Degradability Characterization of EPDM/IIR Blends by γ-irradiation
Degradability Characterization of EPDM/IIR Blends by γ-irradiation
DOI 10.1007/s10924-017-0966-9
ORIGINAL PAPER
Abstract In this paper the modifications induced in butyl Keywords EPDM · Halogenated IIR · Degradation ·
rubbers (pristine, chlorinated and brominated sorts) by Oxidation · Recycling · γ-Irradiation
γ-irradiation are investigated by swelling, chemilumines-
cence and FT-IR. The susceptibility of butyl rubbers for the
generation of radicals orders their stabilities in the follow- Introduction
ing sequence: IIR > IIR—Cl > IIR—Br. The incorporation
of butyl rubbers into ethylene-propylene terpolymer matrix The dumping of polymer wastes raises the problems of
brings about increased densities of radicals initiating modi- their environmental depollution and valorization by vari-
fications in the oxidation state in respect with recombina- ous procedures including radiation processing [1–3]. The
tion, which are intensified as the processing dose increases. rubber industry would be a main beneficiary of this kind
Based on the variation of carbonyl and hydroxyl indices of technologies, because the intimate processes occurring
the favorable route for the recycling EPDM based formu- during conversion contribute to the modifications of a large
lations would be suggested in this study. The chemilumi- spectrum of industrial and municipal wastes maintaining
nescence spectra proving the formation of peroxyl radicals their functional performances on acceptable limits. From
at about 100 °C prove their availability as reclaiming solu- the environmental standpoint the radiation treatment is
tions. IIR—Br is the recommendable butyl rubber for the applicable even to incompatible polymers due to the radical
recovery procedure by association with EPDM. The suit- mechanisms of recombination [4].
ability of IIRs for recycling purposes is analyzed by the The increase of about 600 times up to the million pounds
variation in their crosslink densities, free volumes and of collected plastics over the period between 1990 and 2013
swelling degrees. The crosslinking behavior of stabilized [5] is a reality. An example for the imperative necessity of
EPDM/IIR blends that runs to the improvement of durabil- waste collection is Europe where the amount of waste plas-
ity is depicted by Charlesby–Pinner representation, which tics attains annually 15.6 Mtonne. A large diversity of plas-
involves the different simultaneous contribution of scission tics subjected to reclaiming [6] and the proportion of 19%
and crosslinking processes. in the recycled materials stream structure [7] demonstrate
that the recovery sector is a pillar for the depollution of
environment and it sustains economic growth.
The durability of plastics wastes, longer than 100 years
especially in the case of resistant and/or stabilized materials
* Traian Zaharescu [8], does not recommend the landfill disposal for their long
traian.zaharescu@icpe‑ca.ro term storage. The other alternative is the radiation process-
1 ing which is intensively promoted by International Atomic
Radiochemistry Center, National Institute for Electrical
Engineering (INCDIE, ICPE-CA), 030138 Bucharest, Energy Agency [9, 10]. The availability of radiation treat-
Romania ment applied to polymers is clearly revealed by several
2
Instituto de Pesquisas Energéticas e Nucleares (IPEN – papers [for example 11–13]. This procedure has consider-
CNEN/SP), São Paulo, SP 05508‑000, Brazil able advantages in comparison with chemical methods:
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according with their concentrations. The IIRs loadings are The values of free volumes were calculated by the divi-
5, 10 and 20 phr. sion of mass variation with material density for each com-
ponent (p means polymer and s means solvent):
Xp
Irradiation
𝜌p
Vr = Xp Xs
(2)
γ-Exposure was performed in air, at room temperature 𝜌p
+ 𝜌s
inside an irradiation machinery provided with 137Cs source.
where mass fraction of polymer is
Dose rate was 0.4 kGy h −1. The dose accumulation pro-
cedure was preferred, because it conserves the identity of
[ ]
Xs = (mass of swelled sample, g) − (initial sample mass, g)
sample characteristics. The radiation treatment was applied and mass fraction of solvent is
to unstabilized material formulation and to the blends pre-
viously modified with 0.5 phr antioxidant (Igranox 1010, Xp = 1 − Xs
Ciba Geigy®). The equation Flory–Rehner Eq. [35] was applied for the
evaluation of crosslink density:
( )
Characterization ln 1 − Vr + Vr + 𝜒Vr2
n=− ( ) (3)
1∕3 V
V Vr − 2r
Chemiluminescence (CL) determinations were carried out
by nonisothermal measurements over the temperature range where n is crosslink density (cm−3), Vr is free volume, V is
30–250 °C at heating rate of 5 °C min−1. The equipment, molar volume of toluene (106.5 cm3 mol−1), χ is parameter
chemiluminograph LUMIPOL 3 produced by Slovak Acad- of polymer/solvent interaction. For the pair EPDM (main
emy of Sciences (Bratislava), monitored the evolution of component)/toluene 0.58 was applied.
testing temperature with a good error (±0.5 °C). The sam- Three similar samples per point were processed and the
ples were prepared by purring solutions on aluminum trays average values had the error of ±0.5%.
followed by solvent evaporation producing films at room
temperature. Each dry polymer sample had weight around
3 mg. The CL intensities are expressed in Hz g−1, because Results
the recorded count numbers must be normalized to the sam-
ple mass for the accurate comparison of results obtained on The radiation processing applications for the manufacture
different mass samples. The inertness of aluminum to oxi- of new polymeric products are based on the bond scission,
dation assures the lack of counting background. whose energy values present lower values. According with
FT-IR spectra were recorded on JASCO 4200 A (Japan) the figures listed in Table 2 and the nonspecificity energetic
spectrophotometer at 50 scans and 4 cm−1 resolution. Car- transfer from incidental radiation and polymer macromol-
bonyl and hydroxyl indexes were calculated as the ratios ecules, the highest probability for scission is presented by π
between the absorbances measured at 1718 and 3390 cm−1, bond of C=C, C–Cl and C–Br [36]. They are the sources of
respectively and the absorbance at 2920 cm−1 [33]. The carbon-centered radicals involved in further reactions.
molar extinction coefficients, 310 and 90 l mol−1 cm−1 [34] These places become radical sources by the further
were used for the calculation of carbonyl and hydroxyl con- processes especially oxidation. Under high energy irra-
centrations, respectively. diation the two main initial processes takes place, scis-
The measurements of swelling degrees (Q), free vol- sion and crosslinking. Their radiochemical yields of scis-
umes (Vr) and crosslink densities (ν) were performed by sion and crosslinking characterized by the number of
the immersion of samples (15 × 15 × 1 mm) in toluene (ana- events occurred for 100 eV absorbed energy, G(S) and
lytical grade) at room temperature and weighing after 5
days of stabilization, according to ASTM D-3616-5 stand-
ard. During this operation testing samples were covered Table 2 Bond energies of constituent components in butyl rubbers
avoiding solvent evaporation. For the calculation of swell- Bond Bond energy (kJ mol−1)
ing degree we used the equation:
–C–C– 347
m − m0 –C=C– 614 (347+267)
Q= × 100 (1)
m0 –C–H 413
where Q is swelling degree (%), m and m0 are the sample –C–Cl 327
weights after and before swelling. –C–Br 281
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Solubility Tests
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Fig. 3 Modification in the free volumes of γ -exposed IIR (a), IIR-Cl Fig. 4 Modification in the crosslinking density of γ-irradiated IIR
(b) and IIR-Br (c). The color meanings are similar to Fig. 2. (Color (a), IIR-Cl (b) and IIR-Br (c). The color meanings are similar to
figure online) Fig. 2. (Color figure online)
the slight diminution of intermolecular crossing bridges energies are less than the energy of C–C bonds forming
with an evident effect at the doses exceeding 100 kGy. intermolecular network.
For IIR-Br the deterioration of material integrity could The inclination of γ-irradiated butyl rubbers to the dif-
not be proved. It can be assumed that the deposited fusion of foreign entities, either molecules or free radi-
energy from incidental radiation is preferentially con- cals, is demonstrated by the adequate swelling proper-
sumed by the scission of C–Cl and C–Br bonds, whose ties, which can be considered basic information for their
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the function of intermediate populations [45]. In the cases (oxygen and bromine) are electronegative elements. On the
EPDM/IIR blends, the presence of any butyl rubber creates other side, the rate of oxidation is higher when halogenated
oxidation centers from where oxidation is spread [46]. The molecules are present in the degrading samples, because
increase in degradation temperature brings about an aug- their thermal and radiochemical instabilities are deficient.
mentation in the scission probability and the acceleration Even the both pristine polymers show the second peak at
of oxygen diffusion. The oxidation takes place faster in the 210 °C, it does not exist in the cases of halogenated butyl
rubber phase, where weaker bonds are placed and where rubbers, because they are faster oxidized. The greater CL
the penetration of oxygen is more facile. The CL spectra of intensities recorded at higher temperatures on halogenated
studied systems subjected to 100 kGy γ dose are presented IIR samples prove that the rate of excited intermediates as
in Fig. 9. The great difference between them is the pres- carbonyl groups is dominant. The macroradicals that result
ence of the emission peak recorded at 100 °C in ethylene- from the scission of polymeric chains are easily oxidized
propylene terpolymer/pristine butyl rubber. It disappears on at higher temperatures because they can facilely move in
the spectra obtained with halogenated butyl rubbers. The less viscous environment to collide oxygen molecules. The
explanation of this behavior would be the screening action mechanism of oxidative degradation in EPDM and IIR-X
of halogen atoms in respect with double bond of isoprene was previously reported [46, 47]. In fact, the efficient pro-
units against the attack of oxygen, because the both atoms cessing of the studied systems by γ-irradiation must be
accomplished at exposure doses less 100 kGy, because the
oxidation of materials reaches convenient degree. This dose
range is a proper option for the post-processing operations
of EPDM/IIR-X because during rolling, extrusion, com-
pression molding, injection molding or thermoforming
occurred at higher temperatures the degradation is acceler-
ated (Fig. 9).
Crosslinking
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Conclusion
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