THERMOMETRY
THERMOMETRY
THERMOMETRY
What is an RTD?
RTDs are designed to ensure precise and repeatable temperature versus resistance
characteristics. The type of material used in RTD construction will determine the
limits on the temperature the RTD can be exposed to. The sensing element in an
RTD is an electrical resistor that changes the resistance value as the temperature
changes. The change in resistance with temperature happens at a predictable rate
and can be measured to provide the temperature of a material of process.
The sensing element in an RTD typically contains either a coil of wire or a substrate
with an etched film of platinum. The use of extension wires attached to the sending
element allows the electrical resistance to be measured from a distance away from
the process or material being measured. A protective sheath (normally stainless
steel) houses the sensing element. Platinum is typically the material of choice in an
RTD as this allows for a larger temperature range and it is a more stable material.
Nickel and copper can also be used in RTD construction if a lower temperature
range is required. Table 1. Outline usable temperature ranges for each material.
The type of wire insulation used in an RTD also influences the temperature an RTD
can be exposed to.
Once the temperature range and application has been determined, Pyrosales (an
Australian owned company) will select the most suitable materials and method of
construction of the RTD.
2, 3 or 4 wire configuration
2-wire construction is the least accurate. 2-wire RTDs tend to be used with short lead
wires or where close accuracy is not required.
3-wire construction is the most popular choice for industrial applications, whilst
4-wire construction is used in laboratories where close accuracy is imperative.
RTDs are suitable for many applications across a wide range of industries including,
air conditioning and refrigeration, stoves and grills, textile production, food
processing, plastics, petrochemical, and temperature measurement of air, gases,
and liquids. Use an RTD when you require accuracy and stability and where
accuracy must extend over a wide temperature range.
Advantages:
● Extremely accurate
● Linear output
● Wide temperature range
Disadvantages:
PT100
A PT100 sensor is the most common type of Resistance Thermometer (RTD). These
sensors are a well-liked choice in many industries, mainly laboratories and industrial
processes. The main reason for their use is due to their stability and accuracy. They
are superior measuring instruments that provide confidence in terms of repeatability.
Be assured that you will get the same results for each temperature readout. RTDs
are categorised into industrial, as well as general purpose. Each type is available as
a PT100, PT250, PT500, and PT1000. (“Pt” is the symbol for platinum, “100” for the
resistance in ohms at 0 °C and 138.4 Ohms at 100 °C). It is defined as an electrical
resistance between two points of a conductor when a constant potential difference of
one volt, applied to these points, produces in the conductor a current of one ampere,
the conductor not being the seat of any electromotive force. … These are called
linear resistors.
The term thermistor comes from “thermal” and “resistor”. A thermistor is a type of
resistor whose resistance is reliant on temperature; it’s a resistance thermometer.
They’re made from metallic oxide which is moulded into a bead, disk, or cylindrical
shape and then enclosed with epoxy or glass.
Thermistors don’t work well with extreme temperatures, but they are perfectly suited
for measuring the temperature at a certain point; they’re precise when they’re used
within a limited temperature range i.e. within 50 °C of the target temperature; this
range is dependent on the base resistance.
Thermistors are easy to use, relatively cheap, and durable. They’re commonly used
in digital thermometers, in vehicles to measure oil and coolant temperatures, and in
household appliances such as ovens and refrigerators and are preferred for
applications that require heating or cooling protection circuits for safe operation.
Thermistor Advantages:
● Durable
● Sensitive
● Small
● Relatively affordable
● Best suited for measuring a single point temperature
Disadvantages:
● Curved output
● Limited temperature range
THERMOCOUPLE
used to measure the temperature at one specific point in the form of the
wires that are connected together at one junction. The temperature can be
measured at this junction, and the change in temperature of the metal wire
very sensitive devices must be utilized for calculating the e.m.f produced in
the circuit. The common devices used to calculate the e.m.f are voltage
Applications
plants.
● These are used in gas machines for detecting the pilot flame.
● Accuracy is high
high vibration.
● Nonlinearity
● Least stability
● Low voltage
● Reference is required
● least sensitivity