Genuine heavy duty

Pre-packed engine kits

2 Genuine heavy duty
Pre-packed engine kits

The MAHLE pre-packed heavy duty engine kit program consists of the most popular engine kits
When ordering kits from this brochure, please add a ‘STD‘ suffix to the part number (for example: 456-5007STD).

MAHLE pre-packed engine kits, unless otherwise specified, contain: These pre-packed engine kits, shipped the same day as ordered
(when ordered by 2 pm central time), are complete with all the parts
n Cylinder kits needed in one box. Stocked in both Olive Branch and Bell Service
n Full gasket sets (overhaul) Centers to ensure even faster delivery. For more information, visit
n Head gasket sets (in-frame) catalog.mahle-aftermarket.com/na.
n Oil pan gaskets (in-frame)
n Standard size main and rod bearings

On-Road Applications
In-frame Overhaul Kit MAHLE OE Notes
OE Reference Cylinder Kit/ Cylinder Kit/
Piston Piston

CATERPILLAR
3406, 3406E
456-5007 226-1901 Piston: 3406B. Contains Aluminum Piston
7E0539 From S/N 4MG43578
456-5031 226-1734 Piston: 3406B. Contains Aluminum Piston.
2900017 From S/N 92U28617
456-5036 226-1918 Piston: 3406C. Contains Aluminum Piston
7E8700 From S/N 4CK1 And From S/N 5KJ1
456-5040 226-1855 Piston: 3406B. Contains Aluminum Piston.
9Y9889 From S/N 4MG3600 Up. From S/N
8TC1413.
456-5046 226-1922 Piston: 3406C. Contains Aluminum Piston
1010016 Arrangement # 4P1019. S/N
3ZJ36602
456-5049 226-1969 Crown: Contains two piece Ferrotherm
1807352 piston.
Skirt: 1326663 For Engines with a Single Valve Cover
456-5050 226-1969 Crown: Contains two piece Ferrotherm
1807352 piston.
Skirt: 1326663 For Engines with 3 Individual Valve
Covers
456-5055 226-1969 Crown: Contains two piece Ferrotherm
1807352 piston.
Skirt: 1326663 Contains Consolidated Head Set
covers OE# 2533442, 2572754,
2969934, 3211418, 1685248, And
Pan Gasket And 2401614(24) Oil Pan
Grommets
C15
456-5089 226-2054 Piston: Contains One piece Monotherm
3564787 Piston, Isolator Pan Gasket
For Serial number MXS-Up, BXS-Up
 3

In-frame Overhaul Kit MAHLE OE Notes

OE Reference Cylinder Kit/ Cylinder Kit/
Piston Piston

CUMMINS
NT-855
459-5018 226-1750 3801777 Premium sleeve assembly, Big Cam
connecting rod bearings
459-5020 226-1772 3801779 Big Cam Rods
459-5021 226-1749 3801768 Premium plus sleeve assembly,
standard size sleeve, Big Cam
connecting rod bearings
459-5023 226-1773 3801780 Big Cam Rods
459-5024 226-1745 3801771 Premium plus sleeve assembly,
standard size sleeve, Big Cam
connecting rod bearings
459-5038 226-1831 3801817 Big Cam Rods
459-5052 226-1835 3801823 Dual Ni-Resist Piston Sleeve
Assembly, standard size sleeve, Big
Cam Connecting Rod Bearings
459-5230 226-1821 3803346 Big Cam Rods
N14
459-5441 4024879 226-2041 3804636 Big Cam Rods
459-5442 4024881 226-2040 3803740
459-5443 459-1483 4024880 226-2039 3803742 Big Cam Rods
L10
459-5434 226-1852 3800800 Narrow L10, .425 Depth Bowl
M11, ISM, QSM
459-5511 Liner: 226-4546 3803703 Pistonless Kit, S/N 34853317-Up,
Without skirts, With main bearing set
4025120
459-5542 2882008 Cyl kit: Piston kit: With Crown 3103753
226-2153 4089865 CPLs: 3707, 8471, 8495, 8543,
Piston kit: 8544, 8545, 8546, 8608
225-4029
459-5543 4025297 Cyl kit: Cyl kit: With crown 4004757
226-2154 4025162 CPLs: 1827, 1828, 1829, 1830,
Piston kit: Piston kit: 1841, 1855, 1856, 1857, 1875,
225-4030 4025161 1885, 1897, 1973, 1991, 1992,
1993, 2012, 2036, 2037, 2040,
2041, 2042, 2097, 2099, 2119,
2140, 2141, 2165, 2178, 2201,
2204, 2207, 2336, 2363, 2370,
2371, 2378, 2425, 2445, 2503,
2539, 2540, 2541, 2542, 2543,
2809, 2811, 2812, 2916, 2917, 2918
459-5547 4090008 Cyl kit: Cyl kit: With crown 5469020
226-2158 4025164 CPLs: 2199, 2200, 2350, 2376,
Piston kit: Piston kit: 2477, 2562, 2563, 2576, 2607,
225-4048 4025158 2608, 2610, 2611, 2612, 2614, 2615
459-5548 4918787 Cyl kit: Piston kit: With crown 3102808
226-2159 4089386 CPLs: 2725, 2727, 2728, 2729,
Piston kit: 2730, 2731, 2800, 3280, 3281,
225-4049 3330, 8271, 8272, 8273, 8274,
8309, 8377, 8427, 8503, 8504,
8505, 8506, 8556, 8557, 8558,
8559, 8560, 8561, 8562, 8563, 8572
4 Genuine heavy duty
Pre-packed engine kits

In-frame Overhaul Kit MAHLE OE Notes

OE Reference Cylinder Kit/ Cylinder Kit/
Piston Piston

ISX - SEE PAGE 6

DETROIT DIESEL
3-53
468-1018 226-1477 5198899 Naturally Aspirated Engines, Trunk
Style Piston
60 SERIES (12.7L)
468-5094 468-1094 23532574 226-2104 23533204 Premium Kit, 15.0:1 CR, 3.0MM
Top Ring. Two Piece FERROTHERM
Piston
468-5100 468-1100 23532577 226-2106 23532554 Premium Kit. 16.5:1 CR. 3.0MM
Top Ring. Two Piece FERROTHERM
Piston
468-5128 468-1128 23532565 226-1933 23532555 Premium Kit. Wide Rod Bearings.
Two Piece Cast Iron Piston. From S/N
6R0188252
468-5149 23537130 226-2126 23533595 Premium Kit, Contains MONOTHERM
Piston OE# 23533041, Contains
main bearing kit OE# 23533691
60 SERIES (14.0L)
468-5133 23538418 226-2099 23538831 Premium Kit. Contains MONOTHERM
Piston OE# 23537126
468-5150 23539316 226-2119 23536256 Premium Kit. Contains MONOTHERM
Piston OE# 23536674. Contains
Main Bearing Kit OE# 23533691
MACK
E7
480-1017 215SB200G 226-2078 215SB220A 16.9:1 CR
480-1018 215SB304B 226-2077 215SB219E E-Tech, 16.5:1 CR
MP8
480-5021 85138501 226-2092 20928630 EPA07 engines.
Includes Thermostat and, Oil and
Fuel Filters
480-5032 85138502 226-2150 21330684 EPA10 engines
MERCEDES-BENZ
OM460, MBE4000
486-5046 RA4600101800 226-2096 A4600301337 EPA04, Engine Models: 460.926-927,
460.932-949. To S/N 813071.
With Non-Grommet Head Gasket,
Includes Thermostat and, Oil and
Fuel Filters
486-5047 RA4600102000 226-2097 A4600303537 EPA04, Engine Models: 460.926-927,
A4600303437 460.932-949. S/N 813071-866442.
With Non-Grommet Head Gasket,
Includes Thermostat and, Oil and
Fuel Filters
486-5048 486-1048 RA4600102400 226-2097 A4600303537 EPA04, Engine Models: 460.926-927,
RA4600103000 A4600303437 460.932-949. From S/N 866443
EPA07, Engine Models 460.975-981
With Grommet Head Gasket.
Includes Thermostat and, Oil and
Fuel Filters
 5

In-frame Overhaul Kit MAHLE OE Notes

OE Reference Cylinder Kit/ Cylinder Kit/
Piston Piston

MERCEDES-BENZ CONT‘D
OM 924 LA
486-5055 001 PI 00168 000 A9260301018 Engine Models: OM 924.917, 925,
929, 933
OM926 LA
486-5056 001 PI 00168 000 A9260301018 Engine Models: OM 926.916, 920,
927-928, 942, 950
NAVISTAR
DT360
489-5020 1817253C96 226-1966 1817250C92 S/N 39375-Up
DT466 A, B, C
489-5001 1825442C92 226-1919 1817645C94 3 Ring Piston, S/N 75000 to 439617,
1.200 (Narrow) Rod Bearing
489-5004 489-1004 1825443C92 226-1919 1817645C94 3 Ring Piston. S/N 439619 to
532983 (New Generation), 1.260
(Wide) Rod Bearing
DT466E
489-5016 1841391C94 226-1963 1825690C93 95-99, S/N 990821 To 1194038 ,
175, 190, 210 Standard Torque, 195
High Torque
489-5017 1833446C97 226-1962 1824966C92 93-99, From S/N 933834 To
1126948, 230 Standard Torque,
210, 230, 250 High Torque, 2 Top
Rings Keystone
DT466P, NGD
489-5019 1850011C92 226-1964 1824823C92 95-97, From S/N 888341 To 933833,
175, 190, 210, 230, Standard
Torque, 195, 210 High Torque, Only
Top Ring Keystone
DT466E BIG BORE
489-5029 1836300C99 226-2065 1836299C97 00-04, HEUI, S/N 1194039 To
1889992C94 2,000,000, 230, 250 Standard
Torque, 230, 250 High Torque
489-5030 1836195C99 226-2066 1836192C98 00-04, S/N 1194039 to 2000000
1888653C95 HEUI, 215HP and Below High Torque
I530
489-5032 1836012C95 226-2068 1825547C97 S/N 981120 To 1194038, 250-275
Horsepower
VOLVO
D12D 365, D12D 395, D12D 425, D12D 435, D12D 465
480-5027 480-1027 85110455 226-2098 20521943 Gaskets for EGR system not
included. Includes Oil and Fuel Filters
D13
480-5021 85138501 226-2092 20928630 EPA07 engines.
Includes Thermostat and, Oil and
Fuel Filters
480-5032 85138502 226-2150 21330684 EPA10 engines
6 Genuine heavy duty
Pre-packed engine kits

ISX Kits
CPL OE MAHLE 150MM 152MM
Piston Piston In-frame Kit #* In-frame Kit #*
Kit OE # OE #

ISX15
CM570, CM870, CM871
1732, 3087, 3088, 4262, 8760, 8761, 4357149 225-3978 4376176 459-5520 NA 459-5541
8762, 8764
1771, 2440, 2627, 2628, 2629, 2631, 4357150 225-3971 4376171 459-5512 4376429 459-5513
2632, 2803, 2803, 2814, 2933, 2934,
8046, 8047, 8048, 8083, 8242, 8243,
8244, 8255, 8257, 8258
2442, 2483, 2630, 2633, 2801, 2816, 4367126 225-3976 4376172 459-5514 NA 459-5539
2834, 2836, 2837, 2900, 8246, 8247
2825, 2835, 8081, 8142, 8469, 8571, 4367132 225-3979 4376173 459-5515 NA 459-5540
8587, 8588
1437, 2732, 3229, 3459, 3775, 8287, 4367161 225-3969 4376175 459-5518 5405988 459-5519
8288, 8520, 8523, 8550
927, 1434, 2733, 2734, 2919, 2965, 4367173 225-3973 4376174 459-5516 4376428 459-5517
3167, 3458, 3774, 8125, 8281, 8282,
8283, 8284, 8285, 8286, 8517, 8518,
8519, 8521, 8522, 8660

CPL OE MAHLE 150MM 152MM

Piston Piston Kit In-frame Saw cut* Fracture In-frame Saw cut rod* Fracture
OE split* OE split*

ISX15
CM2250, CM2350
3657, 3719, 3687897 225-3980 5579460, 459-5525 459-5525/1 5579461, 459-5526 459-5526/1
3724, 3937, 5473074, 5473075,
4583, 4586 4376179 5405986
3348, 3349, 3688099 225-3981 5579450, 459-5521 459-5521/1 5579451, 459-5522 459-5522/1
3376, 3490, 5473065, 5473066,
3491, 3687, 4376177 4376427
3688
3350, 3356, 3688100 225-3982 5579454, 459-5523 459-5523/1 5579455, 459-5524 459-5524/1
3606, 3765, 5473069, 5473070,
3766, 3794, 4376178 5405987
3797, 3938,
3939, 4584,
4585, 4587,
4588

Rod type* Rod OE Ref OE Bearing MAHLE Bearing

Saw cut 4059429 4089405 CB-1908P

Fracture split 3689108 2882087 CB-1994P
 7

Off-Road Applications
In-frame Overhaul Kit MAHLE OE Notes
OE Cylinder Kit/ Cylinder Kit/
Reference Piston Piston

ALLIS CHALMERS
649T: Wheel Tractor 7010
400-1016 226-1777 4009253 For turbocharged engines; contains
main bearing with slotted oil hole
D3400, D3500, D3700: Wheel Loader TL645, Wheel Tractor 4W220, 7GB, D21, 210, 220, 7030, 7040,
7045, 7050, 7060PS, 8030PS, 8050PS, 8070PD, 8070PS, Crawler Tractor HD7, Combine L5, N5, N6, NF
400-5002 226-1470 4036682 1-1/2" pin diameter; slotted oil hole for
late engines with piston cooling through
the rod
CASE
188D: Wheel Tractor 310B, 311B, 320B, 420, 430, 431, 441, 470, 480, 480CKC, 480LL, 500LK, 600, 610,
640, Wheel Loader W3, W5, 480CK, 580C, Combines 600, 660, Crawler Tractor 310, 310E, 310F, 350B,
430, 450, 480B, Windrowers 1140, 1150, 1155, 1255
403-1005 226-1604 A151995 Wide flange sleeve OD 4.537"
G207D: Wheel Tractor 350, 480, 480B, 580C, 580KC, 580D, Crawler Tractor 310, 350, 450, 500, 580,
Uniloaders 1740, 1855, Forklifts 584, 584C, 585, 585C, 586C
403-1027 226-1656 A46382 Late style engine for S/N 2869291 and
above; piston has 2-1/2" combustion
bowl; for standard clutch type
transmission
A504BD: Wheel Tractor 1370, 1470, 1570, 2290, 2470, 2590, 4490, Wheel Loader W24, W24B, W26B,
W36, Excavator 980B, Crawler Tractor 1450, Concrete Placers T80, TB80, P504
403-1036 226-1663 A166134 For engine S/N 2539001 and above;
contains piston pin 1.625" diameter;
thrust washer .186" thick
JOHN DEERE
4-239D, 4039D: Combine 290D, 490, 70, 70D, Crawler Tractor 400G, JD45, Excavator JD 34, JD44, Wheel
loader 210C, 315C, 515B, Wheel Tractor 2350, 2355,2550, 25553, Windrower 2360, 3430
427-1014 226-1827 RE30250 Windrower 3430 for S/N 809840 and
above; keystone top ring
4-276T, 4045H, 4045T: Crawler Dozer JD555, Crawler Tractor 450E, 450G, 455G, 550, 555B, 555G, 650G,
Excavator 495D, 590D, 595D, Skidder 340D, 446D, 548D, Wheel Loader 410C, 440C, 444E, 610B, 610C
427-1020 226-1669 RE19832 1-5/8" (1.625") piston pin diameter
MAHLE Aftermarket Inc.
23030 MAHLE Drive
Farmington Hills, MI 48335
United States
Phone +1 (800) 338-8786
Fax +1 (248) 596-8899

MAHLE Aftermarket S de RL de CV
Km. 53.750 Carretera México-Toluca
Zn Ind. Dona Rosa, Letra E, Interior 1A
Col. Parque Industrial Lerma, 52000, Ler-
ma, Mexico
Teléfono: +52 722 2624530,
Fax: +52 722 2624550
HD-1-717B

www.mahle-aftermarket.com
www.mpulse.mahle.com