Flywheel/ Clutch

Chain
Tension in chain (lbf) 2547.39023806627
per strand (lbf) 1273.69511903314

Ft (lbs) 2547.39023806627
P1 (ft lbs/s) 205906.981985483
v (ft/s) 80.8305609829874 77.5662498663667
D1 (in) 2.47
D2 (in) 4.99
n1 (rpm) 7500
n2 (rpm) 3562.5
Distance BTW
Flywheel/Clutch (in) 4.1378
Length of Chain (in) 15.0000590673221

ANSI Chain Number 35-2

Pitch (in) 0.375
Width (in) Tensile
Minimum 0.188
Strength (lbs) 1760 2992
Roller Diameter
Multiple Strand (in) 0.2 7.86
Spacing (in) 0.399 4.14
Total Width (in) 0.587

Kr 29
N1 19
Lp 40.0001575128589

H2 1.687180387831
life (hours) 2737.85650830718 2737.85650830718

Life (cycles) 1232035428.73823 1232035428.73823

Ft (lbs) 1826.63648379982
P1 (ft lbs/s) 122661.458333333
v (ft/s) 67.1515429704818 63.0609275361201
D1 (in) 4.32
D2 (in) 19.27
n1 (rpm) 3562.5
n2 (rpm) 750
Distance BTW
wheel/driveshaft (in) 32
Length of Chain (in) 65.3481498702777

ANSI Chain Number 40-1

Pitch (in) 0.5
Width (in) Tensile
Minimum 0.312
Strength (lbs) 3130
Roller Diameter
Multiple Strand (in) 0.312
Spacing (in) 0.566
Total Width (in) 0.878

Kr 17
N1 95
Lp 130.696299740555

H2 440.167970938156
life (hours) 2.12288708322554

Life (cycles) 955299.187451492

Max hand force 108.7 from reference article Springs (Four of them
Comfort hand force 97.83 using 90% of hand force Force Per Spring
Force at clutch 978.3 times 10 mech advantage Original compression

Radius Clutch sprock 2.495 Disengaged force

torque clutch 563.421052631579 Disengaged def

Friction Coefficient 0.15 paper from Textbook Disengage max

Friction Force 293.49 2 disks on a steel plate Max Def

Friction torque 586.98 must overcome torque clutch Total def

Hole Size
Force engage 939.035087719299
Inner D in 3.5 Fits Rod
Outer D in 4.5 Size
Max pressure 149.452075947258
O'all
Lg.

Wire
Ht.

Wire
Wd.

Rate,
lbs./inch
High-performance Chrome Silicon Steel Die Springs
234.758771929825
0.426834130781499

244.575
0.444681818181818

271.75
0.494090909090909

0.017847687400319

Blue, Medium load Max deflection 50%

1 inch http://www.mcmaster.com/#compression-springs/=k8cvi4

0.5 inches

1 inch

0.01 inch

0.215 inch

550 lb/inch
 See Gears!!!

Material: Total moment: 8.46 lbs*ft

bending strength: Max bore Dia: 1.5 in
density Min bore Dia: 1 in
overall length: 6 ft Chosen Dia: 1 in
Diameter small: 1.5 ft Weight:
Diameter large: 2 ft Chosen Dia:

Minimum Bore Maximum Bore

Gear distance (ft) Weight (lbs) Moment (lbs*ft) Dia (in) Dia (in)
gearbox sprocket 3 2.28 6.84 0.75 2
clutch sprocket 1 1.62 1.62 0.625 1.5
low gear -3 2.721073296322 -8.163219888966 0.875 1.625
high gear 0 6.063384268045 0 1 1.875
clutch 0
Moments centered around
bearings under high gear

Material
0
0
C1018 steel.
C1018 steel.
Angle, Deg Torque, in-lb (Crank) Area Under Curve T-Tm (0 deg - 180 deArea under T-Tm cur

0 0 0 -267.625 0
15 2800 366.519142918809 2532.375 296.455081759062
30 2090 640.09950316892 1822.375 570.035442009173
45 2430 591.666616426078 2162.375 521.60255526633
60 2160 600.829594999048 1892.375 530.7655338393
75 1840 523.598775598299 1572.375 453.534714438552
90 1590 448.985950075541 1322.375 378.921888915794
105 1210 366.519142918809 942.375 296.455081759062
120 1066 297.927703315432 798.375 227.863642155685
135 803 244.651527898305 535.375 174.587466738558
150 532 174.751091355932 264.375 104.687030196185
165 184 93.7241808320955 -83.6250000000001 23.6601196723481
180 0 24.0855436775217 -267.625 -45.9785174822256
195 -107 -14.0062672472545
210 -206 -40.9716041905669
225 -280 -63.6172512351933
240 -323 -78.9325154214435
255 -310 -82.8595062384308
270 -242 -72.2566310325652
285 -126 -48.1710873550435
300 -8 -17.540558982543
315 89 10.6028752058656
330 125 28.012534494509
345 85 27.4889357189107
360 0 11.1264739814638
375 -85 -11.1264739814638
390 -125 -27.4889357189107
405 -89 -28.012534494509
420 8 -10.6028752058656
435 126 17.540558982543
450 242 48.1710873550435
465 310 72.2566310325652
480 323 82.8595062384308
495 280 78.9325154214435
510 206 63.6172512351933
525 107 40.9716041905669
540 0 14.0062672472545
555 -107 -14.0062672472545
570 -206 -40.9716041905669
585 -292 -65.1880475619882
600 -355 -84.6921019530248
615 -371 -95.0331777710912
630 -362 -95.9494756283883
645 -312 -88.2263936883134
660 -272 -76.4454212373516
675 -274 -71.4712328691678
690 -548 -107.59954838545
705 -760 -171.216799620644
720 0 -99.4837673636768
Total Area 3363.07493566788 3532.59003926782
Tm 267.625 22.3020833333333

Avg Torgue 262.163265306122

3294.4407533073
Percent Difference Speed of Motor rpm Speed of Motor (omeg
Torque of Flywheel (ftomega 2

7500 785.398163397448 588.765006544638

7500 785.398163397448
7500 785.398163397448
7500 785.398163397448
7500 785.398163397448 En
7500 785.398163397448
7500 785.398163397448 3000
7500 785.398163397448
7500 785.398163397448 2500
7500 785.398163397448
7500 785.398163397448 2000
7500 785.398163397448
7500 785.398163397448
1500
7500 785.398163397448
7500 785.398163397448
1000
7500 785.398163397448
7500 785.398163397448
7500 785.398163397448 500
7500 785.398163397448
7500 785.398163397448 0
7500 785.398163397448 0 100 200 300
7500 785.398163397448 -500
7500 785.398163397448
7500 785.398163397448 -1000
7500 785.398163397448
7500 785.398163397448
7500 785.398163397448
7500 785.398163397448
7500 785.398163397448
7500 785.398163397448
7500 785.398163397448 rad 0.261799387799149
7500 785.398163397448
7500 785.398163397448
7500 785.398163397448
7500 785.398163397448
7500 785.398163397448
7500 785.398163397448
7500 785.398163397448
7500 785.398163397448
7500 785.398163397448
7500 785.398163397448
7500 785.398163397448
7500 785.398163397448
7500 785.398163397448
7500 785.398163397448
7500 785.398163397448
7500 785.398163397448
7500 785.398163397448
7500 785.398163397448
 HP 31.198027573558
Torque (ft lbs) 22.3020833333333
J (ibf s^2 in) 0.05726819265628
Cs 0.1 Percent Difference
omega 2 Engine Torque824.668071567321 5.00000000000001
omega 1 746.128255227576 5.00000000000001

M Flywheel (ibm) 0.901136962579759

M Flywheel (oz) 14.4181914012761
Diameter Flywheel 2.47
Density of high carbon steel
(lb/in^3) 0.18

Thickness of flywheel (in) 1.04480324030433 Column B

100 200 300 400 500 600 700 800

Diameter (in) Length (in)
1
Deep Groove Ball Bearing
Width (in) Inside Diameter (in) Outside Diameter (in)
Gear 1
Gear 4

Cartridge Needle Bearing

Width (in) Inside Diameter (in) Outside Diameter (in)
Gear 2 5905K28 0.75 1 1.25
Gear 3 5905K28 0.75 1 1.25

Roller Bearing
Width (in) Inside Diameter (in) Outside Diameter (in)
Clutch Sprocket

Journal Bearing
Width (in)
Dynamic Load Capacity (lbs)

Dynamic Load Capacity (lbs) Max rpm

4050 11000
4050 11000

Dynamic Load Capacity (lbs)

http://www.mcmaster.com/#bearings/=k8ct9r
Tires
@60mph # of Teeth Speed(rpm) Pitch Diameter
Flywheel Sprocket(NK35-B) 19 7500 2.47
Clutch Sprocket(NK35-B) 40 3562.5 4.99
Gear box Sprocket(NK-50B) 20 3562.5 4.32
Rear Wheel Sprocket(Nk-50B) 95 750 19.27

Desired Speed 746.96719957762

% Difference 0.405192635247546

@30mph # of Teeth Speed(rpm) Pitch Diameter

Flywheel Sprocket 19 7500 2.47
Clutch Sprocket 40 3562.5 4.99
Gear 1(8pitch 1 1/4" face) 24 3562.5 3
Gear 2(8pitch 1 1/4" face) 34 2514.70588235294 4.25
Gear 3(8pitch 1 1/4" face) 24 2514.70588235294 3
Gear 4(8pitch 1 1/4" face) 34 1775.08650519031 4.25
Gear box Sprocket 20 1775.08650519031 4.32
Rear Wheel Sprocket 95 373.702422145329 19.27

Desired Speed 373.483599788981

% Difference 0.058572390254625

will work then we are good. Let me know if it doesn't because that
means we need to find new gears.

A (pitch Diameter) B (hub Diameter) C (irrelevant)

Gear 1 + 3 3 2.625 3.25
Gear 2 + 4 4.25 3 3.25

Weight Calculations for Gears

Gear 1 + 3 Gear 2 + 4
Volume of Face 8.83572933822129 17.732817907958
Volume of Hub 5.41188421966054 7.06858347057704
Volume of Bore@max diameter 4.66636955674812 3.45145677274269
Total Volume 9.58124400113371 21.3499446057924
Density 0.284 lbf/in^3
Weight 2.72107329632197 6.06338426804503

Torque (ft lbs)

Clutch Sprocket 46.9517543859649
Gear box sprocket (60mph) 46.9517543859649
Rear Sprocket (60mph) 223.020833333333
Gear 1 28.171052631579
Gear 2 39.9089912280702
Gear 3 28.171052631579
Gear 4 39.9089912280702
Gear box sprocket (30mph) 23.4758771929825
Rear Sprocket (30mph) 111.510416666667
Weight(lbs) Min Bore Dia(in) Max Bore Dia (in)
1.08 0.5000 1.2500
1.62 0.6250 1.5000
2.28 0.7500 2.0000
32 1.0000 2.7500

Weight(lbs) Min Bore Dia(in) Max Bore Dia (in) Material

1.08 0.5000 1.2500
1.62 0.6250 1.5000
2.72107329632197 0.8750 1.6250 C1018 steel.
6.06338426804503 1.0000 1.8750 C1018 steel.
2.72107329632197 0.8750 1.6250 C1018 steel.
6.06338426804503 1.0000 1.8750 C1018 steel.
2.28 0.7500 2.0000
32 1.0000 2.7500

V
ft/min

Gear life Analysis

D (Overall length) Face Thickness
2.25 1.25 Wt
2.25 1.25 Ko
Kv
Ks
Pd
F
Km
Kb
J

sigma
http://www.kana-chain.com/sprocket/nk-b/nk-b.htm

http://www.mcmaster.com/#standard-gears/=k7003t

For Km Eq 14-30
1+3
Cmc 1
Cpf 0.353125
Cpm 1
Cma 0.26775546875
Ce 1

1+3 2+4
293.00388065734 293.00388065734
1465.0194032867 1465.0194032867

sigma=Wt*Ko*Kv*Ks*(Pd/F)*(Km*Kb/J)

Gear 1+3 Gear 2+4

1 1
fig 14-9
1 1
3 3 Diametral Pitch of Pinion
1.25 1.25 Face Width
1.62088046875 1.77713046875 Eq 14-30
1 1 Eq 14-40
0.35 0.37 Fig 14-6

0 0
2+4
1
0.509375
1
0.26775546875
1
Diameter 27
Circumfrence 84.8230016469244 in
7.06858347057704 ft

30 mph -> 6.22472666314968 rev/s

44 ft/sec 373.483599788981 rpm

60 mph -> 12.4494533262994 rev/s

88 ft/sec 746.967199577962 rpm

Tension in Chain
2547.39023806627