measurement backlash free (mm) [MrK] 462.464
Radial single-ball measurement (mm) [MrK.e/i] 462.219 /462.106
Diameter of measuring circle (mm) [dMMr.m] 905.740
Diametral measurement over two balls without clearance (mm) [MdK] 924.928
Diametral two ball measure (mm) [MdK.e/i] 924.437 /924.212
Measurement over pins according to DIN 3960 (mm) [MdR.e/i] 924.437 /924.212

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Measurement over 3 pins, "axial plain pin method, AGMA 2002' (mm)
[dk3A.e/i] 924.437 /924.212

Tooth thickness (chordal) in reference circle (mm) [sc] 10.429

(mm) [sc.e/i] 10.254 / 10.175
Reference chordal height from da.m (mm) [ha] 4.724
Tooth thickness, arc (mm) [sn] 10.429
(mm) [sn.e/i] 10.254 / 10.174

Toothing tolerances

According to ISO 1328-1:2013, ISO 1328-2:1997

Accuracy grade [Q-ISO1328:2013] A6
Single pitch deviation (µm) [fptT] 13.00
Base circle pitch deviation (µm) [fpbT] 12.30
Sector pitch deviation over k/8 pitches (µm) [Fpk/8T] 33.00
Profile form deviation (µm) [ffαT] 14.00
Profile slope deviation (µm) [fHαT] 12.00
Total profile deviation (µm) [FαT] 18.00
Helix form deviation (µm) [ffβT] 16.00
Helix slope deviation (µm) [fHβT] 14.00
Total helix deviation (µm) [FβT] 21.00
Total cumulative pitch deviation (µm) [FpT] 51.00
Adjacent pitch difference (µm) [fuT] 18.00
Runout (µm) [FrT] 46.00
Single flank composite, total (µm) [FisT] 63.00
Single flank composite, tooth-to-tooth (µm) [fisT] 11.00
Radial composite, total (µm) [FidT] 83.00
Radial composite, tooth-to-tooth (µm) [fidT] 34.00
FidT (Fi''), fidT (fi'') according to ISO 1328:1997 calculated with the geometric mean values for mn and d

Modifying and defining the tooth form

Data for the tooth form calculation :

Data not available.
Please run the calculation in the "Tooth form" tab and open the main report again.

Supplementary data

Mass (kg) [m] 681.236

Moment of inertia
calculation without consideration of the exact tooth shape
Single gears, (da+df)/2...di (kg*m²) [J] 69.36081

Remarks:
- Specifications with [.e/i] imply: Maximum [e] and minimum value [i] for
Taking all tolerances into account
Specifications with [.m] imply: Mean value within tolerance
- For the backlash tolerance, the center distance tolerances and the tooth thickness allowance
are taken into account.
The maximum and minimum clearance according to
the largest or smallest allowances are defined..

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 The calculation is performed for the operating pitch circle.

End of Report lines: 175

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