GasMultiBloc

Combined regulator and

safety valve
Gas-air-ratio-control

MBC-300-VEF
MBC-700-VEF
MBC-1200-VEF

7.03

• Max. operating pressure

360 mbar (36 kPa)

• Compact design

• High flow values

• Low weight

• Low power consumption

• Modulating mode

• Adjustable outlet pressure up

to 300 mbar (30 kPa)

• Other available servo pres-

sure regulator models:

- zero pressure

- constant pressure

• Mountable accessories
Technical Description Application
- Pressure switch The DUNGS multiple actuator MBC…VEF The servo pressure regulator permits
offers filter, valves and servo pressure optimum mixture formation in forced air
regulator in one compact unit: burners and premix burners; this applies
- VPS
to modulating and multi-stage variable
- Dirt trap: microfilter operating modes.
• Ratio V = pBr / pL = 0.4:1…3:1 - 2 solenoid valves up to 360 mbar (36 kPa) Suitable for gases of gas families 1, 2, 3
as per DIN EN 161 class A group 2 and other neutral gaseous media.
• Zero point correction possible - Servo pressure regulator as per DIN EN
88 class A group 2; EN 12067-1 Approvals
• Internal pulse line pBr - Fine setting of gas and air pressure ratio EU type test approval as per EU Gas Ap-
Printed in Germany • Edition 04.14 • Nr. 243 549

- Flange connections with pipe threads as pliance Directive:

per ISO 7/1 or NPT
- Easy to install MBC...VEF CE-0085 BM 0345
- Low weight
EU type test approval as per EU Pressure
As this system has a modular design, we Equipment Directive:
can offer individual solutions with valve
inspection system, pressure switches mini/ MBC...VEF CE0036
maxi and pressure limiters. High flow values
at low pressure difference. Approvals in other important gas-consum-
ing countries.
1…8
Functional Description
Gas flow Block diagram MBC...VEF
1. If the V1 and V2 valves are closed,
chamber a is under inlet pressure. a b
2. The min. pressure switch (option) is p
p
connected to chamber a via a bore-
hole.
p p
If the inlet pressure exceeds the internal external
reference value set in the pressure standard option

switch, the switch switches through

to the automatic burner control.
3. The V1 and V2 valves open after they
p
are enabled by the automatic burner pamb
control.
Gas flow through the chambers a p
and b is enabled.
M Working diaphragm a, b Pressure chambers
Functional description of the valve- D Restrictor in flow direction
regulator combination S1 Servo diaphragm for burn- p1 Inlet pressure
Valves V1 and V2 can be controlled er pressure pBR pBr Burner pressure,
electrically and independent of each S2 Servo diaphragm for blow- outlet pressure:
other. Each valve pretensions its own er pressure pL Pamb Ambient pressure
pressure spring when the plunger R Regulator disc pL Blower pressure
opens. If both valves are open, a pres-
sure pulse is sent under the working
diaphragm M. The intensity of this pres- 11

sure pulse changes depending on the

adjustable restrictor point D. 16

The comparison diaphragms S1 for 13

burner pressure pBr and S2 for blower 9

pressure pL are connected with each

8

other via a rod. The ratio V can be set

by shifting the bearing point.
10

Zero point correction N acts on this rod 15

mechanism via the air diaphragm S2. 14

Ambient pressure pamb or firing chamber 7

pressure pF must be applied to the area 6

between the comparison diaphragms.

5 12

The firing chamber pressure reduces

the burner pressure at a ratio of V > 1.
Changes in the equilibrium of forces 4
3
result in a change in the flow cross- 1

section. 2 18

The pressure under the working dia- 17

phragm is re-adjusted. The regulator

unit adapts the free valve cross-section 1 Pressure regulator unit 8 Plunger V1 15 Solenoid V2
depending on the new flow require- 2 Regulator spring 9 Solenoid V1 16 Solenoid housing
ment. 3 Connecting flange 10 Printed circuit board Setting:
4 Micro-filter 11 Electrical connection 17 Gas-air ratio
Closing function 5 Valve V1 12 Valve V2 18 Zero point
If the supply voltage of the solenoid 6 Closing spring V1 13 Closing spring V2 correction
coils of V1 and V2 valves is interrupted, 7 Housing 14 Plunger V2
the pressure springs close the valves
in <1s. Pressure taps, gas train diagram
MBC...VEF

2 3 4

1 5

6
7

2 3 4

1, 2, 3, 4, 5 Screw plug G 1/8

6, 7 Seal plug G 1/8
2…8
 Technical Data

Nominal widths MBC-300-VEF MBC-700-VEF MBC-1200-VEF

Flanges with pipe threads according to Rp 1/2, 3/4, 1, 1 1/4 Rp 1, 1 1/4, 1 1/2, 2 Rp 1, 1 1/4, 1 1/2, 2
ISO 7/1 (DIN 2999) and their combinations and their combinations and their combinations

Max. operating pressure 360 mbar (36 kPa)

Inlet pressure range pe : 15 mbar (1.5 kPa) to 360 mbar (36 kPa)
Guiding range pL : 0.4 mbar (0.04 kPa) to 100 mbar (10 kPa)
Burner pressure range pBr : 0.5 mbar (0.05 kPa) to 100 mbar (10 kPa)

Media Gases of gas families 1, 2, 3 and other neutral gaseous media.

Ambient temperature -15 °C to +70 °C (do not operate MBC…VEF below 0 °C in liquefied gas sys-
tems. Only suitable for gaseous LPG; liquid hydrocarbons destroy the seal
materials)

Dirt trap device Micro-filter made of chopped-strand nonwoven fabric. Filter replaceable without
removing fitting

Pressure switch The system can be equipped with pressure switch types GW A5, NB A2, ÜB A2
as per DIN EN 1854. For further information, refer to data sheets “Pressure
switch for DUNGS multiple actuators” 5.02

Servo pressure regulator Servo pressure regulator with adjustable burner pressure, as per DIN EN 88
class A, group 2; EN 12067-1
Gas-air ratio control with adjustable ratio V as well as correction of zero point N
and firing chamber pressure connection

Ratio setting range V Ratio V = pBr / pL = 0.4:1… 3:1, other ratios on request

Zero point correction N possible

Solenoid valve V1, V2 Valves as per DIN EN 161 class A group 2; fast closing,
fast opening

Measuring gas connection G 1/8 DIN ISO 228, at inlet and outlet flanges,
on both sides downstream of filter, between V1 and V2, downstream of V2
(fitting the pressure switch may partially exclude measuring gas connection)

Burner pressure monitor pBr Downstream of valve V2, pressure switch can be mounted on the side of the adapter

Pulse and connection lines G 1/8 connection as per DIN ISO 228 for burner pressure (pBr; GAS), blower
pressure (pL; AIR), firing chamber pressure (pF; combustion, atmosphere)
Pulse and connection lines must be made of steel and conform to PN1, DN4.
Condensate of pulse and connection lines may not enter the fitting. Strictly fol-
low the operating and mounting instructions.

Voltage/frequency ~(AC) 50 - 60 Hz 230 V -15 % +10 %, other voltages on request.

Other preferred voltages: ~(AC) 100 V - 120 V, =(DC) 24 V - 28 V

Electrical connection Plug-in connection as per DIN EN 175301-803 for valves

Rating / power consumption at ~ (AC) 230 V; +20 °C: see type overview
Switch-on duration 100 % duty
Switching cycles 60 per hour (30 s on/off)
Degree of protection IP 54 as per IEC 529 (EN 60529)
Radio interference suppression Interference level N

Materials of gas-conveying parts Housing die-cast aluminium

Diaphragms NBR basis
Solenoid drive steel, aluminium

Installation position Vertical with upright solenoid or horizontal with horizontal solenoid, as well as
their spacers

3…8
Dimensions [mm]

MBC-300/700...VEF

e
d

g
c

c
a a f f

b b

MBC-1200...VEF






 

 


e = space required for replacing the solenoid

Mounting the pulse lines

MBC...VEF

1 pe : gas inlet pressure

15 -360 mbar

4 pBr : burner pressure, gas 4

0.5 -100 mbar 1

optional: external pulse

standard: internal pulse 6

7
6 pF: firing chamber pressure
-20 mbar … +50 mbar
or atmosphere

∆pL max. = pL - pF = 100 mbar

∆pBr max. = pBr - pF = 100 mbar

7 pL : blower pressure, air

0.4 -100 mbar
4…8
 Pulse lines
Pulse lines 4, 6, 7 must be made Route pulse lines in such a way Route pulse lines in such a way
of steel and correspond to ≥ that no condensate can flow that they are protected against
DN 4 (diameter 4 mm), PN 1. Other into the MBC...VEF. cracks and deformation. Keep pulse
pulse lines materials are permis- lines short.
sible as per type test together with
the burner.

Type Order no. DN Opening Dimensions [mm] Solenoid Switch- Weight

Version 230 VAC Rp time a b c d e f g no. ing ops/h [kg]

MBC-300-VEF 261 653 1/2 - 1 1/4 < 1 s 95 143 61 175 297 87 236 032/P 60 3.6

MBC-700-VEF 261 654 1-2 <1s 126 176 80 187 310 114 267 042/P 60 5.1

MBC-1200-VEF 243 413 1-2 <1s 204 281 96 328 530 161 424 052/P 60 16.8

Pmax. Pmax.
[VA] for t = 3 s [VA] operation

MBC-300-VEF 120 15

MBC-700-VEF 180 20

MBC-1200-VEF 200 30

Flange for Rp/NPT Order no. Order no.

MBC-300-VEF Rp 1/2 222 341 Line socket 3 pole + PE 210 319

MBC-300-VEF Rp 3/4 222 342
MBC-300-VEF Rp 1 222 001
MBC-300-VEF Rp 1 1/4 240 506

MBC-700/1200-VEF Rp 1 222 343 Adapter, pressure gauge flange set G1/2 216 675
MBC-700/1200-VEF Rp 1 1/4 222 344 Adapter GW A with G1/4 222 982
MBC-700/1200-VEF Rp 1 1/2 221 884 Adapter pBr 214 975
MBC-700/1200-VEF Rp 2 221 926 Adapter GW A on flange 221 630

MBC-300-VEF NPT 1/2 222 371 Flanges, plug-in connection and system ac-
MBC-300-VEF NPT 3/4 222 368 cessories must be ordered separately.
MBC-300-VEF NPT 1 221 999
MBC-300-VEF NPT 1 1/4 231 718

MBC-700/1200-VEF NPT 1 222 369

MBC-700/1200-VEF NPT 1 1/4 222 370
MBC-700/1200-VEF NPT 1 1/2 222 003
MBC-700/1200-VEF NPT 2 221 997

5…8
MBC...VEF key data Application 1 Application 2

Gas
Type of gas / specific density [kg/m3]

Volumetric flow V [m3/h]

Vmin.
Vmax.

Inlet pressure pe [mbar]

pe,min.
pe,max.

Burner pressure pBr [mbar]

at Vmin.
at V max.

Blower pressure pL [mbar]

at Vmin.
at V max.

Firing chamber pressure pF [mbar]

at Vmin.
at V max.

Control range, output range

Time taken to re-adjust air volume restric-

tors from small load to large load [s]

Starting load [m3/h]

Company / address

Name / contact person

Telephone

Gas type Density dv f

[kg/m3]
Air density
f=
Density of gas used
Natural gas 0.81 0.65 1.24
City gas 0.58 0.47 1.46
° ° Liquefied gas 2.08 1.67 0.77
Vused Gas = V Air x f
Air 1.24 1.00 1.00

6…8
 Volume flow pressure difference characteristics in steady state with microfilter.

MBC-300-VEF
360
300

Recommended

/2 )

/4)
200 operating range

p1

11
. (R

1&
150

0 -..

(Rp
-3 0

...
C
100

00-
MB

C-3
80

MB
/4)
p3
60

. (R
50

0-..
40

C-30
MB
30

20

10
8

6
5
4

2
Basis + 15° C, 1013 mbar, trocken
Based on + 15° C, 1013 mbar, dry
Base + 15° C, 1013 mbar, sec
Base + 15° C, 1013 mbar, secco
1

2 3 4 5 6 7 8 9 10 20 30 40 60 80 100 200
° [m 3/h] Luft / Air / Aria dv = 1,00
Vn

2 3 4 5 6 7 8 9 10 20 30 40 60 80 100 200
° [m 3/h] Erdgas/Natural gas/Gaz Naturel/Gas metano dv = 0,65
Vn

Volume flow pressure difference characteristics in steady state with microfilter.

MBC-700-VEF MBC-700-... (Rp 1 1/4)

360
300
1)

Recommended
(Rp

200
operating range
-...
00

150
C-7
MB

100
80
)
&2

60
/2
11

50
Rp

40
.. (
0-.
70

30
C-
MB

20

10
8

6
5
4

2
Basis + 15° C, 1013 mbar, trocken
Based on + 15° C, 1013 mbar, dry
Base + 15° C, 1013 mbar, sec
Base + 15° C, 1013 mbar, secco
1

2 3 4 5 6 7 8 9 10 20 30 40 60 80 100 200 300 350

° [m 3/h] Luft / Air / Aria dv = 1,00
Vn

2 3 4 5 6 7 8 9 10 20 30 40 60 80 100 200
° [m 3/h] Erdgas/Natural gas/Gaz Naturel/Gas metano dv = 0,65
Vn

7…8
 GasMultiBloc
Combined regulator and
safety valve
Infinitely variable air/gas
ratio control mode

MBC-300-VEF
MBC-700-VEF
MBC-1200-VEF

Volume flow pressure difference characteristics in steady state with microfilter.

MBC-1200-VEF

Recommended
operating range

Basis + 15° C, 1013 mbar, trocken

Based on + 15° C, 1013 mbar, dry
Base + 15° C, 1013 mbar, sec
Base + 15° C, 1013 mbar, secco

We reserve the right to make changes in the interest of technical progress.

Head Offices & Factory Postal address

Karl Dungs GmbH & Co. KG Karl Dungs GmbH & Co. KG
Siemensstraße 6-10 Postfach 12 29
D-73660 Urbach, Germany D-73602 Schorndorf, Germany
Telefon +49 (0)7181-804-0 e-mail info@dungs.com
Telefax +49 (0)7181-804-166 Internet www.dungs.com 8…8