SELF-PROPELLED ROUGH-TERRAIN SCISSOR LIFTS

OPERATOR’S MANUAL
with Maintenance Information
( For JCPT2223RTB)

WARNING
THE MANUFACTURER SHALL NOT BE HELD LIABLE IN CASE OF FAULTS
OR ACCIDENTS DUE TO NEGLIGENCE, INCAPACITY, INSTALLATION BY
UNQUALIFIED TECHNICIANS AND IMPROPER USE OF THE MACHINE

DO NOT OPERATE THIS MACHINE UNTIL YOU READ AND UNDERSTAND

ALL THE DANGERS,W ARNINGS AND CAUTIONS IN THIS MANUAL

Part Number: SM0119113_Rev1.0

Zhejiang Dingli Machinery Co., Ltd. First Edition, July 2019

 OPERATOR’S MANUAL with Maintenance Information
Version of the Record

Version of the Record

Version Number Create Date

SM01119113_Rev1.0 ………………………………………………………………………… 2019-07

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 OPERATOR’S MANUAL with Maintenance Information

Important Owners, Users and operators:

We appreciate your choice of our machine for
Read, understand and obey these safety rules
your application. Our number one priority is
and operating instructions before operating
user safety, which is best achieved by our joint
this machine.
efforts. We feel that you make a major
Only trained and authorized personnel shall be contribution to safety if you, as the equipment
permitted to operate this machine. This users and operators:
manual should be considered a permanent
1 Comply with employer, job site and
part of your machine and should remain with
governmental rules.
the machine at all times. If you have any
questions, please call DINGLI Machinery. 2 Read, understand and follow the
instructions in this and other manuals
supplied with this machine.

3 Use good safe work practices in a

commonsense way.

4 Only have trained / certified operators,

directed by informed and knowledgeable
supervision, running the machine.

If there is anything in this manual that is not

Contents clear or which you believe should be added,
Page please contact us.

Safety Rules 1

Legend 8

Decals 9

Specifications 14

Control panel 15

Pre-operation Inspection 20
Contact us:
Workplace Inspection 22

Function Tests 23 Zhejiang Dingli Machinery Co., Ltd.

Operating Instructions 28 1255 Baiyun South Road. Leidian Town.

Deqing Zhejiang
Transport and Lifting Instructions 35
China
Maintenance 38 Tel: +86-572-8681688
Schematic 65 Fax: +86-572-8681690

Inspection and Repair Log 69 Web: www.cndingli.com

E-mail:market@cndingli.com

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 OPERATOR’S MANUAL with Maintenance Information
Safety Rules

Danger Decal Legend

Failure to obey the instructions and DINGLI product decals use symbols, color
safety rules in this manual will coding and signal words to identify the
following:
result in death or serious injury.

Safety alert symbol—used to alert

Do Not Operate Unless: personnel to potential personal injury hazards.
Obey all safety messages that follow this
√ You learn and practice the principles of
symbol to avoid possible injury or death.
safe machine operation contained in this
operator's manual. Red—used to indicate the
1 Avoid hazardous situations. presence of an imminently hazardous situation
which, if not avoided, will result in death or
Know and understand the safety rules
serious injury.
before going on to the next section.

2 Always perform a pre-operation Orange—used to indicate the

inspection. presence of a potentially hazardous situation
which, if not avoided, could result in death or
3 Always perform function tests prior to
serious injury.
use.

4 Inspect the workplace. Yellow with safety alert

symbol—used to indicate the presence of a
5 Only use the machine as it was
potentially hazardous situation which, if not
intended.
avoided, may cause minor or moderate injury.
√ You read, understand and obey the
manufacturer's instructions and safety Blue without safety alert
rules— safety and operator's manuals and symbol—used to indicate the presence of a
machine decals. potentially hazardous situation which, if not
avoided, may result in property damage.
√ You read, understand and obey employer's
safety rules and worksite regulations.

√ You read, understand and obey all

applicable governmental regulations.

√ You are properly trained to safely operate

the machine.

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OPERATOR’S MANUAL with Maintenance Information
Safety Rules

The relevant conditions of using An operator on prescription or

the equipment over-the-counter drugs needs medical advice
on whether or not he/she can safely operate
The surface of work ground should be flat and
machines.
hard with no obstacles in air and the safety
distance between the equipment and
high-tension line is adequate.
Electrocution Hazard
The environment temperature should be within
This machine is not electrically insulated and
-15℃~45℃; Height above sea level ≤1000m. will not provide protection from contact with or
The environment humidity ≤ 90%. proximity to electrical current.

Electrical power: AC 110~230V±10%,

50~60Hz.

Work cycle
The life of designed work cycle is no more than
40000 times.
Maintain safe distances from electrical power
lines and apparatus in accordance with
Intended Use applicable governmental regulations and the
following chart.
This machine is intended to be used only to lift
personnel, along with their tools and materials Minimum Safe
Voltage
to an aerial work site. Approach Distance
Phase to Phase
Meters
0 to 300V Avoid Contact
Safety Sign Maintenance
300V to 50kV 3.05
Replace any missing or damaged safety signs.
Keep operator safety in mind at all times. Use 50kV to 200kV 4.60
mild soap and water to clean safety signs. Do 200kV to 350kV 6.10
not use solvent-based cleaners because they
350kV to 500kV 7.62
may damage the safety sign material.
500kV to 750kV 10.67

750kV to 1000kV 13.72

Operator
Allow for platform movement, electrical line
Only the trained and qualified are permitted to
sway or sag and beware of strong or gusty
operate this machine. Always use safety belt
winds.
and helmet when aerially working.
Keep away from the machine if it contacts
If you are subject to dizziness or seizures, or
energized power lines. Personnel on the
are bothered by heights, you must not operate
ground or in the platform must not touch or
this type of machinery.
operate the machine until energized power
An operator must not use drugs or alcohol that lines are shut off.
can change his/her alertness or coordination.

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 OPERATOR’S MANUAL with Maintenance Information
Safety Rules

Do not operate the machine during lightning or not continue to operate the machine.
storms.
Do not operate the machine in strong or gusty
Do not use the machine as a ground for winds. Do not increase the surface area of the
welding. platform or the load. Increasing the area
exposed to the wind will decrease machine
stability.
Tip-over Hazard
Occupants, equipment and materials must not
exceed the maximum platform capacity or the
maximum capacity of the platform extension.

Maximum capacity – JCPT2223RTB

Maximum occupants 4
Do not use the platform controls to free a
Platform allowable maximum load 750kg
platform that is caught, snagged or otherwise
prevented from normal motion by an adjacent
structure. All personnel must be removed from
Work Area Safety the platform before attempting to free the
Do not raise the platform unless the machine platform using the ground controls.
is on a firm, level surface. Use extreme care and slow speeds while
Do not drive over 0.4km/h with the platform driving the machine in the stowed position
raised. across uneven terrain, debris, unstable or
slippery surfaces and near holes and
drop-offs.

Do not drive the machine on or near uneven

terrain, unstable surfaces or other hazardous
conditions with the platform raised.

Do not push off or pull toward any object

outside of the platform.
Do not depend on the tilt alarm as a level
indicator. The tilt alarm sounds on the chassis
and in the platform when the machine is on a
slope.

If the tilt alarm sounds:

Lower the platform. Move the machine to a

firm, level surface. If the tilt alarm sounds
when the platform is raised, use extreme Maximum allowable manual force
caution to lower the platform.
manual Maximum
For outdoor use machine, Do not raise the Model Application
force occupants
platform when wind speeds may exceed 12.5
m/s. If wind speeds exceed 12.5 m/s when the Outdoor 400N 4
JCPT2223RTB
platform is raised, lower the platform and do Indoor 400N 4

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OPERATOR’S MANUAL with Maintenance Information
Safety Rules

Do not use the machine as a crane. Crushing Hazard

Do not place or attach fixed or overhanging Keep hands and limbs out of scissors.
loads to any part of this machine.
Keep hands clear when folding rails.
Do not push the machine or other objects with
Use common sense and planning when
the platform.
operating the machine with the controller from
Do not contact adjacent structures with the the ground. Maintain safe distances between
platform. the operator, the machine and fixed objects.
Do not alter or disable the limit switches. Maintain a firm grasp on the platform rail when
Do not tie the platform to adjacent structures. removing the rail pins. Do not allow the
platform guard rails to fall.
Do not place loads outside the platform
perimeter. Operation on Slopes Hazard
Do not drive the machine on a slope that
exceeds the slope and side slope rating of the
machine.

Slope rating applies to machines only in the

stowed position.

Do not alter or disable machine components Maximum Maximum

Model slope rating side slope rating
that in any way affect safety and stability.
stowed position stowed position
Do not replace items critical to machine
JCPT2223RTB 30% (17°) 30% (17°)
stability with items of different weight or
specification. Note: Slope rating is subject to ground
Do not modify or alter an aerial work platform conditions and adequate traction.
without prior written permission from the Fall Hazard
manufacturer. Mounting attachments for
The guard rail system provides fall protection.
holding tools or other materials onto the
platform, toe boards or guard rail system can During operation, occupants in the platform
must wear a full body harness with a lanyard
increase the weight in the platform and the
attached to an authorized lanyard anchorage
surface area of the platform or the load.
point. Attach only one (1) lanyard per lanyard
Do not place ladders or scaffolds in the anchorage point.
platform or against any part of this machine.

Do not transport tools and materials unless

they are evenly distributed and can be safely
handled by person(s) in the platform.

Do not use the machine on a moving or mobile Do not sit, stand or climb on the platform guard
surface or vehicle. rails. Maintain a firm footing on the platform
floor at all times.
Be sure all tires are in good condition, air-filled
tires are properly inflated and lug nuts are
properly tightened.

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 OPERATOR’S MANUAL with Maintenance Information
Safety Rules

on the platform controls and platform decal

plate for drive and steer functions.

Do not operate a machine in the path of any

crane or moving overhead machinery unless
the controls of the crane have been locked out
and/or precautions have been taken to prevent
any potential collision.
Do not climb down from the platform when
No stunt driving or horseplay while operating a
raised.
machine.
Keep the platform floor clear of debris.
Do not lower the platform unless the area
Close the entry gate before operating. below is clear of personnel and obstructions.
Do not operate the machine unless the guard
rails are properly installed and the entry is
secured for operation.

Do not enter or exit the platform unless the

machine is in the stowed position.

Collision Hazard
Limit travel speed according to the condition of
the ground surface, congestion, slope, location
of personnel, and any other factors which may
cause collision.

Be aware of limited sight distance and blind

spots when driving or operating.
Component Damage Hazard
Be aware of extended platform position(s)
Do not use any battery or charger greater than
when moving the machine.
12V to jump-start the engine.
Check the work area for overhead obstructions
Do not use the machine as a ground for
or other possible hazards.
welding.

Explosion and Fire Hazard

Do not start the engine if you smell or detect
liquid petroleum gas (LPG), gasoline, diesel
fuel or other explosive substances.
Be aware of crushing hazards when grasping Do not refuel the machine with the engine
the platform guard rail. running.
Operators must comply with employer, job site Refuel the machine and charge the battery
and governmental rules regarding use of only in an open, well-ventilated area away
personal protective equipment. from sparks, flames and lighted tobacco.
Observe and use color-coded direction arrows Do not operate the machine in hazardous

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OPERATOR’S MANUAL with Maintenance Information
Safety Rules

locations or locations where potentially machine is on a firm surface. Avoid drop-offs,

flammable or explosive gases or particles may holes, unstable or slippery surfaces and other
be present. possible hazardous conditions.

Do not spray ether into engines equipped with When the auto level function is not being used
glow plugs. and the outriggers are being lowered
individually, the steer-end outriggers must be
lowered first.
Damaged Machine Hazard Do not raise the platform unless the machine
Do not use a damaged or malfunctioning is level. Do not set the machine up on a
machine. surface where it cannot be leveled using only
the outriggers.
Conduct a thorough pre-operation inspection
of the machine and test all functions before Do not raise the platform unless all four
each work shift. Immediately tag and remove outriggers are properly lowered, the footpads
from service a damaged or malfunctioning are in firm contact with the ground and the
machine. machine is level.

Be sure all maintenance has been performed Do not adjust the outriggers while the platform
as specified in this manual. Be sure all decals is raised.
are in place and legible. Do not drive while the outriggers are lowered.
Be sure the operator’s manual is complete,
legible and in the storage container located in
the platform. Battery Safety
Burn Hazard
Bodily Injury Hazard
Always operate the machine in a
well-ventilated area to avoid carbon monoxide
poisoning.

Do not operate the machine with a hydraulic oil

Batteries contain acid. Always wear protective
or air leak. An air leak or hydraulic leak can
clothing and eye wear when working with
penetrate and/or burn skin.
batteries.
Improper contact with components under any
Avoid spilling or contacting battery acid.
cover will cause serious injury. Only trained
Neutralize battery acid spills with baking soda
maintenance personnel should access
and water.
compartments. Access by the operator is only
advised when performing a pre-operation Explosion Hazard
inspection. All compartments must remain
closed and secured during operation.

Outrigger Safety
Do not lower the outriggers unless the

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 OPERATOR’S MANUAL with Maintenance Information
Safety Rules

Keep sparks, flames and lighted tobacco away

from batteries. Batteries emit explosive gas.

Electrocution/ Hazard
Avoid contact with electrical terminals.

pollute Hazard
Dispose of old battery must comply with job
site and governmental rules.

Lockout after Each Use

1 Select a safe parking location - firm level
surface, clear of obstructions and traffic.

2 Lower the platform.

3 Turn the key switch to the off position and

remove the key to secure from
unauthorized use.

4 Push in the red Emergency Stop buttons to

“off” position.

5 Push in the main power switch to “off”

position

6 Chock the wheels.

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OPERATOR’S MANUAL with Maintenance Information
Legend

Legend
3
2 4
1 5
6
7

16

15
9

14
13
12
11
10

1 Platform entry gate 9 Engine(behind cover)

2 Manual storage containers 10 Rear wheel

3 Platform controls 11 Hydraulic tanks、Fuel tanks (behind cover)

4 Main Platform 12 Lift Cylinder

5 Lanyard anchorage point 13 Ground controls

6 Platform guard rails 14 Front wheel

7 Platform extensions 15 Outrigger

8 Scissor Arms 16.Entry ladder

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 OPERATOR’S MANUAL with Maintenance Information
Decals

Decal Inspection
Use the pictures on the next page to verify that all decals are legible and in place.

Below is a numerical list with quantities and descriptions.

No. Part No. Description Qty. Remark

1 09340001 Decal, Notice-Keep the manual with the machine 1

2 09440119 Decal, Danger-Tip-over hazard, tilt-alarm 1

3 09440001 Decal, Danger-General safety rules 1

Decal, Instructions-Refer the operator to the

4 09340003 2
instructions for use

5 09440012 Decal, Label-Lanyard anchorage point 8

6 09430007 Decal, Symbols-Crushing hazard 7

7 09310049 Decal, Instructions-Lift point 4

8 09420005 Decal, Warning-Collision hazard 4

9 09310050 Decal, Instructions-Tie down point 4

10 09310140 Decal, Instructions-Maximum wheel load 4030kg 4

11 09410069 Decal, Warning-Crushing hazard, outrigger 4

12 09310142 Decal, Instructions-Maximum outrigger load 4030kg 4

13 09540001 Decal, Label-CE 2

14 09320003 Decal, Instructions-Diesel 2

15 09310148 Decal, Instructions-Emergency 1

16 09410001 Decal, Danger-Explosion/burn hazard 1

17 09410071 Decal, Warning-Injection hazard 1

18 09410003 Decal, Warning-Inspected and operation properly 1

19 09910024 Decal, Label-JCPT2223RTB 2

20 09410005 Decal, Danger-Do not alter or disable limit switch 1

21 09440007 Decal, Caution-Max. manual force 400N 2

22 09640092 Decal, Cosmetic-JCPT2223RTB 2

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OPERATOR’S MANUAL with Maintenance Information
Decals

No. Part No. Description Qty. Remark

23 09440071 Decal, Label-Capacity 750kg 1

24 09310006 Decal, Notice-Main power switch operation 1

25 09310053 Decal, Instructions-Lowest oil level 1

26 09310052 Decal, Instructions-Highest oil level 1

27 09310054 Decal, Instructions-Hydraulic 1

28 09420011 Decal, Caution-High temperature 1

29 09430028 Decal, Danger-Safety arm 2

30 09310290 Decal, Symbols-Emergency operating instructions 1

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 OPERATOR’S MANUAL with Maintenance Information
Decals

3 4
2
1 5

22
5
21
5

6
20
19

22 4

11
21 7
23 10

12

29 18
17
6 16
15 8
19 14 9
13 13 8
12 10
11 24 11

7
10

12
28
27 8
26 9 30
25 8 14
12 10
11

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OPERATOR’S MANUAL with Maintenance Information
Decals

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OPERATOR’S MANUAL with Maintenance Information
Decals

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OPERATOR’S MANUAL with Maintenance Information
Specifications

Model JCPT2223RTB

Height, working maximum 22m Airborne noise emissions <80 dB

Height, platform maximum 20m Maximum sound level at normal operating

workstations (A-weighted)
Height, stowed maximum
3.86m Vibration value does not exceed 2.5m / s2
Rails up

Height, stowed maximum Maximum slope rating ,

3.0m 30%
Rails folded Stowed position

Width 2.46m Maximum side slope rating

30%
Stowed position
Length, platform retracted 4.95m
Note: Slope rating is subject to ground
conditions and adequate traction.
Platform dimensions
4.59m×2.25m
Platform length x width Maximum working slope X-2°, Y-3°
Platform extension length 2.7m
Drive speeds
Maximum load capacity 750kg
Stowed, maximum 4.5 km/h
Maximum wind speed 12.5m/s
Platform raised, maximum 0.4 km/h
Wheelbase 3.3m
Floor loading information
Turning radius (outside) 3.4m
Tire load, maximum 4030kg
Turning radius (inside) 1.25m
Outrigger load, maximum 4030kg
Ground clearance 40cm
Tire contact pressure 740kPa
Weight See Serial Label
Occupied floor pressure 11.8kPa
Machine weights vary with option configurations

Controls Proportional Note: Floor loading information is approximate

and does not incorporate different option
AC outlet in platform Standard configurations. It should be used only with
Maximum hydraulic pressure 240bar adequate safety factors.
(functions) Continuous improvement of our products is a
Tire size 36×14-20 DINGLI policy. Product specifications are
subject to change without notice or obligation.

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 OPERATOR’S MANUAL with Maintenance Information
Control Panel

Ground Control Panel

13
1
12

2 11
3 10
4

5 9

6 7 8

14 15 16

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OPERATOR’S MANUAL with Maintenance Information
Control Panel

Ground Control Panel

1 Display 8 Red Emergency Stop button

Diagnostic readout Push in the red Emergency Stop button to

the off position to stop all functions. Turn
2 Engine idle select button
the red Emergency Stop button clockwise
Press this button to select the engine idle to the on position to operate the machine.
setting. Light on indicates high idle is
9 Platform down button
selected. Light off indicates low idle is
selected. Press this button and the platform will
lower
3 Overload indicator light
10 Lift function enable button
Light on indicates when overloaded.
Press this button to activate the lift
4 Engine start/flameout button
function.
Press this button to start/flameout the
11 Emergency lowering down button
engine.
Press this button and the platform will
5 Engine RPM display button
lower
Press this button to show the engine
12 Platform up button
RPM.
Press this button and the platform will lift.
6 Hour meter
13 Emergency lowering down enable button
The hour meter displays the number of
hours the machine has operated. Press this button to activate the
Emergency down function.
7 Key switch
14 Engine charge indicator
Turn the key switch to the platform
position and the platform controls will Light on indicates when engine
operate. magnetizing.

Turn the key switch to the off position and 15 Engine fault alarm indicator
the machine will be off. Light on indicates when Engine fault
Turn the key switch to the base position diagnostic switch be pressed, the indicator
and the ground controls will operate. be used to show engine alarm code.

16 Engine fault diagnostic switch

Press this switch and the engine fault

alarm indicator will show engine alarm
code.

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 OPERATOR’S MANUAL with Maintenance Information
Control Panel

Platform Control Panel

16
1
15
2

3 14

4 13

5 12

7 11

7 7 9 10

1 Red Emergency Stop button 9 Steer mode select button

2 Drive function select button 10 LED readout screen

3 Power platform button 11 Engine start / flameout button

4 Engine idle select button 12 Generator select button (if equipped)

5 Horn button 13 Lift function select button

6 Standby 14 Proportional control handle

7 Outrigger function enable button 15 Thumb rocker switch

8 Outrigger auto level button 16 Function enable switch

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OPERATOR’S MANUAL with Maintenance Information
Control Panel

Platform Control Panel

1 Red Emergency Stop button 10 LED readout screen

Push in the red Emergency Stop button to Diagnostic readout and steer mode.
the off position to stop all functions. Pull out 11 Engine start / flameout button
the red Emergency Stop button to the on
Press this button to start/ flameout the
position to operate the machine.
engine.
2 Drive function select button
12 Generator select button (if equipped)
Press this button to activate the drive
Press this button to turn the generator
function.
on. Indicator light will be on. Press the
3 Power platform button button again to turn the generator off.

Press and hold this button to activate the 13 Lift function select button
platform extendable / retractable function. Press this button to activate the lift
4 Engine idle select button function.

Press this button to select the engine idle 14 Proportional control handle
setting. Light flickering indicates high idle is Lift function: Press and hold the function
selected, Light off indicates low idle is enable switch to enable the lift function
selected. on the platform control handle. Move the
control handle in the direction indicated
Press this button and hold on, the engine
by the blue arrow and the platform will
would be turning in highest speed, no matter
raise. Move the control handle in the
a function action is chosen or not; once
direction indicated by the yellow arrow
released, it return back to turn in idle speed.
and the platform will lower. The descent
5 Horn button alarm should sound while the platform is
Press this button and the horn will sound. lowering.

Release the button and the horn will stop. Drive function: Press and hold the
function enable switch to enable the
6 Standby
drive function on the platform control
7 Outrigger function enable button handle. Move the control handle in the
direction indicated by the blue arrow on
Press this button to activate the individual
the control panel and the machine will
outrigger up/down function.
move in the direction that the blue arrow
8 Outrigger auto level button points. Move the control handle in the
Press this button to activate the auto level direction indicated by the yellow arrow
function. on the control panel and the machine
will move in the direction that the yellow
9 Steer mode select button
arrow points.
Press this button to select steer mode: FS Outrigger extendable / retractable
mode (Front Steer mode), bS mode (Rear function: Press and hold the function
Steer mode). enable switch to enable the Outrigger
extend/ retract function on the platform

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 OPERATOR’S MANUAL with Maintenance Information
Control Panel

control handle. Move the control handle in

the direction indicated by the yellow arrow
and the outrigger will extend. Move the
control handle in the direction indicated by
the blue arrow and the outrigger will retract.
platform extendable / retractable function:
Press and hold the function enable switch to
enable the platform extendable / retractable
function on the platform control handle.
Move the control handle in the direction
indicated by the blue arrow and the platform
will extend. Move the control handle in the
direction indicated by the yellow arrow and
the platform will retract.
15 Thumb rocker switch
Press the thumb rocker switch in either
direction to activate steer function.
16 Function enable switch
Press and hold the function enable switch to
enable the drive/lift function.

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OPERATOR’S MANUAL with Maintenance Information
Pre-operation Inspection

Do Not Operate Unless: Fundamentals

√ You learn and practice the principles of It is the responsibility of the operator to
safe machine operation contained in this perform a pre-operation inspection and routine
operator's manual. maintenance.

1 Avoid hazardous situations. The pre-operation inspection is a visual

inspection performed by the operator prior to
2 Always perform a pre-operation
each work shift. The inspection is designed to
inspection.
discover if anything is apparently wrong with a
Know and understand the pre-operation machine before the operator performs the
inspection before going on to the next function tests.
section.
The pre-operation inspection also serves to
3 Inspect the workplace. determine if routine maintenance procedures
are required. Only routine maintenance items
4 Always perform function tests prior to
specified in this manual may be performed by
use.
the operator.
5 Only use the machine as it was
Refer to the list on the next page and check
intended.
each of the items.

If damage or any unauthorized variation from

factory delivered condition is discovered, the
machine must be tagged and removed from
service.

Repairs to the machine may only be made by

a qualified service technician, according to the
manufacturer's specifications. After repairs are
completed, the operator must perform a
pre-operation inspection again before going on
to the function tests.

Scheduled maintenance inspections shall be

performed by qualified service technicians,
according to the manufacturer's specifications
and the requirements listed in this manual.

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 OPERATOR’S MANUAL with Maintenance Information
Pre-operation Inspection

Pre-operation Inspection
 Be sure that the operator’s manual are □ Safety arm
complete, legible and in the storage
□ Platform extension(s)
container located in the platform.
□ Scissor pins and retaining fasteners
 Be sure that all decals are legible and in
place. See Decals section. □ Platform control joystick

 Check for engine oil leaks and proper oil □ Oscillate Axle
level. Add oil if needed. See Maintenance
□ Differential lock
section.
□ Outrigger housings and footpads
 Check for hydraulic oil leaks and proper oil
level. Add oil if needed. See Maintenance Check entire machine for:
section.
□ Cracks in welds or structural
 Check for engine coolant leaks and proper components
level of coolant. Add coolant if needed.
□ Dents or damage to machine
See Maintenance section.
□ Be sure that all structural and other
 Check for battery fluid leaks and proper
critical components are present and
fluid level. Add distilled water if needed.
all associated fasteners and pins are
See Maintenance section.
in place and properly tightened
Check the following components or areas for
Note: If the platform must be raised to inspect
damage, improperly installed or missing parts
the machine, make sure the safety arm is in
and unauthorized modifications:
place. See Operating Instructions section.
□ Electrical components, wiring and
electrical cables

□ Hydraulic hoses, fittings, cylinders and

manifolds

□ Fuel and hydraulic tanks

□ Drive motors

□ Wear pads

□ Tires and wheels

□ Engine and related components

□ Limit switches, alarms and horn

□ Nuts, bolts and other fasteners

□ Platform overload components

□ Platform entry gate

□ Beacon (if equipped)

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OPERATOR’S MANUAL with Maintenance Information
Workplace Inspection

Do Not Operate Unless: Fundamentals

√ You learn and practice the principles of The workplace inspection helps the operator
determine if the workplace is suitable for safe
safe machine operation contained in this
machine operation. It should be performed by
operator's manual.
the operator prior to moving the machine to the
1 Avoid hazardous situations. workplace.
2 Always perform a pre-operation It is the operator's responsibility to read and
inspection. remember the workplace hazards, then watch
3 Inspect the workplace. for and avoid them while moving, setting up
and operating the machine.
Know and understand the workplace
inspection before going on to the next
section.
Workplace Inspection
4 Always perform function tests prior to
use. Be aware of and avoid the following hazardous
situations:
5 Only use the machine as it was
intended. - Drop-offs or holes

- Bumps, floor obstructions or debris

- Sloped surfaces

- Unstable or slippery surfaces

- Overhead obstructions and high voltage

conductors

- Hazardous locations

- Inadequate surface support to withstand all

load forces imposed by the machine

- Wind and weather conditions

- The presence of unauthorized personnel

- Other possible unsafe conditions

22
 OPERATOR’S MANUAL with Maintenance Information
Function Tests

Do Not Operate Unless: Fundamentals

√ You learn and practice the principles of The function tests are designed to discover
safe machine operation contained in this any malfunctions before the machine is put
into service.
operator's manual.

1 Avoid hazardous situations. The operator must follow the step-by-step

instructions to test all machine functions.
2 Always perform a pre-operation
inspection. A malfunctioning machine must never be used.
If malfunctions are discovered, the machine
3 Inspect the workplace. must be tagged and removed from service.
4 Always perform function tests prior Repairs to the machine may only be made by
to use. a qualified service technician, according to the
manufacturer's specifications.
Know and understand the function tests
before going on to the next section. After repairs are completed, the operator must
perform a pre-operation inspection and
5 Only use the machine as it was
function tests again before putting the machine
intended.
into service.

23
OPERATOR’S MANUAL with Maintenance Information
Function Tests

1 Select a test area that is firm, level and button. Press and hold the platform up
free of obstruction. button.

At the Ground Controls ⊙ Result: The platform should rise.

2 Pull out the platform red Emergency Stop 11 Press and hold the lift function enable
button to the on position. button. Press and hold the platform down
button.
3 Turn the ground red Emergency Stop
button clockwise to the on position. ⊙ Result: The platform should lower the
descent alarm should sound while the
4 Turn the key switch to ground control.
platform is lowering. The platform stop at
5 Observe the display on the ground the height is approximately 3.5 m from the
controls. ground. The descent delay alarm will
⊙ Result: The display readout will come on sound.

and display SYSTEM READY. Note: Be sure the area below the platform is
clear of personnel and obstructions before
6 Start the engine. See Operating
continuing.
Instructions section.
12 Press and hold the lift function enable
Test Emergency Stop
button. Press and hold the platform down
7 Push in the ground red Emergency Stop button.
button to the off position.
⊙ Result: The platform should lower to end.
⊙ Result: The engine should turn off and no The descent delay alarm should sound
functions should operate. while the platform is lowering.
8 Turn the red Emergency Stop button Test the Auxiliary Lowering
clockwise to the on position and restart the
13 Activate the up function and raise the
engine.
platform approximately 60 cm.
Test Up/Down Functions and
14 Press the engine start/ flameout button to
Function Enable engine off.
A buzzer with different sound frequency is 15 Press and hold the lift function enable
controlled in central system. The descent button. Press and hold the platform down
alarm sounds at 60 beeps per minute. The button.
descent delay alarm sounds at 120 beeps per
minute. The alarm that goes off when the ⊙ Result: The platform should lower.
machine is not level sounds at 180 beeps per Test the Emergency Lowering
minute. An optional automotive-style horn is
also available. 16 Activate the up function and raise the
platform approximately 60 cm.
9 Do not press the lift function enable button.
Press and hold the platform up/down 17 Press the engine start/ flameout button to
button. engine off.

⊙ Result: No function should operate. 18 Press and hold the emergency lowering
down enable button. Press and hold the
10 Press and hold the lift function enable emergency lowering down button.

24
 OPERATOR’S MANUAL with Maintenance Information
Function Tests

⊙ Result: The platform should lower. 30 Press and hold the function enable switch.
Slowly move the control handle in the
19 Turn the key switch to platform control and
direction indicated by the yellow arrow.
restart the engine.
⊙ Result: The platform should lower. The
descent alarm should sound while the
At the Platform Controls platform is lowering.

Test Emergency Stop Test the Steering

20 Push in the platform red Emergency Stop Note: When performing the steer and drive
button to the off position. function test, stand in the platform facing the
steer end of the machine.
⊙ Result: No functions should operate.
31 Press the drive function select button. The
21 Pull the red Emergency Stop button out to indicator light should turn on.
the on position.
32 Push the steer mode select button for
⊙ Result: The LED indicator light should steer FS mode (Front Steer mode).
come on.
33 Press and hold the function enable switch
Test the Horn on the proportional control handle.
Depress the thumb rocker switch on top of
22 Push the horn button.
the proportional control handle in the
⊙ Result: The horn should sound. direction identified by the blue triangle on
the control panel.
Test Up/Down Functions and
Function Enable ⊙ Result: The front wheels should turn in the
direction that the blue triangle points on the
23 Start the engine.
control panel.
24 Do not hold the function enable switch on
34 Press and hold the function enable switch
the control handle.
on the proportional control handle.
25 Slowly move the control handle in the Depress the thumb rocker switch in the
direction indicated by the blue arrow, then direction identified by the yellow triangle
in the direction indicated by the yellow on the control panel.
arrow.
⊙ Result: The front wheels should turn in the
⊙ Result: No functions should operate. direction that the yellow triangle points on
26 Press the lift function select button. the control panel.

27 Press and hold the function enable switch 35 Press the drive function select button. The
on the control handle. indicator light should turn on.

28 Slowly move the control handle in the 36 Push the steer mode select button for
direction indicated by the blue arrow. steer FS mode (Rear Steer mode).

37 Press and hold the function enable switch

⊙ Result: The platform should raise.
on the proportional control handle.
29 Release the control handle. Depress the thumb rocker switch on top of
⊙ Result: The platform should stop raising. the proportional control handle in the

25
OPERATOR’S MANUAL with Maintenance Information
Function Tests

direction identified by the blue triangle on the platform approximately 3.5 m from the
the control panel. ground.

⊙ Result: The rear wheels should turn in the 44 Press the drive function select button.
direction that the yellow triangle points on 45 Press and hold the function enable switch
the control panel. on the proportional control handle slowly
38 Press and hold the function enable switch move the proportional control handle to the
on the proportional control handle. full drive position.
Depress the thumb rocker switch in the ⊙ Result: The maximum achievable drive
direction identified by the yellow triangle
speed with the platform raised should not
on the control panel.
exceed 12.5cm/s.
⊙ Result: The rear wheels should turn in the
¤ Result: If the drive speed with the platform
direction that the blue triangle points on the
raised exceeds 12.5cm/s, immediately tag
control panel.
and remove the machine from service.
Test Drive and Braking Test the Tilt Sensor Operation
39 Press and hold the function enable switch
Note: Perform this test from the ground with
on the proportional control handle.
the platform controller. Do not stand in the
40 Slowly move the proportional control platform.
handle in the direction indicated by the
46 Fully lower the platform.
blue arrow on the control panel until the
machine begins to move, then return the 47 Drive both wheels on one side onto an
proportional control handle to the center 12cm block.
position. 48 Raise the platform approximately 3.5 m
⊙ Result: The machine should move in the from the ground.
direction that the blue arrow points on the ⊙ Result: The platform should stop and the tilt
control panel, then come to an abrupt stop. alarm will sound at 180 beeps per minute.
41 Press and hold the function enable switch The platform controls LED readout should
on the proportional control handle. display LL.

42 Slowly move the proportional control 49 Press the drive function select button.
handle in the direction indicated by the 50 Press and hold the function enable switch
yellow arrow on the control panel until the on the control handle.
machine begins to move, then return the
51 Move the proportional control handle in the
proportional handle to the center position.
direction indicated by the blue arrow, then
⊙ Result: The machine should move in the move the proportional control handle in the
direction that the yellow arrow points on the direction indicated by the yellow arrow.
control panel, then come to an abrupt stop.
⊙ Result: The drive function should not work
Note: The brakes must be able to hold the in either direction.
machine on any slope it is able to climb.
52 Press the lift function enable button.
Test Limited Drive Speed
53 Lower the platform and drive the machine
43 Press the lift function select button. Raise off the block.

26
 OPERATOR’S MANUAL with Maintenance Information
Function Tests

Test the Outrigger System ⊙ Result: The platform should retract.

54 Push and hold the auto level button.

55 Press and hold the function enable switch.

Activate the proportional control handle in
the direction indicated by the yellow arrow.

⊙ Result: The outriggers will extend and level

the machine. A beep will sound when the
machine is level.

56 Push and hold the auto level button.

57 Press and hold the function enable switch.

Activate the proportional control handle in
the direction indicated by the blue arrow.

⊙ Result: The outriggers should retract and

return to the stowed position. A beep will
sound when the machine is in the stowed
position.

Test Auxiliary Lowering

58 Push and hold the function enable switch
and raise the platform approximately 60
cm.

59 Press the engine start/ flameout button to

engine off.

60 Push and hold the function enable switch.

Activate the control handle in the direction
indicated by the yellow arrow.

⊙ Result: The platform should lower.

Test Platform extendable / retractable

Functions
61 Push and hold the Power platform button.
Press and hold the function enable switch.
Activate the proportional control handle in
the direction indicated by the blue arrow

⊙ Result: The platform should extend.

62 Push and hold the Power platform button.

Press and hold the function enable switch.
Activate the proportional control handle in
the direction indicated by the yellow arrow.

27
OPERATOR’S MANUAL with Maintenance Information
Operating Instructions

Do Not Operate Unless: The Operating Instructions section provides

instructions for each aspect of machine
√ You learn and practice the principles of
operation.
safe machine operation contained in this
operator's manual. It is the operator's responsibility to follow all
the safety rules and instructions in the
1 Avoid hazardous situations.
operator's manual.
2 Always perform a pre-operation
Using the machine for anything other than
inspection.
lifting personnel, along with their tools and
3 Inspect the workplace. materials, to an aerial work site is unsafe and
dangerous.
4 Always perform function tests prior to
use. Only trained and authorized personnel should
be permitted to operate a machine. If more
5 Only use the machine as it was
than one operator is expected to use a
intended.
machine at different times in the same work
shift, they must all be qualified operators and
Fundamentals are all expected to follow all safety rules and
instructions in the operator's manual. That
This machine is a self-propelled hydraulic lift means every new operator should perform a
equipped with a work platform on the scissor pre-operation inspection, function tests, and a
mechanism. Vibrations emitted by these workplace inspection before using the
machines are not hazardous to an operator in machine.
the work platform. The machine can be used
to position personnel with their tools and
supplies at position above ground level and
can be used to reach work areas located
above and over machinery or equipment.

A full and detailed implementation of EN ISO

13849-1/2 is correctly applied on our MEWP
design. SISTEMA, a software tool for PL
Calculation Tool, is also used to perform some
relatively straightforward calculations on
subsystem to determine the overall PL of the
system. Reliability data, diagnostic coverage
[DC], the system architecture [Category],
common cause failure and, where relevant,
requirements for software are used to assess
the PL to comply with PLr of SRP/CS in
Clause 5.11 of EN 280.
28
 OPERATOR’S MANUAL with Maintenance Information
Operating Instructions

Emergency Stop To Position Platform

Push in the red Emergency Stop button to the 1 Press the lift function enable button.
off position at the ground controls or the 2 Press the platform up/down button to
platform controls to stop all machine functions activate the up function or the down
and turn the engine off. function.
Repair any function that operates when either Drive and steer functions are not available
red Emergency Stop button is pushed in. from the ground controls.

Engine Idle Select

Starting the Engine Select the engine idle (rpm) by pressing the
engine idle select button.
1 At the ground controls, turn the key switch
to the desired position. There are two settings for engine idle:
2 Be sure both ground and platform control -Indicator light off: low idle
red Emergency Stop buttons are in the on
-Indicator light on: high idle
position.

3 Press the engine start/flameout button.

Operation from Platform
When the temperature is too low, the engine
will be preheated automatically. 1 Turn the key switch to platform control.

If the engine fails to start after 15 seconds of 2 Pull out the platform red Emergency Stop
cranking, determine the cause and repair any button to the on position.
malfunction. Wait 60 seconds before trying to 3 Turn the ground red Emergency Stop
start again. button clockwise to the on position.
In cold conditions, -6°C and below, warm the 4 Start the engine.
engine for 5 minutes before operating to
To Position Platform
prevent hydraulic system damage.
1 Press the lift function select button.
In extreme cold conditions, -18°C and below,
machines should be equipped with optional 2 Press and hold the function enable switch
cold start kits. Attempting to start the engine on the control handle.
when temperatures are below -18°C may 3 Activate the proportional control handle in
require the use of a booster battery. the desired direction.

To Steer
Operation from Ground 1 Press the drive function select button.

1 Turn the key switch to ground control. 2 Press and hold the function enable switch
on the control handle.
2 Pull out the platform red Emergency Stop
button to the on position. 3 Push the steer mode select button for
steer mode (FS. bS)
3 Turn the ground red Emergency Stop
button clockwise to the on position. 4 Turn the steer wheels with the thumb
rocker switch located on the top of the
4 Start the engine.
control handle.

29
OPERATOR’S MANUAL with Maintenance Information
Operating Instructions

To Drive Straight piece of wood, at least 1 m long

tape measure
1 Press the drive function select button.
Lay the piece of wood on the slope
2 Press and hold the function enable switch
on the control handle. At the downhill end, lay the level on the top
edge of the piece of wood and lift the end until
3 Increase speed: Slowly move the control
the piece of wood is level.
handle off center.
While holding the piece of wood level,
Decrease speed: Slowly move the control
measure the distance from the bottom of the
handle toward center.
piece of wood to the ground.
Stop: Return the control handle to center or
Divide the tape measure distance (rise) by the
release the function enable switch.
length of the piece of wood (run) and multiply
Use the direction arrows on the platform by 100.
controls to identify the direction the machine
Example:
will travel.
Run = 3.6 m
Machine travel speed is restricted when the
platform is raised. Rise = 0.3 m

Drive speed select 0.3 m ÷ 3.6 m = 0.083 x 100 = 8.3%

The drive controls can operate in two different If the slope exceeds the maximum slope or
drive speed modes. When the engine idle side slope rating, the machine must be
select button light is off, slow drive speed winched or transported up or down the slope.
mode is active. When the engine idle select See Transport and Lifting section.
button light is on, fast drive speed mode is
active.
To Extend and Retract Platform
Driving on a slope
1 Push and hold the Power platform button.
Determine the slope and side slope ratings for Press and hold the function enable switch.
the machine and determine the slope grade. Activate the proportional control handle in
Maximum slope rating, stowed position 30%, the direction indicated by the blue arrow
Maximum side slope rating, stowed position 2 Push and hold the Power platform button.
30% Press and hold the function enable switch.
Note: Slope rating is subject to ground Activate the proportional control handle in
conditions and adequate traction. the direction indicated by the yellow arrow.

Press the drive speed select button to the fast

drive speed mode.
Operation from Ground with
To determine the slope grade Controller
Measure the slope with a digital inclinometer
Maintain safe distances between operator,
or use the following procedure.
machine and fixed objects.
You will need:
Be aware of the direction the machine will
Carpenter’s level travel when using the controller.

30
 OPERATOR’S MANUAL with Maintenance Information
Operating Instructions

Outrigger Operation How to use the Safety Arm

1 Position the machine below the desired The safety arm side of the scissor system
work area. needs to be used for maintenance work. This
safety arm relief the lifting cylinder and they
Note: The engine must be running for the
hold the working platform safe.
outriggers to operate.
1 Raise the platform until the distance of the
2 Push and hold the outrigger auto level
two sets of scissor at least 0.9m.
button.

3 Press and hold the function enable switch.

Activate the proportional control handle in
the direction indicated by the yellow arrow.
The outriggers will extend and level the
machine. A beep will sound when the
machine is level.

The indicator light on the lift function enable

button will turn on when one but not all
outriggers are down. All drive and lift functions
2 Remove the screw and rotate upward to a
are disabled.
vertical position
The indicator lights on the lift function enable
button and on the individual outrigger buttons
will turn off when all the outriggers are in firm
contact with the ground.

The drive function is disabled while the

outriggers are down.

To control individual outrigger

1 Push and hold one or more outrigger
function enable buttons.

2 Press and hold the function enable switch. 3 Lower the platform until the safety arm
Activate the proportional control handle in rests securely on the shaft. Keep clear of
the direction indicated by the yellow arrow. the safety arm when lowering the platform.
The outriggers will extend and level the
machine.

Emergency Lowering
1 Turn the key switch to ground control.
2 Press and hold the emergency lowering
down enable button.

3 Press and hold the emergency lowering

down button.

31
OPERATOR’S MANUAL with Maintenance Information
Operating Instructions

Don’t engage the safety arm ○

2 ○
4 ○
6
unless unload the platform.
○
1

Using this safety arm is

necessary during operations near the scissor
system if the platform is lifted!

How to Fold Down the

Guardrails
The platform railing system consists of three
fold down rail section for the extension deck
and three sections for the main deck. All
sections are held in place by four latches.

1 Fully lower the platform and retract the

platform extension. ○
3 ○
5

2 Remove the platform controls.

3 Remove the socket mount plate.

○
1

socket mount plate ○

2
4 Opening the latches in the corners the rails
have to be folded in correct order of the
numbering.

32
 OPERATOR’S MANUAL with Maintenance Information
Operating Instructions

○
3 How to Raise the Guardrails
Follow the fold down instructions but in reverse
order.

Emergency operating with hand

pump
Emergency Lowering

○
4

1 Unplug the lever and put it into the hand

pump (1).

2 Press and hold the button (2).

○
5
3 Operate the hand pump with the lever, the
platform should lower.

Retracting outriggers

○
6

1 Unplug the lever and put it into the hand

pump (1)

2 Turn the knob (4) in the direction of the

arrow.
33
OPERATOR’S MANUAL with Maintenance Information
Operating Instructions

3 Choose the outrigger which needs to

retract, turn the corresponding knob in the
direction of the arrow.

4 Operate the hand pump with the lever, the

outrigger emergency retract

Retracting Platform
1

1 Unplug the lever and put it into the hand

pump (1). 2 3 4 A B C D

2 Turn the knob (3) in the direction of the

arrow.
After Each Use
3 Operate the hand pump with the lever, the
platform should retract. 1 Select a safe parking location - firm level
surface, clear of obstructions and traffic.
Do not emergency lower the
2 Lower the platform.
platform and retract outriggers simultaneity;
Reset the knob after all operations completed. 3 Turn the key switch to the off position and
remove the key to secure from
Emergency actuation of unauthorized use.
outriggers only in normal position danger of
4 Push in the red Emergency Stop buttons to
tipping!
“off” position.

5 Push in the main power switch to “off”

position.

6 Chock the wheels.

34
 OPERATOR’S MANUAL with Maintenance Information
Transport and Lifting Instructions

Observe and Obey:

Free-wheel Configuration for
√ Common sense and planning must be
applied to control the movement of the
Winching
machine when lifting it with a crane or Chock the wheels to prevent the machine from
forklift. rolling.
√ The transport vehicle must be parked on a 4WD models: Release the wheel brakes by
level surface. turning over all four torque hub disconnect
caps (see below).
√ The transport vehicle must be secured to
prevent rolling while the machine is being Be sure the winch line is properly secured to
loaded. the drive chassis tie points and the path is
clear of all obstructions.
√ Be sure the vehicle capacity, loading
Reverse the procedures described to
surfaces and chains or straps are sufficient
re-engage the brakes.
to withstand the machine weight. See the
serial label for the machine weight. Disengage Position

√ The machine must be on a level surface or

secured before releasing the brakes.

√ Do not drive the machine on a slope that Engage Position

exceeds the slope or side slope rating. See
Driving on a Slope in the Operating
Instructions section.

√ If the slope of the transport vehicle bed

exceeds the maximum slope rating, the
machine must be loaded and unloaded
using a winch as described.

35
OPERATOR’S MANUAL with Maintenance Information
Transport and Lifting Instructions

Securing to Truck or Trailer for

Transit
Always chock the machine wheels in Turn the key switch to the off position and
preparation for transport. remove the key before transporting.

Retract and secure the extension deck(s). Inspect the entire machine for loose or
unsecured items.
Use the tie-down points on the chassis for
anchoring down to the transport surface. If the railings have been folded down, secure
them with straps before transporting.
Use a minimum of four chains or straps.

Use chains or straps of ample load capacity.

36
 OPERATOR’S MANUAL with Maintenance Information
Transport and Lifting Instructions

Observe and Obey: Determine the center of gravity of your

machine using the table and the picture on this
√ Only qualified riggers should rig and lift the page.
machine.
Attach the rigging only to the designated lifting
√ Be sure the crane capacity, loading points on the machine. There are two lifting
surfaces and straps or lines are sufficient to points on each end of the machine.
withstand the machine weight. See the Adjust the rigging to prevent damage to the
serial plate for the machine weight. machine and to keep the machine level.

Center of gravity X Axis Y Axis

Lifting Instructions
Fully lower the platform. Be sure the extension JCPT2223RTB 1.7m 0.9m
decks, controls and covers are secure.
Remove all loose items on the machine.
Y Axis

X Axis

37
OPERATOR’S MANUAL with Maintenance Information
Maintenance

Observe and Obey: Pre-delivery Preparation Report

The pre-delivery preparation report contains
√ Only routine maintenance items specified in
checklists for each type of scheduled
this manual shall be performed by the
inspection.
operator.
Make copies of the Pre-delivery Preparation
√ Scheduled maintenance inspections shall report to use for each inspection. Store
be completed by qualified service completed forms as required.
technicians, according to the manufacturer's
specifications and the requirements
specified in this manual.
Maintenance Schedule
There are five types of maintenance
inspections that must be performed according
Maintenance Symbols Legend to a schedule-daily, quarterly, semi-annually,
annually, and two year. The Scheduled
The following symbols have Maintenance Procedures Section and the
been used in this manual to help communicate Maintenance Inspection Report have been
the intent of the instructions. When one or divided into five subsections-A, B, C, D, and E.
more of the symbols appear at the beginning Use the following chart to determine which
of a maintenance procedure, it conveys the group(s) of procedures are required to perform
meaning below. a scheduled inspection.

Inspection Checklist
Indicates that tools will be required to Daily or every 8 hours A
perform this procedure.
Quarterly or every 250 hours A+B
Semi-annually or every 500 hours A+B +C
Indicates that new parts will be
required to perform this procedure. Annually or every 1000 hours A+B +C +D
Two year or every 2000 hours A+B+C+D+E
Indicates that a cold engine is required
before performing this procedure. Maintenance Inspection Report
The maintenance inspection report contains
Indicates that a warm engine will be checklists for each type of scheduled
required to perform this procedure. inspection.
Make copies of the Maintenance Inspection
Indicates that dealer service will be Report to use for each inspection. Maintain
required to perform this procedure completed forms for a minimum of 4 years or
in compliance with your employer, jobsite and
governmental regulations and requirements.
38
 OPERATOR’S MANUAL with Maintenance Information
Maintenance

Pre-delivery Preparation Report

Fundamentals Instructions
It is the responsibility of the dealer to perform Use the operator’s manual on your machine.
the Pre-delivery Preparation. The Pre-delivery Preparation consists of
The Pre-delivery Preparation is performed completing the Pre-operation Inspection, the
prior to each delivery. The inspection is Maintenance items and the Function Tests.
designed to discover if anything is apparently Use this form to record the results. Place a
wrong with a machine before it is put into check in the appropriate box after each part is
service. completed. Follow the instructions in the
A damaged or modified machine must never operator’s manual.
be used. If damage or any variation from If any inspection receives an N, remove the
factory delivered condition is discovered, the machine from service, repair and re-inspect it.
machine must be tagged and removed from After repair, place a check in the R box.
service.

Repairs to the machine may only be made by Legend

a qualified service technician, according to the Y = yes, completed
manufacturer’s specifications. N = no, unable to complete
Scheduled maintenance inspections shall be R = repaired
performed by qualified service technicians,
according to the manufacturer’s specifications Comments
and the requirements listed in this manual.

Pre-Delivery Preparation Y N R
Pre-operation inspection
completed
Maintenance items
completed
Function tests completed

Model
Serial number
Date
Machine owner
Inspected by (print)
Inspector signature
Inspector title
Inspector company

39
OPERATOR’S MANUAL with Maintenance Information
Maintenance

Maintenance Inspection Report

Model Perform after 40 hours:
Serial number A-9 30 day service
Date Perform after 50 hours:
Hour meter A-10 Engine maintenance
Machine owner Checklist B Y N R
Inspected by (print) B-1 Battery
Inspector signature
B-2 Electrical wiring
Inspector title
B-3 Exhaust system
Inspector company
B-4 Tires and wheels
Instructions
B-5 Drive hub oil level
• Make copies of this report to use for each
inspection. B-6 Key switch
• Select the appropriate checklist(s) for the type B-7 Emergency Stop
of inspection to be performed. B-8 Horn
Daily or 8 hours
□ A B-9 Drive brakes
Inspection:
Quarterly or 250 hours B-10 Drive speed - stowed
□ A+ B
Inspection: B-11 Drive speed - raised
Semi-annually or 500
□ A+B+C B-12 Lubrication
hours Inspection:
Annually or 1000 hours B-13 Hydraulic oil analysis
□ A+B+C+D
Inspection:
B-14 Engine maintenance
Two year or 2000 hours
□ A+B+C+D+E
Inspection: Checklist C Y N R
• Place a check in the appropriate box after C-1 Platform overload
each inspection procedure is completed.
C-2 Engine maintenance
• Use the step-by-step procedures in this
section to learn how to perform these Checklist D
inspections. D-1 Return filter element
• If any inspection receives an “N”, tag and
remove the machine from service, repair and D-2 Free-wheel configuration
re-inspect it. After repair, place a check in the “R’ D-3 Engine maintenance
box.
Checklist E Y N R
Legend
E-1 Test or replace hydraulic oil
Y = yes, acceptable
N = no, remove from service Perform every 2000 hours:
R = repaired E-2 Engine maintenance
Perform every 3000 hours:
Checklist A Y N R E-3 Engine maintenance
A-1 Manuals and decals
Perform every 4000 hours:
A-2 Pre-operation inspect
A-3 Check the Batteries E-4 Engine maintenance
A-4 Check the Engine Oil Level Perform every 6000 hours:
A-5 Check the Hydraulic Oil Level E-4 Engine maintenance
A-6 Check the Engine Coolant Level Perform every 12,000 hours:
A-7 Function tests
E-6 Engine maintenance
A-8 Engine maintenance

40
 OPERATOR’S MANUAL with Maintenance Information
Maintenance

Checklist A Procedures
A-1
Inspect the Manuals and Decals
Maintaining the operator’s manual in good ⊙ Result: The machine is equipped with all
condition is essential to safe machine required decals, and all decals are legible and
operation. Manuals are included with each in good condition.
machine and should be stored in the container
¤ Result: The machine is not equipped with
provided in the platform. An illegible or missing
all required decals, or one or more decals
manual will not provide safety and operational
are illegible or in poor condition. Remove
information necessary for a safe operating
the machine from service until the decals
condition.
are replaced.
In addition, maintaining all of the safety and
4 Always return the manual to the storage
instructional decals in good condition is
container after use.
mandatory for safe machine operation. Decals
alert operators and personnel to the many Note: Contact your authorized DINGLI
possible hazards associated with using this distributor or DINGLI Industries if replacement
machine. They also provide users with manuals or decals are needed.
operation and maintenance information. An
illegible decal will fail to alert personnel of a
procedure or hazard and could result in unsafe
operating conditions.

1 Check to make sure that the operator’s

manual is present and complete in the
storage container on the platform.

2 Examine the pages of manual to be sure

that they are legible and in good condition.

⊙ Result: The operator’s manual is

appropriate for the machine and the
manual are legible and in good condition.

¤ Result: The operator’s manual is not

appropriate for the machine or the manual
is not in good condition or is illegible.
Remove the machine from service until the
manual is replaced.

3 Open the operator’s manual to the decals

inspection section. Carefully and
thoroughly inspect all decals on the
machine for legibility and damage.

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OPERATOR’S MANUAL with Maintenance Information
Maintenance

A-2 A-3
Perform Pre-operation Inspection Check the Batteries
Completing a Pre-operation Inspection is
essential to safe machine operation. The
Pre-operation Inspection is a visual inspection Proper battery condition is essential to good
performed by the operator prior to each work engine performance and operational safety.
shift. The inspection is designed to discover if Improper fluid levels or damaged cables and
anything is apparently wrong with a machine connections can result in engine component
before the operator performs the function tests. damage and hazardous conditions.
The Pre-operation Inspection also serves to
determine if routine maintenance procedures Electrocution hazard. Contact
are required. with hot or live circuits may result in death or
Complete information to perform this serious injury. Remove all rings, watches and
procedure is available in the appropriate other jewelry.
operator’s manual. Refer to the Operator’s
Bodily injury hazard. Batteries
Manual on your machine.
contain acid. Avoid spilling or contacting
battery acid. Neutralize battery acid spills with
baking soda and water.

1 Put on protective clothing and eye wear.

2 Be sure that the battery cable

connections are tight and free of
corrosion.

3 Be sure that the battery hold-down bars

are secure.

4 Remove the battery vent caps.

5 Check the battery acid level. If needed,

replenish with distilled water to the
bottom of the battery fill tube. Do not
overfill.

6 Install the vent caps.

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 OPERATOR’S MANUAL with Maintenance Information
Maintenance

A-4 A-5
Check the Engine Oil Level Check the Hydraulic Oil Level

Maintaining the proper engine oil level is

Maintaining the hydraulic oil at the proper level
essential to good engine performance and
is essential to machine operation. Improper
service life.
hydraulic oil levels can damage hydraulic
Operating the machine with an improper oil components. Daily checks allow the inspector
level can damage engine components. to identify changes in oil level that might
indicate the presence of hydraulic system
Check the oil level with the problems.
engine off.
Perform this procedure with
1 Open the engine cover
the platform in the stowed position and the
2 Pull out the lubricating oil dipstick and wipe engine off.
off a lint-free, clean cloth.
1 Visually inspect the sight of hydraulic oil
3 Insert the lubricating oil dipstick as it will level from the side of the hydraulic oil tank.
go.
⊙ Result: The hydraulic oil level should be
4 Extract the lubricating oil dipstick and read within the top 5 cm of the tank.
off the oil level
2 Add oil if necessary. Do not overfill.
⊙ Result: The oil level must always be
between the MIN and MAX mark. Top up to the Original Hydraulic oil
MAX mark if necessary. specifications：L-HV46

Oil type 5W-30 Customers shall choose the appropriate

hydraulic oil according to the ambient
Oil type – cold conditions 0W-20 temperature used.

Example: L-HV32 or L-HV68

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OPERATOR’S MANUAL with Maintenance Information
Maintenance

A-6 A-7
Check the Engine Coolant Level Perform Function Tests
Completing the function tests is essential to
safe machine operation. Function tests are
Maintaining the engine coolant at the proper designed to discover any malfunctions before
level is essential to engine service life. the machine is put into service. A
Improper coolant level will affect the engine's malfunctioning machine must never be used. If
cooling capability and damage engine malfunctions are discovered, the machine
components. Daily checks will allow the must be tagged and removed from service.
inspector to identify changes in coolant level Complete information to perform this
that might indicate cooling system problems. procedure is available in the appropriate
Check the fluid level in the radiator. Add fluid operator’s manual. Refer to the Operator’s
as needed. Manual on your machine.

Bodily injury hazard. Fluids in

the radiator are under pressure and extremely
hot. Use caution when removing cap and
adding fluids.

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 OPERATOR’S MANUAL with Maintenance Information
Maintenance

A-8 A-10
Perform Engine Maintenance Perform Engine Maintenance

Engine specifications require that this Engine specifications require that this one-time
procedure be performed every 8 hours or daily, procedure be performed after 50 hours of
whichever comes first. operation.
Required maintenance procedures and Required maintenance procedures and
additional engine information is available in the additional engine information is available in the
engine operator’s manual. engine operator’s manual.

A-9
Perform 30 Day Service

The 30 day maintenance procedure is a one

time procedure to be performed after the first
30 days or 40 hours of usage. After this
interval, refer to the maintenance tables for
continued scheduled maintenance.

1 Perform the following maintenance

procedures:

•·B-6 Inspect the Tires and Wheels

(including lug nut torque)

•·B-15 Perform Engine Maintenance

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OPERATOR’S MANUAL with Maintenance Information
Maintenance

Checklist B Procedures
B-1
Inspect the Batteries

DINGLI requires that this procedure be 6 Check the ambient air temperature and
performed every 250 hours or quarterly, adjust the specific gravity reading for each
whichever comes first. cell as follows:

Proper battery condition is essential to good • Add 0.004 to the reading of each cell for
machine performance and operational safety. every 5.5° C above 26.7° C.
Improper fluid levels or damaged cables and • Subtract 0.004 from the reading of each
connections can result in component damage cell for every 5.5° C below 26.7° C.
and hazardous conditions.
⊙ Result: All battery cells display an adjusted
Electrocution / burn hazard. specific gravity of 1.277 or higher. The
Contact with electrically charged circuits could battery is fully charged. Proceed to step 10.
result in death or serious injury. Remove all
¤ Result: One or more battery cells display a
rings, watches and other jewelry.
specific gravity of 1.217 or below. Proceed
to step 7.
Bodily injury hazard.
Batteries contain acid. Avoid spilling or 7 Perform an equalizing charge OR fully
contacting battery acid. Neutralize battery acid charge the batteries and allow the battery
spills with baking soda and water. to rest at least 6 hours.
1 Put on protective clothing and eye wear. 8 Remove the battery vent caps and check
the specific gravity of each battery cell with
2 Be sure that the battery cable connections
a hydrometer. Note the results.
are free of corrosion.
9 Check the ambient air temperature and
Note: Adding terminal protectors and a
adjust the specific gravity reading for each
corrosion preventative sealant will help
cell as follows:
eliminate corrosion on the battery terminals
and cables. • Add 0.004 to the reading of each cell for
every 5.5° C above 26.7° C.
3 Be sure that the battery retainers and
cable connections are tight. • Subtract 0.004 from the reading of each
cell for every 5.5° C below 26.7° C.
4 Fully charge the battery. Allow the battery
to rest 24 hours before performing this ⊙ Result: All battery cells display a specific
procedure to allow the battery cells to gravity of 1 .277 or greater. The battery is
equalize. fully charged. Proceed to step 10.
Models without maintenance-free or sealed ¤ Result: The difference in specific gravity
batteries: readings between cells is greater than 0.1
5 Remove the battery vent caps and check OR the specific gravity of one or more cells
the specific gravity of each battery cell with is less than 1.217. Replace the battery.
a hydrometer. Note the results.
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 OPERATOR’S MANUAL with Maintenance Information
Maintenance

10 Check the battery acid level. If needed, B-2

replenish with distilled water to 1/8 inch I 3
mm below the bottom of the battery fill
Inspect the Electrical Wiring
tube. Do not overfill.

11 Install the vent caps and neutralize any

electrolyte that may have spilled. DINGLI requires that this procedure be
performed every 250 hours or quarterly,
All models:
whichever comes first.
12 Check each battery pack and verify that
Maintaining electrical wiring in good condition
the batteries are wired correctly.
is essential to safe operation and good
13 Inspect the battery charger plug and pigtail machine performance. Failure to find and
for damage or excessive insulation wear. replace burnt, chafed, corroded or pinched
Replace as required. wires could result in unsafe operating
14 Connect the battery charger to a properly conditions and may cause component
grounded 110 - 230V / 50 – 60 Hz single damage.
phase AC power supply.
Electrocution / burn hazard.
⊙ Result: The charger should operate and Contact with electrically charged circuits could
begin charging the batteries. result in death or serious injury. Remove all
¤ Result: If, simultaneously, the charger alarm rings, watches and other jewelry.

sounds and the LEDs blink, correct the 1 Inspect the underside of the chassis for
charger connections at the fuse and battery. damaged or missing ground strap(s).
The charger will then operate correctly and
2 Inspect the following areas for burnt,
begin charging the batteries.
chafed, corroded and loose wires:
Note: For best results, use an extension of
· Ground control panel
adequate size with a length no longer than
15m. · Hydraulic power unit module tray

Note: If you have any further questions · Battery pack module tray
regarding the battery charger operation, · Platform controls
please contact the DINGLI Service
· Engine
Department.
3 Inspect for a liberal coating of dielectric
grease in the following locations:

· Between the ECM and platform controls

· Engine ECM

· All wire harness connectors

· Level sensor

4 Turn the key switch to ground control and

turn the ground red Emergency Stop
button clockwise to the on position pull out
the platform red Emergency Stop button to

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OPERATOR’S MANUAL with Maintenance Information
Maintenance

the on position. B-3

5 Start the engine from the ground controls Check the Exhaust System
and raise the platform approximately 5.5m
from the ground.

6 Use the Safety Arm. Stop the engine. Dingli requires that this procedure be
performed every 250 hours or quarterly,
Crushing hazard. Keep whichever comes first.
hands clear of the safety arm when lowering
Maintaining the exhaust system is essential to
the platform.
good engine performance and service life.
7 Inspect the center chassis area and Running the engine with a damaged or leaking
scissor arms for burnt, chafed and pinched exhaust system can cause component
cables. damage and unsafe operating conditions.
8 Inspect the following areas for burnt,
Bodily injury hazard. Do not
chafed, corroded, pinched and loose
inspect while the engine is running. Remove
wires:
the key to secure from operation.
· Scissor arms
Bodily injury hazard. Beware
· ECM to platform controls
of hot engine components. Contact with hot
· Power to platform wiring engine components may cause severe burns.
9 Inspect for a liberal coating of dielectric 1 Open the cover.
grease in all connections between the
2 Be sure that all fasteners are tight.
ECM and the platform controls.
3 Inspect all welds for cracks.
10 Raise the platform and return the safety
arm to the stowed position. 4 Inspect for exhaust leaks; i.e., carbon
buildup around seams and joints.
11 Lower the platform to the stowed position
and turn the machine off.

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B-4 B-5
Inspect the Tires and Wheels Check the Oil Level in the Drive Hubs

Dingli requires that this procedure be Dingli requires that this procedure be
performed every 250 hours or quarterly, performed every 250 hours or quarterly,
whichever comes whichever comes
Maintaining the tires and wheels in good Failure to maintain proper drive hub oil levels
condition is essential to safe operation and may cause the machine to perform poorly and
good performance. Tire and/or wheel failure continued use may cause component
could result in a machine tip-over. Component damage.
damage may also result if problems are not
1 Before draining oil it is mandatory to rotate
discovered and repaired in a timely fashion.
the planetary gear reduction in order to
1 Check all tire treads and sidewalls for cuts, move the oil plug in filling position, then
cracks, punctures and unusual wear. loosen the oil plug and wait until the
internal pressure is completely released.
2 Check each wheel for damage, bends and
cracks. 2 Remove the plug located and check the oil
level.
3 Check each lug nut for proper torque.
⊙ Result: The oil level should be even with the
lug nut torque, dry 600Nm
bottom of the plug hole.

lug nut torque, lubricated 450Nm 3 If necessary, remove the plug and add oil
until the oil level.

4 Apply pipe thread sealant to the plug(s),

and then install the plug(s) in the drive
hub.

5 Repeat this procedure for each drive hub.

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OPERATOR’S MANUAL with Maintenance Information
Maintenance

B-6 B-7
Test the Key Switch Test the Emergency Stop
Dingli requires that this procedure be Dingli requires that this procedure be
performed every 250 hours or quarterly, performed every 250 hours or quarterly,
whichever comes first. whichever comes first.

Proper key switch action and response is A properly functioning Emergency Stop is
essential to safe machine operation. Failure of essential for safe machine operation. An
the key switch to activate the appropriate improperly operating red Emergency Stop
control panel could cause a hazardous button will fail to shut off power and stop all
operating situation. machine functions, resulting in a hazardous
situation.
1 Turn the ground red Emergency Stop
button clockwise to the on position. Pull As a safety feature, selecting and operating
out the platform red Emergency Stop the ground controls will override the platform
button to the on position. controls, except the platform red Emergency
Stop button.
2 Turn the key switch to ground controls and
start the engine from ground controls. 1 Start the engine from ground controls.

3 Check any machine function from the 2 Push in the red Emergency Stop button to
platform controls. the off position.

⊙ Result: The machine functions should not ⊙ Result: The engine should shut off and no
operate. machine functions should operate.

4 Turn the key switch to platform controls 3 Start the engine from platform controls.
and start the engine from platform
4 Push in the red Emergency Stop button to
controls.
the off position.
5 Check any machine function from the
⊙ Result: The engine should shut off and no
ground controls.
machine functions should operate.
⊙ Result: The machine functions should not
Note: The red Emergency Stop button at the
operate.
ground or platform controls will stop all
6 Turn the key switch to the off position. machine operation without regard to the
position of the key switch.
⊙ Result: The engine should stop and no
functions should operate.

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 OPERATOR’S MANUAL with Maintenance Information
Maintenance

B-8 B-9
Test the Automotive-style Horn Test the Drive Brakes
Dingli requires that this procedure be
performed every 250 hours or quarterly,
whichever comes first. Dingli requires that this procedure be
A functional horn is essential to safe machine performed every 250 hours or quarterly,
whichever comes first.
operation. The horn is activated at the platform
controls and sounds at the ground as a Proper brake action is essential to safe
warning to ground personnel. An improperly machine operation. The drive brake function
functioning horn will prevent the operator from should operate smoothly, free of hesitation,
alerting ground personnel of hazards or unsafe jerking and unusual noise.
conditions. Hydraulically-released individual wheel brakes
can appear to operate normally when they are
1 Start the engine from platform controls. actually not fully operational.
2 Push down the horn button at the platform 1 Mark a test line on the ground for
controls. reference.
⊙ Result: The horn should sound. 2 Start the engine from the platform controls.

Note: If necessary, the horn can be adjusted to 3 Choose a point on the machine; i.e.,
contact patch of a tire, as a visual
obtain the loudest volume by turning the
reference for use when crossing the test
adjustment screw near the wire terminals on
line.
the horn.
4 Bring the machine to top drive speed
before reaching the test line. Release the
function enable switch on the control
handle or release the control handle when
your reference point on the machine
crosses the test line.
5 Measure the distance between the test line
and your machine reference point.
⊙ Result: The machine stops within the
specified braking distance. No action
required.
¤ Result: The machine does not stop within
the specified braking distance.
Note: The brakes must be able to hold the
machine on any slope it is able to climb.
6 Replace the brakes and repeat this
procedure beginning with step 1.
Braking distance, maximum
High range on paved surface 270cm

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OPERATOR’S MANUAL with Maintenance Information
Maintenance

B-10 B-11
Test the Drive Speed - Stowed Test the Drive Speed -Raised Position
Position

Dingli requires that this procedure be

Dingli requires that this procedure be performed every 250 hours or quarterly,
performed every 250 hours or quarterly, whichever comes first.
whichever comes Proper drive function movement is essential to
Proper drive function movement is essential to safe machine operation. The drive function
should respond quickly and smoothly to
safe machine operation. The drive function
operator control. Drive performance should
should respond quickly and smoothly to
also be free of hesitation, jerking and unusual
operator control. Drive performance should
noise over the entire proportionally control led
also be free of hesitation, jerking and unusual
speed range.
noise over the entire proportionally control led
speed range. 1 Create start and finish lines by marking
two lines on the ground 12.2m apart.
1 Create start and finish lines by marking
two lines on the ground 12.2m apart. 2 Turn the key switch to platform controls

2 Turn the key switch to platform controls 3 Pull out the platform red Emergency Stop
button to the on position.
3 Pull out the platform red Emergency Stop
button to the on position. 4 Turn the ground red Emergency Stop
button clockwise to the on position.
4 Turn the ground red Emergency Stop
button clockwise to the on position. 5 Start the engine from the platform controls.

5 Start the engine from the platform controls. 6 Press and hold the function enable button.
Raise the platform approximately 4.0m
6 Lower the platform to the stowed position. from the ground.
7 Choose a point on the machine; i.e., 7 Choose a point on the machine; i.e.,
contact patch of a tire, as a visual contact patch of a tire, as a visual
reference for use when crossing the start reference for use when crossing the start
and finish lines. and finish lines.
8 Bring the machine to maximum drive 8 Bring the machine to maximum drive
speed before reaching the start line. Begin speed before reaching the start line. Begin
timing when your reference point on the timing when your reference point on the
machine crosses the start line. machine crosses the start line.
9 Continue at full speed and note the time 9 Continue at full speed and note the time
when the machine reference point passes when the machine reference point passes
over the finish line. The time is less than over the finish line. The time is less than
9.7 sec. 110 sec.

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 OPERATOR’S MANUAL with Maintenance Information
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B-12 B-13
Lubrication Perform Hydraulic Oil Analysis

Dingli requires that this procedure be

Dingli requires that this procedure be
performed every 250 hours or quarterly,
performed every 250 hours or quarterly,
whichever comes first.
whichever comes first.
Good lubrication is essential to machine
Replacement or testing of the hydraulic oil is
performance and service life. Failure to
essential for good machine performance and
lubricate may cause the machine to perform
service life. Dirty oil and a clogged suction
poorly and continued use may cause
strainer may cause the machine to perform
component damage.
poorly and continued use may cause
Lubrication involves: component damage. Extremely dirty
• The lubricating points on the scissor joints conditions may require oil changes to be
performed more often.
• The lubricating points on the chassis.
Note: Before replacing the hydraulic oil, the oil
• The lubricating points on the platform may be tested by an oil distributor for specific
The following points must be lubricated on levels of contamination to verify that changing
the scissor joint in particular: the oil is necessary. If the hydraulic oil is not
replaced at the two year inspection, test the oil
• Scissor shaft
quarterly. Replace the oil when it fails the test.
• Sliding blocks See E-1, Test or Replace the Hydraulic Oil.

The following points must be lubricated on

the chassis in particular:

• Steering

• Steering cylinder

• lifting cylinder

• Sliding tracks of the sliding blocks

On the platform

• Sliding blocks - sliding tracks

• Guide rollers of the platform extension

Note: Lubricate all grease points of the aerial

work platform only slightly when re-lubricating,
but always ensure sufficient lubrication. Use
high temperature-resistant grease.

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OPERATOR’S MANUAL with Maintenance Information
Maintenance

B-14
Perform Engine Maintenance

Engine specifications require that this

procedure be performed every 250 hours or
quarterly, whichever comes first.

Required maintenance procedures and

additional engine information is available in the
engine operator’s manual.

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 OPERATOR’S MANUAL with Maintenance Information
Maintenance

Checklist C Procedures
C-1
Test the Platform Overload System

Dingli specifications require that this procedure

be performed every 500 hours or
5 Add an additional weight to the platform
semi-annually, whichever comes first OR when
not to exceed 20% of the maximum rated
the machine fails to lift the maximum rated
load.
load.
⊙ Result: The overload alarm at the platform
Testing the platform overload system regularly
is essential to safe machine operation. controls sound, indicating a normal
Continued use of an improperly operating condition.
platform overload system could result in the ¤ Result: The overload alarm at the platform
system not sensing an overloaded platform controls does not sound. Calibrate the
condition. Machine stability could be platform overload system.
compromised resulting in the machine tipping
6 Test all machine functions from the
over.
platform controls.
Note: Perform this procedure with the machine
⊙ Result: All platform control functions should
on a firm, level surface that is free of
not operate.
obstructions.
7 Turn the key switch to ground control. and
1 Turn the ground red Emergency Stop
start the engine from ground controls.
button clockwise to the on position. Pull
out the platform red Emergency Stop 8 Test all machine functions from the ground
button to the on position. controls

2 Turn the key switch to platform controls ⊙ Result: All ground control functions should
and start the engine from platform not operate.
controls. 9 Lift the test weight off the platform floor
3 Determine the maximum platform capacity. using a suitable lifting device.

4 Using a suitable lifting device, place an ⊙ Result: The overload alarm at the platform
appropriate test weight equal to the controls should not sound, indicating a
maximum platform capacity in the center normal condition.
of the platform floor. ¤ Result: The overload alarm at the platform
⊙ Result: The overload alarm at the platform controls sounds. Calibrate the platform
controls should not sound, indicating a overload system.
normal condition. 10 Test all machine functions from the ground
¤ Result: The overload alarm at the platform controls.
controls sounds. Calibrate the platform ⊙ Result: All ground control functions should
overload system. operate.

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OPERATOR’S MANUAL with Maintenance Information
Maintenance

11 Turn the key switch to platform control. C-2

And start the engine from platform controls
Perform Engine Maintenance
12 Test all machine functions from the
platform controls.
⊙ Result: All platform control functions should
Engine specifications require that this
operate. procedure be performed every 500 hours or
semi-annually, whichever comes first.

Required maintenance procedures and

additional engine information is available in the
engine operator’s manual.

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 OPERATOR’S MANUAL with Maintenance Information
Maintenance

Checklist D Procedures
D-1 D-2

Replace the Hydraulic Tank Return Check the Free-wheel Configuration

Filter Element

Dingli specifications require that this procedure

be performed every 1000 hours or annually,
DINGLI requires that this procedure be
whichever comes first.
performed every 1000 hours or annually,
whichever comes first. Proper use of the free-wheel configuration is
essential to safe machine operation. The
Replacement of the hydraulic tank return filter
free-wheel configuration is used primarily for
is essential for good machine performance
towing. A machine configured to free-wheel
and service life. A dirty or clogged filter may
without operator knowledge may cause death
cause the machine to perform poorly and
or serious injury and property damage.
continued use may cause component damage.
Extremely dirty conditions may require that the Collision hazard. Select a
filter be replaced more often. work site that is firm and level.

Beware of hot oil. Contact Component damage hazard.

with hot oil may cause severe burns. If the machine must be towed, do not exceed
4.5km/h.
1 Open the cover.
1 Chock the front wheels.
2 Tag and disconnect the hydraulic tank
2 Center a lifting jack of ample capacity
return line .Cap the fitting on the filter
(30,000 lbs / 15,000 kg) under the drive
head.
chassis between the rear wheels.
3 Clean the area around the oil filter.
3 Lift the wheels off the ground and place
Remove the filter with an oil filter wrench.
blocks under the drive chassis for support.
4 Apply a thin layer of oil to the new oil filter
gasket. Crushing hazard. The
chassis could fall if not properly supported.
5 Install the new filter and tighten it securely
4 Release the brake.
by hand.
5 Manually rotate each rear wheel.
6 Use a permanent ink marker to write the
date and number of hours from the hour ⊙ Result: Each wheel should rotate with
meter onto the filter. minimum effort.
6 Reset the brake. Rotate each wheel to
7 Start the engine from ground controls.
check for engagement. Raise the machine
8 Inspect the filter and related components and remove the blocks. Lower the
to be sure that there are no leaks. machine.
9 Clean up any oil that may have spilled. 7 Chock the rear wheels.
8 Center a lifting jack of ample capacity
(30,000 lbs / 15,000 kg) under the drive
chassis between the front wheels.
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OPERATOR’S MANUAL with Maintenance Information
Maintenance

9 Lift the wheels off the ground and place D-3

blocks under the drive chassis for support.
Perform Engine Maintenance
Crushing hazard. The
chassis could fall if not properly supported.
10 Release the brake. Engine specifications require that this
11 Manually rotate each front wheel. procedure be performed every 1000 hours or
⊙ Result: Each wheel should rotate with annually, whichever comes first.

minimum effort. Required maintenance procedures and

12 Reset the brake. Rotate each wheel to additional engine information is available in the
check for engagement. Raise the machine engine operator’s manual.
and remove the blocks. Lower the
machine.

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 OPERATOR’S MANUAL with Maintenance Information
Maintenance

Checklist E Procedures
E-1
Test or Replace the Hydraulic Oil

DINGLI requires that this procedure be 1 Disconnect the battery pack from the
performed every 2000 hours or every two machine.
years, whichever comes first.
2 Open the power unit module cover.
Replacement or testing of the hydraulic oil is
3 Remove the oil drain plug at bottom Drain
essential for good machine performance and
all of the oil into a suitable container.
service life. Dirty oil and suction strainers may
cause the machine to perform poorly and 4 Tag and disconnect the hydraulic tank
continued use may cause component damage. return line from the hydraulic filter head
Extremely dirty conditions may require oil and remove the line from the tank. Cap the
changes to be performed more frequently. fitting on the filter head.

5 Tag and disconnect the hydraulic pump

Component damage hazard.
inlet line and remove the line from the tank.
The work area and surfaces where this
Cap the fitting on the pump.
procedure will be performed must be clean
and free of debris that could get into the 6 Remove the hydraulic tank retaining
hydraulic system. fasteners and remove the hydraulic tank
from the machine.
Before replacing the hydraulic oil, the oil may
be tested by an oil distributor for specific levels 7 Remove the breather cap from the
of contamination to verify that changing the oil hydraulic tank.
is necessary. If the hydraulic oil is not replaced
8 Clean the inside of the hydraulic tank using
at the two year inspection, test the oil quarterly.
a mild solvent. Allow the tank to dry
Replace the oil when it fails the test.
completely.
In extreme cold conditions, -6°C and below,
9 Tighten the drain plug.
warm the engine for 5 minutes before
operating to prevent hydraulic system 10 Install the breather cap onto the hydraulic
damage. tank.

11 Install the hydraulic tank and install and

Electrocution / burn hazard: tighten the hydraulic tank retaining
Contact with electrically charged circuits could fasteners.
result in death or serious injury. Remove all
rings, watches and other jewelry. 12 Install the hydraulic pump inlet line into the
tank. Install the fitting onto the pump and
Bodily injury hazard. torque.
Spraying hydraulic oil can penetrate and burn 13 Install the hydraulic pump return line into
skin. Loosen hydraulic connections very slowly the tank. Install the fitting onto the
to allow the oil pressure to dissipate gradually. hydraulic filter head and torque.
Do not allow oil to squirt or spray.

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OPERATOR’S MANUAL with Maintenance Information
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14 Add the tank with hydraulic oil until the E-3

fluid is equal in the hydraulic tank.
Perform Engine Maintenance
Component damage hazard.
The pump can be damaged if operated without
oil. Be careful not to empty the hydraulic tank
Engine specifications require that this
while in the process of filling the hydraulic
procedure be performed every 3000 hours,
system. Do not allow the pump to cavitate.
Required maintenance procedures and
additional engine information is available in the
engine operator’s manual.

E-2 E-4

Perform Engine Maintenance Perform Engine Maintenance

Engine specifications require that this Engine specifications require that this
procedure be performed every 2000 hours or procedure be performed every 4000 hours,
two years, whichever comes first. Required maintenance procedures and
Required maintenance procedures and additional engine information is available in the
additional engine information is available in the engine operator’s manual.
engine operator’s manual.

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 OPERATOR’S MANUAL with Maintenance Information
Maintenance

E-5 E-6
Perform Engine Maintenance Perform Engine Maintenance

Engine specifications require that this Engine specifications require that this
procedure be performed every 6000 hours. procedure be performed every 12,000 hours.
Required maintenance procedures and
Required maintenance procedures and
additional engine information is available in the
additional engine information is available in the
engine operator’s manual.
engine operator’s manual.

61
OPERATOR’S MANUAL with Maintenance Information
Maintenance

Fault State
In the fault state, a fault code from the list will be displayed flashing at a 1 Hz rate (0.5 seconds on,
0.5 off).

List of Fault Codes

Display
for Display for Ground Description Description
Platform

01 01 Internal ECU Fault Main ECU System Fault Replace Main ECU

Check the wiring,

ECU/Platform Communication
02 02 Platform ECU Fault check the
Fault
platform/ground
control
Check the sensor,
13 13 Load Sensor Fault Load Sensor Fault
check the wiring
Check the sensor,
14 14 Angle Sensor Fault Angle Sensor Fault
check the wiring
Check the sensor,
15 15 Steering Sensor Fault Steering Sensor Fault
check the wiring
Chassis Start Switch ON at Check the switch,
20 20 Chassis Start Sw Fault
power-up check the wiring
Chassis Choke Switch ON at Check the switch,
21 21 Chassis Choke Sw Fault
power-up check the wiring
Chassis Up Switch ON at Check the switch,
22 22 Chassis Up Sw Fault
power-up check the wiring
Chassis Lift Switch ON at Check the switch,
23 23 Chassis Lift Sw Fault
power-up check the wiring
Chassis Down Switch ON at Check the switch,
24 24 Chassis Down Sw Fault
power-up check the wiring
Platform Left Turn Switch ON at Check the switch,
25 25 Left Turn switch Fault
power-up replace the platform
Platform Right Turn Switch ON Check the switch,
26 26 Right Turn switch Fault
at power-up replace the platform
Platform Drive Enable Switch Check the switch,
27 27 Drive Enable Sw Flt
ON at power-up replace the platform
Platform Joystick not in neutral Check the switch,
28 28 Off Neutral Drive Joystick
ON at power-up replace the platform
Platform Choke Switch ON at Check the switch,
31 31 Platform Choke Sw Fault
power-up replace the platform
Platform Start Switch ON at Check the switch,
32 32 Platform Start Sw Fault
power-up replace the platform
Platform Left Front Outrigger Check the switch,
33 33 Left Front outrig Sw Flt Enable Switch ON at power-up replace the platform
up
Platform Right Front Outrigger Check the switch,
34 34 Right Front outrig Sw Flt
Enable Switch ON at power-up replace the platform

62
 OPERATOR’S MANUAL with Maintenance Information
Maintenance

Display
for Display for Ground Description Repair
Platform
Platform Left Rear Outrigger Check the switch,
35 35 Left Rear outrig Sw Flt
Enable Switch ON at power- up replace the platform
Platform Right Rear Outrigger Check the switch,
36 36 Right Rear outrig Sw Flt
Enable Switch ON at power-up replace the platform
Platform Outrigger Auto Level Check the switch,
37 37 Auto Level Switch Fault
Enable Switch ON at power-up replace the platform
Check angle sensor,
44 44 Down Limit Switch Fault Limit down switch fault Check limit switch
Check wiring
power FET, channel check the wiring,
52 52 Func Prop Coil Fault
PROPORTIONAL 1 fails replace the valve

Power FET, channel DOWN check the wiring,

54 54 Up Coil Fault
fails replace the valve
check the wiring,
55 55 Down Coil Fault Power FET, channel RT fails
replace the valve
check the wiring,
56 56 Right Turn Coil Fault Power FET, channel LT fails
replace the valve
check the wiring,
57 57 Left Turn Coil Fault Power FET, channel LT fails
replace the valve
check the wiring,
58 58 Brake Coil Fault Power FET, channel LT fails
replace the valve
check the wiring,
66 66 Low Oil Pressure Oil Pressure Fault
replace the sensor
67 High Cool ant check the wiring,
67 Water Temperature Fault
Temperature replace the sensor
check the wiring,
68 68 Low ECU Voltage Low Battery Voltage
check the battery
check the wiring,
69 69 Low Engine RPM Low RPM Fault
check the engine
check the wiring,
70 70 High Engine RPM High RPM Fault
check the engine
Power FET, channel LEFT check the wiring,
81 81 Left Front Otrg Coil Flt
FRONT OUTRIGGER fails replace the valve
Power FET, channel LEFT check the wiring,
82 82 Left Rear Otrg Coil Flt
REAR OUTRIGGER fails replace the valve
Power FET, channel RIGHT check the wiring,
83 83 Right Front Otrg Coil Flt
FRONT OUTRIGGER fails replace the valve
Power FET, channel RIGHT check the wiring,
84 84 Right Rear Otrg Coil Flt
REAR OUTRIGGER fails replace the valve
Power FET, channel EXTEND check the wiring,
85 85 Outrigger Ext Coil Fit replace the valve
OUTRIGGER fails

63
OPERATOR’S MANUAL with Maintenance Information
Maintenance

Display
for Display for Ground Description Repair
Platform
Power FET, channel RETRACT check the wiring,
86 86 Outrigger Ret Coil Fit
OUTRIGGER fails replace the valve
93 Drive Fwd Prop Coil check the wiring,
93 Drive Forward Prop Coil Fault
Fault replace the valve
check the wiring,
94 94 Drive Rev Prop Coil Fault Drive reverse Prop Coil Fault
replace the valve
Reinstall Machine
95 95 Machine Type Fauit Wrong Machine Type Selected
Type
Remove the excess
OL 98 Platform Overload Platform Overload Fault
load immediately.
Machine Tilted Beyond Safe check the wiring,
LL
Limits Fault replace the sensor

For more information, please consult the appropriate Dingli Service Dept.

64
 Lift Cylinder

LR Outrigger RR Outrigger
B1 A1 LF Outrigger RF Outrigger

MA1
A A1 B1 A1 B1 A1 B1 A1 B1

CB-E

CB-A CB-B CB-C CB-D

CT

Counterbalance valve Counterbalance valve Counterbalance valve Counterbalance valve Platform Flex Cylinder
Lower valve Front Steer Cylinder Rear Steer Cylinder A B A B A B A B
B A

C1 C2
Counterbalance valve
C1 C2 C1 C2

Hydraulic Lock Hydraulic Lock

V1 V2

V1 V2 V1
GEN L2 L1 S1 S2 S3 V2 S4 R1A R1B R2A R2B R3A R3B R4A R4B E1 E2

SV4 SV6 SV7 SV8

CP2 RV2 RV3

Function valve
RV4

SV1 SV2 SV3 SV5 SV9

MP

65
SV9a SV9b
SV1a SV1b SV2a SV3a SV3b SV5a SV5b
SV2b

RV1

MA
P
Hydraulic Schematic - Function model

CP1

RV1

2
FC1
1

AUXP MB AG

Filter

Hand Pump

Pump

S L1 L

Filter

Tank
Schematic
OPERATOR’S MANUAL with Maintenance Information
 1
Schematic

Break valve A 5 2
BRK
BRK
S 3
SV12
RF Motor
P LF Motor A B
A B
4
T
X1 X1 T
Oil return valve
a b

Filter

D E L 2SPD BRK M1A M1B M3B M3A

ORF1
SV10 SV11 Drive Valve

ORF2
27bar
FD2
Hydraulic Schematic - Drive model

P2

66
ORF5
ORF3 FD1
ORF4
B
HS1
OPERATOR’S MANUAL with Maintenance Information

TPS2
24bar LS1
240bar
FD3
TPS1 RV1
ORF6
A P1

T L M2B M2A M4A M4B

Oil cooler
Drive Pump

S X1
T X1 T
B A
LR Motor B A RR Motor

BRK
BRK

Filter

Tank
 1 2 3 4 5 6 7 8
3
Power negative
GND BK(12) 4

001-1 RD(14) 1
Power Postive
A 001-2 RD(14) 2 A
001-3 RD(12) 5
1 16
2 15
ECU Engine Magnetizing Signal

CAN1L K53 K53 GN (20) 120Ω

GB2+ RD (2)

GB2- BK (2)
CAN1H K75 K75 YE (20) D+
Power Negative K02 BK (14)

FU4 30A
K02
Power Negative K04 K04 BK (14) M2
Power Negative K06 K06 BK (14) Engine Start Signal
B Stater Motor 19
B
Power Postive K01 K01 RD (14) Engine Stop Signal

GB3- BK (6)
GB5+ RD (4)

GB4- BK (12)

001-4 RD (12)
17

GB3+ RD (6)
Power Postive K03 K03 RD (14) Engine Stop Signal
18
Power Postive K05 K05 RD (14)

Start Relay 003E RD(16)

K28 K28 WH (18) 2 B+

FU5 150A
Start Relay 3
HL4
K73 K73 GY (18) D+ WH (16) 10 G1 001-4 RD (12) 6
Charge-indicator Lamp D+ B- FU3 20A
CAN0L K76 K76 GN (20)

K88 RD(18)
120Ω
Electrical Schematic

Alternator
CAN0H K54 K54 YE (20)
KA4
ECU RUN K88 K88 GN/RD (18) 9 006A RD (12) 6 M1
C Fuel Pump Relay K90 K90 BN (18) 7 K90 WH (20) Fuel Pump C
Fuel Pump Relay
Fuel Pump Relay K26 K26 WH (18) 8 K26 BU (20)
Start Signal K35 K35 BN/BK (18)
Switch Common K87 K87 BN (20)

Stop Signal K31 K31 WH/VT (18)

Common Positive K29 K29 WH (20)
Cooling Water Level Signal K13 K13 BU (20)
Switch Public Negative K68 K68 WH/VT (18) 13 K68 WH (18)
Fault Diagnostic Switch S1
Fault Diagnostic Switch Signal K19 K19 BU (18) 14 K19 WH (18)
D SL1 D
Neutral Switch Signal K15 K15 BN (18) Cooling Water
Fault Alarm Indicator K70 K70 GN/WH (18) 11 K70 WH (18) Level (Option)
Fault Alarm Indicator HL3
Fault Alarm Indicator K65 K65 WH/VT (18) 12 K65 BU (18)
Water In fuel Level K64 K64 BN/GN (18)
Water In fuel Level K57 K57 GN/RD (18)

67
Exhaust Gas Reciriculation +5V K44 K44 BU/RD (18) 50
SL2
Exhaust Gas Reciriculation GND K82 K82 BN (18) 51 Water In
Exhaust Gas Reciriculation Signal K85 K85 BU/WH (18) 46 fuel Level
Fuel Low Pressure Signal
Engine
K61 K61 BN/BK (18) 17

GB+1 RD (0)
E Exhaust Gas Reciriculation Motor A19 A19 BU/WH (18) 47 E
Exhaust Gas Reciriculation Motor A20 A20 WH (18) 48
Sensor Common A24 A24 BK/RD (18) 22
Sensor Common A29 A29 BU/RD (18) 27
Cooling Temperature Signal A28 A28 GN/RD (18) 24
Oil Pressure Signal A44 A44 WH/BU (18) 26 Engine
SB3
Power Sensor Common A40 A40 OR (18) 28
Switch Boost Pressure/Temperature A43 A43 WH/RD (18) 23 KM1 R1
Air Inlet Temperature A27 A27 BN (18) 29
Preheat Contactor R2
Preheat Relay A45 A45 BN/YE (18)
F F
Preheat Relay A35 A35 GN/YE (18)
R3
Preheat Relay Feedback Signal A23 A23 RD/BK (18)
Rail Pressure Fuel A25 A25 BN/BK (18) 31 R4
Rail Pressure Fuel A26 BN/GN (18) 25

GB- RD (0)
GB+ RD (0)
A26 Glow Plugs
Rail Pressure Fuel Signal A07 A07 BK/WH (18) 32
Actuator Mprop A04 A04 BU (18) 19
Engine
Actuator Mprop A05 A05 WH (18) 20
Camshaft Engine Speed A39 A39 GN (20) 15

GB Camshaft Engine Speed A54 A54 YE (20) 21

Battery Camshaft Engine Speed
G A38 A38 BK (20) 01 G
Crankshaft Engine Speed A37 A37 GN (20) 14
Crankshaft Engine Speed A52 A52 YE (20) 13
Crankshaft Engine Speed
Engine
A53 A53 BK (20) 09
Injector1 A33 A33 WH (18) 62
62 =62 Position Egnine Connector LOC
Injector1 A16 A16 BU/WH (18) 35
Injector2 A48 A48 WH (18) 42 24 =24 Position SIBAS Connector CT1
Injector2 A18 A18 BU/WH (18) 37
ELECTRICAL JCPT2223RTB
24 =24 Position SIBAS Connector CT2
Injector3 A32 A32 WH (18) 38 Engine 标记处数 更改文件号 签 字 日期 SCHEMATIC
Injector3 A02 A02 BU (18) 61 24 =24 Position SIBAS Connector CT3 标 记 数 量 重 量 比 例
H 设 计 H
Injector4 A46 A46 WH (18) 40 24 =24 Position SIBAS Connector CT4 校 对
Injector4 A03 A03 BU (18) 41
工 艺
第1张 共2张 版 本 A
标 准 化
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批 准
1 2 3 6 7 8
Schematic
OPERATOR’S MANUAL with Maintenance Information
 1 2 3 4 5 6 7 8
3 1-GND0 BK(14)
4 2-GND0 BK(14)

1 001-1 RD(14)
2 001-2 RD(14)
A 001-3 RD(12)
PCU A
5
Engine Speed LF Stablizer
16 205C GN20) LED
15 209B YE(20) B2
+
Engine Magnetizing Signal Hydraulic Joystick
Generator LR Stablizer
-
Buzzer
Power Relay
D+
Schematic

2-D+ WH(20) 1 HM 2 8-GND7 BK(20) 5-GND7 BK(20) 020A WH(18) Start/Stop RF Stablizer Function Enable
KAP
Hourmeter 002-2 RD(10)
FU1 20A
B Preheat RR Stablizer Drive Enable B
19 207B WH(18) 1
SB1 Emergency Stop Switch
SA1 0
17 K87 WH(18) 2 Power Postive
Key Switch 3 SB2
K31 WH(18) KA2 2-005 RD(18)
18 1 Power negative
B 1-005 RD(18) Horn Stablizers Lift Enable
3-GND7 BK(20) 002-1 RD(16) 4
208B WH(20) Emergency Stop
Engine Stop Relay 2 Switch
002-3 RD(20) B1
FU2 20A
001-3 RD(12) 001A RD(12)

1 3 4 2 5

2-103B1 WH(18) 204A WH(18) 1-GND2 BK(18) 9 3-GND2 WH(18) 1 WH(18)

C 2-107A1 WH(18) 2-204A WH(18) 020A WH(18) 12 020A-1 RD(18) RD(18)
C
3
020 RD(18) 11 020-1 GN(18) 4 GN(18)
J1 J2

2-GND3 BK(14)
1-GND3 BK(14)
10 211A-1 YE(18) YE(18)

2-GND2 BK(16)
V2-GND BK(18) 101A WH(18) 6 101A WH(18) 1A Steer Right Front Valve ECU 1A 2
(SV2a)
V1-GND BK(18) 13 212A-1 BU(18) 5 BU(18)
102A WH(18) 7 102A WH(18) 2A Steer Left Front Valve 2A
(SV2b)
103A WH(18) 103A WH(18) 203A RD(18)

23
24
V6-GND BK(18) (SV1a) 8 3A Rise Va. Emergency Lowering In 3A
V16-GND BK(18) 104A WH(18) 104A WH(18) 204A WH(18)

24
1 4A Brake Va. Emergency Lowering Out 4A 203B WH(20) E+ RD(22) 6 E+ RD(22)
(SV11)
V7-GND BK(18) (SV9a) 105A WH(18) 9 105A WH(18) 5A Platform Extend Va. Key Switch Si. 5A 205A WH(20) E- BK(22) 5 E- BK(22)
003B RD(20)
V8-GND BK(18) 106A WH(18) 10 106A WH(18) 6A Platform Retract Va. Lift Down Limit Sw. 6A 206A WH(20) S+ WH(22) 4 S+ WH(22)

Amplifier
(SV9b)

Load Sersor
1-GND7 BK(20) S- GN(22) 3 S- GN(22)
6-GND2 BK(18)(SV1b) 107A WH(18) 8 107A WH(18) 7A Cylinder descend Valve LR Stabilizer Limit Sw. 7A 207A WH(20)
D N1
D
V4-GND BK(18) 108A WH(18) 2 108A WH(18) 8A Steer Right Rear Valve 8A
(SV3a) SQ5 Load Sersor Load Sersor Load Sersor
V5-GND BK(18) 109A WH(18) 21 109A WH(18) 9A Steer Brake Valve 9A 206A WH(20) 16 206A WH(20)
(SV12) Lift Down Limit Switch
V3-GND BK(18) 110A WH(18) 3 110A WH(18) 210A BK(16) 5-003A RD(20) LS1 LS2 LS3
10A Steer Left Rear Valve Power Negative 10A
(SV3b)
V18-GND BK(18) (RV1) 103B2 WH(18) 11 11A CANH(PCU) 11A 211A YE(20)
Proportional Va.

68
KA5
7-GND2 BK(18) 103B1 WH(18) 17 12A CANL(PCU) 12A 212A GN(20)
(RV4)Lowerring Proportional Va.
Lowerring Relay 1B Angle Sensor 1B 201B WH(18) 7 201B WH(18)
SR1
BK(16) 102B WH(18) 20 102B WH(18) 2B Drive Forward Valve Power Negative 2B 202B BK(16) 003A RD(16) 23 4-003A RD(18) 5-GND2 BK(18)
(a) LED Lift Angle Sensor
BK(16) 104B BU(18) 21 3B Proportional Va. Load Sensor 3B 203B WH(20)
OPERATOR’S MANUAL with Maintenance Information

(b)
V5-GND BK(18) 208C WH(18) 4 104B WH(18) 4B Drive Reverse Valve Power Negative 4B 204B BK(16) 5-003A RD(18) 8-GND2 BK(18)
E (Ma) Function SR2 E
V12-GND BK(18) 105B WH(18) 14 105B WH(18) 5B RF Stabilizer Va. Enable Steer Sensor 5B 205B BK(16) 16 Steer Angle Sensor
(SV6)
V11-GND BK(18) 106B WH(18) 13 106B WH(18) 6B Stabilizer Extend Va. Y Axis Si. 6B 206B WH(18) 15 206B BU(18) 4
(SV5a)
V10-GND BK(18) 107B WH(18) 107B WH(18) 207B WH(18) Y Axis Signal
12 7B Stabilizer Retract Va. Lift Up Engine Start Si. 7B
(SV5b) 4-GND7 BK(20)
V17-GND BK(18) 108B WH(18) 19 108B WH(18) 8B 2 Speed Variable Va. Engine Stop Relay 8B 208B WH(20)
(SV10) Horn Relay
V13-GND BK(18) 109B WH(18) 15 109B WH(18) 9B LF Stabilizer Va. CANH 9B 209B YE(20)
(SV4) Lift Down HA1
V14-GND BK(18) 110B WH(18) 16 110B WH(18) 10B LR Stabilizer Va. 10B 003c RD(16) 211B1 WH(16) 12 211B1 WH(16)
(SV7) KA1 Horn
V15-GND BK(18) 111B WH(18) 17 111B WH(18) 11B RR Stabilizer Va. Horn 11B 211B WH(20)
(SV8) B1
12B Preheat Buzzer 12B 212B WH(18) 13 212B WH(18)
Buzzer
Tilt Sensor
2-003A RD(20) SQ1 101C WH(20) 201C RD(16)
101C WH(20) 1 1C RF Stabilizer Limit Sw. Power Postive 1C
F RF Stabilizer Limit Switch 3-003A RD(18) 1 TILT1 3 4-GND2 BK(18) F
Engine 202C RD(16)
2C Power Postive 2C
Speed
SQ2 203C RD(16)
1-003F RD(20) 103C WH(20) 7 103C WH(20) 3C RR Stabilizer Limit Sw. Power Postive 3C
RR Stabilizer Limit Switch X Axis Signal
4C Start/Stop 4C 14 206C WH(18) 2
1-003A RD(20) SQ3 105C WH(20) 205C GN20)
105C WH(20) 2 5C LF Stabilizer Limit Sw. CANL 5C
LF Stabilizer Limit Switch 2-GND2 BK(16) 24
6C Temperature Sw. X Axis Si. 6C 206C WH(18)
SQ4 8 Power Negative 207C BK(16)
2-003F RD(20) 207A WH(20) 7C 7C
LR Stabilizer Limit Switch KA3 EV1
8C Hydraulic Generator(Option) 8C 208C WH(18) 001A RD(12) 209C1 RD(12) 14 209C-1 RD(12) M2 1-GND4 BK(12)
Fan
θ Fan 209C WH(20) Fan Relay
TS1 9C 9C
106C WH(20) 22 106C WH(20)
Temperature Switch 10C 10C 2-GND7 BK(20)
G HL1 Beacon
G
11C Beacon 11C 211C WH(18) 1-211C WH(20) 11 1-211C WH(20) 2-GND4 BK(20)
212C RD(16) HL2 Beacon
12C Power Postive 12C 2-211C WH(20) 23 2-211C WH(18)
1-GND1 BK(20) 24 1-GND1 BK(18)
RD(20) 5 003H RD(18)

003F RD(20) 22 003F RD(20)

23 003A RD(16) ELECTRICAL JCPT2223RTB

62 =62 Position Egnine Connector LOC
标记处数 更改文件号 签 字 日期 SCHEMATIC
24 =24 Position SIBAS Connector CT1 标 记 数 量 重 量 比 例
H 设 计 H
24 =24 Position SIBAS Connector CT2 校 对
24 =24 Position SIBAS Connector CT3 工 艺
第2 张 共2张 版 本 A
24 =24 Position SIBAS Connector CT4 标 准 化
审 核 材料： 浙江鼎力机械股份有限公司
批 准
1 2 3 6 7 8
 OPERATOR’S MANUAL with Maintenance Information
Inspection and Repair Log

Inspection and Repair Log

Date Comments

69