Jis G3456
Jis G3456
Jis G3456
644-977
JIS
/
INDUSTRIAL
JAPANESE STANDARD
by
1. ScoDe
The pipe shall be classified into three grades and their letter symbols shall
be as given in Table 1-1 or Table 1-2.
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G 3456-1988
3. Chemical Composition
The pipe shall be tested in accordance with 9.1 and t h e resulting adle analysis
values shall conform t o Table 2-1 or Table 2-2.
Unit: %
Letter symbol C Si Mn P S
of grade
STPT 38 0.25 max. 0.10 to 0.35 0.30 t o 0.90 0.035 max. 0.035 max.
STPT 42 0.30 max. 0.10 to 0.35 0.30 t o 1.00 0.035 max. 0.035 max.
STPT 49 0.33 max. 0.10 t o 0.35 0.30 t o 1.00 0.035 max. 0.035 max.
Letter symbol C Si Mn P S
of grade
I I I l I
STPT 370 0.25 max. 0.10 t o 0.35 0.30 t o 0.90 0.035 max. 0.035 max.
STPT 410 10.30 max. 10.10 t o 0.35 I 0.30 to 1.00 10.035 max. 10.035 max.
STPT 480 10.33 max.-I 0.10 t o 0.35 I 0.30 to 1.00 10.035 max. 10.035 max.
Remark: When t h e product analysis is required by t h e purchaser, t h e toler-
ances for t h e above-mentioned values shall conform to Table 2 and
Table 1 specified in J I S G 0321 f o r seamless steel pipes and electric
resistance welded steel pipes, respectively.
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Licensed by Information Handling Services
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G 3456-1988
4. Mechanical ProDerties
4.1 Tensile Strength, Yield Point or Proof Stress and Elongation The pipe
shall be tested in accordance with 9.2 and t h e resulting tensile strength, yield point
or proof stress and elongation of t h e pipe shall comply-with Table 3-i or-Table-
3-2,
Elongation %
Yield point
Tensile or No. l 1 Or
Letter NO. 5 test
symbol of strength proof stress NO. 12 No. 4 test piece
piece
grade kgf/mm 2 kgf/mmz test piece
1N/mm2) {N/mmz)
Longitudinal Transverse Longitudinal Transverse
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G 3456-1988
I Elongation %
Yield point
Letter Tensile or No* l 1 Or
NO. 5 test
strength No. 12 No. 4 test piece
symbol of proof stress piece
grade N/mm2 N/mm test piece
I
STPT 370 370 min. 215 min. 30 min. 25 min. 28 min. 23 min.
STPT 410 410 min. 245 min. 25 min. 20 min. 24 min. 19 min.
STPT 480 480 min. 275 min. 25 min. 20 min. 22 min. 17 min.
Remarks 1. When t h e tensile test for pipes under 8 mm in wall thickness is carried outwith
No. 12 or No. 5 test piece, the minimum value of elongation shall be obtained
by subtracting 1.5 % from the values of elongation given in Table 3-2 for each
1 mm decrease in wall thickness, and rounding off t h e value to an integer in
compliance with JIS Z 8401. Examples of calculation are given in Reference
Table 2.
2. The value of elongation given in Table 3-2 shall not be applied to t h e pipe
whose outside diameter is under 40 mm. However, the value of elongation
shall be recorded.
3. When a tensile test piece is taken from t h e electric resistance welded steel
pipe, No. 12 or No. 5 test piece shall be taken from t h e portion which does
not involve welded seam.
STPT 410
STPT 480
No. 12 test piece 25
I 24 I 22 I 20 1 19 I 18 I 16
No. 5 test piece 20 18 17 16 14 12 11
4.2 Flattening Resistance The pipe shall be tested in accordance with 9.3 and
t h e pipe shall be free from flaws or cracks on its wall surface.
H = í l + e )t t
e+z
The pipe shall be tested in accordance with 9.5 and t h e resulting hydrostatic
characteristic or nondestructive characteristic shall conform to either of t h e
following two. The preference shall be in accordance with t h e designation made
by t h e purchaser or l e f t to t h e discretion of t h e manufacturer.
6.1 Dimensions and Mass The outside diameter, wall thickness and mass of
t h e pipe shall be as specified in Attached Table 2.
-~ Tolerance on
Tolerances on deviation in
Division Tolerances on outside diameter wall thickness wall thickness
Up to 50 mm: f 0.5 mm
50 mm and over, *.l %
up to 160 mm:
Up to 4 mm: Up to and
Hot finished
seamless
160 mm and over,
up to 200 mm:
mm *0.5 mm incl. 20 %
4 mm and over: of wall
steel pipe thickness
200 mm and over: f 0.8 % f 12.5 %
However, for pipes 350 mm and over
in diameter, t h e length of circum-
ference may substitute as a basis for
the tolerances, In this case, t h e
tolerances shaI1 be f 0.5 %.
Cold finished
Up to 40 mm: .* 0.3 mm
seam less 40 mm and over: f 0.8 % Up to 2 mm:
steel pipe
and electric However, for pipes 350 mm and over
*0.2 mm
resistance in diameter, the length of circum- . 2 mm and over:
welded ference may substitute as a basis for I10 %
steel pipe tolerances. In this case, the
tolerances shall be f 0.5 %.
Remarks 1. The deviation in wall thickness means t h e ratio of the difference between
the maximum and the minimum of the measured thickness of a wall in the
same section to the specified wall thickness. This shall not be applied to
pipes under 5.6 mm in wall thickness.
2. When the length of circumference is used as a basis for t h e tolerances,
. either the measured value of t h e length of circumference itself or the
outside diameter derived from the measured value may be used as t h e
criteria. In both cases, the same value f 0.5 % shall be applied as t h e
tolerances. The outside diameter (D) and t h e length of circumference ( I ) .
shall be calculated reversibly from the following formula.
l=n. D
where n = 3.1416
3. In the case where compliance with t h e tolerances on wall thickness in t h e
above table is clearly confirmed in such a local portion as under repairs,
COPYRIGHT Japanese Standards Associationtolerances on the outside diameter in t h e above table shall not be applied.
the
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J I S G x 3 4 5 6 48 4933608 0048320 7 =
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G 3456-1988
7. Appearance
(1) The pipe shall be practically straight, and its both ends shall be at right
angles to t h e axes.
(2) The inside and outside surfaces of t h e pipe shall be well-finished, and f r e e
from defects detrimental to practical use.
8. Method of Manufacture
The method of manufacture shall be as follows.
(1)-1 (Applicable till t h e end of 1990) The pipe shall be manufactured from
coarse-grained killed steel by t h e seamless o r electric resistance welding
process. However, t h e pipe of grade STPT 49 shall be manufactured by
t h e seamless process.
(2) The pipe shall be subjected to t h e heat treatment specified in Table 5-1
o r Table 5-2. The heat treatment other than specified in Table 5-1 or
Table 5-2 shall be agreed upon by t h e purchaser and t h e manufacturer.
Table 5-1. Heat Treatment
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G 3456-1988
24 mm rnax.
t thickness, 22 mm max.
9. Test
-
9.1 Chemical Analysis
9.1.1 Chemical Analysis General matters about chemical analysis and method
of sampling specimens for analysis shall be in accordance with 3. in JIS G 0303.
9.1.2 Analytical Method The analytical method shall be in accordance with
one of t h e following Standards.
- JIS G 1211 JIS G 1212
JIS G 1213 JIS G 1214
JIS G 1215 JIS G 1253
JIS G 1256 JIS G 1257
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G 3456-1988
9.2.1 Test Piece The test specimen shall be No. 11, No. 12 A, No. 12 B,
No. 12 C, No. 4 or No. 5 test piece specified in J I S Z 2201 and shall be cut off
from t h e end of t h e pipe. In this case, t h e gauge length f o r No. 4 test piece shall
be 50 mm.
9.3.2 Test Method The test piece shall be placed between two f l a t plates
at ordinary temperature and flattened by compression until t h e distance between
t h e plates comes t o t h e specified value, and checked for t h e occurrence of flaws
or cracks on its wall surface. An electric resistance welded steel pipe shall be
placed with t h e welded portion a t right angles t o t h e direction of compression as
shown in Fig. 2, and a C-shape test piece shall be placed as shown in Fig. 3,
elded portion
9.4.1 Test Piece An appropriate length shall be cut off from t h e end of
a pipe to be made into a test piece.
9.4.2 Test Method The test piece shall be bent through t h e angle around
a cylinder with an inside radius specified in 4.3 at ordinary temperature, and
checked for t h e occurrence of flaws o r cracks on its wall surface. In t h e case
of an electric resistance welded steel pipe, t h e welded portion shall be placed in
t h e outermost part of .the bent portion.
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G 3456-1988
1O. Inspection
(4) The number of specimens for t h e product analysis shall be agreed upon
by t h e purchaser and t h e manufacturer.
(5) The method of sampling test specimens and t h e number of test pieces f o r
tensile test and flattening test or bending test shall be as follows. From
t h e pipe as manufactured, t a k e one pipe as t h e specimen from each 50
pipes or its fraction of t h e same dimensions ( 3 ) , f o r t h e pipe to be
heat-treated, t a k e one pipe as t h e specimen from each 50 pipes or its
fraction of t h e same dimensions ( 3 ) and of t h e concurrent heat
treatment, and in any case from t h e test specimen t a k e one tensile test
piece. Further, from t h e pipe 50 mm or under in outside diameter, t a k e
one test piece for flattening test or bending test, and from t h e pipe over
50 mm in outside diameter, t a k e one flattening test piece.
Note (3) The %ame dimensions" here means t h e same wall thickness
concurrent with t h e same outside diameter.
10.2 Reinspection The pipe may be retested in accordance with 4.4 in JIS
G 0303 for final acceptance.
11. Marking
12. Report
Schedule number
Cch 10 20 30 40 60 80 100 120 140 160
Unit: MPa
Over Over Over Over Over Over Over Over Over
0.80 1.60 2.40 3.20 4.00, 4.80 5.60, 6.30, 7.10,
tlD u p to up to up to up to UP to u p to u p to up to up to Over
and and and and and and and and and 7.90
(%I incl. inci. inci. incl. inci. incl. incl. incl. inci.
1.60 2.40 3.20 4.00 4.80 5.60 6.30 7.10 7.90
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G 3456-1988
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G 3456-1988
(1) The value of elevated temperature yield point or proof stress and t h e
testing temperature of t h e pipe shall be agreed upon by t h e purchaser and
t h e manufacturer.
(2) The test piece and t h e test method shall be as specified JIS G 0567.
(3) The method of sampling t h e test specimens and t h e number of test pieces
shall be as follows. Take one test specimen f o r each lot of t h e same h e a t
charge, and then from one test specimen t a k e one test piece f o r each lot
of t h e same testing temperature.
Z 3 Ultrasonic Examination The ultrasonic examination is t h e following.
(3) The ultrasonic examination shall be performed for each pipe and t h e results
shall conform t o t h e requirements specified in (1).
(3) The eddy current examination shall be performed for each pipe and t h e
results shall conform to t h e requirements specified in (1).
16.
G 3456-1988
Applicable Standards:
Japanese Text
D a t e of Establishment: 1962-03-01
D a t e of Revision: 1988-07-01
hinted in Tokyo by
Hohbunsha Co., Ltd.
COPYRIGHT Japanese Standards Association
Licensed by Information Handling Services