Dxa5000 Ifu
Dxa5000 Ifu
Dxa5000 Ifu
DxA 5000
B78799AM
August 2022
Beckman Coulter Biomedical GmbH
Sauerbruchstr. 50
81377 Munich
Germany
Instructions for Use
DxA 5000
PN B78799AM (August 2022)
© 2022 Beckman Coulter, Inc.
All Rights Reserved.
Trademarks
Beckman Coulter, the stylized logo, and the Beckman Coulter product and service marks mentioned herein
are trademarks or registered trademarks of Beckman Coulter, Inc. in the United States and other
countries.
All other trademarks are the property of their respective owners.
May be covered by one or more patents – see www.beckmancoulter.com/patents.
Original Instructions
Contents
Revision History, xix
Warranty and Service, xxv
Safety Notice, xxvii
Introduction, xliii
CHAPTER 1: System Overview, 1-1
System Overview, 1-1
Cybersecurity, 1-2
The System Console, 1-3
System Console, 1-3
Working with Tabs and Pages, 1-4
Dashboard, 1-4
Other Notifications and Alerts, 1-8
Module Consoles, 1-9
Module Console Menu: Configuration, 1-9
Module Controls, 1-9
Module Cover Locks, 1-10
Shut Down Module, 1-10
Subsystem Controls, 1-10
Input Module, 1-11
Decapper, 1-16
Input Regions for Centrifugation, 1-17
Input Output Module, 1-18
Drawer Areas in the Input Output Module , 1-19
Input Output Workflow, 1-20
Input Output Console, 1-24
Decapper, 1-25
Centrifuge Module, 1-26
Centrifuge Profile, 1-32
Centrifugation Logic, 1-33
Rack Builder Module, 1-37
STA R Max , 1-48
Output Module, 1-49
Recapper, 1-53
Storage Module, 1-53
DxA System Racks, 1-54
Standard Racks, 1-55
Distribution Racks, 1-56
Buffer Racks, 1-58
Centrifuge Adapters, 1-60
Storage Racks, 1-62
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Contents
Glossary
xviii B78799AM
Revision History
This document applies to the latest software listed and higher versions. When a subsequent
software version changes the information in this document, a new issue will be released.
Following are the release dates for the original language English Instructions for Use.
Localized versions have followed at different times but always correspond to the latest
released version of the English-language version of the manual.
Changes:
• Updated the System Overview chapter to include information about the DxI 9000
connection to DxA
• Updated the Theory of Operations chapter with important information about
automated quality control
• Updated the System Operational Procedures chapter to include improvements to the
start up and shut down procedures (turning off and on the PLCs)
• Updated the System Configuration chapter, as follows:
— updated a warning related to analyzer sample aspiration
— added an important note for Routing Exceptions
• Updated the Maintenance chapter, as follows:
— added information about the user name dialog box when creating entries for the
maintenance log
— added new steps to the weekly maintenance task for cleaning the components on
the transport system
— added information on opening and closing DxC 700 AU and DxI 9000 covers in the
correct order
• Updated the Error Recovery chapter, as follows:
— added new alert related to the tube inspection unit (TIU)
— added information to the Communication Failure 3 procedure
— added information on opening and closing DxC 700 AU and DxI 9000 covers in the
correct order
Changes:
• Updated the System Overview chapter, as follows:
— added information about the possibility of having up to two connected storage
modules on a DxA 5000 system
— added information about STA R Max manual input tray
• Updated the System Operational Procedures chapter as follows:
— added information on how to remove sample tubes from the system
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Revision History
Changes:
• Updated the System Overview chapter, as follows:
— added information about STA R Max RBU and racks
— added safety precautions and special considerations for STA R Max analyzer
• Updated the Theory of Operations chapter with important information about
automated quality control
• Updated the System Configuration chapter to include the following:
— added important information about activating a new configuration
— updated information about cap requirements for sample tubes
— added sample timeout in a STA R Max rack
• Update the Maintenance chapter to include the following:
— information about cleaning STA R Max RBU sensors
— added information about STA R Max rack replacement for the 60-day maintenance
task for the rack builder module
• Updated the Error Recovery chapter to include new alerts related to rack handling
motion errors
• Updated the Specifications chapter with part number for STA R Max racks
Changes:
• Updated cautions and warning throughout the manual to reflect updated risk
mitigation
• Updated the System Overview chapter, as follows:
— updated information about Module controls and Subsystem controls
— added information about the Print Screen feature
• Updated the Theory of Operations chapter
• Updated the System Operational Procedures chapter, as follows:
— improved description of the servers inside the system console cabinet
— added information about replacing sample carriers on the transport system
• Updated the System Configuration Setup chapter, as follows:
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Revision History
Changes:
• Implemented changes throughout the document in accordance with the new In Vitro
Diagnostic Regulation (IVDR) directive
• Updated the REMISOL product name to REMISOL Advance throughout the document
where applicable
• Updated the Revision History to no longer include the latest REMISOL Advance version
• Updated the System Overview chapter to include information about the different types
of racks used on DxA
• Added a new Theory of Operations chapter
• Updated the System Operational Procedures chapter, as follows:
— added information about configuring consecutive sample positions on standard
racks and customized trays
— updated the sample search information
• Updated the System Configuration Setup chapter to include minor changes
• Updated the Maintenance chapter to include replacement procedures for distribution
racks and storage racks
• Updated the Troubleshooting chapter
• Updated the Error Recovery chapter to include new alerts related to the storage
module
• Updated the Specifications chapter to include:
— updated information about performance specification
— updated information about recommended and minimum required clearances
— updated part number for waste bags
• Updated the DxA Open Source Software Notice Appendix
• Updated the Trademarks Appendix
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Revision History
Changes:
• Updated the System Overview chapter to include:
— the possibility of having two output modules
— updated information about samples that are ready for removal in the input output
module
• Updated the System Operations chapter to include:
— new description and minimum distance values for bar code label position
— updated information about a warning related to duplicate IDs
• Updated the Maintenance chapter to include information about the recommended
disinfecting wipes to be used in the United States
• Updated the Maintenance chapter to include updated information about the centrifuge
module 5-day maintenance
• Updated the Maintenance chapter to include the updated part number for the
centrifuge drawer filter
• Updated the Error Recovery chapter to include new alerts related to sample processing
and centrifuge
• Updated the Error Recovery chapter to include updates to the alerts structure
• Updated the Troubleshooting chapter
• Updated important notes where needed
• Updated the DxA System Specifications chapter to include:
— the correct height of the small and large storage modules
— updated part numbers for the AU rack identifier labels
— disinfecting wipes name and part number for the United States
• Updated the DxA Open Source Software Notice Appendix to include the NTP copyright
notice and associated licenses
Changes:
• Added information to include the new input output module
• Added information to include the new customized tray feature
• Added information to include the new rack unloading assistant feature
• Updated the System Overview chapter to include new information on centrifugation
logic
• Updated the System Operational Procedures chapter to include updated information
on the shutdown procedure
• Updated the System Configuration chapter to include new information on the input
and output drawer configuration
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Revision History
• Updated the System Configuration chapter to include new information on the Routing
Exceptions procedure
• Updated the Maintenance chapter to include information about the input output
module maintenance
• Updated the Error Recovery chapter to include new alerts related to input output
module
• Updated the Troubleshooting chapter
• Updated the Specifications chapter to include information about the input output
module
• Added new cautions and warnings where needed
Changes:
• Added information to include the new analyzer connection
• Updated the Maintenance and System Operational Procedures chapters to include
updated images
• Updated the System Operational Procedures chapter to include changes to the startup
and shutdown procedures
• Updated the System Operational Procedures chapter to include information on soft and
hard restart options
• Updated the System Operational Procedures chapter to include the Open the
Centrifuge Door procedure
• Updated the System Overview chapter to include new information on analyzer racks
labeling for the DxA system
• Removed the Shut Down the Module Console and the Restart the Module Console
procedures from the System Operational Procedures chapter
• Updated the Error Recovery chapter
• Updated the Troubleshooting chapter
• New cautions and warnings added where needed
Changes:
• Added California proposition 65 to the Symbols Glossary section
• Updated the System Overview chapter to include Windows 10 hardening and
cybersecurity information
• Updated the System Operational Procedures and Error Recovery chapters to include
improved options for shutdown and restart
• Updated the System Configuration chapter to include changes to and new information
about how samples are removed from the system
• Updated the System Configuration chapter to include more information about routing
exceptions
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Revision History
Changes:
• Added information to include the new analyzer connections
• New cautions and warnings added where needed
• Updated the Maintenance chapter
• Updated System Console chapter to reflect changes made to the DxA software interface
• Updated Error Recovery chapter
• Updated the Specifications chapter
Changes:
• Added information to include the new single centrifuge, small storage, and
Cybersecurity information
• Added the Addendum contents throughout the manual where appropriate
• New cautions and warnings added where needed
• Updated the Maintenance chapter
• Updated System Console chapter to reflect changes made to the DxA software interface
• Added new topics to the Troubleshooting chapter
• Updated Error Recovery chapter
• Updated the Specifications chapter
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Warranty and Service
Warranty
The system is covered by and subject to the provisions of the warranty included in your
contractual agreement for the system or its reagents.
Service/Coverage
If any problems occur in the system during the warranty period, call your Beckman Coulter
representative. Provide the serial number or system ID number and a complete description
of the problem.
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Warranty and Service
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Safety Notice
Read all product manuals and consult with Beckman Coulter-trained personnel before you
operate the system. Do not perform any procedure before you carefully read all
instructions. Always follow the product labels and the recommendation from the
manufacturer. For more information, contact Beckman Coulter.
Use Statement
This device is intended for indoor use only. Safety protection may be impaired if used in a
manner not specified by Beckman Coulter.
Warning
Warning indicates a potentially hazardous situation which can cause death or serious
injury. Warning can indicate the possibility of erroneous data that could cause an
incorrect diagnosis.
Caution
Important
Note
Tip
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Safety Notice
Summary of Hazards
Summary of Hazards
This section describes the possible hazards of the system. The hazards of individual
procedures in this manual are included in the warnings or cautions within the instructions.
Read this section before you operate this system.
Follow the power requirements in the system specifications. Follow the procedures and
safety warnings throughout this manual.
If you use the system in a manner not specified by Beckman Coulter, the protection
provided by the system can be impaired and incorrect results or system failure can occur.
Warning
Always operate the system with all shields and doors in position and secured to avoid
injury.
Warning
Incorrect grounding can cause electric shock and damage the system. Never operate
the system until the power cord is connected correctly to an electrical ground.
Use a three-prong (grounded) power cord to connect the system to a matching three-
wire grounded outlet. Do not use an adapter to connect the power cord to a two-wire
ungrounded outlet.
Warning
Use the safety features of the instrument. Do not compromise the integrity of safety
interlocks and sensors.
Under normal operating conditions, the instrument protects the user from exposure
to moving parts and laser radiation. The front, back, and side access panels are
designed with latches and interlocks to prevent access to these hazards and can only
be opened by requesting access through the software. Never attempt to defeat these
interlocks. Intentionally defeating these safety measures causes a risk of injury from
moving parts.
Warning
Warning
Doors, panels, and covers have sharp edges and hinges with pinch points. Open,
close, remove, and replace doors, panels, and covers with care.
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Safety Notice
Summary of Hazards
Warning
Failure to use the provided power cords can cause risk of electric shock or fire.
• The modules can use standard power cord sets with a rating of 12A or more. The correct
power cord set is provided for each module.
• The transport power module must use the power cord set provided, which uses an
industrial-grade plug.
Warning
Risk of personal injury from electrical shock. Electronic components can cause shock
or injury. To prevent possible injury or shock, do not modify the instrument and do
not remove any components (such as covers, doors, or panels) unless otherwise
instructed in this document.
Warning
Risk of personal injury if electronic equipment is used near fumes or flammable gases.
Avoid this risk by never operating electronic equipment close to fumes or flammable
gases.
Warning
Normal operation might involve the use of solutions and test samples that are
pathogenic, toxic, or radioactive. Such materials require that you take all necessary
safety precautions.
• Handle body fluids with care because they can transmit disease. No known test offers
complete assurance that they are free of micro-organisms.
• Handle all infectious samples according to good laboratory procedures and methods to
prevent spread of disease.
• Because spills might generate aerosols, observe correct precautions for aerosol
containment.
• Some of the most virulent infectious agents - Hepatitis (B and C) and HIV (I-V) viruses,
atypical mycobacteria, and certain systemic fungi - require extra safety precautions.
• Risk Group II materials (as identified in the World Health Organization Laboratory
Biosafety Manual) require biosafe containment. Materials of a higher group require more
than one level of protection.
• Dispose of all waste solutions according to correct environmental health and safety
guidelines.
• Do not centrifuge flammable or explosive vapors, or material capable of hazardous
chemical reactions.
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Safety Notice
Summary of Hazards
Warning
Warning
Each sample tube must have a unique, readable bar code label. The system sends
sample tubes to the error region on the output drawer if any of the following are
true:
• two samples with the same ID are on the system at the same time
• sample has an unreadable or damaged bar code labels
Warning
Risk of injury or equipment damage from flammable liquids and combustible fluids.
Vapors from flammable reagents or combustible fluids can enter the centrifuge air
system and be ignited by the motor. Do not use the centrifuge in the vicinity of
flammable liquids or vapors, or run such materials in the centrifuge.
Warning
Risk of delay in sample processing. In the event of a general system failure, the system
may require restart or even service intervention to recover. Ensure that any urgent
(STAT) samples are processed manually to avoid delays. Beckman Coulter
recommends that you implement a way to visually identify urgent sample tubes.
Warning
Wear Personal Protective Equipment (PPE) such as gloves, eye shields, and lab coats
when performing any procedure. To avoid injury, observe and follow all the warnings
and cautions throughout this manual. Wash hands thoroughly after contact with
sample media and all maintenance activities. Observe all laboratory policies and
procedures related to the handling of biohazardous materials. Refer to the applicable
sources (such as the Material Safety Data sheets) for specific hazard information.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
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Safety Notice
Summary of Hazards
Warning
Do not install software that is not approved by Beckman Coulter on the system. To
prevent virus contamination, only use software that is an original copyrighted
version.
Warning
Warning
Risk of injury or equipment damage from flammable liquids and combustible fluids.
Vapors from flammable reagents or combustible fluids can enter the centrifuge air
system and be ignited by the motor. Do not use the centrifuge in the vicinity of
flammable liquids or vapors, or run such materials in the centrifuge.
Warning
Do not load or view the Instructions for Use PDF files onto any computer connected
to the system. Failure to follow this caution can reduce computer processing speed
and system performance.
Warning
Use only the centrifuge rotor, buckets, and adapters provided with the centrifuge, or
replacements provided by Beckman Coulter. The use of any other rotor, buckets, or
adapters can result in damage to the system or personal injury.
Warning
When using the centrifuge, take proper protective measures when handling samples
that are known to be toxic, radioactive, or contaminated with pathogenic micro
organisms.
Warning
If the system requires earthquake safe installation, contact your Beckman Coulter
Representative.
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Safety Notice
Summary of Hazards
Caution
Risk of pinching and biohazard exposure. Before performing any actions at the
aspiration point of a direct track sampling (DTS) analyzer or a rack builder module
(RBU), pause the connected analyzer using the analyzer console.
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
Caution
Mains Disconnect: The appliance inlet and plug on the modules are not accessible, so
a disconnect device to remove power to the modules must be in position as part of
the building installation and readily identified and accessible. The requirements for
these disconnections are contained in the pre-installation requirements.
Important
This device complies with the emissions and immunity requirements as specified in the
EN/IEC 61326 series of Product Family Standards for a "basic electromagnetic
environment." Such equipment is supplied directly at low voltage from public mains
network. This equipment is not intended for residential use.
This device generates, uses, and can radiate unintentional radio-frequency (RF) energy.
If this device is not installed and operated correctly, this RF energy can cause
interference with other equipment. It is the responsibility of the end user to be sure
that a compatible electromagnetic environment for the device can be maintained so
that the device operates as intended.
In addition, other equipment can radiate RF energy to which this device is sensitive. If
one suspects interference between this device and other equipment, Beckman Coulter
recommends the following actions to correct the interference:
• Evaluate the electromagnetic environment before installation and operation of this device.
• Do not operate this device close to sources of strong electromagnetic radiation (for
example: unshielded intentional RF sources), as these can interfere with proper operation.
Examples of unshielded intentional radiators are handheld radio transmitters, cordless
phones, and cellular phones.
• Do not place this device near medical electrical equipment that can be susceptible to
malfunctions caused by close-proximity to electromagnetic fields.
• This device has been designed and tested to CISPR 11, Class A emission limits. In a
domestic environment, this device can cause radio interference, in which case, you need to
take measures to mitigate the interference.
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Safety Notice
Hardware Labels
Important
If you purchased this product from anyone other than Beckman Coulter or an
authorized Beckman Coulter distributor, and it is not presently under a Beckman
Coulter service maintenance agreement, Beckman Coulter cannot guarantee that the
product is fitted with the most current information bulletins concerning the product. If
you purchased this product from a third party and want further information concerning
this topic, contact a Beckman Coulter Representative.
Important
Do not handle broken parts. Report any broken parts to your Beckman Coulter
Representative.
Hardware Labels
The following are the symbols for the hardware labels and their descriptions. These
hardware labels might be on your system. Do not cover or remove the labels. If the labels
are damaged, contact your local Beckman Coulter Representative for replacement.
• Warning labels: Identify areas of the system where hazards exist and where caution
should be taken to avoid serious injury or death.
• Instruction labels: Alert the operator to operate the system correctly at relevant
locations on the system.
• Laser safety labels: Alert the operator of the laser class and hazards from laser beams
at relevant locations on the system.
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Safety Notice
Hardware Labels
Symbols Glossary
Symbol Description
Caution
This symbol indicates the need for the user to consult the
instructions for use for important cautionary information such as
warnings and precautions that cannot, for a variety of reasons, be
presented on the medical device itself.
ISO 7010. Graphical Symbols - Safety colors and safety signs. #W009
ISO 7010. Graphical Symbols - Safety colors and safety signs. #W004
This symbol indicates that there can be laser light radiation in the
area. Take precautions to prevent exposure.
ISO 7010. Graphical Symbols – Safety colors and safety signs. #W017
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Safety Notice
Hardware Labels
Symbol Description
Manufacturer
This symbol indicates who the legal manufacturer of the product is.
Stop
This symbol indicates the control or the indicator to stop the active
function.
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Safety Notice
Hardware Labels
Symbol Description
Caution, static magnetic field hazard
RxOnly Symbol
21 CFR 801.109(b)(1)
Serial number
Catalogue Number
xxxvi B78799AM
Safety Notice
Hardware Labels
Symbol Description
Consult instructions for use
This symbol indicates the need for the user to consult the
instructions for use.
Lock
This symbol indicates the locking control. This symbol indicates that
a control is locked. This symbol indicates that the function cannot be
changed or adjusted because its operation is locked. This symbol
indicates the location of a lock.
Unlocking
Info for USA only: California Proposition 65 Title of Symbol: California Proposition 65
WARNING
Meaning of Symbol: This symbol indicates that this product can
C26155-AB
The centrifuge and dual centrifuge modules include emergency access keys installed inside
the module. These keys unlock the centrifuge drawer and access the centrifuge device or
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Safety Notice
Hardware Labels
devices. These keys can be used to open the drawers when drawer opening cannot be
requested using the system console. A pair of labels links the keys and drawers together.
Table 2 Emergency access key and drawer labels
Label Description Location
The label denotes the left On the top edge of the drawer
centrifuge drawer as (1). The (Centrifuge).
emergency access key also
denoted as (1) unlocks the On the top edge of the left
drawer. centrifuge drawer (Dual
Centrifuge).
The label denotes the right-hand Below the right-hand access key
emergency access key as (2). The (Dual Centrifuge).
key is used to unlock the drawer
also denoted as (2).
The label denotes the right-hand On the top edge of the right-
centrifuge drawer as (2). The hand centrifuge drawer (Dual
emergency access key also Centrifuge).
denoted as (2) unlocks the
drawer.
Details
This topic describes the laser safety labels on the DxA system, and documents their
locations.
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Safety Notice
Hardware Labels
This symbol indicates an area or opening where the system emits laser
radiation.
This label indicates that the product is a Class 1 Laser Product and is in
compliance with international standard and US requirements.
21 CFR 1040
The panel marking indicates that there is Class 3B invisible laser light
radiation beyond the panel it is placed on. Take precautions to prevent
exposure.
The figure displays the locations of the laser safety labels on the tube robots of the input,
output, and centrifuge modules.
The figure displays the locations of the Class 1 Laser Product label on the input, output, and
centrifuge module frames.
1. Class 1 Laser Product label on the module frame, beneath the cover.
1. Class 1 Laser Product label on the module frame, beneath the cover.
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Safety Notice
Hardware Labels
1. Class 1 Laser Product label on the module frame, beneath the cover.
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Safety Notice
Hardware Labels
xlii B78799AM
Introduction
Certificates and Marking
Table 4 Table of certificate and marking symbols
Symbol Description
CE Marking
OSHA, CEC
RCM Symbol
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Introduction
Certificates and Marking
Recycling Symbol
1. The device was put on the European Market after August 13,
2005.
2. The device is not to be disposed of via the municipal waste
collection system of any member state of the European Union.
xliv B78799AM
Introduction
Disclaimer
Disclaimer
This system includes RFID modules compliant with the Radio Equipment Directive
(2014/53/EU), FCC Part 15, and Industry Canada RSS-210. Changes or modifications to the
RFID modules not authorized by Beckman Coulter Biomedical GmbH or improper use could
void the Certification and negate your authority to operate this product. The system may be
covered by one or more patents. For more information, see www.beckmancoulter.com/
patents.
REMISOL Advance and REMISOL are trademarks of Normand-Info SAS in the USA and other
countries. All other trademarks are the property of their respective owners. REMISOL
Advance is not supplied as a component of the DxA system and must be purchased
separately.
STAGOTM and STA R MAXTM are trademarks or registered trademarks of Diagnostica Stago
SAS. Beckman Coulter, Inc. is neither associated or affiliated with Diagnostica Stago SAS nor
are the company's respective products authorized or endorsed by the other.
Important
The DxA system can be configured to store images of tubes when operational. The
images can capture personally identifiable information (PPI), such as patient date of
birth, patient name, or other information. Do not use DxA as an image processing or
storage system. Store and process any images on a secondary system.
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Introduction
Intended Use/ Intended Purpose
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CHAPTER 1
System Overview
System Overview
DxA 5000
The DxA 5000 system is a high-throughput, modular, automated sample handling system
which can perform the pre- and post-analytical processing of sample tubes.
Depending on the modules used in the specific configuration, throughput, features, and
connected analyzers will vary.
Refer to the Product Specifications document for connection configuration limitations. All
modules and analyzer connections must be validated and installed by Beckman Coulter.
Contact your Beckman Coulter Representative for support.
DxA 5000 uses a 4-lane transport system. The two center lanes provide a travel circuit
while the outer two lanes are pull-off lanes for processing. T-sections permit branching
from a main trunk. The transport system connects the system modules, which can include
B78799AM 1-1
System Overview
Cybersecurity
input, centrifuge, rack builder modules (for AU5800 and DxH 900 analyzers), analyzers
with direct track sampling, output, and output with storage. Pre-analytical and analytical
instruments can be attached to either side of the track.
DxA 5000 has a customized tray feature that allows you to use racks from offline analyzers
on the DxA system.
DxA 5000 Fit is another configuration of the DxA 5000 family. Depending on the modules
used in the specific configuration, throughput, features and connected analyzers will vary.
Important
Direct sunlight can interfere with the correct operation of the system and affect bar
code label reading and liquid level detection. Shield the system modules from direct
sunlight.
Cybersecurity
Beckman Coulter has implemented certain Cybersecurity features for DxA 5000 to:
• protect and prevent misuse of sensitive data
• ensure the confidentiality, integrity and availability of the system
The Beckman Coulter Cybersecurity solution includes the following components:
• Windows Firewall: Used to restrict the availability of services, ports and protocols to
only those that are required for the proper function of the systems and applications.
The tool used for this component is the Windows Firewall that comes with the
Windows operating system.
Note
System Console
The DxA screen displays the status of the system at a glance. The following sections
describe the main features of the DxA system console user interface. The module consoles
and their specific features are described in the module overviews.
The dashboard is the bar at the top of the page that contains the Home, Menu, Consumables,
and Maintenance buttons, System and Samples dashboard indicators, and Sample Search
bar.
Work Area
Below the dashboard is the work area, which is made up of one or more tabs. This area is
where you perform most tasks.
The system displays information on tabbed pages. You can have multiple tabs open that
display the content of the pages selected from the menu and dashboard. This information
can include system status and configuration, as well as the samples processed by the
system .
The system status bar at the bottom of the page shows the status of all connected modules
and analyzers.
Color Description
Green: The module or analyzer is running.
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System Overview
The System Console
Color Description
Red: The module or analyzer has an error.
In most cases, when you select a menu item or dashboard button, a new tab opens. The tab
remains open until it is closed by the operator.
Close a Tab
Select the X at the top of the tab that you want to close.
Breadcrumb Navigation
Many pages provide breadcrumb trail navigation at the top of the page. The breadcrumb
trail represents the hierarchy of pages in the software. Most of these pages are linked to
parent pages. These might be pages that you have recently viewed, or related pages (such
as the patient history) that can be useful in the task you are working on. Select one of the
links in the breadcrumb trail to go to that page.
Note
Not all items in the breadcrumb trail are linked directly to one another.
Dashboard
The dashboard provides access to system menus and displays status information that you
require immediately.
Home
The home page shows the system layout of the transport system and all connected modules,
subsystems and analyzers. An asterisk next to a subsystem indicates that maintenance is
due.
The status of each module, subsystem, analyzer and transport system segment is indicated
by color. If a part of the system is red, the operator can identify where to take action to
resume full system operation. For definitions of each status color, refer to System Status
Bar.
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1
System Overview
The System Console
Menu
The menu provides access to features of the DxA system that are not available through the
dashboard indicators. These options are available in the Menu.
• About: Displays information about the DxA software version.
• Audit Log: The audit log is a summary of all system activity. Refer to Audit Log.
• Module controls: Contains commands for the transport system and direct track
sampling analyzers, including pause, bypass, pause loading, deactivate, reinitialize, and
shut down commands. All other module controls are available on the module console.
These module controls are available: Pause Loading, Deactivate, and Bypass.
Important
If you restart DxA, the only function that remains enabled is Deactivate. If you
want Bypass or Pause Loading to still be enabled after a system restart, you will
need to set this up again after the restart.
— Pause Loading is used for temporary pauses during operations, such as when
loading analyzer reagents. If you select Pause Loading, sample tubes to be
processed in the RBU or DTS analyzer wait in a buffer of another module until
Pause Loading is deselected.
— Deactivate is used for longer system pauses during operations, such as resolving
hardware issues. If you select Deactivate, initialization is skipped for the module
and sample tubes are not routed to the module for processing. Select Deactivate if
the module cannot successfully recover from an error.
Important
If you select Deactivate, you must manually unload all sample tubes from the
module. To continue sample processing, place the sample tubes in the input
module or process the sample tubes offline.
— Bypass is used for long-term system pauses, such as daily analyzer maintenance. If
you select Bypass, sample tubes skip this processing step and move to the next
processing step.
Important
If Bypass is selected when the module is in error handling state, manually unload
all sample tubes from the subsystem. Then, mark the sample tubes as removed on
B78799AM 1-5
System Overview
The System Console
the system console and place the sample tubes back into the input or process the
sample tubes offline.
• RMS Connector: The connection to ProService, which is set up by a Beckman Coulter
Representative.
• Shutdown: Guides the operator through a checklist of all tasks to shut down the system.
For detailed instructions, refer to Shutdown Procedure.
• Startup: Guides the operator through a checklist of all tasks to start up the system. For
detailed instructions, refer to Startup Procedure.
• System Configuration: Edit general configuration information (only available to system
super users). For a description of the options in system configuration, refer to System
Configuration.
• User Account Management: Set up and manage user accounts. Set password
requirements. These features are only accessible to super users.
• Languages: Selection of all available languages to change the system language.
Audit Log
The audit log is a log of all system activity. You can monitor system activity for all modules
and subsystems. You can filter the audit log to view system events related to a category of
event, subsystem, date or time range, and event initiator.
Consumables
Consumables is a dashboard indicator that shows the status of consumables for all modules
and subsystems. This information is also available on the module consoles.
The fill status displayed indicates two critical fill levels:
• Warning level (yellow arrow): Almost empty or full.
• Alert level (red arrow): Empty or full. System cannot continue sample processing.
Maintenance
• Maintenance tasks: Shows all maintenance tasks for the operator to complete,
frequency of the task and next due date.
• Maintenance log: Shows all completed maintenance tasks, task status, user, and date
and time completed.
The operator can filter for a date range to view all tasks completed in this period.
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System Overview
The System Console
System
System is a dashboard indicator that shows the number of system events in the log directly
on the dashboard. Select System to go to the page with a list of all current system events.
For a list of all previous system events, refer to the Audit Log. Events are displayed in the list
with the affected subsystem, specific location, category (hardware or software), effect of the
error, description, and the date and time when the event occurred.
Some events are resolved automatically by the system. The operator needs to resolve or
dismiss certain events. Events that can be dismissed do not require operator action and
shall only be acknowledged by the operator. Events to be resolved require operator action,
such as opening covers or initializing a module. When an event is resolved, the number in
the log decreases.
Samples
Warning
Delay in processing urgent (STAT) samples. When the user configured timeouts are
exceeded, the system generates turnaround time (TAT) alerts. Regularly view the
system console to act on errors related to urgent sample processing.
Samples is a dashboard indicator that displays a list of samples that require extra handling
by an operator directly on the dashboard. Select Samples to go to the page that lists all
samples to be processed.
The list of actions includes overdue sample timers that are waiting for an order from
REMISOL Advance, samples routed to an error region, and other samples that require
intervention. If there are STAT samples in the list, the dashboard indicator background is
red. Move the cursor to the icons to refer to the number of STAT results on the Samples
Requiring Actions page.
Select a sample in the list to view more information about the sample.
For samples routed to an error region, click here to view a table where you can find more
information about the alert and how to resolve any issues.
If there is an error, you can view the cause. If you open a drawer and manually remove a
sample from the system, select Dismiss to remove the sample from the Sample Actions list.
Use the Sample Search to view the detailed sample log. Select Detailed sample log on the
sample tube information page. The system displays a detailed log of tube routing activities.
B78799AM 1-7
System Overview
The System Console
If you manually remove a sample from the system, Mark sample removed is available. Select
this option to confirm that the sample has been removed from the system.
Sample Search
Use the Sample Search bar to search for a specific sample. You can look up the results for a
patient sample if you know the patient ID, the sample ID, or the patient name. For more
information, refer to Sample Search.
Print Screen
Help Button
User Account
If your laboratory requires you to log on, the system displays your user name on the
dashboard. For more information, refer to Accounts Setup.
Error Messages
The system displays error messages either along the bottom of the page that you are
working on, or in a dialog. Select Dismiss, if available, to acknowledge the message and
dismiss it. For some errors, a link is included in the error message. Select this link to open
the appropriate page to resolve the issue.
The system displays task reminders during some complex processes (for example,
configuration) to remind you of what you must do to complete a task. These task reminders
are displayed at the bottom of the page that you are working on. When you complete the
associated task, the system removes the reminder message.
Module Consoles
Each DxA system module has a touch screen which is referred to as the module console. The
module console provides access to processing and configuration options specific to that
module.
For an overview of the specific features of each module console, refer to:
• Input Module
• Input Output Module
• Centrifuge Module
• Rack Builder Module
• Output Module
Refer to:
• Map Input Drawer Profiles
• Map Output Drawer Profiles
Module Controls
Module controls provide different options to perform module level actions on DxA modules.
For more information on the specific options and controls, refer to Module controls in the
following sections:
B78799AM 1-9
System Overview
Module Consoles
• Input Module
• Input Output Module
• Centrifuge Module
• Rack Builder Module
• Output Module
Subsystem Controls
Subsystem controls provide different options to perform subsystem level actions on DxA
modules. For more information on the specific options and controls, refer to Subsystem
controls in the following sections:
• Input Module
• Input Output Module
• Centrifuge Module
• Rack Builder Module
• Output Module
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System Overview
Input Module
Input Module
The input module is used for loading sample tubes onto the system.
Input Console
The following options are available on the input console:
• Home
B78799AM 1-11
System Overview
Input Module
Important
Deactivate is used for longer system pauses during operations, such as resolving
hardware issues. If you select Deactivate, initialization is skipped for the module
and sample tubes are not routed to the module for processing. Select Deactivate if
the module cannot successfully recover from an error.
Important
If you select Deactivate, you must manually unload all sample tubes from the
module. To continue sample processing, place the sample tubes in the input
module or process the sample tubes offline.
— Module cover locks: Unlock the module covers for access.
— Shut down module
— Subsystem controls: Bypass a subsystem. If you select Bypass, sample tubes skip
this processing step and move to the next processing step.
Important
If Bypass is selected when the module is in error handling state, manually unload
all sample tubes from the subsystem. Then, mark the sample tubes as removed on
the system console and place the sample tubes back into the input or process the
sample tubes offline.
• Consumables: Shows the level of all consumables in the subsystem. The illustration
demonstrates where to refill the consumables.
• Maintenance:
— Maintenance tasks: Shows all maintenance tasks for the operator to complete,
frequency of the task and next due date.
— Maintenance log: Shows all completed maintenance tasks, task status, user, and
date and time completed.
• System: Shows all system alerts about events that can interfere with system operation.
Some events require the operator to follow steps on screen to resolve the issue.
• Samples: Shows all samples in the module that require action.
For instructions on operating the input console, refer to Input Module Procedures.
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System Overview
Input Module
Warning
Operator loading errors can cause delays in sample processing. The system cannot
process STAT samples with the necessary urgency if sample tubes are not loaded to
the correct input region. Load STAT sample tubes to an input region that is defined
with priority 1.
When a new rack or tray is introduced to the system, the system registers the RFID of the
rack or tray and the input tube robot moves to this position to pick up the tubes. The input
tube robot includes the tube inspection unit (TIU) and liquid level detection (LLD). The TIU
camera takes a picture of the tube and recognizes the sample container type, cap type and
cap color. The TIU also reads the bar code label. The DxA system calculates the tube volume
and weight based on the characteristics detected by the LLD component and tube
characteristics saved in the DxA tube database.
Each input region on the input drawers is assigned a level of priority, which determines the
order in which tubes are picked up. Samples with the highest priority are selected first and
followed by second priority. Within each priority, samples are picked up in the sequence of
the racks introduced in the system. The robot works from left to right and from the back to
the front across the rack.
The system assumes that new racks or trays introduced to the input drawers contain tubes.
If the input tube robot does not find tubes in several consecutive positions (the number is
defined in the system configuration), the input tube robot assumes the entire rack is empty
and moves on to the next rack.
When tubes are introduced to the system in the input module, these components execute
the following tasks:
• Measure sample tube size.
• Identify sample container type, cap type, and cap color.
• Measure sample volume. The tube weight is calculated using the fill level, and the tube
property is to allow for weight-balancing the centrifuge.
• Read the bar code label.
Important
Using transparent caps can lead to failure to recognize the cap color if the cap is
discolored by the sample.
Important
Direct sunlight can interfere with the correct operation of the system and affect bar
code label reading and liquid level detection. Shield the system modules from direct
sunlight.
B78799AM 1-13
System Overview
Input Module
Note
Operators cannot access the rack distribution region when the system is running.
The input module has three input drawers and the rack distribution region. The operator
can load input racks with any mixture of sample tubes (CLSI Standard Auto 1, Sarstedt
tubes, tubes from 12x65 to 16x100mm in size ) onto the input drawers. Drawers are
divided into regions. An input region comprises whole racks. Initially, there are 2
distribution racks in the system.
The input tube robot sorts samples to racks in regions in order of priority for processing,
for example a region can be STAT with a high priority. Output drawer regions can include
whole racks, multiple racks, or a fraction of a rack. RFID tags identify and locate racks on
the drawer. Each drawer can hold any of the following combinations of rack sizes, among
other combinations:
• Two 6x14 racks (168 tubes per drawer)
• Four 6x6 racks (144 tubes per drawer)
• Customized trays of varying capacities
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System Overview
Input Module
The available drawer profiles that define the types and combinations of racks on a drawer
are defined in the system configuration.
Input regions are given a priority and can also have assigned characteristics or process
instructions. All samples within a region take on the traits of the region. For example, a
process instruction can:
• Skip certain processes for samples, for example centrifugation.
• Route samples to predefined destinations, such as storage. If an input region has the
process instruction Storage, the system queries the host for all tests assigned to the
sample, routes the sample to the analyzers for the necessary testing and then routes
the sample to storage. If no test requests are open, the system routes the sample
directly to storage.
If a sample is reintroduced to the input module, the system resumes sample processing.
Note
The robot only picks up a sample that is reintroduced to the system if the system
detects a rack at a new position. Alternatively, the operator can select Revisit rack on
the input console.
B78799AM 1-15
System Overview
Input Module
Decapper
The decapper removes caps from sample tubes for analysis.
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System Overview
Input Module
Warning
Do not remove the decapper tube clamp shield cover when operating the system.
This cover provides protection from cross contamination when tubes stick to the
clamp due to residue.
The decapper is located in the input module or in the input output module. The decapper
has the following features:
• Decaps sample tubes with rubber caps, plastic lift off or push caps, or plastic screw
caps.
• Drops caps into the cap waste container.
• Detects errors when decapping sample tubes, such as:
— The cap could not fully be removed from the tube.
— The cap was lost on the way to the waste chute.
— The decapper could not unscrew a screw cap that was too tight.
• Supports any mixture of tube sizes.
• Includes tube clamp shields that can be removed for replacement or cleaning. These
shields prevent splashes or spillage of tube content.
• Includes waste chute that can be removed for replacement or cleaning.
• Automatically detects waste fill level and indicates the level on screen. When the waste
container is full, the operator is notified.
Note
If the test order requires the sample tubes to be spun, any unspun sample tubes in
the Skip centrifuge region are either sent to the error region or sent for
centrifugation.
Warning
The process instruction Force centrifuge ensures all tubes that are loaded to this
region are centrifuged. Use Force centrifuge with care to prevent tubes being
centrifuged more than once.
Note
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System Overview
Input Output Module
• Loading sample tubes onto the DxA system and distributing them to their target
destination.
• Collecting sample tubes for removal from the system, either for manual disposal or
offline processing.
Note
Operators cannot access the rack distribution region when the system is running.
B78799AM 1-19
System Overview
Input Output Module
Warning
Do not load filled racks onto an output drawer. Robot errors caused by sample tube
collision can lead to sample spillage.
To help you distinguish the input drawers from the output drawers, the input output
module has:
• Blue base frames for the input drawers, with blue drawer open sensor buttons
• Black base frames for the output drawers, with white drawer open sensor buttons
The IOM drawer configuration can be one of the following:
• one distribution drawer, 3 input drawers (blue), and 3 output drawers (black)
• one distribution drawer, 2 input drawers (blue), and 4 output drawers (black)
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System Overview
Input Output Module
sample tubes to their respective destinations for processing. The decapper robot removes
caps from sample tubes which are then sent to analyzers for analysis.
After sample tube analysis is completed, sample tubes return to the input output module
and are placed in the output drawer for removal from the system.
Any sample tubes that require reprocessing are retrieved from the output drawers for
further testing (repeat, reflex, add-on).
Drawers are divided into regions. An input region includes whole racks. The available
drawer profiles that define the types and combinations of racks on a drawer are defined in
the system configuration.
Each drawer can hold any of the following combinations of racks and trays, among other
combinations:
• Two 6x14 racks (168 tubes per drawer)
• Four 6x6 racks (144 tubes per drawer)
• Customized trays of varying capacities
Warning
Operator loading errors can cause delays in sample processing. The system cannot
process STAT samples with the necessary urgency if sample tubes are not loaded to
the correct input region. Load STAT sample tubes to an input region that is defined
with priority 1.
Input regions are also assigned process instructions. A process instruction can:
• Skip certain processes for samples, for example centrifugation. Refer to Input Regions
for Centrifugation.
• Route samples to pre-defined destinations.
B78799AM 1-21
System Overview
Input Output Module
Note
If a drawer is opened and closed, the system assumes that sample tube positions have
not changed for the racks that are in the same drawer positions as before.
Note
The tube robot only picks up a sample that is reintroduced to the system if the system
detects a rack at a new position. Alternatively, you can select Revisit rack on the
module console.
The tube robot includes the tube inspection unit (TIU) and liquid level detection (LLD)
component. These components execute the following tasks:
• Measure sample tube size.
• Identify sample container type, cap type, and cap color.
• Measure sample volume. The system calculates the tube volume and weight based on
the characteristics detected by the LLD component and tube characteristics saved in
the DxA tube database. This information allows for weight-balancing the centrifuge
rotor.
• Read the bar code label.
Important
Using transparent caps can lead to failure to recognize the cap color if the cap is
discolored by the sample.
Important
Direct sunlight can interfere with the correct operation of the system and affect bar
code label reading and liquid level detection. Shield the system modules from direct
sunlight.
REMISOL Advance sends test orders and level of urgency (for example STAT, ROUTINE) to
the system. The system compares all information sent by REMISOL Advance with the tube
type to ensure compatibility. The highest priority, STAT, is given to tubes determined by
REMISOL Advance information. Samples are selected for processing by sample priority,
arrival time, processing capability, and availability of downstream processes.
Sorting Destinations
After the tube robot captures the tube data, it places the sample tubes onto the rack
distribution drawer, then sorts the sample tubes to one of the following destinations:
• Centrifuge adapters (sample tubes to be sent for centrifugation)
• Transport (pre-spun sample tubes or sample tubes with no centrifugation required)
• Error regions on output drawers (sample tube error)
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System Overview
Input Output Module
Error Regions
Samples in question are sent to error regions on the output drawers. They can be rejected
for the following quality or processing reasons, among others:
• Unreadable or defective bar code label
• Insufficient sample volume
• Tube type is not supported
• Cap type is not supported
• No test configured for the bar code in REMISOL Advance
• Physical dimensions are inconsistent with the dimensions assumed by the system
• Exceeded maximum fill level
• Incompatible test for tube type
• Unavailable processing step or analyzer test
Select the error region to see all samples in this region. Expand the error region on the
module console to view the reasons for rejection. Monitor the events on the system console
and select System to open information on error recovery.
If no sample tubes arrive at an output rack within the configured amount of time, a green
dot is displayed in the upper right corner of the rack on the module console. The green dot
indicates that the rack is ready for removal. Adding more sample tubes to an output rack
resets the waiting time for that rack. The likelihood of a necessary reprocessing of sample
tubes within this rack is low.
The system assumes that all racks and customized trays you place on the output drawers
are empty of sample tubes. You can manually transfer the racks from output drawers to
offline storage.
B78799AM 1-23
System Overview
Input Output Module
Sample Centrifugation
If your system is configured with a connected centrifuge, refer to Input Regions for
Centrifugation.
Important
Deactivate is used for longer system pauses during operations, such as resolving
hardware issues. If you select Deactivate, initialization is skipped for the module
and sample tubes are not routed to the module for processing. Select Deactivate if
the module cannot successfully recover from an error.
Important
If you select Deactivate, you must manually unload all sample tubes from the
module. To continue sample processing, place the sample tubes in the input
module or process the sample tubes offline.
— Module cover locks: Unlock the module covers for access.
— Shut down module
— Subsystem controls: Bypass a subsystem. If you select Bypass, sample tubes skip
this processing step and move to the next processing step.
Important
If Bypass is selected when the module is in error handling state, manually unload
all sample tubes from the subsystem. Then, mark the sample tubes as removed on
the system console and place the sample tubes back into the input or process the
sample tubes offline.
• Consumables: Shows the level of all consumables in the subsystem. The illustration
demonstrates where to refill the consumables.
• Maintenance:
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System Overview
Input Output Module
— Maintenance tasks: Shows all maintenance tasks for the operator to complete,
frequency of the task and next due date.
— Maintenance log: Shows all completed maintenance tasks, task status, user, and
date and time completed.
• System: Shows all system alerts about events that can interfere with system operation.
Some events require the operator to follow steps on screen to resolve the issue.
• Samples: Shows all samples in the module that require action.
Decapper
The decapper removes caps from sample tubes for analysis.
Warning
Do not remove the decapper tube clamp shield cover when operating the system.
This cover provides protection from cross contamination when tubes stick to the
clamp due to residue.
B78799AM 1-25
System Overview
Centrifuge Module
The decapper is located in the input module or in the input output module. The decapper
has the following features:
• Decaps sample tubes with rubber caps, plastic lift off or push caps, or plastic screw
caps.
• Drops caps into the cap waste container.
• Detects errors when decapping sample tubes, such as:
— The cap could not fully be removed from the tube.
— The cap was lost on the way to the waste chute.
— The decapper could not unscrew a screw cap that was too tight.
• Supports any mixture of tube sizes.
• Includes tube clamp shields that can be removed for replacement or cleaning. These
shields prevent splashes or spillage of tube content.
• Includes waste chute that can be removed for replacement or cleaning.
• Automatically detects waste fill level and indicates the level on screen. When the waste
container is full, the operator is notified.
Centrifuge Module
There are two types of centrifuge modules available:
• a single centrifuge module containing one centrifuge device
• a dual centrifuge module containing two centrifuge devices
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1
System Overview
Centrifuge Module
The centrifuge device is temperature controlled and it spins liquid samples at high speed.
B78799AM 1-27
System Overview
Centrifuge Module
1. Status light : This light indicates the status 6. Left centrifuge: LED drawer-status light
of the module. with drawer open sensor button
2. Controlled-stop button: This button is 7. Right centrifuge: LED drawer-status light
used to safely stop the module in certain with drawer open sensor button
error situations. 8. Centrifuge module power switch
3. Centrifuge console 9. Left centrifuge drawer
4. Adapter handler robot 10. Right centrifuge drawer
5. Centrifuge tube robot 11. Storage drawer
Centrifuge Console
The following options are available on the centrifuge console menu:
• Home:
— View centrifuge performance data (spin time remaining, spin force, spin speed,
temperature)
— Cancel spin
• Menu
— Module controls: Deactivate or initialize the module.
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1
System Overview
Centrifuge Module
Important
Deactivate is used for longer system pauses during operations, such as resolving
hardware issues. If you select Deactivate, initialization is skipped for the module
and sample tubes are not routed to the module for processing. Select Deactivate if
the module cannot successfully recover from an error.
Important
If you select Deactivate, you must manually unload all sample tubes from the
module. To continue sample processing, place the sample tubes in the input
module or process the sample tubes offline.
— Module cover locks: Unlock the module covers for access.
— Shut down module
— Subsystem controls: Bypass
If you select Bypass, samples skip this processing step and move to the next
processing step.
Important
If Bypass is selected when the module is in error handling state, manually unload
all sample tubes from the subsystem. Then, mark the sample tubes as removed on
the system console and place the sample tubes back into the input or process the
sample tubes offline.
— Subsystem controls: Deactivate
The Deactivate feature is only available for the left centrifuge. You can use the
Deactivate feature if the module cannot successfully recover from an error.
If you select Deactivate, initialization is skipped for the subsystem and sample
tubes are not routed to the subsystem for processing.
1. Select Deactivate.
2. If there is an adapter in the swap position on the left centrifuge, move the
adapter back to the empty position on the left centrifuge shuttle or into the
left centrifuge.
B78799AM 1-29
System Overview
Centrifuge Module
Figure 24 Moving the Adapter Back to an Empty Position on the Left Centrifuge
Shuttle or into the Left Centrifuge
3. Remove all sample tubes from the centrifuge adapters on the left centrifuge
shuttle and in the left centrifuge.
4. Push the left centrifuge shuttle back to the input position on the right side.
• Maintenance:
— Maintenance tasks: Shows all maintenance tasks for the operator to complete,
frequency of the task and next due date.
— Maintenance log: Shows all completed maintenance tasks, task status, user, and
date and time completed.
• System: Shows all system alerts about events that can interfere with system operation.
Some events require the operator to follow steps on screen to resolve the issue.
Centrifuge Adapters
The centrifuge adapters are devices that hold sample tubes for centrifugation.
The system balances the sample tube load automatically by distributing sample tubes
between the adapters in the rotor buckets. For more information, see Centrifuge Adapters.
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System Overview
Centrifuge Module
the bottom. Buckets of equal weight (plus or minus five grams) must be placed across from
each other.
B78799AM 1-31
System Overview
Centrifuge Module
Centrifuge Profile
Operators can edit the centrifuge profile according to laboratory requirements. Global
recommendations for centrifugation can vary widely. Beckman Coulter recommends the
following centrifuge profile settings for use with the DxA system based on internal studies.
Warning
Important
When changing the centrifugation profile, the change will be displayed correctly, but it
will not be applied without a system restart. Restart the system after changing the
centrifugation profile.
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System Overview
Centrifuge Module
Note
* The time includes the time required for acceleration (about 30 seconds). The
centrifuge spins for about 3 minutes and 30 seconds at 4,000g. The time required for
deceleration (about 30 seconds) is not included in the 4 minutes specified here. The
total spin time from start to stop is about 4 minutes and 30 seconds.
Centrifugation Logic
The DxA system decides whether to send sample tubes for centrifugation considering the
following:
• Which input region is the sample tube in?
• Does the sample tube have a gel separator?
• Which is the spun state of the sample tube?
• Which spun state does the test order require?
When a sample tube is introduced into the DxA system for the first time, the system makes
a centrifugation decision for the sample tube based on the following:
• Input region: Centrifuge if needed, Skip centrifuge, or Force centrifuge. For more
information, refer to Input Regions for Centrifugation.
• Centrifugation state: Without historical data from a previous run on the system, the
liquid level detection (LLD) component or the configured ratio check detect the
centrifugation state of the sample tube.
— Sample tubes with gel: If a gel layer separates the serum from the clotted blood,
the sample tube is pre-spun. If the gel layer is at the bottom of the sample tube, the
sample tube is unspun.
— Sample tube without gel: The ratio check for the serum percentage determines
the centrifugation state of the sample tube. For more information on how to
configure the ratio check for each tube type, refer to Evaluate ratio check without
historical data? in Configure Sample Container Types.
• Test order: You can configure how many times a sample tube must be centrifuged for
each specific test. For more information, refer to Required Centrifugation State in
Manage Tests.
When a sample tube is reintroduced into the DxA system, the system makes a
centrifugation decision for the sample tube based on the same criteria listed, except that
the centrifugation state information for the sample tube is known. This information is part
of historical data from the previous run on the system.
Safety Instructions
B78799AM 1-33
System Overview
Centrifuge Module
Warning
A reliable centrifugation state detection for spun sample tubes with gel separator can
be performed only if a sample draw volume is equal to or larger than the gel
separator volume. Sample tubes where the sample draw volume is less than the gel
separator volume might be detected as unspun. To avoid recentrifugation, load pre-
spun samples where the sample draw volume is lower than the gel separator volume
to the Skip centrifuge region.
Warning
The DxA feature for centrifugation state detection can be used with the following
manufacturer's tube types:
• Becton Dickinson (BD)
• Greiner
All other tube types should be loaded to Force centrifuge or Skip centrifuge regions.
Warning
An unspun sample tube might be falsely detected as pre-spun due to incorrect label
placement. In this case, an unspun sample tube will not be centrifuged. Confirm that
the bottom area of the sample tube containing gel is not covered by labels.
Alternatively, for any unspun sample tubes with labels covering the bottom area
containing gel, only use a configured Force centrifuge region.
Note
Only sample tubes that are sealed with the original cap can be centrifuged on the DxA
system.
The following tables show different sample tube scenarios and the corresponding
centrifugation decisions:
Table 7 Sample Tubes With Gel (First Time on the System)
IF... THEN...
Sample is in the Spun state at loading is Test order requirements Sample is routed
following input region to
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System Overview
Centrifuge Module
Table 7 Sample Tubes With Gel (First Time on the System) (Continued)
IF... THEN...
Sample is in the Spun state at loading is Test order requirements Sample is routed
following input region to
Force Centrifuge Pre-spun (1X offline) 1X (spun once) or 2X (spun Centrifugation (1X)
twice)
Sample is in the Spun state at loading is Test order requirements Sample is routed to
following input region
B78799AM 1-35
System Overview
Centrifuge Module
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1
System Overview
Rack Builder Module
B78799AM 1-37
System Overview
Rack Builder Module
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System Overview
Rack Builder Module
Warning
Do not place sample tubes manually in the rack builder. Always introduce tubes in
racks to the input module for processing. If there are tubes in the system that have
not been processed through the input module, the system can place an open tube
into another tube and cause a sample spill. This can result in a biohazard risk, cross
contamination or a loss of the sample.
Rack-based analyzers cannot be connected directly to the transport system and they
require a rack builder. The rack builder tube robot removes sample tubes from the sample
tube carriers and places them into analyzer-specific racks, each having a unique identifier
bar code. The available analyzer racks are as follows:
RBU Type Number of Rack Positions in Rack Buffer
AU5800 27
DxH 900 24
STA R Max 24
The rack transfer unit within the rack builder moves the filled racks from the rack buffer
lanes to the input lane (shown below) of the connected analyzer. The rack bar code label is
read by the bar code reader on the rack transfer unit and by the analyzer.
B78799AM 1-39
System Overview
Rack Builder Module
When the rack is processed and sample aspirations are completed within the analyzer, the
rack is moved to the output lane of the analyzer. The rack transfer unit retrieves the
processed rack from the output lane of analyzer and moves it to a rack buffer lane. During
the rack transfer from the output lane (shown below) of the analyzer to the rack buffer
lane, the rack bar code label is read again to confirm the samples in the rack. The processed
samples remain in a buffer lane until the analytical results are available. The waiting time in
the buffer lanes contributes to high system throughput by minimizing tube routing
activities for repeat, reflex and add-on testing. The waiting time for the results can be
configured.
If a particular sample requires repeat, reflex or add-on testing, the rack builder tube robot
picks up that particular sample tube from the processed rack and places it in a rack
destined for the analyzer. If no repeat, reflex or add-on testing is ordered, the rack builder
tube robot picks up the sample tube from the processed rack and places it in a sample
carrier.
Figure 31 Input and Output Lanes of the AU5800 Rack Builder Module
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System Overview
Rack Builder Module
Figure 32 Input and Output Lanes of the DxH 900 Rack Builder Module
B78799AM 1-41
System Overview
Rack Builder Module
Note
The STA R Max analyzer has only one lane which doubles as the input and output lane
for sample processing. The STA R Max RBU also has one input-output lane and does not
feature a dedicated rack pusher robot component. The extended pusher pin move racks
from the RBU to the analyzer.
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System Overview
Rack Builder Module
Note
The numbers of the bar code labels on AU racks must correspond to the correct rack
builder module (RBU). For one RBU (RBU1), use labels in the range 101 to 140. For a
second RBU (RBU2), use labels in the range 201 to 240.
B78799AM 1-43
System Overview
Rack Builder Module
Note
Duplicate identifiers on any of the analyzer racks create errors in the system. Be careful
not to use the same identifiers on any of the racks.
Note
Use only DxA-labeled racks, as shown in the image above on the left. The DxA label
should not cover any part of the rack ID number.
Warning
Risk of spillage or delay when using the wrong analyzer rack type. Only use analyzer
racks that are identified for use on DxA.
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System Overview
Rack Builder Module
The rack builder module (RBU) must only contain analyzer racks with the DxA label.
Analyzer racks for manual analyzer workflow should not have the DxA label.
1. AU5800 analyzer rack for manual analyzer workflow (analyzer-only intended use)
2. AU5800 analyzer rack for automation workflow (DxA intended use)
1. DxH 900 analyzer rack for manual analyzer workflow (analyzer-only intended use)
2. DxH 900 analyzer rack for automation workflow (DxA intended use)
B78799AM 1-45
System Overview
Rack Builder Module
1. STA R Max rack for manual analyzer workflow (analyzer-only intended use)
2. STA R Max rack for automation workflow (DxA intended use)
Important
If you restart DxA, the only function that remains enabled is Deactivate. If you
want Pause Loading to still be enabled after a system restart, you will need to
set this up again after the restart.
Pause Loading is used for temporary pauses during operations, such as when
loading analyzer reagents. If you select Pause Loading, sample tubes to be
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1
System Overview
Rack Builder Module
processed in the RBU or DTS analyzer wait in a buffer of another module until
Pause Loading is deselected.
Deactivate is used for longer system pauses during operations, such as resolving
hardware issues. If you select Deactivate, initialization is skipped for the module
and sample tubes are not routed to the module for processing. Select Deactivate if
the module cannot successfully recover from an error.
Important
If you select Deactivate, you must manually unload all sample tubes from the
module. To continue sample processing, place the sample tubes in the input
module or process the sample tubes offline.
— Module cover locks: Unlock the module covers for access.
— Shut down module
— Subsystem controls: Bypass a subsystem. If you select Bypass, sample tubes skip
this processing step and move to the next processing step.
Important
If Bypass is selected when the module is in error handling state, manually unload
all sample tubes from the subsystem. Then, mark the sample tubes as removed on
the system console and place the sample tubes back into the input or process the
sample tubes offline.
• Maintenance:
— Maintenance tasks: Shows all maintenance tasks for the operator to complete,
frequency of the task and next due date.
— Maintenance log: Shows all completed maintenance tasks, task status, user, and
date and time completed.
• System: Shows all system alerts about events that can interfere with system operation.
Some events require the operator to follow steps on screen to resolve the issue.
B78799AM 1-47
System Overview
Rack Builder Module
STA R Max
STA R Max analyzer connects to DxA through the rack builder module (RBU). This section
includes useful information to consider before you begin maintenance and error recovery
procedures when a STA R Max analyzer is connected to DxA.
Caution
While the system is in operation, do not put your hands into the transfer lane of the
RBU. Any form of collision with the rack can lead to injury or sample spillage. Stay
clear of the transfer lane between the RBU and STA R Max analyzer.
Warning
Risk of delay in sample processing due to samples sitting inside the analyzer. As the
STA R Max analyzer uses the standard lab interface protocol (ASTM protocol),
Beckman Coulter recommends:
• Regularly checking the analyzer console for missing consumables or other maintenance
issues.
• Consulting the delay list on the Remisol Advance dashboard.
Important
Risk of damaging the extended pusher pin. A damaged pusher pin can lead to rack
positioning error, delay in sample processing, and the module may require service
intervention to recover. Ensure that the pusher pin is fully retracted while manually
moving the RTU along the X-axis.
Important
Do not attempt to load sample tubes directly on the input-output lane. Beckman
Coulter recommends that you use the manual input tray. For more information about
how to use the manual input tray, refer to the STA R Max user manual.
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System Overview
Output Module
• STA R Max has only one lane which doubles as the input and output lane for sample
processing. The STA R Max RBU also has one input-output lane, refer to the overview of
the Rack Builder Module.
Note
Errors on one of the modules (for example, input module, centrifuge, RBU, and output
module) can only be resolved on the module console.
Output Module
The output module unloads sample tubes from the system to the connected storage module
or to output destinations for manual offline processing.
A single DxA system can have up to two output modules. Each output module may have one
connected storage module.
B78799AM 1-49
System Overview
Output Module
If no sample tubes arrive at an output rack for a certain amount of time, a green dot is
displayed in the upper right corner of the rack on the module console. The green dot
indicates that the rack is ready for removal. Adding more sample tubes to an output rack
resets the waiting time for that rack.
For samples intended for offline (non-DxA) storage, drawers can be defined as ambient,
refrigerate, freeze or deep freeze storage. You can then manually transfer the racks from
drawers to offline storage. The output module can be connected to an environmentally
controlled storage device by a storage rack builder unit. The samples can be retrieved from
storage, placed onto the warm-up positions (if necessary before analysis), and routed on
the transport system for further testing.
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System Overview
Output Module
Warning
Figure 43 View Inside of the Output Module and Storage Rack Builder
1. Buffer positions for samples 3. Tube waste disposal chutes of the storage
2. Warm-up positions for samples that are rack builder
retrieved from the storage module
Output Console
The following options are available on the output console menu:
B78799AM 1-51
System Overview
Output Module
• Home:
— Manage drawer profiles
— Monitor the drawers
— View racks and samples on the racks
• Menu
— Configuration: Map drawers from available profiles defined in the system
configuration.
— Module controls: Deactivate or initialize the module.
If you select Deactivate, initialization is skipped for the module and sample tubes
are not routed to the module for processing. Select Deactivate if the module cannot
successfully recover from an error.
Important
If you select Deactivate, manually remove all storage racks from the storage
rack builder unit (SRBU) and manually unload all the sample tubes from the
module except the sample tubes in the ECSD. To continue sample processing,
place the sample tubes in the input module or process the sample tubes
offline.
— Module cover locks: Unlock the module covers for access.
— Shut down module
— Subsystem controls: Bypass
If you select Bypass, samples skip this processing step and move to the next
processing step.
Important
If Bypass is selected when the module is in error handling state, manually unload
all sample tubes from the subsystem. Then, mark the sample tubes as removed on
the system console and place the sample tubes back into the input or process the
sample tubes offline.
— Subsystem controls: Deactivate
The Deactivate feature is only available for the storage. You can use the Deactivate
feature if the module cannot successfully recover from an error.
If you select Deactivate, initialization is skipped for the subsystem and sample
tubes are not routed to the subsystem for processing.
Important
If you select Deactivate, manually remove all storage racks from the storage
rack builder unit (SRBU) and manually unload all the sample tubes from the
module except the sample tubes in the ECSD. To continue sample processing,
1-52 B78799AM
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System Overview
Output Module
place the sample tubes in the input module or process the sample tubes
offline.
• Consumables: Shows the level of all consumables in the subsystem. The illustration
demonstrates where to refill the consumables.
• Maintenance:
— Maintenance tasks: Shows all maintenance tasks for the operator to complete,
frequency of the task and next due date.
— Maintenance log: Shows all completed maintenance tasks, task status, user, and
date and time completed.
• System: Shows all system alerts about events that can interfere with system operation.
Some events require the operator to follow steps on screen to resolve the issue.
• Samples: Shows all samples in the module that require action.
For instructions on operating the module console, refer to Output Module Procedures .
Recapper
The recapper places caps on sample tubes before the system routes them to a location
configured for capped sample tubes. Recapping prevents spills, helps to avoid sample
contamination and reduces evaporation. The push cap feeder provides the push caps to the
recapper robot.
Storage Module
The storage module is an environmentally controlled storage device (ECSD) with a
controlled temperature range between 4°C and 12°C.
B78799AM 1-53
System Overview
DxA System Racks
The storage module also provides access to storage racks for the operator to move racks to
an offline storage location.
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System Overview
DxA System Racks
Standard Racks
Standard racks are used in the input module to introduce tubes into the system. There are
two types of standard racks used for sample processing on the DxA system:
• 6x6 standard rack, shown in the image below (1)
• 6x14 standard rack, shown in the image below (2)
Each input drawer can hold various combinations of standard racks, such as:
• Four 6x6 racks (144 tubes per drawer)
• Two 6x14 racks (168 tubes per drawer)
• Two 6x6 racks and one 6x14 rack (156 tubes per drawer)
You can load standard racks into the following modules:
• Input module
• Output module
• Input output module
The input tube robot picks up sample tubes from left to right, starting with position 1A on
the standard rack. If no sample tubes are detected in three consecutive positions, the input
tube robot assumes the entire rack is empty and moves on to the next rack. For more
information on how to load racks, refer to Fill and Load racks.
B78799AM 1-55
System Overview
DxA System Racks
1. Position 1A on the rack. The input tube robot begins picking up sample tubes from this
position.
2. Point of contact on the base frame. This indicates the correct orientation and that the rack
is correctly placed on the base frame.
Distribution Racks
Distribution racks are located in the input module. When you place a standard rack with
sample tubes into the input module, the input tube robot takes the sample tubes from the
standard rack and places them into the distribution racks.
The distribution tube robot takes the sample tubes from the distribution racks and sort
them according to the test order. Sample tubes are sorted to one of the following
destinations:
• Transport
• Error region
• Centrifuge shuttle
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System Overview
DxA System Racks
Note
Do not remove distribution racks from the module. They are considered internal buffer
racks.
B78799AM 1-57
System Overview
DxA System Racks
Buffer Racks
Buffer racks are temporary storage racks with a capacity of six sample tubes. You can find
buffer racks on DxA in the following locations:
• Input module: at the end of the input drawers
• Input output module: at the end of the input and output drawers
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System Overview
DxA System Racks
• Output module: at the end of the output drawers and behind the storage rack builder
unit (SRBU)
Sample tubes are placed in the buffer rack for the following reasons:
• no racks are available
• output racks are full
• to avoid blocking the transport
• to hold samples after removal from storage to warm up in preparation for sample
processing
• sample tube present in tube robot during initialization when no tube is expected
B78799AM 1-59
System Overview
DxA System Racks
Centrifuge Adapters
The centrifuge adapters are racks that hold sample tubes for centrifugation. The system
balances the sample tube load automatically by evenly distributing sample tubes between
the centrifuge adapters in the rotor buckets located in the centrifuge device. Centrifuge
adapters are located on DxA as follows:
• Single centrifuge: 8 centrifuge adapters
• Dual centrifuge: 16 centrifuge adapters
• Inside the centrifuge device: 4 centrifuge adapters per device
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System Overview
DxA System Racks
You might have to remove the centrifuge adapter from the system during error recovery, for
example. When you place the centrifuge adapter back onto the adapter shuttle or into the
centrifuge device, confirm that the sides face in the correct orientation:
• The arrows must face right and the plain side must face left when you place the
centrifuge adapter onto the adapter shuttle.
Figure 55 Centrifuge Adapter with Plain Side Facing Left on the Adapter Shuttle
• The arrows must face outward and the plain side must face inward when you place the
centrifuge adapter into the centrifuge.
B78799AM 1-61
System Overview
DxA System Racks
Figure 56 Centrifuge Adapter with Plain Side Facing Inward in the Centrifuge
Note
If the centrifuge adapter is placed the wrong way around, the positions of the tubes
become unknown and an error occurs.
Storage Racks
Storage racks are located in the output module and the connected storage module. Each
storage rack can hold up to 105 sample tubes.
Storage racks are used for storing sample tubes in the connected storage module. The
storage rack builder (SRBU):
• loads and unloads sample tubes from the storage racks
• moves storage racks to and from the connected storage module
You can also move storage racks from the connected storage module to an offline storage
location.
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System Overview
DxA System Racks
Customized Trays
A customized tray comprises a DxA-specific tray and analyzer racks. Customized trays are
an interface between the DxA system and offline analyzers, allowing you to introduce
analyzer racks into the DxA system.
If you take full analyzer racks from offline analyzers and place them one-by-one into a
compatible DxA-specific tray, you create a customized tray that you can load onto the input
B78799AM 1-63
System Overview
DxA System Racks
drawers on the DxA system. You can also take a customized tray from the output drawer on
DxA, remove the analyzer racks, and load them into an offline analyzer directly.
1. Tray
2. Tray door
3. Analyzer racks
The drawer functionality is the same for both customized trays and standard racks. Each
tray type has a unique RFID tag that DxA uses to distinguish between customized tray
types, even for trays of the same size.
Important
Some tray types look identical, but each tray has an identifying label on its door. Ensure
that you correctly identify tray types and load trays with their corresponding analyzer
racks.
Note
Before using customized trays on the DxA system, map the correct drawer profiles.
Refer to Map Input Drawer Profiles or Map Output Drawer Profiles.
To fill, load, and unload customized trays, refer to the following procedures:
• Fill and Load Customized Trays onto Input Drawers
• Fill and Load Customized Trays onto Output Drawers
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System Overview
Direct Track Sampling
The following analyzers are able to connect to the DxA system via DTS connection:
• DxI 600/800/9000
• ACL TOP
• DxC 700 AU
®
• DiaSorin LIAISON XL
Transport System
The transport system is a series of connected transport segments that convey sample
carriers with sample tubes. Sample tubes are loaded into sample carriers with RFID for
tracking through the system. The sample bar code label is oriented in a manner so that it
can be read by connected analyzers without further tube motion or rotation.
The transport system has 4 lanes in total which move the sample carriers to modules and
analyzers to perform their functions. The two center lanes are travel lanes (for
transporting the sample tubes to their next destination) and the outer two lanes are
process lanes (for sample tube processing and moving between DxA modules).
T-sections permit branching from a main trunk. Pre-analytical and analytical instruments
can be attached to either side of the track.
The transport operator covers are the plexiglass covers that protect the transport system
from contamination and physical interference during operation.
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System Overview
Transport System
Warning
Do not reach into the transport system or touch the sample carriers when the system
is in operation. Handling the transport system components during operation can
cause sample spills and erroneous results.
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System Overview
Transport System
• Tube locators for sample carriers with uncapped samples tubes. The tube locators are
used for direct track sampling and they center the tube for aspiration by the analyzer.
• Module controls on the system console
Figure 60 Sample Carriers in the Sensor Area Along the Transport System
B78799AM 1-67
System Overview
Transport System
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CHAPTER 2
Theory of Operations
Theory of Operations
This section includes useful information about the following concepts around the use of the
DxA 5000 system:
• System Workflow
• DxA Scheduler
• DxA Sample Tube Routing
• Communication Protocols
System Workflow
DxA manages the system workflow in a way that is similar to how airports manage arriving
and departing flights. Before a plane leaves the gate, the entire flight path is planned
through to its final destination. All connections must be available at the correct timing
points along the route before takeoff is allowed.
The same principle applies for DxA. When a sample tube is introduced in the DxA input
module, the input tube robot places the sample in the distribution buffer. From there, a
sample tube is only placed on the transport or in a centrifuge adapter when all processes up
to the next scheduling buffer are able to accommodate the sample tube at the predicted
time when the sample tube reaches the process.
It is normal system behavior for some sample tubes to wait in the distribution buffer before
they are placed on the transport or in a centrifuge adapter system for processing.
When downstream regions or processes are considered unavailable, sample tubes might
wait in buffer areas for several reasons. Here are some reasons why sample tubes can wait
in buffer areas:
• Analyzer is busy
• Analyzer is paused
• Offline region full or absent
• Error region missing
• ECSD still initializing
• Offline storage missing
• Drawer open
• Consumable empty
• Waste full or waste drawer open
If you notice sample tubes waiting in buffer areas for a longer period, verify all downstream
processes are working properly and in the correct state.
• Calibration status
• Quality control has passed
• Availability of offline racks to accept samples
• Defined error region
• Availability of storage space
DxA Scheduler
When a sample tube is introduced in the DxA input module, the input tube robot places the
sample in the distribution buffer after having identified the sample tube type and after
having read the bar code. At this point, DxA queries and receives information about the
sample request and its route (the required sequence of processes of its way through the
system). With this, the DxA scheduler software calculates the best starting point to execute
the route for samples through the system based on centrifugation and analyzer/ test
availability while optimizing the workload of the analyzers.
If an analyzer becomes unavailable, the DxA software is notified, and DxA routes the sample
tube to an alternative available region. In case there is no alternative region available, the
sample tube is sent to the region specified in the DxA configuration. Refer to the Routing
Exceptions settings for more information.
If a sample remains at a location in the system for longer than the expected time plus the
configured timeout value, a sample turnaround time (TAT) alert is generated. For more
information, refer to Sample Processing Timeout in Sample Timers.
DxA updates REMISOL Advance after every process, so sample processing progress is
always up to date. Route plans are stored in the sample tube history in REMISOL Advance
and can be reviewed in this window if required. Refer to Sample Search.
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Theory of Operations
Theory of Operations
in front of a process or analyzer is rather an indicator that the process or analyzer is not
working with its normal performance.
Once the samples are placed on the transport, the samples are treated the same. This
means there is no possibility for samples to overtake or bypass others on the transport. The
one exception is if there are any STAT samples currently in the rack builder module (RBU),
these are given priority. When a STAT sample enters the RBU, it is processed ahead of any
routine samples currently in the RBU buffer. A STAT sample loaded into the RBU analyzer is
also prioritized by the analyzer.
Scheduling Buffer
The principle of the scheduler is based on the utilization of scheduling buffers. Sample
tubes are scheduled into scheduling buffer to buffer or from the current location to the next
buffer.
B78799AM 2-3
Theory of Operations
Theory of Operations
Route Configuration
The routing logic can be configured in the system configuration by defining the priorities of
the connected analyzers. Within the same priority group, the selected analyzers are
configured to support higher priority tests.
Any of the Named Destination options can have an assigned routing priority. Refer to Create
Named Destinations. Region types, such as an online analyzer, offline analyzer or error
collection area can be configured.
Communication Protocols
DxA communicates with connected analyzers via REMISOL Advance using different
communication protocols.
REMISOL Advance uses the following types of communication to manage information from
DxA and connected analyzers:
• Standard communication analyzer: based on the ASTM protocol, the analyzer and
REMISOL Advance use the host/query communication model. Analyzers query Remisol
Advance and REMISOL Advance uses this protocol to send test orders to the analyzers.
The analyzers send results back to REMISOL Advance using this protocol.
• Dynamic communication analyzer: protocol used for communication between
REMISOL Advance and Beckman Coulter analyzers. This communication type is able to
provide more information about the state and details of the analyzers, such as Analyzer
Status and Test Status. With this information, DxA can analyze and optimize the
scheduling. This allows for workflow optimization in case an analyzer goes offline,
runs out of a supply, fails QC or calibration.
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Theory of Operations
Theory of Operations
component. If you have questions about the QC material itself, contact the manufacturer of
the QC material.
Note
Only one Fluid Type can be assigned to one sample tube type. Therefore, to run
multiple QC material types (for example, plasma, serum, urine, and so on), setting
up several unique Sample Tube Types, each with their own Fluid Type may be
required.
• Automated quality control triggers are provided by REMISOL Advance. Refer to the
REMISOL Advance IFU for more information about configuring QC trigger protocol
configuration. Check with your REMISOL Advance Representative that you have the
compatible version of REMISOL Advance.
Supported Analyzers
The following Analyzers are supported for running Automated Quality Control:
B78799AM 2-5
Theory of Operations
Theory of Operations
• DxI 600/800/9000
• DxC 700 AU
• AU5810/AU5811
Note
The use of automated quality control on an AU analyzer with more than one module
depends on your configuration. Contact your Beckman Coulter Support Representative
for automated quality control for multi-module AU analyzers.
Note
QC materials are not recommended to be centrifuged and the DxA, by default setting, will
not centrifuge QC materials. In some instances, QC materials can be loaded onto the DxA
before a QC test order is received.
Therefore, Beckman Coulter recommends not to include centrifugation for the sample tube
type that will be used for QC materials. If QC materials are accidentally centrifuged,
Beckman Coulter recommends that the centrifuged QC samples be discarded.
Note
To minimize potential spillage, the DxA recapper can recap a QC sample tube before routing
it to a location configured for receiving capped QC sample tubes. The DxA recapper uses
vented push caps. While these caps minimize evaporation, evaporation will occur over time,
potentially altering the stability of the QC materials over time. If you have questions about
the effect of evaporation on QC materials, contact your QC material manufacturer before
storing QC sample tubes with DxA push caps.
Storage
Note
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Theory of Operations
Theory of Operations
A single sample tube type is currently limited to a single storage expiration date. This
causes all QC sample tubes of the same container type having the same auto-disposal
settings, including duration length.
ECSD
Capped QC materials can be routed to an online ECSD. You can set up automatic disposal
under the Sample Tube Type for QC materials. Refer to Automatic Disposal Settings for more
information.
To prevent storage in the ECSD and to assign storage to another configured storage
destination, select Do Not Store Here for samples to be returned to an output rack. Refer to
Storage Sample Management.
Output Module
The output module is not temperature controlled. QC materials returned to an output rack
must be returned to a temperature-controlled storage environment according to the
timeframe specified by the manufacturer.
To prevent QC sample tubes from intermixing with patient sample tubes in the same output
rack, refer to Storage Rack for information on how to send a sample tube type to a specific
rack.
QC Routing Workflow
There are various potential workflow or routing options that can be configured for QC
materials. Refer to the REMISOL Advance IFU for more information.
B78799AM 2-7
Theory of Operations
Theory of Operations
QC sample tube can be discarded, or manually capped and stored according to the
manufacturer's instructions.
Note
If the QC material remains in the sample tube and it is meant for further use, Beckman
Coulter recommends that the lot, sample level, and open vial date are documented on
the sample tube for better visual inspection.
Note
Ensure that bar code labels are readable and correctly affixed to the QC sample tubes.
Limitations
If an analyzer test has drifted out of acceptable quality control range of your laboratory, the
DxA may not support routing a patient or QC sample to that instrument for analysis. To
resolve the issue, the operator should consider the following:
• Follow the procedure for resolving out-of-range QC samples in your laboratory.
• Go to the analyzer and resolve the issue manually. This can include manually rerunning
QC on the analyzer following the protocols of the analyzer and by front-loading the QC
material on the analyzer.
Note
If running QC on the analyzer does not resolve the out-of-range QC issue, follow the
troubleshooting procedures for your analyzer and your laboratory procedures to resolve
the issue.
2-8 B78799AM
CHAPTER 3
System Operational Procedures
Prepare for Operation
Beckman Coulter installs your DxA 5000 system, configures it to your laboratory
environment, and performs initial testing. Contact your Beckman Coulter representative for
additional information regarding your installation and verification.
Label position
Labels need to fit within the positions shown in the diagram.
Note
B78799AM 3-1
System Operational Procedures
Prepare for Operation
Supported characters
Warning
Each sample tube must have a unique, readable bar code label. The system sends
sample tubes to the error region on the output drawer if any of the following are
true:
• two samples with the same ID are on the system at the same time
• sample has an unreadable or damaged bar code labels
Note
For any parameters not outlined here, refer to CLSI guidelines for bar code labels.
Important
DxA only supports upper case letters. Lower case letters are incompatible with the
connected analyzers.
• Space
• Special characters:
—-
—.
—$
—/
—+
—%
Warning
Confirm that sample tubes are not damaged before processing. If the sample tube is
damaged, of insufficient quality, or coated in residue, the sample may be
compromised.
3-2 B78799AM
3
System Operational Procedures
Prepare for Operation
Warning
Avoid placing sample tubes in a horizontal position that have been recapped. The
recapping process can create a bubble in the top of the sample tube. This can cause
an aspiration error when these sample tubes are processed by an analyzer.
Warning
• Tubes that contain an additive which either accelerates (e.g. BD PlasticSSTTM contain a
silicate material) or inhibits clotting (specific anticoagulant e.g. BD PSTTM), require
mixing immediately after collection.
• Tubes can have different surface tensions and additives. For this reason, BD SSTTM and
Plus Plastic Serum Tubes that contain a silicate material to enhance the clotting
mechanism require mixing. If the initial mixing is not done, there is great potential for
silicate material to remain in the serum layer.
• Always refer to the product insert or package labeling from the sample tube
manufacturer for specific product guidelines.
Sample Tubes
DxA has a tube database that contains hundreds of standard sample tubes. To use a sample
tube type that is not contained in the tube database, contact your Beckman Coulter
representative. Sample tubes with the following physical properties are supported.
B78799AM 3-3
System Operational Procedures
Startup and Shutdown Procedures
During system shutdown, you have the option to keep the samples or remove the samples.
3-4 B78799AM
3
System Operational Procedures
Startup and Shutdown Procedures
• Keep Samples: Samples remain on the system. If you select this option, you can select to
restore or discard the sample location data during system startup. If you restore the
data, sample processing continues after restart. Do not remove the sample tubes from
the system.
• Remove Samples: Sample processing stops immediately. Manually remove all sample
tubes from the system or module and the sample location data from the system is
permanently discarded.
During system startup, if you selected Keep Samples during shutdown, you have the option
to restore or discard the sample location data from the previous run.
• Restore Data: The system can continue sample processing when startup is complete.
• Discard Data: Manually remove all samples from the system, according to the startup
checklist.
Startup Checklist
If you selected Remove Samples during shutdown or Discard Data during startup, complete
all the tasks in this startup checklist before you initialize the system.
Warning
Perform the startup checklist to prevent system errors, hardware damage, sample
tube breakage, and operator exposure to biohazard conditions. For maintenance or
error recovery not contained in this manual, contact your local Beckman Coulter
Service Representative.
Centrifuge
B78799AM 3-5
System Operational Procedures
Startup and Shutdown Procedures
1 Remove any sample tubes left on the centrifuge adapters and buffer rack, including the
adapters in the centrifuges and the tube robot gripper.
Figure 63 Centrifuge Adapter with Plain Side Facing Left on the Adapter Shuttle
Figure 64 Centrifuge Adapter with Plain Side Facing Inward in the Centrifuge
3-6 B78799AM
3
System Operational Procedures
Startup and Shutdown Procedures
Input
Rack Builder
1 Remove any analyzer racks left in the rack transfer unit, analyzer input, and output
lanes. Place removed racks into the empty rack buffer area.
Note
The rack buffer area can only contain analyzer racks. The use of standard white
racks can cause operating errors. Only use DxA-supplied racks.
2 Remove any samples left in the analyzer racks, tube robot gripper or park position.
3 Confirm that all the analyzer racks are completely inserted into the rack buffer lanes.
4 Confirm that the rack mover is under the rack buffer.
5 Manually move the rack builder tube robot to a position above the transport system.
6 Place the analyzer in the ready state.
Note
Output
B78799AM 3-7
System Operational Procedures
Startup and Shutdown Procedures
Note
If an analyzer is unavailable for any reason, the relevant DTS analyzer must be
deactivated on the system console under Menu > Module controls for the analyzer
to initialize successfully.
3 Confirm that a queue of sample carriers, which might block a lane gate, has not built up
in any of the track lanes.
4 Confirm that no sample carriers are in a diverter or exit sensor along the transport
system.
Figure 65 Sample Carriers in the Sensor Area Along the Transport System
3-8 B78799AM
3
System Operational Procedures
Startup and Shutdown Procedures
Warning
A storage module hardware failure can affect the processing time of samples on
the system. After manually removing samples from storage, you need to reprocess
the samples on the system.
Note
B78799AM 3-9
System Operational Procedures
Startup and Shutdown Procedures
1 Turn on the local power to each module. Wait until the module consoles have started.
2 Open the cover of the console server cabinet.
3-10 B78799AM
3
System Operational Procedures
Startup and Shutdown Procedures
3 Open the covers of the DxA server, Programmable Logic Controllers (PLCs), and console
server. Turn on the power to the servers starting from the bottom and moving up.
Note
To turn on the power to the PLC after a shutdown, wait for 10 seconds, then
shortly press and release the red button.
B78799AM 3-11
System Operational Procedures
Startup and Shutdown Procedures
b. Wait until the PLC is running (green LED illuminates). If the PLC does not start (you
do not see the LED and/ or you do not hear the fan running) shortly press the red
button again.
c. Turn on the power to the DxA server.
d. Turn on the power to the console server.
4 Log on with your account. Enter your user name and password.
5 If you are restarting the system and you selected Keep Samples during shutdown, you
can restore or discard sample processing data from the previous run. Select the desired
option in the dialog box:
• Restore Data: Existing sample processing data is restored and sample processing
can continue. This process can take several minutes.
Important
Confirm that you have not moved or removed any sample tubes from the
system after shutdown. If you have moved or removed sample tubes from the
system, discarding data from the previous run is recommended.
• Discard Data: The sample processing data is permanently removed from the system.
Warning
Risk of sample collision. If you select this option, remove all sample tubes
from the system to prevent sample tube collision.
6 On the Startup screen, confirm that all modules are turned on and have a green check
mark ( ). If any red X mark ( ) is displayed, go to System on the dashboard for more
information and error recovery steps.
7 Confirm that you completed the startup checklist in the Manually prepare the system
section. Select each box, if enabled, to confirm that the task is complete.
3-12 B78799AM
3
System Operational Procedures
Startup and Shutdown Procedures
9 If errors occur:
a. Perform error recovery and initialize the module.
b. On the system console, select Initialize System.
Warning
Risk of delay in sample processing. Shut down the entire system only after the system
has finished processing all samples on the input module drawers and in all other
system modules to avoid manual intervention.
1 On the system console, in the bottom left corner of the page, select the pause button
6 Follow the instructions on the system console and module consoles. All modules will be
in shutdown state after you resolve all open system events.
Important
You must first perform all error recovery steps for any alerts. This ensures that the
system is in a safe state before completing the system shutdown.
B78799AM 3-13
System Operational Procedures
Startup and Shutdown Procedures
7 Wait for the DxA server to turn off automatically. Select the Shut down option from the
Windows Start menu to turn off the console server.
Important
Do not manually turn off the DxA server, as the existing sample data will be lost and
you will not be able to restore it during startup.
1. Turn off the Programmable Logic Controllers (PLCs) by shortly pressing and
releasing the red button on the front of the PLC and wait until the lights go off. If all
the lights do not go off, shortly press the red button again.
3-14 B78799AM
3
System Operational Procedures
Set up the System
Important
You need authorization to manage users to access the User Account Management
page.
2 Select Create user account at the bottom of the page to create a user account.
Note
The password is only a temporary password. When an operator logs in for the first
time, the operator is prompted to create a password that fulfills the password rules
for the system.
4 Check all of the relevant boxes for authorizations for this user account. The operator is
authorized to complete all tasks of each category selected.
Important
B78799AM 3-15
System Operational Procedures
Input Module Procedures
3 Select all of the relevant boxes for the password requirements you want to set. The
operator is then required to set a password according to these guidelines.
Warning
Open and close drawers with care. Do not use excessive force. If not careful during
opening, the drawer can come off the slides of the drawer and samples will be
compromised. During closing, open samples can spill.
Warning
Do not force drawers open during system operation. This may cause a sample tube
collision or spillage. Use the drawer open sensor button and wait until the red
flashing light has stopped flashing.
Warning
Drawers left open can cause processing delays. When closing the drawer, ensure the
LED switches off. If the LED remains on, confirm that the drawer is closed.
1 Confirm the quality of all tubes to be processed before loading tubes onto the system.
Sample tubes should be in good condition and conform to the configured tube settings.
Warning
Do not introduce samples that are filled above the acceptable limit according to
the tube manufacturer or the safe fill level according to DxA specifications.
3-16 B78799AM
3
System Operational Procedures
Input Module Procedures
Warning
Confirm that sample tubes are not damaged before processing. If the sample tube
is damaged, of insufficient quality, or coated in residue, the sample may be
compromised.
2 Inspect the bar code labels on the tubes before filling racks:
— Confirm that the bar code labels are fully affixed to the tube. The edges of the bar
code labels must not be peeled off or detached from the tube.
— Each tube cannot have more than 3 layers of labels attached.
3 When filling racks with tubes, confirm that all tubes are seated in the rack. Insert the
tubes as far as possible into the rack. Do not place empty tubes into racks to be
introduced to the system. Empty tubes are not sent to an analyzer.
Warning
Always load tubes starting from the back left position, filling up row 1, row 2, and
so on. The input tube robot picks up tubes from left to right, starting with the 1A
position. If no tubes are detected in several consecutive positions, the input tube
robot assumes the entire rack is empty and moves on to the next rack.
Warning
Confirm that the tubes are positioned correctly in the rack. Tube spillage will
cause loss of the sample. Do not use excessive force to position a rack while
handling a rack with tubes.
B78799AM 3-17
System Operational Procedures
Input Module Procedures
Important
Warning
Do not place sample tubes manually in the rack builder. Always introduce tubes in
racks to the input module for processing. If there are tubes in the system that
have not been processed through the input module, the system can place an open
tube into another tube and cause a sample spill. This can result in a biohazard
risk, cross contamination or a loss of the sample.
Warning
Do not use excessive force to position a rack on the drawer. The racks should fit
securely onto the base frame. Handle racks with care to prevent sample spillage.
Avoid any impact to a drawer while it is extended.
Warning
Risk of sample spillage. Do not open or close the covers when filled sample racks
are placed on the module shelf. Load filled sample racks onto the input drawer.
Warning
Do not load filled racks onto the rack distribution region or an output drawer. This
will cause sample tube collision that can lead to sample spillage.
3-18 B78799AM
3
System Operational Procedures
Input Module Procedures
Important
Do not leave an output region or rack distribution region empty. This may slow
system processing when sample tubes are unable to continue processing.
8 Push the drawer back into the module until the self-closing device closes the drawer.
The red light turns off, and the sensor light illuminates.
9 Confirm that the module console screen displays the racks loaded onto the input
drawers. If a rack is not detected, open the drawer, confirm that the rack is positioned
correctly and close the drawer.
Warning
If the system does not detect racks loaded on to the input drawers, the system
cannot process samples within the expected sample processing time. Confirm that
the system has detected a rack by referring to the input module console.
For more information on the types of racks used on the DxA system, refer to DxA System
Racks.
Revisit Rack
If you open an input drawer while the tube robot is processing samples on a rack and
change the order of samples on the rack or place new samples into a rack, select Revisit rack
to process all samples on this rack again. The tube robot continues picking up samples and
then returns to the first position of the rack.
Warning
Open and close drawers with care. Do not use excessive force. If not careful during
opening, the drawer can come off the slides of the drawer and samples will be
compromised. During closing, open samples can spill.
Warning
B78799AM 3-19
System Operational Procedures
Input Module Procedures
Warning
Risk of spillage. Always use two hands when carrying the trays to and from the DxA
system.
1. Correct: Customized tray with only 2 positions, while one analyzer rack is
analyzer racks. The analyzer racks have empty.
sample tubes present in the first 3 3. Incorrect: Customized tray with no sample
consecutive positions. tubes present in the first 3 consecutive
2. Correct: Customized tray full of analyzer positions of the analyzer racks containing
racks. Some analyzer racks have sample sample tubes.
tubes present in the first 3 consecutive
Follow these steps to fill and load customized trays onto the input drawers on the system.
3-20 B78799AM
3
System Operational Procedures
Input Module Procedures
1 Confirm that you have a compatible tray and analyzer rack type and that you mapped
the correct regions in the drawer. Refer to Map Input Drawer Profiles.
2 Confirm that the tray is empty and on a secure surface, then open the tray door by
pushing down on the lock.
B78799AM 3-21
System Operational Procedures
Input Module Procedures
5 Carry the customized tray to the input drawer and place it on the module shelf.
Warning
Open and close drawers with care. Do not use excessive force. If not careful during
opening, the drawer can come off the slides of the drawer and samples will be
compromised. During closing, open samples can spill.
3-22 B78799AM
3
System Operational Procedures
Input Module Procedures
Warning
Warning
Risk of spillage. Always use two hands when carrying the trays to and from the DxA
system.
Follow these steps to unload customized trays from the input drawers on the system.
B78799AM 3-23
System Operational Procedures
Input Module Procedures
5 Remove the empty analyzer racks from the tray. Process the analyzer racks according to
your laboratory procedures.
Warning
Open and close drawers with care. Do not use excessive force. If not careful during
opening, the drawer can come off the slides of the drawer and samples will be
compromised. During closing, open samples can spill.
Warning
Warning
Risk of spillage. Always use two hands when carrying the trays to and from the DxA
system.
After customized trays are finished processing on the input drawers, the analyzer racks on
the trays become empty. Follow these instructions to replace the empty customized trays
with customized trays containing sample tubes.
3-24 B78799AM
3
System Operational Procedures
Input Module Procedures
1 Fill an empty tray with analyzer racks containing sample tubes. Refer to Fill and Load
Customized Trays onto Input Drawers.
4 Load the customized tray containing sample tubes onto the corresponding drawer
region and in the correct position.
Note
Optionally, you can reuse the same customized tray by refilling it with analyzer racks
containing sample tubes. If you reuse the same customized tray, confirm that you
load the refilled customized tray onto the same drawer position, then select Revisit
Rack on the Home screen.
3 Push the drawer back into the module until the self-closing device closes the drawer.
The red light turns off, and the sensor light illuminates.
Follow these instructions to empty the waste container of the decapper. The module
console indicates the fill level of the cap waste container and alerts you to empty the cap
waste container on the Consumables page.
Warning
B78799AM 3-25
System Operational Procedures
Input Module Procedures
Important
Monitor the fill level of the cap waste container before and after routine peaks. The
system cannot decap any tubes while you empty the waste container; this can interrupt
your laboratory routine.
Material Required
• Waste bags C62616
1 On the module console, select Consumables. On the Consumables page, the diagram
shows you which drawer to access for the cap waste.
3-26 B78799AM
3
System Operational Procedures
Input Module Procedures
4 Attach the lid upside down to the clip on the right side of the waste container.
5 Remove the bag of cap waste from the waste container. Dispose of the cap waste
according to your laboratory procedures.
Important
Flatten any folds of the new waste bag after you have lined the waste container with it. A
smoothly lined waste container prevents the ultrasonic sensor from detecting a false fill
level.
6 Replace the waste bag.
B78799AM 3-27
System Operational Procedures
Input Module Procedures
7 Put the lid of the waste container securely back in position. Insert the metal guides
inside of the waste container. These guides keep the bag flat against the sides of the
waste container. Confirm that the biohazard label is facing the front of the drawer.
3-28 B78799AM
3
System Operational Procedures
Input Output Module Procedures
Warning
Open and close drawers with care. Do not use excessive force. If not careful during
opening, the drawer can come off the slides of the drawer and samples will be
compromised. During closing, open samples can spill.
Warning
Do not force drawers open during system operation. This may cause a sample tube
collision or spillage. Use the drawer open sensor button and wait until the red
flashing light has stopped flashing.
Warning
Drawers left open can cause processing delays. When closing the drawer, ensure the
LED switches off. If the LED remains on, confirm that the drawer is closed.
1 Confirm the quality of all tubes to be processed before loading tubes onto the system.
Sample tubes should be in good condition and conform to the configured tube settings.
Warning
Do not introduce samples that are filled above the acceptable limit according to
the tube manufacturer or the safe fill level according to DxA specifications.
Warning
Confirm that sample tubes are not damaged before processing. If the sample tube
is damaged, of insufficient quality, or coated in residue, the sample may be
compromised.
2 Inspect the bar code labels on the tubes before filling racks:
— Confirm that the bar code labels are fully affixed to the tube. The edges of the bar
code labels must not be peeled off or detached from the tube.
— Each tube cannot have more than 3 layers of labels attached.
B78799AM 3-29
System Operational Procedures
Input Output Module Procedures
3 When filling racks with tubes, confirm that all tubes are seated in the rack. Insert the
tubes as far as possible into the rack. Do not place empty tubes into racks to be
introduced to the system. Empty tubes are not sent to an analyzer.
Warning
Always load tubes starting from the back left position, filling up row 1, row 2, and
so on. The input tube robot picks up tubes from left to right, starting with the 1A
position. If no tubes are detected in several consecutive positions, the input tube
robot assumes the entire rack is empty and moves on to the next rack.
Warning
Confirm that the tubes are positioned correctly in the rack. Tube spillage will
cause loss of the sample. Do not use excessive force to position a rack while
handling a rack with tubes.
Important
3-30 B78799AM
3
System Operational Procedures
Input Output Module Procedures
6 Load the filled racks onto the input drawers in line with your laboratory configuration.
Load racks with the rack bar code label facing the front of the drawer. Confirm the
configured drawer regions on the module console screen.
Warning
Do not place sample tubes manually in the rack builder. Always introduce tubes in
racks to the input module for processing. If there are tubes in the system that
have not been processed through the input module, the system can place an open
tube into another tube and cause a sample spill. This can result in a biohazard
risk, cross contamination or a loss of the sample.
Warning
Do not use excessive force to position a rack on the drawer. The racks should fit
securely onto the base frame. Handle racks with care to prevent sample spillage.
Avoid any impact to a drawer while it is extended.
Warning
Risk of sample spillage. Do not open or close the covers when filled sample racks
are placed on the module shelf. Load filled sample racks onto the input drawer.
Warning
Do not load filled racks onto the rack distribution region or an output drawer. This
will cause sample tube collision that can lead to sample spillage.
Important
Do not leave an output region or rack distribution region empty. This may slow
system processing when sample tubes are unable to continue processing.
8 Push the drawer back into the module until the self-closing device closes the drawer.
The red light turns off, and the sensor light illuminates.
9 Confirm that the module console screen displays the racks loaded onto the input
drawers. If a rack is not detected, open the drawer, confirm that the rack is positioned
correctly and close the drawer.
Warning
If the system does not detect racks loaded on to the input drawers, the system
cannot process samples within the expected sample processing time. Confirm that
the system has detected a rack by referring to the input module console.
B78799AM 3-31
System Operational Procedures
Input Output Module Procedures
For more information on the types of racks used on the DxA system, refer to DxA System
Racks.
Revisit Rack
If you open an input drawer while the tube robot is processing samples on a rack and
change the order of samples on the rack or place new samples into a rack, select Revisit rack
to process all samples on this rack again. The tube robot continues picking up samples and
then returns to the first position of the rack.
Warning
Open and close drawers with care. Do not use excessive force. If not careful during
opening, the drawer can come off the slides of the drawer and samples will be
compromised. During closing, open samples can spill.
Warning
Tubes recapped with DxA universal push caps cannot fully and permanently seal
tubes or hold sample liquid inside. Do not lay the tubes in a horizontal position. Do
not use for send-out testing.
Warning
Do not load filled racks onto an output drawer. Robot errors caused by sample
tube collision can lead to sample spillage.
3-32 B78799AM
3
System Operational Procedures
Input Output Module Procedures
Important
Do not leave an output region or rack distribution region empty. This may slow
system processing when sample tubes are unable to continue processing.
4 Push the drawer back into the module until the self-closing device closes the drawer.
The red light turns off, and the sensor light illuminates.
Warning
Open and close drawers with care. Do not use excessive force. If not careful during
opening, the drawer can come off the slides of the drawer and samples will be
compromised. During closing, open samples can spill.
Warning
Warning
Risk of spillage. Always use two hands when carrying the trays to and from the DxA
system.
B78799AM 3-33
System Operational Procedures
Input Output Module Procedures
1. Correct: Customized tray with only 2 positions, while one analyzer rack is
analyzer racks. The analyzer racks have empty.
sample tubes present in the first 3 3. Incorrect: Customized tray with no sample
consecutive positions. tubes present in the first 3 consecutive
2. Correct: Customized tray full of analyzer positions of the analyzer racks containing
racks. Some analyzer racks have sample sample tubes.
tubes present in the first 3 consecutive
Follow these steps to fill and load customized trays onto the input drawers on the system.
1 Confirm that you have a compatible tray and analyzer rack type and that you mapped
the correct regions in the drawer. Refer to Map Input Drawer Profiles.
2 Confirm that the tray is empty and on a secure surface, then open the tray door by
pushing down on the lock.
3-34 B78799AM
3
System Operational Procedures
Input Output Module Procedures
5 Carry the customized tray to the input drawer and place it on the module shelf.
B78799AM 3-35
System Operational Procedures
Input Output Module Procedures
7 Load the customized tray onto the corresponding drawer region and in the correct
position.
Warning
Open and close drawers with care. Do not use excessive force. If not careful during
opening, the drawer can come off the slides of the drawer and samples will be
compromised. During closing, open samples can spill.
Warning
Warning
Risk of spillage. Always use two hands when carrying the trays to and from the DxA
system.
Follow these steps to unload customized trays from the input drawers on the system.
3-36 B78799AM
3
System Operational Procedures
Input Output Module Procedures
5 Remove the empty analyzer racks from the tray. Process the analyzer racks according to
your laboratory procedures.
Warning
Open and close drawers with care. Do not use excessive force. If not careful during
opening, the drawer can come off the slides of the drawer and samples will be
compromised. During closing, open samples can spill.
Warning
Warning
Risk of spillage. Always use two hands when carrying the trays to and from the DxA
system.
After customized trays are finished processing on the input drawers, the analyzer racks on
the trays become empty. Follow these instructions to replace the empty customized trays
with customized trays containing sample tubes.
B78799AM 3-37
System Operational Procedures
Input Output Module Procedures
1 Fill an empty tray with analyzer racks containing sample tubes. Refer to Fill and Load
Customized Trays onto Input Drawers.
4 Load the customized tray containing sample tubes onto the corresponding drawer
region and in the correct position.
Note
Optionally, you can reuse the same customized tray by refilling it with analyzer racks
containing sample tubes. If you reuse the same customized tray, confirm that you
load the refilled customized tray onto the same drawer position, then select Revisit
Rack on the Home screen.
Warning
Open and close drawers with care. Do not use excessive force. If not careful during
opening, the drawer can come off the slides of the drawer and samples will be
compromised. During closing, open samples can spill.
Warning
Warning
Risk of spillage. Always use two hands when carrying the trays to and from the DxA
system.
Warning
Risk of sample loss and analyzer malfunction. Visually inspect the cap state of the
sample tubes before loading analyzer racks from the DxA output drawers into an
offline analyzer.
3-38 B78799AM
3
System Operational Procedures
Input Output Module Procedures
Note
When you load a customized tray onto an output drawer, the customized tray must be full of
empty analyzer racks.
Figure 89 Examples of Correct and Incorrect Customized Trays for Output Drawers
Follow these steps to fill and load customized trays onto the output drawers on the system.
1 Confirm that you have a compatible tray and analyzer rack type and that you mapped
the correct regions in the drawer. Refer to Map Output Drawer Profiles.
2 Confirm that the tray is on a secure surface, then open the tray door by pushing down
on the lock.
B78799AM 3-39
System Operational Procedures
Input Output Module Procedures
5 Carry the customized tray to the output drawer and place it on the module shelf.
3-40 B78799AM
3
System Operational Procedures
Input Output Module Procedures
7 Load the customized tray onto the corresponding drawer region and in the correct
position.
Warning
Open and close drawers with care. Do not use excessive force. If not careful during
opening, the drawer can come off the slides of the drawer and samples will be
compromised. During closing, open samples can spill.
Warning
Warning
Risk of spillage. Always use two hands when carrying the trays to and from the DxA
system.
Warning
Risk of sample loss and analyzer malfunction. Visually inspect the cap state of the
sample tubes before loading analyzer racks from the DxA output drawers into an
offline analyzer.
Note
Follow these steps to unload customized trays from the output drawers on the system.
B78799AM 3-41
System Operational Procedures
Input Output Module Procedures
4 Confirm that the tray is on a secure surface, then open the tray door by pushing down
on the lock.
5 Carefully remove the analyzer racks with sample tubes from the tray. Process the
analyzer racks according to your laboratory procedures.
Warning
3-42 B78799AM
3
System Operational Procedures
Input Output Module Procedures
Warning
Open and close drawers with care. Do not use excessive force. If not careful during
opening, the drawer can come off the slides of the drawer and samples will be
compromised. During closing, open samples can spill.
Warning
Tubes recapped with DxA universal push caps cannot fully and permanently seal
tubes or hold sample liquid inside. Do not lay the tubes in a horizontal position. Do
not use for send-out testing.
Warning
Warning
Risk of spillage. Always use two hands when carrying the trays to and from the DxA
system.
After customized trays are finished processing on the output drawers, the analyzer racks on
the trays become full of sample tubes. Follow these instructions to replace the full
customized trays with customized trays containing empty analyzer racks.
1 Fill an extra tray with empty analyzer racks. Refer to Fill and Load Customized Trays
onto Output Drawers.
4 Load the customized tray full of empty analyzer racks onto the corresponding drawer
region and in the correct position.
Note
The customized tray must be full of empty analyzer racks before placing it in the
output drawer.
B78799AM 3-43
System Operational Procedures
Input Output Module Procedures
Warning
Do not load filled racks onto an output drawer. Robot errors caused by sample
tube collision can lead to sample spillage.
Note
Optionally, you can reuse the same customized tray by refilling it with empty
analyzer racks. If you reuse the same customized tray, confirm that you close and
open the drawer before loading the same tray onto the same drawer position.
Warning
Important
Monitor the fill level of the cap waste container before and after routine peaks. The
system cannot decap any tubes while you empty the waste container; this can interrupt
your laboratory routine.
Material Required
• Waste bags C62616
1 On the module console, select Consumables. On the Consumables page, the diagram
shows you which drawer to access for the cap waste.
3-44 B78799AM
3
System Operational Procedures
Input Output Module Procedures
4 Attach the lid upside down to the clip on the right side of the waste container.
5 Remove the bag of cap waste from the waste container. Dispose of the cap waste
according to your laboratory procedures.
Important
Flatten any folds of the new waste bag after you have lined the waste container with it. A
smoothly lined waste container prevents the ultrasonic sensor from detecting a false fill
level.
B78799AM 3-45
System Operational Procedures
Input Output Module Procedures
7 Put the lid of the waste container securely back in position. Insert the metal guides
inside of the waste container. These guides keep the bag flat against the sides of the
waste container. Confirm that the biohazard label is facing the front of the drawer.
3-46 B78799AM
3
System Operational Procedures
Centrifuge Module Procedures
Important
Warning
Do not unlock or open the centrifuge door unless the centrifuge rotor has stopped.
Visually confirm that the centrifuge rotor has stopped spinning by shining a light into
the centrifuge lid through the centrifuge deck.
B78799AM 3-47
System Operational Procedures
Centrifuge Module Procedures
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
3-48 B78799AM
3
System Operational Procedures
Output Module Procedures
Warning
Open and close drawers with care. Do not use excessive force. If not careful during
opening, the drawer can come off the slides of the drawer and samples will be
compromised. During closing, open samples can spill.
Warning
Tubes recapped with DxA universal push caps cannot fully and permanently seal
tubes or hold sample liquid inside. Do not lay the tubes in a horizontal position. Do
not use for send-out testing.
Warning
Do not load filled racks onto an output drawer. Robot errors caused by sample
tube collision can lead to sample spillage.
B78799AM 3-49
System Operational Procedures
Output Module Procedures
Important
Do not leave an output region or rack distribution region empty. This may slow
system processing when sample tubes are unable to continue processing.
4 Push the drawer back into the module until the self-closing device closes the drawer.
The red light turns off, and the sensor light illuminates.
Warning
Open and close drawers with care. Do not use excessive force. If not careful during
opening, the drawer can come off the slides of the drawer and samples will be
compromised. During closing, open samples can spill.
Warning
Warning
Risk of spillage. Always use two hands when carrying the trays to and from the DxA
system.
Warning
Risk of sample loss and analyzer malfunction. Visually inspect the cap state of the
sample tubes before loading analyzer racks from the DxA output drawers into an
offline analyzer.
Note
When you load a customized tray onto an output drawer, the customized tray must be full of
empty analyzer racks.
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3
System Operational Procedures
Output Module Procedures
Figure 103 Examples of Correct and Incorrect Customized Trays for Output Drawers
Follow these steps to fill and load customized trays onto the output drawers on the system.
1 Confirm that you have a compatible tray and analyzer rack type and that you mapped
the correct regions in the drawer. Refer to Map Output Drawer Profiles.
2 Confirm that the tray is on a secure surface, then open the tray door by pushing down
on the lock.
B78799AM 3-51
System Operational Procedures
Output Module Procedures
5 Carry the customized tray to the output drawer and place it on the module shelf.
3-52 B78799AM
3
System Operational Procedures
Output Module Procedures
7 Load the customized tray onto the corresponding drawer region and in the correct
position.
Warning
Open and close drawers with care. Do not use excessive force. If not careful during
opening, the drawer can come off the slides of the drawer and samples will be
compromised. During closing, open samples can spill.
Warning
Warning
Risk of spillage. Always use two hands when carrying the trays to and from the DxA
system.
Warning
Risk of sample loss and analyzer malfunction. Visually inspect the cap state of the
sample tubes before loading analyzer racks from the DxA output drawers into an
offline analyzer.
Note
Follow these steps to unload customized trays from the output drawers on the system.
B78799AM 3-53
System Operational Procedures
Output Module Procedures
4 Confirm that the tray is on a secure surface, then open the tray door by pushing down
on the lock.
5 Carefully remove the analyzer racks with sample tubes from the tray. Process the
analyzer racks according to your laboratory procedures.
Figure 108 Remove Analyzer Rack with Sample Tubes from Tray
Warning
3-54 B78799AM
3
System Operational Procedures
Output Module Procedures
Warning
Open and close drawers with care. Do not use excessive force. If not careful during
opening, the drawer can come off the slides of the drawer and samples will be
compromised. During closing, open samples can spill.
Warning
Tubes recapped with DxA universal push caps cannot fully and permanently seal
tubes or hold sample liquid inside. Do not lay the tubes in a horizontal position. Do
not use for send-out testing.
Warning
Warning
Risk of spillage. Always use two hands when carrying the trays to and from the DxA
system.
After customized trays are finished processing on the output drawers, the analyzer racks on
the trays become full of sample tubes. Follow these instructions to replace the full
customized trays with customized trays containing empty analyzer racks.
1 Fill an extra tray with empty analyzer racks. Refer to Fill and Load Customized Trays
onto Output Drawers.
4 Load the customized tray full of empty analyzer racks onto the corresponding drawer
region and in the correct position.
Note
The customized tray must be full of empty analyzer racks before placing it in the
output drawer.
B78799AM 3-55
System Operational Procedures
Output Module Procedures
Warning
Do not load filled racks onto an output drawer. Robot errors caused by sample
tube collision can lead to sample spillage.
Note
Optionally, you can reuse the same customized tray by refilling it with empty
analyzer racks. If you reuse the same customized tray, confirm that you close and
open the drawer before loading the same tray onto the same drawer position.
Storage Module
Important
If a tube falls to the floor of the refrigerated storage unit, contact your Beckman Coulter
representative before resuming work on the system. Do not attempt to retrieve the
tube before consulting a Beckman Coulter representative.
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3
System Operational Procedures
Output Module Procedures
Figure 109 The Two Door Access Lights and the Push Button on the Storage Module
2 When the push button illuminates, open the door of the storage module fully.
Note
Open the door within a few seconds after the push button starts illuminating. If the
push button no longer illuminates, press it again.
Note
The light emitting diodes (LEDs) of the shelves with racks that are correctly
positioned do not illuminate. The LEDs of the shelves with no racks illuminate. Slow
flashing LEDs indicate that the rack in question must be removed. Fast flashing LEDs
indicate that there is an error.
B78799AM 3-57
System Operational Procedures
Output Module Procedures
Figure 111 The Light Emitting Diodes of the Empty Shelves Illuminated
Warning
Risk of delay in sample processing. Do not push the racks too far into the shelves.
Stop pushing when the magnets in the storage rack attach to their counterparts in
the shelf.
Note
After you have removed the rack in question, the LED of the shelf illuminates red.
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System Operational Procedures
Output Module Procedures
Warning
A storage module hardware failure can affect the processing time of samples on
the system. After manually removing samples from storage, you need to reprocess
the samples on the system.
Follow these instructions to refill the push cap drawer with push caps. The module console
indicates the fill level of caps in the push cap drawer and alerts you to refill the push caps
on the Consumables page.
Warning
Risk of sample contamination. Universal push caps are for single use only. Do not
reuse universal push caps.
Important
Monitor the fill level of the push cap drawer before and after routine peaks.
Material Required
• Universal push caps C27703 (not reusable)
1 On the output console, select Consumables. On the Consumables page, the diagram
shows you which drawer to access for the push caps. The letters on the diagram
correspond to the letters shown next to the consumables levels on the right side of the
screen.
B78799AM 3-59
System Operational Procedures
Output Module Procedures
Important
Distribute the caps between the two front drawer compartments. Begin filling caps
into the first drawer compartment and continue filling the caps into the second
drawer compartment when the first compartment is full.
Follow these instructions to empty the waste containers of the output module. The module
console indicates the fill level of the sample waste containers and alerts you to empty the
sample waste containers on the Consumables page.
Warning
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3
System Operational Procedures
Output Module Procedures
Note
Important
Monitor the fill level of the sample waste containers before and after routine peaks.
The system cannot dispose of sample tubes if all of the waste containers are open at
once; this can interrupt your laboratory routine.
Material Required
• Waste bags C62616
1 On the output console, select Consumables. On the Consumables page, the diagram
shows you which drawer to access for the waste containers. The letters on the diagram
correspond to the letters shown next to the consumables levels on the right side of the
screen.
B78799AM 3-61
System Operational Procedures
Output Module Procedures
4 Attach the lid upside down to the clip on the right side of the waste container.
5 Remove the bag of sample waste from the waste container. Dispose of the sample waste
according to your laboratory procedures.
Important
Flatten any folds of the new waste bag after you have lined the waste container with it. A
smoothly lined waste container prevents the ultrasonic sensor from detecting a false fill
level.
6 Replace the waste bag.
3-62 B78799AM
3
System Operational Procedures
Transport System Procedures
7 Put the lid of the waste container securely back in position. Insert the metal guides
inside of the waste container. These guides keep the bag flat against the sides of the
waste container. Confirm that the biohazard label is facing the front of the drawer.
B78799AM 3-63
System Operational Procedures
Transport System Procedures
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3
System Operational Procedures
Transport System Procedures
2 Place a new sample carrier as shown below, paying attention to place it facing the
correct way, with the tail at the back.
There are two places where you can introduce sample carriers on the DxA system:
— At the first transport segment (near the input module)
— At the opposite end of the system
B78799AM 3-65
System Operational Procedures
Transport System Procedures
3-66 B78799AM
3
System Operational Procedures
Sample Search
Sample Search
Follow these steps to search for sample tubes on the system and retrieve sample
information. You can search for samples either in REMISOL Advance or in DxA.
Note
After the input tube robot has placed a tube in a rack in the rack distribution region, the
system has registered the bar code label of the sample tube. Once the input tube robot
processes a tube, the bar code can be retrieved using the Sample Search bar.
3 Select the sample from the list of results. The sample details are displayed. Refer to
Detailed Sample Log.
B78799AM 3-67
System Operational Procedures
Remove Sample Tube from the System
This procedure describes how to retrieve samples via the system console.
1 Enter the Sample ID in the search field or select the Sample ID from the list of samples in
the Sample Events page.
3 Select the destination in the Recall Sample dialog box and select OK.
3-68 B78799AM
CHAPTER 4
System Configuration
About System Configuration
A system configuration is a collection of settings that together define and control the
operation and workflow of all analyzers on the DxA system. A system configuration
includes communication settings for the REMISOL Advance, test and test panel definitions,
sample tubes, decapping/recapping and storage information. For further information about
the REMISOL Advance configuration, see the REMISOL Advance Instructions for Use.
Use the System Configuration to customize the operation of DxA system to fit your
requirements. A Beckman Coulter field service engineer helps you to establish a custom
configuration when the system is installed. This configuration can be modified and updated
at any time. When adding a new device or introducing a new test, updating the
configuration is necessary.
Configuration settings are stored and used as a collection. If you customize the behavior of
one part of the system, the new setting is stored with the other configuration options in a
collection. The individual settings within a configuration collection are therefore mutually
consistent before the configuration can be activated. For example, you cannot activate a
configuration that enables a test on a device if there is not a code defined for that test on the
device type.
A system can use only one collection of configuration settings at a time, which is referred to
as the active configuration. The draft configuration is a copy of the active configuration that
has been modified. Changes made to the draft configuration are not used by the system
until you activate the configuration. You can save a draft configuration collection for later
use or activation. For more information, refer to About the Draft Configuration.
As you edit the configuration, a prompt can appear at the bottom of the page to request
missing information. Prompts must be resolved before you can activate the new
configuration.
Several actions can be performed from the System Configuration page. These actions
include:
• View and Restore a Previously Active Configuration
• Save a Draft Configuration
• Load a Draft Configuration
• Export a Draft Configuration
• View Differences Between the Active and Draft Configurations
• Discard Changes in the Draft Configuration
• Activate a New Configuration
Features
The configuration interface is designed to help you create, edit, and review your laboratory
configuration as you make changes. In general, you base your configuration changes on a
copy of the active configuration. The changes that you make in this copy or draft are not
implemented until you or another user activates the configuration.
B78799AM 4-1
System Configuration
View and Restore a Previously Active Configuration
System Configuration
The System Configuration displays the differences between your new configuration and
the current or active configuration. This allows you to quickly scan the pending changes and
verify that the new configuration is correct.
Rollback
When you activate a new configuration, that configuration is stored permanently in the
database. Because each activated configuration collection is stored in the database, you can
audit, retrieve and review details of any previously activated configuration. You can also
select a previously activated configuration and roll back the DxA system to that
configuration.
Note
To discard current configuration changes that have not been activated, select Discard
All Changes.
Warning
Only assign the system configuration authorization to trained lab staff. Operators
without authorization can not access Protected Health Information.
If a user has the authorization Super User, the following authorizations are selected by
default:
• Manage Users
• System Configuration
• View Patient Information
• Perform Maintenance
• Perform Service
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4
System Configuration
View and Restore a Previously Active Configuration
all settings in the current active configuration are replaced with the settings in the draft
configuration.
Any previously activated configuration can be loaded into the draft configuration and
viewed.
Note
When you load a previously active configuration, that configuration replaces the
existing draft configuration, and any changes that were made to the existing draft
configuration are discarded. To preserve those changes, save the draft configuration
before restoring a previously active configuration.
3 Select the configuration you want to view or restore from the list of previously
committed configurations. The selected configuration is highlighted in blue.
4 Select OK to load the selected previously activated configuration. Any changes in the
draft configuration are lost. The Summary of Changes is updated to show the differences
between the current active system configuration and the previously activated
configuration recently loaded.
5 You can view the previously activated configuration by going to the configuration page.
The links in Summary of Changes can help you to refer to what is different between the
loaded previous configuration and the current active configuration.
6 The previous configuration can be activated if required. For more information, refer to
Activate a New Configuration.
B78799AM 4-3
System Configuration
Draft Configuration
Draft Configuration
Initially, the draft configuration is an exact copy of the active configuration. As changes are
made to the draft configuration, the draft configuration differs from the active
configuration. The differences between the draft configuration and active configuration are
shown as a Summary of Changes on the System Configuration page.
When a draft configuration is activated, all settings go into effect immediately. Samples in
progress and new samples, added after activating the draft configuration, will use the
settings for the newly activated configuration.
2 Look at the Summary of Changes to confirm that the draft has all the changes that you
want to save. For more information, refer to View Differences Between the Active and
Draft Configurations.
3 Select Save Draft to open the Select Configuration File dialog box.
4 Select the drive and folder to which to save the draft configuration file. The Drives list
includes the local hard drive and any external USB drives that are available. Folders
displays the folders contained on the selected drive.
4-4 B78799AM
4
System Configuration
Draft Configuration
Note
When you load a draft, any changes that you have made in the current draft
configuration are discarded and cannot be recovered unless you have saved them or
exported them to a file.
2 Select Export Active Configuration to File to open the Export Configuration Items dialog.
3 Select the File Name and OK to open the Select Configuration File dialog.
B78799AM 4-5
System Configuration
View Differences Between the Active and Draft Configurations
Note
If the Summary of Changes list is not displayed, then the draft configuration is identical
to the active configuration.
DxA system displays the status of items in the Summary of Changes list in parentheses.
There are three item statuses:
• Added - The configuration item is new and exists only in the draft configuration. DxA
system displays items that are added as links that open the configuration pages for the
items. When the draft configuration is activated, new items are added to the active
configuration.
• Modified - The configuration item has been changed. It exists in both the active
configuration and the draft configuration, but it has different settings in each
configuration. DxA system displays items that are modified as links that open the
configuration pages for the items. When the draft configuration is activated, the
settings in the draft configuration replace the corresponding settings in the active
configuration.
• Deleted - The configuration item has been removed from the draft configuration.
When the draft configuration is activated, deleted items are removed from the active
configuration.
Select the link on a changed configuration item to open the configuration page for that item.
Note
The configuration settings shown are not activated and do not take effect until you
activate the draft configuration.
Discarding changes restores the changed items in the draft configuration to match the
active configuration. Deleted items (items that were removed from the draft configuration,
but still exist in the active configuration) are restored in the draft configuration. Modified
items in the draft configuration are changed to match the configuration in the active
configuration. Added items (items that were created in the draft configuration and do not
exist in the active configuration) are removed from the draft configuration.
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4
System Configuration
Activate a New Configuration
Important
Discarded changes cannot be recovered unless the draft has saved to a file, exists as a
previous active configuration, or the changed items have been exported to a file.
Changes are discarded from the draft configuration immediately.
2 Select Discard Draft to discard any changes listed. The selected changes are removed
from the list in the Summary of Changes.
2 Select Discard Draft to restore all configuration items shown in Summary of Changes to
match the active configuration. Summary of Changes is cleared, indicating that the draft
configuration and active configuration are identical.
After editing the system configuration, return to the main homepage and select Activate
Draft in the Draft Configuration section.
Important
The new configuration does not apply to sample tubes already being processed or
to sample tubes in storage with related workflows.
B78799AM 4-7
System Configuration
Create Named Destinations
2 Under normal operations, the options (listed in the following steps) to create, copy,
rename, and delete a named destination are grayed out because the information is
imported directly from REMISOL Advance.
a. Select Create or Edit Named Destination > New.
b. Enter the name, select the Named Destination type and then OK.
c. To copy a Named Destination, select a Named Destination then Copy. Enter the name,
and then select OK.
d. To rename a Named Destination, select a Named Destination then Rename. Enter the
name, and then select OK.
e. To delete a Named Destination, select a Named Destination then Delete. Enter the
name, and then select OK.
3 To edit the preferences for the Named Destination types, refer to:
— Error Collection Area
— Recall Rack
— Analyzers
— Storage Rack
4-8 B78799AM
4
System Configuration
Create Named Destinations
Recall Rack
A recall rack is used to recall a tube from the storage module. The following variables
for a Recall Rack can be edited:
— Routing Priority: To select a routing priority, enter a number. A lower value indicates
a higher priority and a higher value indicates a lower priority. No selected number
indicates the lowest priority.
Analyzers
Analyzers include an online or connected analyzer, an offline analyzer or a send out, when a
sample is sent out to an external analyzer. Only REMISOL Advance can create a new
analyzer, however the settings for analyzers are managed by the operator.
Warning
Tip
Set up an offline analyzer as a backup in case an analyzer is not available. This will
ensure that tests are processed in the preferred sequence, even if a connected analyzer
is temporarily unavailable.
B78799AM 4-9
System Configuration
Create Named Destinations
— Push Cap: Select this option to process sample tubes with push caps.
— Screw Cap: Select this option to process sample tubes with screw caps.
There are special considerations if you have a STA R Max analyzer connected to
DxA. For more information on the options for your STA R Max, refer to STA R Max
Analyzer.
— Tube Types Accepted: To add a tube type permitted on the specific analyzer, select
the box next to the specific tube type. To remove a tube type, clear the box next to
the specific tube type. Enter a value in Dead Volume (in microliters). The operator
must select a minimum of one tube type to be associated with the analyzer.
Warning
Warning
Risk of sample loss and analyzer malfunction. When assigning tube types to a
named destination, consider the analyzer specifications for accepted tube types.
Confirm that the tube types selected are compatible with the analyzer.
Warning
There is a possible risk of aspiration errors due to under-filled tubes being sent to
an analyzer. To avoid this, use the following recommendations when setting the
dead volume:
— For 15/16 mm primary sample tubes containing serum, plasma, whole blood or
urine, set the Minimum Dead Volume to be at least 700 µl
— For 12/13 mm primary sample tubes containing serum, plasma, whole blood or
urine, set the Minimum Dead Volume to be at least 450 µl
— For 12/13/15 mm secondary sample tubes containing serum, plasma or urine, set the
Minimum Dead Volume to be at least 200 µl
Warning
Certain tube types contain solid particles, such as plastic beads (like in the Greiner
Bio-One 445042 tubes) which can falsely add to serum volume. To avoid this, set
the dead volume to at least 10% of the nominal fill volume of a tube.
4-10 B78799AM
4
System Configuration
Create Named Destinations
Important
®
To avoid a collision between the DiaSorin LIAISON XL pipettor and 13x100 sample
tubes during aspiration, configure the minimum draw volume or the dead volume
for sample tubes so that they are filled to a minimum of 74 mm below the upper
rim.
— Priority settings: Indicate which samples the specific analyzer accepts. The options
are: STAT and routine means the analyzer is enabled for both urgent and routine
samples. Select STAT only to set the analyzer as urgent samples only. Select Routine
only for routine samples only.
— Tests Enabled For This Analyzer: Select the tests enabled for an offline analyzer. To
add a test, select the box next to the test. To remove it, clear the box. The tests are
also displayed to the right of the table as blue rectangles, with each rectangle
representing a specific test. Each test can also be deleted by selecting the white
cross in the blue rectangle. To select all tests, select the blue rectangle Select
matches. To delete all tests, select the blue rectangle Clear All.
Note
For online analyzers, the Tests Enabled For This Analyzer information is
imported from REMISOL Advance. This information is not modifiable.
There are two types of STA R Max analyzers: ones that accept pierce-through caps and ones
that do not.
Depending on which analyzer you have, you must set up the Named Destinations options in
a certain way :
• If your analyzer is pierce-through capable, ensure that the list in Tube Types Accepted
going to the analyzer are all pierce-through tubes and Cap from Manufacturer is
selected.
• If your analyzer is pierce-through capable and you want to use both pierce-through
and non-pierce-through sample tubes, then DxA must decap all sample tubes. Ensure
No Cap is the only option selected.
• No Cap only: If you select this option, all sample tubes are decapped for processing.
Note
B78799AM 4-11
System Configuration
Create Named Destinations
Storage Rack
The following variables for a Storage Rack can be edited:
• Routing Priority: To select a routing priority, enter a number. A lower value indicates a
higher priority and a higher value indicates a lower priority. No selected number
indicates the lowest priority.
• Cap Configuration For Storage: Select the cap requirements for the sample tube. The
options are No Cap or Any Cap.
• Temperature in Storage: Select the circle next to the temperature setting to indicate the
required temperature for a specific storage rack. Only one option can be selected per
storage rack.
Warning
Risk of sample loss due to wrong storage temperature. Temperature sensor drift can
occur over time. According to your laboratory procedure, validate storage conditions
with a calibrated temperature measurement device.
• Sample Tube Types: To enable a sample tube type to be sent to a specific rack, select the
box next to the sample tube type name. To remove a tube type, select the box to remove
the tick. Multiple tubes can be selected.
Connected Storage
The following variables for the ECSD (Connected Storage) can be edited:
• Routing Priority: To select a routing priority, enter a number. A lower value indicates a
higher priority and a higher value indicates a lower priority. No selected number
indicates the lowest priority.
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4
System Configuration
Create Named Destinations
Important
If there is more than one connected ECSD, then the Routing Priority number must
be the same for each ECSD.
• Cap to add: A cap must always be placed on a sample tube in the ECSD. Indicate the
type of cap to be added.
• Sample removal after the sample tube type storage duration expires for this destination:
Indicate the preferred method of removal. For more information about these settings,
see Storage Sample Management.
Possible reasons to remove samples from the system are the following:
• Sample has reached the pre-defined expiration date
• Sample has not reached the expiration date, but is moved to an offline storage to free
up space in the ECSD
The storage capacity must be considered so that the daily workload does not overfill the
ECSD before the scheduled removal or disposal is complete.
The storage sample management configuration is done during the initial DxA system
configuration and the setup is based on your lab workflow. To schedule when the removal
or disposal action takes place, refer to Manual Removal Settings and Auto Disposal Settings.
For each sample container type, you can select one of the following options:
• Manual Removal Only
• Automatic Disposal Only
• Both
About Automatic Disposal and Manual Removal
When you configure a sample tube type for Automatic Disposal, DxA automatically disposes
of samples of this tube type as defined in the Auto Disposal settings. This means the
samples are in a rack that is taken from the ECSD, moved to a free space in the output and
then the samples are placed one-by-one in the waste bin.
When you configure a sample type for Manual Removal, DxA signals that racks are ready for
removal and then you can manually remove these racks from the ECSD. You can open the
ECSD door at any time and remove racks set to be manually removed. When you open the
door, the system illuminates the expired racks, indicating they are ready for removal. You
can also configure reminders to manually remove racks from storage.
You can assign one of the following storage duration options for each sample container
type:
B78799AM 4-13
System Configuration
Create Named Destinations
• Shorter Duration: For samples meant to stay for a short duration in the ECSD (for
example, between 2 and 24 hours)
• Longer Duration: For samples meant to stay for a longer duration (for example, over 24
hours in the ECSD)
• Do Not Store Here: For samples not meant to be stored in the ECSD. These samples are
intended to go to another configured storage destination.
For Two Connected Storage Modules
If your lab has two storage modules connected to DxA 5000, then you can configure which
sample container types go to which storage. To do this, you need to confirm that both
storage devices are in the list of Configure Named Destinations. If not, then you must add the
second storage module to this list.
The design logic for this feature is based on an "opt out" approach, meaning, you select
which sample container types should not be sent to the selected storage device (by
selecting Do Not Store Here).
Once both storage devices have been added to the list, then you can select the desired
Connected Storage, select the sample tube type and select Do Not Store Here for any sample
container type that you do not want sent to the selected storage device. Then select the
second Connected Storage, select the same sample tube type and select the options for
Manual Removal or Automatic Disposal accordingly. Then you will have the configuration for
that sample container type not going to the first Connected Storage, but going to the second
Connected Storage with either Manual Removal or Automatic Disposal.
The Manual Removal Only option is used for sample types that must be kept in a
refrigerated storage device longer than the ECSD capacity allows.
This option is used for sample container types that can be managed within your workflow
without requiring manual handling of racks.
Important
If you select Automatic Disposal Only, and the ECSD is full, then the system stops until
sample tubes are removed to free up space. In this situation, contact your local
Beckman Coulter Representative to assist with changing the configuration.
Both
When Both is selected, a combination of Manual Removal and Automatic Disposal can be
configured.
What Happens When the ECSD Reaches the Critical Fill Level
When the ECSD has reached the critically full state, the Manual Removal and Automatic
Disposal workflow continues as usual. However, in an effort to free up space in the ECSD,
any Manual Removal racks containing at least one expired sample are also identified for
4-14 B78799AM
4
System Configuration
Manage Tests
removal. These racks may contain samples whose storage expiration time has not yet been
reached.
Warning
Storage racks that are indicated for removal can contain sample tubes that have not
yet expired depending on configuration and fill level of storage. Always understand
sample status before disposing of sample tubes. Make sure that storage capacity
matches the number of samples processed in the lab per day and desired storage
times.
Manage Tests
Follow these steps to manage the test settings, when a new test is set up.
Note
Under normal operations, the options to create, copy, rename, and delete a test are
grayed out because the information is imported directly from REMISOL Advance.
B78799AM 4-15
System Configuration
Test Type Priority
storage, Freeze- intended for offline storage, or Deep freeze- intended for offline
storage.
— Requires warm up: Indicate the box if re-warming of the test tube is required before
more testing.
3 In the main window, each colored rectangle represents a specific test, with each test
identified by a code marked in the rectangle. To change the priority order of the tests,
drag and drop the rectangles. The test with the highest priority is positioned at the top
of the main frame. The lowest priority is the test located at the bottom of the window.
Note
Each color represents a different test discipline, denoted in the left column. To
change the color of a discipline, refer to Configure Disciplines.
Configure Disciplines
Follow these steps to manage the Discipline color code. A discipline in a laboratory is an
area such as biochemistry, immunology, and so on.
3 The operator changes the color of the discipline by selecting the drop-down arrow and
selecting a color.
4-16 B78799AM
4
System Configuration
Configure Sample Container Types
2 Enter a name and assign a color to the discipline using the drop-down arrow. Select OK.
3 To copy a new discipline, select Configure Disciplines, and then select the discipline you
want to copy.
4 Select Copy.
Renaming a Discipline
1 Select Configure Disciplines, then select the discipline you want to rename.
2 Select Rename.
Deleting a Discipline
2 Select Configure Sample Container Types, and then a sample container type name in the
left column.
3 The following variables can be edited for a specific sample container type:
— Bar Code Extension: The Prefix or Suffix can be used for verification of the sample
container type. For example, Heparin plasma, EDTA plasma, citrated plasma and so
on. Enter the code in Value.
— Storage:
— Storage Expiration: The storage expiration time is the minimum time the
sample remains in the ECSD. When the storage expiration time of all sample
tubes in a rack is reached, the sample tubes on the rack are either
B78799AM 4-17
System Configuration
Rename Physical Container Types
automatically disposed of or the system indicates the rack is ready for manual
removal, depending on the storage management setting configured for this
sample container type. For more information, refer to Storage Sample
Management.
Note
The expiration time starts when the input distribution robot scans the
sample tube for the first time.
— Default Storage Temperature: Edit the storage temperature by selecting the
drop-down arrow.
— Fluid Type: Select the drop-down arrow to indicate the type of fluid in the sample
container.
— Volume: Edit the Minimum and Maximum draw volume required for the tube
sample (in microliters). The maximum volume is the sum of the maximum draw
volume plus the solid particles volume, if they are present in the tube.
Note
4 Select the Sample Container Type you want to rename. Select Rename. Enter a new
name, and then select OK.
1 Select Rename Physical Container Types, then select the container type you want to
rename.
2 Select Rename.
4-18 B78799AM
4
System Configuration
Automatic Disposal Settings
3 To add a new Automatic Disposal Time, select a day or days, then a time using the drop-
down arrow.
Keep expiration times of your sample container types the same for similar sample
container types.
4 Select Add.
5 The selected times for each day are displayed in the main window. To delete a time,
select the white cross located next to a time in the blue rectangle.
3 To add a Manual Removal Notification, select a day in the left column, then a time using
the drop-down arrow.
4 Select Add.
5 The selected times for each day are then displayed in the main window. To delete a time,
select the white cross located next to a time in the blue rectangle.
6 To edit the racks for removal, select the number in the box in Mark Racks For Removal
and insert the required number.
B78799AM 4-19
System Configuration
Report Types
Report Types
Follow these steps to manage the settings of a report. A screenshot report can be used by
the operator to make a screenshot of an event or for support.
3 Select a report and enter the required variables for the test:
— Destination: To allocate a destination for a report, click on Detailed Report Settings.
Follow the procedures then return to Report Types. Select the drop-down arrow in
the destination box to select the destination.
— Auto-Print: Select the box if you require the report to be printed automatically. as
well as the scheduled day and time the report should be printed.
— Frequency and Day: Select the frequency of the report from: daily, where the day
control is disabled,weekly, where the operator can select the day of the week to
print the report, or monthly, where the operator can select the day of the month of
print, e.g. first and Wednesday.
2 Select Detailed Report Settings. To set up a new Report Destination, select New.
3 In the horizontal column under Report Destinations, select the type of report destination
(printer or pdf) and the destination by clicking on the drop-down arrow. If you select
PDF, your are redirected to a new window where you can browse for the required
location. If you select Printer, click on the drop-down arrow in Destination and select the
required destination.
4-20 B78799AM
4
System Configuration
Event Configuration
Event Configuration
Follow these steps to set up and manage notifications regarding event configuration. An
event is an alert about something happening on the system.
2 Select Event Configuration, and then select a potential system occurrence under the
Event heading.
LIS Settings
Follow these steps to edit the Laboratory Information System (LIS) Settings, which enables
DxA to be synchronized with REMISOL Advance.
Note
B78799AM 4-21
System Configuration
Routing Exceptions
Note
The host query response timeout refers to the maximum time in which REMISOL
Advance responds to a query.
— Individual Message Transmission: It is highly recommended to select Enable sample
tracking. REMISOL Advance manages this information (tube history) and enables
tracking history on the system.
— LIS Codes for Sample Type: The codes, generated by default, are aligned with
REMISOL Advance codes. Any edits must be in alignment with REMISOL Advance
codes.
— Connection Type: It is highly recommended to use TCP/IP setting as the connection
type between REMISOL Advance and DxA.
— Physical Connection: It is highly recommended to use two channels.
— Settings: It is highly recommended to select two different ports (two channels). The
IP address refers to the IP address of the REMISOL Advance server.
— Records per Frame: It is highly recommended selecting Multiple records per frames.
In ASTM protocol, a frame is a unit of data that is transmitted between the LIS and
the device. The number of records to be sent can be configured either one record
per frame or multiple records per frame. By default, it is set to send one record per
frame. If it is configured to send multiple records, different record types can be
allowed to transmit in a single frame. The Maximum Bytes Per Frame is set by
default at 8191.
Routing Exceptions
When a sample tube cannot follow its scheduled path due to insufficient sample volume,
system issues or test-related issues, a routing exception occurs and the system sends the
sample tube to the user-selected destination. The default destination for these sample
tubes is the configured Error region.
4-22 B78799AM
4
System Configuration
Routing Exceptions
Note
Define the error region, create a drawer profile containing the error region and map the
profile to an output drawer. To manage your preferences for the error region, refer to
Create Named Destination.
3 Select one of the following options in Routing Behavior for when the highest priority
destination is not available:
• Best Effort: This option skips unavailable tests on a high priority destination to run
them later. Sample tubes are sent to the next best available destination based on
the configured destination priorities.
• Strict Sequence: This option does not allow skipping of unavailable tests on a high
priority destination. Sample tubes are sent to the configured destination for
routing exceptions.
4 For insufficient sample volume, select one of the following options in Insufficient Volume
Options:
• Route to error region: Sample tubes with insufficient sample volume to perform all
required tests are sent directly to the error region.
• Process as much as possible: When no further sample processing is possible, the
sample tubes are sent to the error region.
Important
STAT samples are always routed to an error region. The Destination for Routing
Exceptions settings only apply to routine samples.
5 For system issues or test-related issues, the default destination for Routing Exceptions is
the Error region. The possible issues are the following:
• Instruction not available: The test for the sample tube is not available.
• Centrifuge not available: The centrifuge cannot process samples.
• Decapper not available: The decapper cannot process samples.
• No tests to process: The sample tube does not have any test orders.
To change the destination for routine samples to Storage, do the following:
a. Select Storage in Route To.
b. Change the REMISOL Advance configuration. Contact your local Beckman Coulter
Representative for assistance with this.
B78799AM 4-23
System Configuration
Input Module Configuration
Routine: If a routine sample was routed to storage because the Centrifuge, the Decapper
or an analytical instruction or test was not available and if the sample has stayed longer
than the configured time in storage, the sample will be routed to an error region.
Order Expiration Timer
Order Expiration: If a sample was routed to storage because no order was available and
if the sample has stayed longer than the configured time in storage, the sample will be
routed to an error region.
Important
Align the storage expiration times in Configure Sample Container Types with the
expiration timers to ensure that disposal is not performed before the expiration
timers have timed out. In case of misconfiguration, samples are routed to an error
region.
Note
The input module also has one output drawer containing the default error region.
4. Map Input Drawer Profiles
5. Map Output Drawer Profiles
Input Regions
Follow the procedures in this section to create and edit input regions. Input drawers are
divided into input regions, such as STAT or routine.
4-24 B78799AM
4
System Configuration
Input Module Configuration
3 Select Copy.
3 Select Rename.
Note
Input profiles mapped to a drawer profile cannot be renamed. Cancel the selection
of an input region from all input drawer profiles to rename. Refer to Create Input
Drawer Profiles.
B78799AM 4-25
System Configuration
Input Module Configuration
Note
Input profiles mapped to a drawer profile cannot be deleted. Cancel the selection of
an input region from all input drawer profiles to delete. Refer to Create Input
Drawer Profiles.
4-26 B78799AM
4
System Configuration
Input Module Configuration
4 In Input Drawer Profile Configuration, drag and drop the rack types and the tray types
that you require onto the drawer.
Note
To remove a rack from the drawer, drag it off the drawer. To replace a rack on the
drawer, drag and drop a new rack on top of the existing one.
Note
You can only have one region per input rack or customized tray.
B78799AM 4-27
System Configuration
Input Module Configuration
1. Rack Types
2. Input drawer profile name
3. Rack with an input region defined
2 In Input Drawer Profiles, select an input drawer profile you want to copy.
3 Select Copy, enter your new input drawer profile name, then select OK.
4 In Input Drawer Profile Configuration, drag and drop the rack types and the tray types
that you require onto the drawer.
Note
To remove a rack from the drawer, drag it off the drawer. To replace a rack on the
drawer, drag and drop a new rack on top of the existing one.
Note
You can only have one region per input rack or customized tray.
4-28 B78799AM
4
System Configuration
Input Module Configuration
1. Rack Types
2. Input drawer profile name
3. Rack with an input region defined
2 In Input Drawer Profiles, select an input drawer profile you want to rename.
3 Select Rename, enter your new input drawer profile name, then select OK.
Note
B78799AM 4-29
System Configuration
Input Module Configuration
2 In Input Drawer Profiles, select an input drawer profile you want to delete.
Note
Note
If you need a drawer profile that is not defined in the system configuration, contact
your system administrator.
Note
Do not map regions where sample tubes can be routed from on the output drawer of
the input module.
Important
If you are remapping the one drawer containing the default error region, you must first
unmap all input drawers before remapping the default error region and then remap the
other drawers.
2 On the module console, select Menu > Configuration > Map Drawer Profiles.
4-30 B78799AM
4
System Configuration
Input Module Configuration
Note
You can select one or more drawers. If you want to change the layout of the output
drawer, you cannot select any input drawers.
5 Select Next.
6 Select the new drawer layout from the displayed Input Drawer Profiles. The system
displays a blue outline around the selected drawer layout.
Note
If you need a drawer profile that is not defined in the system configuration, contact
your system administrator.
Note
Do not map regions where sample tubes can be routed from on the output drawer of
the input module.
2 Remove all racks from the drawer that you are mapping.
3 On the module console, select Menu > Configuration > Map Drawer Profiles.
Note
You can select one or more drawers. The same drawer profile is mapped to each
selected drawer.
5 Select Next.
B78799AM 4-31
System Configuration
Input Output Module Configuration
6 Select the new drawer layout from the displayed Output Drawer Profiles. The system
displays a blue outline around the selected drawer layout.
Input Regions
Follow the procedures in this section to create and edit input regions. Input drawers are
divided into input regions, such as STAT or routine.
Output drawer profiles allow you to define the following characteristics for an output
drawer:
• Output drawer profile name
• Named destinations
Note
Note
If you need a drawer profile that is not defined in the system configuration, contact
your system administrator.
Note
Do not map regions where sample tubes can be routed from on the output drawer of
the input module.
Important
If you are remapping the one drawer containing the default error region, you must first
unmap all input drawers before remapping the default error region and then remap the
other drawers.
2 On the module console, select Menu > Configuration > Map Drawer Profiles.
Note
You can select one or more drawers. If you want to change the layout of the output
drawer, you cannot select any input drawers.
5 Select Next.
6 Select the new drawer layout from the displayed Input Drawer Profiles. The system
displays a blue outline around the selected drawer layout.
B78799AM 4-33
System Configuration
Output Module Configuration
Note
If you need a drawer profile that is not defined in the system configuration, contact
your system administrator.
Note
Do not map regions where sample tubes can be routed from on the output drawer of
the input module.
2 Remove all racks from the drawer that you are mapping.
3 On the module console, select Menu > Configuration > Map Drawer Profiles.
Note
You can select one or more drawers. The same drawer profile is mapped to each
selected drawer.
5 Select Next.
6 Select the new drawer layout from the displayed Output Drawer Profiles. The system
displays a blue outline around the selected drawer layout.
Output drawer profiles allow you to define the following characteristics for an output
drawer:
4-34 B78799AM
4
System Configuration
Output Module Configuration
Note
3 Enter your new output drawer profile name and select OK.
4 In Output Drawer Profile Configuration, drag and drop the rack types and the tray types
that you require onto the drawer.
Note
To remove a rack from the drawer, drag it off the drawer. To replace a rack on the
drawer, drag and drop a new rack on top of the existing one.
Note
Row selection is not available for customized trays. You must define one named
destination for the entire customized tray.
B78799AM 4-35
System Configuration
Output Module Configuration
1. Rack Types
2. Output drawer profile name
3. Rack with multiple named destinations defined
4. Rack with one named destination defined
5. Customized tray with a named destination defined
2 In Output Drawer Profiles, select an output drawer profile you want to copy.
3 Select Copy.
4 Enter your new output drawer profile name and select OK.
5 In Output Drawer Profile Configuration, drag and drop the rack types and the tray types
that you require onto the drawer.
Note
To remove a rack from the drawer, drag it off the drawer. To replace a rack on the
drawer, drag and drop a new rack on top of the existing one.
4-36 B78799AM
4
System Configuration
Output Module Configuration
Note
Row selection is not available for customized trays. You must define one named
destination for the entire customized tray.
1. Rack Types
2. Output drawer profile name
3. Rack with multiple named destinations defined
4. Rack with one named destination defined
5. Customized tray with a named destination defined
2 In Output Drawer Profiles, select an output drawer profile you want to rename.
B78799AM 4-37
System Configuration
Output Module Configuration
3 Select Rename, enter your new output drawer profile name, then select OK.
2 In Output Drawer Profiles, select an output drawer profile you want to delete.
Note
If you need a drawer profile that is not defined in the system configuration, contact
your system administrator.
Note
Do not map regions where sample tubes can be routed from on the output drawer of
the input module.
2 Remove all racks from the drawer that you are mapping.
3 On the module console, select Menu > Configuration > Map Drawer Profiles.
Note
You can select one or more drawers. The same drawer profile is mapped to each
selected drawer.
5 Select Next.
4-38 B78799AM
4
System Configuration
Centrifuge Configuration
6 Select the new drawer layout from the displayed Output Drawer Profiles. The system
displays a blue outline around the selected drawer layout.
Centrifuge Configuration
Centrifuge Profiles
Warning
Follow the procedures in this section to create and edit centrifuge profiles. Select your
setting as follows:
• Spin duration: 2 - 20 minutes. The default is 4 minutes.
• Spin force: 1000 - 4000 g.
• Acceleration profile: the default is 9.
• Deceleration profile: the default is 9.
• Cooling set point: the default range is 19-20 °C
2 Select Centrifuge Profiles, then select New. Enter your new centrifuge profile name, then
select OK.
2 Select Centrifuge Profiles, then select Copy. Enter new centrifuge profile name, then
select OK.
B78799AM 4-39
System Configuration
Centrifuge Configuration
2 Select Centrifuge Profiles, then Select Rename. Enter your new centrifuge profile name,
then select OK.
Note
Note
Centrifuge profiles in use cannot be deleted. Unmap the centrifuge profile on the
module console.
2 Select Map centrifuge profiles then the required Profile Assigned from a drop-down
menu.
4-40 B78799AM
4
System Configuration
Sample Timers
Sample Timers
Follow these steps to manage Sample Timers.
3 Under the heading Sample Timeout in Rack, specify the minimum time a sample remains
in the rack builder after it has been processed by the analyzer and before it is routed to
the next destination. The timeout is used to wait for any repeat, reflex or add-on testing
that might be requested for the sample.
Specify the minimum time in minutes (between 1 and 99) for each analyzer:
— Sample timeout in AU5800 rack: The default value is 8 minutes.
— Sample timeout in DxH 900 rack: The default value is 1 minute.
— Sample timeout in STA R Max rack: The default value is 1 minute.
4 Under the heading Sample Warmup Timeout, edit the maximum time a sample stored in
the connected storage module is routed for warmup before processing.
5 In Sample Processing Timeout, specify the maximum time for a processing step of a
sample, before a timeout alert is issued.
— STAT or routine priority 1 samples: One timeout value applies to both types of
samples. If a processing step is not completed within the expected time plus the
configured timeout value, a critical alert is issued (red).
— Routine priority 2 and 3 samples: If a processing step is not completed within the
expected time plus the configured timeout value, a warning is issued (yellow).
— Total time on transport: The configured timeout value for the total amount of time a
sample spends on the transport module. If the configured timeout value is
exceeded, the sample is routed to a default error region. Additionally, a sample-
based error appears for affected samples.
B78799AM 4-41
System Configuration
Sample Timers
4-42 B78799AM
CHAPTER 5
Maintenance
Introduction
This chapter provides the information necessary to perform periodic and required
maintenance on the DxA system. On the home page, an asterisk next to a subsystem
indicates that maintenance is due.
Warning
Do not unlock or open the centrifuge door unless the centrifuge rotor has stopped.
Visually confirm that the centrifuge rotor has stopped spinning by shining a light into
the centrifuge lid through the centrifuge deck.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Warning
Stray items can interfere with normal system operation and cause system errors, such
as a robot collision. Remove all items from the module work areas that do not belong
there before operating the system.
Warning
Risk of sample spillage. Do not open or close the covers when filled sample racks are
placed on the module shelf. Load filled sample racks onto the input drawer.
Caution
Pinch points in the track and sharp edges on the transport can cause personal injury.
B78799AM 5-1
Maintenance
Introduction
Caution
Risk of head injury due to overhead obstructions. Be careful when working in and
around the modules.
Caution
Risk of pinching and biohazard exposure. Before performing any actions at the
aspiration point of a direct track sampling (DTS) analyzer or a rack builder module
(RBU), pause the connected analyzer using the analyzer console.
Note
Wait until the module has finished processing samples to begin the maintenance task. If
samples are being processed, you might need to manually remove a sample, for
example from a gripper, to complete the maintenance task.
Maintenance Workflow
You can access maintenance lists on the system console or on the module consoles. These
lists display maintenance tasks you must perform on the various system modules. Each
item contains information on the module type, subsystem, frequency, and due date for the
task. The boxes to the left of each task allow you to select tasks and mark them as
completed.
Important
Perform maintenance tasks on the individual modules and mark them as complete on
their respective module consoles. The maintenance tasks displayed on a module
console only apply to that module. After performing maintenance tasks for the
transport system and the direct track sampling (DTS), mark the tasks as complete on the
system console.
2 Select Maintenance Tasks. The Maintenance Due Now list is displayed. This list includes
maintenance tasks due on the same day and overdue maintenance tasks. Complete
these tasks before you continue using the system.
Note
To access all maintenance tasks, select All Maintenance and follow the same steps.
5-2 B78799AM
5
Maintenance
Introduction
4 Follow the instructions. The buttons required to complete actions for the maintenance
task, such as Unlock Covers, are provided at the bottom of the page.
5 After you complete a task or more, select the boxes next to the tasks and then select Task
Completed. The tasks disappear from the list after you mark them as completed.
6 The Select User dialog is displayed. Select the user from the drop-down menu.
All Maintenance
The All Maintenance list on the system console or module consoles displays all maintenance
tasks that you must perform on the various system modules.
Maintenance Log
The maintenance log on the system console provides a record of all maintenance tasks
completed. The maintenance log allows information to be shared about maintenance tasks
when different operators use and maintain the system. The log displays the subsystem,
task, user who completed the task, task status, and date and time completed. Follow these
steps to access the maintenance log and view tasks. You can also view the maintenance log
on the module consoles.
2 Select View Task to the right of the task you want to see.
3 To record actions that are not recorded as part of scheduled maintenance tasks, refer to
Create Entry.
Create Entry
You can save notes on tasks or actions performed on the system that are not part of
scheduled maintenance tasks in the maintenance log. For example, save helpful tips or
notes about an action performed, for example a mirror was replaced in one of the tube
input robots. Other system operators can see your notes in the history for future reference.
Follow these steps to create manual entries in the maintenance log.
B78799AM 5-3
Maintenance
Introduction
Use the search filters at the top of the page to filter maintenance tasks according to Module
Type, Subsystem Type, or by date and time range completed. The list filters by results after
your selection is complete.
Note
The maintenance log entry is displayed in the maintenance log of the applicable
module console (e.g. if the task was saved with the Module Name Output, this
task is displayed on the output module console). You can only add notes and
history to tasks in the maintenance log on the system console.
4 To save the maintenance log, you can export it to a file. Select Export to file. Choose a
directory to save the file to and enter a file name. The file is saved in .CSV format and
can be opened in Excel.
Note
Exchangeable parts made of plastic (waste chute, base frame, centrifuge adapter, tube rack
draining, tube rack, sample carrier, and storage rack) must be submerged in a cleaning
solution and water mixture at a temperature of 80°C. Submersion must last up to 10
minutes.
5-4 B78799AM
5
Maintenance
Maintenance Daily - Input Module
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Note
Wait until the module has finished processing samples to begin the maintenance task. If
samples are being processed, you might need to manually remove a sample, for
example from a gripper, to complete the maintenance task.
1 At the bottom of the screen, select Unlock Module Covers. Open the module covers to
access components inside the module.
The module is placed in Pause mode and samples cannot be processed.
2 Proceed with the maintenance task instructions. Use the navigation on the left side of
the page to access individual maintenance task instructions.
Decapper: Inspect and Clean the Intermediate Drip Shield and the Tube Clamp Shields
About this Task
The tube clamp shields and the intermediate drip shields protect the decapping area on the
transport system from splashes when the decapper removes a cap from a tube. Inspect the
intermediate drip shields and tube clamp shields for contamination and clean if necessary.
Time Required
B78799AM 5-5
Maintenance
Maintenance Daily - Input Module
Material Required
• Lint-free dry cloth
Warning
Procedure
1 Remove or lift off the operator covers in the area of the shields.
2 Remove the decapper tube clamp shield cover.
3 Carefully remove the tube clamp drip shields, and the intermediate drip shield.
Figure 127 Removing the Tube Clamp Shields (Left) and Intermediate Drip Shields (Right)
4 Inspect all shields for damage; replace the damaged shields, and clean all undamaged
shields.
The splash protection cover shields the deck of the decapper drawer from contaminants.
Material Required
• Disinfectant wipes
Procedure
B78799AM 5-7
Maintenance
Maintenance Daily - Input Module
The tube clamp after time will gather dust around the gears and around the assembly. DxA
tube clamps are positioned at areas where contamination is highly likely. Therefore, lab
operators must clean the tube clamps to prevent system errors.
5-8 B78799AM
5
Maintenance
Maintenance Daily - Input Module
Time Required
Material Required
• Disinfectant wipes
• Lint-free moist cloth
• Lint-free dry cloth
Important
Rotating tube clamp arms or tube locator arms beyond physical hard stops can damage
the system.
Procedure
B78799AM 5-9
Maintenance
Maintenance Daily - Input Module
1 Carefully lift open the operator transport covers to provide access to the tube clamps
and the surrounding area.
3 Remove any sample carriers within the area of the tube clamp(s) for cleaning.
4 Remove dust from the tube clamp, sensor plates, sensors, sample carrier stoppers, and
surrounding area with a lint-free moist cloth.
5-10 B78799AM
5
Maintenance
Maintenance Daily - Input Module
5 Carefully wipe the tube clamp, gripper pads, sensor plates, and sample carrier stoppers
with disinfectant wipes. Use cotton swabs in smaller areas difficult to reach.
Important
Disinfectant wipes can leave smudges on the sensor camera lenses. This can cause
errors on the system as the cameras will not be able to read the tubes. Be careful
when wiping the sensors.
1. Gripper pads
B78799AM 5-11
Maintenance
Maintenance Daily - Input Output Module
1 Return to either the Maintenance Due Now page or the All Maintenance page. Select the
box next to the completed maintenance task and select Task Completed at the bottom of
the page.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Note
Wait until the module has finished processing samples to begin the maintenance task. If
samples are being processed, you might need to manually remove a sample, for
example from a gripper, to complete the maintenance task.
1 At the bottom of the screen, select Unlock Module Covers. Open the module covers to
access components inside the module.
The module is placed in Pause mode and samples cannot be processed.
2 Proceed with the maintenance task instructions. Use the navigation on the left side of
the page to access individual maintenance task instructions.
5-12 B78799AM
5
Maintenance
Maintenance Daily - Input Output Module
Decapper: Inspect and Clean the Intermediate Drip Shield and the Tube Clamp Shields
About this Task
The tube clamp shields and the intermediate drip shields protect the decapping area on the
transport system from splashes when the decapper removes a cap from a tube. Inspect the
intermediate drip shields and tube clamp shields for contamination and clean if necessary.
Time Required
Material Required
• Lint-free dry cloth
Warning
Procedure
1 Remove or lift off the operator covers in the area of the shields.
2 Remove the decapper tube clamp shield cover.
B78799AM 5-13
Maintenance
Maintenance Daily - Input Output Module
3 Carefully remove the tube clamp drip shields, and the intermediate drip shield.
Figure 137 Removing the Tube Clamp Shields (Left) and Intermediate Drip Shields (Right)
4 Inspect all shields for damage; replace the damaged shields, and clean all undamaged
shields.
5-14 B78799AM
5
Maintenance
Maintenance Daily - Input Output Module
The splash protection cover shields the deck of the decapper drawer from contaminants.
Material Required
• Disinfectant wipes
Procedure
B78799AM 5-15
Maintenance
Maintenance Daily - Input Output Module
The tube clamp after time will gather dust around the gears and around the assembly. DxA
tube clamps are positioned at areas where contamination is highly likely. Therefore, lab
operators must clean the tube clamps to prevent system errors.
Time Required
Material Required
• Disinfectant wipes
• Lint-free moist cloth
• Lint-free dry cloth
5-16 B78799AM
5
Maintenance
Maintenance Daily - Input Output Module
Important
Rotating tube clamp arms or tube locator arms beyond physical hard stops can damage
the system.
Procedure
1 Carefully lift open the operator transport covers to provide access to the tube clamps
and the surrounding area.
3 Remove any sample carriers within the area of the tube clamp(s) for cleaning.
B78799AM 5-17
Maintenance
Maintenance Daily - Input Output Module
4 Remove dust from the tube clamp, sensor plates, sensors, sample carrier stoppers, and
surrounding area with a lint-free moist cloth.
5 Carefully wipe the tube clamp, gripper pads, sensor plates, and sample carrier stoppers
with disinfectant wipes. Use cotton swabs in smaller areas difficult to reach.
Important
Disinfectant wipes can leave smudges on the sensor camera lenses. This can cause
errors on the system as the cameras will not be able to read the tubes. Be careful
when wiping the sensors.
5-18 B78799AM
5
Maintenance
Maintenance Daily - Input Output Module
1. Gripper pads
B78799AM 5-19
Maintenance
5-Day Maintenance - Centrifuge Module
1 Return to either the Maintenance Due Now page or the All Maintenance page. Select the
box next to the completed maintenance task and select Task Completed at the bottom of
the page.
Warning
Do not unlock or open the centrifuge door unless the centrifuge rotor has stopped.
Visually confirm that the centrifuge rotor has stopped spinning by shining a light into
the centrifuge lid through the centrifuge deck.
Warning
Take suitable precautions for your own safety if there is a risk of toxic, radioactive, or
pathogenic contamination.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Note
Wait until the module has finished processing samples to begin the maintenance task. If
samples are being processed, you might need to manually remove a sample, for
example from a gripper, to complete the maintenance task.
5-20 B78799AM
5
Maintenance
5-Day Maintenance - Centrifuge Module
1 At the bottom of the screen, select Unlock Module Covers. Open the module covers to
access components inside the module.
The module is placed in Pause mode and samples cannot be processed.
4 Proceed with the maintenance task instructions. Use the navigation on the left side of
the page to access individual maintenance task instructions.
The centrifuge, rotor, and accessories are subject to high mechanical stress. Operator
maintenance extends the service life and prevents premature failure.
Note
In environments with high relative humidity, moisture will condense in the bowl.
Time Required
5 minutes
Material Required
• Soapy water or other water-soluble, mild cleaning agents with a pH value between 6
and 8
• C16647, grease for load-bearing bolts
• A soft, lint-free cloth
Procedure
4 Remove and inspect all adapters in the centrifuge. If necessary, clean the centrifuge
adapters.
B78799AM 5-21
Maintenance
5-Day Maintenance - Centrifuge Module
7 Use a cloth to carefully wipe out the rotor chamber and the rotor. Remove all liquids,
including water and any solvents, acids, and alkaline solutions to avoid damage to the
motor bearings.
8 Dry the buckets with a soft cloth, or in a drying chamber at approximately 50°C.
9 Lubricate the hinges of the buckets.
a. Apply a small amount of load-bearing grease to all load-bearing bolts of the rotor.
Lubricate both hinges on each bucket.
b. Place the bucket on the load-bearing bolts of the rotor and swing it back and forth
several times to distribute the lubricant.
c. Repeat for each bucket.
Important
As sometimes the weight of the buckets can vary slightly, incorrect placement can
cause centrifuge imbalance. If there is any difference in weight (plus or minus five
grams), then two buckets of the same weight must be placed across from each
other.
5-22 B78799AM
5
Maintenance
5-Day Maintenance - Centrifuge Module
11 Confirm that all positions on the adapter shuttle and in the centrifuge have adapters. Do
not leave any empty positions on the adapter shuttle or in the centrifuge. Leave only the
swap position empty.
1 Confirm that all positions on the adapter shuttle and in the centrifuge have adapters. Do
not leave any empty positions on the adapter shuttle or in the centrifuge. Leave only the
swap position empty.
2 Gently push the centrifuge into the locked position. An audible click sound indicates
that the centrifuge drawer is locked.
B78799AM 5-23
Maintenance
Maintenance Weekly - Transport
3 Return to either the Maintenance Due Now page or the All Maintenance page. Select the
box next to the completed maintenance task and select Task Completed at the bottom of
the page.
Important
The following inspection tasks only require you to clean system components if
necessary. You do not need to clean all system components every week.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Note
Wait until the module has finished processing samples to begin the maintenance task. If
samples are being processed, you might need to manually remove a sample, for
example from a gripper, to complete the maintenance task.
1 At the bottom of the screen, select Unlock Module Covers. Open the module covers to
access components inside the module.
The module is placed in Pause mode and samples cannot be processed.
2 Proceed with the maintenance task instructions. Use the navigation on the left side of
the page to access individual maintenance task instructions.
5-24 B78799AM
5
Maintenance
Maintenance Weekly - Transport
Inspect Sample Carriers at Transport Exit Lanes and Remove Defective Ones
About this Task
In the case where DxA cannot read the RFID of a sample carrier, the system routes defective
sample carrier to an exit lane on the system. The exit lanes on the transport are located
close to the following system modules:
• Output module and storage device
• Input module
Time Required
3 minutes
Procedure
1 Go to each exit lane and confirm that there are no sample carriers.
2 If there are any sample carriers located here, remove and discard the defective sample
carriers.
3 If any of the sample carriers contain a tube, follow your laboratory procedures to handle
orphaned tubes.
The transport contains different components positioned in areas where they can become
contaminated and require cleaning. For example, the tube locator will gather dust around
the gears and the assembly after some time. Therefore, lab operators must clean the
B78799AM 5-25
Maintenance
Maintenance Weekly - Transport
diverters, tube clamps, tube locators, bar code reader, and the surrounding area on the
transport to prevent system errors.
The tube locators and diverters are found in the following locations:
• On the transport system at the direct track sampling (DTS) analyzers (such as DxI
®
600/800/9000, ACL Top, DxC 700 AU, and DiaSorin LIAISON XL)
Figure 148 Tube Locators and Bar Code Reader on the Direct Track Sampling Analyzers
• Diverters are located at strategic points on the track segments for routing sample
carriers on the transport lanes
Time Required
Material Required
• Cotton swabs
• Disinfectant wipes
• Lint-free moist cloth
• Lint-free dry cloth
• Vacuum cleaner
Important
Rotating tube clamp arms or tube locator arms beyond physical hard stops can damage
the system.
Caution
Risk of pinching and biohazard exposure. Before performing any actions at the
aspiration point of a direct track sampling (DTS) analyzer or a rack builder module
(RBU), pause the connected analyzer using the analyzer console.
Procedure
1 Carefully lift open the operator transport covers to provide access to the components on
the track segments.
Note
If you are performing this maintenance procedure on a DxC 700 AU or DxI 9000, you
need to open the analyzer cover before opening the operator transport cover.
Important
Disinfectant wipes can leave smudges on the sensor camera lenses. This can
cause errors on the system as the cameras will not be able to read the tubes. Be
careful when wiping the sensors.
B78799AM 5-27
Maintenance
Maintenance Weekly - Transport
Figure 151 Acceptable Clearance for Sample Carriers from the Sensors
b. Rotate the diverter disc clockwise and counter clockwise to hard stop positions.
Confirm that there are neither stiff spots in rotation nor ware on the disc.
c. Rotate the diverter lane gate clockwise and counter clockwise to hard stop
positions. Confirm that there are neither stiff spots in rotation nor ware on the lane
gate.
d. For the 180 turnaround, rotate the sample carrier turnaround clockwise and
counter clockwise. Confirm that there are neither stiff spots in rotation nor ware on
the disc and on the guide plate.
5-28 B78799AM
5
Maintenance
Maintenance Weekly - Transport
e. Confirm that the heights of the sample carrier dome crossover between two tracks
is correct.
f. Confirm that the sensor alignment is correct. The sensor must be seated flush inside
sensor plate, which must be straight in the vertical plane and not leaning towards or
away from the track.
Sharp edges. Will cause personal injury. Wear gloves and work carefully.
Use a vacuum cleaner to remove dust from the track, track guides, wheel bends, and
surrounding area.
b. Carefully clean all surfaces of the track, track guides, and wheel bends using
disinfectant wipes.
Figure 153 The Track of the DxA 5000 Transport System and Its Components
B78799AM 5-29
Maintenance
Maintenance Weekly - Transport
Figure 154
Important
The following information applies to the DxC 700 AU and DxI 9000 only.
After performing error recovery or maintenance procedures, ensure that you close the
transport cover and the analyzer cover in the correct order. You must first close the
transport cover at the input and output lane of the analyzer before closing the analyzer
cover.
5-30 B78799AM
5
Maintenance
Maintenance Weekly - Transport
B78799AM 5-31
Maintenance
Maintenance Weekly - Input Module
1 Return to either the Maintenance Due Now page or the All Maintenance page. Select the
box next to the completed maintenance task and select Task Completed at the bottom of
the page.
Important
The following inspection tasks only require you to clean system components if
necessary. You do not need to clean all system components every week.
Warning
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
5-32 B78799AM
5
Maintenance
Maintenance Weekly - Input Module
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
Note
Wait until the module has finished processing samples to begin the maintenance task. If
samples are being processed, you might need to manually remove a sample, for
example from a gripper, to complete the maintenance task.
1 At the bottom of the screen, select Unlock Module Covers. Open the module covers to
access components inside the module.
The module is placed in Pause mode and samples cannot be processed.
Note
If the module is turned off, the lights will not illuminate, and you can open the drawer
manually.
3 Open the drawer.
a. Select the drawer open sensor button; wait until the red flashing light has stopped
flashing.
b. When you see a solid red light, pull on the handle to open the drawer.
4 Proceed with the maintenance task instructions. Use the navigation on the left side of
the page to access individual maintenance task instructions.
Clean the Mirrors and Inner Panels on the Inside of the Housing of the Robot
About this Task
Inspect the mirrors and inner panels on the inside of the housing the robot and clean if
necessary. Inspect all tube robots in the system.
Material Required
B78799AM 5-33
Maintenance
Maintenance Weekly - Input Module
• Disinfectant wipes
• Lint-free dry cloth
Procedure
5-34 B78799AM
5
Maintenance
Maintenance Weekly - Input Module
Note
2 Clean the inner panels using the disinfectant wipes. Use the lint-free cloth to dry any
moisture leftover on the panels.
B78799AM 5-35
Maintenance
Maintenance Weekly - Input Module
The TIU camera is attached to the Z-axis onto the mounting plate. In the input section, the
camera identifies different tube parameters (color, height) to classify the tube, and reads
the bar code label of the tube. Inspect all tube robots in the system.
Material Required
• Disinfectant wipes
• Lint-free dry cloth
• Cotton swabs
Procedure
5-36 B78799AM
5
Maintenance
Maintenance Weekly - Input Module
2 Using the lint-free cloth, dry any residual moisture on the camera to avoid streak marks.
3 Clean the camera funnel using the disinfectant wipes.
B78799AM 5-37
Maintenance
Maintenance Weekly - Input Module
The mirror inside the gripper detects a cap on a sample tube. Inspect all tube robots in the
system.
Material Required
• Disinfectant wipes
• Lint-free dry cloth
• Cotton swabs
Procedure
Note
Do not remove the gripper fingers for cleaning. If you remove the gripper fingers, contact
your Beckman Coulter Representative to calibrate the gripper.
1 Clean the gripper fingers.
5-38 B78799AM
5
Maintenance
Maintenance Weekly - Input Module
3 Dry any residual moisture on the mirror with a lint-free dry cloth.
The liquid level detection (LLD) component detects the level of sample inside a tube.
Inspect all robots with a liquid level detection component in the system.
Material Required
• Disinfectant wipes
• Lint-free dry cloth
• Cotton swabs
Procedure
B78799AM 5-39
Maintenance
Maintenance Weekly - Input Module
2 Clean both of the liquid level detection lenses. Use the lint free cloth to dry any residual
moisture.
5-40 B78799AM
5
Maintenance
Maintenance Weekly - Input Module
The tips of the gripper fingers of the decapper robot firmly clasp onto the cap of a sample
tube so that the robot can remove the cap. The bottom cover shields the upper portion of
the gripper fingers from contaminants from sample tubes.
Material Required
• Disinfectant wipes
• Lint-free dry cloth
• Cotton swabs
Procedure
Warning
Sharp edges at the bottom of the gripper fingers. This is a biohazard risk and can
result in personal injury. Wear gloves and work carefully.
B78799AM 5-41
Maintenance
Maintenance Weekly - Input Module
The lower waste chute directs caps released by the decapper robot into the waste container.
The lower waste chute connects to the decapper chute on the drawer deck.
Material Required
• Disinfectant wipes
Procedure
5-42 B78799AM
5
Maintenance
Maintenance Weekly - Input Module
B78799AM 5-43
Maintenance
Maintenance Weekly - Input Module
Figure 169 Positioning the V-shaped Groove of the Lower Waste Chute Correctly
d. Push the rear of the lower waste chute down completely. An audible click sound
indicates that it is in position.
Figure 170 Pushing the Clip at the Rear of the Lower Waste Chute into Position
5-44 B78799AM
5
Maintenance
Maintenance Weekly - Input Module
Decapper: Inspect and Clean the Cover of the Motor Driver Board
About this Task
The cover is a flat metal surface that shields the motor driver board of the decapper and has
a slot for the lower waste chute.
Material Required
• Disinfectant wipes
Procedure
B78799AM 5-45
Maintenance
Maintenance Weekly - Input Module
5-46 B78799AM
5
Maintenance
Maintenance Weekly - Input Module
Figure 175 Positioning the V-shaped Groove of the Lower Waste Chute Correctly
d. Push the rear of the lower waste chute down completely. An audible click sound
indicates that it is in position.
Figure 176 Pushing the Clip at the Rear of the Lower Waste Chute into Position
B78799AM 5-47
Maintenance
Maintenance Weekly - Input Output Module
3 Return to either the Maintenance Due Now page or the All Maintenance page. Select the
box next to the completed maintenance task and select Task Completed at the bottom of
the page.
Important
The following inspection tasks only require you to clean system components if
necessary. You do not need to clean all system components every week.
Warning
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
5-48 B78799AM
5
Maintenance
Maintenance Weekly - Input Output Module
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
Note
Wait until the module has finished processing samples to begin the maintenance task. If
samples are being processed, you might need to manually remove a sample, for
example from a gripper, to complete the maintenance task.
1 At the bottom of the screen, select Unlock Module Covers. Open the module covers to
access components inside the module.
The module is placed in Pause mode and samples cannot be processed.
Note
If the module is turned off, the lights will not illuminate, and you can open the drawer
manually.
3 Open the drawer.
a. Select the drawer open sensor button; wait until the red flashing light has stopped
flashing.
b. When you see a solid red light, pull on the handle to open the drawer.
4 Proceed with the maintenance task instructions. Use the navigation on the left side of
the page to access individual maintenance task instructions.
Clean the Mirrors and Inner Panels on the Inside of the Housing of the Robot
About this Task
Inspect the mirrors and inner panels on the inside of the housing the robot and clean if
necessary. Inspect all tube robots in the system.
Material Required
• Disinfectant wipes
• Lint-free dry cloth
Procedure
B78799AM 5-49
Maintenance
Maintenance Weekly - Input Output Module
Note
2 Clean the inner panels using the disinfectant wipes. Use the lint-free cloth to dry any
moisture leftover on the panels.
5-50 B78799AM
5
Maintenance
Maintenance Weekly - Input Output Module
The TIU camera is attached to the Z-axis onto the mounting plate. In the input section, the
camera identifies different tube parameters (color, height) to classify the tube, and reads
the bar code label of the tube. Inspect all tube robots in the system.
Material Required
• Disinfectant wipes
• Lint-free dry cloth
• Cotton swabs
Procedure
B78799AM 5-51
Maintenance
Maintenance Weekly - Input Output Module
2 Using the lint-free cloth, dry any residual moisture on the camera to avoid streak marks.
3 Clean the camera funnel using the disinfectant wipes.
5-52 B78799AM
5
Maintenance
Maintenance Weekly - Input Output Module
The mirror inside the gripper detects a cap on a sample tube. Inspect all tube robots in the
system.
Material Required
• Disinfectant wipes
• Lint-free dry cloth
• Cotton swabs
Procedure
Note
Do not remove the gripper fingers for cleaning. If you remove the gripper fingers, contact
your Beckman Coulter Representative to calibrate the gripper.
1 Clean the gripper fingers.
B78799AM 5-53
Maintenance
Maintenance Weekly - Input Output Module
3 Dry any residual moisture on the mirror with a lint-free dry cloth.
The liquid level detection (LLD) component detects the level of sample inside a tube.
Inspect all robots with a liquid level detection component in the system.
Material Required
• Disinfectant wipes
• Lint-free dry cloth
• Cotton swabs
Procedure
5-54 B78799AM
5
Maintenance
Maintenance Weekly - Input Output Module
2 Clean both of the liquid level detection lenses. Use the lint free cloth to dry any residual
moisture.
B78799AM 5-55
Maintenance
Maintenance Weekly - Input Output Module
The tips of the gripper fingers of the decapper robot firmly clasp onto the cap of a sample
tube so that the robot can remove the cap. The bottom cover shields the upper portion of
the gripper fingers from contaminants from sample tubes.
Material Required
• Disinfectant wipes
• Lint-free dry cloth
• Cotton swabs
Procedure
Warning
Sharp edges at the bottom of the gripper fingers. This is a biohazard risk and can
result in personal injury. Wear gloves and work carefully.
5-56 B78799AM
5
Maintenance
Maintenance Weekly - Input Output Module
The lower waste chute directs caps released by the decapper robot into the waste container.
The lower waste chute connects to the decapper chute on the drawer deck.
Material Required
• Disinfectant wipes
Procedure
B78799AM 5-57
Maintenance
Maintenance Weekly - Input Output Module
5-58 B78799AM
5
Maintenance
Maintenance Weekly - Input Output Module
Figure 189 Positioning the V-shaped Groove of the Lower Waste Chute Correctly
d. Push the rear of the lower waste chute down completely. An audible click sound
indicates that it is in position.
Figure 190 Pushing the Clip at the Rear of the Lower Waste Chute into Position
B78799AM 5-59
Maintenance
Maintenance Weekly - Input Output Module
Decapper: Inspect and Clean the Cover of the Motor Driver Board
About this Task
The cover is a flat metal surface that shields the motor driver board of the decapper and has
a slot for the lower waste chute.
Material Required
• Disinfectant wipes
Procedure
5-60 B78799AM
5
Maintenance
Maintenance Weekly - Input Output Module
B78799AM 5-61
Maintenance
Maintenance Weekly - Input Output Module
Figure 195 Positioning the V-shaped Groove of the Lower Waste Chute Correctly
d. Push the rear of the lower waste chute down completely. An audible click sound
indicates that it is in position.
Figure 196 Pushing the Clip at the Rear of the Lower Waste Chute into Position
5-62 B78799AM
5
Maintenance
Maintenance Weekly - Centrifuge Module
3 Return to either the Maintenance Due Now page or the All Maintenance page. Select the
box next to the completed maintenance task and select Task Completed at the bottom of
the page.
Important
The following inspection tasks only require you to clean system components if
necessary. You do not need to clean all system components every week.
Warning
Do not unlock or open the centrifuge door unless the centrifuge rotor has stopped.
Visually confirm that the centrifuge rotor has stopped spinning by shining a light into
the centrifuge lid through the centrifuge deck.
Warning
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
B78799AM 5-63
Maintenance
Maintenance Weekly - Centrifuge Module
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
Note
Wait until the module has finished processing samples to begin the maintenance task. If
samples are being processed, you might need to manually remove a sample, for
example from a gripper, to complete the maintenance task.
1 At the bottom of the screen, select Unlock Module Covers. Open the module covers to
access components inside the module.
The module is placed in Pause mode and samples cannot be processed.
Clean the Mirrors and Inner Panels on the Inside of the Housing of the Robot
About this Task
Inspect the mirrors and inner panels on the inside of the housing the robot and clean if
necessary. Inspect all tube robots in the system.
Material Required
• Disinfectant wipes
• Lint-free dry cloth
Procedure
5-64 B78799AM
5
Maintenance
Maintenance Weekly - Centrifuge Module
Note
2 Clean the inner panels using the disinfectant wipes. Use the lint-free cloth to dry any
moisture leftover on the panels.
B78799AM 5-65
Maintenance
Maintenance Weekly - Centrifuge Module
The TIU camera is attached to the Z-axis onto the mounting plate. In the input section, the
camera identifies different tube parameters (color, height) to classify the tube, and reads
the bar code label of the tube. Inspect all tube robots in the system.
Material Required
• Disinfectant wipes
• Lint-free dry cloth
• Cotton swabs
Procedure
5-66 B78799AM
5
Maintenance
Maintenance Weekly - Centrifuge Module
2 Using the lint-free cloth, dry any residual moisture on the camera to avoid streak marks.
3 Clean the camera funnel using the disinfectant wipes.
B78799AM 5-67
Maintenance
Maintenance Weekly - Centrifuge Module
The mirror inside the gripper detects a cap on a sample tube. Inspect all tube robots in the
system.
Material Required
• Disinfectant wipes
• Lint-free dry cloth
• Cotton swabs
Procedure
Note
Do not remove the gripper fingers for cleaning. If you remove the gripper fingers, contact
your Beckman Coulter Representative to calibrate the gripper.
1 Clean the gripper fingers.
5-68 B78799AM
5
Maintenance
Maintenance Weekly - Centrifuge Module
3 Dry any residual moisture on the mirror with a lint-free dry cloth.
The liquid level detection (LLD) component detects the level of sample inside a tube.
Inspect all robots with a liquid level detection component in the system.
Material Required
• Disinfectant wipes
• Lint-free dry cloth
• Cotton swabs
Procedure
B78799AM 5-69
Maintenance
Maintenance Weekly - Centrifuge Module
2 Clean both of the liquid level detection lenses. Use the lint free cloth to dry any residual
moisture.
5-70 B78799AM
5
Maintenance
Maintenance Weekly - Rack Builder Module
Important
The following inspection tasks only require you to clean system components if
necessary. You do not need to clean all system components every week.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
B78799AM 5-71
Maintenance
Maintenance Weekly - Rack Builder Module
Note
Wait until the module has finished processing samples to begin the maintenance task. If
samples are being processed, you might need to manually remove a sample, for
example from a gripper, to complete the maintenance task.
1 At the bottom of the screen, select Unlock Module Covers. Open the module covers to
access components inside the module.
The module is placed in Pause mode and samples cannot be processed.
The TIU camera is attached to the Z-axis onto the mounting plate. In the input section, the
camera identifies different tube parameters (color, height) to classify the tube, and reads
the bar code label of the tube. Inspect all tube robots in the system.
Material Required
• Disinfectant wipes
• Lint-free dry cloth
• Cotton swabs
Procedure
5-72 B78799AM
5
Maintenance
Maintenance Weekly - Rack Builder Module
2 Using the lint-free cloth, dry any residual moisture on the camera to avoid streak marks.
3 Clean the camera funnel using the disinfectant wipes.
B78799AM 5-73
Maintenance
Maintenance Weekly - Rack Builder Module
Clean the Mirrors and Inner Panels on the Inside of the Housing of the Robot
About this Task
Inspect the mirrors and inner panels on the inside of the housing the robot and clean if
necessary. Inspect all tube robots in the system.
Material Required
• Disinfectant wipes
• Lint-free dry cloth
Procedure
5-74 B78799AM
5
Maintenance
Maintenance Weekly - Rack Builder Module
Note
2 Clean the inner panels using the disinfectant wipes. Use the lint-free cloth to dry any
moisture leftover on the panels.
B78799AM 5-75
Maintenance
Maintenance Weekly - Rack Builder Module
The mirror inside the gripper detects a cap on a sample tube. Inspect all tube robots in the
system.
Material Required
• Disinfectant wipes
• Lint-free dry cloth
• Cotton swabs
Procedure
Note
Do not remove the gripper fingers for cleaning. If you remove the gripper fingers, contact
your Beckman Coulter Representative to calibrate the gripper.
1 Clean the gripper fingers.
5-76 B78799AM
5
Maintenance
Maintenance Weekly - Rack Builder Module
3 Dry any residual moisture on the mirror with a lint-free dry cloth.
B78799AM 5-77
Maintenance
Maintenance Weekly - Output Module
Important
The following inspection tasks only require you to clean system components if
necessary. You do not need to clean all system components every week.
Warning
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
Note
Wait until the module has finished processing samples to begin the maintenance task. If
samples are being processed, you might need to manually remove a sample, for
example from a gripper, to complete the maintenance task.
5-78 B78799AM
5
Maintenance
Maintenance Weekly - Output Module
1 At the bottom of the screen, select Unlock Module Covers. Open the module covers to
access components inside the module.
The module is placed in Pause mode and samples cannot be processed.
The TIU camera is attached to the Z-axis onto the mounting plate. In the input section, the
camera identifies different tube parameters (color, height) to classify the tube, and reads
the bar code label of the tube. Inspect all tube robots in the system.
Material Required
• Disinfectant wipes
• Lint-free dry cloth
• Cotton swabs
Procedure
B78799AM 5-79
Maintenance
Maintenance Weekly - Output Module
2 Using the lint-free cloth, dry any residual moisture on the camera to avoid streak marks.
3 Clean the camera funnel using the disinfectant wipes.
5-80 B78799AM
5
Maintenance
Maintenance Weekly - Output Module
The liquid level detection (LLD) component detects the level of sample inside a tube.
Inspect all robots with a liquid level detection component in the system.
Material Required
• Disinfectant wipes
• Lint-free dry cloth
• Cotton swabs
Procedure
B78799AM 5-81
Maintenance
Maintenance Weekly - Output Module
2 Clean both of the liquid level detection lenses. Use the lint free cloth to dry any residual
moisture.
5-82 B78799AM
5
Maintenance
Maintenance Weekly - Output Module
Clean the Mirrors and Inner Panels on the Inside of the Housing of the Robot
About this Task
Inspect the mirrors and inner panels on the inside of the housing the robot and clean if
necessary. Inspect all tube robots in the system.
Material Required
• Disinfectant wipes
• Lint-free dry cloth
Procedure
B78799AM 5-83
Maintenance
Maintenance Weekly - Output Module
Note
2 Clean the inner panels using the disinfectant wipes. Use the lint-free cloth to dry any
moisture leftover on the panels.
5-84 B78799AM
5
Maintenance
Maintenance Weekly - Output Module
The mirror inside the gripper detects a cap on a sample tube. Inspect all tube robots in the
system.
Material Required
• Disinfectant wipes
• Lint-free dry cloth
• Cotton swabs
Procedure
Note
Do not remove the gripper fingers for cleaning. If you remove the gripper fingers, contact
your Beckman Coulter Representative to calibrate the gripper.
1 Clean the gripper fingers.
B78799AM 5-85
Maintenance
Maintenance Weekly - Output Module
3 Dry any residual moisture on the mirror with a lint-free dry cloth.
The tube clamp after time will gather dust around the gears and around the assembly. DxA
tube clamps are positioned at areas where contamination is highly likely. Therefore, lab
operators must clean the tube clamps to prevent system errors.
The tube clamps are located:
• On the transport system at the DxA output module (for tube recapping)
5-86 B78799AM
5
Maintenance
Maintenance Weekly - Output Module
Time Required
Material Required
• Disinfectant wipes
• Lint-free moist cloth
• Lint-free dry cloth
Important
Rotating tube clamp arms or tube locator arms beyond physical hard stops can damage
the system.
Procedure
1 Carefully lift open the operator transport covers to provide access to the tube clamps
and the surrounding area.
2 Remove any sample carriers within the area of the tube clamps for cleaning.
B78799AM 5-87
Maintenance
Maintenance Weekly - Output Module
3 Remove dust from the tube clamp, sensor plates, sensors, sample carrier stoppers, and
surrounding area with a lint-free moist cloth.
4 Carefully wipe the tube clamp, gripper pads, sensor plates, and sample carrier stoppers
with disinfectant wipes. Use cotton swabs in smaller areas difficult to reach.
Important
Disinfectant wipes can leave smudges on the sensor camera lenses. This can cause
errors on the system as the cameras will not be able to read the tubes. Be careful
when wiping the sensors.
5-88 B78799AM
5
Maintenance
Maintenance Weekly - Storage Module
1. Gripper pads
Important
The following inspection tasks only require you to clean system components if
necessary. You do not need to clean all system components every week.
B78799AM 5-89
Maintenance
Maintenance Weekly - Storage Module
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Note
Wait until the module has finished processing samples to begin the maintenance task. If
samples are being processed, you might need to manually remove a sample, for
example from a gripper, to complete the maintenance task.
1 At the bottom of the screen, select Unlock Module Covers. Open the module covers to
access components inside the module.
The module is placed in Pause mode and samples cannot be processed.
2 Proceed with the maintenance task instructions. Use the navigation on the left side of
the page to access individual maintenance task instructions.
Inspect the Floor on the Inside of the Storage Module for Solid Contaminants and Liquids
About this Task
Inspect the inside floor of the storage module for moisture and solid contaminants that
keep the system from functioning.
Time Required
5-90 B78799AM
5
Maintenance
Maintenance Monthly - Input Module
1 minute
Important
If a tube falls to the floor of the refrigerated storage unit, contact your Beckman Coulter
representative before resuming work on the system. Do not attempt to retrieve the
tube before consulting a Beckman Coulter representative.
Look through the window of the service door to confirm that water has not collected on
the floor of the storage module. If water has collected, contact a Beckman Coulter
Representative.
1 Return to either the Maintenance Due Now page or the All Maintenance page. Select the
box next to the completed maintenance task and select Task Completed at the bottom of
the page.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
B78799AM 5-91
Maintenance
Maintenance Monthly - Input Module
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
Note
Wait until the module has finished processing samples to begin the maintenance task. If
samples are being processed, you might need to manually remove a sample, for
example from a gripper, to complete the maintenance task.
1 At the bottom of the screen, select Unlock Module Covers. Open the module covers to
access components inside the module.
The module is placed in Pause mode and samples cannot be processed.
Note
If the module is turned off, the lights will not illuminate, and you can open the drawer
manually.
3 Open the drawer.
a. Select the drawer open sensor button; wait until the red flashing light has stopped
flashing.
b. When you see a solid red light, pull on the handle to open the drawer.
4 Proceed with the maintenance task instructions. Use the navigation on the left side of
the page to access individual maintenance task instructions.
Inspect the panels on the inside of the door of the robot and clean if necessary. Inspect all
tube robots in the system.
Material Required
5-92 B78799AM
5
Maintenance
Maintenance Monthly - Input Module
• Disinfectant wipes
• Lint-free dry cloth
Procedure
Note
The pads come installed on the gripper fingers to allow the robot to firmly grip and move a
tube. Inspect the gripper finger pads on all robots in the system.
Warning
Worn gripper pads should be replaced immediately. Worn gripper pads can cause
gripper malfunctions. This can result in sample contamination.
Procedure
B78799AM 5-93
Maintenance
Maintenance Monthly - Input Module
Figure 223 Gripper Finger Showing Valid Pad Level (Left) and Worn-out Pad (Right)
2 Contact your Beckman Coulter representative to replace the gripper finger pads if:
— The pads are worn (refer to properly fitting finger pads).
— A pad is missing from one or more of the gripper fingers.
— Scratch marks caused by the gripper fingers are visible on the tube label. This
indicates that the pads are worn out or missing.
The base frame is the surface where sample tube racks are placed. The posts on the base
frame define different rack placement areas. Racks only fit on the base frame when
positioned with the rack bar code label facing the front of the drawer. Inspect each base
frame in the module.
Material Required
• Disinfectant wipes
Procedure
Warning
Open and close drawers with care. Do not use excessive force. If not careful during
opening, the drawer can come off the slides of the drawer and samples will be
compromised. During closing, open samples can spill.
5-94 B78799AM
5
Maintenance
Maintenance Monthly - Input Module
Figure 225 Thumbscrews and the Molded Numeral 8 of the Base Frame
B78799AM 5-95
Maintenance
Maintenance Monthly - Input Module
Note
Position the base frame before tightening the 4 thumbscrews. The end with the
molded numeral 8 must be at the end closest to the handle of the drawer.
Figure 227 The Correct (Top) and Incorrect (Bottom) Position of the Base Frame
5-96 B78799AM
5
Maintenance
Maintenance Monthly - Input Module
Important
Do not operate the system without base frames in position. You can order spare
base frames from Beckman Coulter (PN B48816) to continue operating the system
while you are cleaning the base frames.
b. If there are any drawers that do not fully extend, using some force, pull the drawer
out until it fully extends.
B78799AM 5-97
Maintenance
Maintenance Monthly - Input Module
The drawer deck is a rectangular metal structure supporting the base frame on its upper
horizontal surface; the magnet striker is mounted on its inner front vertical surface. Inspect
the deck of each drawer in the module.
Material Required
• Disinfectant wipes
Procedure
Figure 230 Thumbscrews and the Molded Numeral 8 of the Base Frame
5-98 B78799AM
5
Maintenance
Maintenance Monthly - Input Module
Figure 232 Location of the Drawer Deck after Removing the Base Frame
Note
Position the base frame on the drawer deck before tightening the 4 thumbscrews. The
end with the molded numeral 8 must be at the end closest to the handle of the drawer.
B78799AM 5-99
Maintenance
Maintenance Monthly - Input Module
Figure 233 The Correct (Top) and Incorrect (Bottom) Orientation of the Base Frame
Important
Do not operate the system without base frames in position. To operate the system while
a dirty base frame is being washed, fit a spare, clean base frame to the drawer deck. You
can order spare base frames from Beckman Coulter (PN B48816).
6 Manually tighten the 4 thumbscrews.
5-100 B78799AM
5
Maintenance
Maintenance Monthly - Input Module
B78799AM 5-101
Maintenance
Maintenance Monthly - Input Module
3 Put the splash protection cover back in position by doing the reverse of step 3.
The RFID antenna detects racks on drawers. The RFID is attached beneath a plastic cover,
which also shields the motor driver board. Inspect the cover of the RFID antenna on each
drawer in the module.
5-102 B78799AM
5
Maintenance
Maintenance Monthly - Input Module
Material Required
• Disinfectant wipes
Procedure
Racks hold sample tubes upright for access by the robots. Trays hold analyzer racks with
sample tubes for processing on the DxA system. Inspect and clean each rack and tray in the
module.
Material Required
• Disinfectant wipes
• Soapy water or other water-soluble, mild cleaning agents with a pH value between 6
and 8
Procedure
Warning
Open and close drawers with care. Do not use excessive force. If not careful during
opening, the drawer can come off the slides of the drawer and samples will be
compromised. During closing, open samples can spill.
B78799AM 5-103
Maintenance
Maintenance Monthly - Input Module
Warning
Do not use excessive force to position a rack on the drawer. The racks should fit
securely onto the base frame.
Decapper: Inspect and Clean the Cover of the Motor Driver Board the Photoelectric Sensor
About this Task
The photoelectric sensor on the cover of the motor driver board detects the presence of the
lower waste chute. The cover is a flat metal surface that shields the motor driver board of
the decapper and has a slot for the lower waste chute.
Material Required
• Disinfectant wipes
Procedure
5-104 B78799AM
5
Maintenance
Maintenance Monthly - Input Module
B78799AM 5-105
Maintenance
Maintenance Monthly - Input Module
Figure 242 The Photoelectric Sensor on the Cover of the Motor Driver Board
5-106 B78799AM
5
Maintenance
Maintenance Monthly - Input Module
Figure 243 Positioning the V-shaped Groove of the Lower Waste Chute Correctly
d. Push the rear of the lower waste chute down completely. An audible click sound
indicates that it is in position.
Figure 244 Pushing the Clip at the Rear of the Lower Waste Chute into Position
B78799AM 5-107
Maintenance
Maintenance Monthly - Input Module
The buffer rack is a temporary storage rack with a capacity of 6 sample tubes. Inspect each
buffer rack in the module.
Material Required
• Disinfectant wipes
Procedure
You must access the buffer rack from the rear of the module. Clean each buffer rack.
Inspect the fingers that hold the tubes for wear.
Report any signs of wear to your field service engineer. The fingers inside the rack that
hold the tube should not be damaged.
5-108 B78799AM
5
Maintenance
Maintenance Monthly - Input Output Module
3 Return to either the Maintenance Due Now page or the All Maintenance page. Select the
box next to the completed maintenance task and select Task Completed at the bottom of
the page.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
Note
Wait until the module has finished processing samples to begin the maintenance task. If
samples are being processed, you might need to manually remove a sample, for
example from a gripper, to complete the maintenance task.
1 At the bottom of the screen, select Unlock Module Covers. Open the module covers to
access components inside the module.
The module is placed in Pause mode and samples cannot be processed.
Note
If the module is turned off, the lights will not illuminate, and you can open the drawer
manually.
3 Open the drawer.
a. Select the drawer open sensor button; wait until the red flashing light has stopped
flashing.
b. When you see a solid red light, pull on the handle to open the drawer.
4 Proceed with the maintenance task instructions. Use the navigation on the left side of
the page to access individual maintenance task instructions.
Inspect the panels on the inside of the door of the robot and clean if necessary. Inspect all
tube robots in the system.
Material Required
5-110 B78799AM
5
Maintenance
Maintenance Monthly - Input Output Module
• Disinfectant wipes
• Lint-free dry cloth
Procedure
Note
The pads come installed on the gripper fingers to allow the robot to firmly grip and move a
tube. Inspect the gripper finger pads on all robots in the system.
Warning
Worn gripper pads should be replaced immediately. Worn gripper pads can cause
gripper malfunctions. This can result in sample contamination.
Procedure
B78799AM 5-111
Maintenance
Maintenance Monthly - Input Output Module
Figure 248 Gripper Finger Showing Valid Pad Level (Left) and Worn-out Pad (Right)
2 Contact your Beckman Coulter representative to replace the gripper finger pads if:
— The pads are worn (refer to properly fitting finger pads).
— A pad is missing from one or more of the gripper fingers.
— Scratch marks caused by the gripper fingers are visible on the tube label. This
indicates that the pads are worn out or missing.
The base frame is the surface where sample tube racks are placed. The posts on the base
frame define different rack placement areas. Racks only fit on the base frame when
positioned with the rack bar code label facing the front of the drawer. Inspect each base
frame in the module.
Material Required
• Disinfectant wipes
Procedure
Warning
Open and close drawers with care. Do not use excessive force. If not careful during
opening, the drawer can come off the slides of the drawer and samples will be
compromised. During closing, open samples can spill.
5-112 B78799AM
5
Maintenance
Maintenance Monthly - Input Output Module
Figure 250 Thumbscrews and the Molded Numeral 8 of the Base Frame
B78799AM 5-113
Maintenance
Maintenance Monthly - Input Output Module
Note
Position the base frame before tightening the 4 thumbscrews. The end with the
molded numeral 8 must be at the end closest to the handle of the drawer.
Figure 252 The Correct (Top) and Incorrect (Bottom) Position of the Base Frame
5-114 B78799AM
5
Maintenance
Maintenance Monthly - Input Output Module
Important
Do not operate the system without base frames in position. You can order spare
base frames from Beckman Coulter (PN B48816) to continue operating the system
while you are cleaning the base frames.
b. If there are any drawers that do not fully extend, using some force, pull the drawer
out until it fully extends.
B78799AM 5-115
Maintenance
Maintenance Monthly - Input Output Module
The drawer deck is a rectangular metal structure supporting the base frame on its upper
horizontal surface; the magnet striker is mounted on its inner front vertical surface. Inspect
the deck of each drawer in the module.
Material Required
• Disinfectant wipes
Procedure
Figure 255 Thumbscrews and the Molded Numeral 8 of the Base Frame
5-116 B78799AM
5
Maintenance
Maintenance Monthly - Input Output Module
Figure 257 Location of the Drawer Deck after Removing the Base Frame
Note
Position the base frame on the drawer deck before tightening the 4 thumbscrews. The
end with the molded numeral 8 must be at the end closest to the handle of the drawer.
B78799AM 5-117
Maintenance
Maintenance Monthly - Input Output Module
Figure 258 The Correct (Top) and Incorrect (Bottom) Orientation of the Base Frame
Important
Do not operate the system without base frames in position. To operate the system while
a dirty base frame is being washed, fit a spare, clean base frame to the drawer deck. You
can order spare base frames from Beckman Coulter (PN B48816).
6 Manually tighten the 4 thumbscrews.
5-118 B78799AM
5
Maintenance
Maintenance Monthly - Input Output Module
B78799AM 5-119
Maintenance
Maintenance Monthly - Input Output Module
3 Put the splash protection cover back in position by doing the reverse of step 3.
The RFID antenna detects racks on drawers. The RFID is attached beneath a plastic cover,
which also shields the motor driver board. Inspect the cover of the RFID antenna on each
drawer in the module.
5-120 B78799AM
5
Maintenance
Maintenance Monthly - Input Output Module
Material Required
• Disinfectant wipes
Procedure
Racks hold sample tubes upright for access by the robots. Trays hold analyzer racks with
sample tubes for processing on the DxA system. Inspect and clean each rack and tray in the
module.
Material Required
• Disinfectant wipes
• Soapy water or other water-soluble, mild cleaning agents with a pH value between 6
and 8
Procedure
Warning
Open and close drawers with care. Do not use excessive force. If not careful during
opening, the drawer can come off the slides of the drawer and samples will be
compromised. During closing, open samples can spill.
B78799AM 5-121
Maintenance
Maintenance Monthly - Input Output Module
Warning
Do not use excessive force to position a rack on the drawer. The racks should fit
securely onto the base frame.
Decapper: Inspect and Clean the Cover of the Motor Driver Board the Photoelectric Sensor
About this Task
The photoelectric sensor on the cover of the motor driver board detects the presence of the
lower waste chute. The cover is a flat metal surface that shields the motor driver board of
the decapper and has a slot for the lower waste chute.
Material Required
• Disinfectant wipes
Procedure
5-122 B78799AM
5
Maintenance
Maintenance Monthly - Input Output Module
B78799AM 5-123
Maintenance
Maintenance Monthly - Input Output Module
Figure 267 The Photoelectric Sensor on the Cover of the Motor Driver Board
5-124 B78799AM
5
Maintenance
Maintenance Monthly - Input Output Module
Figure 268 Positioning the V-shaped Groove of the Lower Waste Chute Correctly
d. Push the rear of the lower waste chute down completely. An audible click sound
indicates that it is in position.
Figure 269 Pushing the Clip at the Rear of the Lower Waste Chute into Position
B78799AM 5-125
Maintenance
Maintenance Monthly - Input Output Module
The buffer rack is a temporary storage rack with a capacity of 6 sample tubes. Inspect each
buffer rack in the module.
Material Required
• Disinfectant wipes
Procedure
You must access the buffer rack from the rear of the module. Clean each buffer rack.
Inspect the fingers that hold the tubes for wear.
Report any signs of wear to your field service engineer. The fingers inside the rack that
hold the tube should not be damaged.
5-126 B78799AM
5
Maintenance
Maintenance Monthly - Centrifuge Module
3 Return to either the Maintenance Due Now page or the All Maintenance page. Select the
box next to the completed maintenance task and select Task Completed at the bottom of
the page.
Warning
Do not unlock or open the centrifuge door unless the centrifuge rotor has stopped.
Visually confirm that the centrifuge rotor has stopped spinning by shining a light into
the centrifuge lid through the centrifuge deck.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
B78799AM 5-127
Maintenance
Maintenance Monthly - Centrifuge Module
Note
Wait until the module has finished processing samples to begin the maintenance task. If
samples are being processed, you might need to manually remove a sample, for
example from a gripper, to complete the maintenance task.
1 At the bottom of the screen, select Unlock Module Covers. Open the module covers to
access components inside the module.
The module is placed in Pause mode and samples cannot be processed.
5 Proceed with the maintenance task instructions. Use the navigation on the left side of
the page to access individual maintenance task instructions.
Inspect the panels on the inside of the door of the robot and clean if necessary. Inspect all
tube robots in the system.
Material Required
5-128 B78799AM
5
Maintenance
Maintenance Monthly - Centrifuge Module
• Disinfectant wipes
• Lint-free dry cloth
Procedure
Note
Clean the Adapter Shuttle Base and the Cover of the Motor Driver Board
About this Task
The adapter shuttle transports adapters between the rack distribution region in the input
module and the loading area for the centrifuge.
Time Required
2 minutes
B78799AM 5-129
Maintenance
Maintenance Monthly - Centrifuge Module
Material Required
• Disinfectant wipes
Figure 273 The Adapter Shuttle Base and the Cover of the Motor Driver Board
Procedure
The centrifuge adapter holds the sample tubes that are spun in the centrifuge.
5-130 B78799AM
5
Maintenance
Maintenance Monthly - Centrifuge Module
Time Required
1 minute
Material Required
• Soapy water or other water-soluble, mild cleaning agents with a pH value between 6
and 8
Procedure
The pads come installed on the gripper fingers to allow the robot to firmly grip and move a
tube. Inspect the gripper finger pads on all robots in the system.
Warning
Worn gripper pads should be replaced immediately. Worn gripper pads can cause
gripper malfunctions. This can result in sample contamination.
Procedure
B78799AM 5-131
Maintenance
Maintenance Monthly - Rack Builder Module
Figure 275 Gripper Finger Showing Valid Pad Level (Left) and Worn-out Pad (Right)
2 Contact your Beckman Coulter representative to replace the gripper finger pads if:
— The pads are worn (refer to properly fitting finger pads).
— A pad is missing from one or more of the gripper fingers.
— Scratch marks caused by the gripper fingers are visible on the tube label. This
indicates that the pads are worn out or missing.
3 Gently push the centrifuge into the locked position. An audible click sound indicates
that the centrifuge drawer is locked.
4 Return to either the Maintenance Due Now page or the All Maintenance page. Select the
box next to the completed maintenance task and select Task Completed at the bottom of
the page.
5-132 B78799AM
5
Maintenance
Maintenance Monthly - Rack Builder Module
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
Note
Wait until the module has finished processing samples to begin the maintenance task. If
samples are being processed, you might need to manually remove a sample, for
example from a gripper, to complete the maintenance task.
1 At the bottom of the screen, select Unlock Module Covers. Open the module covers to
access components inside the module.
The module is placed in Pause mode and samples cannot be processed.
Inspect the panels on the inside of the door of the robot and clean if necessary. Inspect all
tube robots in the system.
Material Required
B78799AM 5-133
Maintenance
Maintenance Monthly - Rack Builder Module
• Disinfectant wipes
• Lint-free dry cloth
Procedure
Note
The pads come installed on the gripper fingers to allow the robot to firmly grip and move a
tube. Inspect the gripper finger pads on all robots in the system.
Warning
Worn gripper pads should be replaced immediately. Worn gripper pads can cause
gripper malfunctions. This can result in sample contamination.
Procedure
5-134 B78799AM
5
Maintenance
Maintenance Monthly - Output Module
Figure 277 Gripper Finger Showing Valid Pad Level (Left) and Worn-out Pad (Right)
2 Contact your Beckman Coulter representative to replace the gripper finger pads if:
— The pads are worn (refer to properly fitting finger pads).
— A pad is missing from one or more of the gripper fingers.
— Scratch marks caused by the gripper fingers are visible on the tube label. This
indicates that the pads are worn out or missing.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
B78799AM 5-135
Maintenance
Maintenance Monthly - Output Module
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
Note
Wait until the module has finished processing samples to begin the maintenance task. If
samples are being processed, you might need to manually remove a sample, for
example from a gripper, to complete the maintenance task.
1 At the bottom of the screen, select Unlock Module Covers. Open the module covers to
access components inside the module.
The module is placed in Pause mode and samples cannot be processed.
Note
If the module is turned off, the lights will not illuminate, and you can open the drawer
manually.
3 Open the drawer.
a. Select the drawer open sensor button; wait until the red flashing light has stopped
flashing.
b. When you see a solid red light, pull on the handle to open the drawer.
4 Proceed with the maintenance task instructions. Use the navigation on the left side of
the page to access individual maintenance task instructions.
Inspect the panels on the inside of the door of the robot and clean if necessary. Inspect all
tube robots in the system.
Material Required
5-136 B78799AM
5
Maintenance
Maintenance Monthly - Output Module
• Disinfectant wipes
• Lint-free dry cloth
Procedure
Note
The pads come installed on the gripper fingers to allow the robot to firmly grip and move a
tube. Inspect the gripper finger pads on all robots in the system.
Warning
Worn gripper pads should be replaced immediately. Worn gripper pads can cause
gripper malfunctions. This can result in sample contamination.
Procedure
B78799AM 5-137
Maintenance
Maintenance Monthly - Output Module
Figure 279 Gripper Finger Showing Valid Pad Level (Left) and Worn-out Pad (Right)
2 Contact your Beckman Coulter representative to replace the gripper finger pads if:
— The pads are worn (refer to properly fitting finger pads).
— A pad is missing from one or more of the gripper fingers.
— Scratch marks caused by the gripper fingers are visible on the tube label. This
indicates that the pads are worn out or missing.
Racks hold sample tubes upright for access by the robots. Trays hold analyzer racks with
sample tubes for processing on the DxA system. Inspect and clean each rack and tray in the
module.
Material Required
• Disinfectant wipes
• Soapy water or other water-soluble, mild cleaning agents with a pH value between 6
and 8
Procedure
Warning
Open and close drawers with care. Do not use excessive force. If not careful during
opening, the drawer can come off the slides of the drawer and samples will be
compromised. During closing, open samples can spill.
5-138 B78799AM
5
Maintenance
Maintenance Monthly - Output Module
Warning
Do not use excessive force to position a rack on the drawer. The racks should fit
securely onto the base frame.
The base frame is the surface where sample tube racks are placed. The posts on the base
frame define different rack placement areas. Racks only fit on the base frame when
positioned with the rack bar code label facing the front of the drawer. Inspect each base
frame in the module.
Material Required
• Disinfectant wipes
Procedure
Warning
Open and close drawers with care. Do not use excessive force. If not careful during
opening, the drawer can come off the slides of the drawer and samples will be
compromised. During closing, open samples can spill.
B78799AM 5-139
Maintenance
Maintenance Monthly - Output Module
Figure 281 Thumbscrews and the Molded Numeral 8 of the Base Frame
5-140 B78799AM
5
Maintenance
Maintenance Monthly - Output Module
Note
Position the base frame before tightening the 4 thumbscrews. The end with the
molded numeral 8 must be at the end closest to the handle of the drawer.
Figure 283 The Correct (Top) and Incorrect (Bottom) Position of the Base Frame
B78799AM 5-141
Maintenance
Maintenance Monthly - Output Module
Important
Do not operate the system without base frames in position. You can order spare
base frames from Beckman Coulter (PN B48816) to continue operating the system
while you are cleaning the base frames.
b. If there are any drawers that do not fully extend, using some force, pull the drawer
out until it fully extends.
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5
Maintenance
Maintenance Monthly - Output Module
The drawer deck is a rectangular metal structure supporting the base frame on its upper
horizontal surface; the magnet striker is mounted on its inner front vertical surface. Inspect
the deck of each drawer in the module.
Material Required
• Disinfectant wipes
Procedure
Figure 286 Thumbscrews and the Molded Numeral 8 of the Base Frame
B78799AM 5-143
Maintenance
Maintenance Monthly - Output Module
Figure 288 Location of the Drawer Deck after Removing the Base Frame
Note
Position the base frame on the drawer deck before tightening the 4 thumbscrews. The
end with the molded numeral 8 must be at the end closest to the handle of the drawer.
5-144 B78799AM
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Maintenance
Maintenance Monthly - Output Module
Figure 289 The Correct (Top) and Incorrect (Bottom) Orientation of the Base Frame
Important
Do not operate the system without base frames in position. To operate the system while
a dirty base frame is being washed, fit a spare, clean base frame to the drawer deck. You
can order spare base frames from Beckman Coulter (PN B48816).
6 Manually tighten the 4 thumbscrews.
The RFID antenna detects racks on drawers. The RFID is attached beneath a plastic cover,
which also shields the motor driver board. Inspect the cover of the RFID antenna on each
drawer in the module.
B78799AM 5-145
Maintenance
Maintenance Monthly - Output Module
Material Required
• Disinfectant wipes
Procedure
The buffer rack is a temporary storage rack with a capacity of 6 sample tubes. Inspect each
buffer rack in the module.
5-146 B78799AM
5
Maintenance
Maintenance Monthly - Output Module
Material Required
• Disinfectant wipes
Procedure
You must access the buffer rack from the rear of the module. Clean each buffer rack.
Inspect the fingers that hold the tubes for wear.
Report any signs of wear to your field service engineer. The fingers inside the rack that
hold the tube should not be damaged.
The nest is a cup-shaped receptacle for holding one cap. A conveyor belt system transports
caps from the storage chamber to the nest where the recapper robot retrieves them for
recapping sample tubes. A photoelectric sensor detects the presence of a cap in the nest.
Material Required
B78799AM 5-147
Maintenance
Maintenance Monthly - Output Module
Disinfectant wipes
Caution
Do not spray with cleaning liquids. Only wipe with an approved disinfectant cloth.
Procedure
Note
Figure 293 The Nest of the Recapper Flanked by the Photoelectric Sensor
Inspect and Clean the Gripper Fingers and the Bottom Cover of the Recapper
About this Task
The robot has 4 gripper fingers, which clasp caps individually in the nest of the recapper
and release them after each cap has been inserted in a sample tube. The bottom cover
shields the upper portion of the gripper fingers from contaminants from sample tubes.
Material Required
• Disinfectant wipes
• Lint-free dry cloth
• Cotton swabs
5-148 B78799AM
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Maintenance
Maintenance Monthly - Output Module
Caution
Sharp edges. Will cause personal injury. Wear gloves and work carefully.
Procedure
The conveyor belt of the vertical transfer unit drops caps into the funnel where they are
channeled to the toothed feeder conveyor belt, which drops them into the nest.
Material Required
• Disinfectant wipes
Caution
Do not spray with cleaning liquids. Only wipe with an approved disinfectant cloth.
Procedure
B78799AM 5-149
Maintenance
Maintenance Monthly - Output Module
3 Clean the inside surface of the funnel including the sloping surface towards the bottom.
4 Close the cover of the funnel.
5-150 B78799AM
5
Maintenance
Maintenance Monthly - Output Module
Clean the Deck Base and the 3 Upper Waste Chutes of the Storage Rack Builder
About this Task
The deck base has 3 slots for supporting the 3 lower waste chutes, an RFID board attached
to it that identifies racks, and magnets fixed to it that lock racks. An upper waste chute is a
conduit to the waste container via the lower waste chute for sample tubes released by the
storage rack builder robot.
Material Required
• Disinfectant wipes
Procedure
Note
The system is delivered with 2 sets of upper waste chutes. Use a clean set to replace the
dirty set while it is being washed.
1 Clean the 3 upper waste chutes.
a. Remove an upper waste chute from its slot by gripping it with 1 hand and pulling it
upwards.
B78799AM 5-151
Maintenance
Maintenance Monthly - Output Module
5-152 B78799AM
5
Maintenance
Maintenance Monthly - Output Module
2 Wipe clean the deck base and the cover of the RFID board.
3 Place 3 clean upper waste chutes in their slots. An audible click sound from the ball and
spring mechanism confirms that each upper waste chute is in position.
B78799AM 5-153
Maintenance
Maintenance Monthly - Storage Module
3 Return to either the Maintenance Due Now page or the All Maintenance page. Select the
box next to the completed maintenance task and select Task Completed at the bottom of
the page.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Note
Wait until the module has finished processing samples to begin the maintenance task. If
samples are being processed, you might need to manually remove a sample, for
example from a gripper, to complete the maintenance task.
1 At the bottom of the screen, select Unlock Module Covers. Open the module covers to
access components inside the module.
The module is placed in Pause mode and samples cannot be processed.
2 Proceed with the maintenance task instructions. Use the navigation on the left side of
the page to access individual maintenance task instructions.
5-154 B78799AM
5
Maintenance
Maintenance Monthly - Storage Module
Inspect the Gaskets of the Doors of the Storage Module for Gaps
About this Task
After time, the storage module door gaskets could become worn, causing the door to be
unsealed.
Time Required
1 minute
Material Required
Inspection mirror
Procedure
1 Confirm that all doors are closed and the door locks are engaged.
2 Confirm that the gasket is securely seated along the entire perimeter of each door. Press
to make sure the door is firmly sealed.
Use the inspection mirror for inspecting sections of the gasket that are poorly
accessible.
Inspect the Floor Below the Drain Tubes of the Storage Module for Water
About this Task
The drain tubes must be inspected for maintaining the proper functioning of the storage
module.
Time Required
2 minutes
Material Required
Inspection mirror
Confirm that no standing water is under or around the connection of the drain tubes of
the storage module. If there is water, wipe it away and contact your Beckman Coulter
Service Representative.
Use an inspection mirror for inspecting areas that are poorly accessible.
B78799AM 5-155
Maintenance
60-Day Maintenance - Rack Builder Module
Figure 302 The Position of the Drain Tubes of the Storage Module
1 Return to either the Maintenance Due Now page or the All Maintenance page. Select the
box next to the completed maintenance task and select Task Completed at the bottom of
the page.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
5-156 B78799AM
5
Maintenance
60-Day Maintenance - Rack Builder Module
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
Note
Wait until the module has finished processing samples to begin the maintenance task. If
samples are being processed, you might need to manually remove a sample, for
example from a gripper, to complete the maintenance task.
1 At the bottom of the screen, select Unlock Module Covers. Open the module covers to
access components inside the module.
The module is placed in Pause mode and samples cannot be processed.
2 Proceed with the maintenance task instructions. Use the navigation on the left side of
the page to access individual maintenance task instructions.
The rack platform is made of 2 parallel metal strips on the upper side of the rack mover, and
is located above the belt. The distance between the metal strips is narrower than the width
of the belt, but wide enough for the clutch to move freely between them. A rack rests on the
rack platform until the belt moves it.
Material Required
• Disinfectant wipes
Procedure
B78799AM 5-157
Maintenance
60-Day Maintenance - Rack Builder Module
Important
Do not grip the platform walls when moving the rack mover of the rack transfer unit. This
action can damage the platform walls.
5-158 B78799AM
5
Maintenance
60-Day Maintenance - Rack Builder Module
2 Move the rack transfer unit toward the door on the right until it is in full view.
Figure 305 Top View of the Rack Transfer Unit with the Rack Platform in Blue
B78799AM 5-159
Maintenance
60-Day Maintenance - Rack Builder Module
5-160 B78799AM
5
Maintenance
60-Day Maintenance - Rack Builder Module
B78799AM 5-161
Maintenance
60-Day Maintenance - Rack Builder Module
Inspect and Clean the Platform Wall of the Rack Transfer Unit
About this Task
The platform wall is located on the upper part of the rack mover and prevents racks from
falling off the belt. Its primary components are 2 metal sheets located parallel to each other,
1 on either side of the belt.
Material Required
• Disinfectant wipes
Procedure
Important
Do not grip the platform walls when moving the rack mover of the rack transfer unit.
This action can damage the platform walls.
5-162 B78799AM
5
Maintenance
60-Day Maintenance - Rack Builder Module
1 Move the rack transfer unit toward the door on the right until the platform wall is in full
view.
2 Inspect the interior of the platform wall for contamination and clean if necessary.
B78799AM 5-163
Maintenance
60-Day Maintenance - Rack Builder Module
Inspect and Clean the Clutch Pins of the Rack Mover of the Rack Transfer Unit
About this Task
The clutch pins are attached to the outer surface of the belt; their function is to hook on to a
rack so that the belt can move the rack.
Material Required
• Disinfectant wipes
Procedure
Important
Do not grip the platform walls when moving the rack mover of the rack transfer unit.
This action can damage the platform walls.
5-164 B78799AM
5
Maintenance
60-Day Maintenance - Rack Builder Module
1 Move the rack transfer unit toward the door on the right until the belt of the rack mover
is in full view.
2 Move the belt in one direction until the clutch pins are accessible for inspection.
Figure 311 Clutch Pin Fixed to the Belt for the AU5800 Rack Builder
Figure 312 Clutch Pin Location on the DxH 900 Rack Builder
B78799AM 5-165
Maintenance
60-Day Maintenance - Rack Builder Module
Inspect and Clean the Spacer of the Rack Mover of the Rack Transfer Unit
About this Task
The spacer of the rack mover stabilizes the belt and is the surface on which the belt moves.
Material Required
• Disinfectant wipes
Procedure
Important
Do not grip the platform walls when moving the rack mover of the rack transfer unit.
This action can damage the platform walls.
5-166 B78799AM
5
Maintenance
60-Day Maintenance - Rack Builder Module
1 Move the rack transfer unit toward the door until the rack transfer unit is opposite the
bridge.
Note
Do not pull excessively on the belt or lift the belt. These actions can damage the belt.
Handle the belt carefully when cleaning it.
2 Inspect the entire length of the spacer for contamination and clean if necessary.
B78799AM 5-167
Maintenance
60-Day Maintenance - Rack Builder Module
Inspect and Clean the Belt of the Rack Mover of the Rack Transfer Unit
About this Task
The belt has clutch pins that engage with a rack. A motor drives the belt along the axis. The
function of the belt is to move racks to and from the analyzer unit.
Important
Confirm that the belt does not move from its default position during cleaning.
Material Required
• Disinfectant wipes
Procedure
Important
Do not grip the platform walls when moving the rack mover of the rack transfer unit.
This action can damage the platform walls.
5-168 B78799AM
5
Maintenance
60-Day Maintenance - Rack Builder Module
1 Move the rack transfer unit toward the door on the right until the belt of the rack mover
is in full view.
2 Inspect the entire length of the outer surface of the belt for contamination. Clean if
necessary by holding a wipe against the outer surface of the belt and simultaneously
moving the belt for one belt revolution.
3 Inspect and clean the clutch pins of the rack mover of the rack transfer unit.
B78799AM 5-169
Maintenance
60-Day Maintenance - Rack Builder Module
The rack buffer has numbered buffer lanes for racks with the numbering starting on the
left. Racks wait to go for analysis, or wait for further processing after analysis in the buffer
lanes.
Material Required
• Disinfectant wipes
Procedure
Important
Do not grip the platform walls when moving the rack mover of the rack transfer unit.
This action can damage the platform walls.
1 Move the rack transfer unit toward the door on the left.
2 Remove all racks accessible from the door on the right. Inspect each rack for damage.
Warning
5-170 B78799AM
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Maintenance
60-Day Maintenance - Rack Builder Module
3 Inspect the interior of all the lanes accessible from the door on the right for
contamination and clean if necessary.
Note
Racks must be positioned with the bar code label facing toward the rack transfer
unit.
B78799AM 5-171
Maintenance
60-Day Maintenance - Rack Builder Module
Figure 320 Rack with a Bar Code Label on the Front Side
5-172 B78799AM
5
Maintenance
60-Day Maintenance - Rack Builder Module
5 Move the rack transfer unit toward the door on the right.
6 Remove all remaining racks.
7 Inspect the interior of the lanes for contamination and clean if necessary.
8 Return the racks correctly to their lanes.
Clean the Reflector and the Optical Sensors on the Rack Builder
About this Task
The tube inventory sensor detects the presence of one or more sample tubes in a given
rack. The optical sensors on the rack buffer detect if the racks in the buffer are fully in their
lanes. The position sensors on the rack transfer unit (RTU) detect if a rack is correctly
positioned in the rack wall.
Material Required
• Lint-free dry cloth
Warning
Risk of sample loss due to obstructed optical pathway of sensors during the rack
builder initialization. To avoid this, ensure that you carefully clean the sensors as
recommended.
B78799AM 5-173
Maintenance
60-Day Maintenance - Rack Builder Module
Important
Do not grip the platform walls when moving the rack mover of the rack transfer unit.
This action can damage the platform walls.
1 Move the rack transfer unit toward the door on the left.
2 Clean the surface of the reflector using a lint-free dry cloth.
Figure 322 The Reflector for the AU5800, DxH 900, and STA R Max Rack Builder Modules
3 Clean the surface of the tube inventory sensor that faces the reflector.
Figure 323 The Tube Inventory Sensor for the AU5800, DxH 900, and STA R Max Rack Builder
Modules
5-174 B78799AM
5
Maintenance
60-Day Maintenance - Rack Builder Module
Figure 324 The Emitter (1) and Receiver (2) of the Sensor in an AU5800 Rack Builder Module
Figure 325 The Emitter and Receiver of the Sensor in a DxH 900 Rack Builder Module
Figure 326 The Emitter and Receiver of the Sensor in a STA R Max Rack Builder Module
B78799AM 5-175
Maintenance
60-Day Maintenance - Rack Builder Module
Figure 327 The Position Sensors on the AU5800 Rack Transfer Unit
Figure 328 The Position Sensors on the DxH 900 Rack Transfer Unit
5-176 B78799AM
5
Maintenance
60-Day Maintenance - Rack Builder Module
Figure 329 The Position Sensors on the STA R Max Rack Transfer Unit
Clean the Support Lanes and their Optical Sensors on the Rack Builder
About this Task
The input and output support lanes move racks between the rack builder and the
connected analyzer. The sensors on the input- and output lane detect the presence of a rack
in these lanes.
Material Required
• Disinfectant wipes
• Lint-free dry cloth
Warning
Risk of sample loss due to obstructed optical pathway of sensors during the rack
builder initialization. To avoid this, ensure that you carefully clean the sensors as
recommended.
Caution
Risk of head injury due to overhead obstructions. Be careful when working in and
around the modules.
Procedure
B78799AM 5-177
Maintenance
60-Day Maintenance - Rack Builder Module
2 Inspect the 2 support lanes for contamination and clean them using disinfectant wipes
if necessary.
5-178 B78799AM
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Maintenance
60-Day Maintenance - Rack Builder Module
3 Clean the surfaces of the optical sensors using only a lint-free dry cloth.
Figure 333 The Sensors for the Input- (1) and Output (2) Lane in an AU5800 Rack Builder
Module
B78799AM 5-179
Maintenance
60-Day Maintenance - Rack Builder Module
Figure 334 The Sensors for the Input- and Output Lane in a DxH 900 Rack Builder Module
Figure 335 The Sensors for the Input-Output Lane in a STA R Max Rack Builder Module
5-180 B78799AM
5
Maintenance
6-Month Maintenance - Transport
1 Return to either the Maintenance Due Now page or the All Maintenance page. Select the
box next to the completed maintenance task and select Task Completed at the bottom of
the page.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Note
Wait until the module has finished processing samples to begin the maintenance task. If
samples are being processed, you might need to manually remove a sample, for
example from a gripper, to complete the maintenance task.
1 At the bottom of the screen, select Unlock Module Covers. Open the module covers to
access components inside the module.
The module is placed in Pause mode and samples cannot be processed.
2 Proceed with the maintenance task instructions. Use the navigation on the left side of
the page to access individual maintenance task instructions.
sample carriers and functions, and are free to hinge open without sensors or fasteners,
and are transparent to allow for visibility of operation. The main profile of the top
cover is consistent across all track segments, with slight adaptations around direct
track sampling analyzer connections and where track segments split and merge.
Where hinged covers are impractical (around DTS connections with analyzers, and at
L- and T-shaped segments), the covers are designed to locate or rest on their supports.
Instead of rotating these covers to open them, they are lifted off the supports and can
be placed out of the way.
• Transport service covers are sheet metal side panels that can be lifted off supports
and removed for access to the lower section of the transport.
Warning
The transport service covers are only to be removed by Beckman Coulter field service
engineers.
Time Required
5-182 B78799AM
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Maintenance
6-Month Maintenance - Transport
Material Required
• Disinfectant wipes
• Lint-free moist cloth
• Lint-free dry cloth
Procedure
Follow these steps to clean and inspect the transport operator covers.
Note
1 Carefully wipe all outside surfaces of the transport service covers with a lint-free moist
cloth.
B78799AM 5-183
Maintenance
6-Month Maintenance - Centrifuge Module
1 Return to either the Maintenance Due Now page or the All Maintenance page. Select the
box next to the completed maintenance task and select Task Completed at the bottom of
the page.
Warning
Do not unlock or open the centrifuge door unless the centrifuge rotor has stopped.
Visually confirm that the centrifuge rotor has stopped spinning by shining a light into
the centrifuge lid through the centrifuge deck.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Warning
Take suitable precautions for your own safety if there is a risk of toxic, radioactive, or
pathogenic contamination.
Note
Wait until the module has finished processing samples to begin the maintenance task. If
samples are being processed, you might need to manually remove a sample, for
example from a gripper, to complete the maintenance task.
5-184 B78799AM
5
Maintenance
6-Month Maintenance - Centrifuge Module
1 At the bottom of the screen, select Unlock Module Covers. Open the module covers to
access components inside the module.
The module is placed in Pause mode and samples cannot be processed.
4 Proceed with the maintenance task instructions. Use the navigation on the left side of
the page to access individual maintenance task instructions.
The adapter shuttle is mounted on the deck of centrifuge module. The centrifuge device is
located below the deck. A hole in the deck allows the centrifuge adapter to be transferred
between the adapter shuttle and centrifuge device.
Time Required
2 minutes
Material Required
• Disinfectant wipes
B78799AM 5-185
Maintenance
6-Month Maintenance - Centrifuge Module
Procedure
Note
The filter in the centrifuge drawer prevents dust from being drawn into the centrifuge by
the fan for the cooling system.
Time Required
PN
Procedure
5-186 B78799AM
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Maintenance
6-Month Maintenance - Rack Builder Module
1 Confirm that all positions on the adapter shuttle and in the centrifuge have adapters. Do
not leave any empty positions on the adapter shuttle or in the centrifuge. Leave only the
swap position empty.
2 Gently push the centrifuge into the locked position. An audible click sound indicates
that the centrifuge drawer is locked.
3 Return to either the Maintenance Due Now page or the All Maintenance page. Select the
box next to the completed maintenance task and select Task Completed at the bottom of
the page.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
B78799AM 5-187
Maintenance
6-Month Maintenance - Rack Builder Module
Note
Wait until the module has finished processing samples to begin the maintenance task. If
samples are being processed, you might need to manually remove a sample, for
example from a gripper, to complete the maintenance task.
1 At the bottom of the screen, select Unlock Module Covers. Open the module covers to
access components inside the module.
The module is placed in Pause mode and samples cannot be processed.
3 Proceed with the maintenance task instructions. Use the navigation on the left side of
the page to access individual maintenance task instructions.
5-188 B78799AM
5
Maintenance
6-Month Maintenance - Rack Builder Module
The buffer area is flanked on its left, rear, and right sides by flat sheet metal, which is called
the buffer cover.
Material Required
• Disinfectant wipes
Procedure
1 Move the rack transfer unit toward the door on the left.
2 Inspect the buffer cover of the rack builder and the reflective tape for contamination
and clean if necessary.
B78799AM 5-189
Maintenance
6-Month Maintenance - Rack Builder Module
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Maintenance
6-Month Maintenance - Rack Builder Module
B78799AM 5-191
Maintenance
6-Month Maintenance - Rack Builder Module
The deck cover is a right-angled flat metal sheet with its horizontal surface below the buffer
area. The deck cover shields the floor from contaminants.
Material Required
• Disinfectant wipes
Procedure
Note
The side walls to the left and right of the horizontal surface must also be inspected for
contamination and cleaned if necessary.
2 Inspect the area of the deck cover accessible from the door on the right for
contamination and clean if necessary.
5-192 B78799AM
5
Maintenance
6-Month Maintenance - Rack Builder Module
Figure 348 Cleaning the Horizontal (Left) and Vertical (Right) Surfaces of the Deck Cover
B78799AM 5-193
Maintenance
6-Month Maintenance - Storage Module
5-194 B78799AM
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Maintenance
6-Month Maintenance - Storage Module
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Note
Wait until the module has finished processing samples to begin the maintenance task. If
samples are being processed, you might need to manually remove a sample, for
example from a gripper, to complete the maintenance task.
1 At the bottom of the screen, select Unlock Module Covers. Open the module covers to
access components inside the module.
The module is placed in Pause mode and samples cannot be processed.
2 Proceed with the maintenance task instructions. Use the navigation on the left side of
the page to access individual maintenance task instructions.
The window allows the inspection of the interior or the storage without opening the door.
After time, the refrigerated storage service window will require cleaning.
Time Required
1 minute.
Material Required
• Lint-free dry cloth
• Glass cleaning agent
Clean the outside window on the service door of the storage module.
B78799AM 5-195
Maintenance
2-Year Maintenance - Input Module
1 Return to either the Maintenance Due Now page or the All Maintenance page. Select the
box next to the completed maintenance task and select Task Completed at the bottom of
the page.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Note
Wait until the module has finished processing samples to begin the maintenance task. If
samples are being processed, you might need to manually remove a sample, for
example from a gripper, to complete the maintenance task.
Note
If the module is turned off, the lights will not illuminate, and you can open the drawer
manually.
5-196 B78799AM
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Maintenance
2-Year Maintenance - Input Module
3 Proceed with the maintenance task instructions. Use the navigation on the left side of
the page to access individual maintenance task instructions.
PN
• C82384 6x6 rack
• C82385 6x14 rack
• C19900 Distribution rack
Procedure
Important
Do not remove a distribution rack with sample tubes from the system.
Tip
If you are unable to remove all the old racks at once, place color stickers or any
identifying marker on the old racks.
B78799AM 5-197
Maintenance
2-Year Maintenance - Input Module
2 Place the new 6x6 and 6x14 standard racks in the appropriate areas of the drawers.
Confirm that the new racks are seated correctly on the base frame.
5 Replace all old standard racks and distribution racks that are in your lab with new ones.
6 Dispose of the old racks according to your laboratory procedures.
5-198 B78799AM
5
Maintenance
2-Year Maintenance - Input Output Module
1 Push the drawer back into the module until the self-closing device closes the drawer.
The red light turns off, and the sensor light illuminates.
2 Return to either the Maintenance Due Now page or the All Maintenance page. Select the
box next to the completed maintenance task and select Task Completed at the bottom of
the page.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Note
Wait until the module has finished processing samples to begin the maintenance task. If
samples are being processed, you might need to manually remove a sample, for
example from a gripper, to complete the maintenance task.
Note
If the module is turned off, the lights will not illuminate, and you can open the drawer
manually.
B78799AM 5-199
Maintenance
2-Year Maintenance - Input Output Module
3 Proceed with the maintenance task instructions. Use the navigation on the left side of
the page to access individual maintenance task instructions.
PN
• C82384 6x6 rack
• C82385 6x14 rack
• C19900 Distribution rack
Procedure
Important
Do not remove a distribution rack with sample tubes from the system.
Tip
If you are unable to remove all the old racks at once, place color stickers or any
identifying marker on the old racks.
5-200 B78799AM
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Maintenance
2-Year Maintenance - Input Output Module
2 Place the new 6x6 and 6x14 standard racks in the appropriate areas of the drawers.
Confirm that the new racks are seated correctly on the base frame.
5 Replace all old standard racks and distribution racks that are in your lab with new ones.
6 Dispose of the old racks according to your laboratory procedures.
B78799AM 5-201
Maintenance
2-Year Maintenance - Centrifuge Module
1 Push the drawer back into the module until the self-closing device closes the drawer.
The red light turns off, and the sensor light illuminates.
2 Return to either the Maintenance Due Now page or the All Maintenance page. Select the
box next to the completed maintenance task and select Task Completed at the bottom of
the page.
Warning
Do not unlock or open the centrifuge door unless the centrifuge rotor has stopped.
Visually confirm that the centrifuge rotor has stopped spinning by shining a light into
the centrifuge lid through the centrifuge deck.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Warning
Take suitable precautions for your own safety if there is a risk of toxic, radioactive, or
pathogenic contamination.
5-202 B78799AM
5
Maintenance
2-Year Maintenance - Centrifuge Module
Note
Wait until the module has finished processing samples to begin the maintenance task. If
samples are being processed, you might need to manually remove a sample, for
example from a gripper, to complete the maintenance task.
1 At the bottom of the screen, select Unlock Module Covers. Open the module covers to
access components inside the module.
The module is placed in Pause mode and samples cannot be processed.
4 Proceed with the maintenance task instructions. Use the navigation on the left side of
the page to access individual maintenance task instructions.
The centrifuge adapter holds the sample tubes that are spun in the centrifuge.
Time Required
1 minute
Material Required
B78799AM 5-203
Maintenance
2-Year Maintenance - Storage Module
C82386
Procedure
1 Contact your Beckman Coulter Representative. Order the required number of new
centrifuge adapters. The order number is provided under Material Required.
2 Replace all centrifuge adapters with new adapters. Dispose of old centrifuge adapters.
1 Return to either the Maintenance Due Now page or the All Maintenance page. Select the
box next to the completed maintenance task and select Task Completed at the bottom of
the page.
Warning
Note
Wait until the module has finished processing samples to begin the maintenance task. If
samples are being processed, you might need to manually remove a sample, for
example from a gripper, to complete the maintenance task.
Open the operator door of the storage module to start the replacement procedure. Refer
to Access Racks from Storage.
5-204 B78799AM
5
Maintenance
2-Year Maintenance - Storage Module
This procedure describes one way to replace the storage racks. You can perform this
procedure over the course of a few days or weeks, as it would require several hours to
perform this activity all at once.
PN
• C82383 Storage rack
Procedure
Important
Do not remove storage racks from the storage rack builder unit (SRBU). Only remove
storage racks from the environmentally controlled storage device (ECSD).
Note
It is recommended that you perform the replacement procedure when your lab is not
busy.
1 Place color stickers or any identifying marker on the racks that must be replaced in the
ECSD, ensuring that the rack does not move.
Placing stickers on the racks that need to be replaced allows you to identify which racks
must be exchanged for new ones.
Important
Warning
Risk of delay in sample processing. Do not push the racks too far into the shelves.
Stop pushing when the magnets in the storage rack attach to their counterparts in
the shelf.
2 Replace all old storage racks with new storage racks. Refer to the following procedures:
• Remove Racks from storage
• Refill Empty Racks from Storage
3 Move the sample tubes from the storage rack to an input rack. To reprocess the sample
tubes on the DxA system, introduce the samples in the input module. Refer to Fill and
Load Racks.
Warning
A storage module hardware failure can affect the processing time of samples on
the system. After manually removing samples from storage, you need to reprocess
the samples on the system.
B78799AM 5-205
Maintenance
2-Year Maintenance - Storage Module
4 Continue until all old racks have been replaced with new ones.
5 Dispose of the old storage racks according to your laboratory procedures.
Return to either the Maintenance Due Now page or the All Maintenance page. Select the
box next to the completed maintenance task and select Task Completed at the bottom of
the page.
5-206 B78799AM
CHAPTER 6
Troubleshooting
Introduction
This chapter provides information about troubleshooting your DxA system. If any of the
following scenarios occur, follow the recommended actions to perform troubleshooting.
For a patient/user/third party in the European Union and in countries with identical
regulatory regime (Regulation 2017/746/EU on In vitro Diagnostic Medical Devices); if,
during the use of this device or as a result of its use, a serious incident has occurred, please
report it to the manufacturer and/or its authorized representative and to your national
authority.
A communication loss caused the system to change to the pause state automatically.
Remedy
A Disabled Instrument Can Display the Incorrect Color Status on the System Console
Scenario
A disabled instrument can display a color other than gray on the system console.
Remedy
When you deactivate an instrument, always compare the status on the system console
with the status on the module console to establish the correct status of the instrument.
A Faulty RFID Reader Causes Many Sample Carriers to be Frequently Routed to Exit
Lanes
Scenario
Carriers are frequently routed to the exit lanes for manual removal. When the exit lane is
full, the system stops working and requires a restart.
Cause
B78799AM 6-1
Troubleshooting
A Sample Tube is Stuck on the Track because the Recapper is Unavailable
Remedy
Contact your Beckman Coulter Representative to locate and repair, or replace the
defective RFID reader.
A power loss causes the recapper to be unavailable, thus a sample tube on a processing lane
is not further processed. The sample turnaround time (TAT) timeout alert is displayed.
Cause
Remedy
A sample tube is stuck at a stop position (decapper, recapper, or direct track sampling
(DTS)).
Remedy
6-2 B78799AM
6
Troubleshooting
A Timeout Error of the Camera of the Tube Inspection Unit
There is a timeout error of the camera of the tube inspection unit (TIU).
Remedy
An error dialog box is displayed while you perform error recovery, preventing you from
finishing the process.
Remedy
1 Restart the software on the system console or the module console you are working on.
2 Continue the error recovery process.
Unknown Error dialog boxes display several times by reproducible user actions, for example,
moving to sample search.
Remedy
1 Remove samples from input, wait until the centrifuge, the rack builder module (RBU),
the direct track sampling (DTS), and the transport are empty, or until it has processed
all samples and they have been sent to the output.
B78799AM 6-3
Troubleshooting
Do Not Use the Controlled-stop Button during Initialization
d. Wait 1 minute.
e. Turn on the console server.
Activating the controlled-stop button during reinitialization will block the system, thus a
restart is required.
Remedy
When initializing an instrument, do not use the controlled-stop button until the
initialization process is complete.
Sample tubes are rejected in the input module due to tube classification or physical
orientation problems. The 16x100 open sample tubes are rejected because either the
92x15 sample tubes with push cap or the 16x100 sample tubes with push cap are
configured with color detection.
Remedy
The system cannot initialize because a robot error prevents an axis from being enabled.
Remedy
6-4 B78799AM
6
Troubleshooting
The System Console is Frozen
Remedy
If the module console does not react, restart the module console.
a. Open the Windows menu by pressing the Windows key or by using the task bar.
b. Restart the module console.
c. On the module console, select Run to resume sample processing.
Remedy
If the system console does not react, restart the system console application.
a. Close the system console by pressing Alt + F4 or by using Task Manager.
b. Restart the system console application.
c. On the system console, select Run to resume sample processing.
Warning
Risk of delay in sample processing. In the event of a general system failure, the system
may require restart or even service intervention to recover. Ensure that any urgent
(STAT) samples are processed manually to avoid delays. Beckman Coulter
recommends that you implement a way to visually identify urgent sample tubes.
When you have a system crash and are not able to perform shutdown using the system
console, follow these steps to handle sample tubes on the system:
Note
Ensure that the tubes are stored vertically in a rack after removal.
2 Manually turn off the console server, DxA server, and each Programmable Logic
Controller (PLC).
B78799AM 6-5
Troubleshooting
Recovering Sample Tubes After Centrifuge Power or Communication Failure
4 Place any STAT tubes in a rack and place the rack in the correct priority region on the
input module.
Scan the bar code label of the samples to identify the STAT tube, if it is not indicated on
the tube or label.
Important
Warning
Do not unlock or open the centrifuge door unless the centrifuge rotor has stopped.
Visually confirm that the centrifuge rotor has stopped spinning by shining a light into
the centrifuge lid through the centrifuge deck.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Warning
Take suitable precautions for your own safety if there is a risk of toxic, radioactive, or
pathogenic contamination.
6-6 B78799AM
6
Troubleshooting
Recovering Sample Tubes After Centrifuge Power or Communication Failure
Note
Wait until the module has finished processing samples to begin the maintenance task. If
samples are being processed, you might need to manually remove a sample, for
example from a gripper, to complete the maintenance task.
Procedure
2 Confirm that the rotor has stopped by shining a light into the centrifuge lid through the
centrifuge deck to confirm that the rotor is not spinning.
3 Insert the emergency access keys into the keyholes on the module deck plate.
The centrifuge access keys and the drawers are numbered. The left drawer is labeled
(1):
Figure 355
The emergency access key labeled (1) opens the left drawer.
Figure 355
Figure 355
The emergency access key labeled (2) opens the right drawer.
Figure 355
4 Turn the emergency access key counter-clockwise to unlock the required drawer.
B78799AM 6-7
Troubleshooting
Recovering Sample Tubes After Centrifuge Power or Communication Failure
5 Turn the key clockwise to its initial position to reset the lock.
Note
If the key is not returned to the initial position, an error message is issued.
Note
6-8 B78799AM
CHAPTER 7
Error Recovery
About Error Recovery
Error messages are shown under:
• System on the module console where the error has occurred, and on the system
console. On the System page, select an event in the list to view detailed instructions on
error recovery. Follow the instructions on the page. If you are not able to resolve the
error on the system with these instructions, take note of the event code in the
breadcrumb trail at the top of the page. For example, if you see Error Recovery
[ICE0001], the event code is ICE0001. Contact your Beckman Coulter Representative
and provide them with this event code.
• Samples on the module console where the error has occurred, and on the system
console. On the Samples page, select an event in the list to view more information
about the sample. The table here provides a list of the sample IDs and alert text with
the corresponding link to the error recovery steps. If you are not able to resolve the
error on the system with these instructions, take note of the event code or the alert text
in the table. Contact your Beckman Coulter Representative and provide them with this
event code or alert text.
System Messages
Important
If not resolved, this issue could impact the performance of the system or the system
could stop functioning completely.
If the issue persists for several hours, restart the DxA software to free up system
memory.
Select Show more to display the event codes with the same error recovery steps:
Communication Stopped
The configuration shared between the DxA system and REMISOL Advance is inconsistent
due to changes to the REMISOL Advance configuration. Follow these steps to synchronize
the configuration.
B78799AM 7-1
Error Recovery
System Messages
Important
Only users with super user rights can view the system configuration options and
complete these recovery steps.
3 Select REMISOL. When the operation is complete, the pending changes to the
configuration are shown in the draft configuration box.
To install new system software or new REMISOL Advance software, contact your local
Beckman Coulter Service Representative.
1 Confirm that REMISOL Advance is turned on and that the software is running.
2 Confirm that the network or serial cables connecting the two systems are physically
connected and not damaged.
7-2 B78799AM
7
Error Recovery
System Messages
REMISOL Advance received a request from an unknown source. This event indicates an
issue with the specifications of the communication configuration of the interface. Follow
these steps to resolve the issue.
1 Confirm that REMISOL Advance is turned on and that the software is running.
2 Confirm that the network or serial cables connecting the two systems are physically
connected and not damaged.
B78799AM 7-3
Error Recovery
System Messages
Note
The system was initialized after being configured to work with new sample container types
and cap types. The DxA server must synchronize this information with the main display
server. Follow these steps to resolve the issue.
Note
This operation cannot occur while the system configuration is being edited on the
system console.
7-4 B78799AM
7
Error Recovery
System Messages
3 Configure tests and named destinations for the newly added sample container types.
Refer to Configure Sample Container Types.
4 On the system console, select Menu > System Configuration. Select Activate Draft in the
Draft Configuration section.
This event indicates that the system determines that there are racks in the storage module
that contain expired samples that should be disposed of. Follow these steps to dispose of
the expired samples.
B78799AM 7-5
Error Recovery
System Messages
3 Try printing a test page according to the instructions of the printer manufacturer.
4 If the printer is functioning correctly, but cannot print reports from the Beckman
Coulter instrument, restart the instrument and try printing a report again.
5 If the issue persists, contact your local Beckman Coulter Service Representative.
The system cannot establish a connection with the PROService server. Follow these steps to
establish a connection.
Note
1 Confirm that the network cable connecting the systems is physically connected and not
damaged.
2 Confirm that the instrument is registered with PROService. Go to the RMS Configuration
page to unenroll and enroll.
3 If the issue persists, contact your local Beckman Coulter Service Representative.
A high percentage of the processor is in use. If the issue persists, a specific process might be
depleting memory.
Important
If not resolved, this issue could impact the performance of the system or the system
could stop functioning completely.
7-6 B78799AM
7
Error Recovery
System Messages
Important
If not resolved, this issue could impact the performance of the system or the system
could stop functioning completely.
A loss of primary power source is detected. Follow these steps to reestablish power.
Important
1 Determine the cause of the power failure to reestablish power to the system.
2 If power is not restored before the battery is depleted, the system automatically shuts
down to ensure it is in a safe state and to avoid loss of data or data corruption.
B78799AM 7-7
Error Recovery
System Messages
1 Confirm that REMISOL Advance is turned on and that the software is running.
2 Confirm that the network or serial cables connecting the two systems are physically
connected and not damaged.
An internal software error prevents the system from generating a route plan for a tube.
Follow these steps to retrieve the sample tube and resolve the issue.
Note
If the error persists, then Beckman Coulter Technical Support and system development
must be involved to determine the root cause of the issue and provide a solution.
1 Go to the sample details page for the specified tube. Confirm the current location of the
tube. If it is in an input or output drawer, you can remove the sample and reintroduce it
into the system if needed. If the location of the tube is not an input or output drawer,
select ORDER SAMPLE RETRIEVAL to request that the tube is routed to a recall region.
2 If the tube still cannot be retrieved, manually remove the covers and retrieve the tube.
There are several reasons why a request from the LIS to route a tube to a recall rack could
fail:
• a tube with the specified bar code is not known to the system
• the requested tube is not on the system
• the tube is in a state where it cannot be routed
7-8 B78799AM
7
Error Recovery
General Processing Errors
The system is unable to identify rack information for a few tubes. Select More information
on the error recovery page to see the full list of impacted tubes. If these tubes are not
removed, tube placement in the environmentally controlled storage device (ECSD) will be
affected.
Communication Failure
2 AC power to the system is lost. The system is not able to initialize or run until power is
restored.
No Racks Available
B78799AM 7-9
Error Recovery
General Processing Errors
1 Depending on the named destination indicated in the Description on the System page:
a. Remove any full racks from the drawer region of the named destination.
b. Place more empty racks in the drawer region of the named destination.
AC power to the system is lost. The system is not able to initialize or run until power is
restored.
1 Remove the excessive sample carriers from the exit lane of the transport system. Refer
to Inspect Sample Carriers and Remove Defective Ones.
Tube Missing
7-10 B78799AM
7
Error Recovery
General Processing Errors
Refer to the Description on the System page for details on parameters that are out of range
or defective components.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
B78799AM 7-11
Error Recovery
General Processing Errors
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
7-12 B78799AM
7
Error Recovery
General Processing Errors
Note
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
B78799AM 7-13
Error Recovery
General Processing Errors
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
The request to unlock the module covers was rejected because the covers are already
unlocked.
These error recovery steps apply to the following event codes:
• DxA.MP014
Communication Failure 1
This event indicates that the module console lost connection to the DxA server. While the
module console is trying to reconnect to the DxA server, the application is not operable.
After 30 seconds without a connection, the module pauses. If the attempts to reconnect are
unsuccessful, the module console displays the option to restart the application.
Communication Failure 2
1 If samples encounter routing problems and get stuck, restart the system.
2 If the issue persists, contact your local Beckman Coulter Service Representative.
B78799AM 7-15
Error Recovery
General Processing Errors
Communication Failure 3
This event indicates that the DxA server has lost connection to the Programmable Logic
Controller (PLC).
2 If the issue persists, perform a hard restart. Refer to Shut Down the DxA System for
more information.
Note
The system continues to display this message while the uninterruptible power
supply (UPS) is charged. If the power is turned on and the message is still displayed,
wait several minutes.
Note
The system continues to display this message while the uninterruptible power
supply (UPS) is charged. If the power is turned on and the message is still displayed,
wait several minutes.
7-16 B78799AM
7
Error Recovery
General Processing Errors
1 The Controlled Stop button is pressed. To resume sample processing, release the
Controlled Stop button.
1 The system was unable to lock the covers. Open any unlocked covers and confirm that
the locking mechanisms are not obstructed.
Duplicate Racks
Two racks on the system have the same ID. Refer to the Description on the System page
for the location of the duplicate racks. Remove one of the racks from the system.
B78799AM 7-17
Error Recovery
General Processing Errors
Two sample carriers on the system have the same ID. Refer to the Description on the
System page for the location of the duplicate sample carriers. Remove one of the sample
carriers from the system.
Warning
Warning
Do not unlock or open the centrifuge door unless the centrifuge rotor has stopped.
Visually confirm that the centrifuge rotor has stopped spinning by shining a light into
the centrifuge lid through the centrifuge deck.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
If you open the drawer while the adapter handler is not in the top position, you will
damage the adapter handler. Before opening the centrifuge drawer, confirm that the
adapter handler is in the top position and not inside the centrifuge.
7-18 B78799AM
7
Error Recovery
General Processing Errors
4 Remove all sample tubes from the adapters in the centrifuge. Inspect the tubes for
damage. Place these tubes on racks and introduce the racks into the input drawer.
5 Remove all tubes from the adapter shuttle. Place these tubes on racks and introduce the
racks into the input drawer.
Note
Firmware Error
B78799AM 7-19
Error Recovery
General Processing Errors
Wait until the firmware update is complete. The installation process can take up to 30
minutes.
Warning
Warning
Do not unlock or open the centrifuge door unless the centrifuge rotor has stopped.
Visually confirm that the centrifuge rotor has stopped spinning by shining a light into
the centrifuge lid through the centrifuge deck.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
If you open the drawer while the adapter handler is not in the top position, you will
damage the adapter handler. Before opening the centrifuge drawer, confirm that the
adapter handler is in the top position and not inside the centrifuge.
7-20 B78799AM
7
Error Recovery
General Processing Errors
2 Confirm that the adapter handler is in the top position and not inside the centrifuge.
3 Open the centrifuge drawer.
4 Open the centrifuge door.
5 If there is a centrifuge adapter in the centrifuge adapter handler, remove the adapter.
Place the adapter in an empty position in the centrifuge or adapter shuttle.
6 Confirm that all positions on the adapter shuttle and in the centrifuge have adapters. Do
not leave any empty positions on the adapter shuttle or in the centrifuge. Leave only the
swap position empty.
7 Remove all sample tubes from the adapters in the centrifuge. Inspect the tubes for
damage. Place these tubes on racks and introduce the racks into the input drawer.
8 Remove all tubes from the adapter shuttle. Place these tubes on racks and introduce the
racks into the input drawer.
Warning
B78799AM 7-21
Error Recovery
General Processing Errors
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
Note
7-22 B78799AM
7
Error Recovery
General Processing Errors
Gripper Failure
Warning
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
B78799AM 7-23
Error Recovery
General Processing Errors
4 Open the gripper fingers if closed by locating the gripper belt and rotating the belt.
Warning
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
7-24 B78799AM
7
Error Recovery
General Processing Errors
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
B78799AM 7-25
Error Recovery
General Processing Errors
Note
Warning
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
Note
B78799AM 7-27
Error Recovery
General Processing Errors
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
7-28 B78799AM
7
Error Recovery
General Processing Errors
Note
The communication between 2 motor driver boards is interrupted. The system remains
operational, but the issue must be resolved.
Contact your local Beckman Coulter Service Representative.
Acknowledge all open alerts and then shut down the system.
Missing Tube
Warning
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
B78799AM 7-29
Error Recovery
General Processing Errors
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
2 If a tube is missing, find it on the system. The bar code of the missing tube is displayed
in the Description on the System page.
Rack Error
Remove Rack
7-30 B78799AM
7
Error Recovery
General Processing Errors
Note
If the module is turned off, the lights will not illuminate, and you can open the drawer
manually.
1 Open the drawer.
a. Select the drawer open sensor button; wait until the red flashing light has stopped
flashing.
b. When you see a solid red light, pull on the handle to open the drawer.
2 The rack in the indicated position is the wrong rack type, in the wrong position, or both.
Remove the rack from the drawer.
3 Push the drawer back into the module until the self-closing device closes the drawer.
The red light turns off, and the sensor light illuminates.
1 Remove the sample carriers from the exit lane of the transport system. Refer to Inspect
Sample Carriers and Remove Defective Ones.
2 If the sample carrier contains a sample tube, remove the tube. Search for the sample
using the Sample Search and open the Detailed sample log. Select Mark sample removed.
Remove the sample carriers from the exit lane of the transport system. Refer to Inspect
Sample Carriers and Remove Defective Ones.
B78799AM 7-31
Error Recovery
General Processing Errors
Remove Tube
Warning
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
Note
This step is only necessary if the tube can still be located on the system with the
Sample Search.
7-32 B78799AM
7
Error Recovery
General Processing Errors
a. On the system console, use the Sample Search bar to find the sample tube that you
removed.
b. Select the sample from the results shown below the Sample Search bar.
c. Select Mark sample as removed.
B78799AM 7-33
Error Recovery
General Processing Errors
Warning
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
2 If a sample tube is in the centrifuge tube robot gripper or beneath the gripper, remove
it.
7-34 B78799AM
7
Error Recovery
General Processing Errors
6 If the issue persists, contact your local Beckman Coulter Service Representative.
System Error
Acknowledge all open alerts and then shut down the system.
System Error 2
System Error 3
B78799AM 7-35
Error Recovery
General Processing Errors
1 Acknowledge all open system events and follow the error recovery steps.
2 Select Initialize System on the system console.
1 Acknowledge all open system events and follow the error recovery steps.
2 Restart the system. Refer to the startup and shutdown procedures .
7-36 B78799AM
7
Error Recovery
Sample Processing Errors
1 Confirm that all relevant modules are able to process samples and try to resolve any
issues.
Once the issues are resolved, this error is dismissed automatically and the system
continues processing the sample tube.
2 If the problem persists or an urgent sample is affected, locate the sample tube in
question by using Sample Search. Manually remove the sample tube for manual
processing.
Unable to Initialize
B78799AM 7-37
Error Recovery
Sample Processing Errors
7-38 B78799AM
7
Error Recovery
Sample Processing Errors
B78799AM 7-39
Error Recovery
Sample Processing Errors
7-40 B78799AM
7
Error Recovery
Sample Processing Errors
3 If there are no sample tube anomalies, reintroduce the sample tube into an input region.
4 If the error persists, contact your local Beckman Coulter Service Representative.
Bar code on sample tube does not match expected bar code. The sample bar code has been
changed.
1 Confirm there are not numerous readable bar codes on the sample tube.
2 Confirm the sample tube is not at an unexpected position.
3 Confirm the bar code is not damaged.
The system did not receive any liquid level detection measurement data during a robot
processing of the sample tube.
B78799AM 7-41
Error Recovery
Sample Processing Errors
An unexpected error occurred during the processing of the liquid level detection signal.
The length deviation between the up and down measurement is too large.
The LLD measurement range is not correct. This error can occur due to the following
reasons:
• Sample tube was not properly placed into the rack or sample carrier
• LLD is not properly calibrated
The liquid level detection measurement range is not correct. This error can occur due to the
following reasons:
• Sample tube was not properly placed into the rack or sample carrier
• LLD is not properly calibrated
7-42 B78799AM
7
Error Recovery
Sample Processing Errors
An unexpected error occurred during the liquid level detection volume calculation.
The system unexpectedly detected components, such as gel, in the middle of the sample
tube.
1 Inspect the sample tube to see if there is any unexpected content in the middle.
2 Reintroduce the sample tube into an input region.
3 If the error persists, contact your local Beckman Coulter Service Representative.
The system did not find any water-based components in the sample tube.
B78799AM 7-43
Error Recovery
Sample Processing Errors
The system detected the sample tube as empty and did not detect any liquid content to be
present.
The system unexpectedly did not detect a gel layer in the sample tube.
The top liquid level is too close to the upper rim of the sample tube.
7-44 B78799AM
7
Error Recovery
Sample Processing Errors
For any open, overfilled tubes, the module where the overfilled sample tube was detected
stops.
1 If the sample tube is open and overfilled, immediately remove the overfilled sample
tube manually.
There is a high contamination risk.
2 If the tube is not overfilled, reintroduce the sample tube into an input region.
3 If the tube is not overfilled and the error persists, contact your Beckman Coulter Service
Representative.
The tube height measurement of the liquid level detection does not correspond to the
nominal value identified by the tube inspection unit.
The gripper height measurement between the liquid level detection and the tube inspection
unit does not match.
1 Inspect the sample tube for anomalies, such as a detached bar code label.
2 Reintroduce the sample tube into an input region.
3 If the error persists, contact your local Beckman Coulter Service Representative.
B78799AM 7-45
Error Recovery
Sample Processing Errors
The system detected an invalid liquid level detection configuration for the sample tube
description configuration.
The system has detected volume loss in a sample tube after centrifugation. When this error
occurs, the centrifuge module stops running.
The system has detected volume loss in a sample tube after centrifugation.
7-46 B78799AM
7
Error Recovery
Sample Processing Errors
The sample tube is routed to an SIQ region and the centrifuge module continues to run.
The expected gel volume is higher than the detected whole blood level.
2 If there are no sample tube anomalies, reintroduce the sample tube into an input region.
3 If the error persists, contact your local Beckman Coulter Service Representative.
B78799AM 7-47
Error Recovery
Sample Processing Errors
Routing Errors
No Tests Ordered
1 Use the error message to determine which analyzer is unable to process the sample.
2 Go to analyzer and correct any analyzer issues.
3 Reintroduce the sample tube into an input region.
Analyzer indicates that the system cannot process the sample due to an issue with the
sample integrity.
7-48 B78799AM
7
Error Recovery
Sample Processing Errors
1 Use the error message to determine which analyzer was unable to process the sample.
2 Go to analyzer and investigate the sample integrity issues.
3 Correct any issues, if possible.
4 Reintroduce the sample tube into an input region.
New sample with duplicate ID detected. This error occurs when a sample tube is loaded
with the original manufacturer's cap, but DxA system data indicates that a sample tube with
the same sample ID has already been introduced and processed in the DxA system.
DxA does not support the use of sample tubes with duplicate sample IDs on the system at
the same time or within the configured time frame the sample tube remains known to the
system.
New sample with duplicate ID detected. This error occurs when a sample tube is loaded and
detected to be unspun, but DxA system data indicates that a sample tube with the same
sample ID has already been spun and processed in the DxA system.
DxA does not support the use of sample tubes with duplicate IDs on the system at the same
time or within the configured time frame the sample tube remains known to the system.
The sample tube matches an existing sample ID for a different patient. This occurs if a
sample ID is being reused before the configured reuse interval has expired.
DxA does not support the use of sample tubes with duplicate sample IDs on the system at
the same time or within the configured time frame the sample tube remains known to the
system.
B78799AM 7-49
Error Recovery
Sample Processing Errors
The test order requires an unspun sample tube, but the sample tube has been loaded into
an Force centrifuge input region.
Reintroduce the sample tube into a Skip centrifuge or Centrifuge if needed input region.
The test order requires a spun sample tube, but the sample tube has been loaded into a Skip
centrifuge input region and DxA has detected the sample tube to be unspun.
1 Confirm the spun state detection is correctly configured for the sample tube type.
2 Reintroduce the sample into a Force centrifuge or Centrifuge if needed input region.
3 If the error persists, contact your local Beckman Coulter Service Representative.
The test order requires a sample tube to be spun to a 2x level, but the sample tube has been
spun to a 1x level.
According to your laboratory procedures, reintroduce the sample tube into a Force
centrifuge input region.
The test order requires an unspun tube, but the tube is already spun.
2 Confirm the ratio check is correct for each sample tube type that is defined as No Gel.
3 If the error persists, contact your local Beckman Coulter Service Representative.
Centrifuge Conflict
The test order contains both spun and unspun tests, which is not supported by DxA.
7-50 B78799AM
7
Error Recovery
Sample Processing Errors
1 Confirm the centrifugation setting is correct for each of the ordered tests for the sample.
2 Do one of the following to troubleshoot the error:
a. Confirm that all settings are consistent.
b. Confirm that the LIS is not ordering this set of tests on a single sample tube.
Cannot centrifuge the sample tube without the original manufacturer’s cap. The sample
tube no longer has the original manufacturer’s cap and DxA cannot centrifuge the sample.
3 If the error persists, contact your local Beckman Coulter Service Representative.
Cannot find a cap state that satisfies the Named Destination configuration.
1 Confirm which caps are configured for each Named Destination in the system
configuration.
1 Confirm which caps are configured for each Named Destination in the system
configuration.
B78799AM 7-51
Error Recovery
Sample Processing Errors
No analyzer destinations are configured or are available to run the tests ordered on the
sample tube.
The sample volume for the given sample tube type is out of the required range. This may
have a negative impact on sample processing due to the additive of the sample tube.
1 Ensure that the volume settings are correct for the ordered tests and the analyzer.
2 Manually pipette the remaining sample volume into a lower-volume sample tube.
3 Run the tests manually, considering highest priority first.
4 If necessary, request a new sample from the patient.
Insufficient Volume
1 Ensure that the volume settings are correct for the ordered tests and the analyzer.
2 Manually pipette the remaining sample volume into a lower-volume sample tube.
3 Run the tests manually, considering highest priority first.
4 If necessary, request a new sample from the patient.
The system did not detect sample volume in the sample tube and cannot centrifuge an
empty sample tube.
7-52 B78799AM
7
Error Recovery
Sample Processing Errors
The bar code extension could not be found in the bar code.
The system is configured to use bar code extensions. The extension indicated was not found
on the sample ID of the tube.
This error occurs when the bar code of the sample tube matches the bar code extensions
defined in the system configuration for multiple sample tube types.
B78799AM 7-53
Error Recovery
Sample Processing Errors
• does the bar code label contain any characters which are not allowed?
• is the bar code symbology supported or activated in the system configuration?
2 If there are no sample tube anomalies, reintroduce the sample tube into an input region.
3 If the error persists, contact service to confirm the system configuration.
The system detected a duplicate bar code. Another sample with the same Sample ID is on
the system.
Sample ID Mismatch
The system detected a different bar code than already read for the sample tube.
1 Inspect the bar code label for any damage and replace the label, if necessary.
2 Reintroduce the sample tube into an input region.
3 If the error persists, contact your local Beckman Coulter Service Representative.
The sample tube type changed for the tube. Possible case of a duplicate Sample ID has been
detected.
The tests are not configured to run on the sample tube type.
1 Confirm the ordered tests for the sample tube are correct.
It is possible the tube was mislabeled.
2 If the tests were correctly ordered, update the sample tube configuration to allow the
listed tests to be processed.
The system cannot identify the sample tube characteristics for processing.
7-54 B78799AM
7
Error Recovery
Sample Processing Errors
Cannot find a configured storage destination that matches the sample tube.
Recapper Unavailable
Decapper Unavailable
B78799AM 7-55
Error Recovery
Sample Processing Errors
The centrifuge is not available. The sample requires centrifugation and cannot be processed
further until it has been spun.
1 Confirm that there are no alerts on the output module console causing disposal to not
be available.
2 If there are any disposal alerts, perform all error recovery steps to clear the alerts.
Confirm that the recall region specified by the LIS is mapped to an output drawer.
7-56 B78799AM
7
Error Recovery
Sample Processing Errors
1 Confirm that there is at least one recall region configured in the system configuration.
2 Confirm that the recall region is mapped to an output drawer.
1 Update the configuration to define a recall region with the name specified by the LIS.
2 Confirm that the recall region specified by the LIS is mapped to an output drawer.
When a DxA system without a centrifuge module encounters a sample that requires
centrifugation in order to complete processing, this error occurs.
B78799AM 7-57
Error Recovery
Sample Processing Errors
1 Confirm which caps are configured for each Named Destination in the system
configuration.
The system reported data for a tube that is out of date. The time synchronization between
system computers may not be correct.
Sample tubes can only be processed in the Centrifuge if needed input region when one of
the following preconditions has been fulfilled:
• The sample tube was centrifuged online on the DxA system.
• The sample tube was processed in the Skip centrifuge input region and identified as a
centrifuged sample.
7-58 B78799AM
7
Error Recovery
Centrifuge
Consider the test order and the current spun state of the sample tube and place the
sample in one of the following input regions:
• Use Force centrifuge input region for sample tubes which require centrifugation.
• Use Skip centrifuge input region for sample tubes which do not require
centrifugation.
2 If there are no sample tube anomalies, reintroduce the sample tube into an input region.
3 If the error persists, contact your local Beckman Coulter Service Representative.
For sample tubes containing gel, the gel layer must be detected between the serum or
plasma and blood cells after the centrifugation. This error occurs when gel is not detected
in the middle of the sample tubes and the sample tubes are routed to the error region.
2 If there are no sample tube anomalies, reintroduce the sample tube into an input region.
3 If the error persists, contact your local Beckman Coulter Service Representative.
Centrifuge
B78799AM 7-59
Error Recovery
Centrifuge
Warning
Warning
Do not unlock or open the centrifuge door unless the centrifuge rotor has stopped.
Visually confirm that the centrifuge rotor has stopped spinning by shining a light into
the centrifuge lid through the centrifuge deck.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
If you open the drawer while the adapter handler is not in the top position, you will
damage the adapter handler. Before opening the centrifuge drawer, confirm that the
adapter handler is in the top position and not inside the centrifuge.
Warning
7-60 B78799AM
7
Error Recovery
Centrifuge
Warning
Do not unlock or open the centrifuge door unless the centrifuge rotor has stopped.
Visually confirm that the centrifuge rotor has stopped spinning by shining a light into
the centrifuge lid through the centrifuge deck.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
If you open the drawer while the adapter handler is not in the top position, you will
damage the adapter handler. Before opening the centrifuge drawer, confirm that the
adapter handler is in the top position and not inside the centrifuge.
5 Inspect the rotation axis of the adapter handler gripper. Manually rotate the adapter
handler gripper.
9 Remove all sample tubes from the centrifuge adapters. Place these tubes on racks and
introduce the racks into the input drawer.
10 Remove and inspect all adapters in the centrifuge. If necessary, clean the centrifuge
adapters and lubricate the hinges of the buckets using load-bearing grease. Refer to
Inspect and Clean the Rotor Chamber and Accessories.
11 Remove all tubes from the adapter shuttle. Place these tubes on racks and introduce the
racks into the input drawer.
B78799AM 7-61
Error Recovery
Centrifuge
13 Close the centrifuge drawer. Gently push the centrifuge into the locked position. An
audible click sound indicates that the centrifuge drawer is locked.
Warning
Warning
Do not unlock or open the centrifuge door unless the centrifuge rotor has stopped.
Visually confirm that the centrifuge rotor has stopped spinning by shining a light into
the centrifuge lid through the centrifuge deck.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
If you open the drawer while the adapter handler is not in the top position, you will
damage the adapter handler. Before opening the centrifuge drawer, confirm that the
adapter handler is in the top position and not inside the centrifuge.
1 If you have a dual centrifuge, then perform these steps on both centrifuges.
2 Select Unlock covers. Open the module cover.
5 If there is a centrifuge adapter in the centrifuge adapter handler, remove the adapter.
Place the adapter in an empty position in the centrifuge or adapter shuttle.
6 Inspect the rotation axis of the adapter handler gripper. Manually rotate the adapter
handler gripper.
9 Remove all sample tubes from the centrifuge. Inspect the tubes for damage. Place these
tubes on racks and introduce the racks into the input drawer.
10 Remove all tubes from the adapter shuttle. Place these tubes on racks and introduce the
racks into the input drawer.
Warning
Warning
Do not unlock or open the centrifuge door unless the centrifuge rotor has stopped.
Visually confirm that the centrifuge rotor has stopped spinning by shining a light into
the centrifuge lid through the centrifuge deck.
B78799AM 7-63
Error Recovery
Centrifuge
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
If you open the drawer while the adapter handler is not in the top position, you will
damage the adapter handler. Before opening the centrifuge drawer, confirm that the
adapter handler is in the top position and not inside the centrifuge.
Warning
Warning
Do not unlock or open the centrifuge door unless the centrifuge rotor has stopped.
Visually confirm that the centrifuge rotor has stopped spinning by shining a light into
the centrifuge lid through the centrifuge deck.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
7-64 B78799AM
7
Error Recovery
Centrifuge
Warning
If you open the drawer while the adapter handler is not in the top position, you will
damage the adapter handler. Before opening the centrifuge drawer, confirm that the
adapter handler is in the top position and not inside the centrifuge.
Warning
Warning
Do not unlock or open the centrifuge door unless the centrifuge rotor has stopped.
Visually confirm that the centrifuge rotor has stopped spinning by shining a light into
the centrifuge lid through the centrifuge deck.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
B78799AM 7-65
Error Recovery
Centrifuge
Warning
If you open the drawer while the adapter handler is not in the top position, you will
damage the adapter handler. Before opening the centrifuge drawer, confirm that the
adapter handler is in the top position and not inside the centrifuge.
Warning
7-66 B78799AM
7
Error Recovery
Centrifuge
Warning
Do not unlock or open the centrifuge door unless the centrifuge rotor has stopped.
Visually confirm that the centrifuge rotor has stopped spinning by shining a light into
the centrifuge lid through the centrifuge deck.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
If you open the drawer while the adapter handler is not in the top position, you will
damage the adapter handler. Before opening the centrifuge drawer, confirm that the
adapter handler is in the top position and not inside the centrifuge.
2 Confirm that the robot can move back and forth and from left to right freely. Remove
any obstructions.
Warning
B78799AM 7-67
Error Recovery
Centrifuge
Warning
Do not unlock or open the centrifuge door unless the centrifuge rotor has stopped.
Visually confirm that the centrifuge rotor has stopped spinning by shining a light into
the centrifuge lid through the centrifuge deck.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
If you open the drawer while the adapter handler is not in the top position, you will
damage the adapter handler. Before opening the centrifuge drawer, confirm that the
adapter handler is in the top position and not inside the centrifuge.
2 Confirm that the adapter handler is in the top position and not inside the centrifuge.
3 Open the centrifuge drawer.
4 Open the centrifuge door.
5 If there is a centrifuge adapter in the centrifuge adapter handler, remove the adapter.
Place the adapter in an empty position in the centrifuge or adapter shuttle.
6 Inspect the rotation axis of the adapter handler gripper. Manually rotate the adapter
handler gripper.
7 Confirm that all positions on the adapter shuttle and in the centrifuge have adapters. Do
not leave any empty positions on the adapter shuttle or in the centrifuge. Leave only the
swap position empty.
8 Remove all sample tubes from the adapters in the centrifuge. Inspect the tubes for
damage. Place these tubes on racks and introduce the racks into the input drawer.
7-68 B78799AM
7
Error Recovery
Centrifuge
Warning
Warning
Do not unlock or open the centrifuge door unless the centrifuge rotor has stopped.
Visually confirm that the centrifuge rotor has stopped spinning by shining a light into
the centrifuge lid through the centrifuge deck.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
If you open the drawer while the adapter handler is not in the top position, you will
damage the adapter handler. Before opening the centrifuge drawer, confirm that the
adapter handler is in the top position and not inside the centrifuge.
B78799AM 7-69
Error Recovery
Centrifuge
Warning
Warning
Do not unlock or open the centrifuge door unless the centrifuge rotor has stopped.
Visually confirm that the centrifuge rotor has stopped spinning by shining a light into
the centrifuge lid through the centrifuge deck.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
If you open the drawer while the adapter handler is not in the top position, you will
damage the adapter handler. Before opening the centrifuge drawer, confirm that the
adapter handler is in the top position and not inside the centrifuge.
2 Confirm that the adapter handler is in the top position and not inside the centrifuge.
3 Open the centrifuge drawer.
4 Open the centrifuge door.
7-70 B78799AM
7
Error Recovery
Centrifuge
5 If there is a centrifuge adapter in the centrifuge adapter handler, remove the adapter.
Place the adapter in an empty position in the centrifuge or adapter shuttle.
8 Remove all sample tubes from the adapters in the centrifuge. Inspect the tubes for
damage. Place these tubes on racks and introduce the racks into the input drawer.
9 Remove all tubes from the adapter shuttle. Place these tubes on racks and introduce the
racks into the input drawer.
Warning
Warning
Do not unlock or open the centrifuge door unless the centrifuge rotor has stopped.
Visually confirm that the centrifuge rotor has stopped spinning by shining a light into
the centrifuge lid through the centrifuge deck.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
B78799AM 7-71
Error Recovery
Centrifuge
Warning
If you open the drawer while the adapter handler is not in the top position, you will
damage the adapter handler. Before opening the centrifuge drawer, confirm that the
adapter handler is in the top position and not inside the centrifuge.
Warning
Warning
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
7-72 B78799AM
7
Error Recovery
Centrifuge
Warning
If you open the drawer while the adapter handler is not in the top position, you will
damage the adapter handler. Before opening the centrifuge drawer, confirm that the
adapter handler is in the top position and not inside the centrifuge.
Warning
Warning
Do not unlock or open the centrifuge door unless the centrifuge rotor has stopped.
Visually confirm that the centrifuge rotor has stopped spinning by shining a light into
the centrifuge lid through the centrifuge deck.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
B78799AM 7-73
Error Recovery
Centrifuge
Warning
If you open the drawer while the adapter handler is not in the top position, you will
damage the adapter handler. Before opening the centrifuge drawer, confirm that the
adapter handler is in the top position and not inside the centrifuge.
2 Manually move the shuttle towards the center of the adapter shuttle rail.
3 Remove any obstructions.
4 Confirm that the shuttle can move in all directions.
5 Confirm that all centrifuge adapters are seated correctly on the adapter shuttle.
6 Close the module cover.
7 Select Initialize at the bottom of the page.
Warning
Warning
Do not unlock or open the centrifuge door unless the centrifuge rotor has stopped.
Visually confirm that the centrifuge rotor has stopped spinning by shining a light into
the centrifuge lid through the centrifuge deck.
7-74 B78799AM
7
Error Recovery
Centrifuge
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
If you open the drawer while the adapter handler is not in the top position, you will
damage the adapter handler. Before opening the centrifuge drawer, confirm that the
adapter handler is in the top position and not inside the centrifuge.
4 Check the reason for the applied centrifuge profile violation and confirm that the
centrifuge is ready for operation.
Warning
B78799AM 7-75
Error Recovery
Centrifuge
Warning
Do not unlock or open the centrifuge door unless the centrifuge rotor has stopped.
Visually confirm that the centrifuge rotor has stopped spinning by shining a light into
the centrifuge lid through the centrifuge deck.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
If you open the drawer while the adapter handler is not in the top position, you will
damage the adapter handler. Before opening the centrifuge drawer, confirm that the
adapter handler is in the top position and not inside the centrifuge.
4 Check the centrifuge settings on the centrifuge screen. Confirm that the centrifugation
time mode is set to include both acceleration time and spin time in the total
centrifugation time. Refer to the centrifuge documentation.
Warning
7-76 B78799AM
7
Error Recovery
Centrifuge
Warning
Do not unlock or open the centrifuge door unless the centrifuge rotor has stopped.
Visually confirm that the centrifuge rotor has stopped spinning by shining a light into
the centrifuge lid through the centrifuge deck.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
If you open the drawer while the adapter handler is not in the top position, you will
damage the adapter handler. Before opening the centrifuge drawer, confirm that the
adapter handler is in the top position and not inside the centrifuge.
1 Confirm that the centrifuge has stopped before opening the centrifuge drawer.
2 Open the centrifuge drawer.
3 Turn the centrifuge off and on again.
4 Open the centrifuge door.
5 Remove all sample tubes from the adapters in the centrifuge. Inspect the tubes for
damage. Place these tubes on racks and introduce the racks into the input drawer.
6 Remove and inspect all adapters in the centrifuge. If necessary, clean the centrifuge
adapters and lubricate the hinges of the buckets using load-bearing grease. Refer to
Inspect and Clean the Rotor Chamber and Accessories.
B78799AM 7-77
Error Recovery
Centrifuge
Warning
Warning
Do not unlock or open the centrifuge door unless the centrifuge rotor has stopped.
Visually confirm that the centrifuge rotor has stopped spinning by shining a light into
the centrifuge lid through the centrifuge deck.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
If you open the drawer while the adapter handler is not in the top position, you will
damage the adapter handler. Before opening the centrifuge drawer, confirm that the
adapter handler is in the top position and not inside the centrifuge.
1 Confirm that the centrifuge has stopped before opening the centrifuge drawer.
2 Open the centrifuge drawer.
3 Turn the centrifuge off and on again.
4 Close the centrifuge drawer. Gently push the centrifuge into the locked position. An
audible click sound indicates that the centrifuge drawer is locked.
7-78 B78799AM
7
Error Recovery
Centrifuge
• DxA.C024
• DxA.C025
• DxA.C026
• DxA.C027
• DxA.C028
• DxA.C029
• DxA.C036
Warning
If you open the drawer while the adapter handler is not in the top position, you will
damage the adapter handler. Before opening the centrifuge drawer, confirm that the
adapter handler is in the top position and not inside the centrifuge.
1 The centrifuge drive cycle count is reaching its limit. Consider replacing the centrifuge
drive.
Warning
Warning
Do not unlock or open the centrifuge door unless the centrifuge rotor has stopped.
Visually confirm that the centrifuge rotor has stopped spinning by shining a light into
the centrifuge lid through the centrifuge deck.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
B78799AM 7-79
Error Recovery
Centrifuge
Warning
If you open the drawer while the adapter handler is not in the top position, you will
damage the adapter handler. Before opening the centrifuge drawer, confirm that the
adapter handler is in the top position and not inside the centrifuge.
1 Confirm that the centrifuge has stopped before opening the centrifuge drawer.
2 Open the centrifuge drawer.
3 Turn off the centrifuge device.
4 Turn on the centrifuge device.
5 Open the centrifuge door.
6 Close the centrifuge door.
7 Close the centrifuge drawer. Gently push the centrifuge into the locked position. An
audible click sound indicates that the centrifuge drawer is locked.
Warning
Warning
Do not unlock or open the centrifuge door unless the centrifuge rotor has stopped.
Visually confirm that the centrifuge rotor has stopped spinning by shining a light into
the centrifuge lid through the centrifuge deck.
7-80 B78799AM
7
Error Recovery
Centrifuge
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
If you open the drawer while the adapter handler is not in the top position, you will
damage the adapter handler. Before opening the centrifuge drawer, confirm that the
adapter handler is in the top position and not inside the centrifuge.
Centrifuge Error
Warning
If you open the drawer while the adapter handler is not in the top position, you will
damage the adapter handler. Before opening the centrifuge drawer, confirm that the
adapter handler is in the top position and not inside the centrifuge.
B78799AM 7-81
Error Recovery
Centrifuge
Warning
Warning
Do not unlock or open the centrifuge door unless the centrifuge rotor has stopped.
Visually confirm that the centrifuge rotor has stopped spinning by shining a light into
the centrifuge lid through the centrifuge deck.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
If you open the drawer while the adapter handler is not in the top position, you will
damage the adapter handler. Before opening the centrifuge drawer, confirm that the
adapter handler is in the top position and not inside the centrifuge.
1 Confirm that the centrifuge has stopped before opening the centrifuge drawer.
2 Inspect the centrifuge lid and remove any obstructions.
3 Open the centrifuge drawer.
4 Open the centrifuge door.
5 Close the centrifuge door.
6 Close the centrifuge drawer. Gently push the centrifuge into the locked position. An
audible click sound indicates that the centrifuge drawer is locked.
7-82 B78799AM
7
Error Recovery
Centrifuge
Warning
If you open the drawer while the adapter handler is not in the top position, you will
damage the adapter handler. Before opening the centrifuge drawer, confirm that the
adapter handler is in the top position and not inside the centrifuge.
The centrifuge rotor cycle count is reaching its limit. Consider replacing the centrifuge
rotor.
Warning
Warning
Do not unlock or open the centrifuge door unless the centrifuge rotor has stopped.
Visually confirm that the centrifuge rotor has stopped spinning by shining a light into
the centrifuge lid through the centrifuge deck.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
B78799AM 7-83
Error Recovery
Centrifuge
Warning
If you open the drawer while the adapter handler is not in the top position, you will
damage the adapter handler. Before opening the centrifuge drawer, confirm that the
adapter handler is in the top position and not inside the centrifuge.
The centrifuge automatically stops spinning when it detects an imbalance. Follow these
steps to recover from an imbalance error.
Material Required
• C16647, grease for load-bearing bolts
Procedure
1 Confirm that the centrifuge has stopped before opening the centrifuge drawer.
2 Open the centrifuge drawer.
3 Open the centrifuge door.
4 Remove all sample tubes from the centrifuge. Inspect the tubes for damage. Place these
tubes on racks and introduce the racks into the input drawer.
5 Remove and inspect all adapters in the centrifuge. If necessary, clean the centrifuge
adapters and lubricate the hinges of the buckets using load-bearing grease. Refer to
Inspect and Clean the Rotor Chamber and Accessories.
7-84 B78799AM
7
Error Recovery
Centrifuge
Warning
If you open the drawer while the adapter handler is not in the top position, you will
damage the adapter handler. Before opening the centrifuge drawer, confirm that the
adapter handler is in the top position and not inside the centrifuge.
The temperature of the module is out of the operational range and the module is not
operational. The module is reactivated when the temperature is within the operational
range.
Warning
Warning
Do not unlock or open the centrifuge door unless the centrifuge rotor has stopped.
Visually confirm that the centrifuge rotor has stopped spinning by shining a light into
the centrifuge lid through the centrifuge deck.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
If you open the drawer while the adapter handler is not in the top position, you will
damage the adapter handler. Before opening the centrifuge drawer, confirm that the
adapter handler is in the top position and not inside the centrifuge.
B78799AM 7-85
Error Recovery
Centrifuge
5 Remove and inspect all adapters in the centrifuge. If necessary, clean the centrifuge
adapters and lubricate the hinges of the buckets using load-bearing grease. Refer to
Inspect and Clean the Rotor Chamber and Accessories.
6 Remove all tubes from the right side of the adapter shuttle. Place these tubes on racks
and introduce the racks into the input drawer.
Warning
Warning
Do not unlock or open the centrifuge door unless the centrifuge rotor has stopped.
Visually confirm that the centrifuge rotor has stopped spinning by shining a light into
the centrifuge lid through the centrifuge deck.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
7-86 B78799AM
7
Error Recovery
Centrifuge
Warning
If you open the drawer while the adapter handler is not in the top position, you will
damage the adapter handler. Before opening the centrifuge drawer, confirm that the
adapter handler is in the top position and not inside the centrifuge.
1 Confirm that the centrifuge has stopped before opening the centrifuge drawer.
2 Open the centrifuge drawer.
3 Open the centrifuge door.
4 Remove all sample tubes from the adapters in the centrifuge. Inspect the tubes for
damage. Place these tubes on racks and introduce the racks into the input drawer.
5 Remove and inspect all adapters in the centrifuge. If necessary, clean the centrifuge
adapters and lubricate the hinges of the buckets using load-bearing grease. Refer to
Inspect and Clean the Rotor Chamber and Accessories.
Warning
Warning
Do not unlock or open the centrifuge door unless the centrifuge rotor has stopped.
Visually confirm that the centrifuge rotor has stopped spinning by shining a light into
the centrifuge lid through the centrifuge deck.
B78799AM 7-87
Error Recovery
Centrifuge
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
If you open the drawer while the adapter handler is not in the top position, you will
damage the adapter handler. Before opening the centrifuge drawer, confirm that the
adapter handler is in the top position and not inside the centrifuge.
2 If there are any centrifuge adapters with tubes on the right side of the adapter shuttle,
remove the tubes and place them in racks on an input drawer.
Configuration Error
Warning
If you open the drawer while the adapter handler is not in the top position, you will
damage the adapter handler. Before opening the centrifuge drawer, confirm that the
adapter handler is in the top position and not inside the centrifuge.
1 There is an error in the centrifuge profile, and the system cannot continue. Correct the
error.
7-88 B78799AM
7
Error Recovery
Centrifuge
Warning
If you open the drawer while the adapter handler is not in the top position, you will
damage the adapter handler. Before opening the centrifuge drawer, confirm that the
adapter handler is in the top position and not inside the centrifuge.
The drive has exceeded its maximum life. The centrifuge subsystem is unavailable.
Warning
Warning
Do not unlock or open the centrifuge door unless the centrifuge rotor has stopped.
Visually confirm that the centrifuge rotor has stopped spinning by shining a light into
the centrifuge lid through the centrifuge deck.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
If you open the drawer while the adapter handler is not in the top position, you will
damage the adapter handler. Before opening the centrifuge drawer, confirm that the
adapter handler is in the top position and not inside the centrifuge.
B78799AM 7-89
Error Recovery
Centrifuge
1 Confirm that the centrifuge has stopped before opening the centrifuge drawer.
2 Open the centrifuge drawer.
3 Open the centrifuge door.
4 Remove all sample tubes from the adapters in the centrifuge. Inspect the tubes for
damage. Place these tubes on racks and introduce the racks into the input drawer.
5 Remove and inspect all adapters in the centrifuge. If necessary, clean the centrifuge
adapters and lubricate the hinges of the buckets using load-bearing grease. Refer to
Inspect and Clean the Rotor Chamber and Accessories.
10 Remove all tubes from the adapter shuttle. Place these tubes on racks and introduce the
racks into the input drawer.
Warning
Warning
Do not unlock or open the centrifuge door unless the centrifuge rotor has stopped.
Visually confirm that the centrifuge rotor has stopped spinning by shining a light into
the centrifuge lid through the centrifuge deck.
7-90 B78799AM
7
Error Recovery
Centrifuge
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
If you open the drawer while the adapter handler is not in the top position, you will
damage the adapter handler. Before opening the centrifuge drawer, confirm that the
adapter handler is in the top position and not inside the centrifuge.
2 Inspect the rotation axis of the adapter handler gripper. Manually rotate the adapter
handler gripper.
Warning
Warning
Do not unlock or open the centrifuge door unless the centrifuge rotor has stopped.
Visually confirm that the centrifuge rotor has stopped spinning by shining a light into
the centrifuge lid through the centrifuge deck.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
B78799AM 7-91
Error Recovery
Centrifuge
Warning
If you open the drawer while the adapter handler is not in the top position, you will
damage the adapter handler. Before opening the centrifuge drawer, confirm that the
adapter handler is in the top position and not inside the centrifuge.
2 Remove all tubes from the adapter shuttle. Place these tubes on racks and introduce the
racks into the input drawer.
Warning
Warning
Do not unlock or open the centrifuge door unless the centrifuge rotor has stopped.
Visually confirm that the centrifuge rotor has stopped spinning by shining a light into
the centrifuge lid through the centrifuge deck.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
If you open the drawer while the adapter handler is not in the top position, you will
damage the adapter handler. Before opening the centrifuge drawer, confirm that the
adapter handler is in the top position and not inside the centrifuge.
7-92 B78799AM
7
Error Recovery
Centrifuge
5 Remove all sample tubes from the centrifuge. Inspect the tubes for damage. Place these
tubes on racks and introduce the racks into the input drawer.
6 Remove and inspect all adapters in the centrifuge. If necessary, clean the centrifuge
adapters and lubricate the hinges of the buckets using load-bearing grease. Refer to
Inspect and Clean the Rotor Chamber and Accessories.
7 Remove all tubes from the adapter shuttle. Place these tubes on racks and introduce the
racks into the input drawer.
8 Confirm that all positions on the adapter shuttle and in the centrifuge have adapters. Do
not leave any empty positions on the adapter shuttle or in the centrifuge. Leave only the
swap position empty.
Warning
Warning
Do not unlock or open the centrifuge door unless the centrifuge rotor has stopped.
Visually confirm that the centrifuge rotor has stopped spinning by shining a light into
the centrifuge lid through the centrifuge deck.
B78799AM 7-93
Error Recovery
Centrifuge
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
If you open the drawer while the adapter handler is not in the top position, you will
damage the adapter handler. Before opening the centrifuge drawer, confirm that the
adapter handler is in the top position and not inside the centrifuge.
2 If there is a centrifuge adapter in the centrifuge adapter handler, remove the adapter.
Place the adapter in an empty position in the centrifuge or adapter shuttle.
3 Confirm that all positions on the adapter shuttle and in the centrifuge have adapters. Do
not leave any empty positions on the adapter shuttle or in the centrifuge. Leave only the
swap position empty.
4 Remove all tubes from the adapter shuttle. Place these tubes on racks and introduce the
racks into the input drawer.
Note
9 The rotor needs to be inspected. Contact your local Beckman Coulter Service
Representative.
10 Close the centrifuge drawer. Gently push the centrifuge into the locked position. An
audible click sound indicates that the centrifuge drawer is locked.
7-94 B78799AM
7
Error Recovery
Centrifuge
Warning
If you open the drawer while the adapter handler is not in the top position, you will
damage the adapter handler. Before opening the centrifuge drawer, confirm that the
adapter handler is in the top position and not inside the centrifuge.
1 The rotor has exceeded its maximum life. The centrifuge subsystem is unavailable. The
centrifuge rotor needs to be replaced.
Warning
If you open the drawer while the adapter handler is not in the top position, you will
damage the adapter handler. Before opening the centrifuge drawer, confirm that the
adapter handler is in the top position and not inside the centrifuge.
Spin Failure
Warning
B78799AM 7-95
Error Recovery
Decapper
Warning
Do not unlock or open the centrifuge door unless the centrifuge rotor has stopped.
Visually confirm that the centrifuge rotor has stopped spinning by shining a light into
the centrifuge lid through the centrifuge deck.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
If you open the drawer while the adapter handler is not in the top position, you will
damage the adapter handler. Before opening the centrifuge drawer, confirm that the
adapter handler is in the top position and not inside the centrifuge.
5 Remove and inspect all adapters in the centrifuge. If necessary, clean the centrifuge
adapters.
Decapper
7-96 B78799AM
7
Error Recovery
Decapper
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
B78799AM 7-97
Error Recovery
Decapper
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
7-98 B78799AM
7
Error Recovery
Decapper
Cap Error 1
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
Cap Error 2
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
7-100 B78799AM
7
Error Recovery
Decapper
3 Open the gripper fingers if closed by locating the gripper belt and rotating the belt.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
B78799AM 7-101
Error Recovery
Decapper
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
Note
7-102 B78799AM
7
Error Recovery
Decapper
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
B78799AM 7-103
Error Recovery
Decapper
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
2 Confirm that the robot can move back and forth and from left to right freely. Remove
any obstructions.
7-104 B78799AM
7
Error Recovery
Decapper
4 Open the gripper fingers if closed by locating the gripper belt and rotating the belt.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
B78799AM 7-105
Error Recovery
Decapper
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
7-106 B78799AM
7
Error Recovery
Decapper
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
B78799AM 7-107
Error Recovery
Decapper
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
7-108 B78799AM
7
Error Recovery
Decapper
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
B78799AM 7-109
Error Recovery
Decapper
3 Open the gripper fingers if closed by locating the gripper belt and rotating the belt.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
7-110 B78799AM
7
Error Recovery
Decapper
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
B78799AM 7-111
Error Recovery
Decapper
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
7-112 B78799AM
7
Error Recovery
Decapper
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
B78799AM 7-113
Error Recovery
Decapper
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
7-114 B78799AM
7
Error Recovery
Decapper
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
Note
2 Confirm that the tube clamp opens and closes to clamp sample tubes.
3 Remove any obstructions.
B78799AM 7-115
Error Recovery
Decapper
4 Confirm that the tube clamps and their shield are correctly assembled. Refer to the
chapter Clean and Inspect the Tube Clamps.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
7-116 B78799AM
7
Error Recovery
Decapper
3 Open the gripper fingers if closed by locating the gripper belt and rotating the belt.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
B78799AM 7-117
Error Recovery
Decapper
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
Note
7-118 B78799AM
7
Error Recovery
Decapper
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
7-120 B78799AM
7
Error Recovery
Decapper
3 Open the gripper fingers if closed by locating the gripper belt and rotating the belt.
No Cap Detected
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
B78799AM 7-121
Error Recovery
Decapper
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
This event indicates that the decapper encountered a tube without a cap. The tube is then
routed to an error region.
2 If a cap has been dropped or missing, locate the cap on the system.
3 Close the module cover.
4 Select Initialize at the bottom of the page.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
7-122 B78799AM
7
Error Recovery
Direct Track Sampling
Note
2 Confirm that the tube clamp opens and closes to clamp sample tubes.
3 Remove any obstructions.
4 If there is a tube in the gripper or in the position beneath the gripper, remove it. Mark
the tube as removed on the system.
Warning
If sample tubes tip over, contamination of samples and the loss of the contents of
sample tubes will occur. Work carefully when handling analyzer racks with open
sample tubes as part of any error recovery procedure on the rack builder module
(RBU).
Confirm that the analyzer is turned on, operational, and in automation mode. Check the
consumables levels.
B78799AM 7-123
Error Recovery
Direct Track Sampling
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
Risk of pinching and biohazard exposure. Before performing any actions at the
aspiration point of a direct track sampling (DTS) analyzer or a rack builder module
(RBU), pause the connected analyzer using the analyzer console.
1 Inspect the bar code reader for contamination. Clean the bar code reader if necessary.
Note
If you are performing this error recovery procedure on a DxC 700 AU or DxI 9000,
you need to open the analyzer cover before opening the operator transport cover.
For more information on how to open and close the covers, refer to Inspect and
Clean the Transport Components.
The analyzer is aspirating sample fluid for testing. When sample aspiration is
completed, the direct track sampling (DTS) subsystem automatically pauses or shuts
down.
Note
If you require the DTS subsystem to stop immediately, you can reinitialize the
analyzer, but this action will cause the loss of all ongoing tests on the analyzer.
7-124 B78799AM
7
Error Recovery
Direct Track Sampling
1 Confirm that the analyzer is powered on, operational, filled up, and in automation mode.
2 Wait for the analyzer to complete sample aspiration, then reset communication with the
DxA system on the analyzer console.
Note
If you require the DTS (direct track sampling) subsystem to stop immediately, you
can reinitialize the analyzer, but this action will cause the loss of all ongoing tests on
the analyzer.
3 Initialize the DTS subsystem by selecting Initialize at the bottom of the page.
Missing Consumables
Missing Reagents
Some reagents are missing, low, or empty. To continue performing the tests that require
the reagents in question, replace empty reagent bottles or add new reagent bottles to
the analyzer.
B78799AM 7-125
Error Recovery
Direct Track Sampling
1 Confirm that the analyzer is turned on, operational, and in automation mode. Check the
consumables levels.
1 Confirm that the analyzer is turned on, operational, and in automation mode. Check the
consumables levels.
Sample Error
The system cannot retrieve the sample information. The sample was sent to the error
region on the output drawer.
7-126 B78799AM
7
Error Recovery
Direct Track Sampling
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
Risk of pinching and biohazard exposure. Before performing any actions at the
aspiration point of a direct track sampling (DTS) analyzer or a rack builder module
(RBU), pause the connected analyzer using the analyzer console.
Note
If you are performing this error recovery procedure on a DxC 700 AU or DxI 9000,
you need to open the analyzer cover before opening the operator transport cover.
Important
The following information applies to the DxC 700 AU and DxI 9000 only.
After performing error recovery or maintenance procedures, ensure that you close the
transport cover and the analyzer cover in the correct order. You must first close the
transport cover at the input and output lane of the analyzer before closing the analyzer
cover.
B78799AM 7-127
Error Recovery
Direct Track Sampling
7-128 B78799AM
7
Error Recovery
Drawers
Drawers
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Warning
Do not unlock or open the centrifuge door unless the centrifuge rotor has stopped.
Visually confirm that the centrifuge rotor has stopped spinning by shining a light into
the centrifuge lid through the centrifuge deck.
2 Confirm that the centrifuge has stopped before opening the centrifuge drawer.
3 Unlock the centrifuge drawer using the key, then turn the key back to its initial position.
4 Open the centrifuge drawer.
5 Close the centrifuge drawer. Gently push the centrifuge into the locked position. An
audible click sound indicates that the centrifuge drawer is locked.
B78799AM 7-129
Error Recovery
Drawers
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
7-130 B78799AM
7
Error Recovery
Drawers
Note
Do not force the drawers open. Wait for the drawer to unlock before opening.
B78799AM 7-131
Error Recovery
Drawers
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
This event can appear for the decapper in the input module or for the sample waste chutes
in the output module.
2 Follow these steps for the sample waste containers in the output module:
a. Select Unlock covers. Open the module cover.
7-132 B78799AM
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Error Recovery
Drawers
b. Confirm that all upper waste chutes are in place for the sample waste in the output
module.
B78799AM 7-133
Error Recovery
Drawers
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Note
If the module is turned off, the lights will not illuminate, and you can open the drawer
manually.
2 Open the drawer.
a. Select the drawer open sensor button; wait until the red flashing light has stopped
flashing.
b. When you see a solid red light, pull on the handle to open the drawer.
5 On the module console, confirm that the drawer profile has been applied.
a. Select Menu > Configuration > Map drawer profiles.
b. Select the affected drawer.
c. Select Next.
d. Select the drawer layout from the displayed drawer profiles.
e. Select Apply to apply the changes.
7-134 B78799AM
7
Error Recovery
Drawers
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Note
If the module is turned off, the lights will not illuminate, and you can open the drawer
manually.
1 Open the drawer.
a. Select the drawer open sensor button; wait until the red flashing light has stopped
flashing.
b. When you see a solid red light, pull on the handle to open the drawer.
2 Confirm that the racks inside the drawer are placed according to the profile.
3 If the drawer is used for output, confirm that all the racks are empty.
4 Push the drawer back into the module until the self-closing device closes the drawer.
The red light turns off, and the sensor light illuminates.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
B78799AM 7-135
Error Recovery
Drawers
Warning
3 Attach the lid upside down to the clip on the right side of the waste container.
4 Remove the waste bag from the waste container. Dispose of the waste bag according to
your laboratory procedures.
7-136 B78799AM
7
Error Recovery
Drawers
Important
Flatten any folds of the new waste bag after you have lined the waste container with it. A
smoothly lined waste container prevents the ultrasonic sensor from detecting a false fill
level.
5 Replace the waste bag.
6 Put the lid of the waste container securely back in position. Insert the metal guides
inside of the waste container. These guides keep the bag flat against the sides of the
waste container. Confirm that the biohazard label is facing the front of the drawer.
B78799AM 7-137
Error Recovery
Drawers
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
7-138 B78799AM
7
Error Recovery
Drawers
3 Attach the lid upside down to the clip on the right side of the waste container.
4 Remove waste bag from the waste container. Dispose of the waste bag according to your
laboratory procedures.
Important
Flatten any folds of the new waste bag after you have lined the waste container with it. A
smoothly lined waste container prevents the ultrasonic sensor from detecting a false fill
level.
B78799AM 7-139
Error Recovery
Drawers
6 Put the lid of the waste container securely back in position. Insert the metal guides
inside of the waste container. These guides keep the bag flat against the sides of the
waste container. Confirm that the biohazard label is facing the front of the drawer.
7-140 B78799AM
7
Error Recovery
Rack Builder Analyzers
General Events
Warning
B78799AM 7-141
Error Recovery
Rack Builder Analyzers
Warning
If sample tubes tip over, contamination of samples and the loss of the contents of
sample tubes will occur. Work carefully when handling analyzer racks with open
sample tubes as part of any error recovery procedure on the rack builder module
(RBU).
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
4 If there is an analyzer rack on the rack transfer unit, remove the rack and place it in an
empty buffer position.
6 Confirm that all racks in the buffer area are correctly seated and in the correct
orientation.
7-142 B78799AM
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Error Recovery
Rack Builder Analyzers
Warning
If sample tubes tip over, contamination of samples and the loss of the contents of
sample tubes will occur. Work carefully when handling analyzer racks with open
sample tubes as part of any error recovery procedure on the rack builder module
(RBU).
Confirm that the analyzer is turned on, operational, and in automation mode. Check the
consumables levels.
Excess Racks
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
B78799AM 7-143
Error Recovery
Rack Builder Analyzers
Insufficient Racks
Warning
If sample tubes tip over, contamination of samples and the loss of the contents of
sample tubes will occur. Work carefully when handling analyzer racks with open
sample tubes as part of any error recovery procedure on the rack builder module
(RBU).
Place empty racks into the vacant lanes in the buffer. The number of racks to add is
displayed in the Description on the System page.
Missing Racks
Warning
Warning
If sample tubes tip over, contamination of samples and the loss of the contents of
sample tubes will occur. Work carefully when handling analyzer racks with open
sample tubes as part of any error recovery procedure on the rack builder module
(RBU).
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
7-144 B78799AM
7
Error Recovery
Rack Builder Analyzers
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
7-146 B78799AM
7
Error Recovery
Rack Builder Analyzers
Warning
Warning
If sample tubes tip over, contamination of samples and the loss of the contents of
sample tubes will occur. Work carefully when handling analyzer racks with open
sample tubes as part of any error recovery procedure on the rack builder module
(RBU).
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
2 Confirm that all racks in the buffer area are correctly seated and in the correct
orientation.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
B78799AM 7-147
Error Recovery
Rack Builder Analyzers
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
Warning
Warning
If sample tubes tip over, contamination of samples and the loss of the contents of
sample tubes will occur. Work carefully when handling analyzer racks with open
sample tubes as part of any error recovery procedure on the rack builder module
(RBU).
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
7-148 B78799AM
7
Error Recovery
Rack Builder Analyzers
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
2 If there is an analyzer rack on the rack transfer unit, remove the rack. Place the rack in
an empty buffer lane.
3 Remove any tubes that are in the buffer rack. Place these tubes on an input rack. To
reprocess the sample tubes on the DxA system, introduce the samples in the input
module. Refer to Fill and Load Racks.
AU5800 Events
Warning
Warning
If sample tubes tip over, contamination of samples and the loss of the contents of
sample tubes will occur. Work carefully when handling analyzer racks with open
sample tubes as part of any error recovery procedure on the rack builder module
(RBU).
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
B78799AM 7-149
Error Recovery
Rack Builder Analyzers
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
4 If there is an analyzer rack on the rack transfer unit, remove the rack and place it in an
empty buffer position.
6 Confirm that all racks in the buffer area are correctly seated and in the correct
orientation.
Warning
Warning
If sample tubes tip over, contamination of samples and the loss of the contents of
sample tubes will occur. Work carefully when handling analyzer racks with open
sample tubes as part of any error recovery procedure on the rack builder module
(RBU).
7-150 B78799AM
7
Error Recovery
Rack Builder Analyzers
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
2 Confirm that the analyzer is turned on, operational, and in automation mode. Check the
consumables levels.
3 If there is an analyzer rack on the rack transfer unit, remove the rack and place it in an
empty buffer position.
5 Confirm that all racks in the buffer area are correctly seated and in the correct
orientation.
Warning
Warning
If sample tubes tip over, contamination of samples and the loss of the contents of
sample tubes will occur. Work carefully when handling analyzer racks with open
B78799AM 7-151
Error Recovery
Rack Builder Analyzers
sample tubes as part of any error recovery procedure on the rack builder module
(RBU).
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
2 Confirm that there are no stranded racks in the input or output lanes. Move any
stranded racks to an empty position in the buffer area.
3 Confirm that all racks in the buffer area are correctly seated and in the correct
orientation.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
7-152 B78799AM
7
Error Recovery
Rack Builder Analyzers
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
Warning
Warning
If sample tubes tip over, contamination of samples and the loss of the contents of
sample tubes will occur. Work carefully when handling analyzer racks with open
sample tubes as part of any error recovery procedure on the rack builder module
(RBU).
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
B78799AM 7-153
Error Recovery
Rack Builder Analyzers
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
2 Confirm that there are no analyzer racks on the rack transfer unit.
Move any analyzer racks to a vacant buffer lane.
4 Confirm that all racks in the buffer area are correctly seated and in the correct
orientation.
Warning
7-154 B78799AM
7
Error Recovery
Rack Builder Analyzers
Warning
If sample tubes tip over, contamination of samples and the loss of the contents of
sample tubes will occur. Work carefully when handling analyzer racks with open
sample tubes as part of any error recovery procedure on the rack builder module
(RBU).
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
2 Confirm that there are no analyzer racks on the rack transfer unit.
Move any analyzer racks to a vacant buffer lane.
3 Confirm that all racks in the buffer area are correctly seated and in the correct
orientation.
Warning
B78799AM 7-155
Error Recovery
Rack Builder Analyzers
Warning
If sample tubes tip over, contamination of samples and the loss of the contents of
sample tubes will occur. Work carefully when handling analyzer racks with open
sample tubes as part of any error recovery procedure on the rack builder module
(RBU).
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
2 Confirm that there are no stranded racks in the input or output lanes. Move any
stranded racks to an empty position in the buffer area.
3 Confirm that all racks in the buffer area are correctly seated and in the correct
orientation.
Warning
7-156 B78799AM
7
Error Recovery
Rack Builder Analyzers
Warning
If sample tubes tip over, contamination of samples and the loss of the contents of
sample tubes will occur. Work carefully when handling analyzer racks with open
sample tubes as part of any error recovery procedure on the rack builder module
(RBU).
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
2 Confirm that there are no analyzer racks on the rack transfer unit.
Move any analyzer racks to a vacant buffer lane.
3 Confirm that there are no stranded racks in the input or output lanes. Move any
stranded racks to an empty position in the buffer area.
4 Confirm that all racks in the buffer area are correctly seated and in the correct
orientation.
B78799AM 7-157
Error Recovery
Rack Builder Analyzers
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
2 Confirm that there are no stranded racks in the input or output lanes. Move any
stranded racks to an empty position in the buffer area.
Warning
7-158 B78799AM
7
Error Recovery
Rack Builder Analyzers
Warning
If sample tubes tip over, contamination of samples and the loss of the contents of
sample tubes will occur. Work carefully when handling analyzer racks with open
sample tubes as part of any error recovery procedure on the rack builder module
(RBU).
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
2 Confirm that there are no stranded racks in the input or output lanes. Move any
stranded racks to an empty position in the buffer area.
3 Confirm that there are no analyzer racks on the rack transfer unit.
Move any analyzer racks to a vacant buffer lane.
4 Confirm that all racks in the buffer area are correctly seated and in the correct
orientation.
B78799AM 7-159
Error Recovery
Rack Builder Analyzers
Warning
Warning
If sample tubes tip over, contamination of samples and the loss of the contents of
sample tubes will occur. Work carefully when handling analyzer racks with open
sample tubes as part of any error recovery procedure on the rack builder module
(RBU).
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
2 Remove the rack from the analyzer output lane. Remove the rack and all sample tubes
inside the rack from the system. Move the sample tubes to an input rack to be
reintroduced to the input module.
Note
4 Confirm that all racks in the buffer area are correctly seated and in the correct
orientation.
7-160 B78799AM
7
Error Recovery
Rack Builder Analyzers
Warning
Warning
If sample tubes tip over, contamination of samples and the loss of the contents of
sample tubes will occur. Work carefully when handling analyzer racks with open
sample tubes as part of any error recovery procedure on the rack builder module
(RBU).
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
2 Empty the rack from the buffer lane specified in the Description on the System page.
Note
3 Confirm that there are no stranded racks in the input or output lanes. Move any
stranded racks to an empty position in the buffer area.
B78799AM 7-161
Error Recovery
Rack Builder Analyzers
4 Confirm that all racks in the buffer area are correctly seated and in the correct
orientation.
Warning
Warning
If sample tubes tip over, contamination of samples and the loss of the contents of
sample tubes will occur. Work carefully when handling analyzer racks with open
sample tubes as part of any error recovery procedure on the rack builder module
(RBU).
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
2 Remove the rack from the rack transfer unit. Remove the rack and all associated tubes
from the system.
7-162 B78799AM
7
Error Recovery
Rack Builder Analyzers
4 Confirm that all racks in the buffer area are correctly seated and in the correct
orientation.
Warning
Warning
If sample tubes tip over, contamination of samples and the loss of the contents of
sample tubes will occur. Work carefully when handling analyzer racks with open
sample tubes as part of any error recovery procedure on the rack builder module
(RBU).
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
2 Confirm that there are no stranded racks in the input or output lanes. Move any
stranded racks to an empty position in the buffer area.
3 Confirm that there are no analyzer racks on the rack transfer unit.
Move any analyzer racks to a vacant buffer lane.
B78799AM 7-163
Error Recovery
Rack Builder Analyzers
Warning
Warning
If sample tubes tip over, contamination of samples and the loss of the contents of
sample tubes will occur. Work carefully when handling analyzer racks with open
sample tubes as part of any error recovery procedure on the rack builder module
(RBU).
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
3 Confirm that there are no stranded racks in the input or output lanes. Move any
stranded racks to an empty position in the buffer area.
7-164 B78799AM
7
Error Recovery
Rack Builder Analyzers
Warning
Warning
If sample tubes tip over, contamination of samples and the loss of the contents of
sample tubes will occur. Work carefully when handling analyzer racks with open
sample tubes as part of any error recovery procedure on the rack builder module
(RBU).
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
2 Confirm that all racks in the buffer area are correctly seated and in the correct
orientation.
B78799AM 7-165
Error Recovery
Rack Builder Analyzers
Warning
Warning
If sample tubes tip over, contamination of samples and the loss of the contents of
sample tubes will occur. Work carefully when handling analyzer racks with open
sample tubes as part of any error recovery procedure on the rack builder module
(RBU).
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
2 Confirm that all racks in the buffer area are correctly seated and in the correct
orientation.
3 Confirm that there are no analyzer racks on the rack transfer unit.
Move any analyzer racks to a vacant buffer lane.
Warning
Warning
If sample tubes tip over, contamination of samples and the loss of the contents of
sample tubes will occur. Work carefully when handling analyzer racks with open
sample tubes as part of any error recovery procedure on the rack builder module
(RBU).
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
2 If the analyzer needs to be reinitialized, confirm that the rack pusher is retracted.
3 Confirm that the analyzer is turned on, operational, and in automation mode. Check the
consumables levels.
B78799AM 7-167
Error Recovery
Rack Builder Analyzers
Warning
Warning
If sample tubes tip over, contamination of samples and the loss of the contents of
sample tubes will occur. Work carefully when handling analyzer racks with open
sample tubes as part of any error recovery procedure on the rack builder module
(RBU).
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
2 Confirm that there are no stranded racks in the input or output lanes. Move any
stranded racks to an empty position in the buffer area.
Warning
Warning
If sample tubes tip over, contamination of samples and the loss of the contents of
sample tubes will occur. Work carefully when handling analyzer racks with open
sample tubes as part of any error recovery procedure on the rack builder module
(RBU).
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
2 Confirm that there are no analyzer racks on the rack transfer unit.
Move any analyzer racks to a vacant buffer lane.
B78799AM 7-169
Error Recovery
Rack Builder Analyzers
3 Confirm that there are no stranded racks in the input or output lanes.
— Input lane: Carefully push any stranded racks from the input lane to the analyzer,
into the correct position shown in the figure.
Note
Do not push the rack beyond the DxH 900 sensor. If you push the rack too far,
the analyzer does not detect the rack.
Figure 395 Moving Stranded Rack from the Input Lane to the Analyzer
4 Confirm that all racks in the buffer area are correctly seated and in the correct
orientation.
7-170 B78799AM
7
Error Recovery
Rack Builder Analyzers
Warning
Warning
If sample tubes tip over, contamination of samples and the loss of the contents of
sample tubes will occur. Work carefully when handling analyzer racks with open
sample tubes as part of any error recovery procedure on the rack builder module
(RBU).
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
2 Confirm that there are no analyzer racks on the rack transfer unit.
Move any analyzer racks to a vacant buffer lane.
3 Confirm that there are no stranded racks in the input or output lanes.
— Input lane: Carefully push any stranded racks from the input lane to the analyzer,
into the correct position shown in the figure.
B78799AM 7-171
Error Recovery
Rack Builder Analyzers
Note
Do not push the rack beyond the DxH 900 sensor. If you push the rack too far,
the analyzer does not detect the rack.
Figure 396 Moving Stranded Rack from the Input Lane to the Analyzer
4 Confirm that all racks in the buffer area are correctly seated and in the correct
orientation.
7-172 B78799AM
7
Error Recovery
Rack Builder Analyzers
Warning
Warning
If sample tubes tip over, contamination of samples and the loss of the contents of
sample tubes will occur. Work carefully when handling analyzer racks with open
sample tubes as part of any error recovery procedure on the rack builder module
(RBU).
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
2 Confirm that there are no stranded racks in the input or output lanes.
— Input lane: Carefully push any stranded racks from the input lane to the analyzer,
into the correct position shown in the figure.
Note
Do not push the rack beyond the DxH 900 sensor. If you push the rack too far,
the analyzer does not detect the rack.
B78799AM 7-173
Error Recovery
Rack Builder Analyzers
Figure 397 Moving Stranded Rack from the Input Lane to the Analyzer
3 Confirm that all racks in the buffer area are correctly seated and in the correct
orientation.
7-174 B78799AM
7
Error Recovery
Rack Builder Analyzers
Warning
Warning
If sample tubes tip over, contamination of samples and the loss of the contents of
sample tubes will occur. Work carefully when handling analyzer racks with open
sample tubes as part of any error recovery procedure on the rack builder module
(RBU).
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
2 Remove the rack from the analyzer output lane. Remove the rack and all sample tubes
from the system. Move the sample tubes to an input rack to be reintroduced to the input
module.
Note
3 Confirm that there are no stranded racks in the input or output lanes.
— Input lane: Carefully push any stranded racks from the input lane to the analyzer,
into the correct position shown in the figure.
Note
Do not push the rack beyond the DxH 900 sensor. If you push the rack too far,
the analyzer does not detect the rack.
B78799AM 7-175
Error Recovery
Rack Builder Analyzers
Figure 398 Moving Stranded Rack from the Input Lane to the Analyzer
4 Confirm that all racks in the buffer area are correctly seated and in the correct
orientation.
7-176 B78799AM
7
Error Recovery
Rack Builder Analyzers
Warning
Warning
If sample tubes tip over, contamination of samples and the loss of the contents of
sample tubes will occur. Work carefully when handling analyzer racks with open
sample tubes as part of any error recovery procedure on the rack builder module
(RBU).
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
4 If there is an analyzer rack on the rack transfer unit, remove the rack and place it in an
empty buffer position.
5 Confirm that there are no stranded racks in the input or output lanes.
— Input lane: Carefully push any stranded racks from the input lane to the analyzer,
into the correct position shown in the figure.
Note
Do not push the rack beyond the DxH 900 sensor. If you push the rack too far,
the analyzer does not detect the rack.
B78799AM 7-177
Error Recovery
Rack Builder Analyzers
Figure 399 Moving Stranded Rack from the Input Lane to the Analyzer
6 Confirm that all racks in the buffer area are correctly seated and in the correct
orientation.
7-178 B78799AM
7
Error Recovery
Rack Builder Analyzers
Warning
Warning
If sample tubes tip over, contamination of samples and the loss of the contents of
sample tubes will occur. Work carefully when handling analyzer racks with open
sample tubes as part of any error recovery procedure on the rack builder module
(RBU).
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
2 Confirm that there are no stranded racks in the input or output lanes.
— Input lane: Carefully push any stranded racks from the input lane to the analyzer,
into the correct position shown in the figure.
Note
Do not push the rack beyond the DxH 900 sensor. If you push the rack too far,
the analyzer does not detect the rack.
B78799AM 7-179
Error Recovery
Rack Builder Analyzers
Figure 400 Moving Stranded Rack from the Input Lane to the Analyzer
3 Confirm that there are no analyzer racks on the rack transfer unit.
Move any analyzer racks to a vacant buffer lane.
4 Confirm that all racks in the buffer area are correctly seated and in the correct
orientation.
7-180 B78799AM
7
Error Recovery
Rack Builder Analyzers
• DxA.RB053
• DxA.RB057
• DxA.RB073
Warning
Warning
If sample tubes tip over, contamination of samples and the loss of the contents of
sample tubes will occur. Work carefully when handling analyzer racks with open
sample tubes as part of any error recovery procedure on the rack builder module
(RBU).
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
2 Confirm that there are no stranded racks in the input or output lanes.
— Input lane: Carefully push any stranded racks from the input lane to the analyzer,
into the correct position shown in the figure.
Note
Do not push the rack beyond the DxH 900 sensor. If you push the rack too far,
the analyzer does not detect the rack.
B78799AM 7-181
Error Recovery
Rack Builder Analyzers
Figure 401 Moving Stranded Rack from the Input Lane to the Analyzer
3 The rack transfer unit failed to move a rack to the buffer area. Manually push the rack
into the open position directly in front of the rack transfer unit.
4 Confirm that all racks in the buffer area are correctly seated and in the correct
orientation.
7-182 B78799AM
7
Error Recovery
Rack Builder Analyzers
Warning
Warning
If sample tubes tip over, contamination of samples and the loss of the contents of
sample tubes will occur. Work carefully when handling analyzer racks with open
sample tubes as part of any error recovery procedure on the rack builder module
(RBU).
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
2 Empty the rack from the buffer lane specified in the Description on the System page.
Note
3 Confirm that there are no stranded racks in the input or output lanes.
— Input lane: Carefully push any stranded racks from the input lane to the analyzer,
into the correct position shown in the figure.
B78799AM 7-183
Error Recovery
Rack Builder Analyzers
Note
Do not push the rack beyond the DxH 900 sensor. If you push the rack too far,
the analyzer does not detect the rack.
Figure 402 Moving Stranded Rack from the Input Lane to the Analyzer
4 Confirm that all racks in the buffer area are correctly seated and in the correct
orientation.
7-184 B78799AM
7
Error Recovery
Rack Builder Analyzers
Warning
Warning
If sample tubes tip over, contamination of samples and the loss of the contents of
sample tubes will occur. Work carefully when handling analyzer racks with open
sample tubes as part of any error recovery procedure on the rack builder module
(RBU).
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
2 Remove the rack from the rack transfer unit. Remove the rack and all associated tubes
from the system.
3 Confirm that there are no stranded racks in the input or output lanes.
— Input lane: Carefully push any stranded racks from the input lane to the analyzer,
into the correct position shown in the figure.
Note
Do not push the rack beyond the DxH 900 sensor. If you push the rack too far,
the analyzer does not detect the rack.
B78799AM 7-185
Error Recovery
Rack Builder Analyzers
Figure 403 Moving Stranded Rack from the Input Lane to the Analyzer
4 Confirm that all racks in the buffer area are correctly seated and in the correct
orientation.
7-186 B78799AM
7
Error Recovery
Rack Builder Analyzers
Warning
Warning
If sample tubes tip over, contamination of samples and the loss of the contents of
sample tubes will occur. Work carefully when handling analyzer racks with open
sample tubes as part of any error recovery procedure on the rack builder module
(RBU).
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
3 Confirm that there are no stranded racks in the input or output lanes.
— Input lane: Carefully push any stranded racks from the input lane to the analyzer,
into the correct position shown in the figure.
Note
Do not push the rack beyond the DxH 900 sensor. If you push the rack too far,
the analyzer does not detect the rack.
B78799AM 7-187
Error Recovery
Rack Builder Analyzers
Figure 404 Moving Stranded Rack from the Input Lane to the Analyzer
7-188 B78799AM
7
Error Recovery
Rack Builder Analyzers
Warning
Warning
If sample tubes tip over, contamination of samples and the loss of the contents of
sample tubes will occur. Work carefully when handling analyzer racks with open
sample tubes as part of any error recovery procedure on the rack builder module
(RBU).
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
2 Confirm that there are no stranded racks in the input or output lanes.
— Input lane: Carefully push any stranded racks from the input lane to the analyzer,
into the correct position shown in the figure.
Note
Do not push the rack beyond the DxH 900 sensor. If you push the rack too far,
the analyzer does not detect the rack.
B78799AM 7-189
Error Recovery
Rack Builder Analyzers
Figure 405 Moving Stranded Rack from the Input Lane to the Analyzer
4 Inspect the bar code reader for contamination. Clean the bar code reader if necessary.
5 Close the module cover.
6 Select Initialize at the bottom of the page.
7-190 B78799AM
7
Error Recovery
Rack Builder Analyzers
Warning
Warning
If sample tubes tip over, contamination of samples and the loss of the contents of
sample tubes will occur. Work carefully when handling analyzer racks with open
sample tubes as part of any error recovery procedure on the rack builder module
(RBU).
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
2 If there is a rack on the rack transfer unit, remove the rack and place it in an empty
buffer position.
3 Confirm that there are no stranded racks in the input or output lanes.
— Input lane: Carefully push any stranded racks from the input lane to the analyzer,
into the correct position shown in the figure.
Note
Do not push the rack beyond the DxH 900 sensor. If you push the rack too far,
the analyzer does not detect the rack.
B78799AM 7-191
Error Recovery
Rack Builder Analyzers
Figure 406 Moving Stranded Rack from the Input Lane to the Analyzer
4 Confirm that all racks in the buffer area are correctly seated and in the correct
orientation.
Warning
Warning
If sample tubes tip over, contamination of samples and the loss of the contents of
sample tubes will occur. Work carefully when handling analyzer racks with open
sample tubes as part of any error recovery procedure on the rack builder module
(RBU).
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
If there are any stranded automation racks at the manual output tray of the analyzer,
move them to an empty position in the buffer area.
Warning
Warning
If sample tubes tip over, contamination of samples and the loss of the contents of
sample tubes will occur. Work carefully when handling analyzer racks with open
B78799AM 7-193
Error Recovery
Rack Builder Analyzers
sample tubes as part of any error recovery procedure on the rack builder module
(RBU).
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
If there are any stranded automation racks at the manual output tray of the analyzer, do
the following:
• If the rack builder module is running and the analyzer was not restarted during
rack processing, move the automation racks to the manual input tray of the
analyzer.
• Otherwise, move the automation racks back to the buffer area.
2 Confirm that there are no stranded racks in the input-output lane. Move any stranded
racks to an empty position in the buffer area.
3 Confirm that all racks in the buffer area are correctly seated and in the correct
orientation.
• DxA.RB074
• DxA.RB075
2 Confirm that there is no analyzer rack in the rack transfer unit. Move the analyzer rack
to an empty position in the buffer area.
3 Confirm that there are no stranded racks in the input-output lane. Move any stranded
racks to an empty position in the buffer area.
4 Confirm that all racks in the buffer area are correctly seated and in the correct
orientation.
Recapper
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
B78799AM 7-195
Error Recovery
Recapper
Cap Error 1
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
7-196 B78799AM
7
Error Recovery
Recapper
3 Open the gripper fingers if closed by locating the gripper belt and rotating the belt.
Cap Error 2
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
B78799AM 7-197
Error Recovery
Recapper
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
7-198 B78799AM
7
Error Recovery
Recapper
Cap Error 3
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
B78799AM 7-199
Error Recovery
Recapper
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
7-200 B78799AM
7
Error Recovery
Recapper
Note
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
B78799AM 7-201
Error Recovery
Recapper
3 Open the gripper fingers if closed by locating the gripper belt and rotating the belt.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
7-202 B78799AM
7
Error Recovery
Recapper
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
2 Confirm that the robot can move back and forth and from left to right freely. Remove
any obstructions.
B78799AM 7-203
Error Recovery
Recapper
• DxA.DE006
• DxA.DE008
• DxA.DE019
• DxA.RE008
• DxA.RE010
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
7-204 B78799AM
7
Error Recovery
Recapper
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
2 Confirm that the robot can move back and forth and from left to right freely. Remove
any obstructions.
B78799AM 7-205
Error Recovery
Recapper
4 Open the gripper fingers if closed by locating the gripper belt and rotating the belt.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
7-206 B78799AM
7
Error Recovery
Recapper
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
B78799AM 7-207
Error Recovery
Recapper
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
7-208 B78799AM
7
Error Recovery
Recapper
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
7-210 B78799AM
7
Error Recovery
Recapper
3 Open the gripper fingers if closed by locating the gripper belt and rotating the belt.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
B78799AM 7-211
Error Recovery
Recapper
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
Note
2 Confirm that the tube clamp opens and closes to clamp sample tubes.
3 Remove any obstructions.
4 Confirm that the tube clamps and their shield are correctly assembled. Refer to the
chapter Clean and Inspect the Tube Clamps.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
7-212 B78799AM
7
Error Recovery
Recapper
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
B78799AM 7-213
Error Recovery
Recapper
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
B78799AM 7-215
Error Recovery
Recapper
3 Open the gripper fingers if closed by locating the gripper belt and rotating the belt.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
7-216 B78799AM
7
Error Recovery
Recapper
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
2 Remove any caps in the nest of the recapper, and dispose of them.
3 Close the module cover.
4 Select Initialize at the bottom of the page.
You cannot open the push cap drawer because there are too many caps in the push cap
drawer. This error alert will disappear once enough caps have been used.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
B78799AM 7-217
Error Recovery
Recapper
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
7-218 B78799AM
7
Error Recovery
Recapper
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
B78799AM 7-219
Error Recovery
Recapper
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
7-220 B78799AM
7
Error Recovery
Recapper
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
2 If a cap has been dropped or missing, locate the cap on the system.
3 Remove any caps in the nest of the recapper, and dispose of them.
4 Close the module cover.
5 Select Initialize at the bottom of the page.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
B78799AM 7-221
Error Recovery
Recapper
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
7-222 B78799AM
7
Error Recovery
Recapper
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
Refill the push cap drawer. Refer to Refill the push cap drawer.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
Note
2 Confirm that the tube clamp opens and closes to clamp sample tubes.
7-224 B78799AM
7
Error Recovery
Storage
Storage
Configuration Mismatch
The values for unit type, column number and row number in the storage module do not
match the system configuration.
Note
If this Event occurs and all storage module doors are closed, the storage module
hardware might need service maintenance.
B78799AM 7-225
Error Recovery
Storage
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Note
To reprocess the sample tubes on the DxA system, introduce the samples in the
input module. Refer to Fill and Load Racks.
3 Place new empty racks onto the shelves of the storage module. Do not use the same
racks in the same shelf positions.
Warning
Risk of delay in sample processing. Do not push the racks too far into the shelves.
Stop pushing when the magnets in the storage rack attach to their counterparts in
the shelf.
7-226 B78799AM
7
Error Recovery
Storage
Note
If this Event occurs and all storage module doors are closed, the storage module
hardware might need service maintenance.
B78799AM 7-227
Error Recovery
Storage
No Rack Information
2 If the issue persists, contact your local Beckman Coulter Service Representative.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
7-228 B78799AM
7
Error Recovery
Storage
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
1 Contact your local Beckman Coulter Service Representative to manually remove the
rack from the conveyor in the ECSD.
B78799AM 7-229
Error Recovery
Storage
1 Turn off the storage module using the power switch on the bottom right.
2 Wait until all indicator lamps are off, then one additional minute.
3 Turn on the storage module.
4 Wait until all indicator lamps are on.
5 Close all storage module doors.
6 Select Initialize at the bottom of the page.
7 If the issue persists, contact your local Beckman Coulter Service Representative.
7-230 B78799AM
7
Error Recovery
Storage
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Note
To reprocess the sample tubes on the DxA system, introduce the samples in the
input module. Refer to Fill and Load Racks.
3 Before reusing the indicated error racks, confirm that the RFID tags of the error racks
are not missing or damaged.
B78799AM 7-231
Error Recovery
Storage
4 Place new empty racks onto the shelves of the storage module. Do not use the same
racks in the same shelf positions.
Warning
Risk of delay in sample processing. Do not push the racks too far into the shelves.
Stop pushing when the magnets in the storage rack attach to their counterparts in
the shelf.
Wait for the system to collect information and display the alert and its recovery steps.
1 Turn off the storage module using the power switch on the bottom right.
2 Wait until all indicator lamps are off, then one additional minute.
3 Turn on the storage module.
4 Wait until all indicator lamps are on.
5 Close all storage module doors.
6 Select Initialize at the bottom of the page.
1 Confirm that the power supply of the environmentally controlled storage device (ECSD)
is functioning.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
B78799AM 7-233
Error Recovery
Storage
2 Remove a rack from the storage rack builder unit (SRBU). Move the sample tubes from
the storage rack to an input rack. To reprocess the sample tubes on the DxA system,
introduce the samples in the input module. Refer to Fill and Load Racks.
Temperature Error
2 If the issue persists, contact your local Beckman Coulter Service Representative.
Confirm that the power supply of the environmentally controlled storage device (ECSD)
is functioning.
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
7-234 B78799AM
7
Error Recovery
Transport
Warning
The Description on the System page indicates which storage rack is affected.
2 Confirm that all sample tubes in the rack of the storage rack builder unit (SRBU) are
positioned correctly. Confirm that no sample tubes exceed the maximum height limit for
storage.
3 If the issue persists, remove the rack from the system. Move the sample tubes from the
storage rack to an input rack. To reprocess the sample tubes on the DxA system,
introduce the samples in the input module. Refer to Fill and Load Racks.
Transport
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
The sample carrier stoppers are located at the tube clamps on the transport segments.
B78799AM 7-235
Error Recovery
Transport
Figure 425 Sample Carrier Stopper and Sensors Shown at the Tube Clamp
1 On the system console Home screen, identify the transport segment which is in error
state.
The transport segments are all numbered on the system console Home screen. The
transport segment reporting the error is shown in red. Make a note of the location of
7-236 B78799AM
7
Error Recovery
Transport
that transport segment (for example, the transport segment in front of the first DTS
analyzer or remember the transport segment number shown on the screen and count
from the first segment).
Note
If the error is located in front of a module, you need to unlock the module cover.
4 Inspect the tube clamps, tube locators or sample carrier stoppers on the transport
segment for any defects or obstructions.
B78799AM 7-237
Error Recovery
Transport
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Some of the possible reasons why the diverter error occurs on DxA are:
• something is blocking the diverter from proper functioning
• sample carrier is blocking a sensor
• sample carrier is stuck at a diverter
• too many sample carriers queuing at a diverter may result in a diverter being unable to
initialize as the diverter has too much force on it to function properly. Be aware of long
queues in front of the diverters. It is not recommended to have more than 17 sample
carriers waiting at a diverter but you can have up to 25 sample carriers on a long
transport with 2 diverters.
Figure 427 Highlighted Sample Carrier Blocking the Sensor and Diverter as The Queue is
Too Long
1 On the system console Home screen, identify the transport segment which is in error
state.
The transport segments are all numbered on the system console Home screen. The
transport segment reporting the error is shown in red. Make a note of the location of
that transport segment (for example, the transport segment in front of the first DTS
analyzer or remember the transport segment number shown on the screen and count
from the first segment).
7-238 B78799AM
7
Error Recovery
Transport
Note
If the error is located on a track connected to a module, you need to unlock the
module cover.
The arrows in the image above indicate the direction of travel for the transport lanes.
B78799AM 7-239
Error Recovery
Transport
Figure 429 Acceptable Clearance for Sample Carriers from the Sensors
7 If there is a sample carrier that cannot be moved past the exit sensor because of a full
queue on a transport lane:
a. Remove the sample tube from the sample carrier.
b. Remove the sample carrier from the transport lane.
c. Mark the sample tube as removed from the system.
7-240 B78799AM
7
Error Recovery
Transport
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
1 On the system console Home screen, identify the transport segment which is in error
state.
The transport segments are all numbered on the system console Home screen. The
transport segment reporting the error is shown in red. Make a note of the location of
that transport segment (for example, the transport segment in front of the first DTS
analyzer or remember the transport segment number shown on the screen and count
from the first segment).
B78799AM 7-241
Error Recovery
Transport
6 Inspect the transport for any sample carriers present in the diverters or sample carrier
stoppers and move them past the exit sensor on the travel lane.
7-242 B78799AM
7
Error Recovery
Transport
B78799AM 7-243
Error Recovery
Tube Robots
4 Check to see if there is something inside the sample carrier (object causing the system
to think there should be a tube there) and remove the object. If you do not find anything
on the carrier, remove the carrier from the system. Refer to Inspect Sample Carriers at
Transport Exit Lanes and Clear Defect Ones on how to remove sample tubes.
When only one or two are at the exit lane, this is an indication that the RFID tag is broken or
missing.
However, if there are many sample carriers at the exit lane, it could be that the RFID sensor
on the track is faulty.
Tube Robots
Warning
7-244 B78799AM
7
Error Recovery
Tube Robots
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
5 Clean the liquid level detection component lenses. Refer to Inspect and Clean the Liquid
Level Detection Component.
6 Confirm that no external light is getting to the liquid level detection component.
Important
Direct sunlight can interfere with the correct operation of the system and affect bar
code label reading and liquid level detection. Shield the system modules from direct
sunlight.
B78799AM 7-245
Error Recovery
Tube Robots
Warning
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
Note
This step is only necessary if the tube can still be located on the system with the
Sample Search.
7-246 B78799AM
7
Error Recovery
Tube Robots
a. On the system console, use the Sample Search bar to find the sample tube that you
removed.
b. Select the sample from the results shown below the Sample Search bar.
c. Select Mark sample as removed.
1 The axis needs repairing. Contact your local Beckman Coulter Service Representative.
2 Select Initialize at the bottom of the page.
B78799AM 7-247
Error Recovery
Tube Robots
Warning
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
2 Confirm that the robot can move back and forth and from left to right freely. Remove
any obstructions.
7-248 B78799AM
7
Error Recovery
Tube Robots
• DxA.C040
• DxA.C041
• DxA.C050
• DxA.C061
• DxA.C063
• DxA.C101
• DxA.DE007
• DxA.DE009
• DxA.DE018
• DxA.MR017
• DxA.MR019
• DxA.RB005
• DxA.RB006
• DxA.RE009
• DxA.RE011
• DxA.RE014
Warning
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
B78799AM 7-249
Error Recovery
Tube Robots
2 Confirm that the robot can move back and forth and from left to right freely. Remove
any obstructions.
Warning
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
7-250 B78799AM
7
Error Recovery
Tube Robots
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
Note
Warning
B78799AM 7-251
Error Recovery
Tube Robots
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
Note
This step is only necessary if the tube can still be located on the system with the
Sample Search.
7-252 B78799AM
7
Error Recovery
Tube Robots
a. On the system console, use the Sample Search bar to find the sample tube that you
removed.
b. Select the sample from the results shown below the Sample Search bar.
c. Select Mark sample as removed.
Warning
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
B78799AM 7-253
Error Recovery
Tube Robots
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
Note
This step is only necessary if the tube can still be located on the system with the
Sample Search.
a. On the system console, use the Sample Search bar to find the sample tube that you
removed.
b. Select the sample from the results shown below the Sample Search bar.
c. Select Mark sample as removed.
5 Open the gripper fingers if closed by locating the gripper belt and rotating the belt.
7-254 B78799AM
7
Error Recovery
Tube Robots
Warning
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
Note
This step is only necessary if the tube can still be located on the system with the
Sample Search.
B78799AM 7-255
Error Recovery
Tube Robots
a. On the system console, use the Sample Search bar to find the sample tube that you
removed.
b. Select the sample from the results shown below the Sample Search bar.
c. Select Mark sample as removed.
Note
Warning
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
7-256 B78799AM
7
Error Recovery
Tube Robots
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
Note
This step is only necessary if the tube can still be located on the system with the
Sample Search.
a. On the system console, use the Sample Search bar to find the sample tube that you
removed.
b. Select the sample from the results shown below the Sample Search bar.
c. Select Mark sample as removed.
5 Open the gripper fingers if closed by locating the gripper belt and rotating the belt.
B78799AM 7-257
Error Recovery
Tube Robots
Warning
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
7-258 B78799AM
7
Error Recovery
Tube Robots
Note
This step is only necessary if the tube can still be located on the system with the
Sample Search.
a. On the system console, use the Sample Search bar to find the sample tube that you
removed.
b. Select the sample from the results shown below the Sample Search bar.
c. Select Mark sample as removed.
5 Open the gripper fingers if closed by locating the gripper belt and rotating the belt.
B78799AM 7-259
Error Recovery
Tube Robots
Warning
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
Note
This step is only necessary if the tube can still be located on the system with the
Sample Search.
7-260 B78799AM
7
Error Recovery
Tube Robots
a. On the system console, use the Sample Search bar to find the sample tube that you
removed.
b. Select the sample from the results shown below the Sample Search bar.
c. Select Mark sample as removed.
5 Open the gripper fingers if closed by locating the gripper belt and rotating the belt.
B78799AM 7-261
Error Recovery
Tube Robots
Warning
Warning
While the system is in operation, do not touch or go close to any moving parts. Close
protective guards and covers during operation. Failure to close covers correctly can
cause injury or incorrect results.
Warning
Caution
The tube robots and rack builder module on the system contain magnets. Use caution
when working around these objects. Magnetic fields can be harmful to pacemaker
wearers and others with medical implants. Keep tools and other metal objects away
from the magnets.
Note
This step is only necessary if the tube can still be located on the system with the
Sample Search.
a. On the system console, use the Sample Search bar to find the sample tube that you
removed.
b. Select the sample from the results shown below the Sample Search bar.
c. Select Mark sample as removed.
7-262 B78799AM
7
Error Recovery
Tube Robots
5 Open the gripper fingers if closed by locating the gripper belt and rotating the belt.
Note
B78799AM 7-263
Error Recovery
Tube Robots
7-264 B78799AM
CHAPTER 8
Specifications
DxA System Specifications
This section summarizes DxA 5000 information such as size, required clearances, power
requirements, and temperature requirements. For additional information on other
configurations, contact your Beckman Coulter representative.
Installation
• Before installing the system, refer to the System Specifications for the installation
requirements.
• A Beckman Coulter Field Service Engineer must be present when the system is
removed from the shipping crates.
• A qualified Beckman Coulter Field Service Engineer must install the system. If the
system must be relocated, contact Beckman Coulter Customer Support.
• A Beckman Coulter Field Service Engineer performs the applicable system verification
for your DxA 5000 system.
Placement
The floor surface upon which the system rests should be free from vibration.
Warning
Risk of incorrect results. Do not expose the system to direct sunlight or severe drafts.
Environmental Requirements
Table 17 Temperature and Humidity
Specification Requirement
B78799AM 8-1
Specifications
DxA System Specifications
Recommended Clearances
The table below indicates the minimum recommended clearances around the DxA
modules.
Table 18 Physical Clearances for Installation: Minimum Recommended Distance
Location Dimensions
Sides 60 cm 23.6 in
Required Clearances
The table below indicates the minimum required clearances around the DxA modules.
Table 19 Physical Clearances for Installation: Minimum Required Distance
Location Dimensions
Front side of a module 120 cm 47.2 in
Back side of a module 65 cm 25.6 in
Back of the track 80 cm (see the note below) 31.5 in
Side of the track 60 cm 23.6 in
Side of the RBU 60 cm 23.6 in
Front side of the ECSD 60 cm 23.6 in
Right side of the ECSD 80 cm 31.5 in
(for the entire height of
the ECSD)
Note
8-2 B78799AM
8
Specifications
DxA System Specifications
Power Requirements
System power requirements:
• Alternating current: 200 VAC to 240 VAC, the server cabinet supports 120 VAC to 240
VAC
• Frequency: 50 Hz or 60 - installation category 2
Table 20 Module Power Requirements
Module Electricity
mm in mm in mm in kg lb
Input module 1,835 72.2 1,710 67.3 1,362 53.6 600 1,322.77
Output module 1,835 72.2 1,710 67.3 1,362 53.6 620 1,366.87
Output module with 1,835 72.2 1,710 67.3 1,362 53.6 640 1,410.96
storage rack builder
Input output module 1,835 72.2 1,710 67.3 1,362 53.6 580 1,278.68
B78799AM 8-3
Specifications
Performance Specifications
mm in mm in mm in kg lb
Dual centrifuge 1,835 72.2 1,710 67.3 1,362 53.6 945 2,083.37
module
Single centrifuge 1,835 72.2 1,062 41.8 1,362 53.6 600 1,322.77
module
Rack builder 1,835 72.2 1,062 41.8 1,571 61.8 480 1,058.22
Small storage module 2,480 97.64 978 38.5 902 35.5 620 1,366.87
Large storage module 2,480 97.64 1,803 70.9 902 35.5 800 1,763.7
Server cabinet (with 1,050 41.3 730 28.7 800 31.4 220 485.0
monitor) (1,550) (61.0)
As the height of the modules is adjustable, the theoretical maximum height for any of the
modules is the given height + 50mm (2 in).
Service Life
The service life of the DxA system is a minimum of 10 years. For disposal of the system,
contact a Beckman Coulter Representative.
Performance Specifications
The DxA system has a throughput of up to 1200 tubes. The throughput is measured at the
system's input module and is a rounded value.
The DxA 5000 Fit system has a throughput of up to 375 tubes per hour (up to 325 tubes per
hour when connected to a single centrifuge).
When you use customized trays, the throughput is slightly reduced. The reduced
throughput depends on how many tubes are removed from a customized tray, as there is
one additional robot movement for each tube-removal action.
The system throughput will decrease while samples are retrieved from storage regions to
perform previously unavailable instructions or tests. For optimal scheduling, retrieved
samples may be routed through the distribution buffer of the input module before any
further processing.
8-4 B78799AM
8
Specifications
User-replaceable Parts and Supplies
A list of trays is available through your local supplier and your local Beckman Coulter Representative.
B78799AM 8-5
Specifications
User-replaceable Parts and Supplies
8-6 B78799AM
APPENDIX A
Open Source Software Notice
Open Source Software Notice
Any software or related services provided include the following third-party components
and are subject to the specified license agreement terms, using the software means
agreeing to the applicable Additional Terms for any such Identified Components.
Copyright © 2018 Beckman Coulter Inc. uses third-party software in the development and
operation of DxA. Use of this software is governed by the applicable license agreements.
The notices file containing a copy of all software licenses are specified and links provided in
the tables below. Any source code files for LGPL licensed libraries can be obtained from the
download link provided below.
B78799AM A-1
Open Source Software Notice
Open Source Software Notice
A-2 B78799AM
A
Open Source Software Notice
Open Source Software Notice
https://
msdn.microsoft
.com/en-us/
library/
bb448854(offic
e.14).aspx
https://
www.microsoft.
com/en-us/
download/
details.aspx?
id=30425
https://
social.msdn.mic
rosoft.com/
Forums/
office/en-US/
0ccd2532-
b934-456e-
aa3d-5241552b
18ef/microsoft-
sdk-for-open-
xml-formats-
can-we-
distribute-it-to-
our-customers?
forum=oxmlsdk
&forum=oxmlsd
k
3 PDFSharp 1.31
Copyright © 2005-2014 empira MIT License
Software GmbH, Troisdorf
(Germany) http://www.pdfsharp.net/
PDFsharp_License.ashx
B78799AM A-3
Open Source Software Notice
Open Source Software Notice
https://opensource.org/licenses/ms-
rl
7 lwIP, 1.2.0
Copyright © 2001-2004 Swedish BSD License
https://
savannah.nong Institute of Computer Science. All
rights reserved. http://lwip.wikia.com/wiki/License
nu.org/
projects/lwip
8 Open CV 2.0
License Agreement For Open Source 3-Clause BSD License
https:// Computer Vision Library (3-Clause
BSD License) https://opensource.org/licenses/
opencv.org/
BSD-3-Clause
9 Command Line
Copyright © 2005 - 2015 Giacomo MIT License
1.9.71.2
https:// Stelluti Scala & Contributors
https://github.com/
github.com/ commandlineparser/commandline/
gsscoder/ blob/master/License.md
commandline/
tree/
stable-1.9.71.2
A-4 B78799AM
A
Open Source Software Notice
Open Source Software Notice
11 EPPlus 4.0.4
Copyright © 2007 Free Software GNU Library General Public License
https://
www.nuget.org Foundation, Inc. (LGPL)
/packages/
Copyright 2009- ©Jan Källman. Parts https://www.gnu.org/licenses/old-
EPPlus/4.0.4
of the Interfacecomes from licenses/lgpl-2.1.en.html
http:// ExcelPackage-project
epplus.codeplex
.com/
12 EtherCAT Slave
ETHERCAT SLAVE STACK CODE ETHERCAT SLAVE STACK CODE
Stack Code
(SSC) version LICENSE LICENSE
5.11
Given by Beckhoff Automation http://www.beckhoff.com/forms/
https:// GmbH & Co. KG, Eiserstrasse 5, stack_code/
www.ethercat.o 33415 Verl, Germany EtherCAT_SSC_License_V1.1.pdf
rg/en/
products/
54FA3235E2964
3BC805BDD807
DF199DE.htm
B78799AM A-5
Open Source Software Notice
Open Source Software Notice
http://
www.hardcodet
.net/projects/
wpf-notifyicon
14 HtmlAgilityPack
Copyright © 2003-20012 Simon Microsoft Public License (Ms-PL)
1.4.9 https://
www.nuget.org Mourier <simon underscore mourier
at hotmail dot com> All rights MIT License
/packages/
HtmlAgilityPack reserved. https://github.com/zzzprojects/html-
/1.4.9 agility-pack/blob/master/LICENSE
http:// *Available under MIT and Ms-PL
htmlagilitypack.
codeplex.com/
15 ICSharpCode.Tr
Copyright © 1991, 1999 Free GNU Lesser General Public License
eeView 2.3.1
https:// Software Foundation, Inc. 2.1
github.com/ https://github.com/icsharpcode/
icsharpcode/ ILSpy/blob/2.3.1/SharpTreeView/
ILSpy/tree/ license.txt
2.3.1/
SharpTreeView
16 Log4Net 2.0.8
Copyright 2001-2006 The Apache Apache License V2.0
http://
logging.apache. Software Foundation. https://logging.apache.org/log4net/
org/log4net/ license.html
download_log4
net.cgi
17 Microsoft Code
CodeContracts MIT License
Contracts,
1.6.60505.10 Copyright © Microsoft Corporation https://github.com/Microsoft/
https:// CodeContracts/blob/master/
github.com/ All rights reserved. LICENSE.txt
Microsoft/
CodeContracts
A-6 B78799AM
A
Open Source Software Notice
Open Source Software Notice
19 Microsoft Unity
Copyright © 2011,2012 Microsoft Microsoft Public License (Ms-PL)
3.0 https://
msdn.microsoft Corporation.
https://msdn.microsoft.com/en-us/
.com/en-us/ library/dd203100.aspx
Copyright © 2011 Microsoft
library/
Corporation.
dn170416.aspx
Microsoft Unity
2.1.505.2
20 Open DHCP
Copyright © 1989, 1991 Free GNU-GPL V2.0
Server
1.6.0https:// Software Foundation, Inc.
https://www.gnu.org/licenses/
sourceforge.net gpl-2.0.html
/projects/
dhcpserver/
21 Xceed.Wpf.Tool
Copyright © Xceed Software Inc. Microsoft Public License (Ms-PL)
kit 2.0.0
https:// 2010-2013
https://github.com/xceedsoftware/
github.com/ wpftoolkit/blob/master/license.md
xceedsoftware/
wpftoolkit
http://
wpftoolkit.code
plex.com/
22 Rabbit MQ .NET
Copyright can be found at main page Apache License V2.0
Client 5.0.1.0
link
Apache License V2
https://
github.com/ *Available under Apache License V2
rabbitmq/ and Mozilla Public License V1.1
rabbitmq-
dotnet-client
B78799AM A-7
Open Source Software Notice
Open Source Software Notice
24 Erlang OTP
Copyright can be found at main page Apache License V2.0
(Open Telecom
Platform) 20.1 link
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("Licensor")
Whereas, you are interested in obtaining a License for using the EtherCAT Slave Stack Code
(SSC).
Whereas, Beckhoff Automation GmbH is the owner of all intellectual property rights
pertaining to the EtherCAT Technology, including but not limited to (a) the following patent
applications and patents: EP1590927, EP1789857, DE102004044764, EP2137893 with
corresponding applications or registrations in various other countries, and (b) the
trademarks "EtherCAT" and "Safety over EtherCAT", with applications or registrations in
the European Community (CTM003122736, CTM006350029, CTM005460563) and
corresponding registrations or applications in various other countries.
Whereas, Beckhoff Automation GmbH granted Licensor the right to license the Intellectual
Property Rights pertaining to the EtherCAT Technology to third parties.
Whereas, Licensor is willing to permit you to create and/or sell or otherwise distribute a
product incorporating the EtherCAT Technology. Whereas, you acknowledge Licensor's
commercially reasonable efforts to keep the number of those EtherCAT Technology
products in the market sold under the trade name "EtherCAT" and not being fully
compatible with the then current version of the EtherCAT Technology at a minimum.
Whereas capitalised terms shall have the meanings given to them in Annex 1
1. License
1.1 Subject to your compliance with the terms and conditions of this License, Licensor
hereby grants to you under the Intellectual Property Rights and for the sole purpose of
direct usage within or integration into your EtherCAT products a non-transferable,
worldwide, non-exclusive, royalty-free license
• to use the EtherCAT Slave Stack Code for developing, testing, selling or otherwise
distributing own Products incorporating EtherCAT Technology
• to modify and/or embed the Slave Stack Code in your Product without limitations set
forth in Section 5 a) and 5 b) of the License,
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1.2 Your Products shall, at the time those are supplied to each individual of your customer
or otherwise distributed by you, be compatible with the latest version of the pertinent
EtherCAT Technology at that time pursuant to the provisions of Section 3 below.
1.3 Licensor and its Licensors shall exclusively own all intellectual property or proprietary
rights in and pertaining to the EtherCAT Technology including, but not limited to,
inventions, patents, patent applications and disclosures, copyrights, mask work rights,
trade secrets, moral rights, confidential or otherwise proprietary information and know-
how which have been, or will be, acquired or otherwise secured by a party, recognized in
any country or jurisdiction in the world. Other than the limited license granted to you
pursuant to this License, you shall not acquire any rights in or pertaining to the EtherCAT
Technology.
2. Royalties
3.1 All Products shall undergo tests according to the then current Conformance Test Policy
issued from time to time by the EtherCAT Technology Group to ensure that those Products
are compatible with the latest version of the EtherCAT Technology. These tests shall be
completed with a positive result ("compatible") before any of the Products may be sold,
delivered or otherwise distributed to your customers.
3.2 In case a modification of the EtherCAT Technology results in a Product which was
compatible with the pre-existing version of the EtherCAT Technology to be incompatible
after the modification, you shall within twelve (12) months from the date the Product
became incompatible modify such Product and adapt it to the latest version of the
EtherCAT Technology. After such modified Product has passed the Conformance Test
pursuant to Section 3.1 with a positive result, you shall have the right to sell, deliver or
otherwise distribute this Product to your customers and any sale and delivery of the
incompatible Product during the twelve (12) months period shall be deemed permitted.
3.3 Notwithstanding to the limitations set forth in Sections 3.1 and 3.2, you shall have the
right to continue to supply Existing Customers with Products containing the version of the
EtherCAT Technology they initially received.
4. Trademark License
4.1 You acknowledge that Beckhoff Automation GmbH is the sole proprietary owner of the
Trademarks and Licensor is licensee of such rights and entitled to sublicense the
Trademarks. Subject to your compliance with the terms and conditions of this License,
Licensor hereby grants to you under the Intellectual Property Rights a non-transferable,
worldwide, non-exclusive, royalty-free license to use the Trademarks for marketing and sale
of Products manufactured in compliance with the license granted pursuant to Section 1
hereof, always provided that such Products shall at the time they are supplied to each
individual of your customer or are otherwise de facto distributed by you or your customers,
be fully compatible with the latest version of the EtherCAT Technology at the time.
4.2 You shall not use the Trademarks licensed under this or any other License or Agreement
from Licensor to apply for your own intellectual property rights, trade marks or domain
names containing such Trademarks. You shall not use or register the Trademarks as a
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component of your company name, trade name or a similar designation of your business or
enterprise or as a component of a domain name or a product name.
4.3 You shall not use the Trademarks for Products incorporating pre-existing versions or
derivatives of the EtherCAT Technology which are not fully compatible with the latest
version of the EtherCAT Technology at the time they are supplied by you to your customers.
4.4 After the expiration of the twelve (12) months period pursuant to Section 3.2, you shall
no longer use the Trademarks for those Products incorporating pre-existing versions of the
EtherCAT Technology which are not fully compatible with the latest version of the EtherCAT
Technology at the time they are de facto supplied to Existing Customers.
5. License Restrictions
a) modify the EtherCAT Slave Stack Code or use content of the EtherCAT Slave Stack Code to
create, manufacture, distribute or sell products containing EtherCAT Technology
c) create derivative works of the EtherCAT Slave Stack Code or use content of the EtherCAT
Slave Stack Code to create, manufacture, distribute or sell products containing derivatives
of the EtherCAT Technology
d) sublicense, rent, lease, loan, timeshare, sell, distribute, disclose, publish, assign or
transfer any rights, grant a security interest in, transfer possession of the Slave Stack Code
or its components;
You shall not create and sell or otherwise distribute a Product, except as expressly
permitted under this License or under any other EtherCAT License Agreement entered into
by you. Any attempt otherwise to create, to sell or otherwise to distribute such products or
a product containing a modification of the Intellectual Property Rights provided hereunder
automatically terminates the license granted herein.
7. No Right to Sublicense
7.1 You shall not be permitted to grant sublicenses to any third party, unless otherwise
explicitly agreed upon hereunder. Except for the limited license granted under this License,
Beckhoff Automation GmbH and Licensor shall retain all right, title and interest in and to
the Intellectual Property Rights. You shall not alter, modify, obscure or remove any
copyright, logo, trademark, trade name or other proprietary markings or confidentiality
legends or any serial numbers pertaining to Safety-over-EtherCAT Technology.
7.2 You may grant sublicenses to any third party only upon prior written agreement with
Licensor.
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7.3 To the extent Licensee is permitted to grant sublicenses under this Agreement, Licensee
shall impose on the Sub-Licensee the same obligations as imposed on Licensee under this
Agreement and shall ensure that the Sub-Licensee meets all obligations set forth herein.
Licensee shall assume full responsibility for the performance of all obligations so imposed
on its Sub-Licensees.
8. Marking
You shall prominently display the trademark "EtherCAT" combined with the registration
symbol ® and patent references for the EtherCAT Technology and other markings on any
Product and shall reproduce such marking in the respective product manual in accordance
with the EtherCAT Marking Rules as published from time to time by the EtherCAT
Technology Group. You are permitted to make and take all reasonable steps necessary to
protect Beckhoff Automation GmbH or Licensor's related proprietary rights, provided,
however, you obtain the prior written consent of Licensor for any of such steps.
You confirm that this License does not create any obligation of Licensor to supply you with
any additional information, code or protocol. Additionally any of the above as well as
support, maintenance, installation and training do not form part of Licensor's obligation
hereunder but may be separately purchased at Licensor's then current rates to the extent
offered by Licensor, save and except that during a period of twelve (12) months from the
date of this License Licensor shall provide you with its telephone support to the extent
available and free of charge.
10.1 This License shall continue for an indefinite period. It may only be revoked or returned
by either party with thirty (30) days written notice in the event that the other party is in
fundamental breach of any provision of this License. Upon termination, the rights licensed
to you shall automatically revert to Licensor and you shall: (i) not distribute or use the
Intellectual Property Rights or the EtherCAT Technology for any purpose whatsoever; and
(ii) immediately return to Licensor all material provided by Licensor or its Licensors under
this License.
10.2 The EtherCAT Technology comprises i.a. the use of patents owned by other members
of the EtherCAT Technology Group and licensed to Beckhoff Automation GmbH and
sublicensed to Licensor with the Licensor's with the right to sublicense to the members of
the EtherCAT Technology Group, only. The term of the license relating to these patents shall
therefore end if you cease to be a member of EtherCAT Technology Group.
11.1 Nothing herein shall constitute a guarantee ("Garantie") from Licensor. Licensor
warrants ("gewahrleistet") that at the time this License becomes effective the EtherCAT
Slave Stack Code is substantially in accordance with the product specifications as published
by Licensor and that Licensor is not aware of rights of third parties which prevent Licensor
from the due performance of its obligations pursuant to this License. Other than this limited
warranty Licensor hereby excludes and you waive any and all other warranties or
representations. In particular Licensor does not warrant that the EtherCAT Technology fits
for any general or particular purpose.
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11.2 In case of updates, upgrades and the delivery of a new version of the EtherCAT Slave
Stack Code, the limited warranty set forth in Section 11.1 shall be restricted to the new
features of the update, upgrade or new version compared with the previous version release.
11.3 Any of your warranty claims are time barred twelve (12) months after accepting of this
License or commencement of the additional statutory limitation period pursuant 11.2.
12.1 Except for Licensor's liability according to the German Product Liability Act and except
Licensor's liability for personal injuries due to its fault, you are entitled to damages only in
accordance with the provisions of this section without abandonment of the respective
applicable legal requirements.
12.2 Licensor is liable only for the faulty breach of fundamental contractual obligations or
for the breach of any other contractual obligation, if Licensor acts deliberately or grossly
negligent. In case of a slightly negligent breach of fundamental contractual obligations the
amount of damages is limited to the foreseeable damage which is intrinsic to the contract
on the date this License becomes effective.
12.3 Licensor is not liable for loss of profit or damage to reputation. The amount of
damages arising from other breaches of obligations is limited to an amount of 2.000,00
Euro.
12.4 The remedies available to you in case of a significant deviation from the product
specifications published by Licensor shall be limited to the supply of a proper version of the
EtherCAT Slave Stack Code. In case Licensor supplies a defective EtherCAT Slave Stack Code
Component twice or such supply does not cure the pertinent breach of this License, you are
entitled to terminate this License immediately.
13.1 You shall, at your own expense, defend any suit instituted against Licensor which
results or arises from (i) an implementation of the EtherCAT Technology or a component
thereof made by you, or (ii) any other information or documentation provided under this
License as implemented by you, provided such implementation, information or
documentation forms the basis for such suit including but not limited to any product
liability claim by any third party and any allegation that any of the products fail to conform
with requirements of any applicable law.
13.2 You shall indemnify Licensor against any award of damage and costs made against
Licensor by a final judgment of a court of last resort based upon such allegation, provided
that Licensor gives you immediate notice in writing of any notice or claims with such
allegations and permits you through your counsel to defend the same and gives you all
available information, assistance and authority to enable you to assume such defence.
13.3 You shall have control of the defence of any such suit, including appeals from any
judgment therein and any negotiations for the settlement or compromise thereof with full
authority to enter into a binding settlement agreement or compromise.
13.4 For purposes of clarification it is stated that you shall have no obligations under this
Section 13 to Licensor in the event the sole basis for a suit instituted against Licensor is the
allegation that the EtherCAT Slave Stack Code in the form provided by Licensor to you
under this License infringes upon the rights of the claimant.
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14.1 You may disclose that you are a licensed user of the EtherCAT Technology in your
advertising, press, promotion and similar public disclosures relating to the Product;
provided, however, that such advertising, promotion or similar public disclosures shall not
indicate that Licensor in any way endorses the Products, unless Licensor authorised you to
do so in writing prior to such disclosure.
14.2 You agree that Licensor may use your name and may disclose that you are a licensee of
Licensor's products in Licensor's advertising, press, promotions and similar public
disclosures with respect to the EtherCAT Technology; provided, however, such advertising,
promotion or similar public disclosures shall not indicate that you in any way endorses any
Licensor products, without prior written permission from you.
You and Licensor hereto are independent parties and no one shall have the right or
authority - expressed or implied - to bind the other in any way whatsoever. Nothing
contained herein shall be construed as creating any agency, employment relationship,
partnership or other form of joint enterprise between the parties.
Each party shall adhere to all applicable export laws and regulations, including those
administered by the U.S. Department of Commerce (U.S. Export Administration Regulations
15 CFR 730 et seq.), and shall not export, re-export, resell, transfer, or disclose, directly or
indirectly, any technical data or products received from the other, or the direct product of
such technical data or products, to any proscribed person, entity, or country, or foreign
national thereof, unless properly authorized by the U.S. government.
This License shall be governed by and interpreted in accordance with the laws of the
Federal Republic of Germany, without reference to conflict of laws´ rules. In case the English
legal meaning differs from the German legal meaning of this License and its terms, the
German meaning shall prevail. The United Nations Convention on Contracts for the
International Sales of Goods (CSIG) shall not be applicable.
18. Arbitration
Any dispute, controversy or claim arising out of or relating to this License or the breach,
expiration, termination or validity of this License shall finally settled under the Rules of
Arbitration of the International Chamber of Commerce by one or more arbitrators
appointed in accordance with said Rules. The place of arbitration shall be Dusseldorf,
Germany. The language of the proceedings shall be German or English. However, it shall not
be necessary to translate English language documents.
19. General
exclusive statement of the agreement between Licensor and you, which supersedes all
proposals, oral or written, and all other communications between the parties relating to the
subject matter of this License. No waiver, alteration or modification of the provisions of this
License will be valid unless made in writing and signed by a corporate officer of Licensor.
This applies also for a change of this section 19. End of Document
Annex 1 Definitions
1.1. "EtherCAT Slave Stack Code" means EtherCAT Slave software providing the higher level
slave functionality and interface between the EtherCAT Slave Controller and the Product
hardware and software and all modifications, updates, enhancements and upgrades
thereto, to the extent any of the foregoing are provided by Licensor under this License, in its
sole discretion, and full or partial copies thereof.
1.2. "EtherCAT Patents" means the patent rights owned and licensed by Licensor including
but not limited to the following German patent applications and patents: EP1590927,
EP1789857, DE102004044764, DE102007017835 with corresponding applications or
registrations in various other countries.
1.3. "EtherCAT Slave" means a network node making use of the slave part of the EtherCAT
Technology and being operational on the EtherCAT.
1.4. "EtherCAT Slave Controller" (ESC) means any semiconductor chip or chip assembly
such as, but not limited to, ASIC, structured ASIC or FPGA which contains the EtherCAT
Slave data link layer.
1.5. "EtherCAT Technology" means Ethernet control & automation technology, which is a
serial communication link developed and owned by Beckhoff Automation GmbH and
licensed to Licensor, specified in IEC 61158 and IEC 61784 (and its successors) and
compatible with the functional model as published from time to time on the official website
of the EtherCAT Technology Group (www.ethercat.org). The technology consists of a master
("EtherCAT Master"), a slave ("EtherCAT Slave") and a safety part ("Safetyover-EtherCAT").
1.6. "Existing Customer" means a customer who received a Product which was compatible
to a version of the EtherCAT Technology at the time the Product was first supplied to such
customer.
1.7. "Intellectual Property Rights" means the EtherCAT Patents, Trademarks, together with
all copyrights and all other proprietary rights owned or acquired by Beckhoff Automation
GmbH in and to the EtherCAT Technology, to the extent they are necessary to execute this
License.
1.8. "Product" means any product made by you which contains EtherCAT Technology or
technology created by at least partially making use of the EtherCAT Technology.
1.9. "Trademarks" means the trademarks "EtherCAT" and "Safety over EtherCAT", with
applications or registrations in the European Community (CTM003122736,
CTM006350029, CTM005460563) and corresponding registrations or applications in
various other countries.
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Copyright © 1991, 1999 Free Software Foundation, Inc. 59 Temple Place, Suite 330, Boston,
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[This is the first released version of the Lesser GPL. It also counts as the successor of the
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JPEG Group 6b
The Independent JPEG Group's JPEG software
==========================================
This distribution contains the sixth public release of the Independent JPEG Group's free
JPEG software. You are welcome to redistribute this software and to use it for any purpose,
subject to the conditions under LEGAL ISSUES, below. Serious users of this software
(particularly those incorporating it into larger programs) should contact IJG at jpeg-
info@uunet.uu.net to be added to our electronic mailing list. Mailing list members are
notified of updates and have a chance to participate in technical discussions, etc. This
software is the work of Tom Lane, Philip Gladstone, Jim Boucher, Lee Crocker, Julian
Minguillon, Luis Ortiz, George Phillips, Davide Rossi, Guido Vollbeding, Ge' Weijers, and
other members of the Independent JPEG Group. IJG is not affiliated with the official ISO
JPEG standards committee.
DOCUMENTATION ROADMAP
=====================
User documentation:
usage.doc Usage instructions for cjpeg, djpeg, jpegtran, rdjpgcom, and wrjpgcom. *.1 Unix-
style man pages for programs (same info as usage.doc).
coderules.doc Coding style rules --- please read if you contribute code.
Please read at least the files install.doc and usage.doc. Useful information can also be found
in the JPEG FAQ (Frequently Asked Questions) article. See ARCHIVE LOCATIONS below to
find out where to obtain the FAQ article.
If you want to understand how the JPEG code works, we suggest reading one or more of the
REFERENCES, then looking at the documentation files (in roughly the order listed) before
diving into the code.
OVERVIEW
========
We provide a set of library routines for reading and writing JPEG image files, plus two
sample applications "cjpeg" and "djpeg", which use the library to perform conversion
between JPEG and some other popular image file formats. The library is intended to be
reused in other applications.
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In order to support file conversion and viewing software, we have included considerable
functionality beyond the bare JPEG coding/decoding capability; for example, the color
quantization modules are not strictly part of JPEG decoding, but they are essential for
output to colormapped file formats or colormapped displays. These extra functions can be
compiled out of the library if not required for a particular application. We have also
included "jpegtran", a utility for lossless transcoding between different JPEG processes, and
"rdjpgcom" and "wrjpgcom", two simple applications for inserting and extracting textual
comments in JFIF files.
The emphasis in designing this software has been on achieving portability and flexibility,
while also making it fast enough to be useful. In particular, the software is not intended to
be read as a tutorial on JPEG. (See the REFERENCES section for introductory material.)
Rather, it is intended to be reliable, portable, industrial-strength code. We do not claim to
have achieved that goal in every aspect of the software, but we strive for it.
LEGAL ISSUES
============
In plain English:
1. We don't promise that this software works. (But if you find any bugs, please let us know!)
2. You can use this software for whatever you want. You don't have to pay us.
3. You may not pretend that you wrote this software. If you use it in a program, you must
acknowledge somewhere in your documentation that you've used the IJG code.
In legalese:
This software is copyright (C) 1991-1998, Thomas G. Lane. All Rights Reserved except as
specified below.
Permission is hereby granted to use, copy, modify, and distribute this software (or portions
thereof) for any purpose, without fee, subject to these conditions:
(1) If any part of the source code for this software is distributed, then this README file
must be included, with this copyright and no-warranty notice unaltered; and any additions,
deletions, or changes to the original files must be clearly indicated in accompanying
documentation.
(2) If only executable code is distributed, then the accompanying documentation must state
that "this software is based in part on the work of the Independent JPEG Group".
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(3) Permission for use of this software is granted only if the user accepts full responsibility
for any undesirable consequences; the authors accept NO LIABILITY for damages of any
kind.
These conditions apply to any software derived from or based on the IJG code, not just to
the unmodified library. If you use our work, you ought to acknowledge us.
Permission is NOT granted for the use of any IJG author's name or company name in
advertising or publicity relating to this software or products derived from it. This software
may be referred to only as "the Independent JPEG Group's software".
We specifically permit and encourage the use of this software as the basis of commercial
products, provided that all warranty or liability claims are assumed by the product vendor.
ansi2knr.c is included in this distribution by permission of L. Peter Deutsch, sole proprietor
of its copyright holder, Aladdin Enterprises of Menlo Park, CA.
ansi2knr.c is NOT covered by the above copyright and conditions, but instead by the usual
distribution terms of the Free Software Foundation; principally, that you must include
source code if you redistribute it. (See the file ansi2knr.c for full details.) However, since
ansi2knr.c is not needed as part of any program generated from the IJG code, this does not
limit you more than the foregoing paragraphs do.
The Unix configuration script "configure" was produced with GNU Autoconf. It is copyright
by the Free Software Foundation but is freely distributable. The same holds for its
supporting scripts (config.guess, config.sub, ltconfig, ltmain.sh). Another support script,
install-sh, is copyright by M.I.T. but is also freely distributable.
It appears that the arithmetic coding option of the JPEG spec is covered by patents owned
by IBM, AT&T, and Mitsubishi. Hence arithmetic coding cannot legally be used without
obtaining one or more licenses. For this reason, support for arithmetic coding has been
removed from the free JPEG software. (Since arithmetic coding provides only a marginal
gain over the unpatented Huffman mode, it is unlikely that very many implementations will
support it.) So far as we are aware, there are no patent restrictions on the remaining code.
The IJG distribution formerly included code to read and write GIF files. To avoid
entanglement with the Unisys LZW patent, GIF reading support has been removed
altogether, and the GIF writer has been simplified to produce "uncompressed GIFs". This
technique does not use the LZW algorithm; the resulting GIF files are larger than usual, but
are readable by all standard GIF decoders.
We are required to state that "The Graphics Interchange Format(c) is the Copyright
property of CompuServe Incorporated. GIF(sm) is a Service Mark property of CompuServe
Incorporated."
REFERENCES
==========
We highly recommend reading one or more of these references before trying to understand
the innards of the JPEG software.
The best short technical introduction to the JPEG compression algorithm is Wallace,
Gregory K. "The JPEG Still Picture Compression Standard", Communications of the ACM,
April 1991 (vol. 34 no. 4), pp. 30-44. (Adjacent articles in that issue discuss MPEG motion
picture compression, applications of JPEG, and related topics.) If you don't have the CACM
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issue handy, a PostScript file containing a revised version of Wallace's article is available at
ftp://ftp.uu.net/graphics/jpeg/wallace.ps.gz. The file (actually a preprint for an article that
appeared in IEEE Trans. Consumer Electronics) omits the sample images that appeared in
CACM, but it includes corrections and some added material. Note: the Wallace article is
copyright ACM and IEEE, and it may not be used for commercial purposes.
A somewhat less technical, more leisurely introduction to JPEG can be found in "The Data
Compression Book" by Mark Nelson and Jean-loup Gailly, published by M&T Books (New
York), 2nd ed. 1996, ISBN 1-55851-434-1. This book provides good explanations and
example C code for a multitude of compression methods including JPEG. It is an excellent
source if you are comfortable reading C code but don't know much about data compression
in general. The book's JPEG sample code is far from industrial-strength, but when you are
ready to look at a full implementation, you've got one here...
The best full description of JPEG is the textbook "JPEG Still Image Data Compression
Standard" by William B. Pennebaker and Joan L. Mitchell, published by Van Nostrand
Reinhold, 1993, ISBN 0-442-01272-1. Price US$59.95, 638 pp. The book includes the
complete text of the ISO JPEG standards (DIS 10918-1 and draft DIS 10918-2). This is by far
the most complete exposition of JPEG in existence, and we highly recommend it. The JPEG
standard itself is not available electronically; you must order a paper copy through ISO or
ITU. (Unless you feel a need to own a certified official copy, we recommend buying the
Pennebaker and Mitchell book instead; it's much cheaper and includes a great deal of useful
explanatory material.) In the USA, copies of the standard may be ordered from ANSI Sales at
(212) 642-4900, or from Global Engineering Documents at (800) 854-7179. (ANSI doesn't
take credit card orders, but Global does.) It's not cheap: as of 1992, ANSI was charging $95
for Part 1 and $47 for Part 2, plus 7% shipping/handling. The standard is divided into two
parts, Part 1 being the actual specification, while Part 2 covers compliance testing methods.
Part 1 is titled "Digital Compression and Coding of Continuous-tone Still Images, Part 1:
Requirements and guidelines" and has document numbers ISO/IEC IS 10918-1, ITU-T T.81.
Part 2 is titled "Digital Compression and Coding of Continuous-tone Still Images, Part 2:
Compliance testing" and has document numbers ISO/IEC IS 10918-2, ITU-T T.83.
Some extensions to the original JPEG standard are defined in JPEG Part 3, a newer ISO
standard numbered ISO/IEC IS 10918-3 and ITU-T T.84. IJG currently does not support any
Part 3 extensions.
The JPEG standard does not specify all details of an interchangeable file format. For the
omitted details we follow the "JFIF" conventions, revision 1.02. A copy of the JFIF spec is
available from: Literature Department C-Cube Microsystems, Inc. 1778 McCarthy Blvd.
Milpitas, CA 95035 phone (408) 944-6300, fax (408) 944-6314
The TIFF 6.0 file format specification can be obtained by FTP from ftp://ftp.sgi.com/
graphics/tiff/TIFF6.ps.gz. The JPEG incorporation scheme found in the TIFF 6.0 spec of 3-
June-92 has a number of serious problems. IJG does not recommend use of the TIFF 6.0
design (TIFF Compression tag 6). Instead, we recommend the JPEG design proposed by
TIFF Technical Note #2 (Compression tag 7). Copies of this Note can be obtained from
ftp.sgi.com or from ftp://ftp.uu.net/graphics/jpeg/. It is expected that the next revision of
the TIFF spec will replace the 6.0 JPEG design with the Note's design. Although IJG's own
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code does not support TIFF/JPEG, the free libtiff library uses our library to implement
TIFF/JPEG per the Note. libtiff is available from ftp://ftp.sgi.com/graphics/tiff/.
ARCHIVE LOCATIONS
=================
The "official" archive site for this software is ftp.uu.net (Internet address 192.48.96.9). The
most recent released version can always be found there in directory graphics/jpeg. This
particular version will be archived as ftp://ftp.uu.net/graphics/jpeg/jpegsrc.v6b.tar.gz. If
you don't have direct Internet access, UUNET's archives are also available via UUCP; contact
help@uunet.uu.net for information on retrieving files that way.
Numerous Internet sites maintain copies of the UUNET files. However, only ftp.uu.net is
guaranteed to have the latest official version.
You can also obtain this software in DOS-compatible "zip" archive format from the SimTel
archives (ftp://ftp.simtel.net/pub/simtelnet/msdos/graphics/), or on CompuServe in the
Graphics Support forum (GO CIS:GRAPHSUP), library 12 "JPEG Tools". Again, these versions
may sometimes lag behind the ftp.uu.net release.
The JPEG FAQ (Frequently Asked Questions) article is a useful source of general information
about JPEG. It is updated constantly and therefore is not included in this distribution. The
FAQ is posted every two weeks to Usenet newsgroups comp.graphics.misc, news.answers,
and other groups. It is available on the World Wide Web at http://www.faqs.org/faqs/jpeg-
faq/ and other news.answers archive sites, including the official news.answers archive at
rtfm.mit.edu: ftp://rtfm.mit.edu/pub/usenet/news.answers/jpeg-faq/. If you don't have
Web or FTP access, send e-mail to mail-server@rtfm.mit.edu with body
send usenet/news.answers/jpeg-faq/part1
send usenet/news.answers/jpeg-faq/part2
RELATED SOFTWARE
================
Numerous viewing and image manipulation programs now support JPEG. (Quite a few of
them use this library to do so.) The JPEG FAQ described above lists some of the more
popular free and shareware viewers, and tells where to obtain them on Internet.
If you are on a Unix machine, we highly recommend Jef Poskanzer's free PBMPLUS
software, which provides many useful operations on PPM-format image files. In particular,
it can convert PPM images to and from a wide range of other formats, thus making cjpeg/
djpeg considerably more useful. The latest version is distributed by the NetPBM group, and
is available from numerous sites, notably ftp://wuarchive.wustl.edu/graphics/graphics/
packages/NetPBM/. Unfortunately PBMPLUS/NETPBM is not nearly as portable as the IJG
software is; you are likely to have difficulty making it work on any non-Unix machine.
A different free JPEG implementation, written by the PVRG group at Stanford, is available
from ftp://havefun.stanford.edu/pub/jpeg/. This program is designed for research and
experimentation rather than production use; it is slower, harder to use, and less portable
than the IJG code, but it is easier to read and modify. Also, the PVRG code supports lossless
JPEG, which we do not. (On the other hand, it doesn't do progressive JPEG.)
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================ Some JPEG programs produce files that are not compatible with our
library. The root of the problem is that the ISO JPEG committee failed to specify a concrete
file format. Some vendors "filled in the blanks" on their own, creating proprietary formats
that no one else could read. (For example, none of the early commercial JPEG
implementations for the Macintosh were able to exchange compressed files.)
The file format we have adopted is called JFIF (see REFERENCES). This format has been
agreed to by a number of major commercial JPEG vendors, and it has become the de facto
standard. JFIF is a minimal or "low end" representation. We recommend the use of TIFF/
JPEG (TIFF revision 6.0 as modified by TIFF Technical Note #2) for "high end" applications
that need to record a lot of additional data about an image. TIFF/JPEG is fairly new and not
yet widely supported, unfortunately.
The upcoming JPEG Part 3 standard defines a file format called SPIFF. SPIFF is
interoperable with JFIF, in the sense that most JFIF decoders should be able to read the
most common variant of SPIFF. SPIFF has some technical advantages over JFIF, but its major
claim to fame is simply that it is an official standard rather than an informal one. At this
point it is unclear whether SPIFF will supersede JFIF or whether JFIF will remain the de-
facto standard. IJG intends to support SPIFF once the standard is frozen, but we have not
decided whether it should become our default output format or not. (In any case, our
decoder will remain capable of reading JFIF indefinitely.)
Various proprietary file formats incorporating JPEG compression also exist. We have little
or no sympathy for the existence of these formats. Indeed, one of the original reasons for
developing this free software was to help force convergence on common, open format
standards for JPEG files. Don't use a proprietary file format!
TO DO
=====
The major thrust for v7 will probably be improvement of visual quality. The current method
for scaling the quantization tables is known not to be very good at low Q values. We also
intend to investigate block boundary smoothing, "poor man's variable quantization", and
other means of improving quality-vs-file-size performance without sacrificing
compatibility.
In future versions, we are considering supporting some of the upcoming JPEG Part 3
extensions --- principally, variable quantization and the SPIFF file format.
1. Definitions
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The terms "reproduce," "reproduction," "derivative works," and "distribution" have the
same meaning here as under U.S. copyright law.
A "contributor" is any person that distributes its contribution under this license.
"Licensed patents" are a contributor's patent claims that read directly on its
contribution.
2. Grant of Rights
a. Copyright Grant- Subject to the terms of this license, including the license
conditions and limitations in section 3, each contributor grants you a non-exclusive,
worldwide, royalty-free copyright license to reproduce its contribution, prepare
derivative works of its contribution, and distribute its contribution or any derivative
works that you create.
b. Patent Grant- Subject to the terms of this license, including the license conditions
and limitations in section 3, each contributor grants you a non-exclusive,
worldwide, royalty-free license under its licensed patents to make, have made, use,
sell, offer for sale, import, and/or otherwise dispose of its contribution in the
software or derivative works of the contribution in the software.
3. Conditions and Limitations
a. No Trademark License- This license does not grant you rights to use any
contributors' name, logo, or trademarks.
b. If you bring a patent claim against any contributor over patents that you claim are
infringed by the software, your patent license from such contributor to the software
ends automatically.
c. If you distribute any portion of the software, you must retain all copyright, patent,
trademark, and attribution notices that are present in the software.
d. If you distribute any portion of the software in source code form, you may do so
only under this license by including a complete copy of this license with your
distribution. If you distribute any portion of the software in compiled or object code
form, you may only do so under a license that complies with this license.
e. The software is licensed "as-is." You bear the risk of using it. The contributors give
no express warranties, guarantees or conditions. You may have additional consumer
rights under your local laws which this license cannot change. To the extent
permitted under your local laws, the contributors exclude the implied warranties of
merchantability, fitness for a particular purpose and non-infringement.
Version 1.1
---------------
1. Definitions.
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transfer of data.
1.5. "Executable" means Covered Code in any form other than Source
Code.
A.
portions thereof with code not governed by the terms of this License.
Modification is:
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B. Any new file that contains any part of the Original Code or
previous Modifications.
Original Code, and which, at the time of its release under this
1.11. "Source Code" means the preferred form of the Covered Code for
for no charge.
exercising rights under, and complying with all of the terms of, this
entity.
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claims:
(c) the licenses granted in this Section 2.1(a) and (b) are
granted: 1) for code that You delete from the Original Code; 2)
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granted: 1) for any code that Contributor has deleted from the
that Contributor.
3. Distribution Obligations.
of this License released under Section 6.1, and You must include a
copy of this License with every copy of the Source Code You
distribute. You may not offer or impose any terms on any Source Code
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Section 3.5.
made available in Source Code form under the terms of this License
has been made available to such recipients. You are responsible for
ensuring that the Source Code version remains available even if the
You must cause all Covered Code to which You contribute to contain a
file documenting the changes You made to create that Covered Code and
the date of any change. You must include a prominent statement that
Code provided by the Initial Developer and including the name of the
Initial Developer in (a) the Source Code, and (b) in any notice in an
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(c) Representations.
this License.
You must duplicate the notice in Exhibit A in each file of the Source
Code file due to its structure, then You must include such notice in a
for the Source Code where You describe recipients' rights or ownership
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may do so only on Your own behalf, and not on behalf of the Initial
offered by You alone, and You hereby agree to indemnify the Initial
requirements of Section 3.1-3.5 have been met for that Covered Code,
and if You include a notice stating that the Source Code version of
contain terms different from this License, provided that You are in
compliance with the terms of this License and that the license for the
rights in the Source Code version from the rights set forth in this
license You must make it absolutely clear that any terms which differ
from this License are offered by You alone, not by the Initial
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You may create a Larger Work by combining Covered Code with other code
not governed by the terms of this License and distribute the Larger
Work as a single product. In such a case, You must make sure the
statute, judicial order, or regulation then You must: (a) comply with
the terms of this License to the maximum extent possible; and (b)
describe the limitations and the code they affect. Such description
must be included in the LEGAL file described in Section 3.4 and must
understand it.
and/or new versions of the License from time to time. Each version
Once Covered Code has been published under a particular version of the
License, You may always continue to use it under the terms of that
version. You may also choose to use such Covered Code under the terms
other than Netscape has the right to modify the terms applicable to
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If You create or use a modified version of this License (which you may
governed by this License), You must (a) rename Your license so that
license (except to note that your license differs from this License)
and (b) otherwise make it clear that Your version of the license
contains terms which differ from the Mozilla Public License and
this License.)
7. DISCLAIMER OF WARRANTY.
THE ENTIRE RISK AS TO THE QUALITY AND PERFORMANCE OF THE COVERED CODE
IS WITH YOU. SHOULD ANY COVERED CODE PROVE DEFECTIVE IN ANY RESPECT,
YOU (NOT THE INITIAL DEVELOPER OR ANY OTHER CONTRIBUTOR) ASSUME THE
8. TERMINATION.
8.1. This License and the rights granted hereunder will terminate
automatically if You fail to comply with terms herein and fail to cure
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shall survive.
infringes any patent, then any and all rights granted by such
royalty for Your past and future use of Modifications made by such
and 2.2(b) are revoked effective as of the date You first made, used,
Participant.
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license.
9. LIMITATION OF LIABILITY.
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all U.S. Government End Users acquire Covered Code with only those
11. MISCELLANEOUS.
License.
out of its utilization of rights under this License and You agree to
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``The contents of this file are subject to the Mozilla Public License
Version 1.1 (the "License"); you may not use this file except in
compliance with the License. You may obtain a copy of the License at
http://www.mozilla.org/MPL/
basis, WITHOUT WARRANTY OF ANY KIND, either express or implied. See the
[NOTE: The text of this Exhibit A may differ slightly from the text of
the notices in the Source Code files of the Original Code. You should
use the text of this Exhibit A rather than the text found in the
Permission is hereby granted, free of charge, to any person obtaining a copy of this software
and associated documentation files (the "Software"), to deal in the Software without
restriction, including without limitation the rights to use, copy, modify, merge, publish,
distribute, sublicense, and/or sell copies of the Software, and to permit persons to whom
the Software is furnished to do so, subject to the following conditions:
The above copyright notice and this permission notice shall be included in all copies or
substantial portions of the Software.
THE SOFTWARE IS PROVIDED "AS IS", WITHOUT WARRANTY OF ANY KIND, EXPRESS OR
IMPLIED, INCLUDING BUT NOT LIMITED TO THE WARRANTIES OF MERCHANTABILITY,
FITNESS FOR A PARTICULAR PURPOSE AND NON INFRINGEMENT. IN NO EVENT SHALL
THE AUTHORS OR COPYRIGHT HOLDERS BE LIABLE FOR ANY CLAIM, DAMAGES OR
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Permission to use, copy, modify, and distribute this software and its documentation for any
purpose and without fee is hereby granted, provided that the above copyright notice
appears in all copies and that both the copyright notice and this permission notice appear
in supporting documentation, and that the name University of Delaware not be used in
advertising or publicity pertaining to distribution of the software without specific, written
prior permission. The University of Delaware makes no representations about the
suitability this software for any purpose. It is provided "as is" without express or implied
warranty.
LICENSE ISSUES
The OpenSSL toolkit stays under a dual license, i.e. both the conditions of the OpenSSL
License and the original SSLeay license apply to the toolkit.
See below for the actual license texts. Actually both licenses are BSD-style Open Source
licenses. In case of any license issues related to OpenSSL please contact openssl-
core@openssl.org.
OpenSSL License
Redistribution and use in source and binary forms, with or without modification, are
permitted provided that the following conditions are met:
1. Redistributions of source code must retain the above copyright notice, this list of
conditions and the following disclaimer.
2. Redistributions in binary form must reproduce the above copyright notice, this list of
conditions and the following disclaimer in the documentation and/or other materials
provided with the distribution.
3. All advertising materials mentioning features or use of this software must display the
following acknowledgment:
"This product includes software developed by the OpenSSL Project for use in the
OpenSSL Toolkit. (http://www.openssl.org/)"
4. The names "OpenSSL Toolkit" and "OpenSSL Project" must not be used to endorse or
promote products derived from this software without prior written permission. For
written permission, please contact openssl-core@openssl.org.
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5. Products derived from this software may not be called "OpenSSL" nor may "OpenSSL"
appear in their names without prior written permission of the OpenSSL Project.
6. Redistributions of any form whatsoever must retain the following acknowledgment:
"This product includes software developed by the OpenSSL Project for use in the
OpenSSL Toolkit (http://www.openssl.org/)"
THIS SOFTWARE IS PROVIDED BY THE OpenSSL PROJECT ``AS IS'' AND ANY EXPRESSED
OR IMPLIED WARRANTIES, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE
DISCLAIMED. IN NO EVENT SHALL THE OpenSSL PROJECT OR ITS CONTRIBUTORS BE
LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL, EXEMPLARY, OR
CONSEQUENTIAL DAMAGES (INCLUDING, BUT NOT LIMITED TO, PROCUREMENT OF
SUBSTITUTE GOODS OR SERVICES; LOSS OF USE, DATA, OR PROFITS; OR BUSINESS
INTERRUPTION) HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY, WHETHER IN
CONTRACT, STRICT LIABILITY, OR TORT (INCLUDING NEGLIGENCE OR OTHERWISE)
ARISING IN ANY WAY OUT OF THE USE OF THIS SOFTWARE, EVEN IF ADVISED OF THE
POSSIBILITY OF SUCH DAMAGE.
Copyright remains Eric Young's, and as such any Copyright notices in the code are not to be
removed.
If this package is used in a product, Eric Young should be given attribution as the author of
the parts of the library used. This can be in the form of a textual message at program
startup or in documentation (online or textual) provided with the package.
Redistribution and use in source and binary forms, with or without modification, are
permitted provided that the following conditions are met:
1. Redistributions of source code must retain the copyright notice, this list of conditions
and the following disclaimer.
2. Redistributions in binary form must reproduce the above copyright notice, this list of
conditions and the following disclaimer in the documentation and/or other materials
provided with the distribution.
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3. All advertising materials mentioning features or use of this software must display the
following acknowledgement: "This product includes cryptographic software written by
Eric Young (eay@cryptsoft.com)".
The word 'cryptographic' can be left out if the rouines from the library being used are
not cryptographic related :-).
4. If you include any Windows specific code (or a derivative thereof) from the apps
directory (application code) you must include an acknowledgement:
THIS SOFTWARE IS PROVIDED BY ERIC YOUNG ``AS IS'' AND ANY EXPRESS OR IMPLIED
WARRANTIES, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE DISCLAIMED. IN NO
EVENT SHALL THE AUTHOR OR CONTRIBUTORS BE LIABLE FOR ANY DIRECT, INDIRECT,
INCIDENTAL, SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT
NOT LIMITED TO, PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES; LOSS OF USE,
DATA, OR PROFITS; OR BUSINESS INTERRUPTION) HOWEVER CAUSED AND ON ANY
THEORY OF LIABILITY, WHETHER IN CONTRACT, STRICT LIABILITY, OR TORT (INCLUDING
NEGLIGENCE OR OTHERWISE) ARISING IN ANY WAY OUT OF THE USE OF THIS
SOFTWARE, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE.
The licence and distribution terms for any publically available version or derivative of this
code cannot be changed. i.e. this code cannot simply be copied and put under another
distribution licence [including the GNU Public Licence.]
Meinberg Funkuhren
Werner Meinberg
Germany
www.meinberg.de info@meinberg.de
Permission to use, copy, modify, and distribute this software and its documentation for any
purpose and without fee is hereby granted, provided that the above copyright notice
appears in all copies and that both the copyright notice and this permission notice appear
in supporting documentation, and that the name Meinberg Funkuhren (Meinberg Radio
Clocks) not be used in advertising or publicity pertaining to distribution of the software
without specific, written prior permission. Meinberg Funkuhren makes no representations
about the suitability of this software for any purpose. It is provided "as is" without express
or implied warranty.
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Important
1. GRANT OF LICENSE. Subject to all of the terms and conditions of this Agreement, BCI
grants to You a non-exclusive, non-sublicensable and non-transferable license ("
License ") to use the computer programs, including any updates or upgrades (in object
code form only) contained in the BCI Product ("Programs") and the associated user
documentation (" Documentation ")(together with the Programs referred to herein,
collectively, as the (" Software ")) only as incorporated within the BCI Product and only
in accordance with the Documentation. You have no right to receive, use or examine any
source code or design documentation relating to the Programs. The Software is licensed
and not sold. As between the parties, BCI and its licensors retains all right, title and
interest in and to the Software and any and all derivative works, except as expressly and
unambiguously licensed herein, and BCI reserves all rights in the Software not granted
to You. In order to use the Software, You may be required to input a registration number
or product authorization key and register Your copy of the Software with BCI to obtain
the necessary license key or license file. Except as otherwise expressly provided under
the Agreement, You shall only use the Software in connection with the use of BCI
Product provided to You from BCI or a third party on BCI's behalf and only for Your
internal business purposes.
2. RESTRICTIONS. Other than as expressly permitted under applicable law, You shall not
(and shall not allow others to): (i) copy the Software, except as reasonably required to
use the Programs strictly in accordance with this Agreement, (ii) alter, adapt, translate
or create derivative works based upon the Software, or include the Programs in any
other products or software, (iii) decompile, disassemble, reverse engineer or otherwise
attempt to discover or reconstruct the source code (or underlying ideas, sequence,
structure organization or algorithms) of any of the Programs, or attempt to do so,
except to the limited extent the foregoing is expressly permitted by applicable law, in
which case You must first notify BCI in writing and request interoperability information
regarding the Programs, (iv) provide, rent, loan or lease the Software to any other party
or provide any information services to any other party through the use of the Software,
whether in the form of a timesharing service, service bureau or other information
processing service, (v) remove, modify or obscure any product identification, copyright
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notice, trademark, and/or any other proprietary legend contained in the Software, (vi)
disseminate performance information or analysis relating to the Programs (vii) use the
Programs in hazardous environments requiring fail-safe performance in which the
failure of the Programs could lead to death, personal injury or environmental damage,
or (viii) tamper with, bypass, circumvent, or alter the security features of the Program.
You hereby acknowledge and agree that the Program may stop working and become
unusable for tampering of the security management technology.
3. TERMINATION. The License is effective until terminated. You may terminate the
Agreement and the License at any time by destroying all copies of the Program. Your
rights under this License will terminate automatically without notice if You fail to
comply with any provision of this Agreement. Within fourteen (14) days following
termination, You shall cease all use of, and destroy, all copies of the Software in Your
possession or control and so certify to BCI in writing. Except for the License, the terms
of this Agreement shall survive termination. Termination is not an exclusive remedy
and all other remedies will be available to BCI whether or not the License is terminated.
4. PRODUCT SUPPORT. Please refer to the BCI support number provided in the
Documentation for the BCI Product for information regarding support of the BCI
Product.
5. DISCLAIMER OF WARRANTY. TO THE MAXIMUM EXTENT PERMITTED BY LAW, THE
SOFTWARE IS PROVIDED "AS IS" WITHOUT WARRANTY OF ANY KIND, AND BCI
DISCLAIMS ALL WARRANTIES, EITHER EXPRESS OR IMPLIED, INCLUDING, BUT NOT
LIMITED TO, IMPLIED WARRANTIES AND CONDITIONS OF TITLE, MERCHANTABILITY,
SATISFACTORY QUALITY, FITNESS FOR A PARTICULAR PURPOSE AND NON
INFRINGEMENT. BCI DOES NOT WARRANT THAT THE SOFTWARE WILL BE ERROR-
FREE, THAT USE OF THE PROGRAMS WILL BE FREE FROM INTERRUPTION OR OTHER
FAILURES, THAT ANY ERRORS OR DEFECTS IN THE SOFTWARE WILL BE CORRECTED
OR THAT THE SOFTWARE WILL SATISFY YOUR SPECIFIC REQUIREMENTS. YOU
ACKNOWLEDGE AND AGREE THAT BCI DOES NOT WARRANT, GUARANTEE, OR MAKE
ANY REPRESENTATIONS REGARDING THE PERFORMANCE, USE OR RESULTS OF THE
USE OF THE SOFTWARE (INCLUDING IDENTIFIED COMPONENTS) OR ITS
CORRECTNESS, ACCURACY, RELIABILITY, CURRENTNESS, OR OTHERWISE. YOU
ASSUME THE ENTIRE RISK ASSOCIATED WITH YOUR USE OF THE SOFTWARE. THIS
DISCLAIMER OF WARRANTY IS AN ESSENTIAL PART OF THIS AGREEMENT. SOME
JURISDICTIONS DO NOT ALLOW THE EXCLUSION OF IMPLIED WARRANTIES OR
CONDITIONS, SO THE FOREGOING DISCLAIMER MAY NOT APPLY TO YOU. IN THE
EVENT THE DISCLAIMER OF IMPLIED WARRANTIES IS NOT ENFORCEABLE UNDER
APPLICABLE LAW, ANY IMPLIED WARRANTIES SHALL BE LIMITED TO NINETY (90)
DAYS FOLLOWING DELIVERY OF THE BCI PRODUCT.
6. LIMITATION OF LIABILITY. NOTWITHSTANDING ANYTHING ELSE IN THIS
AGREEMENT, TO THE MAXIMUM EXTENT PERMITTED BY LAW, NEITHER BCI OR ITS
LICENSORS SHALL BE LIABLE WITH RESPECT TO ANY SUBJECT MATTER OF THIS
AGREEMENT UNDER ANY CONTRACT, NEGLIGENCE, STRICT LIABILITY OR OTHER
LEGAL OR EQUITABLE THEORY FOR LOSS OF OR INTERRUPTION TO BUSINESS; LOSS
OF PROFITS OR GOOD WILL; LOSS OF USE; LOSS OR DAMAGE TO OR CORRUPTION OF
DATA; DAMAGE TO ANY OTHER SOFTWARE, HARDWARE OR OTHER EQUIPMENT;
UNAUTHORIZED ACCESS TO OR ALTERATIONS OF DATA; UNAUTHORIZED
DISCLOSURE OF SENSITIVE, CONFIDENTIAL OR PROPRIETARY INFORMATION; ANY
COSTS OF PROCURING SUBSTITUTE GOODS, SERVICES, TECHNOLOGY OR RIGHTS; ANY
INDIRECT, SPECIAL, CONSEQUENTIAL, EXEMPLARY OR INCIDENTAL DAMAGES; OR
ANY AMOUNT IN EXCESS OF TWO HUNDRED FIFTY DOLLARS (US$250.00). THE
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LIMITATIONS IN THIS SECTION 6 SHALL NOT LIMIT BCI'S LIABILITY FOR DEATH OR
BODILY INJURY SOLELY RESULTING FORM BCI'S NEGLIGENCE, WILLFUL MISCONDUCT
OR FRAUDULENT MISREPRESENTATION.
7. U.S. GOVERNMENT USERS. The Software is a "commercial item" consisting of
"commercial computer software" and/or "commercial computer software
documentation" as such terms are defined in the Federal Acquisition Regulations
("FAR") section 2.101, and the Defense Federal Acquisition Regulations ("DFAR")
section 252.227-7014(a)(I) and DFAR section 252.227-7014(a)(5). Consistent with FAR
section 12.212 and DFAR section 227.7202-1 through 227.7202-4, any use of the
Software by or on behalf of an agency or other instrumentality of the U.S. Government
shall be governed solely by the terms of this Agreement and shall be prohibited except
to the extent expressly permitted by the terms of this Agreement. You will ensure that
each copy of the Software used by or for the U.S. Government is labeled to reflect the
foregoing.
8. EXPORT. Software, including technical data, is subject to U.S. export control laws,
including the U.S. Export Administration Act and its associated regulations, and may be
subject to export or import regulations in other countries. You agree to comply strictly
with all such regulations and acknowledge that you have the responsibility to obtain
licenses to export, re-export, or import Software.
9. THIRD PARTY COMPONENTS; ADDITIONAL TERMS. The Software may contain or be
delivered with one or more components, which may include third-party components,
identified by BCI in the Documentation, readme.txt file, third-party click-accept or on
www.beckman.com/thirdpartysoftware (the "Identified Component(s)") as being
subject to different license agreement terms, disclaimers of warranties, limited
warranties or other terms and conditions (collectively, "Additional Terms") than those
set forth herein. You agree to the applicable Additional Terms for any such Identified
Component(s). Such Identified Components are the sole responsibility of the licensor of
that Identified Component. BCI is not responsible for any Identified Component,
whether or not BCI reviewed or modified such component.
10. CONFIDENTIALITY. The Software embodies logic, design, architecture, algorithms and
coding methodology which constitute valuable confidential information that is
proprietary to BCI and its licensors. You agree to safeguard the right to access the
Software using the same standard of care which You use for Your similar confidential
materials, but in no event less than reasonable care. You agree not to provide or to
otherwise make available in any form the Software, or any portion thereof, to any
person other than to Your employees or contractors with a need to know, without the
prior written consent of BCI.
11. MISCELLANEOUS. You may not assign this Agreement or any of Your rights hereunder
without BCI's prior written consent and any attempt to do so without such consent
shall be null and void. No failure to exercise any right hereunder will operate as a
waiver thereof. If any provision of this Agreement shall be adjudged by any court of
competent jurisdiction to be unenforceable or invalid, that provision shall be limited or
eliminated to the minimum extent necessary so that this Agreement shall otherwise
remain in full force and effect and enforceable. This Agreement shall be construed in
accordance with the laws of the State of California and the United States without regard
to conflicts of laws provisions thereof and without regard to the United Nations
Convention on Contracts for the International Sale of Goods. The sole and exclusive
jurisdiction and venue for any actions related to the subject matter hereof shall be the
state and U.S. federal courts located in the County of Orange, California. You irrevocably
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submit to the jurisdiction of such courts and consent to venue in such forum with
respect to any action or proceeding that relates to this Agreement. The prevailing party
in any action to enforce this Agreement shall be entitled to recover its reasonable costs
and expenses including reasonable attorneys' fees. No amendment to or modification of
this Agreement will be binding unless in writing and signed by a duly authorized officer
of BCI. This Agreement is in the English language only, which language shall be
controlling and any revision of this Agreement in any other language shall not be
binding. Both parties agree that this Agreement is the complete and exclusive statement
of the mutual understanding of the parties relating to the subject matter of this
Agreement. BCI reserves the right at any time to modify this Agreement in its sole
discretion, without liability to You. This Agreement, as amended, will be effective upon
use of the BCI Products, or Software and effective for all existing users immediately
after posting of any amended terms on the BCI website.
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APPENDIX B
DxA Trademarks
Trademarks
The following trademark statements are provided in their legally required languages.
REMISOL Advance
REMISOL Advance and REMISOL are trademarks of Normand-Info SAS in the USA and other
countries. All other trademarks are the property of their respective owners. Used under
license.
®
EtherCAT
®
EtherCAT is a registered trademark and patented technology, licensed by Beckhoff
Automation GmbH, Germany.
®
Mikrobac
®
Mikrobac is a registered trademark of Bode Chemie GmbH, Hamburg, Germany.
®
Clorox
®
Clorox is a registered trademark of The Clorox Company, Oakland, California, USA.
®
BitLocker
®
BitLocker is a registered trademark of the Microsoft Corporation, Redmond, Washington,
USA.
SYSMEXTM
STAGOTM
STAGOTM and STA R MAXTM are trademarks or registered trademarks of Diagnostica Stago
SAS.
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Trademarks
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Glossary
absorbent tissue — Disposable wipe that error rack — A rack for holding samples in
can absorb liquids and solids. question.
bar code — An optical machine-readable Laboratory Automation — A system of
representation of data relating to the information and hardware technology
object to which it is attached. Linear or that allows operation of the clinical
1-D bar codes systematically represent laboratory process without significant
data by varying the widths and spacings operator intervention.
of parallel lines. 2-D bar codes use
rectangles, dots, hexagons and other Liquid Level Detection (LLD) — A function
geometric patterns in two dimensions. to detect the surface of a fluid or the
interface between layers of a fluid.
biohazard — A biological agent or
condition that is a hazard to humans or input area —
the environment. The area into which samples are
centrifuge — A device that applies introduced into the system.
centrifugal force to separate particles in
suspension in a sample by spinning it in module — A standardized assembly with
a rotor. well-defined interfaces and
functionality, that provides a major
centrifuge adapter — A device that holds service to a larger system and can be
tubes of all sizes and is shuttled to and used together with other modules to
from the inside of the centrifuge. form a complete system.
console — The computer and all offline analyzer — Analyzer that is not
peripheral devices required to interface connected to the DxA system.
with the system modules and analyzers.
operator — A user with basic skills who
consumable — An object or substance operates a system, instrument, analyzer
that is consumed during a process. or device under normal, everyday
counterbalance rope — The rope hooked circumstances.
to the magnetic spring used to output area — The area from which
counterbalance the weight of the samples exit the system.
gripper on the Z-axis.
primary tube — A container into which
customized tray — A customized tray the sample is collected.
comprises a DxA-specific tray and
analyzer racks. push cap — Universal seal for open
(primary and secondary) sample tubes.
decapper — The module that
automatically removes a cap from a push cap feeder — The component of a
sample tube. recapper module that supplies/feeds
caps (or more specifically 'push caps')
direct track sampling — The process by for placing onto a tube.
which an analyzer aspirates the sample
while the tube remains on the track. rack — Sample container holder designed
to support multiple sample containers
diverter — The mechanism that diverts during processing by an instrument.
sample tube carriers from lane to lane
on the track system.
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Glossary
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