Dingli SL2023RT Manual
Dingli SL2023RT Manual
OPERATOR’S MANUAL
with Maintenance Information
( For JCPT2223RTB)
WARNING
THE MANUFACTURER SHALL NOT BE HELD LIABLE IN CASE OF FAULTS
OR ACCIDENTS DUE TO NEGLIGENCE, INCAPACITY, INSTALLATION BY
UNQUALIFIED TECHNICIANS AND IMPROPER USE OF THE MACHINE
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OPERATOR’S MANUAL with Maintenance Information
Safety Rules 1
Legend 8
Decals 9
Specifications 14
Control panel 15
Pre-operation Inspection 20
Contact us:
Workplace Inspection 22
E-mail:market@cndingli.com
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OPERATOR’S MANUAL with Maintenance Information
Safety Rules
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OPERATOR’S MANUAL with Maintenance Information
Safety Rules
Work cycle
The life of designed work cycle is no more than
40000 times.
Maintain safe distances from electrical power
lines and apparatus in accordance with
Intended Use applicable governmental regulations and the
following chart.
This machine is intended to be used only to lift
personnel, along with their tools and materials Minimum Safe
Voltage
to an aerial work site. Approach Distance
Phase to Phase
Meters
0 to 300V Avoid Contact
Safety Sign Maintenance
300V to 50kV 3.05
Replace any missing or damaged safety signs.
Keep operator safety in mind at all times. Use 50kV to 200kV 4.60
mild soap and water to clean safety signs. Do 200kV to 350kV 6.10
not use solvent-based cleaners because they
350kV to 500kV 7.62
may damage the safety sign material.
500kV to 750kV 10.67
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OPERATOR’S MANUAL with Maintenance Information
Safety Rules
Do not operate the machine during lightning or not continue to operate the machine.
storms.
Do not operate the machine in strong or gusty
Do not use the machine as a ground for winds. Do not increase the surface area of the
welding. platform or the load. Increasing the area
exposed to the wind will decrease machine
stability.
Tip-over Hazard
Occupants, equipment and materials must not
exceed the maximum platform capacity or the
maximum capacity of the platform extension.
Maximum occupants 4
Do not use the platform controls to free a
Platform allowable maximum load 750kg
platform that is caught, snagged or otherwise
prevented from normal motion by an adjacent
structure. All personnel must be removed from
Work Area Safety the platform before attempting to free the
Do not raise the platform unless the machine platform using the ground controls.
is on a firm, level surface. Use extreme care and slow speeds while
Do not drive over 0.4km/h with the platform driving the machine in the stowed position
raised. across uneven terrain, debris, unstable or
slippery surfaces and near holes and
drop-offs.
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OPERATOR’S MANUAL with Maintenance Information
Safety Rules
Do not use the machine on a moving or mobile Do not sit, stand or climb on the platform guard
surface or vehicle. rails. Maintain a firm footing on the platform
floor at all times.
Be sure all tires are in good condition, air-filled
tires are properly inflated and lug nuts are
properly tightened.
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OPERATOR’S MANUAL with Maintenance Information
Safety Rules
Collision Hazard
Limit travel speed according to the condition of
the ground surface, congestion, slope, location
of personnel, and any other factors which may
cause collision.
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OPERATOR’S MANUAL with Maintenance Information
Safety Rules
Do not spray ether into engines equipped with When the auto level function is not being used
glow plugs. and the outriggers are being lowered
individually, the steer-end outriggers must be
lowered first.
Damaged Machine Hazard Do not raise the platform unless the machine
Do not use a damaged or malfunctioning is level. Do not set the machine up on a
machine. surface where it cannot be leveled using only
the outriggers.
Conduct a thorough pre-operation inspection
of the machine and test all functions before Do not raise the platform unless all four
each work shift. Immediately tag and remove outriggers are properly lowered, the footpads
from service a damaged or malfunctioning are in firm contact with the ground and the
machine. machine is level.
Be sure all maintenance has been performed Do not adjust the outriggers while the platform
as specified in this manual. Be sure all decals is raised.
are in place and legible. Do not drive while the outriggers are lowered.
Be sure the operator’s manual is complete,
legible and in the storage container located in
the platform. Battery Safety
Burn Hazard
Bodily Injury Hazard
Always operate the machine in a
well-ventilated area to avoid carbon monoxide
poisoning.
Outrigger Safety
Do not lower the outriggers unless the
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OPERATOR’S MANUAL with Maintenance Information
Safety Rules
Electrocution/ Hazard
Avoid contact with electrical terminals.
pollute Hazard
Dispose of old battery must comply with job
site and governmental rules.
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OPERATOR’S MANUAL with Maintenance Information
Legend
Legend
3
2 4
1 5
6
7
16
15
9
14
13
12
11
10
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OPERATOR’S MANUAL with Maintenance Information
Decals
Decal Inspection
Use the pictures on the next page to verify that all decals are legible and in place.
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OPERATOR’S MANUAL with Maintenance Information
Decals
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OPERATOR’S MANUAL with Maintenance Information
Decals
3 4
2
1 5
22
5
21
5
6
20
19
22 4
11
21 7
23 10
12
29 18
17
6 16
15 8
19 14 9
13 13 8
12 10
11 24 11
7
10
12
28
27 8
26 9 30
25 8 14
12 10
11
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OPERATOR’S MANUAL with Maintenance Information
Decals
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OPERATOR’S MANUAL with Maintenance Information
Decals
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OPERATOR’S MANUAL with Maintenance Information
Specifications
Model JCPT2223RTB
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OPERATOR’S MANUAL with Maintenance Information
Control Panel
13
1
12
2 11
3 10
4
5 9
6 7 8
14 15 16
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OPERATOR’S MANUAL with Maintenance Information
Control Panel
Turn the key switch to the off position and 15 Engine fault alarm indicator
the machine will be off. Light on indicates when Engine fault
Turn the key switch to the base position diagnostic switch be pressed, the indicator
and the ground controls will operate. be used to show engine alarm code.
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OPERATOR’S MANUAL with Maintenance Information
Control Panel
16
1
15
2
3 14
4 13
5 12
7 11
7 7 9 10
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OPERATOR’S MANUAL with Maintenance Information
Control Panel
Push in the red Emergency Stop button to Diagnostic readout and steer mode.
the off position to stop all functions. Pull out 11 Engine start / flameout button
the red Emergency Stop button to the on
Press this button to start/ flameout the
position to operate the machine.
engine.
2 Drive function select button
12 Generator select button (if equipped)
Press this button to activate the drive
Press this button to turn the generator
function.
on. Indicator light will be on. Press the
3 Power platform button button again to turn the generator off.
Press and hold this button to activate the 13 Lift function select button
platform extendable / retractable function. Press this button to activate the lift
4 Engine idle select button function.
Press this button to select the engine idle 14 Proportional control handle
setting. Light flickering indicates high idle is Lift function: Press and hold the function
selected, Light off indicates low idle is enable switch to enable the lift function
selected. on the platform control handle. Move the
control handle in the direction indicated
Press this button and hold on, the engine
by the blue arrow and the platform will
would be turning in highest speed, no matter
raise. Move the control handle in the
a function action is chosen or not; once
direction indicated by the yellow arrow
released, it return back to turn in idle speed.
and the platform will lower. The descent
5 Horn button alarm should sound while the platform is
Press this button and the horn will sound. lowering.
Release the button and the horn will stop. Drive function: Press and hold the
function enable switch to enable the
6 Standby
drive function on the platform control
7 Outrigger function enable button handle. Move the control handle in the
direction indicated by the blue arrow on
Press this button to activate the individual
the control panel and the machine will
outrigger up/down function.
move in the direction that the blue arrow
8 Outrigger auto level button points. Move the control handle in the
Press this button to activate the auto level direction indicated by the yellow arrow
function. on the control panel and the machine
will move in the direction that the yellow
9 Steer mode select button
arrow points.
Press this button to select steer mode: FS Outrigger extendable / retractable
mode (Front Steer mode), bS mode (Rear function: Press and hold the function
Steer mode). enable switch to enable the Outrigger
extend/ retract function on the platform
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OPERATOR’S MANUAL with Maintenance Information
Control Panel
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OPERATOR’S MANUAL with Maintenance Information
Pre-operation Inspection
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OPERATOR’S MANUAL with Maintenance Information
Pre-operation Inspection
Pre-operation Inspection
Be sure that the operator’s manual are □ Safety arm
complete, legible and in the storage
□ Platform extension(s)
container located in the platform.
□ Scissor pins and retaining fasteners
Be sure that all decals are legible and in
place. See Decals section. □ Platform control joystick
Check for engine oil leaks and proper oil □ Oscillate Axle
level. Add oil if needed. See Maintenance
□ Differential lock
section.
□ Outrigger housings and footpads
Check for hydraulic oil leaks and proper oil
level. Add oil if needed. See Maintenance Check entire machine for:
section.
□ Cracks in welds or structural
Check for engine coolant leaks and proper components
level of coolant. Add coolant if needed.
□ Dents or damage to machine
See Maintenance section.
□ Be sure that all structural and other
Check for battery fluid leaks and proper
critical components are present and
fluid level. Add distilled water if needed.
all associated fasteners and pins are
See Maintenance section.
in place and properly tightened
Check the following components or areas for
Note: If the platform must be raised to inspect
damage, improperly installed or missing parts
the machine, make sure the safety arm is in
and unauthorized modifications:
place. See Operating Instructions section.
□ Electrical components, wiring and
electrical cables
□ Drive motors
□ Wear pads
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OPERATOR’S MANUAL with Maintenance Information
Workplace Inspection
- Sloped surfaces
- Hazardous locations
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OPERATOR’S MANUAL with Maintenance Information
Function Tests
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OPERATOR’S MANUAL with Maintenance Information
Function Tests
1 Select a test area that is firm, level and button. Press and hold the platform up
free of obstruction. button.
2 Pull out the platform red Emergency Stop 11 Press and hold the lift function enable
button to the on position. button. Press and hold the platform down
button.
3 Turn the ground red Emergency Stop
button clockwise to the on position. ⊙ Result: The platform should lower the
descent alarm should sound while the
4 Turn the key switch to ground control.
platform is lowering. The platform stop at
5 Observe the display on the ground the height is approximately 3.5 m from the
controls. ground. The descent delay alarm will
⊙ Result: The display readout will come on sound.
and display SYSTEM READY. Note: Be sure the area below the platform is
clear of personnel and obstructions before
6 Start the engine. See Operating
continuing.
Instructions section.
12 Press and hold the lift function enable
Test Emergency Stop
button. Press and hold the platform down
7 Push in the ground red Emergency Stop button.
button to the off position.
⊙ Result: The platform should lower to end.
⊙ Result: The engine should turn off and no The descent delay alarm should sound
functions should operate. while the platform is lowering.
8 Turn the red Emergency Stop button Test the Auxiliary Lowering
clockwise to the on position and restart the
13 Activate the up function and raise the
engine.
platform approximately 60 cm.
Test Up/Down Functions and
14 Press the engine start/ flameout button to
Function Enable engine off.
A buzzer with different sound frequency is 15 Press and hold the lift function enable
controlled in central system. The descent button. Press and hold the platform down
alarm sounds at 60 beeps per minute. The button.
descent delay alarm sounds at 120 beeps per
minute. The alarm that goes off when the ⊙ Result: The platform should lower.
machine is not level sounds at 180 beeps per Test the Emergency Lowering
minute. An optional automotive-style horn is
also available. 16 Activate the up function and raise the
platform approximately 60 cm.
9 Do not press the lift function enable button.
Press and hold the platform up/down 17 Press the engine start/ flameout button to
button. engine off.
⊙ Result: No function should operate. 18 Press and hold the emergency lowering
down enable button. Press and hold the
10 Press and hold the lift function enable emergency lowering down button.
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OPERATOR’S MANUAL with Maintenance Information
Function Tests
⊙ Result: The platform should lower. 30 Press and hold the function enable switch.
Slowly move the control handle in the
19 Turn the key switch to platform control and
direction indicated by the yellow arrow.
restart the engine.
⊙ Result: The platform should lower. The
descent alarm should sound while the
At the Platform Controls platform is lowering.
20 Push in the platform red Emergency Stop Note: When performing the steer and drive
button to the off position. function test, stand in the platform facing the
steer end of the machine.
⊙ Result: No functions should operate.
31 Press the drive function select button. The
21 Pull the red Emergency Stop button out to indicator light should turn on.
the on position.
32 Push the steer mode select button for
⊙ Result: The LED indicator light should steer FS mode (Front Steer mode).
come on.
33 Press and hold the function enable switch
Test the Horn on the proportional control handle.
Depress the thumb rocker switch on top of
22 Push the horn button.
the proportional control handle in the
⊙ Result: The horn should sound. direction identified by the blue triangle on
the control panel.
Test Up/Down Functions and
Function Enable ⊙ Result: The front wheels should turn in the
direction that the blue triangle points on the
23 Start the engine.
control panel.
24 Do not hold the function enable switch on
34 Press and hold the function enable switch
the control handle.
on the proportional control handle.
25 Slowly move the control handle in the Depress the thumb rocker switch in the
direction indicated by the blue arrow, then direction identified by the yellow triangle
in the direction indicated by the yellow on the control panel.
arrow.
⊙ Result: The front wheels should turn in the
⊙ Result: No functions should operate. direction that the yellow triangle points on
26 Press the lift function select button. the control panel.
27 Press and hold the function enable switch 35 Press the drive function select button. The
on the control handle. indicator light should turn on.
28 Slowly move the control handle in the 36 Push the steer mode select button for
direction indicated by the blue arrow. steer FS mode (Rear Steer mode).
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OPERATOR’S MANUAL with Maintenance Information
Function Tests
direction identified by the blue triangle on the platform approximately 3.5 m from the
the control panel. ground.
⊙ Result: The rear wheels should turn in the 44 Press the drive function select button.
direction that the yellow triangle points on 45 Press and hold the function enable switch
the control panel. on the proportional control handle slowly
38 Press and hold the function enable switch move the proportional control handle to the
on the proportional control handle. full drive position.
Depress the thumb rocker switch in the ⊙ Result: The maximum achievable drive
direction identified by the yellow triangle
speed with the platform raised should not
on the control panel.
exceed 12.5cm/s.
⊙ Result: The rear wheels should turn in the
¤ Result: If the drive speed with the platform
direction that the blue triangle points on the
raised exceeds 12.5cm/s, immediately tag
control panel.
and remove the machine from service.
Test Drive and Braking Test the Tilt Sensor Operation
39 Press and hold the function enable switch
Note: Perform this test from the ground with
on the proportional control handle.
the platform controller. Do not stand in the
40 Slowly move the proportional control platform.
handle in the direction indicated by the
46 Fully lower the platform.
blue arrow on the control panel until the
machine begins to move, then return the 47 Drive both wheels on one side onto an
proportional control handle to the center 12cm block.
position. 48 Raise the platform approximately 3.5 m
⊙ Result: The machine should move in the from the ground.
direction that the blue arrow points on the ⊙ Result: The platform should stop and the tilt
control panel, then come to an abrupt stop. alarm will sound at 180 beeps per minute.
41 Press and hold the function enable switch The platform controls LED readout should
on the proportional control handle. display LL.
42 Slowly move the proportional control 49 Press the drive function select button.
handle in the direction indicated by the 50 Press and hold the function enable switch
yellow arrow on the control panel until the on the control handle.
machine begins to move, then return the
51 Move the proportional control handle in the
proportional handle to the center position.
direction indicated by the blue arrow, then
⊙ Result: The machine should move in the move the proportional control handle in the
direction that the yellow arrow points on the direction indicated by the yellow arrow.
control panel, then come to an abrupt stop.
⊙ Result: The drive function should not work
Note: The brakes must be able to hold the in either direction.
machine on any slope it is able to climb.
52 Press the lift function enable button.
Test Limited Drive Speed
53 Lower the platform and drive the machine
43 Press the lift function select button. Raise off the block.
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OPERATOR’S MANUAL with Maintenance Information
Function Tests
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OPERATOR’S MANUAL with Maintenance Information
Operating Instructions
Push in the red Emergency Stop button to the 1 Press the lift function enable button.
off position at the ground controls or the 2 Press the platform up/down button to
platform controls to stop all machine functions activate the up function or the down
and turn the engine off. function.
Repair any function that operates when either Drive and steer functions are not available
red Emergency Stop button is pushed in. from the ground controls.
If the engine fails to start after 15 seconds of 2 Pull out the platform red Emergency Stop
cranking, determine the cause and repair any button to the on position.
malfunction. Wait 60 seconds before trying to 3 Turn the ground red Emergency Stop
start again. button clockwise to the on position.
In cold conditions, -6°C and below, warm the 4 Start the engine.
engine for 5 minutes before operating to
To Position Platform
prevent hydraulic system damage.
1 Press the lift function select button.
In extreme cold conditions, -18°C and below,
machines should be equipped with optional 2 Press and hold the function enable switch
cold start kits. Attempting to start the engine on the control handle.
when temperatures are below -18°C may 3 Activate the proportional control handle in
require the use of a booster battery. the desired direction.
To Steer
Operation from Ground 1 Press the drive function select button.
1 Turn the key switch to ground control. 2 Press and hold the function enable switch
on the control handle.
2 Pull out the platform red Emergency Stop
button to the on position. 3 Push the steer mode select button for
steer mode (FS. bS)
3 Turn the ground red Emergency Stop
button clockwise to the on position. 4 Turn the steer wheels with the thumb
rocker switch located on the top of the
4 Start the engine.
control handle.
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OPERATOR’S MANUAL with Maintenance Information
Operating Instructions
The drive controls can operate in two different If the slope exceeds the maximum slope or
drive speed modes. When the engine idle side slope rating, the machine must be
select button light is off, slow drive speed winched or transported up or down the slope.
mode is active. When the engine idle select See Transport and Lifting section.
button light is on, fast drive speed mode is
active.
To Extend and Retract Platform
Driving on a slope
1 Push and hold the Power platform button.
Determine the slope and side slope ratings for Press and hold the function enable switch.
the machine and determine the slope grade. Activate the proportional control handle in
Maximum slope rating, stowed position 30%, the direction indicated by the blue arrow
Maximum side slope rating, stowed position 2 Push and hold the Power platform button.
30% Press and hold the function enable switch.
Note: Slope rating is subject to ground Activate the proportional control handle in
conditions and adequate traction. the direction indicated by the yellow arrow.
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OPERATOR’S MANUAL with Maintenance Information
Operating Instructions
2 Press and hold the function enable switch. 3 Lower the platform until the safety arm
Activate the proportional control handle in rests securely on the shaft. Keep clear of
the direction indicated by the yellow arrow. the safety arm when lowering the platform.
The outriggers will extend and level the
machine.
Emergency Lowering
1 Turn the key switch to ground control.
2 Press and hold the emergency lowering
down enable button.
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OPERATOR’S MANUAL with Maintenance Information
Operating Instructions
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OPERATOR’S MANUAL with Maintenance Information
Operating Instructions
○
3 How to Raise the Guardrails
Follow the fold down instructions but in reverse
order.
○
4
Retracting outriggers
○
6
Retracting Platform
1
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OPERATOR’S MANUAL with Maintenance Information
Transport and Lifting Instructions
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OPERATOR’S MANUAL with Maintenance Information
Transport and Lifting Instructions
Retract and secure the extension deck(s). Inspect the entire machine for loose or
unsecured items.
Use the tie-down points on the chassis for
anchoring down to the transport surface. If the railings have been folded down, secure
them with straps before transporting.
Use a minimum of four chains or straps.
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OPERATOR’S MANUAL with Maintenance Information
Transport and Lifting Instructions
X Axis
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OPERATOR’S MANUAL with Maintenance Information
Maintenance
Inspection Checklist
Indicates that tools will be required to Daily or every 8 hours A
perform this procedure.
Quarterly or every 250 hours A+B
Semi-annually or every 500 hours A+B +C
Indicates that new parts will be
required to perform this procedure. Annually or every 1000 hours A+B +C +D
Two year or every 2000 hours A+B+C+D+E
Indicates that a cold engine is required
before performing this procedure. Maintenance Inspection Report
The maintenance inspection report contains
Indicates that a warm engine will be checklists for each type of scheduled
required to perform this procedure. inspection.
Make copies of the Maintenance Inspection
Indicates that dealer service will be Report to use for each inspection. Maintain
required to perform this procedure completed forms for a minimum of 4 years or
in compliance with your employer, jobsite and
governmental regulations and requirements.
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OPERATOR’S MANUAL with Maintenance Information
Maintenance
Pre-Delivery Preparation Y N R
Pre-operation inspection
completed
Maintenance items
completed
Function tests completed
Model
Serial number
Date
Machine owner
Inspected by (print)
Inspector signature
Inspector title
Inspector company
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OPERATOR’S MANUAL with Maintenance Information
Maintenance
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OPERATOR’S MANUAL with Maintenance Information
Maintenance
Checklist A Procedures
A-1
Inspect the Manuals and Decals
Maintaining the operator’s manual in good ⊙ Result: The machine is equipped with all
condition is essential to safe machine required decals, and all decals are legible and
operation. Manuals are included with each in good condition.
machine and should be stored in the container
¤ Result: The machine is not equipped with
provided in the platform. An illegible or missing
all required decals, or one or more decals
manual will not provide safety and operational
are illegible or in poor condition. Remove
information necessary for a safe operating
the machine from service until the decals
condition.
are replaced.
In addition, maintaining all of the safety and
4 Always return the manual to the storage
instructional decals in good condition is
container after use.
mandatory for safe machine operation. Decals
alert operators and personnel to the many Note: Contact your authorized DINGLI
possible hazards associated with using this distributor or DINGLI Industries if replacement
machine. They also provide users with manuals or decals are needed.
operation and maintenance information. An
illegible decal will fail to alert personnel of a
procedure or hazard and could result in unsafe
operating conditions.
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OPERATOR’S MANUAL with Maintenance Information
Maintenance
A-2 A-3
Perform Pre-operation Inspection Check the Batteries
Completing a Pre-operation Inspection is
essential to safe machine operation. The
Pre-operation Inspection is a visual inspection Proper battery condition is essential to good
performed by the operator prior to each work engine performance and operational safety.
shift. The inspection is designed to discover if Improper fluid levels or damaged cables and
anything is apparently wrong with a machine connections can result in engine component
before the operator performs the function tests. damage and hazardous conditions.
The Pre-operation Inspection also serves to
determine if routine maintenance procedures Electrocution hazard. Contact
are required. with hot or live circuits may result in death or
Complete information to perform this serious injury. Remove all rings, watches and
procedure is available in the appropriate other jewelry.
operator’s manual. Refer to the Operator’s
Bodily injury hazard. Batteries
Manual on your machine.
contain acid. Avoid spilling or contacting
battery acid. Neutralize battery acid spills with
baking soda and water.
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OPERATOR’S MANUAL with Maintenance Information
Maintenance
A-4 A-5
Check the Engine Oil Level Check the Hydraulic Oil Level
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OPERATOR’S MANUAL with Maintenance Information
Maintenance
A-6 A-7
Check the Engine Coolant Level Perform Function Tests
Completing the function tests is essential to
safe machine operation. Function tests are
Maintaining the engine coolant at the proper designed to discover any malfunctions before
level is essential to engine service life. the machine is put into service. A
Improper coolant level will affect the engine's malfunctioning machine must never be used. If
cooling capability and damage engine malfunctions are discovered, the machine
components. Daily checks will allow the must be tagged and removed from service.
inspector to identify changes in coolant level Complete information to perform this
that might indicate cooling system problems. procedure is available in the appropriate
Check the fluid level in the radiator. Add fluid operator’s manual. Refer to the Operator’s
as needed. Manual on your machine.
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OPERATOR’S MANUAL with Maintenance Information
Maintenance
A-8 A-10
Perform Engine Maintenance Perform Engine Maintenance
Engine specifications require that this Engine specifications require that this one-time
procedure be performed every 8 hours or daily, procedure be performed after 50 hours of
whichever comes first. operation.
Required maintenance procedures and Required maintenance procedures and
additional engine information is available in the additional engine information is available in the
engine operator’s manual. engine operator’s manual.
A-9
Perform 30 Day Service
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OPERATOR’S MANUAL with Maintenance Information
Maintenance
Checklist B Procedures
B-1
Inspect the Batteries
DINGLI requires that this procedure be 6 Check the ambient air temperature and
performed every 250 hours or quarterly, adjust the specific gravity reading for each
whichever comes first. cell as follows:
Proper battery condition is essential to good • Add 0.004 to the reading of each cell for
machine performance and operational safety. every 5.5° C above 26.7° C.
Improper fluid levels or damaged cables and • Subtract 0.004 from the reading of each
connections can result in component damage cell for every 5.5° C below 26.7° C.
and hazardous conditions.
⊙ Result: All battery cells display an adjusted
Electrocution / burn hazard. specific gravity of 1.277 or higher. The
Contact with electrically charged circuits could battery is fully charged. Proceed to step 10.
result in death or serious injury. Remove all
¤ Result: One or more battery cells display a
rings, watches and other jewelry.
specific gravity of 1.217 or below. Proceed
to step 7.
Bodily injury hazard.
Batteries contain acid. Avoid spilling or 7 Perform an equalizing charge OR fully
contacting battery acid. Neutralize battery acid charge the batteries and allow the battery
spills with baking soda and water. to rest at least 6 hours.
1 Put on protective clothing and eye wear. 8 Remove the battery vent caps and check
the specific gravity of each battery cell with
2 Be sure that the battery cable connections
a hydrometer. Note the results.
are free of corrosion.
9 Check the ambient air temperature and
Note: Adding terminal protectors and a
adjust the specific gravity reading for each
corrosion preventative sealant will help
cell as follows:
eliminate corrosion on the battery terminals
and cables. • Add 0.004 to the reading of each cell for
every 5.5° C above 26.7° C.
3 Be sure that the battery retainers and
cable connections are tight. • Subtract 0.004 from the reading of each
cell for every 5.5° C below 26.7° C.
4 Fully charge the battery. Allow the battery
to rest 24 hours before performing this ⊙ Result: All battery cells display a specific
procedure to allow the battery cells to gravity of 1 .277 or greater. The battery is
equalize. fully charged. Proceed to step 10.
Models without maintenance-free or sealed ¤ Result: The difference in specific gravity
batteries: readings between cells is greater than 0.1
5 Remove the battery vent caps and check OR the specific gravity of one or more cells
the specific gravity of each battery cell with is less than 1.217. Replace the battery.
a hydrometer. Note the results.
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OPERATOR’S MANUAL with Maintenance Information
Maintenance
sounds and the LEDs blink, correct the 1 Inspect the underside of the chassis for
charger connections at the fuse and battery. damaged or missing ground strap(s).
The charger will then operate correctly and
2 Inspect the following areas for burnt,
begin charging the batteries.
chafed, corroded and loose wires:
Note: For best results, use an extension of
· Ground control panel
adequate size with a length no longer than
15m. · Hydraulic power unit module tray
Note: If you have any further questions · Battery pack module tray
regarding the battery charger operation, · Platform controls
please contact the DINGLI Service
· Engine
Department.
3 Inspect for a liberal coating of dielectric
grease in the following locations:
· Engine ECM
· Level sensor
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OPERATOR’S MANUAL with Maintenance Information
Maintenance
6 Use the Safety Arm. Stop the engine. Dingli requires that this procedure be
performed every 250 hours or quarterly,
Crushing hazard. Keep whichever comes first.
hands clear of the safety arm when lowering
Maintaining the exhaust system is essential to
the platform.
good engine performance and service life.
7 Inspect the center chassis area and Running the engine with a damaged or leaking
scissor arms for burnt, chafed and pinched exhaust system can cause component
cables. damage and unsafe operating conditions.
8 Inspect the following areas for burnt,
Bodily injury hazard. Do not
chafed, corroded, pinched and loose
inspect while the engine is running. Remove
wires:
the key to secure from operation.
· Scissor arms
Bodily injury hazard. Beware
· ECM to platform controls
of hot engine components. Contact with hot
· Power to platform wiring engine components may cause severe burns.
9 Inspect for a liberal coating of dielectric 1 Open the cover.
grease in all connections between the
2 Be sure that all fasteners are tight.
ECM and the platform controls.
3 Inspect all welds for cracks.
10 Raise the platform and return the safety
arm to the stowed position. 4 Inspect for exhaust leaks; i.e., carbon
buildup around seams and joints.
11 Lower the platform to the stowed position
and turn the machine off.
48
OPERATOR’S MANUAL with Maintenance Information
Maintenance
B-4 B-5
Inspect the Tires and Wheels Check the Oil Level in the Drive Hubs
Dingli requires that this procedure be Dingli requires that this procedure be
performed every 250 hours or quarterly, performed every 250 hours or quarterly,
whichever comes whichever comes
Maintaining the tires and wheels in good Failure to maintain proper drive hub oil levels
condition is essential to safe operation and may cause the machine to perform poorly and
good performance. Tire and/or wheel failure continued use may cause component
could result in a machine tip-over. Component damage.
damage may also result if problems are not
1 Before draining oil it is mandatory to rotate
discovered and repaired in a timely fashion.
the planetary gear reduction in order to
1 Check all tire treads and sidewalls for cuts, move the oil plug in filling position, then
cracks, punctures and unusual wear. loosen the oil plug and wait until the
internal pressure is completely released.
2 Check each wheel for damage, bends and
cracks. 2 Remove the plug located and check the oil
level.
3 Check each lug nut for proper torque.
⊙ Result: The oil level should be even with the
lug nut torque, dry 600Nm
bottom of the plug hole.
lug nut torque, lubricated 450Nm 3 If necessary, remove the plug and add oil
until the oil level.
49
OPERATOR’S MANUAL with Maintenance Information
Maintenance
B-6 B-7
Test the Key Switch Test the Emergency Stop
Dingli requires that this procedure be Dingli requires that this procedure be
performed every 250 hours or quarterly, performed every 250 hours or quarterly,
whichever comes first. whichever comes first.
Proper key switch action and response is A properly functioning Emergency Stop is
essential to safe machine operation. Failure of essential for safe machine operation. An
the key switch to activate the appropriate improperly operating red Emergency Stop
control panel could cause a hazardous button will fail to shut off power and stop all
operating situation. machine functions, resulting in a hazardous
situation.
1 Turn the ground red Emergency Stop
button clockwise to the on position. Pull As a safety feature, selecting and operating
out the platform red Emergency Stop the ground controls will override the platform
button to the on position. controls, except the platform red Emergency
Stop button.
2 Turn the key switch to ground controls and
start the engine from ground controls. 1 Start the engine from ground controls.
3 Check any machine function from the 2 Push in the red Emergency Stop button to
platform controls. the off position.
⊙ Result: The machine functions should not ⊙ Result: The engine should shut off and no
operate. machine functions should operate.
4 Turn the key switch to platform controls 3 Start the engine from platform controls.
and start the engine from platform
4 Push in the red Emergency Stop button to
controls.
the off position.
5 Check any machine function from the
⊙ Result: The engine should shut off and no
ground controls.
machine functions should operate.
⊙ Result: The machine functions should not
Note: The red Emergency Stop button at the
operate.
ground or platform controls will stop all
6 Turn the key switch to the off position. machine operation without regard to the
position of the key switch.
⊙ Result: The engine should stop and no
functions should operate.
50
OPERATOR’S MANUAL with Maintenance Information
Maintenance
B-8 B-9
Test the Automotive-style Horn Test the Drive Brakes
Dingli requires that this procedure be
performed every 250 hours or quarterly,
whichever comes first. Dingli requires that this procedure be
A functional horn is essential to safe machine performed every 250 hours or quarterly,
whichever comes first.
operation. The horn is activated at the platform
controls and sounds at the ground as a Proper brake action is essential to safe
warning to ground personnel. An improperly machine operation. The drive brake function
functioning horn will prevent the operator from should operate smoothly, free of hesitation,
alerting ground personnel of hazards or unsafe jerking and unusual noise.
conditions. Hydraulically-released individual wheel brakes
can appear to operate normally when they are
1 Start the engine from platform controls. actually not fully operational.
2 Push down the horn button at the platform 1 Mark a test line on the ground for
controls. reference.
⊙ Result: The horn should sound. 2 Start the engine from the platform controls.
Note: If necessary, the horn can be adjusted to 3 Choose a point on the machine; i.e.,
contact patch of a tire, as a visual
obtain the loudest volume by turning the
reference for use when crossing the test
adjustment screw near the wire terminals on
line.
the horn.
4 Bring the machine to top drive speed
before reaching the test line. Release the
function enable switch on the control
handle or release the control handle when
your reference point on the machine
crosses the test line.
5 Measure the distance between the test line
and your machine reference point.
⊙ Result: The machine stops within the
specified braking distance. No action
required.
¤ Result: The machine does not stop within
the specified braking distance.
Note: The brakes must be able to hold the
machine on any slope it is able to climb.
6 Replace the brakes and repeat this
procedure beginning with step 1.
Braking distance, maximum
High range on paved surface 270cm
51
OPERATOR’S MANUAL with Maintenance Information
Maintenance
B-10 B-11
Test the Drive Speed - Stowed Test the Drive Speed -Raised Position
Position
2 Turn the key switch to platform controls 3 Pull out the platform red Emergency Stop
button to the on position.
3 Pull out the platform red Emergency Stop
button to the on position. 4 Turn the ground red Emergency Stop
button clockwise to the on position.
4 Turn the ground red Emergency Stop
button clockwise to the on position. 5 Start the engine from the platform controls.
5 Start the engine from the platform controls. 6 Press and hold the function enable button.
Raise the platform approximately 4.0m
6 Lower the platform to the stowed position. from the ground.
7 Choose a point on the machine; i.e., 7 Choose a point on the machine; i.e.,
contact patch of a tire, as a visual contact patch of a tire, as a visual
reference for use when crossing the start reference for use when crossing the start
and finish lines. and finish lines.
8 Bring the machine to maximum drive 8 Bring the machine to maximum drive
speed before reaching the start line. Begin speed before reaching the start line. Begin
timing when your reference point on the timing when your reference point on the
machine crosses the start line. machine crosses the start line.
9 Continue at full speed and note the time 9 Continue at full speed and note the time
when the machine reference point passes when the machine reference point passes
over the finish line. The time is less than over the finish line. The time is less than
9.7 sec. 110 sec.
52
OPERATOR’S MANUAL with Maintenance Information
Maintenance
B-12 B-13
Lubrication Perform Hydraulic Oil Analysis
• Steering
• Steering cylinder
• lifting cylinder
On the platform
53
OPERATOR’S MANUAL with Maintenance Information
Maintenance
B-14
Perform Engine Maintenance
54
OPERATOR’S MANUAL with Maintenance Information
Maintenance
Checklist C Procedures
C-1
Test the Platform Overload System
2 Turn the key switch to platform controls ⊙ Result: All ground control functions should
and start the engine from platform not operate.
controls. 9 Lift the test weight off the platform floor
3 Determine the maximum platform capacity. using a suitable lifting device.
4 Using a suitable lifting device, place an ⊙ Result: The overload alarm at the platform
appropriate test weight equal to the controls should not sound, indicating a
maximum platform capacity in the center normal condition.
of the platform floor. ¤ Result: The overload alarm at the platform
⊙ Result: The overload alarm at the platform controls sounds. Calibrate the platform
controls should not sound, indicating a overload system.
normal condition. 10 Test all machine functions from the ground
¤ Result: The overload alarm at the platform controls.
controls sounds. Calibrate the platform ⊙ Result: All ground control functions should
overload system. operate.
55
OPERATOR’S MANUAL with Maintenance Information
Maintenance
56
OPERATOR’S MANUAL with Maintenance Information
Maintenance
Checklist D Procedures
D-1 D-2
58
OPERATOR’S MANUAL with Maintenance Information
Maintenance
Checklist E Procedures
E-1
Test or Replace the Hydraulic Oil
DINGLI requires that this procedure be 1 Disconnect the battery pack from the
performed every 2000 hours or every two machine.
years, whichever comes first.
2 Open the power unit module cover.
Replacement or testing of the hydraulic oil is
3 Remove the oil drain plug at bottom Drain
essential for good machine performance and
all of the oil into a suitable container.
service life. Dirty oil and suction strainers may
cause the machine to perform poorly and 4 Tag and disconnect the hydraulic tank
continued use may cause component damage. return line from the hydraulic filter head
Extremely dirty conditions may require oil and remove the line from the tank. Cap the
changes to be performed more frequently. fitting on the filter head.
59
OPERATOR’S MANUAL with Maintenance Information
Maintenance
E-2 E-4
Engine specifications require that this Engine specifications require that this
procedure be performed every 2000 hours or procedure be performed every 4000 hours,
two years, whichever comes first. Required maintenance procedures and
Required maintenance procedures and additional engine information is available in the
additional engine information is available in the engine operator’s manual.
engine operator’s manual.
60
OPERATOR’S MANUAL with Maintenance Information
Maintenance
E-5 E-6
Perform Engine Maintenance Perform Engine Maintenance
Engine specifications require that this Engine specifications require that this
procedure be performed every 6000 hours. procedure be performed every 12,000 hours.
Required maintenance procedures and
Required maintenance procedures and
additional engine information is available in the
additional engine information is available in the
engine operator’s manual.
engine operator’s manual.
61
OPERATOR’S MANUAL with Maintenance Information
Maintenance
Fault State
In the fault state, a fault code from the list will be displayed flashing at a 1 Hz rate (0.5 seconds on,
0.5 off).
Display
for Display for Ground Description Description
Platform
01 01 Internal ECU Fault Main ECU System Fault Replace Main ECU
62
OPERATOR’S MANUAL with Maintenance Information
Maintenance
Display
for Display for Ground Description Repair
Platform
Platform Left Rear Outrigger Check the switch,
35 35 Left Rear outrig Sw Flt
Enable Switch ON at power- up replace the platform
Platform Right Rear Outrigger Check the switch,
36 36 Right Rear outrig Sw Flt
Enable Switch ON at power-up replace the platform
Platform Outrigger Auto Level Check the switch,
37 37 Auto Level Switch Fault
Enable Switch ON at power-up replace the platform
Check angle sensor,
44 44 Down Limit Switch Fault Limit down switch fault Check limit switch
Check wiring
power FET, channel check the wiring,
52 52 Func Prop Coil Fault
PROPORTIONAL 1 fails replace the valve
63
OPERATOR’S MANUAL with Maintenance Information
Maintenance
Display
for Display for Ground Description Repair
Platform
Power FET, channel RETRACT check the wiring,
86 86 Outrigger Ret Coil Fit
OUTRIGGER fails replace the valve
93 Drive Fwd Prop Coil check the wiring,
93 Drive Forward Prop Coil Fault
Fault replace the valve
check the wiring,
94 94 Drive Rev Prop Coil Fault Drive reverse Prop Coil Fault
replace the valve
Reinstall Machine
95 95 Machine Type Fauit Wrong Machine Type Selected
Type
Remove the excess
OL 98 Platform Overload Platform Overload Fault
load immediately.
Machine Tilted Beyond Safe check the wiring,
LL
Limits Fault replace the sensor
For more information, please consult the appropriate Dingli Service Dept.
64
Lift Cylinder
LR Outrigger RR Outrigger
B1 A1 LF Outrigger RF Outrigger
MA1
A A1 B1 A1 B1 A1 B1 A1 B1
CB-E
CT
Counterbalance valve Counterbalance valve Counterbalance valve Counterbalance valve Platform Flex Cylinder
Lower valve Front Steer Cylinder Rear Steer Cylinder A B A B A B A B
B A
C1 C2
Counterbalance valve
C1 C2 C1 C2
V1 V2 V1
GEN L2 L1 S1 S2 S3 V2 S4 R1A R1B R2A R2B R3A R3B R4A R4B E1 E2
65
SV9a SV9b
SV1a SV1b SV2a SV3a SV3b SV5a SV5b
SV2b
RV1
MA
P
Hydraulic Schematic - Function model
CP1
RV1
2
FC1
1
AUXP MB AG
Filter
Hand Pump
Pump
S L1 L
Filter
Tank
Schematic
OPERATOR’S MANUAL with Maintenance Information
1
Schematic
Break valve A 5 2
BRK
BRK
S 3
SV12
RF Motor
P LF Motor A B
A B
4
T
X1 X1 T
Oil return valve
a b
Filter
ORF1
SV10 SV11 Drive Valve
ORF2
27bar
FD2
Hydraulic Schematic - Drive model
P2
66
ORF5
ORF3 FD1
ORF4
B
HS1
OPERATOR’S MANUAL with Maintenance Information
TPS2
24bar LS1
240bar
FD3
TPS1 RV1
ORF6
A P1
S X1
T X1 T
B A
LR Motor B A RR Motor
BRK
BRK
Filter
Tank
1 2 3 4 5 6 7 8
3
Power negative
GND BK(12) 4
001-1 RD(14) 1
Power Postive
A 001-2 RD(14) 2 A
001-3 RD(12) 5
1 16
2 15
ECU Engine Magnetizing Signal
GB2+ RD (2)
GB2- BK (2)
CAN1H K75 K75 YE (20) D+
Power Negative K02 BK (14)
FU4 30A
K02
Power Negative K04 K04 BK (14) M2
Power Negative K06 K06 BK (14) Engine Start Signal
B Stater Motor 19
B
Power Postive K01 K01 RD (14) Engine Stop Signal
GB3- BK (6)
GB5+ RD (4)
GB4- BK (12)
001-4 RD (12)
17
GB3+ RD (6)
Power Postive K03 K03 RD (14) Engine Stop Signal
18
Power Postive K05 K05 RD (14)
FU5 150A
Start Relay 3
HL4
K73 K73 GY (18) D+ WH (16) 10 G1 001-4 RD (12) 6
Charge-indicator Lamp D+ B- FU3 20A
CAN0L K76 K76 GN (20)
K88 RD(18)
120Ω
Electrical Schematic
Alternator
CAN0H K54 K54 YE (20)
KA4
ECU RUN K88 K88 GN/RD (18) 9 006A RD (12) 6 M1
C Fuel Pump Relay K90 K90 BN (18) 7 K90 WH (20) Fuel Pump C
Fuel Pump Relay
Fuel Pump Relay K26 K26 WH (18) 8 K26 BU (20)
Start Signal K35 K35 BN/BK (18)
Switch Common K87 K87 BN (20)
67
Exhaust Gas Reciriculation +5V K44 K44 BU/RD (18) 50
SL2
Exhaust Gas Reciriculation GND K82 K82 BN (18) 51 Water In
Exhaust Gas Reciriculation Signal K85 K85 BU/WH (18) 46 fuel Level
Fuel Low Pressure Signal
Engine
K61 K61 BN/BK (18) 17
GB+1 RD (0)
E Exhaust Gas Reciriculation Motor A19 A19 BU/WH (18) 47 E
Exhaust Gas Reciriculation Motor A20 A20 WH (18) 48
Sensor Common A24 A24 BK/RD (18) 22
Sensor Common A29 A29 BU/RD (18) 27
Cooling Temperature Signal A28 A28 GN/RD (18) 24
Oil Pressure Signal A44 A44 WH/BU (18) 26 Engine
SB3
Power Sensor Common A40 A40 OR (18) 28
Switch Boost Pressure/Temperature A43 A43 WH/RD (18) 23 KM1 R1
Air Inlet Temperature A27 A27 BN (18) 29
Preheat Contactor R2
Preheat Relay A45 A45 BN/YE (18)
F F
Preheat Relay A35 A35 GN/YE (18)
R3
Preheat Relay Feedback Signal A23 A23 RD/BK (18)
Rail Pressure Fuel A25 A25 BN/BK (18) 31 R4
Rail Pressure Fuel A26 BN/GN (18) 25
GB- RD (0)
GB+ RD (0)
A26 Glow Plugs
Rail Pressure Fuel Signal A07 A07 BK/WH (18) 32
Actuator Mprop A04 A04 BU (18) 19
Engine
Actuator Mprop A05 A05 WH (18) 20
Camshaft Engine Speed A39 A39 GN (20) 15
1 001-1 RD(14)
2 001-2 RD(14)
A 001-3 RD(12)
PCU A
5
Engine Speed LF Stablizer
16 205C GN20) LED
15 209B YE(20) B2
+
Engine Magnetizing Signal Hydraulic Joystick
Generator LR Stablizer
-
Buzzer
Power Relay
D+
Schematic
2-D+ WH(20) 1 HM 2 8-GND7 BK(20) 5-GND7 BK(20) 020A WH(18) Start/Stop RF Stablizer Function Enable
KAP
Hourmeter 002-2 RD(10)
FU1 20A
B Preheat RR Stablizer Drive Enable B
19 207B WH(18) 1
SB1 Emergency Stop Switch
SA1 0
17 K87 WH(18) 2 Power Postive
Key Switch 3 SB2
K31 WH(18) KA2 2-005 RD(18)
18 1 Power negative
B 1-005 RD(18) Horn Stablizers Lift Enable
3-GND7 BK(20) 002-1 RD(16) 4
208B WH(20) Emergency Stop
Engine Stop Relay 2 Switch
002-3 RD(20) B1
FU2 20A
001-3 RD(12) 001A RD(12)
1 3 4 2 5
2-GND3 BK(14)
1-GND3 BK(14)
10 211A-1 YE(18) YE(18)
2-GND2 BK(16)
V2-GND BK(18) 101A WH(18) 6 101A WH(18) 1A Steer Right Front Valve ECU 1A 2
(SV2a)
V1-GND BK(18) 13 212A-1 BU(18) 5 BU(18)
102A WH(18) 7 102A WH(18) 2A Steer Left Front Valve 2A
(SV2b)
103A WH(18) 103A WH(18) 203A RD(18)
23
24
V6-GND BK(18) (SV1a) 8 3A Rise Va. Emergency Lowering In 3A
V16-GND BK(18) 104A WH(18) 104A WH(18) 204A WH(18)
24
1 4A Brake Va. Emergency Lowering Out 4A 203B WH(20) E+ RD(22) 6 E+ RD(22)
(SV11)
V7-GND BK(18) (SV9a) 105A WH(18) 9 105A WH(18) 5A Platform Extend Va. Key Switch Si. 5A 205A WH(20) E- BK(22) 5 E- BK(22)
003B RD(20)
V8-GND BK(18) 106A WH(18) 10 106A WH(18) 6A Platform Retract Va. Lift Down Limit Sw. 6A 206A WH(20) S+ WH(22) 4 S+ WH(22)
Amplifier
(SV9b)
Load Sersor
1-GND7 BK(20) S- GN(22) 3 S- GN(22)
6-GND2 BK(18)(SV1b) 107A WH(18) 8 107A WH(18) 7A Cylinder descend Valve LR Stabilizer Limit Sw. 7A 207A WH(20)
D N1
D
V4-GND BK(18) 108A WH(18) 2 108A WH(18) 8A Steer Right Rear Valve 8A
(SV3a) SQ5 Load Sersor Load Sersor Load Sersor
V5-GND BK(18) 109A WH(18) 21 109A WH(18) 9A Steer Brake Valve 9A 206A WH(20) 16 206A WH(20)
(SV12) Lift Down Limit Switch
V3-GND BK(18) 110A WH(18) 3 110A WH(18) 210A BK(16) 5-003A RD(20) LS1 LS2 LS3
10A Steer Left Rear Valve Power Negative 10A
(SV3b)
V18-GND BK(18) (RV1) 103B2 WH(18) 11 11A CANH(PCU) 11A 211A YE(20)
Proportional Va.
68
KA5
7-GND2 BK(18) 103B1 WH(18) 17 12A CANL(PCU) 12A 212A GN(20)
(RV4)Lowerring Proportional Va.
Lowerring Relay 1B Angle Sensor 1B 201B WH(18) 7 201B WH(18)
SR1
BK(16) 102B WH(18) 20 102B WH(18) 2B Drive Forward Valve Power Negative 2B 202B BK(16) 003A RD(16) 23 4-003A RD(18) 5-GND2 BK(18)
(a) LED Lift Angle Sensor
BK(16) 104B BU(18) 21 3B Proportional Va. Load Sensor 3B 203B WH(20)
OPERATOR’S MANUAL with Maintenance Information
(b)
V5-GND BK(18) 208C WH(18) 4 104B WH(18) 4B Drive Reverse Valve Power Negative 4B 204B BK(16) 5-003A RD(18) 8-GND2 BK(18)
E (Ma) Function SR2 E
V12-GND BK(18) 105B WH(18) 14 105B WH(18) 5B RF Stabilizer Va. Enable Steer Sensor 5B 205B BK(16) 16 Steer Angle Sensor
(SV6)
V11-GND BK(18) 106B WH(18) 13 106B WH(18) 6B Stabilizer Extend Va. Y Axis Si. 6B 206B WH(18) 15 206B BU(18) 4
(SV5a)
V10-GND BK(18) 107B WH(18) 107B WH(18) 207B WH(18) Y Axis Signal
12 7B Stabilizer Retract Va. Lift Up Engine Start Si. 7B
(SV5b) 4-GND7 BK(20)
V17-GND BK(18) 108B WH(18) 19 108B WH(18) 8B 2 Speed Variable Va. Engine Stop Relay 8B 208B WH(20)
(SV10) Horn Relay
V13-GND BK(18) 109B WH(18) 15 109B WH(18) 9B LF Stabilizer Va. CANH 9B 209B YE(20)
(SV4) Lift Down HA1
V14-GND BK(18) 110B WH(18) 16 110B WH(18) 10B LR Stabilizer Va. 10B 003c RD(16) 211B1 WH(16) 12 211B1 WH(16)
(SV7) KA1 Horn
V15-GND BK(18) 111B WH(18) 17 111B WH(18) 11B RR Stabilizer Va. Horn 11B 211B WH(20)
(SV8) B1
12B Preheat Buzzer 12B 212B WH(18) 13 212B WH(18)
Buzzer
Tilt Sensor
2-003A RD(20) SQ1 101C WH(20) 201C RD(16)
101C WH(20) 1 1C RF Stabilizer Limit Sw. Power Postive 1C
F RF Stabilizer Limit Switch 3-003A RD(18) 1 TILT1 3 4-GND2 BK(18) F
Engine 202C RD(16)
2C Power Postive 2C
Speed
SQ2 203C RD(16)
1-003F RD(20) 103C WH(20) 7 103C WH(20) 3C RR Stabilizer Limit Sw. Power Postive 3C
RR Stabilizer Limit Switch X Axis Signal
4C Start/Stop 4C 14 206C WH(18) 2
1-003A RD(20) SQ3 105C WH(20) 205C GN20)
105C WH(20) 2 5C LF Stabilizer Limit Sw. CANL 5C
LF Stabilizer Limit Switch 2-GND2 BK(16) 24
6C Temperature Sw. X Axis Si. 6C 206C WH(18)
SQ4 8 Power Negative 207C BK(16)
2-003F RD(20) 207A WH(20) 7C 7C
LR Stabilizer Limit Switch KA3 EV1
8C Hydraulic Generator(Option) 8C 208C WH(18) 001A RD(12) 209C1 RD(12) 14 209C-1 RD(12) M2 1-GND4 BK(12)
Fan
θ Fan 209C WH(20) Fan Relay
TS1 9C 9C
106C WH(20) 22 106C WH(20)
Temperature Switch 10C 10C 2-GND7 BK(20)
G HL1 Beacon
G
11C Beacon 11C 211C WH(18) 1-211C WH(20) 11 1-211C WH(20) 2-GND4 BK(20)
212C RD(16) HL2 Beacon
12C Power Postive 12C 2-211C WH(20) 23 2-211C WH(18)
1-GND1 BK(20) 24 1-GND1 BK(18)
RD(20) 5 003H RD(18)
Date Comments
69