Concourse OHE Arrangement
Concourse OHE Arrangement
Concourse OHE Arrangement
RDSO-RDSO/759/2022-O/o PED/TI/RDSO
To,
The Principal Chief Electrical Engineer,
(i) Central Railway, Station Building, (ii) Eastern Railway, Fairlie Place,
Mumbai CST – 400 001 Kolkata-700 001.
(iii) East Central Railway, Hajipur-844 101. (iv) East Coast Railway, Bhubaneshwar
-751 023.
(v) Northern Railway, Baroda House, (vi) North Central Railway, Allahabad
New Delhi - 110 001. -211 015.
(vii)North Eastern Railway, Gorakhpur (viii) North Frontier Railway, Mailgaon
-273 012. - 781 011.
(ix) North Western Railway, Jaipur (x) Southern Railway, Park Town,
– 302 017. Chennai- 600 003.
(xi) South Central Railway, (xii) South Eastern Railway, Garden Reach,
Railnilayam, Secunderabad-500371 Kolkata- 700 043.
(xiii)South East Central, Railway, Bilaspur (xiv) South West Railway, DRM’s Office,
-495 004. Hubli-580 028.
(xv)Western Railway, Churchgate, (xvi) West Central Railway, Jabalpur
Mumbai-400 020. - 482 001.
(xvii)Konkan Railway, Belapur Bhavan, Navi
Mumbai – 400614
वविषय/Sub: General Guidelines for OHE design in concourse area for station
development projects.
****
(Girraj Kishore)
Joint Director/(TI-2)
[For Director General (TI)]
Encl: As above
GOVERNMENT OF INDIA
Ministry of Railways
GENERAL GUIDELINES
TO
ZONAL RAILWAYS
FOR
OHE DESIGN
IN
CONCOURSE AREA
IN
STATION DEVELOPMENT PROJECTS
Issued by:
Traction Installation Directorate
RESEARCH DESIGNS & STANDARDS ORGANISATION
MANAK NAGAR
LUCKNOW – 226 011
(For official use only)
JUNE 2023
INDEX
1. INTRODUCTION 4
Page 3 of 23
1.0 INTRODUCTION
The 25kV OHE will be required to be installed on the ceiling / soffit of the structure built
over the track space. OHE Portal upright can also be integrated with steel/RCC
structure supporting the platform shelter.
(a) Minimum height of the bottom of the beam, which should comply with
all the extant regulations.
(c) Earthing of concourse structure: If the OHE is hung from the concourse
structure, proper earthing requirement for steel / concrete structures.
(d) Openings in the concourse on sides: Any special requirements for the
design of concourse, which will ensure protection of OHE (so that
nothing can be thrown on the OHE / tracks).
Page 4 of 23
(g) The concourse structure shall be designed keeping the present and
future planned OHE loads in mind. There are several different types of
arrangements including single set of wires, double set of wires,
anchored wires and ATD arrangement etc. The absolute loads for these
arrangements in all three directions need to be considered in design. It
is desirable that the maximum spans / maximum wind loads be
considered so that flexibility for future modification of OHE is there.
Page 5 of 23
should be made while casting. 91.97mm2 ACSR aerial earth conductor
should run at the back side on drop arms.
(l) Drop arm over platform should be avoided. If it is unavoidable, vertical
clearance of Drop arm from platform should be as per Diagram No. 2
(standard Dimensions in Stations to suit 25kV A.C. Traction Schedule-I
chapter II) of IRSOD(BG) revised – 2022. It should also be ensured that
no live conductor should be run over platform as per Para 20.4 of
Appendix-I of ACTM Volume-II, Part-II.
(m) For 2X 25 OHE system, guidelines regarding OHE parameters, provision
of AEC, BEC, Negative feeder etc. given in the RDSO Instruction
TI/IN/0042 should be referred.
(n) The design load for each support of OHE cantilevers shall consider two
OHEs (65/125 sq. mm catenary wire and 107/150 sq. mm contact wire).
The design shall have the following features:
Locations, where foundation bolts are provided for OHE support
structure, shall be indicated in the document submitted to the concern
division.
(o) Anchor load of 2400/3000 kgf, on beam structure as well as on the face
of the station concourse shall be considered in design of concourse. From
safety point of view of structures, the broken wire impact on structures
due to Anchor load i.e. 2400/3000 Kg should also be considered.
(p) To prevent bird menace, appropriate measures such as closed sections,
RSJ/BFB drop arms etc. are recommended so as not to provide any space
for birds to make nests. Suitable arrangement for the cantilever support
should be done.
(q) To prevent monkey menace, the walls towards the trackside shall have
no windows and ledges etc. which can be used by monkey.
(r) Concourse design should not permit any possibilities of physical contact
with live parts (in line with EN 50122-1) and which eliminates possibility
of throwing any object on live OHE shall be adopted.
(s) All the latest directives of Railway Board & RDSO for installations of OHE
shall be ensured.
(t) All the latest stipulation given in IRSOD (BG)-2022, ACTM 2022 and CEA
Regulation should be ensured.
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Figure 1a: Cantilever suspended from concrete beam
Page 7 of 23
Hence B = 770mm (electrical clearance) + 310mm (Vertical distance
between Catenary wire and bracket tube top) = 1080mm
Figure 2: Vertical distance between catenary wire and bracket tube top
Figure 3: Vertical distance between catenary wire and bracket tube top
Page 8 of 23
maintenance margin + 500mm additional clearance
including civil structure tolerance & conductor
diameter)
The minimum height of lowest portion of across the = 5550mm
track beam from rail level +310mm+770mm
+ Encumbrance
Case II: In this case, the cantilever support point is kept some distance
away from beam. Since the additional vertical space (800-1000mm or so) is
available in the non-beam region of the structure, the vertical distance
(310mm) between catenary wire and bracket tube top (refer figure 2/3)
need not be considered from bottom of the beam. This design will require
consideration of additional bending moment on the OHE support structure.
Refer to figure below:
Figure- 4
Further, the catenary will sag a bit away from its support point, and hence
the 500mm clearance (between catenary wire and beam bottom – „A‟ in
above figure) will need to be measured from its actual position rather than
suspension point location.
For B = 1000mm, reduction of vertical distance and minimum overline
structure height determined with different encumbrance for Case-II will be
as under:
Minimum overline structure height for 5550mm high contact wire for
different encumbrances
(Height of Overline structure -5550mm+Encumbrance+770mm)
400 500 600 750 900
6720 6820 6920 7070 7220
Page 9 of 23
Note: 1. In the above calculations Contact wire height 5550mm at support
has been considered.
2. The extra vertical clearance of 275mm for raising of track in future has
not be considered for the OHE design purpose.
4. While selecting the encumbrance & OHE span, minimum dropper length
should not be less than 200mm.
5.2.2 In the instant case, the structure bonds between suspended OHE
structure (drop arm etc.) is not feasible. Therefore, an earth wire of
appropriate section may have to be run connecting masts / portals nearest
to the concourse and all the OHE support structure (drop arms) suspended
from the concourse. See the schematic below:
Page 10 of 23
Notes:
(i) The earth wire shall be connected to an earth as well as to the traction rails at
both ends just outside the concourse.
(ii) In case all the rails are track circuited, the earth wire shall be connected to
an earth at both ends just outside the concourse.
(iii) If length of the earth wire exceeds 1000m, the stipulation in regard to
making it discontinuous as contained in Para 3.4 of Bonding & Earthing code
ETI-OHE/71-Rev.1 should be followed.
Page 11 of 23
5.2.6 Girder concourse structure supporting OHE: Bonding &
Earthing should be as per Part-II of Earthing & Bonding Code ETI/OHE/71-
Rev.1.
As per clause no. 6.3 of BSEN 50122-1 (2011), the reinforcement of the
RCC structure in which the OHE support structures & anchor fasteners are
installed, shall be earthed and bonded to return rails.
Earthing & Bonding Scheme should be validated by the appropriate agency.
Page 12 of 23
6. OHE loading for structure design
5 OHE weight kg per meter 1.6 kg/m With some allowance for
dropper weights;
If higher capacity
OHE(150mm2/125mm2),
then the weight is 2.6
kg/m
6 Earth wire weight 0.437 kg/m
7 Cantilever assembly weight 60 kg
8 Weight of maintainer with 100 kg May not be relevant in
tools the instant case, but
still conservatively
considered
9 Section insulator weight 50 kg
10 Cut in insulator weight 15 kg
11 Drop arm bracket assembly 146 kg DA length of 2375mm
weight with SPS with RSJ (8x6”), having
unit weight of
53.39kg/m considered
12 Spreader bar weight with 18 kg 1250m length, C
SPS (each) channel 150mm x
75mm
The onerous case could be installing two OHEs on support (one normal and
other out-of-run) and running through the length of covered area and one
OHE having cut-in insulator.
The situation of OHE termination with ATD inside covered area is not
foreseen.
Page 13 of 23
However, OHE termination with FTA arrangement either on face of station
structure or at any intermediate concrete beam may be possible and hence
considered (though it is not recommended).
The case with one OHE and section insulator installed in that span will be
less onerous than the above one.
Page 14 of 23
6.3.4 Other than the OHE loading described above, the station planning shall
consider loads for future proposals, alterations, augmentation etc.
6.4 Loads for 72m Span with conductor 125 mm2/150 mm2 for
1500/1500 kg tension.
The case with one OHE and section insulator installed in that span will be
less onerous than the above one.
Page 15 of 23
structures, the broken wire impact on structures due to Anchor load i.e.
3000 Kg should also be considered.
Additionally, the jerk load of OHE breaking shall also be considered.
6.4.4 Other than the OHE loading described above, the station planning shall
consider loads for future proposals, alterations, augmentation etc.
(a) High capacity OHE with 2 OHEs shall be considered for all locations,
whether or not the same is currently having 2 OHEs;
(b) For every 5 tracks or part thereof, FTA load for one track shall be
considered in design of concourse, which can be in any of the tracks;
6.5 The design of support brackets shall be duly proof checked. The design shall
have the following features:--
(a) Maintenance instructions shall be given i.e. how the repairs/ replacement
work shall be done. This shall be essential feature of design and a
maintenance manual shall be prepared and handed over to TRD
Department in Division responsible for maintaining the OHE.
(b) Spare foundation bolt for OHE structure to be provided at each concrete
beam.
(a) For safety design of structures, all loads & bending moment should be
calculated considering 72m OHE span i.e. maximum from Civil
structural point of view. The minimum vertical loads and bending
moment arising due to suspension of OHE cantilever along with Drop
Arm with Girder/Slab of structures should be approximate 900 Kg
(Vertical Load) and 1200 Kg. m (Bending Moment) respectively.
(b) The above mentioned loads and bending moment should be taken while
designing of civil structures.
(c) The clamp type fixing arrangement should be preferred from
maintenance aspect.
(d) If fixing arrangement is proposed to be erected on Girder/Slab of
structures the proper structural design should be done considering all
additional loads from safety aspect as per codal provision.
(e) It is suggested that the fixing arrangement should be designed and
embedded while casting of structures with the consultation of concerned
TRD department as per lay out plan of OHE cantilever assembly at
required expected interval from future aspect of RE works.
Page 16 of 23
(c) Drop arms of RSJ/BFB sections only shall be used and the fabricated /
laced drop arms shall not be used.
Page 17 of 23
Figure 8: Examples of obstacles along the sides of standing surfaces in public areas
for protection against direct contact when live parts on the outside of vehicles or live
parts of an overhead contact line system for high voltages (figure A.2 of EN 50122-1)
Key
1 – solid wall design or obstacle confirming to degree of protection IP3X as defined in EN
60529
2 – mesh screen with a maximum 1200 mm2 mesh size (can also be solid wall design)
3 – railing, mesh construction (can also be solid wall design)
4 – side view
5 – front view
6 – plan view
7 – contact wire catenary line feeder
8 – pantograph
9 – contact wire
10 – line feeder
11 – half pantograph zone
8.1.4 IR ACTM basically derives the safety clearance of 2m from live parts and safety
screens (on FOBs, ROBs etc.) from the above EN/IEC only. All the regulations
basically relates to elimination of possibility of accessing live parts from the
standing / working surfaces.
Page 18 of 23
PHOTOGRAPHS OF OHE ARRANGEMENT AT RAILWAY STATIONS:
Examples of DMRC’s Pragati Maidan station and UK’s Birmingham railway station is shown in
below pictures, which does not have openings on the sides above tracks.
F
Figure 10b: Birmingham Railway Station
Page 19 of 23
Figure 11: OHE suspension arrangement at DMRC’s Tuglakabad station (1)
Page 20 of 23
Figure 13: OHE suspension arrangement at DMRC’s Tuglakabad station (3)
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Figure 15: Nerul Station of Central Railway (2)
Page 22 of 23
Figure 17: Belapur Station of Central Railway
Page 23 of 23