|KENT-MOORE amma ow. PT 2200-B/PT 2250-B UNIVERSAL COUNTERBORE BASIC TOOL KIT 10 PT 2250-8 Basic Kit and Service Parts Listing Cumter Blates (Available for use with PT 2200-8 or PT-2250-8) DET.NO. PARTNO, DESCRIPTION PART NO. "APPLICATION 1. PT.2200-1128 BASIC MACHINE ASSY. =P 2200-21 CUM 6/8 VALVALE +,010°05, 2 PT2000-21 STUD ADAPTER (4 QTY) *P12200-72A —- CUMS-1/2-NH, 903 3. -R515100-225 S/32HEXKEY “PT 2200-23 CUMS-1/8 NH 4. PT2200-14A CUTTER PLATEREMOVINGPIN. «pr-2700-24 CUMC&JENG 5. PT3000-10 OFFSET WASHERS (4 QTY) +91 2200-25 CUM 4-5/8 V 6/8 VAL-VALE 6. PT2200-17.—T-HANDLE PT 2200-30 0071 7. PT2000-16 ——STUDADAPTER (4 ary) Pr2200-31 0092 8. PT2200-20 —_CUTTERSETSTRAP PT-2200-40 MACK 673/675 9. PT3000-11 STUD ADAPTER 4 aTY) PT 2200-42 MACK 865/866 10, PT.2000-62 OFFSET WASHERS 4 QTY) °1:2200-37 WHCDT-466 Nf PT2400-10 STEEL BOX PT 2200-46 MACK EM 9-400 Re-1460+/8 01h Gt PT 2400-12 CAT 4,50 NOTE: PT 2000-B Counterbore Tool includes PT 2250-8 pr'2400-13 CAT 475 3306 Basic Tool Kit and five cutter plates denoted by *below. £1 2400-15A CAT 5.40 3406/3408 Each cutter plate comes complete with a carbide cutter. 7 2000-207 CUM 5 1/2 NH WITH LPFTOOL FUNCTION To resurface cylinder liner counterbore areas of the engine block. The counterbore tool cuts an even counterbore ledge for correct liner protrusion. This tool is necessary to finish cut counterbore repair sleeves and is recommended for use when installing shims and seal rings. CARE AND MAINTENANCE OF COUNTERBORE TOOL Your Counterbore Too! has been manufactured to very precise specifications. A great deal of care and craftsmanship went into the manufacturing of this tool so that you may enjoy years of trouble-free service. Each and every Counterbore Too|is tried and tested before it leaves our factory. Your Counterbore Tool is a precision piece of machinery which requires all the care you would provide for any type of precision equip- ment. Care and maintenance is simple and need only be done periodically to insure complete satisfaction from this tool Please adhere to the following guidelines for years and years of trouble-free machining Prior to using always inspect bottom of base plate for nicks and debris. Main Shaft must turn freely in | housing. Filloll cup on Main Housing with 30 W non-detergent oll. Tool and engine block must be at room temperature. | Periodically, replace the PT 16001 brass stop, which is located in the depth set collar between the thumb screw and threaded shaft. It is a dispensable item which protects the main shaft threads, CUTTER PLATE INSPECTION Always inspect your cutter plate before proceeding. Make sure you have the correct plate for your applica~ tion. Inspect the cutter plate locating surface for burrs, sharp edges or grooves {it must be smooth). ‘SPRING LOADED LOCK-PIN The drive shaft of your Counterbore tool has two groove positions for the spring loaded lock-pin to engage into This feature will hold the cutter plate in its upward position when not in use The bottom drive shaft groove is used for tapered cutter plates and the top groove for straight cutter plates. To unlock: Pull button outward and rotate 90°. The Counterbore tool drive shaft is now free to move up and down. To lock: Rotate button until button tangs align with slots in screw body. Then pull drive shaft upward until spring plunger engages into groove in drive shaft The above procedure is recommended when locating tool on engine block or during storage NOTE: DO NOT allow plunger to ride on drive shaft when machining engine block. ALWAYS keep in unlock position 2\UNTERBORE TOOL INSTRUCTIONS The following instructions cover the use of Counterbore Tool using two different style cutter plates, tapered with adjustable cutter bit and straight with fixed cutter bit. When exception to the procedure is required, follow the appropriate instructions. Typical Straight Cutter Plate (Top Side) Typical Tapered Cutter Plate (Bottom Side) Sa PREPARE BLOCK A. Remove the cylinder head, piston and liner of the cylinder to have the counterbore ledge machined This procedure can be performed either in or out of the chassis. if in chassis, cover the crank shaft and any oil hole gallery to prevent machining chips from entering B. Make sure the top deck of the block is clean and free of burrs. Use a finish mil file (PT 2000-400 or equivalent) and fibrous abrasive pad PT 2901. C. Measure and record the ledge depth in four places 90° apart with PT 5025 Dial Depth Gauge. ‘Mark the shallowest point subtract the lowest number from the highest number. This is the minimurn amount to be machined for clean-up. PT 5025 Dial Depth GaugeSTEP 2A ‘SET THE CUTTER, TAPER CUTTER PLATE Loosen the two cutter bit hold down cap screws. Install the tool bit into cutter plate by turning the cutter bit adjuster bolt counterclockwise. Cutter bit face must be facing towards a clockwise rotation cut. NOTE: The point of cutter should not extend beyond the outer diameter of the cutter plate, if the cutter bit does stick out, darnage to the tool bit will occur when locating the counterbore tool onto engine block. Do not tighten cutter bit hold down cap screws at this time. IMPORTANT: Hold down cap screws MUST BE loose whenever adjustment is being made to cutter bit, in or out movement. STEP 2B SET THE CUTTER, STRAIGHT CUTTER PLATE Preset the cutter by using the cutter sel strap (in- cluded). Wrap it around the area of the cutter slot (Figure 28). Push the cutter out fo touch the sheet stock and tighten the button head socket set screws. Recheck the cutter, making sure it contacts the sheet stock but does not protrude beyond the edge of the plate, Properly installed, the cutter carbide faces the open space in the cutter plate. Light should not pass between the sheet stock and cutter plate. FIG. 2A Cutter Bit Hold Down Cap Screws FIG. 2B Note: Cutter carbide faces slotaay INSTALL THE CUTTER PLATE ON THE MAIN SHAF? F COUNTERBORE TOOL Install the cutter plate on the main shaft. Use the cutter plate removing/installing pin to tighten securely. (Figs. 34 & 38) (NOTE: Hole in side of cutter plate accepts the removing/installing pin. Fig. 3A Installing Cutter Plate eal LOCATE THE TOOL Position the tool in the cylinder bore by backing off the depth set collars and lowering the cutter plate into the counterbore to center the tool. Secure the base plate to block with cylinder head bolts and special washers and spacers if required. Cross tighten bolts (diagonally) to 30 ft. bs. torque. (See Fig. 4) TAPER CUTTER PLATE When taper cutter plate is in position in engine block counterbore it will position the machine correctly There will be No Movement of the machinery when tapping (by hand) the machine base plate from side to side and forward and backward Fig. 4 Any rotating of the cutter plate, while positioned in the counterbore, will cause premature wear grooves on the taper cutter plate, thus incorrect location of the counterbore tool. The taper cutter plate must be re- placed if grooves appearSees STRAIGHT CUTTER PLATE Lift the T-Handle slightly and rotate main shaft clockwise to ensure cutter plate turns freely without binding up. If necessary, loosen cap screws and reposition the tool. (Repeat Step 4A). ed ADJUST CUTTER BIT, TAPER CUTTER PLATE Using the counterbore tool handle, raise the cutter plate from the counterbore seat by approximately 1/2". Turn bottom lock collar until it contacts hous ing, thus holding cutter plate in this position. Use Hex Key Wrench to turn the tool bit adjusting bolt clockwise until too! bit contacts liner bore wall. Then tighten the two hold down cap screws to secure the tool bit. (See Fig. 5) Rotate the main shatt clockwise to ensure cutter plate turns freely without binding up or scraping the counterbore wall, if necessary, loosen the two hold down cap screws and reposition the tool bit against the counterbore wall. Refighten screws. Cutter Bit Adjusting Bott a.) SETTING DEPTH OF CUT Back off depth set collar and carefully lower the cutter plate into the bore and allow the cutter to rest on the counterbore ledge. Rotate both depth set collars down until the bottom collar contacts the main housing, Do not force the collar beyond this point, as it will lif the cutter plate and prevent an accurate zero reading, (See Fig. 6A) Determine the final depth of cut and back off the top depth set collar accordingly. Each graduation on the depth set collar increases the depth of cut by one thousandth (,001"). Tighten the thumb screw on the top collar securely, Fig. 6Aee) OPTIONAL DEPTH SET SPACER FOR USE WITH TAPER CUTTER PLATES ONLY. FUNCTION: PT 2200-83 Spacer Block eliminates the need to reset depth of cut when machining two or more counterbores. 1. Follow counterbore tool installation procedure as outlined with tool and/or taper cutter plate. 2. After adjusting the cutter to counterbore diameter, back off both lock collars and lower the cutter plate into the bore until the cutter bit contacts ledge. Continue to back off collars until PT 2200-83 Spacer Block can be installed between main housing and lower lock collar. See Fig. 68. 3. Follow procedure for setting depth of cut thru counterbore tool removal 4. Remove PT 2200-83 Spacer Block and install tool Into next bore to be cut, Repeat cutting Instructions. ila CUTTING THE COUNTERBORE Fill oll cup on the main housing with 30W non- detergent oil fo maintain lubrication during use. Back off the bottom depth set collar two gradu- ations (or less) and tighten the thumb screw securely. Cut the counterbore by turning the T-Handle clockwise and maintaining constant downward pressure on the tool, Do not stop in the same handle position. Alternate stops to avoid creating a ridge in the counterbore. Continue backing off the lower depth set collar {no more than two graduations per cut) and checking depth measurements between each adjustment. Plan to take a one thousandihs (001" final cut to meet the final predetermined counterbore depth. This ensures avery fine machined finish Once the predetermined depth has been reached, adjust the top calibrated depth set collar against the lower collar and tighten the thumb screw securely. This will allow all other counterbores to be cut to the same depth as the first. :Sad TOOL REMOVAL Retract cutter plate by pulling up on tee handle and lock in up position with spring loaded lock-pin. Remove four machine hold down bolts. TAPER CUTTER PLATE Prior to tool removal loosen the two cutter bit hold down cap screws and rotate cutter bit adjusting screw counterclockwise until cutter bit is retracted into cutter plate. This will protect the cutter bit when not in use ‘and prepare you for the next counterbore. FINE QUALITY TOOLS FOR UPPER DECK WORK PT 5025 DIAL DEPTH/LINER PROTRUSION GAUGE Saves time - designed for use with our counterbore tool. PT 5010 CONCENTRICITY GAUGE Checks upper to lower bore concentricity within 001 PT 7190 PORTA-FLUX Powerful permanent magnet attracts white powder to locate cracks in head and block Hundreds of uses. PT 2050-D PORTA-MATIC The upper deck boring tool for installing our exclusive prefinished repair bushings Easy to operate with precision, machine shop quality results, SPX Corporation PT 2250-208 SP” Bsponent of Excellence feavy Duty Group 784 Little Mac eee, Coc) KENT-MOORE (esi. Dion Revel #552098 0 —