Flygt Concertor L

Technical Specification
Concertor™
N, EA, DP, XPC
Lenntech
info@lenntech.com
info@lenntech.com Tel.
Tel. +31-152-610-900
+31-152-610-900
www.lenntech.com
www.lenntech.com Fax.
Fax.+31-152-616-289
+31-152-616-289
Table of Contents
Table of Contents
1 System Description.....................................................................................................................3
1.1 System overview...................................................................................................................3
1.1.1 Concertor™ N.................................................................................................................3
1.1.2 Concertor™ EA...............................................................................................................4
1.1.3 Concertor™ DP.............................................................................................................. 5
1.1.4 Concertor™ XPC............................................................................................................ 7
2 Product Description....................................................................................................................9
2.1 N-pump................................................................................................................................. 9
2.1.1 Pump design..................................................................................................................9
2.1.2 Cables.......................................................................................................................... 12
2.1.3 Monitoring equipment...............................................................................................12
2.1.4 Options........................................................................................................................ 12
2.1.5 Accessories..................................................................................................................12
2.2 FPG 413, FPG 414, APP411..............................................................................................12
2.2.1 Product design............................................................................................................12
2.2.2 Approvals.....................................................................................................................13
2.2.3 Parts.............................................................................................................................. 13
2.3 FOP 402.............................................................................................................................. 13
2.3.1 Product design............................................................................................................13
2.3.2 Approvals.....................................................................................................................13
2.3.3 Parts.............................................................................................................................. 14
2.4 FOP 315.............................................................................................................................. 14
2.4.1 Product design............................................................................................................14
2.4.2 Approvals.....................................................................................................................14
2.4.3 Parts.............................................................................................................................. 15
2.4.4 The data plate............................................................................................................. 15
3 Technical Reference................................................................................................................. 16
3.1 N-pump............................................................................................................................... 16
3.1.1 Motor data................................................................................................................... 16
3.1.2 Application limits........................................................................................................ 16
3.1.3 Materials.......................................................................................................................16
3.1.4 Surface treatment....................................................................................................... 17
3.2 FPG 413, FPG 414, APP411..............................................................................................17
3.2.1 Dimensions.................................................................................................................. 17
3.2.2 Environmental requirements.....................................................................................17
3.2.3 IP-rating........................................................................................................................17
3.2.4 Electrical data.............................................................................................................. 18
3.2.5 Terminals FPG 413..................................................................................................... 18
3.2.6 Terminals FPG 414..................................................................................................... 20
3.2.7 Terminals APP 411......................................................................................................22
3.3 FOP 402.............................................................................................................................. 24
3.3.1 Dimensions.................................................................................................................. 24
3.3.3 IP-rating........................................................................................................................24
3.3.4 Electrical data.............................................................................................................. 24
3.3.5 Display data................................................................................................................. 24
3.3.6 Terminals..................................................................................................................... 25
3.4 FOP 315.............................................................................................................................. 25
3.4.1 Dimensions.................................................................................................................. 25
Concertor™ Technical Specification 1

Table of Contents

3.4.3 IP-rating........................................................................................................................25
3.4.4 Electrical data.............................................................................................................. 25
3.4.5 Terminals..................................................................................................................... 26
4 Motor Rating and Performance Curves................................................................................. 27

4.1 Motor rating........................................................................................................................27
4.2 Performance curves...........................................................................................................28
5 Dimensions and Weight.......................................................................................................... 31

5.1 Drawings............................................................................................................................. 31
2 Concertor™ Technical Specification

1 System Description
1.1 System overview
FlygtConcertor™ is a wastewater pumping system with integrated intelligence. It senses
the operation conditions of its environment, adapting its performance, in real time and
giving feedback to pumping station operators.
1.1.1 Concertor™ N
2
4
1
WS009752B
Parts
Number Part Description
1 Pump A Concertor™ pump.
2 Connectivity options • Controller / RTU / PLC
• Level sensors
• Cloud services
• Pump sum-alarm I/O
3 PC application The DST service tool gives access to settings and log files.
Connection is made through cable leads T3 and T4.
4 Connection to power Contactors, fuses, relays
Functions
• Pump clog detection
• Pump cleaning
• Soft-start
• Constant power
• Always correct rotation
• Pump sum-alarm I/O
• Change pump performance, DST Service Tool

1.1.2 Concertor™ EA
Parts
2 7
3 6
5
4
WS010899A
No. Part Product name Description
1 Pump 6020 A Concertor™ pump.
2 Gateway FPG 413 • A gateway with an embedded web server.
– Digital input signal
– Modbus
– High level switch
• All the alarms are sent back to the external control system.
• The operator changes the pump settings through the gateway.
• Data is logged by and stored in the gateway.
3 HMI FOP 402 HMI - Alternative 1
• A touchscreen HMI that is used for navigation and selection in
the menus.
• The touchscreen HMI is connected to a web server that is
embedded in the gateway.
• A basic HMI with a jog wheel that is used for navigation and
selection in the menus.
5 Computer – HMI - Alternative 3
• The computer gives access to the same menu system as the
touchscreen HMI.
• The computer is connected to a web server that is embedded in
the gateway.
6 Connectivity – • Controller / RTU / PLC
options • Level sensors
• Cloud services
7 Connection to – Contactors, fuses, relays
power

Functions
• External process control for dynamic pump performance
• Pump cleaning
• Soft start
• Soft stop
• Constant power
• Overload protection
• Software upgrade with USB drive
• Backup and restore of gateway configuration with USB drive
• Modbus RTU and TCP
• Setup wizard from HMI or webserver
• Pump alarms with priority A or B, through I/O
• Pump and motor control alarms, HMI or Modbus
• Alarm handling
• Status and alarm history
• User administration
1.1.3 Concertor™ DP
Parts
2 7
3 6
1
WS010901A

2 Gateway FPG 414 • A gateway with an embedded web server.
– Digital input signal
– Analog input signal
– Modbus
– High level switch
• All the alarms are sent back to the external control system.
• The operator changes the pump settings through the gateway.
• Data is logged by and stored in the gateway.


• A touchscreen HMI that is used for navigation and selection in the
menus.
• The touchscreen HMI is connected to a web server that is embedded
in the gateway.
• A basic HMI with a jog wheel that is used for navigation and selection
in the menus.
touchscreen HMI.
• The computer is connected to a web server that is embedded in the
gateway.
6 Connectivity – • Controller / RTU / PLC
options • Level sensors
• Cloud services
7 Connection to – Contactors, fuses, relays
power
Functions
• External process control for dynamic pump performance
• Pump cleaning
• Soft start
• Soft stop
• Constant power
• Backup and restore of gateway configuration with USB drive
• Pump alarms with priority A or B, through I/O
• Pump and motor control alarms, HMI or Modbus
• Alarm handling
• Status and alarm history

1.1.4 Concertor™ XPC

Parts
9
4
2 3
6
WS011095A
1

2 Controller APP 411 • The controller starts and stops the pump based on input
signals from, for example, level sensors and high-level
switches.
• The operator changes the pump settings through the local
HMI or through a SCADA system over Modbus.
• Data is logged by and stored in the controller.
• All the alarms are available on the local HMI and Modbus.
• System communication through the backplane.
3 Gateway FPG 414 A gateway that is controlled by the APP 411.
• System communication through the backplane.
• All the alarms and data are sent to the controller.
• A touchscreen HMI that is used for navigation and selection
in the menus.
• The touchscreen HMI is connected to a web server that is
embedded in the controller.
• A basic HMI with a jog wheel that is used for navigation and
selection in the menus.
touchscreen HMI.
• The computer is connected to a web server that is embedded
in the controller.
7 Level sensors – • Analog sensor
• Digital switch
8 Cloud connection – Cloud services
9 Connection to power – Contactors, fuses, relays

Functions
Pump control functions
• Pump station management
• Soft start
• Soft stop
• Hand-Off-Auto control from the HMI
• Pump alternation
• High inflow operation
• Energy minimizer
• Maximum pump cycle time
• Overflow protection
• Redundancy mode
• Pipe flush start
• Maintenance run
Cleaning functions
• Pump cleaning
• Sump cleaning, with snoring sensitivity
• Pipe cleaning
• Grease stripe minimization
Alarm and information functions
• Alarm handling
• Sum alarm with priority level A and B indication, LED and digital output
• Individual alarm indication, HMI or Modbus
• Status information and alarm history
• Station and pump alarms
• Backup and restore of gateway and controller configuration with USB drive
• Backplane communication
• Overflow alarm and statistics

2 Product Description
2.1 N-pump
2.1.1 Pump design
The pump is submersible and based on the Dirigo™ platform, that consists of a control
system and a permanent-magnet synchronous motor. For motor data, see Technical
Reference on page 16.
Impeller material
• Gray iron
• Hard-Iron™
• Stainless steel
Pressure class, discharge connection
LT/150 Low head
MT/100 Medium head
HT/80 High head
Installation types
The pump can be used in the following installations:
P Semipermanent, wet well arrangement with the pump installed on two guide bars. The
connection to the discharge is automatic.
S Portable semipermanent, wet well arrangement with hose coupling or flange for
connection to the discharge pipeline.
T Vertical permanent, dry well arrangement with flange connection to the suction and
discharge piping.
Z Horizontal permanent, dry well arrangement with flange connection to the suction and
discharge piping.
Products included
Product Approvals
6020.180 Standard
6020.090 Ex-approved

Illustrations
9
5
10
11
14
12
3
2
13
WS009987B
1
Figure 1: Outer casing of drive unit: Gray iron

9
5
10
11
14
12
2 3
13
WS009767B
1
Figure 2: Outer casing of drive unit: Aluminum
Parts
Position Part
1 Insert ring with a guide pin
2 Pump housing, without flush valve connection
3 Seal housing cover
4 Stator housing unit with a leakage sensor
5 Cooling jacket
/ outer casing
6 Connection housing with integrated control system
7 Lifting handle
8 Cable entry
9 Support bearing
10 Shaft unit with a permanent magnet rotor
11 Main bearing

Position Part
12 Mechanical seal
Plug in seal with active seal design.
13 Adaptive-N impeller
14 Oil
2.1.2 Cables
Screened Flygt SUBCAB® - a heavy duty 4 screened cores motor power cable with four
twisted pair screened control cores. Conductor insulation rating of 90°C, which allows for
increased current. Superior mechanical strength and high abrasion and tear resistant.
Chemical resistant within pH 3-10 and ozone, oil, and flame resistant. Used up to 70°C
water temperature.
2.1.3 Monitoring equipment

• Leakage sensor in the stator housing (FLS)
• Overtemperature sensors in the control system
Explosion-proof version: The stator incorporates three thermal contacts connected in
series.
2.1.4 Options
• Surface treatment (Epoxy)
• Zinc anodes
2.1.5 Accessories
Example of accessories.
Item Description
Pump controllers FGC 400, MultiSmart, MyConnect
HMI FOP 315, FOP 402
Monitoring relays Supplied locally
Level sensors LTU, ENM 10
SCADA systems AquaView
Flow meters MagFlux
Discharge connections, adapters, hose connections, and other mechanical accessories
2.2 FPG 413, FPG 414, APP411

2.2.1 Product design
The product is part of the Concertor™ system.
Product name Part number Description
FPG 413 8156500 Gateway for Concertor™ EA.
The pump performance is easily adjustable when the pump is
stopped.
FPG 414 8164700 Gateway for Concertor™ DP or Concertor™ XPC.
Dynamic pump performance change, through 4–20 mA or
Modbus, or APP 411.
APP 411 8011900 Controller for Concertor™ XPC

2.2.2 Approvals
• CE
• UL
• CSA
• RCM
2.2.3 Parts
3 3
1
2
+ AI
_
DI
3
4
GN
1
2
+ AI
_
DI
3
4
GN
5
2 2
+ AO D + AO D
_ 24 _ 24
+ VDC + VDC
A RS4 _ A RS4 _
1 85 1 85
PW 2 HM B PW 2 HM B
R I GN R I GN
3 D 3 D
DI1 4 DI1 4
5 5
DI2 DI2
AL AL
AR AR
DI3 M DI3 M
AL A AL A
AR AR
DI4 M DI4 M
B B
PU PU
DO MP DO MP
1 RU 1 RU
N/C N/C
DO PU LE DO PU LE
1 1
2 MP AN 2 MP AN
CO CO
DO MM DO MM
3 S 3 S
DO RS4 DO RS4
4 85 4 85
90 90
8
8
1
1
7
7
2
2
NO NO
3
3
6
6
AD DE AD DE
5 4 5 4
TERM
TERM
DR USB DR USB
ON ES ON ES
S S
WS009747C
WS011298A
Co O Co OFF
nce FF nce
rt rt
NODO1 or™ NODO1 or™
CO MAS CO MAS
NODO3 M TE NODO3 M TE
CO NODO2 R
CO NODO2 R
SL SL
M CO AV M CO AV
NODO4 M E NODO4 M E
CO CO
4 4
M ET M ET
HER HER
NET NET
T4 PU T4 PU
M M
T3 P T3 P
GN GN
D D
1. Front connections
2. Status LEDs
3. Top connections
4. Bottom connections
5. Backplane connector
2.3 FOP 402

FOP 402 is a touchscreen HMI that is connected to one or more web servers.
The HMI is installed on a wall or in the cabinet door.
Product name Article number Description
FOP 402 822 48 00
2.3.2 Approvals
• CE
• UL

2.3.3 Parts
1
2
WS010904A
1. Terminals, see Terminals on page 25
2. Screen
2.4 FOP 315

The FOP 300 series are HMI units that are connected to a Flygt gateway or controller to
provide a user-friendly interface. For information on how to use the HMI, see the
Installation, Operation, and Maintenance manuals for the related products or the System
Installation and Operation manual.
The HMI is handheld, or mounted in or on a cabinet door, or inside a cabinet.
Product name Article number Description
FOP 315 823 88 00 • Hand/Off/Auto for between one and eight mixers or
pumps
• One set of Hand, Off, Auto buttons
2.4.2 Approvals
• CE
• CSA
• UL

2.4.3 Parts
1 2 3 4 5 6 7
8
9
10
11 12
WS010861B
Number Part Description
1 Screen The screen shows the menu system.
2 Power on LED The blue color shows that the unit is in operating mode.
3 Alarm LED The light blinks red when there is an alarm.
4 Jog wheel The jog wheel is used for navigation and selection in the menus.
• Rotate it to navigate.
• Press it to select.
5 Home button The home button is used to return to the Home menu.
6 Back button The back button is used to return to the previous menu.
7 Status LEDs • Hand button: Orange when active
• Off button: Red when stopped
• Auto button: Green when active
8 Hand button The hand button is used to change from auto mode to manual mode.
9 Off button The off button is used to stop the unit or units, when manual mode is used.
10 Auto button The auto button is used to change from manual to auto mode.
11 Terminals See Terminals on page 26.
12 Cable 5–lead DeviceNet cable for connection to gateway or controller.
2.4.4 The data plate

1 2 3 4 5
WS009759B
6 7 8
1. Brand
2. Product
3. Power supply
4. Country of origin, manufacturer
5. Approvals
6. Part number
7. Serial number
8. Waste disposal symbol

3 Technical Reference
3.1 N-pump
3.1.1 Motor data
The drive unit includes a synchronous motor with IE4 equivalent efficiency.
NOTICE:
Do not connect a starter or a Variable Frequency Drive (VFD) to this unit.
Feature Description
Input frequency 50–60 Hz
Input supply 3-phase
• 380–480 V
• 200–240 V
Maximum starts per hour Pump only: 60
Pump with gateway or controller: 240
Design in applicable parts According to IEC 60034–1
Voltage variation • Continuously running: Maximum ±5%
• Intermittently running: Maximum ±10%
Voltage imbalance between the phases Maximum of 2%
Stator insulation class In accordance with class H (180°C, 356°F)
3.1.2 Application limits

Data Description
Liquid temperature Maximum 40°C (104°F)
Liquid density Maximum 1100 kg/m3 (9.2 lb per US gal)
pH of the pumped liquid 5.5–14
Depth of immersion Maximum 20 m (65 ft)
3.1.3 Materials
Table 1: Major parts except mechanical seals
Denomination Material ASTM EN

Major castings Cast iron, gray 35B GJL-250
Cooling jacket, alternative 1 Cast iron, gray 35B GJL-250
Cooling jacket, alternative 2 Aluminum H5202-86-AC4A 1706:AC-43100+43000
Pump housing Cast iron, gray 35B GJL-250
Impeller, alternative 1 Hard-Iron ™
A 532 IIIA GJN-HB555(XCR23)
Impeller, alternative 2 Stainless steel, Duplex CD-4MCuN 10283:1.4474
Insert ring Cast iron, Hard-Iron ™
A 532 IIIA GJN-HB555(XCR23)
Lifting handle Stainless steel AISI 316L 1.4404,1.4432, …
Shaft Stainless steel AISI 431 1.4057+QT800
Screws and nuts Stainless steel, A4 AISI 316L, 316, 316Ti 1.4401,1.4404, …
O-rings Nitrile rubber (NBR) 70° - -
IRH

Denomination Material ASTM EN

Oil A medical white oil of - -
paraffin type that fulfills
FDA 172.878 (a) and
viscosity close to VG32.
Table 2: Mechanical seals
Alternative Inner seal Outer seal

1 Corrosion resistant cemented carbide (WCCR)/ Corrosion resistant cemented carbide
Corrosion resistant cemented carbide (WCCR) (WCCR)/ Corrosion resistant cemented
carbide (WCCR)
2 Corrosion resistant cemented carbide (WCCR)/ Silicon carbide (RSiC)/ Silicon carbide
Corrosion resistant cemented carbide (WCCR) (RSiC)
3.1.4 Surface treatment

Priming Finish
Painted with a primer, see internal standard Navy gray color NCS 5804-B07G. Two-component high-
M0700.00.0002 solid top coating, see internal standard M0700.00.0004
for standard painting and M0700.00.0008 for special
painting.
3.2 FPG 413, FPG 414, APP411

3.2.1 Dimensions
1 2
24VDC
+ _
DI RS485
1 2 3 4 GND A B GND
AI AO HMI
+ _ + _ 1 2 3 4 5
PWR ALARM A
DI1 ALARM B
DI2
DI3 PUMP RUN/CLEAN
DI4
DO1
DO2
PUMP COMMS
RS485 3
DO3
DO4
USB
901
NODE
7 8
2 3
45 6 ADDRESS
TERM
ON MASTER
WS009746B
OFF SLAVE
Concertor™
DO1 DO2 ETHERNET
NO COM NO COM
DO3 DO4 PUMP
NO COM NO COM T4 T3 GND
1. 112 mm (4.4 in)

2. 45 mm (1.8 in)
3. 106 mm (4.2 in)
3.2.2 Environmental requirements

Parameter Value
Operating temperature -20°C – +65°C (-4°F – 149°F)
Storage temperature -20°C – +70°C (-4°F – 158°F)
Operating humidity Relative humidity, non-condensing: 5 – 95%
Sunlight exposure UV-resistant
Maximum altitude • With UL approval: Maximum 2000 m (6562 ft)
• Without UL approval: 4000 m (13 123 ft)
3.2.3 IP-rating
IP20

3.2.4 Electrical data

Parameter Value
Supply voltage + 24 VDC
Supply voltage tolerance 21.5–28.5 VDC
Current consumption < 700 mA. Typical: 150 mA
3.2.5 Terminals FPG 413

7 8 9 10 11 12
13
14
6
5
1
2 DI
+ AI 3
_ 4
GND
+ AO
_ 24
+ VDC
A RS
1 48 _
5
PW 2 HM B
R I GND
3
DI 4
1
5
DI
2
AL
AR
DI M
3 A
AL
AR
DI M
4 B
PU
DO MP
1 RU
N/
CL
1
DO PU EA
2 MP N
CO
DO MM
3 S
DO RS
48
4 5
90
8
1
7
2
2
NO
3
6
AD DE
5 4
TERM
DR US
ON ES B
S
Co OFF
nce
NODO1 rtor™
CO MAS
NODO3 M
WS009749C
TE
CO NODO2 R
SL
M CO AV
NODO4 M E
CO ET
M HE
RN
ET
T4 PU
M
T3 P
GND
3 4
Section Terminal Default Description

1 NODE ADDRESS 1 Node address
0–9, rotary switch. 0 is not used.
2 TERM – Backplane termination switch
3 USB – Standard type A USB socket
4 MASTER, SLAVE – MASTER: Always applicable.
SLAVE: Not applicable for FPG 413
5 AI + None Isolated analog input, 4–20 mA
– Maximum 24 VDC
Not applicable for FPG 413
AO + Speed Analog output, 4–20 mA
– Maximum 24 VDC
The output is configurable:
• None
• Speed, shaft
• Power, the input power of the motor
• Current, the input current of the motor
6 DI 1 Call to run Digital inputs
2 Acknowledge Maximum 24 VDC
alarms The inputs are configurable:
3 High level switch • Call to run
4 None • Acknowledge alarms
• Hand
• Auto
• None
• High level switch
GND – Common ground (earth)


7 HMI 1 – Ground
• Flygt FOP 315 2 CAN low
3 Shield
4 CAN high
5 + 24 VDC output
8 RS-485 A – Modbus RTU
B
GND
9 24 VDC + – 24 VDC
– Tolerance: 21.5–28.5 VDC
The power supply unit must fulfill isolation
class II.
< 700 mA. Typical: 150 mA
Fuse: 1 A
10 DO3 NO Class B alarm Digital outputs
COM status Potential free relay output
DO4 NO Energized unit Maximum 250 VAC, or 30 VDC, 5 A
COM External fuse required, 5 A
The outputs are configurable:
11 DO1 NO Pump running
• None
COM • Class A alarm status
DO2 NO Class A alarm • Class B alarm status
COM status • Sum alarm status
• Pump running
• Pump cleaning
• Energized unit
Logic:
• Normally open
• Normally closed
12 PUMP T4 – Pump communication
T3
GND – Not used
13 Ethernet – • Modbus TCP
• Web server
14 Backplane – Not applicable

3.2.6 Terminals FPG 414

7 8 9 10 11 12
13
14
6
5
1
2 DI
+ AI 3
_ 4
GND
+ AO
_ 24
+ VDC
A RS
1 48 _
5
PW 2 HM B
R I GND
3
DI 4
1
5
DI
2
AL
AR
DI M
3 A
AL
AR
DI M
4 B
PU
DO MP
1 RU
N/
CL
1
DO PU EA
2 MP N
CO
DO MM
3 S
DO RS
48
4 5
90
8
1
7
2
2
NO
3
6
AD DE
5 4
TERM
DR US
ON ES B
S
Co OFF
nce
NODO1 rtor™
CO MAS
NODO3 M
WS009749C
TE
CO NODO2 R
SL
M CO AV
NODO4 M E
CO ET
M HE
RN
ET
T4 PU
M
T3 P
GND
3 4

4 MASTER, SLAVE – MASTER: The gateway is not connected to a
controller through the backplane.
SLAVE: The gateway is connected to a
controller through the backplane.
5 AI + Pump control Isolated analog input, 4–20 mA
– reference Maximum 24 VDC
Scaling: 100% The input is configurable:
Offset: 0 • None
• Pump control reference
Scaling: 0–100%
Offset: 0–16 mA with 0.1 mA resolution
AO + Speed Analog output, 4–20 mA
– Maximum 24 VDC
• None
• Speed, shaft
6 DI 1 Call to run Digital inputs
3 High level switch • Call to run
• Hand
• Auto
• None
• Overflow switch, in an XPC system


7 HMI 1 – Ground
3 Shield
4 CAN high
5 + 24 VDC output
B
GND
9 24 VDC + – 24 VDC
class II.
Fuse: 1 A
DO4 NO Energized unit Maximum 250 VAC, or 30 VDC, 5 A
• None
• Pump running
• Pump cleaning
• Energized unit
Logic:
• Normally open
• Normally closed
T3
GND – Not used
• Web server
14 Backplane – Concertor™ XPC
The controller communicates with the
gateways through the backplane.

3.2.7 Terminals APP 411

7 8 9 10 11 12
13
14
6
5
1
2 DI
+ AI 3
_ 4
GND
+ AO
_ 24
+ VDC
A RS
1 48 _
5
PW 2 HM B
R I GND
3
DI 4
1
5
DI
2
AL
AR
DI M
3 A
AL
AR
DI M
4 B
PU
DO MP
1 RU
N/
CL
1
DO PU EA
2 MP N
CO
DO MM
3 S
DO RS
48
4 5
90
8
1
7
2
2
NO
3
6
AD DE
5 4
TERM
DR US
ON ES B
S
Co OFF
nce
NODO1 rtor™
CO MAS
NODO3 M
WS009749C
TE
CO NODO2 R
SL
M CO AV
NODO4 M E
CO ET
M HE
RN
ET
T4 PU
M
T3 P
GND
3 4

4 MASTER, SLAVE – Always MASTER
5 AI + None Isolated analog input, 4–20 mA
– Maximum 24 VDC
The input is configurable:
• None
• Water level
AO + Water level Analog output, 4–20 mA
– Maximum 24 VDC
• None
• Speed, shaft
• Water level
6 DI 1 None Digital inputs
3 High level switch • None
• Hand
• Auto
• Overflow switch
7 HMI 1 – Ground
3 Shield
4 CAN high
5 + 24 VDC output


B
GND
9 24 VDC + – 24 VDC
class II.
Fuse: 1 A
DO4 NO None Maximum 250 VAC, or 30 VDC, 5 A
• None
• Pump running
• Pump cleaning
Logic:
• Normally open
• Normally closed
T3
GND – Not used
• Web server
14 Backplane – The controller communicates with the
gateways through the backplane.

3.3 FOP 402

3.3.1 Dimensions
3.05 mm
(0.12 in)
128.4 mm (5.06 in)

140 mm (5.5 in)
197 mm (7.76 in)

36.5 mm
185.4 mm (7.30 in) (1.44 in)
5.7 mm
(0.22 in)
10.5 mm
(0.41 in)
WS010903A

Parameter Value
Operating temperature -20°C – +60°C (-4°F – +140°F)
Storage temperature -30°C – +80°C (-22°F – +176°F)
Operating humidity Relative humidity: 20–90 %
3.3.3 IP-rating
• IP20, back side
• IP65, front side

Parameter Value
Supply voltage 24 VDC
Maximum current at nominal voltage 0.35 A at 24 VDC
Maximum power consumption 8.5 W
Voltage range 24 VDC (-15% / +20%)
3.3.5 Display data

Part Description
Processor ARM Cortex A9, dual core, 800 MHz
Display 7” TFT LED, resolution 800 x 480 pixels
Brightness 500 cd/m2
Contrast ratio 600:1
Colors 16.7 M

Part Description
Touch-panel type Multi-touch, PCT
Memory 512 MB Flash, 1 GB RAM
3.3.6 Terminals
WS010905A
1 2 3 4
Number Terminal Description

1 Ethernet -
2 USB The HMI is equipped with a USB 2.0
host controller with two USB
interfaces.
3 Power supply 24 VDC
4 Grounding clip -
3.4 FOP 315

3.4.1 Dimensions
205 mm (8.1 in) 33 mm (1.3 in)
47 mm (1.9 in)
110 mm (4.3 in)
WS010860B

Parameter Value
Operating temperature -20°C – +70°C (-4°F – 158°F)
Storage temperature -20°C – +85°C (-4°F – 185°F)
Operating humidity Relative humidity, non-condensing: 90%
Sunlight exposure UV resistant, avoid direct sunlight
3.4.3 IP-rating
Installation IP-rating
On a cabinet door Front: IP54. Back: IP21
In a cabinet door Front: IP54. Back: IP21
• DIN rail IP20
• Hand-held

Parameter Value
Supply voltage 24 VDC

Parameter Value
Supply voltage tolerance ± 10%
Current consumption < 100 mA
3.4.5 Terminals
12345
WS009650A
Number Terminal Description Cable color
1 GND Ground (earth), 0 V Black
2 L CAN low Blue
3 — Screen. Not used. Transparent
4 H CAN high White
5 +24 V Power supply, +24 V Red
The power supply unit must fulfill isolation class II.

4 Motor Rating and Performance Curves
4 Motor Rating and Performance

Curves
4.1 Motor rating
380–480 V
Rated power Rated power Voltage (V) / Rated current Voltage (V) / Starting Power factor Installation
(kW) (Hp) (A) current (A)
7.3 10.0 380/13.1 - 480/10.4 380/13.1 - 480/10.4 0.95 P, S
5.5 7.5 380/10.0 - 480/7.9 380/10.0 - 480/7.9 0.95 P, S, T, Z
4.0 5.5 380/7.5 - 480/5.9 380/7.5 - 480/5.9 0.94 P, S, T, Z
2.2 3.0 380/4.6 - 480/3.7 380/4.6 - 480/3.7 0.91 P, S, T, Z
200–240 V
Rated power Rated power Voltage (V) / Rated current Voltage (V) / Starting Power factor Installation
(kW) (Hp) (A) current (A)
4.0 5.5 200/14 - 240/11.7 200/14 - 240/11.7 0.95 P, S, T, Z
2.2 3.0 200/7.3 - 240/6.1 200/7.3 - 240/6.1 0.95 P, S, T, Z

4.2 Performance curves

150 (LT)
The image shows the available field of operation, and maximum revolutions per minute
(rpm) for each rated power value.
Flow [US gpm]

0 200 400 600 800 1000 1200 1400 1600 1800
6 8
5.5kW / 7.5Hp / 1600 rpm 7

5
4
4.0kW / 5.5Hp / 1400 rpm
5
Shaft power [kW]
Shaft power [Hp]

3 4
2.2kW / 3Hp / 1200 rpm 3

2
1
1
0 0
0 20 40 60 80 100 120
Flow [l/s]
Flow [US gpm]

0 200 400 600 800 1000 1200 1400 1600 1800
16
50
14
45
12 40
35
10
30
Head [m]
Head [ft]
8
25
5.5kW / 7.5Hp / 1600 rpm
6 4.0kW / 5.5Hp / 1400 rpm 20
15
4 2.2kW / 3Hp / 1200 rpm
10
2
5
0 0
0 20 40 60 80 100 120
Flow [l/s]
WS010000B

100 (MT)
Flow [US gpm]

0 200 400 600 800 1000 1200 1400
8
10
7.3kW / 10Hp / 2200 rpm
7
9
6 8
5.5kW / 7.5Hp / 2000 rpm

7
5
Shaft power [kW]
Shaft power [Hp]

6
4 4.0kW / 5.5Hp / 1800 rpm
5
3 4
2.2kW / 3Hp / 1500 rpm 3

2
2
1
1
0 0
0 10 20 30 40 50 60 70 80 90
Flow [l/s]
Flow [US gpm]

0 200 400 600 800 1000 1200 1400
30
90
25
80
70
20
60
Head [m]
Head [ft]
15 50
7.3kW / 10Hp / 2200 rpm

40
5.5kW / 7.5Hp / 2000 rpm
10
4.0kW / 5.5Hp / 1800 rpm 30
20
5 2.2kW / 3Hp / 1500 rpm
10
0 0
0 10 20 30 40 50 60 70 80 90
Flow [l/s]
WS010001A

80 (HT)
Flow [US gpm]

0 100 200 300 400 500 600 700
8
10
7.3kW / 10Hp / 3300 rpm
7
9
6 8
5.5kW / 7.5Hp / 2900 rpm

7
5
Shaft power [kW]
Shaft power [Hp]

6
4 4.0kW / 5.5Hp / 2600 rpm
5
3 4
2.2kW / 3Hp / 2100 rpm 3

2
2
1
1
0 0
0 5 10 15 20 25 30 35 40 45
Flow [l/s]
Flow [US gpm]

0 100 200 300 400 500 600 700
50
160
45
140
40
120
35
30 100
Head [m]
Head [ft]
25 80
7.3kW / 10Hp / 3300 rpm
20
60
5.5kW / 7.5Hp / 2900 rpm
15
4.0kW / 5.5Hp / 2600 rpm
40
10
2.2kW / 3Hp / 2100 rpm
20
5
0 0
0 5 10 15 20 25 30 35 40 45
Flow [l/s]
WS010002A

5 Dimensions and Weight

5.1 Drawings
All drawings are available as Acrobat documents (.pdf) and AutoCad drawings (.dwg).
Contact a local sales and service representative for more information.
Drawings are found on Xylect or on TPI.
All dimensions are in mm.
Drawing number Discharge connection Installation
803 39 00 80 (HT) P
803 40 00 150 (LT) P
803 41 00 100 (MT) P
803 42 00 80 (HT) S
803 43 00 80 (HT), threaded S
803 44 00 150 (LT) S
803 45 00 150 (LT), threaded S
803 46 00 100 (MT) S
803 47 00 100 (MT), threaded S
814 76 00 100/80 (HT) X
814 77 00 150/100 (MT) X
814 78 00 150/150 (LT) X
813 89 00 80 (HT) T
813 89 01 80 (HT), adapter T
813 90 00 100 (MT), inlet 150 T
813 90 01 100 (MT), inlet 150, adapter T
813 91 00 100 (MT), inlet 200 T
813 91 01 100 (MT), inlet 200, adapter T
813 92 00 150 (LT), inlet 200 T
813 92 01 150 (LT), inlet 200, adapter T
813 86 00 80 (HT) Z
813 86 01 80 (HT), with service cart Z
813 87 00 100 (MT) Z
813 87 01 100 (MT), with service cart Z
813 88 00 150 (LT) Z
813 88 01 150 (LT), with service cart Z

WS10491A
Figure 3: DN 150 (LT)

WS10492A
Figure 4: DN 100 (MT)

WS10493A
Figure 5: DN 80 (HT)

Xylem |’zīləm|
1) The tissue in plants that brings water upward from the roots;
2) a leading global water technology company.
We’re a global team unified in a common purpose: creating advanced

technology solutions to the world’s water challenges. Developing new
technologies that will improve the way water is used, conserved, and re-used in
the future is central to our work. Our products and services move, treat, analyze,
monitor and return water to the environment, in public utility, industrial,
residential and commercial building services settings. Xylem also provides a
leading portfolio of smart metering, network technologies and advanced
analytics solutions for water, electric and gas utilities. In more than 150 countries,
we have strong, long-standing relationships with customers who know us for our
powerful combination of leading product brands and applications expertise with
a strong focus on developing comprehensive, sustainable solutions.
For more information on how Xylem can help you, go to www.xylem.com
Lenntech
info@lenntech.com
info@lenntech.com Tel.
Tel. +31-152-610-900
+31-152-610-900
www.lenntech.com
www.lenntech.com Fax.
Fax.+31-152-616-289
+31-152-616-289
The original instruction is in English. All non-English

instructions are translations of the original instruction.
© 2018 Xylem Inc
888088_3.0_en-US_2018-10_TS_Concertor™

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Technical Specification

Concertor™ Technical Specification 1

3.4.2 Environmental requirements.....................................................................................25

4 Motor Rating and Performance Curves................................................................................. 27

5 Dimensions and Weight.......................................................................................................... 31

2 Concertor™ Technical Specification

Concertor™ Technical Specification 3

4 Concertor™ Technical Specification

No. Part Product name Description

Concertor™ Technical Specification 5

No. Part Product name Description

6 Concertor™ Technical Specification

1.1.4 Concertor™ XPC

No. Part Product name Description

Concertor™ Technical Specification 7

8 Concertor™ Technical Specification

Concertor™ Technical Specification 9

Figure 1: Outer casing of drive unit: Gray iron

10 Concertor™ Technical Specification

Figure 2: Outer casing of drive unit: Aluminum

Concertor™ Technical Specification 11

2.1.3 Monitoring equipment

Discharge connections, adapters, hose connections, and other mechanical accessories

2.2 FPG 413, FPG 414, APP411

12 Concertor™ Technical Specification

2.3 FOP 402

Concertor™ Technical Specification 13

2.4 FOP 315

14 Concertor™ Technical Specification

2.4.4 The data plate

Concertor™ Technical Specification 15

3.1.2 Application limits

Denomination Material ASTM EN

16 Concertor™ Technical Specification

Denomination Material ASTM EN

Table 2: Mechanical seals

Alternative Inner seal Outer seal

3.1.4 Surface treatment

3.2 FPG 413, FPG 414, APP411

DI3 PUMP RUN/CLEAN

1. 112 mm (4.4 in)

3.2.2 Environmental requirements

Concertor™ Technical Specification 17

3.2.4 Electrical data

3.2.5 Terminals FPG 413

Section Terminal Default Description

18 Concertor™ Technical Specification

Section Terminal Default Description

Concertor™ Technical Specification 19

3.2.6 Terminals FPG 414

Section Terminal Default Description

20 Concertor™ Technical Specification

Section Terminal Default Description

Concertor™ Technical Specification 21

3.2.7 Terminals APP 411

Section Terminal Default Description

22 Concertor™ Technical Specification

Section Terminal Default Description

Concertor™ Technical Specification 23