ROHR2 Featurelist
ROHR2 Featurelist
Content
1 The program system ROHR2 ..................................................................................................................... 1
Release 24.01
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Page 1
The main tasks of ROHR2 are component analysis, construction and structural analysis of complex piping
systems and associated steel structures.
The static analysis includes the analysis of any The dynamic analysis includes the calculation of
loads and load combinations according to first and eigen values and mode shapes and their analysis
second order theory for linear and nonlinear boun- by means of different modal response methods or
dary conditions (friction, gap of supports, support direct integration method (e.g. analysis of fluid
uplift) and coupling conditions (nonlinear regulation hammer forces).
powers of expansion joints). Earthquake analysis based on the method of
Time - History.
An efficient superposition module enables a versatile selection and combination of static and dynamic
results as well as the generation of extreme values for loads on supports, components and nozzles.
Stress analyses of pipe components can be done by in accordance with a variety of specifications like
ASME, EN, ISO14692, KTA, CODETI or RCCM.
ROHR2 creates the load case superposition and the equations automatically according to the selected
stress specification.
ROHR2 compares existing and allowable stresses. The results will be documented in lists and graphical
presentations. The range of applications is completed by internal pressure analysis and flange and nozzle
calculation modules.
The software may be extended by a range of additional features and add on modules, enhancing an
facilitating the engineer’s daily job:
a wide range of interfaces covering market leading CAD/CAE systems,
ROHR2fesu for detailed component FE analysis,
ROHR2flange – Flange analysis
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ROHR2 users
For more than 40 years ROHR2 supports you
with continuously developed program versions
for pipe stress analysis tasks. Many leading
national and international plant construction
companies as well as operators in the energy,
chemical - and petrochemical industry trust in
the quality of ROHR2.
www.rohr2.de www.rohr2.com
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Steel pipes ASME B31.1, ASME B31.3, ASME B31.4, ASME B31.5, ASME B31.8
EN 13480
Pipelines , general
CODETI
STOOMWEZEN D1101
FDBR
VGLSR Equivalent stresses according to von Mises and Tresca
EN 13941
Buried piping AGFW FW401
B31.4 Chapter IX
Offshore B31.8 Chapter VIII
Steel frameworks VGLSP (Stress analysis for Structural Steel Sections) following
DIN 18800
EN 1993
EN13480
Note: spec. program version may include a reduced no of stress codes, ref. to specification or offer
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• SINETZ Export
• PIPENET Import / Export
• FLOWNEX Import/ Export
• Load-time-functions e.g. FLOWMASTER, AFT Impulse Import
Please refer to the ROHR2 Interface Brochure or contact us for further details.
Regarding the optimization of your workflow our staff of specialists will be happy to advise you individually
upon request, especially regarding the data import and export to ROHR2.
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2.3 Licensing
The program license is available as a single user license or network license, perpetual or rental.
Licensing a program requires the acceptance of the terms of use by signing a System Contract.
Contract samples are available upon request.
Network license
The network license enables the access to the program system by any PC
in the network, limited by the number of users.
WAN
Wide Area Network option
Expanding the network license to additional locations
(requires at least one license / location)
Additional modules
Interfaces and additional programs are integrated into ROHR2/SINETZ
(no stand-alone applications).
License duration
Payment by installments
Time limited single user program license including maintenance and
(leasing)
support. Payable by monthly rates. After finishing rates the license will be
converted into a time unlimited program version. Maintenance is included.
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SL License key
• ROHR2 33.0 and higher supports Software license keys (SL License) without a USB key.
• SL Licenses are available for network licenses
• SL Licenses allow to „Borrow licenses, i.e. taking a network license access/ user off the
network for a specified time period
• For details please refer to the document ROHR2license or contact the ROHR2 sales team
In case of integrating ROHR2 into company-wide or country-wide networks (WAN) please contact
us.
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The graphical user interface ROHR2win is the pre- and postprocessor of ROHR2. All inputs can be
generated by using ROHR2win.
A wide range of control functions enables the user to check the input data easily. The results may be
displayed and checked both graphically and/or numerically in tables additionally, detailed customized
printed reports may be generated.
Databases
During the process the user is supported by comprehensive
integrated databases.
Material database
Database angular
expansion joints
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Tabulated overview of
displacements
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Nozzles at vessels
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Spring design
Database with spring supports according
to manufacturer’s data
• spring design, estimation
• check of allowable deformations
for all load cases and
for load case superpositions
• data sheet with result overview for
all spring and constant force supports
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3.6 Postprocessing
Definition of post-processing tasks.
The following are currently possible
• Report generation
• Conversion of output files into RTF or PDF format based on templates
• Export support data LICAD/FLEXPERTE/PDMS or *.sup
• Export of results in *.csv
• Check the results, e.g. for lifting bearings, permissible loads etc.
The post-processing tasks are selected in the calculation dialog, so they are automatically executed after
the calculation.
Additionally, there is an automatically generated post-processing task "Convert output files to RTF". This
converts the output files of all previously calculated tasks into RTF format using the template for general
output.
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Rigid beams are normally interpreted as design aid (exception: brackets, saddles), e.g. to define the
exact position of off-center branches. Rigid beams are therefore ignored when searching for branches.
The search continues across rigid beams until a valid branch element is found.
For brackets and saddles, rigid bars or other profiles can be used to model the connection from the
vessel to the bracket or saddle (= support in the ROHR2 model).
The data can be exported for one or more calculation standards. A directory structure is created
according to the PROBAD data directory.
For each calculation standard, not all components are available in some cases. The components that are
not possible for a calculation standard are deactivated during the export.
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The current program release analyzes these components according to the following standards:
• Straight pipes. acc. to EN 13480, ASME B31.1, B31.3, AD 2000 B1
• Bends and bows acc. to EN 13480, ASME B31.1, B31.3, AD 2000 B1
• Tees and nozzles acc. to EN 13480, ASME B31.1, B31.3, AD-2000 B9
• Reducers acc. to EN 13480
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Report
A documentation in *.rtf format is generated for all
calculated components. The document is shown in
the associated text processor.
If ROHR2nozzle has been started inside a ROHR2 Project the output can be made part of the ROHR2
report.
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1000
1036 27 20
50114000 00 1144 17
50
1000
20
1038 221142
50
1040
1052
Typ WRN 40.0350.100.0
50
00
76
2
1060
DN100: 114.3x5.6mm
1048 50
1080
21 1070
Isolierung: DN350: 120mm
1052
1054 54
1056
and graphics.
1058
DN100: 80mm Detail 1060
1062
76
2
1064 1074
1066
1068 1072 1076
1078
1080
1070
1084
Summenstückliste 1086
50
00
Pos. Anzahl Bezeichnung Nennweite Länge
implemented.
1 1 Rohr (114.3x3.6) DN100 5023.0 mm
2 1 Rohr (355.6x8.0) DN350 60532.0 mm 1088
3 3 Bogen 90° DN100 R=152.0 mm DN100 50
00
4 4 Bogen 90° DN350 R=533.0 mm DN350
5 1 Flansch DN100 65.0 mm
SIGMA
SIGMAIngenieurgesellschaft mbH
isometric representation.
z
Starre Stütze
y Beurhausstr. 16 - 18 ROHR2
Ingenieurgesellschaft mbH
44137 Dortmund
x Auftrag: Präsentation Datum : 13. 8.2002
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3.11 Documentation
ROHR2 Standard Documentation
Text
• Individually determined content of output files, results tables may be included/excluded by the
user
• Output files in ASCII format
• Data can be stored in pdf or rtf format, e.g. for further processing in MS Word
• Headers and footers may be added
• Data export for further processing in a spreadsheet program like MS Excel
Graphics
• Selection of arbitrary views
• Graphic representation of the entire system, of system parts or of specified pipes
• Framework graphics or volume model
• Assigned parameters like dimensions, materials, operation data may be shown graphically
(colored representation)
• Graphical presentation of results, e.g. deformations or stresses
• Graphical presentation of loads
ROHR2 Report generation
ROHR2 offers functionality for customized report generation. Certain predefined templates for the
generation of reports are included in the scope of delivery of ROHR2. These templates may be used and
changed to customize result reports fulfilling the specific needs of the user.
An additional appendix to the report may be defined e.g. for printing complete calculation results
The report capabilities include free formatting of ROHR2 text modules and the refreshing of the report
when input changes are made and the analysis is redone the calculation changes.
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general data
After re-
calculating the
piping system the
modifications of
the current
analysis are taken
over into the
report.
Automatically refreshed
after re-calculation
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The usability of ROHR2 Static and Dynamic program system may be even further extended by a number
of add-on modules. We will be happy to provide more detailed information including examples for the
following add-on modules.
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4.2 ROHR2fesu
Finite Element Analysis of Sub-structures in ROHR2
ROHR2fesu is an add-on module ROHR2 for detailed analysis of local segments in pipes and vessels.
ROHR2fesu offers an easy-to-use modeling of shell element sub-structures, fully integrated in the
ROHR2 framework. This enables the user to carry out detailed analyses of critical segments while
maintaining the framework of the entire model.
The shell analysis is carried out in accordance with the widely accepted method of finite elements.
The mesh generator of ROHR2fesu automatically integrates intersections of branches, trunnions, nozzles
with and without reinforcement. ROHR2fesu enables the user to easily control the mesh size and
distribution.
ROHR2fesu has been extensively verified in accordance with the present the state of technology.
ROHR2fesu inlcudes:
• Complete integration of the FE structure(s) into the
connecting frame work
• easy-to-use parameter controlled model generation and
meshing
• short solution time
• automatic stress analysis and documentation
• stress analyses following EN 13445, Appendix C, ASME
Section VIII, Div. 2, Part 5 and AD S4
• enhanced possibilities to extend the substructures later
ROHR2fesu Documentation
The ROHR2fesu documentation can be modified by the user.
Input data and results are taken into a report template as text as
well as graphics.
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5.1 Overview
All ROHR2 program versions include
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Databases
Component databases, included in ROHR2
Databases with data e. g. of pipes, bends, flanges or expansion joints according to technical standards or
according to manufacturer’s data. Databases are extendable by the user.
The ROHR2 standard version includes:
Pipes: ASME B36.10, EN 10220, DIN 2448, DIN 2458
Bends: EN 10253-2, ASME B16.9, DIN 2605 part 1, DIN 2605 part 2
Flanges: EN 1092-1, ASME B16.5, DIN 2627 - DIN 2638
Blind flanges: EN 1092-1
Reducers: EN 10253-2, DIN 2616 part 1, DIN 2616 part 2, ASME B 16.9
Tees: EN 10253-2, DIN 2615 part 1, DIN 2615 part 2, ASME B 16.9
Expansion joints: HYDRA (Witzenmann), BOA (IWK), KOMPAFLEX,
FLEXOMAT, HaTecFlex, HKS and Dilatoflex
Heads: EN 10253-2, DIN 28011, DIN 28013, DIN 2617
Visco dampers: GERB, type VES, RHY and VISCODA type VD, VM
Spring hangers /supports: ANVIL INTERNATIONAL GB-China, Grinnel, Hesterberg,
LISEGA, Petrochemical-CN, PipeSupportsGroup, Pipingtech,
PSS, Seongwha, SSG, Witzenmann (HYDRA)
Constant hangers /supports: LISEGA
Stiffness of supports VDI 3842/2004
• Steel structures: following standards, Definition of dimensions
• Databases for rigid supports, couplings (jacket pipes) and instruments created by the user.
Material databases, included in ROHR2
• Material database containing material according to EN / ASME / DIN etc.
• Direct access to ASME Stress table data from ASME BPV Sec. II
• Temperature and wall thickness depending values for Young´s modulus, coefficient of expansion,
tensile strength, yield strength and code depending allowable stresses
• The material database may be extended by the user
• Material database allows the administration of various norms and revisions
• Control the form of manufacturing
• Consideration of creep range parameters
• Automatic determination of allowable stresses depending on the life cycle
• Automatic determination of reduction factors at cryogenic temperature according to
AD 2000 W10 or ASME B31.3
• For EN13480, ASME B31.1 and ASME B31.3 a reduction factor for allowable stresses at welds
can be considered (e.g. “Weld Joint Strength Reduction Factor“ according to ASME B31.3).
• GRP materials with anisotropic properties may be defined.
• Youngs modulus and creep modulus can be defined at plastic pipes to consider long time and
short time values
Load cases and loads
• Definition of load cases in dialog boxes.
• Alternative: Simplified user interface with load case and loads standard settings
• Load case superpositions for stress analysis and extreme value calculation are created
automatically depending on the selected stress code.
• Load case superpositions of extreme value combinations are created automatically and may be
modified by the user).
• Automatic generation of wind loads according to DIN 1055 part 4, DIN 4133, EN1991, NV65,
UBC, ASCE 7, IS875 or by user defined wind pressure tables.
• Automatic generation of snow loads and ice loads according to DIN 1055, EN 1991
• Ice thickness is considered at wind loads
• Automatic generation of seismic loads acc. to EN 1998, UBC and ASCE
• Automatic generation of fluid hammer loads (Joukowsky)
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5.4 Documentation
• Display of assigned parameters, loads and results in the graphics and dialog boxes.
• Certain results may be displayed as animations and stored in a video file format.
Tabulated outputs
• standard calculation outputs with
o easily understandable result tables with table header
o result tables may be enabled or disabled for user customized documentation
o customizable documentation content
• output of calculation files and results in fixed format into a universal file (for transfer to database)
• additional and user defined extreme value calculation for arbitrary sections as you like, selection
by filters. Selection of these sections by direct access via graphics
• wide range of options to display input data, loads or results in lists and to create individual
outputs by printing out these lists
• selection of data by filters
• results may be presented in any coordinate system.
Graphical presentation
• line- or volume presentation, user defined colored presentation
• display options to modify the view by enabling or disabling the different options
• selection of partial structures using a wide range of filter functions
• predefined isometric views, in addition front and side-view
• generation of arbitrary views using zoom, pan and rotate-functions
Input data
• graphical representation of the structure
• Inputs in SI or US-units
• color presentation of the assigned properties (dimensions, pressure, temperature, material, ...)
• color presentation of the assigned loads
• clear labeling of names of lines and nodes (supports, valves, ..)
• stress analysis of partial systems enabled by the inclusion / exclusion of selected lines
Results
• entering of text blocks, any texts and additional graphics into the graphics
• Graphical objects controlled by layers
• results in SI or US-units
• results (deformations, rotations, forces, moments, stresses) of any calculated load case may be
displayed in the graphics
• deformations from natural frequency calculations and dynamic fluid hammer calculations are
displayed as an animation time dependently
• Results of internal pressure analysis may be displayed in colors.
• the stress distribution may be displayed in colors
• creation of structure plots and result plots of the entire system or details
Export of results
• output of graphics and text by printer and plotter (large format printers up to DIN A0)
• Export graphics in PDF, DXF or metafile format.
• export text in PDF or RTF format
• export of selected data (from dialog boxes, listings) into RTF, HTML
or CSV format (csv for use with spreadsheet programs, e.g. Microsoft Excel)
• Exchanging data of lists using clipboard
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Nozzle analysis
• According to API , NEMA, DIN EN , BAYER company standard
• Automatic analysis of all nozzles in the system considering all load cases of the system.
The selection of the load cases may be changed by the user.
• Comparison of calculated loads and automatically determined allowable loads
• Detailed modification of selected nozzles
• Automatically generated report in German or English.
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This method is an alternative to the modal Time-History-Analysis. It allows integrating the full range of
non-linear piping components like shock absorbers or dampers into the dynamic analysis.
Nonlinear boundary conditions may be used to model shock absorbers or visco dampers
• ROHR2fun is included for the graphical representation of functions and results.
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6 Software Services
developed
ROHR2 continuously analysis
software
Updating the software by periodical releases is an essential component of the maintenance agreement.
The software is developed continuously in order to incorporate the ongoing changes in the stress calculation
codes and norms, but also to improve the user interface and extend the capabilities of ROHR2 according
to the user’s needs. The material and component databases are regularly extended and adapted to include
upcoming changes in specifications. The technical regulations for the calculation of pipes are subject to a
permanent change. These changes are monitored by our development team and implemented in the
program system ROHR2 in a timely manner. Updates are available via internet download.
This assures the user of ROHR2 that the software always is updated to most recent editions and changes
of the codes which is required by the legislator of the current norms and laws.
The technical development in software programming as well as the adaption to technical prerequisites,
such as operating systems, are also considered and part of the update service. This ensures a long-term
safeguarding of the investment of soft- and hardware.
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