Omega Keltuvas Maintenance
Omega Keltuvas Maintenance
Omega Keltuvas Maintenance
MEGA-F
stairlift
CONTENTS
INTRODUCTION .............................................................................................................................. 2
General layout: ................................................................................................................................... 6
Carriage with platform for wheelchairs ........................................................................................... 7
Carriage with seat performance........................................................................................................ 7
Horizontal railway .............................................................................................................................. 7
External call stations .......................................................................................................................... 8
Overview compact motor box............................................................................................................ 9
GENERAL OPERATION ............................................................................................................... 10
TROUBLESHOOTING ................................................................................................................... 13
RESCUE OF PASSENGERS .......................................................................................................... 17
INSTALLATION AND DISMANTLING ...................................................................................... 20
MAINTENANCE INSTRUCTION ................................................................................................ 21
Installation and maintenance notes ................................................................................................ 25
Introduction
Congratulations on your decision to buy a Omega stairlift, and welcome to the growing
circle of satisfied customers.
The OMEGA-F stairlift marks the beginning of a new generation of platform stairlifts
equipped with a well-established power train.
Quiet and easy operation, low operating costs, and individual adaptation to structural
situations are just a few of the outstanding features of OMEGA lifts.
To ensure flawless lift function, please utilise this OMEGA user handbook. It offers many
helpful operating instructions as well as important safety hints.
Please take advantage of the many years of experience we have summarized in this user
handbook. Common sense handling and regular servicing serve as a basis for the safe
and reliable operation of your platform lift for many years.
Please be informed that Lehner Lifttechnik GmbH assumes no liability for breakdowns
caused by either the non-observance of instructions provided in this handbook or incorrect
handling. In these cases, Lehner Lifttechnik GmbH must charge the customer for all costs
incurred in fixing the problem.
Pay attention to all paragraphs marked with this sign. These paragraphs
contain important hints that will insure flawless operation of the lift.
Pay attention! Do not execute the actions marked with this sign!
User group:
Only specially instructed persons are to use the OMEGA stairlift and must take
responsibility for all others who are present.
Users, who are not able to fulfil these requests, as well as children, need an
attendant person who takes responsibility over the user.
Setup area:
OMEGA lifts can be mounted on staircases and ramps. The lift, however, is not
designed for use in unusual areas (like areas in danger of explosion, areas
surrounded by aggressive chemical substances …). Outdoor use is possible, but the
parts must remain clear of ice and snow in winter.
Keys:
Keys should be kept in a safe place, away from those who are not to use the lift.
Remove the key from the control when not in use.
Provision application
OMEGA stairlifts must only be used for the transport of persons in wheelchairs
or sitting on the fold down seat.
Never use the stairlift in the standing position.
OMEGA stairlifts must not be used for freight transportation.
Lock both the lift and the platform after use. Do not let children play on the lift.
Do not exceed the maximum platform load or maximum wheelchair size.
Pay attention to the instructions provided on the lift.
Pay attention to the following points for the correct use of the stairlift.
Load capacity:
The maximum load is indicated on the sideboard of the carriage.
Serial load: 225 kg (330 lb) for the wheelchair platform
(Optionally a platform with a maximum load up to 300 kg is
available).
130 kg (286 lb) for seat performance.
Keep hands and fingers away from the back of the carriage! Passengers must
remain in the wheelchair or seat while the lift is operating.
Persons walking up or down the stairs while the lift is being operated must avoid
contact with the platform. Platform users should take into consideration that the
platform needs more space in a bend than on a straight railway. Therefore, before
moving, look to see if anyone is using the stairs or if there are any obstacles.
Emergency stop
An emergency stop is fitted on the carriage control. In case of emergency press the
red STOP-switch and the lift will stop immediately. To unclamp the STOP-switch, it
is necessary to press it once more or to turn it clockwise.
Do not disable any safety feature of the lift by modifying mechanical or electrical
parts of the lift. Please contact Lehner Lifttechnik or one of its authorised partners
for service!
We recommend preventive checks, i.e. a regular servicing of the OMEGA stairlift will
insure safe operation for a long time. Any abnormal operation of the lift should be
reported to the servicing engineer. In the case of irregularities such as vibrations or
abnormal noise emissions, do not use the lift. Call Lehner Lifttechnik for help! Follow
all instructions given by Lehner Lifttechnik experts, fitting teams and service staff.
General layout:
1
6
1. Handset with direction buttons, audio alarm and stop switch (key switch optional)
2. Display
3. Access ramps
4. Barrier arms
5. Sidewall covers
6. folding seat
1. directional control
2. armrest
3. seat
4. footrest
5. carriage, sidewall
Horizontal railway
If the gradient is less than 20 degrees a third pipe is required to stabilise the
platform. Horizontal sections may be necessary at half-landings or stop positions.
Each landing call station needs to be activated with a key switch before use.
The call stations are needed to call and send the lift with closed platform and to open and
close the platform in the landing stations.
A green LED light will start flashing when a command button is pressed.
LED light
Drive up button
The platform will drive up when in closed
(unfolded) position
Key switch
Upper ultimate
Main power
limit switch
switch
Frequency
inverter
Motor
Emergency
hand wheel
General operation
OMEGA lifts are safe and easy to use. The technical control of the lift is entirely adapted
to the abilities of physically handicapped persons. Please refer to the general layouts on
the previous pages for a better understanding of the lift.
For use of the lift, first turn on the main power switch. By switching off the main power
switch, the whole plant can be divided from the circuit.
It is necessary to switch off the main power switch while repairs are done to the stairlift,
especially in the drive box. The main power switch can be locked in both the “on” and “off”
position with a padlock.
Before operating the lift, ensure that the platform area is clear.
Is the platform not on the level on which you want to move onto the platform, you can call
the platform by using the wall controls:
Switch on the wall control by putting in and turning the key. The green light is on now.
Press the “Up” or “Down”-Button and the platform moves into the direction as long as you
hold the button. If the green light is not on, please make sure that the stairlift is not used
from another person on the platform or from another wall control! In this case please turn
the key back (=switch off your wall control) and wait until the lift is free for usage. Now you
can switch on the wall control again and call the lift to your landing. If the wall control does
not work anyway, please call our service team and ask for advise!
The carriage travels as long as you keep pressed the directional button on the wall control.
Wall controls only control the lift when the platform is folded up.
The carriage stops automatically at the stop position. To use the lift fold down the platform
by using the “Open”-Button. Press the button as long as it takes that the platform is in
horizontal position and the barrier has opened completely. Simultaneously the ramps turn
down to the correct position enabling safe driving/moving onto the platform. When the
platform is folded down, all controls other than the platform control lose their function. This
allows safe movement onto the platform.
Before moving onto the platform switch off the wall control, turn back the key to position
“OFF” and take out the key.
You can move onto the platform after you have opened the platform and the barrier in
accordance with the former chapter.
Always face the direction of travel and use the wheelchair brake for safety.
Travelling
The handset carriage control on the sidewall has directional control buttons, an audio
alarm switch and optional a key switch and an emergency stop.
When the passenger has moved onto the platform in accordance with the “Driving/Moving
onto the platform” instructions, the platform control must be switched on. Put on the key
and turn it into “ON” position. Now the carriage can be set in motion by pressing the “up” or
“down” directional control.
As soon as you press the directional control, the barrier closes and the ramp moves into
travel position automatically. After the barrier is closed and the ramp is in up position, the
stairlift starts to travel.
The carriage stops at all stop positions (upper-, lower-, intermediate stop) automatically.
The barrier will open in all stop positions, if the directional control remains pressed. If you
wants to leave the platform, please look at chapter “Leaving the platform”. If you want to
travel to the next stop position, stop pressing the directional button for a moment, then
press the button for the same direction again! The barrier keeps closed (or closes again
when it has been opened a little bit already) and the carriage starts to travel to the next
station.
The carriage stops also when the ramps or any other safety pad travels against obstacles!
Keep the directional control pressed until reaching the desired stop position. If the
directional control is released, the carriage will stop immediately.
As a safety measure, the plant is equipped with an emergency stop (red button on the
control). In the unlikely event that the stairlift does not stop when the directional control
button is released, press the emergency stop button, a self-locking button, and the lift will
stop immediately.
To unlock the emergency stop button, press it once more or turn it clockwise.
The stairlift has been designed to stop in the correct position at each station. Keep the
directional control button pressed until the barrier has folded up and the ramp has folded
down to the correct position. When the barrier is fully opened (and the ramps are fully
folded down), release the directional control.
Switch off the platform control by turning the key into “OFF” position. Take out the key.
Now you can leave the platform.
After leaving the platform you have to switch on the wall control by putting in and turning
the key. Press the “Up”-Button and the platform folds up as long as you hold the button.
Press the “Up”-Button until the platform is folded up completely. Now switch off the wall
control by turning back the key to position “OFF”. Take out the key before traveling away
from the stairlift.
After leaving the lift, fold down the barriers and fold up the platform.
By folding up the platform the wall controls (landing controls) will be re-activated. The
carriage can be sent to the desired parking position.
Lift up the armrests before leaving the platform when using a carriage with seat
performance!
To avoid unauthorised use of the stairlift, always switch it off with the key when not
in use.
Troubleshooting
For safety reasons, the OMEGA-F stairlift is equipped with several electrical and
mechanical locking devices. The stairlift will not work if any of these devices are tripped or
if the order of events is incorrect. By following the instructions provided in the ensuing
paragraphs, the user will be able to determine the reason for breakdown. Contact our
service team! You must not manipulate, modify or remove any safety feature of the stairlift.
Work through the following instructions paragraph-by-paragraph. Do not skip any part! Be
sure that the landing controls are deactivated whenever the platform is folded down.
Please check if the main power switch, located either at the side of the drive box is
and check if the stop switch on the platform control is pressed
Please check if the fuses in the distribution box of your house are working and
turned on.
Possible errors
If the unit does not work, check on the Display what the error code is shown and see on
the list below what this error means. Talk to the service technician and tell him the error
code so the correct action for fixing the lift can be taken.
Error table
In the following table all error codes are listed. The error code is shown on the LCD
display.
An error can be acknowledged by the Display menu, via the button S1 on the platform
control or by switching the main power supply on and off.
Impulse Timeout 1 (1) Only slow drive Timeout Impulse. During driving no
possible impulses have been counted.
Wrong Impulse 2 (2) Only slow drive Impulses are counted although the
during stand-still possible lift should not have moved.
Drive way too 3 (3) Only slow drive During teach-in mode a too long
long possible drive way was driven. The maximal
length depends on the transmission
of the motor.
Too many points 4 (4) Only slow drive During teach-in mode too many
possible points have been saved. A maximum
of 40 points is possible.
Wrong impulses 5 (5) Only slow drive is If the counted impulses in the landing
in intermediate possible stations differ too much from the
landing station saved impulses.
Wrong impulses 6 (6) Only slow drive If the counted impulses in the landing
in landing station possible stations differ too much from the
area saved impulses.
Wrong impulse 8 (8) Only slow drive If too many impulses are counted
on limit switch possible while a limit switch is still pressed.
Power cut off on 9 (9) Only slow drive If the platform is on the runway
runway possible (outside of landing stations) and a
power cut occurs then the unit
cannot detect its position on the rail.
Wrong rotation 10 (A) Only slow drive If the encoder detects a different
direction of motor possible rotation directions than the inverter
produces.
Brake is weak 11 (b) Only slow drive If the drive is stopped and the
possible encoder still detects a certain amount
of impulses it is an indication that the
brake does not stop the lift correctly.
Overload 12 (C) Drive only till the If the platform is overloaded and the
next landing overload switch SU gives a signal to
station, then stop the controller.
Motor 13 (d) Drive only till the The thermostat relay in the motor
temperature next landing was activated.
station, then stop
Short circuit 14 (E) Drive only till the If there is a short circuit between the
between the next landing tension rope and the rail
tension rope and station, then stop
the rail
SPI Timeout on 16 (1.) Drive is stopped The communication between the PIC
drive unit microcontroller and the Echelon
Powerline module was defunct or not
correctly adjusted.
Safety circuit 17 (2.) Drive is stopped Safety circuit relays (KAUF, KAB) on
the platform are not released.
Feedback from 20 (5.) Drive only till the One of the main drive contactors or
main contactors next landing the safety circuit relay KSK has not
station, then stop been released after the platform
stopped driving.
SPI Timeout 112 (-) Drive is stopped The communication between the PIC
Platform micro controller and the Echelon
Powerline module was not correct.
The Powerline module is defect or
not correctly plugged.
Rescue of passengers
When the carriage stops between two stations and all instructions given on the previous
page are checked, the passenger must be rescued from the carriage.
Case 1
The occupied platform is near a stop position.
Notice:
Position of the hand lever for break release and the hand wheel is explained on page 9.
The description of the main power switch is on page 10.
Case 2
The occupied platform is not close to a stop position.
Notice:
Position of the hand lever for break release and the hand wheel is explained on page 9.
The description of the main power switch is on page 10.
For the rescue of the passenger two persons are needed! If there is only one
person available, it is necessary to wind the carriage into the next station
(see case 1).
Attention:
Ill. 7
Electrical installation
Only Lehner Lifttechnik or one of our authorised partners is allowed to carry out the
electrical installation.
If someone else does the electrical installation, you will lose the right to use the lift.
Lehner Lifttechnik does not assume any liability for damages caused by the electrical
installation carried out by an unauthorised third party.
Installation
Only Lehner Lifttechnik or one of our authorised partners is allowed to install the stairlift.
Handling or rebuilding the lift will result in the loss of permission for using it.
Lehner Lifttechnik does not assume any liability for damages caused by the improper
installation of the lift carried out by an unauthorised third party.
Dismantling
Only Lehner Lifttechnik or one of our authorised partners is allowed to dismantle the
stairlift.
We do not take over any liability for damages caused by the contravention of this rule.
Maintenance instruction
Check bolts fastening drive box to wall and/or floor. Tighten if loose.
Inside drive box, check tightness of nuts and supports holding motor
onto gearbox cradle. Tighten if loose.
Check and clean 24 volt pickup on drive sprocket with cloth and
cleaning solvent or rubbing alcohol.
Check oil level in gearbox, and that correct oil plug is in place
Check functioning of loose cable switch. With elevator at rest and cover
off, move switch and check that “power on” lights on wall panels go out.
Arrestor (Governor)
Check free play movement of pawl which idles on arrestor cable, and
functioning of cut out switch.
Clean dust and grease from pawl, pawl slot and bearing.
Carriage
Check and lightly lubricate main platform hinge pins with light oil.
Check fastening of cable harnesses and wires. Tape into position any
loose cables.
Check upper and lower carriages behind the rearwall for tightness and
check bolting onto rearwall, inside rearwall. Tighten if loose.
Upon assembly, the cable and nylon balls are pre-greased and when
the inside of the tubes has become polished after a few weeks, no
further lubrication is necessary.
Check tube section joints and fastenings. Tighten any loose bolts.
Outside sliding contact: (outer edge of slot in upper tube): clean off
grease and clean with emery cloth.
Inside sliding contact: remove brass bar between cable levers and
check brass brushes – replace if worn. (Easiest to do this at a bend).
Paint care
This is a maintenance list for your stairlift. This form will be filled out by your maintenance
service team.