Lumped Track Layout Design For Dynamic W
Lumped Track Layout Design For Dynamic W
Lumped Track Layout Design For Dynamic W
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20 20
10
10
5
5
0
0 0.5 1 1.5 2 2.5 3 0
Displacement [m] 0 1 2 3 4 5
Displacement [m]
Fig.4. Mutual inductance vs. longitudinal displacement.
Fig.6. Mutual inductance vs. longitudinal displacement for different track
coil distance.
linear way, decreasing from the maximum value M0 to about
zero in a space interval S a little longer than the longitudinal results of the FEM analysis for five different distances D,
dimension of the coils. Such a dependence of the mutual namely D=X (i.e. with track coils in contact each other),
inductance with the longitudinal displacement is typical of the D=1.25X, D=1.5X, D=1.75X and D=2X (i.e. with a gap
DD coils and is supported by the experiments in Appendix. between two subsequent track coils equal to the coil length).
Coils with other shapes have a mutual inductance that Longitudinal displacement of the pickup coil with respect to
decreases with the longitudinal displacement in a different the central track coil has been increased from 0 to D/2 and
way; for example, the circular coils exhibit a parabolic then, by exploiting the symmetry of the track layout, inductive
decrease [18]. The results obtained for coil pairs #2 and #4 put parameters have been found for a longitudinal displacement
in evidence that the length of the space interval S is not increasing up to D. The profiles of the mutual inductance for
affected by the lateral dimension of the coils, at least for the the five values of D are traced in Fig.6. They are almost
examined dimension range. Instead, the maximum mutual superimposed, and their values coincide with those in Fig. 4 so
inductance M0 is affected by both the longitudinal and lateral that it can be concluded that the mutual inductance is
dimensions of the coils. Regarding the self-inductance of the unaffected by D. Instead, the self-inductance of the pickup coil
coils, it changes with the longitudinal displacement because changes with respect to Fig. 5: it gets higher values and its
the coils are endowed with ferrite cores, otherwise it would profile becomes flatter. Such a change is more sensible when
remain constant. As shown in Fig. 5, the self-inductance D is small and the longitudinal displacement is large. The
reaches its maximum value Lo when the coils are aligned and extreme condition is reached for D=X, where the self-
then decreases as the longitudinal displacement increases. In inductance is constant over D.
accordance with the simplification posed for the design stage,
Lp is taken constant, equal to its value Lo in aligned conditions. IV. TRANSFERRED POWER AND ENERGY FOR DD COILS
Maximum values of the mutual and self inductances as well On the basis of the outcomes of the previous Section, the
as the corresponding coupling coefficients are reported in the dependence of Ma and Mb on the longitudinal displacement is
right side columns of Tab. I. approximated with a line as exemplified in Fig. 4 for coil pair
Figs. 4 and 5 refer to the inductive parameters of a coil pair #1; note that the line is a bit lower than the actual mutual
made of the pickup coil and one track coil. In real DWC inductance profile all along the displacement. By hypothesis
systems, however, the track is made of a string of coils, whose vi) in Section II, the profiles of Ma and Mb along the axis x are
existence could influence the self-inductance of the pickup as traced in Fig. 7.
coil and its mutual inductance with the track coils, especially The parameter σ, denoted as track flux coverage, is
if the latter ones are deployed at short distance from each introduced in Fig. 7. By referring to coil b, σ is defined as the
other. This influence has been also evaluated by a FEM ratio between the position x at which Mb becomes equal to
analysis, for pickup and track coils having the dimensions of zero and the track coil distance D. According to hypothesis i)
coil pair #1 and for a track section of three coils. Mutual in Section II, it is σ <1. From an inspection of Fig. 4, it
inductance and self-inductance have been worked out from the
emerges that, with good approximation, D is equal to the
35 longitudinal dimension of the coil. Consequently, for a track
of a given length, represents the portion of track populated
30 with coils and, hence, it gives a useful index of cost of the
Self-inductance [H]
25
DWC system.
Depending on the distance of the track coils and their
20 longitudinal dimension, Mb could become zero before or after
that Ma becomes greater than zero; the first situation,
designated with “separate flux coverage” (SFC), is represented
15
10 in Fig. 7 (a) and occurs for σ<1/2 while the second one,
0 0.5 1 1.5 2 2.5 3
Displacement [m] designated with “overlapped flux coverage” (OFC), is
Fig.5. Self-inductance vs. longitudinal displacement. represented in Fig. 7 (b) and occurs for σ>1/2.
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𝐷 (1−𝜎) 𝑥 𝑥 𝜎 𝑥
0 D(1-) D D x 𝐸𝑂𝐹𝐶 = 𝐾 {∫0 𝑀b2 ( ) 𝑑 + ∫(1−𝜎) [𝑀𝑏 (𝐷) +
𝑢 𝐷 𝐷
(b) 𝑥
2 1 𝑥 𝑥
Fig.7. Profile of the mutual inductances along the direction x and different 𝑀𝑎 (𝐷)] 𝑑𝑥 + ∫𝜎 𝑀𝑎2 (𝐷) 𝑑 𝐷} (20)
coverage situations: (a) separate flux coverage, and (b) overlapped flux
coverage.
The latter expression, rewritten as
By the linear approximation, Mb and Ma can be expressed as D 𝜎 𝑥 𝑥 𝑥
in (14) and (15), respectively; the expressions are given as a 𝐸𝑂𝐹𝐶 = 𝐸𝑆𝐹𝐶 + 𝐾2 ∫(1−𝜎) 𝑀𝑏 ( ) 𝑀𝑎 ( ) 𝑑 (21)
𝑢 𝐷 𝐷 𝐷
function of x/D in order to make the subsequent analysis
parametric. emphasizes that the transferred energy under OFC is higher
than under SFC because in the interval [D(1-σ), σD] both the
𝑥 1𝑥 𝑥
𝑀𝑏 (𝐷) = 𝑀0 (1 − ), ∈ [0, 𝜎] track coils b and a contribute to the transfer of power, as
𝜎𝐷 𝐷
{ 𝑥 𝑥
(14) described by the second of (19). After simple manipulations,
𝑀𝑏 ( ) = 0,
𝐷
∈ [𝜎, 1] the expression of EOFC can be rewritten as
𝐷
𝑥 𝑥 𝐾𝑀02 3 1 6
𝑀𝑎 (𝐷) = 0, ∈ [0, (1 − 𝜎)] 𝐸𝑂𝐹𝐶 = 2𝜎𝐷 (5 + − 2𝜎3 − 𝜎) (22)
𝐷 3𝑈 𝜎2
{ 𝑥 1 𝑥 𝑥
(15)
𝑀𝑎 ( ) = 𝑀0 [1 + ( − 1)], ∈ [(1 − 𝜎), 1]
𝐷 𝜎 𝐷 𝐷 Eq. (22) highlights that EOFC depends on the product of two
terms, one is 2𝜎𝐷like for ESFC, and the other one is a non-
A. Power and energy analysis under SFC (σ<1/2) linear function of 𝜎.
Under SFC, the power transferred to the pickup coil while The transferred power as a function of x/D and for four
EV moves from track coil b to track coil a is obtained by values of 𝜎 is traced in Fig. 8, where the power is normalized
substituting (14) and (15) in (5). The expression of the to 𝐾𝑀02. The trace marked with crosses refers to SFC with
transferred power is 𝜎=1/4; the trace marked with circles refers to 𝜎=1/2, which is
𝑥 1𝑥 2 𝑥
the boundary condition between SFC and OFC; the traces
𝑃𝐿,𝑆𝐹𝐶 (𝐷) = 𝐾𝑀02 (1 − 𝜎 𝐷) , 𝐷
∈ [0, 𝜎] marked with squares and stars refer to OFC with 𝜎=3/4 and
𝑥
𝑃𝐿,𝑆𝐹𝐶 ( ) = 0,
𝑥
∈ [𝜎, (1 − 𝜎)] (16) 𝜎=1, respectively. The traces points out that OFC is more
𝐷 𝐷
𝑥 1 𝑥 2 𝑥
effective than SFC in transferring power to the pickup coil.
{ 𝑃𝐿,𝑆𝐹𝐶 (𝐷) = 𝐾𝑀0 [1 + 𝜎 (𝐷 − 1)] ,
2
𝐷
∈ [(1 − 𝜎), 1] The transferred energy as a function of 𝜎 is traced in Fig. 9,
𝐾𝑀02 0.4
𝐸𝑆𝐹𝐶 = 2𝜎𝐷 (18)
3𝑈
0.2
Eq. (18) points out that the energy transferred to EV is
proportional to 2σD, i.e. to the length of the two fractions of 0
0 0.2 0.6 0.4 0.8 1
the track coil distance where either Ma or Mb are greater than x/D
zero. The remaining part of D does not enter in the Fig.8. Normalized transferred power vs. x/D for 𝜎=1/4 (x), 𝜎=1/2 (o), 𝜎=3/4
(□) and 𝜎=1 (*).
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𝑥 𝜎
𝐷
= 2 . From (23), (25) and (26), one obtains for SFC and
1
OFC, respectively
0.8
E/(KM0 D/u)
EOFC 𝜎
𝑉𝑀 ( ) 𝑓𝐷 2 2
0.6 𝜎
2
= , 𝜎 ∈ [0, 3]
2
𝑉𝐼 ( ) 𝑓𝑠 𝜋𝜎
2
0.4 𝜎 (27)
𝑉𝑀 ( ) 𝑓𝐷 1 2
2
ESFC
𝜎 = 𝑓𝑠 𝜋(2𝜎−1)
, 𝜎 ∈ [3 , 1]
0.2 { 𝑉𝐼 ( )
2
0
0 0.2 0.4 0.6 0.8 1 The supply frequency fs of the DWC systems has been fixed
Fig.9. Normalized transferred energy vs. .
at 85 kHz by SAE International J2954 Task Force; the
frequency fD, in turn, does not exceed 10 Hz. With these
where the energy is normalized to 𝐾𝑀02 𝐷/𝑈. As expected, frequency values, the first equation of (27) states that VM has a
EOFC is larger than ESFC and increases more than in linear way magnitude as high as to VI only if is about 75·10-6, i.e. only
with . if 75 mm of coil are deployed for every km of track. And
additionally, the second equation of (27), calculated for =2/3,
V. MOTIONAL VOLTAGE states that VI is more than 8900 times greater than VM. Further
The voltage induced in the pickup coil because of its motion to these data, it can be concluded that in a practical DWC
with respect to the track coils is composed by sine waves; they system the motional voltage is negligible compared to the
have the same angular frequency as the track supply current transformer voltage and, hence, it can be disregarded in
and peak magnitude that varies as given by designing the track layout.
𝑑[𝑀𝑏 (𝑥)+𝑀𝑎 (𝑥)] 𝑑[𝑀𝑏 (𝑥)+𝑀𝑎 (𝑥)] VI. WPTBC COIL-COUPLING SIZING
𝑉𝑀 = | 𝑑𝑡
| 𝐼𝑡 = |
𝑑𝑥
| 𝑈𝐼𝑡 (23)
The EV motion with a lateral displacement along axis y of
Under linear profiles of Ma and Mb, the expression of VM for Fig. 1 reduces the power transferred to EV on account of the
both SFC and OFC is given by lower value of the mutual inductances between track and
pickup coils [19]. Effects of lateral displacement in coil pair
𝑥 1 𝑥
𝑉𝑀 (𝐷) = 𝑀0 𝐼𝑡 𝑓𝐷 , ∈ [0, 𝜎] #1 have been evaluated by a FEM analysis, executing a
𝜎 𝐷
𝑥 𝑥 parametric analysis of the mutual inductances MDD between
𝑉𝑀 ( ) = 0,
𝐷
∈ [𝜎, (1 − 𝜎)] (24) track and pickup coils for lateral displacements increasing
𝐷
𝑥 1 𝑥 from 0 up to Y, the lateral dimension of the pickup coil.
{𝑉𝑀 (𝐷) = 𝑀0𝐼𝑡 𝑓𝐷 𝜎 , ∈ [(1 − 𝜎), 1] 2 ⁄ 2
𝐷 Attention has been focused on the ratio 𝑀𝐷𝐷 𝑀0 because this
quantity is equal to the ratio of the actually transferred power
where fD=1/TD.
By substituting (14) and (15) in (3), the expressions of the to its theoretical maximum, thus giving a clear indication of
peak magnitude VI of the transformer voltage for SFC and the effects of the lateral displacement on the power transfer
2 ⁄ 2
OFC become capability of the DWC system. The profile of 𝑀𝐷𝐷 𝑀0 , traced
in Fig. 10 as a function of the lateral displacement with the
𝑥 1𝑥 𝑥 blue dashed line, shows that a point exists at about 35% of Y
𝑉𝐼,𝑆𝐹𝐶 ( ) = 𝐼𝑡 𝜋𝑓𝑠 𝑀0 (1 − ), ∈ [0, 𝜎]
𝐷 𝜎𝐷 𝐷
𝑥 𝑥
where the mutual inductance of DD coils is zero (null point).
𝑉𝐼,𝑆𝐹𝐶 (𝐷) = 0, 𝐷
∈ [𝜎, (1 − 𝜎)] (25) Then, in the null point there is no power transfer even if the
𝑥 1 𝑥 𝑥 pickup coil is just over the track coil.
{𝑉𝐼,𝑆𝐹𝐶 (𝐷) = 𝐼𝑡 𝜋𝑓𝑠 𝑀0 [1 + 𝜎 (𝐷 − 1)] , ∈ [(1 − 𝜎), 1]
𝐷
A number of solutions has been proposed to reduce the
𝑥
𝑉𝐼,𝑂𝐹𝐶 (𝐷) = 𝐼𝑡 𝜋𝑓𝑠 𝑀0 (1 − 𝜎 𝐷),
1𝑥 𝑥
∈ [0, (1 − 𝜎)] sensitivity of the DWC system to the lateral displacement, by
𝐷 either arranging suitable compensation networks [20], or
𝑥 1 𝑥
𝑉𝐼,𝑂𝐹𝐶 ( ) = 𝐼𝑡 𝜋𝑓𝑠 𝑀0 (2 − ),
𝐷
∈ [(1 − 𝜎), 𝜎] (26) modifying the coil shape [21], [19], or using three phase
𝜎 𝐷
𝑥 1 𝑥 𝑥
{𝑉𝐼,𝑂𝐹𝐶 (𝐷) = 𝐼𝑡 𝜋𝑓𝑠 𝑀0 [1 + 𝜎 (𝐷 − 1)], ∈ [𝜎, 1]
𝐷
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systems [22]. In [23] and [24], the onset of the null point in the TABLE II
REFERENCE CAR PARAMETERS
DD coils is prevented by inserting an additional coil at the
Quantity Symbol Values
center of the pickup structure, as shown in Fig. 11. The Mass m 1475 kg
additional coil, which is named quadrature coil (Q coil), has Width l 1.77 m
its own power conversion circuitry that adds the Q coil output Wheelbase h 2.7 m
Maximum speed U 39 m/s (140 km/h)
power to that one delivered by the DD coil. Denoting the
Air drag coefficient Cd 0.28
mutual inductance between the Q coil and the track coil with Front area Af 2.23 m2
MQ, the ratio between the power transferred to the Q coil and Rolling friction coefficient Krf 0.01
the maximum power transferred to the DD coil is 𝑀𝑄2 ⁄𝑀02 and Nominal battery voltage VB 365 V
Nominal battery charging power PN 50 kW
is represented by the red dotted line in Fig. 10. The total Pulse battery charging power Ppk 70 kW
power transferred to EV is given the sum of the two powers
and is represented by the blue solid line. As shown by the the car and g is the gravitational acceleration.
traces of Fig. 10, the insertion of the Q coil has the beneficial An overall efficiency of 80% is assumed for the EV
impact of transferring a power equal to 15% of the maximum powertrain, that goes from the DC bus to the wheels and
value in the null point of the DD coil. In any case, lateral includes the traction inverter, the traction motor and a
displacements should be bounded to a small fraction of Y reduction gear. By help of (28)-(30), the average power Pavg
otherwise the transferred power will decrease substantially; that must be entered into the DC bus of the powertrain is 34
f.i., for a lateral displacement greater than 50% of Y, the kW, corresponding to an energy Ekm=874 kJ/km. These data
transferred power falls below 15% of the maximum value. represent the need of power and energy to be transferred from
the DWC system to the pickup coil.
VII. STUDY CASE By assuming, for simplicity, that the DC bus voltage is
As a study case, a compact C-class car moving at high equal to the nominal battery voltage, the EV powertrain
speed for a long distance, for instance in the highways, is appears at the terminals of the compensated pickup coil as an
considered. The main characteristics of the car are reported in average equivalent load of about
Table II. The DWC system is required to transfer to EV all the
energy spent for its motion so that the charge level of the 8 𝑉2
𝑅𝐿 = 𝜋2 𝑃 𝐵 ≅ 3.2Ω (31)
battery when EV leaves the highway is the same as when it 𝑎𝑣𝑔
where Cd is the air drag coefficient, Af is the front area of the 1000 𝜔𝑠2 𝐼𝑡2 𝑀02 3 1 6 1
𝐸𝑘𝑚 = 3𝑈
𝜎 (5 + 𝜎2 − 2𝜎3 − 𝜎) , 𝜎 ∈ [2 , 1] (33)
𝑅𝐿
car andair is the air density, set at 1.167 kg/m 3. The rolling
resistance force is expressed as
For given values of Ekm, 𝜔𝑠 , U and RL, (32) and (33)
𝐹𝑟𝑜𝑙𝑙 = 𝐾𝑟𝑓 𝑚𝑔 (30) establish a relationship between It, M0 and . It is represented
by the diagrams of Fig. 12 for three values of the track supply
where Krf is the rolling friction coefficient, m is the mass of currents: 50 Arms, 100 Arms and 150 Arms. The diagrams give a
guideline to size the track layout. As a matter of fact, they
permit to find out M0 once σ is set or, conversely, to findout
once M0 is known. As an example, for coil pair #1 (horizontal
line in Fig. 12 with M0=16.6 H) the value of is 0.736 for a
track supply current of 50 Arms, 0.208 for 100 Arms, and 0.093
for 150 Arms.
Inspection of Fig. 12 shows that an increase in the supply
current allows the deployment of track coils with a smaller .
However, for a fixed increment in the supply current, the
reduction of results lower at high supply currents; moreover,
the advantage of increasing the supply current is greater when
coils with lower M0 are employed.
Fig.11. DD pickup coil with Q coil.
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10
-4
TABLE IV
TRACK PARAMETERS VS. TURNS NUMBER
Coil pair 1 Turn 2 Turns 3 Turns
M0=16.6 H M0=65.1 H M0=0.38mH
#1
=0.208 =0.013 =0.0026
I =50A M0=9.72 H M0=38.1 H M0=0.22 mH
t rms
#2
0
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250 5
150 3
100 2
50 1
0 0
0 2 4 6 8 10 12 0 0.1
0.2 0.3 0.4
Displacement [m] Displacement [m]
Fig.13. Transferred power computed by (16) (dashed blue line) and by Fig.15. Mutual inductance of the experimental DD coils pair vs. longitudinal
numerical analysis (solid red line) for coil pair #1. displacement.
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structure for high-efficiency wireless power transfer,” IEEE Trans. Ind. machines, and drives.” Since 2015, he is Associate Professor
Electron., vol. 60, no. 1, pp. 339-349, 2013. and holds the lectureships of Enertronics and of Road Electric
[16] M. Budhia, J.T. Boys, G.A. Covic, and C.Y. Huang, "Development of a Vehicles for graduate students. He is currently involved in the
Single-Sided Flux Magnetic Coupler for Electric Vehicle IPT Charging
Systems," IEEE Trans. Ind. Electron., vol. 60, no. 1, pp. 318-328, 2013. analysis and design of power electronics and control systems
[17] A. Zaheer, G.A. Covic, and D. Kacprzak, "A Bipolar Pad in a 10-kHz for electric and hybrid vehicles and for wireless power transfer
300-W Distributed IPT System for AGV Applications," IEEE Trans. systems.
Ind. Electron., vol.61, no. 7, pp. 3288-3301, 2014.
[18] J. Acero, C. Carretero, I. Lope, R. Alonso, O. Lucia, and J.M. Burdio,
"Analysis of the Mutual Inductance of Planar-Lumped Inductive Power Hemant Kumar Dashora received B.E.
Transfer Systems," IEEE Trans. Ind. Electron., vol.60, no. 1, pp. 410- degree from University of Rajasthan,
420, 2013. Jaipur (India) and M. Tech. from Indian
[19] V. Prasanth and P. Bauer, “Distributed IPT Systems for Dynamic Institute of Technology Kharagpur, both
Powering: Misalignment Analysis,” IEEE Trans. Ind. Electron., vol. 61,
no. 11, pp. 6013-6021, 2014. in Electrical Engineering, in years 2009
[20] Q. Zhu, Y. Guo, L. Wang, C. Liao, and F. Li “Improving the and 2011, respectively. After master, he
Misalignment Tolerance of Wireless Charging System by Optimizing joined General Motors Technical Centre
the Compensate Capacitor, “IEEE Trans. Ind. Electron., vol. 62, no. 8, India in Bangalore and worked as a senior
pp. 4832-4836, 2015.
[21] S. Raabe and G.A. Covic, "Practical Design Considerations for engineer for almost 3 years. Since 2014,
Contactless Power Transfer Quadrature Pick-Ups," IEEE Trans. Ind. he is a Ph.D. student at the Department of Industrial
Electron., vol.60, no. 1, pp. 400-409, 2013. Engineering, University of Padova, Italy.
[22] H. Matsumoto, Y. Neba, K. Ishizaka, and R. Itoh, "Comparison of
During master, he worked on wind energy extraction project
Characteristics on Planar Contactless Power Transfer Systems," IEEE
Trans. Power Electron., vol.27, no. 6, pp. 2980-2993, 2012. that includes permanent magnet motor drive, emulation of
[23] A. Zaheer, H. Hao, G.A. Covic, and D. Kacprzak, "Investigation of wind turbine and power converters. While in General Motors,
Multiple Decoupled Coil Primary Pad Topologies in Lumped IPT his activities were focused on modeling and simulation of a
System for interoperable electric vehicle charging,” IEEE Trans. Ind. complete architecture of hybrid and electric vehicles to
Electron., vol. 30, no. 4, pp. 1937-1955, 2015.
[24] J. Deng, W. Li, T.D. Nguyen, S. Li, and C.C. Mi, "Compact and analyze their fuel economy, performance, durability etc. As a
Efficient Bipolar Coupler for Wireless Power Chargers: Design and Ph.D. student, he is involved in a research on dynamic
Analysis," IEEE Trans. Power Electron., vol. 30, no. 11, pp. 6130-6140, wireless charging of electric vehicles. His area of interest are
2015.
coupling coil and power supply analysis.
Giuseppe Buja (M’75–SM’84–F’95-
LF’13) is a Full Professor at the
University of Padova, Italy, heading the
laboratory on “Electric Systems for
Automation and Automotive”. He has
carried out research in the field of power
and industrial electronics and has
authored or co-authored more than 200
papers. His current research is turned to wired and wireless
charging of the electric vehicles, and to power conversion
systems for renewable energies. He was the recipient of the
IEEE Industrial Electronics Society Eugene Mittelmann
Achievement Award “in recognition of his outstanding
0278-0046 (c) 2015 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.