Utilities For EB calculations-DA

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Process stream Direct utility

Equipment
Q (kJ/hr)
name Tin (oC) Tout (oC) Utility

K-100 3933000 17.15 120.2 HPS


E-100 1100404.316 24.96 60 LPS
CRV-100 -82386224.4 60 60 DOWtherm
E-103 1704992.477 60 30 Sea water
E-109 4393795.564 120.2 225 HPS
CRV-101 -78141000.5 225 225 MP-BFW
E-102 3689369.046 225 140 LP-BFW
E-112 24110867.31 140 90 Cooling oil
E-113 4535180.082 90 35 CW

V-100 -690977.873 35 35 Oil


T-105 (reb) 11180028.87 137.7 137.8 HPS/MPS
T-103 (cond) 95.07791203 -94.7139418
T-103 (reb) 100.3 100.3
T-100 (cond) 100.2 100.2
T-100 (reb) 105.7 111.8
E-108
E-107 11295746

P-100 445459 25 26.7 Electricity


E-101 14116968 26.7 120 LPS
E-104 13930511 120 200 MPS
E-110 8099501 200 240 HPS
FH-100 67504336.58 240 550 Tail gas (Fuel)
CRV-102 45600263 550 550 DOWtherm
Quench 42527016.29 550 260 HP-BFW
E-111 5617298.28 260 222 MP-BFW
E-111-2 26791932.75 222 140 LP-BFW
Condenser 23504756.61 140 50 CW
E-106 9424980.452 -17.25 30 LPS
E-105 4203830.266 145.5 90 CW

* Specify the temperatures of the utility (and the chain utility if needed) in the assumptions and con
* Clearly specify the steam grades conditions (Tsat and P)
* State the Fuel composition and its HHV value.
* Type of dowtherm used with justification.
* Assume efficiencies of the plant equipment.
* Calculate the total amounts needed from each utility.
* Calculate the net energy of the plant.
Direct utility Chain utility
m or Q or m or Q or
Tin (oC) Tout (oC) unit Chain utility Tin (oC) Tout (oC) unit
Power Power
250 250 5738.3555008 kg/h
130 130 508.63639189 kg/h

250 250 2564.2675763 kg/h


212 212 41349.695453 kg/h
130 130
70 80
20 25

- - 164.985 kW
130 130 6525.2413485 kg/h
212 212 7371.5770359 kg/h
250 250 4726.9578797 kg/h
100 774.2 2455.1256382 kg/h
Fuel (NG)
250 250 24819.235991 kg/h
212 212 2972.4929515 kg/h
130 130 12383.949981 kg/h

130 130 4356.4787799 kg/h

ded) in the assumptions and constraints.


Tail gas gas brayton

Composition
LHV KJ/kg 45825.446113 47783.937023
eff 0.6

P Tsat Hvap (kJ/kg) Cp (kJ/kg C)


HPS 39.7594 250 1713.47
MPS 19.8483 212 1889.76
LPS 2.7026 130 2163.44

BFW 2.7026 130 2163.44


Cooling water dT=5 4.186
sea water dT= 3 3.85

Efficiencies
Fired heater 0.6
Boiler 1
HE 1
Boiling reactor 1
Reactor 2 1
Reactor 3 1
Condenser 1
Reboiler 1
Pump 1
Compressor 1
Brayton 0.4
Rankine 0.4
Efficiencies Tail gas

Fired heater 0.6 Composition

Boiler reactor 1 LHV KJ/kg 45825.446113

Reactor 2 1 eff 0.6


Boiler 0.9

HE 1 P Tsat

Condenser 1 HPS 39.7594 250


Reboiler 1 MPS 19.8483 212
Pump 0.75 LPS 2.7026 130
Compressor 1
Bryton 0.4 BFW 2.7026 130
Rankine 0.4 Cooling water dT=5
Air cooler 0.9 sea water dT= 3

Refrig
Chilled water
SW 27 30
CW 40 45
Cooling oil 70 80
gas brayton

47783.937023

Hvap (kJ/kg) Cp (kJ/kg C)

1713.47
1889.76
2163.44

2163.44
4.186
3.85

<10 Rankine/brayton cycle


10 40 Rankine/brayton cycle
35-70
40-120 SW
90-140 CW/BFW
Process stream Direct utility
Equipment name Q (kJ/hr)
Tin (oC) Tout (oC) Utility Tin (oC)

HE-101 1004684 25 60 LPS 130


HE-201 4408344 120 225 HPS 250
V-201 71163 50 50 LPS 130
C-201 (reboiler) 11083894 138 138 MPS 212
C-301 (reboiler) 95066011 100 100 LPS 130
C-302 (reboiler) 79400317 106 112 LPS 130
HE-303 14104949 27 120 LPS 130
HE-304 13918649 120 200 MPS 212
HE-305 8092603 200 240 HPS 250
FH-401 67446844 240 550 Tail gas (Fuel) 100
R-401 45561177 550 550 Tail gas (Fuel) 100
C-501 (reboiler) 18340830 103 117 LPS 130
C-502 (reboiler) 19921300 145 146 MPS 212
HE-501 9416832 -17 30 LPS 130
Direct utility Chain utility
m or Q or m or Q or
Tout (oC) unit Chain utility Tin (oC) Tout (oC) unit
Power Power
130 464.39 kg/h - - - - -
250 2572.76 kg/h - - - - -
130 32.89 kg/h - - - - -
212 5865.24 kg/h - - - - -
130 43942.06 kg/h - - - - -
130 36700.96 kg/h - - - - -
130 6519.69 kg/h - - - - -
212 7365.30 kg/h - - - - -
250 4722.93 kg/h - - - - -
774.2 2453.03 kg/h - - - - -
- 1657.06 kg/h - - - - -
130 8477.62 kg/h - - - - -
212 10541.71 kg/h - - - - -
130 4352.71 kg/h - - - - -
Process stream Direct utility
Equipment name Q (kJ/hr)
Tin (oC) Tout (oC) Utility Tin (oC)

R-101 75219687 60 60 CW 30
HE-102 1070120 60 40 CW 30
R-201 78769896 225 225 MP-BFW 212
HE-202 3703349 225 140 LP-BFW 130
HE-203 24411990 140 90 DOWtherm 4000 75
HE-204 2945769 90 55 CW 30
HE-205 7827195 117 55 CW 30
C-301 (Condenser) 89253267 98 87 CW 30
C-302 (Condenser) 79393649 100 100 CW 30
HE-301 9182648 100 40 CW 30
HE-302 2165191 40 25 Chilled water 0
HE-401 42698854 550 260 HP-BFW 250
HE-402 5638704 260 222 MP-BFW 212
HE-403 26896597 222 140 LP-BFW 130
HE-404 16238601 140 90 DOWtherm 4000 75
HE-405 5606830 90 60 CW 30
HE-406 5833582.348 774.2 260 HP-BFW 250
HE-407 405349.7544 260 222 MP-BFW 212
HE-408 862509.0969 222 140 LP-BFW 130
C-501 (Condenser) 13835338 -17 -17 R-134a -25
C-502 (Condenser) 23175647 32 32 Chilled water 0
HE-502 4225993.686 146 90 DOWtherm 4000 75
HE-503 3487544.063 90 40 CW 30
Direct utility Chain utility
m or Q or m or Q or
Tout (oC) unit Chain utility Tin (oC) Tout (oC) unit
Power Power
33 - - Air coolant - - 23.215952807 MW
33 - - Sea water 22 25 92.651079316 MT/h
212 41682.486453 kg/h - - - - -
130 1711.7873959 kg/h - - - - -
80 - - Air coolant - - 7.5345647541 MW
33 - - Sea water 22 25 255.0449192 MT/h
33 - - Sea water 22 25 677.67925623 MT/h
33 - - Sea water 22 25 7727.5555973 MT/h
33 - - Sea water 22 25 6873.9090416 MT/h
33 - - Sea water 22 25 795.03450055 MT/h
3 - - Rankine 1.5036051378 MW
250 24919.522596 kg/h - - - - -
212 2983.8203449 kg/h - - - - -
130 12432.32841 kg/h - - - - -
80 - - Air coolant - - 5.011913861 MW
33 - - Sea water 22 25 485.43979217 MT/h
250 3404.5430315 kg/h - - - - -
212 214.49800738 kg/h - - - - -
130 398.67484051 kg/h - - - - -
-22 - - Rankine - - 9.6078734569 MW
3 - - Rankine - - 16.094199052 MW
80 Air coolant - - 1.3043190389 MW
33 - - Sea water 22 25 301.9518669 MT/h
17232.48
Process stream Direct utility
Equipment
Q (kJ/hr) m or Q or
name Tin (oC) Tout (oC) Utility Tin (oC) Tout (oC)
Power
K-100 3950429 17.12 120.2 HPS 250 250 5763.784259
P-100 446964 25 26.7 Electricity - - 165.542
Chain utility
Chain m or Q or
unit Tin (oC) Tout (oC) unit
utility Power
kg/h - - - - -
kW - - - - -
Heating utilities

Temperature range Direct utility

T> T,sat HPS Fuel

up to 240 C HPS

up to 202 C MPS

up to 120 C LPS

50 -400 C Oil/Dowtherm1

T<0C Refrigerant1

Steam grades

Grade/Property T,sat (C )

LPS 130
MPS 212
HPS 250

Cooling utilities

Temperature range Direct utility

T < 10 C Refrigerant1

Chilled water1,2 (needs


10 C < T < 40 C
refrigerant as Chain utility)

Circulated fresh water (CFW)1,4

40 C < T < 120 C


40 C < T < 120 C

Air coolers

35 C < T < 70 C Sea water3

70 C < T < 90 C

Circulated fresh water (CFW)1,4


CFW can also cool as low as 40C

Air coolers

90 C < T < T,sat LPS

Cooling oil1
Another SDP source mentioned that
air coolers and cooled water can be
used instead

T> T,sat LPS Boiled Feed Water (BFW)

Cooling oil1

Compressed water
(High Pressure water is used to
cool in 100-200 C range)

1 Circulated utilities are to by bought once and don’t require to calculate their mass flow rate.
2 Chilled water temperature should not be higher than 0C or 3C to be able to do the cooling in this ran
3 Sea water temperature should not be higher than 25C to be able to do the cooling in this range.
4 Cooling can reach to 40 if we assume we have CFW inlet at 30C

Compressors

Q
Small duty compressors <= 10^5
Medium duty compressors 10^5 < Q <= 10^7
large duty compressors > 10^7
Calculate for direct Chain utility

𝑄/(ɳ 𝐻𝐻𝑉)
Fuel flow rate (kg/hr) ---

---

Steam flow rate 𝑄/(ɳ 〖∆𝐻〗 _𝑣𝑎𝑝 ) ---


(kg/hr)

---

Fuel or steam within


--- ---
Rankine/Bryton cycle

Fuel or steam within


--- ---
Rankine/Bryton cycle

Pressure
(bar)
3
20
40

Calculate for direct Chain utility

Fuel or steam within


--- ---
Rankine/Bryton cycle

Fuel or steam within


--- ---
Rankine/Bryton cycle

Sea water

--- ---

Air coolers
Electricity (Power) Power (HYSYS) ---

𝑄/(𝐶𝑝 ∆𝑇)
Sea water mass flow
---
rate (kg/hr)
(maintain ΔT=3C)

Sea water

--- ---

Air coolers

Electricity (Power) Power (HYSYS) ---

Air coolers

--- ---
Circulated Fresh Water

𝑄/(ɳ
BFW flow rate (kg/hr) 〖∆𝐻〗 _𝑣𝑎𝑝 ) Steam generated (kg/hr)

--- --- BFW

BFW, air cooler, Cooled water or


--- ---
cooling refrigerant

to calculate their mass flow rate.


3C to be able to do the cooling in this range.
e able to do the cooling in this range.

since they run within a cycle, then we need to use either the efficiency of Bryton
or Rankine in calculating the amount of fuel or HPS needed to run the
compressor.
Calculate for chain

---

---

---

---

mass flow rate of steam or fuel

mass flow rate of steam or fuel

Calculate for chain

mass flow rate of steam or fuel

mass flow rate of steam or fuel

Sea water mass flow rate (kg/hr) Use one of those chain
utilities to recool the heated
CFW (choosing depends on
the inlet and outlet CFW
Electricity (Power) temperatures.)
---

---

Sea water mass flow rate (kg/hr) Use one of those chain
utilities to recool the heated
CFW (choosing depends on
the inlet and outlet CFW
Electricity (Power) temperatures.)

---

Electricity (Power)
Use one of those chain
utilities to recool the heated
oil (choosing depends on the
air cooler, sea water or steam/Fuel needed inlet and outlet oil
within Rankine/Bryton cycle temperatures)

LPS or MPS or HPS generated in kg/hr


(equals to BFW flow rate)

Steam generated

depending on Tout of heated water


Generated Used
HPS 28324.06563 13059.47
MPS 44880.80481 23772.25
LPS 14542.79065 100490.32
Shortage
net
15264.59
21108.56
-85947.53
-49574.38

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