RG-T en A2936 R2
RG-T en A2936 R2
RG-T en A2936 R2
RG-T
1. INTRODUCTION
1.1 About User Manual This User Manual is designed to help you for quick installation of RG-T. Before installation and operation please, read this section very carefully. 1.2 Precautions for Safe Use and Installation
- Failure to follow those instructions will result in death or serious injury. - Disconnect all power before working on equipment. - When the device connected to the network, do not remove the back panel - Do not try to clean the device with solvent or the like.Only clean the device with dried cloth. - Verify correct terminal connections when wiring. - Electrical equipment should be serviced only by your component seller. - Only for rack panel mounting. - The fuse should be used F type and current boundary value must be 6A - No responsibility is assured by ENTES A.S or any of its subsidiaries for any consequences arising out of the use of this material.
: Automatical C/k adjustment is started by pressing UP and DOWN buttons together at the same time. (Refer to:5.2) 15. C+ Light : This light is ON when RG-T switches capacitor steps on. 16. NORMAL Light : This light is ON when the targeted compensation is achieved. 17. C- Light 18.Insufficient Compensation Light 19.Over Compensation Light : This light is ON when RG-T switches capacitor steps off. : This warning light is ON when insufficient compensation occurs. (Refer to:6.1.2) : This warning light is ON when over compensation occurs. (Refer to:6.1.3)
: : :
DOWN buttons systems Reactive Power (VAr) is displayed. (Refer to: 5.14) By pressing SET button 3 seconds; you enter to Menu and Protection of Capacitor Steps Against Over Voltage function is made by selecting this light. (Refer to:5.9) In Automatic Mode when this light is selected by, pressing UP and DOWN buttons systems Apparent Power (VA) is displayed. (Refer to: 5.15) To move up in the Menu. Enter button for different settings. To move down in the Menu.
2. GENERAL
Power Factor Controllers are used for measurement and control of power factor control units for central reactive power compensation.The Power Factor measured by RG-T is compared with the set point values and in order to provide necessary compensation, Power Factor Controller switches capacitor banks ON and OFF automatically.RG-T is microcontroller relay, designed for above application in 144x144 and 96x96 (only RG-6T) case for flush mounting with rear plug-in connectors.In addition it displays the systems Cosj,in Automatic Operating Mode, RG-T displays the RMS value of Voltage (V), Current (I), Active Power (W), Reactive Power (VAr) and Apparent Power (VA) of measuring phase.
20.Over Voltage Light : This warning light is ON when over voltage occurs. (Refer to:6.1.1) 21.K (Kilo) Light : When this light is ON displayed value must be multiplied by 1000. 22.M (Mega) Light : When this light is ON displayed value must be multiplied by 106.
21 2 3 4 5 6 7 8 9 10 22 11 12 13 14
4. CONNECTION DIAGRAM
Phase-Neutral Connection*
15 16 17 18 19 20 21 22 23 24 25 26 27 28
Phase-Neutral Connection**
7 8 9 10 11 12 13 14
20
M
C1
C6
C7
C12
C1
Alarm Relay
C6
VAr
18 17 16 15
VA
OVER V.
N L3 L2 L1
K L
N L3 L2 L1
K L
6A
k
19
6A
6A
2A
Alarm Relay
11 12
2A
3A
On the front panel of RG-T ,there are warning lights,display and 3 buttons for settings. 3.1 Buttons and Lights 1. 1,2,.........,12 : Shows the status of each capacitor steps. 2.SET Menu : Shows the Menu options that correspond to the lights. 3. AUTO/MAN Light : If this light is continuously ON, RG-T is in Automatic Mode. If it is blinking RG-T is in Manual Mode. By pressing SET button 3 seconds, you enter to Menu and change operating Mode . (Refer to: 5.1) 4. Cosj Light : By pressing SET button 3 seconds ; Cosj Adjustment can be made by selecting this light. (Refer to: 5.3). In Automatic Mode ,when Cosj light is selected by pressing UP and DOWN buttons, systems Cosj and ind /cap state is displayed. (Refer to: 5.10) 5.TIME/PF Light : By pressing SET button 3 seconds ;you enter to Menu and Step Time adjustment is made by selecting this light. (Refer to: 5.4) In Automatic Mode, when this light is selected by pressing UP and DOWN buttons, systems Power Factor is displayed. (Refer to: 5.11) 6.STEP/V Light : By pressing SET button 3 seconds; you enter to Menu and Step Number adjustment is made by selecting this light. (Refer to:5.5) In Automatic Mode,when this light is selected by pressing UP and DOWN buttons phase voltage (V) is displayed. (Refer to:5.12) 7. PROGRAM/I Light: By pressing SET button 3 seconds; you enter to Menu and Power Sequence adjustment is made by selecting this light. (Refer to:5.6) In Automatic Mode, when this light is selected by pressing UP and DOWN buttons phase current (I) is displayed (Refer to:5.12) 8.C/k - W Light : By pressing SET button 3 seconds; you enter to Menu and Manuel C/k adjustment is made by selecting this light.(Refer to:5.7) In Automatic Mode when this light is selected by, pressing UP and DOWN buttons systems Active Power (W) is displayed. (Refer to: 5.13) 9.CTR - VAr Light : By pressing SET button 3 seconds; you enter to Menu and Current Transformer Ratio adjustment is made by selecting this light. (Refer to:5.8) In Automatic Mode when this light is selected by, pressing UP and
Phase-Phase Connection*
15 16 17 18 19 20 21 22 23 24 25 26 27 28
Phase-Phase Connection**
7 8 9 10 11 12 13 14
C1
C6
C7
C12
C1
Alarm Relay
C6
6A
6A
N L3 L2 L1
K L
N L3 L2
k l
6A
K
2A
Alarm Relay
11 12
L1
2A
3A
* For RG-T in 144x144 case ** For RG-T in 96x96 (only RG-6T) case Warnings: a) Connection of circuit breaker is highly recommended between the network and the power supply input of the device. b) Circuit breaker must be in close proximity to the device. c) Circuit breaker must be marked as the disconnecting device for the equipment. d) All the used fuses must be FF type and the current values of the fuses must be 2A, 3A and 6A.
UP
SET
While TIME light is ON, t 0n symbol is displayed by means of UP-DOWN buttons and time delay adjustment for connection of capacitor steps to system is selected by pressing SET button. While TIME light is ON, t 0F symbol is displayed by means of UP-DOWN buttons and time delay adjustment for disconnection of capacitor steps to system is selected by pressing SET button.
W VAr VA OVER V.
DOWN
A value between 2-1800 sec. is adjusted by using UP-DOWN buttons. When targeted value is displayed it is stored by pressing SET button and RG-T returns to its normal operating mode.
SET
SET
UP
SET
AUTO/MAN setting is selected by pressing SET button.If the device is in Manuel Mode symbol is displayed.If the device is in Automatic symbol is displayed. Mode
DOWN
UP
STEP light is selected by means of UP-DOWN buttons. StEP symbol is displayed. STEP number adjustment is selected by pressing SET button.Previously selected value is shown on the display
SET
UP
M
W VAr VA OVER V.
SET
When targeted operating mode is displayed it is selected by pressing SET button. If Manual Mode is selected AUTO/MAN light starts blinking and blinks during this mode.If Automatic Mode is selected AUTO/MAN light is continuouslly ON during this mode.
A preferred step number is selected by means of UP-DOWN buttons. When targeted value is displayed, it is stored by pressing SET button and RG-T returns to its normal operating mode.
SET
5.1.1 Switching of the Capacitor Steps Manually When RG-T is in Manual Mode, capacitor steps are connected by pressing UP button. Each time UP button is pressed C+ light is ON ,and one step is connected accordingly; NORMAL light will be ON after the connection of the step.This operation must be repeated to connect more steps. Capacitor steps are disconnected by pressing DOWN button. Each time UP button is pressed C- light is ON ,and one step is disconnected after a delay time; NORMAL light will be ON after the disconnection of the step.This operation must be repeated to disconnect more steps. 5.2 Automatic C/k Adjustment
UP
PROGRAM light is selected by means symbol is of UP-DOWN buttons. displayed. Switching Program is selected by pressing SETbutton.Previously selected value is shown on the display
M
W VAr VA OVER V.
SET
DOWN DOWN UP
UP
SET
When targeted program is displayed, it is stored by pressing SET button and RG-T returns to its normal operating mode.
UP
Cosj light is selected by using UP and DOWN buttons. COS symbol is displayed Cosj adjustment is selected by pressing SET button.Previously adjusted value is shown at the display
UP
C/ k light is selected by means of UP-DOWN buttons. symbol is displayed. Manual C/ k adjustment is selected by pressing SET button.Previously manually selected or automatically calculated C/ k value is shown on the display
M
W VAr VA OVER V.
SET SET
M
W VAr VA OVER V.
DOWN UP
DOWN UP
A value between 0.02-1 is selected by using UP-DOWN buttons. When targeted value is displayed, it is stored by pressing SET button and RG-T returns to its normal operating mode.
SET SET
When targeted value is displayed, it is strored by pressing SET button and RG-T returns to its normal operating mode.
6. DESCRIPTION
6.1 Errors and Warnings The Alarm Relay is activated if the following errors occur. 6.1.1 Over Voltage If the phase-neutral voltage of the L1 phase exceeds or equals to preset Over Voltage Value (between 240-275V), then RG-T waits for 3 seconds.At the end of 3 seconds if there is still over voltage then OVER VOLTAGE LED turns on. Depending on selection of Over Voltage Protection Function (Pls. refer to 5.9), RG-T switches off all the capacitor steps or continues to compensation. Over Voltage error disappears, if set Over Voltage value decreases by 4VAC. In this case OVER VOLTAGE LED turns off and RG-T continues to compensation.
V
UP
CTR light is selected by means of UPDOWN buttons. Ct symbol is displayed. Current Transformer Primary Value is selected by pressing SET button. Previously selected CTR value is shown on the display.
M
W VAr VA OVER V.
SET
DOWN UP
SET
When targeted value is displayed, it is stored by pressing SET button and RG-T returns to its normal operating mode.
A V AC B V AC
DU
5.9 Protection of Capacitor Steps Against Over Voltage This is a selectable function, either O OF (Over Voltage Protection Off) or an Over Voltage value between 240-275V can be selected. If "Over Voltage" occurs when Over Voltage Value is selected (between 240-275V), then all the capacitor steps switch off, OVER VOLTAGE LED turns on and alarm relay activates.And if RG-T is on Manuel Mode, it switches to Automatic Mode. If 0 0F is selected; Then over voltage protection is disabled. Note: For over voltage values of RG-T with 380-415 VAC, please kndly cheele technical specifiations on page 4. Setting can be made as followed.
SET
Normal Voltage Over Voltage
3 sec.
t (sec.)
A: (Selected Over Voltage) B: (Selected Over Voltage - 4 V AC) 6.1.2 Insufficient Compensation When target power factor is not reached although all the capacitor steps have been connected, INSUFFICIENT COMPENSATIONs light is ON and the Alarm Relay is activated.
6.1.3 Over Compensation If the system is still capacitive although all the capacitor steps are disconnected,OVER COMPENSATION light is ON and Alarm Relay is activated. 6.2 Target Cosj
M
W VAr VA OVER V.
UP
Scroll to "OVER V." by UP/DOWN buttons.OV is displayed. Push SET button for Over Voltage Protection setting. Either O OF or preset over voltage value is displayed.
SET
The target Cosj value can be adjusted between 0.85-1.00 inductive.RG-T connects capacitors in order to bring systems power factor to the adjusted value.The adjusted value is defined as 1.25xQC1 value.Switching operation occurs out of this region.
P 1.25xQC1
DOWN UP
Select either O OF to cancel Over Voltage Protection Function or select a voltage value by UP/DOWN buttons. Push SET button to store the selected value. RG-T returns to normal operating mode.
-Q
SET
j
Q
5.10 Display of Cosj Value When RG-T is in Manual Operating Mode, Cosj value and inductive/capacitive state is always displayed. When Cosj value is negative,the system is capacitive and if Cosj value is positive, the system is inductive.In Automatic Operating Mode, systems present Cosj value and ind./cap. state may be displayed by selecting the Cosj light, by means of UPDOWN buttons. 5.11 Display of Power Factor (PF) Value When RG-T is in Automatic Operating Mode (AUTO/MAN light is continuouslly ON), PF light is selected by means of UP-DOWN buttons and sytems Power Factor value is displayed. This option is disabled in Manual Operating Mode. Important Definition:Cosj is defined Displacement Power Factor and relative to the fundamental harmonic only. PF is defined Total Power Factor and relative to the all harmonics including fundamental harmonic.In a system without harmonics, PF and Cosj are equal to each other. Attention: The difference between cosj and PF values does not mean that voltage harmonics, which results to problems in systems, are high on the network. 5.12 Displaying Voltage and Current RMS Values When RG-T is in Automatic Operating Mode (AUTO/MAN light is ON),V light is selected, RMS Voltage (V) value is displayed. If I light is selected, RMS Current (I) value is displayed. Displayed current and voltage values are of the phase where CT is connected. These options are disabled in Manual Operating Mode. 5.13 Display of Active Power (W) Value When RG-T is in Automatic Operating Mode (AUTO/MAN light is continuouslly ON),W light is selected by means of UP-DOWN buttons and systems Active Power value is displayed.This option is disable in Manual Operating Mode. 5.14 Display of Reactive Power (VAr) Value When RG-T is in Automatic Operating Mode (AUTO/MAN light is continuouslly ON),VAr light is selected by means of UP-DOWN buttons and systems Reactive Power value is displayed. This option is disable in Manual Operating Mode. 5.15 Display of Apparent Power (VA) Value When RG-T is in Automatic Operating Mode (AUTO/MAN light is continuouslly ON),VA light is selected by means of UP-DOWN buttons and systems Apparent Power value is displayed.This option is disable in Manual Operating Mode.
j:adjusted value
6.3 Adjustable Step Switching Time Step switching on/off delay time can be adjusted between 2 sec.-1800 sec. Warning:Shorter time than above range can lead damage in capacitors and conductors. If capacitor banks have not discharge coils,the delay time must be selected over 14 seconds.The selected delay time must not be shorter than the manufacturers instruction. 6.4 Switching Program Selection RG-T has 5 different program modes which determines the power ratio sequence of the capacitor steps: PS1 selection ===> 1: 1: 1:.......: 1 PS2 selection ===> 1: 2: 2:.......: 2 PS3 selection ===> 1: 2: 4:.......: 4 PS4 selection ===> 1: 2: 4: 8:...: 8 PS5 selection ===> may be all of the aboves 6.4.1 RG-T Capacitor Sequence Examples The power ratio selection between capacitor steps is very important.When choosing the ratio beetween the power of capacitor steps , the rating of each capacitor step value may exceed that of the first by a maximum amount equal to the total of the preceding capacitor steps value. So the first step value will be the smallest one and the following steps must be the multiplies of the first step. Example: If the first capacitor power is 5 kVar, the capacitor power sequence of the following capacitors are as followed: PS1 selection PS2 selection PS3 selection PS4 selection PS5selection ===> 5. 5: 5:...............: 5 ===> 5: 10: 10:...........: 10 ===> 5: 10: 20:...........: 20 ===> 5: 10: 20: 40:.....: 40 ===> may be all of the aboves
b) Linear Operation
6.5 Step Number Selection By selecting the step number ,the extra time is spent connecting on/off the unused capacitor steps, is eliminated.As a result, compensation system is used more effective and efficient.If step number is not selected, RG-T makes the compensation according to the factory set step number which is max. available output as defined on the front panel. 6.6 C/k Setting The C/k value is a threshold value for switching on/off the capacitor steps. C/k is the value obtained by dividing first step capacitor power C to the Current Transformer Ratio k.This value is measured and calculated by RG-T automatically, or this value can be entered manually.After pressing the UP and DOWN buttons together, the C/k value is calculated and stored in one step switching on/off time interval.The further compensation controls are made with this stored value. In case of instantaneous change of the systems load ,measuring process will be renewed. RG-T will stop the measuring after 10 attempt.It means that the C/k value couldnt be measured due to the instability of the systems load.In this case compensation control will continue with the pre-stored value in the memory. The formula to calculate the C/k value is :
9. TECHNICAL SPECIFICATIONS
Rated Voltage (Un) Operating Voltage Range(DU) Operating Current Range(DI) Rated Frequency Measuring Class Power Consumption Output Contact No-Volt Feature Setting Range Time Delay Over Voltage Values Factory Set Values Number of Steps : Please look at the back label. : (0.9-1.1)xUn : 50 mA-5.5A : 50 Hz / 60 Hz : 1% 1digit (V,I,cosj), 2% 1digit(W,VAr,VA) : Current: <2 VA Voltage: 3 VA- 10 VA : 3 A ,750 VA (NO Contact) : In case of power failure longer than 200 msec.all capacitor steps are disconnected automatically. : Manual C/k Setting:0.02-1.0 Cosj Setting:0.85 (ind.)-1.00 CT Ratio:5-10000 : Between 2 sec.-1800 sec. : 240-275 V (Selectable) (Un= 220, 230, 240 V AC ) 410-480 V (Selectable) (Un= 380, 400, 415 V AC ) 105-140 V (Selectable) (Un= 100, 110 V AC ) : Cosj=1.00(ind.) , Step Time=7 sn. Program=PS5 , C/k=0.05 CT Ratio =5 : RG-12T(max 12) ; RG-8T(max 8) RG-6T(max 6) ; RG-5T(max 5) : -5C - 55C : 4 Digit ,Red Display : Double Insulation-Class ll ( ) : 2.5 mm2 : IP 00 : IP 40 : Socket terminals with screw : Type PR16, Type PR19 (Only RG-6T) : 139x139 mm : 0.8 kg.
Q C/k = k
Example : Let the power (C) of the first step capacitor is 5 kVar and the Current Transformer Ratio (k) is 100/5.Then the C/k value is: C/k = 5/(100/5)=0.25 C/k value for the different C and k values are as followed :
CTR (k)
2.5
30/5 50/5 75/5 100/5 150/5 200/5 300/5 400/5 500/5 600/5 800/5 1000/5 1250/5 1500/5 2000/5 2500/5 3000/5 4000/5 0.42 0.25 0.17 0.13 0.08 0.06 0.04 0.03
5
0.83 0.50 0.33 0.25 0.17 0.13 0.08 0.06 0.05
10
1.00 0.67 0.50 0.33 0.25 0.17 0.13 0.10 0.08 0.06 0.05
12.5
50
60
100
0.83 0.63 0.42 0.31 0.21 0.16 0.13 0.10 0.08 0.06 0.05
1.00 0.75 0.50 0.38 0.25 0.19 0.15 0.13 0.09 0.08 0.06 0.05 1.00 0.67 0.50 0.33 0.25 0.20 0.17 0.13 0.10 0.08 0.07 0.05 0.83 0.63 0.42 0.31 0.25 0.21 0.16 0.13 0.10 0.08 0.06 0.05 1.00 0.75 0.50 0.38 0.30 0.25 0.19 0.15 0.12 0.10 0.08 0.06 0.05
1.00 0.67 0.50 0.40 0.33 0.25 0.20 0.16 0.13 0.10 0.08 0.07 0.05 0.83 0.63 0.50 0.42 0.31 0.25 0.20 0.17 0.13 0.10 0.08 0.06 1.00 0.75 0.60 0.50 0.38 0.30 0.24 0.20 0.15 0.12 0.10 0.08 1.00 0.83 0.63 0.50 0.40 0.33 0.25 0.20 0.17 0.13
Ambient Temperature Display Equipment Protection Class Wire Section (For Terminal Block) Terminal Block Protection Class Protection Class Connections Dimension Switchboard cut-out Weight
10. DIMENSION
18
6.7 Sensing the Energy Flow Direction RG-T has four quadrant measuring and operation feature. So, it is able to sense the energy flow direction and correcting itself for right compensation. 6.8 Current Transformer (CT) Selection Always a separate CT must be used for the Power Factor Controller.The wires connecting CT to Power Factor Controller must be as short as possible and the diameter of wire not less than 1.5 mm.Since the current information is supplied by CT ,the right selection of CT is very important.The secondary current of the selected CT must comply with the following current limits for correct measuring. Minimum=0.05 mA ,Maximum=5.5 A (Minimum C/k Ratio must be 0.02)
90
121 138.4 143 34.5 67
143
99
Type PR16
79 70
90
7. ERROR DESCRIPTIONS
7.1 Wrong Cosj Current and Voltage phase connection are not correct. 7.2 Insufficient Compensation The power value of the capacitor steps may decreased by time.The fuses which are connected
4
Type PR19
90
A2936/Rev.2