U8me1e81 2
U8me1e81 2
SBPAC1307003CE
Model No.
Outdoor Unit
Class 8HP 10HP 12HP 14HP 16HP 18HP 20HP
ME1 Model Name U-8ME1E81 U-10ME1E81 U-12ME1E81 U-14ME1E81 U-16ME1E81 U-18ME1E81 U-20ME1E81
Indoor Unit
Class 15 22 28 36 45 56 60 73 90 106 140 160
U1 4-Way Cassette S-22MU1E51 S-28MU1E51 S-36MU1E51 S-45MU1E51 S-56MU1E51 S-60MU1E51 S-73MU1E51 S-90MU1E51 S-106MU1E51 S-140MU1E51 S-160MU1E51
S-22MU1E5 S-28MU1E5 S-36MU1E5 S-45MU1E5 S-56MU1E5 S-73MU1E5 S-106MU1E5 S-140MU1E5 S-160MU1E5
Y1 4-Way Cassette 60×60 S-22MY1E5 S-28MY1E5 S-36MY1E5 S-45MY1E5 S-56MY1E5
F1 Low Silhouette Ducted S-22MF1E5 S-28MF1E5 S-36MF1E5 S-45MF1E5 S-56MF1E5 S-73MF1E5 S-90MF1E5 S-106MF1E5 S-140MF1E5 S-160MF1E5
F2 Low Silhouette Ducted S-22MF2E5 S-28MF2E5 S-36MF2E5 S-45MF2E5 S-56MF2E5 S-60MF2E5 S-73MF2E5 S-90MF2E5 S-106MF2E5 S-140MF2E5 S-160MF2E5
M1 Slim Low Static Ducted S-15MM1E5 S-22MM1E5 S-28MM1E5 S-36MM1E5 S-45MM1E5 S-56MM1E5
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IMPORTANT!
Please Read Before Starting
SPECIAL PRECAUTIONS
This air conditioning system meets strict safety and
operating standards. As the installer or service person,
it is an important part of your job to install or service the
WARNING When Wiring
system so it operates safely and efficiently.
ELECTRICAL SHOCK CAN
For safe installation and trouble-free operation, you
must: CAUSE SEVERE PERSONAL
Carefully read this instruction booklet before beginning. INJURY OR DEATH.
Follow each installation or repair step exactly as shown. ONLY A QUALIFIED,
Observe all local, state, and national electrical codes. EXPERIENCED ELECTRICIAN
This product is intended for professional use. SHOULD ATTEMPT TO WIRE
Permission from the power supplier is required when THIS SYSTEM.
installing the U-8ME1E81 outdoor unit that is connected
to a 16 A distribution network.
• Do not supply power to the unit until all
This equipment complies with EN/IEC 61000-3-12
provided that the short-circuit power Ssc is greater than wiring and tubing are completed or
or equals to the values corresponding to each model as reconnected and checked.
shown in the table below at the interface point between
the user’s supply and the public system.
• Highly dangerous electrical voltages are
It is the responsibility of the installer or user of the used in this system. Carefully refer to
equipment to ensure; by consultation with the distribution the wiring diagram and these instructions
network operator if necessary that the equipment is
connected only to supply with a short-circuit power Ssc when wiring. Improper connections and
greater than or equals to the values corresponding to inadequate grounding can cause
each model as shown in the table below.
accidental injury or death.
U-10ME1E81 U-12ME1E81 U-14ME1E81 U-16ME1E81 U-18ME1E81 U-20ME1E81
Ssc 1,150 kVA 1,550 kVA 1,550 kVA 1,550 kVA 1,550 kVA 1,550 kVA • Connect all wiring tightly. Loose wiring
This equipment complies with EN/IEC 61000-3-11 may cause overheating at connection
provided that the system impedance Zmax is less than points and a possible fire hazard.
or equal to the values corresponding to each model as
shown in the table below at the interface point between • Provide a power outlet to be used
the user’s supply and the public system. Consult with exclusively for each unit.
the supply authority for the system impedance Zmax. • ELCB must be incorporated in the fixed
U-10ME1E81 U-12ME1E81 U-14ME1E81 U-16ME1E81 U-18ME1E81 U-20ME1E81 wiring.Circuit breaker must be
Zmax — 0.290 0.290 0.290 0.290 0.290
incorporated in the fixed wiring in
Pay close attention to all warning and caution notices accordance with the wiring regulations.
given in this manual.
U-8ME1E81 U-10ME1E81 U-12ME1E81 U-14ME1E81
This symbol refers to a hazard or unsafe
Circuit
WARNING practice which can result in severe 25 A 25 A 35 A 35 A
breaker
personal injury or death.
This symbol refers to a hazard or U-16ME1E81 U-18ME1E81 U-20ME1E81
unsafe practice which can result in Circuit
CAUTION personal injury or product or property 45 A 50 A 50 A
breaker
damage.
• Provide a power outlet exclusively for
If Necessary, Get Help
These instructions are all you need for most installation each unit, and full disconnection means
sites and maintenance conditions. If you require help for a having a contact separation in all poles
special problem, contact our sales/service outlet or your
certified dealer for additional instructions.
must be incorporated in the fixed wiring
in accordance with the wiring rules.
In Case of Improper Installation
The manufacturer shall in no way be responsible for
• To prevent possible hazards from
improper installation or maintenance service, including insulation failure, the unit must be
failure to follow the instructions in this document.
grounded.
iiii
ii
iii
95 256.0
90 243.0
Room A Room B Room C Room D Room E Room F 85 229.5 Range below the
density limit of
Min. indoor volume
80 216.0
Min. indoor floor area
5
iv
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Precautions for Installation Using New Refrigerant
1. Care regarding tubing
1-1. Process tubing
● Material: Use C1220 phosphorous deoxidized copper specified in JIS H3300 “Copper and Copper Alloy Seamless Pipes and Tubes.”
For tubes of ø22.22 or larger, use C1220 T-1/2H material or H material, and do not bend the tubes.
● Tubing size: Be sure to use the sizes indicated in the table below.
● Use a tube cutter when cutting the tubing, and be sure to remove any flash. This also applies to distribution joints (optional).
● When bending tubing, use a bending radius that is 4 times the outer diameter of the tubing or larger.
Use sufficient care in handling the tubing. Seal the tubing ends with caps or tape to prevent dirt,
CAUTION moisture, or other foreign substances from entering. These substances can result in system
malfunction.
Unit: mm
Material O
Outer diameter 6.35 9.52 12.7 15.88 19.05
Copper tube
Wall thickness 0.8 0.8 0.8 1.0 1.2
Unit: mm
Material 1/2 H, H
Outer diameter 22.22 25.4 28.58 31.75 38.1 41.28
Copper tube
Wall thickness 1.0 1.0 1.0 1.1 over 1.35 over 1.45
1-2. Prevent impurities including water, dust and oxide from entering the tubing. Impurities can cause R410A refrigerant deterioration
and compressor defects. Due to the features of the refrigerant and refrigerating machine oil, the prevention of water and other
impurities becomes more important than ever.
2. Be sure to recharge the refrigerant only in liquid form.
2-1. Since R410A is a non-azeotrope, recharging the refrigerant in gas form can lower performance and cause defects in the unit.
2-2. Since refrigerant composition changes and performance decreases when gas leaks, collect the remaining refrigerant and recharge
the required total amount of new refrigerant after fixing the leak.
3. Different tools required
3-1. Tool specifications have been changed due to the characteristics of R410A.
Some tools for R22- and R407C-type refrigerant systems cannot be used.
R407C tools Manifold gauge
Item New tool? compatible Remarks
with R410A?
Manifold gauge Yes No Types of refrigerant, refrigerating machine oil,
and pressure gauge are different.
Charge hose Yes No To resist higher pressure, material must be
changed.
Vacuum pump Yes Yes Use a conventional vacuum pump if it is equipped
with a check valve. If it has no check valve,
purchase and attach a vacuum pump adapter.
Leak detector Yes No Leak detectors for CFC and HCFC that react to Vacuum pump
chlorine do not function because R410A contains
Outlet
no chlorine. Leak detectors for HFC134a can be
Inlet
used for R410A.
Flaring oil Yes No For systems that use R22, apply mineral oil
(Suniso oil) to the flare nuts on the tubing to
prevent refrigerant leakage. For machines that
use R407C or R410A, apply synthetic oil (ether
oil) to the flare nuts.
* Using tools for R22 and R407C and new tools for R410A together can cause defects.
3-2. Use R410A exclusive cylinder only.
Single-outlet valve Valve
(with siphon tube)
Liquid refrigerant should be
recharged with the cylinder
standing on end as shown.
Liquid
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Contents
1. Address Settings
(Outdoor Units).................................................................................................................... 1-1
1. Test Run................................................................................................................ 1-2
2. Settings of Indoor Unit Control PCB..................................................................... 1-3
3. Auto Address Setting............................................................................................ 1-5
2. Remote Controller Functions............................................................................................. 2-1
1. Remote Controller Test Run Settings.................................................................... 2-2
2. Simple Settings Function...................................................................................... 2-3
3. Detailed Settings Function.................................................................................... 2-7
4. Remote Controller Servicing Functions.............................................................. 2-22
3. Trouble Diagnosis................................................................................................................ 3-1
1. Contents of Remote Controller Switch Alarm Display.......................................... 3-2
2. Outdoor Unit Control Panel LED Display.............................................................. 3-4
3. Remote Controller Servicing Functions................................................................ 3-5
4. 2WAY Alarm Codes .............................................................................................3-8
5. Blinking Inspection Display................................................................................. 3-29
6. Inspection and Characteristics of Parts.............................................................. 3-31
7. Test Pin............................................................................................................... 3-33
8. Symptom: Thermostat in OFF continues or cycles OFF & ON too frequently........ 3-34
4. PCB Settings........................................................................................................................ 4-1
1. Outdoor Unit Control PCB.................................................................................... 4-2
5. Self-Diagnostics Function Table......................................................................................... 5-1
1. Self-Diagnostics Function Table............................................................................ 5-2
6. Service Checker................................................................................................................... 6-1
1. Outdoor Unit Maintenance Remote Controller...................................................... 6-2
vi
vii
1. Address Settings
(Outdoor Units)
1. Test Run................................................................................................................................1-2
2. Settings of Indoor Unit Control PCB..................................................................................1-3
3. Auto Address Setting..........................................................................................................1-5
1-1 8
Refer to Fig. 4-1 When multiple outdoor main units exist, disconnect the
Note: It is not necessary to remove
terminals extended from the shorted plugs (CN67) at the socket that is used to short-
all outdoor main unit PCBs except for 1. Alternatively, circuit the terminal plugs from
move the sockets to the OPEN side. the outdoor sub unit PCBs.
2
Is it possible to turn ON the CASE 2
YES
power only for the 1 refrigerant system where
the test run will be performed?
NO Turn ON the indoor and outdoor
unit power for that refrigerant
system only.
NO Will automatic address setting be Make necessary
performed in Heating mode? corrections.
3
Short-circuit the automatic
CASE 3B YES CASE 3A address pin (CN30) on the
Turn OFF the outdoor main unit PCB for 1
Is it OK to start Is it OK to start the indoor and outdoor second or longer, then release it.
the compressors? compressors? unit power.
LED 1 and 2 blink alternately
Turn ON the indoor and Turn ON the indoor and (about 2 or 3 minutes).
outdoor unit power. outdoor unit power. Check the alarm
*2 *2 Make necessary contents.
4 Short-circuit the cooling side of the
mode change pin (CN40) on the Short-circuit the automatic
address pin (CN30) on the
corrections.
5 cooling operation.
LED 1 and 2 blink alternately.
heating operation.
LED 1 and 2 blink alternately.
Check the alarm
contents.
6 YES
7 Refer to the
remote controller
Does system
operate?
NO Check and make corrections according
to “Table of Self-Diagnostic Functions.”
test-run settings. YES
Return remote control to normal mode.
End test run.
8 1-2
8
1 2 3 OFF
ON ON
64 units All ON 4 Set to 4
1 2 3 OFF
Examples of refrigerant circuit (R.C.) address settings (required when link wiring is used) (SW2, SW1)
System address (SW2)
System address No. (2P DIP switch, black)
10 20
System address (SW1)
(Rotary switch, black) 1
ON ON
System 1 (factory setting) Both OFF Set to 1
1 2 OFF
ON ON
System 11 1 ON Set to 1
1 2
2
OFF
ON ON
System 21 2 ON Set to 1
1 2 OFF
ON ON
System 30 1 & 2 ON Set to 0
1 2 OFF
4
1 2 3 OFF
ON ON
3 units 1 & 2 ON
1 2 3 OFF
2 ON
ON ON 6
1 2 3 OFF
ON ON
Unit No. 3 (sub unit) 1 & 2 ON
1 2 3 OFF
The sub unit control PCB contains the same switches as the main unit control PCB for No. of indoor units, No. of outdoor units,
and system address. However it is not necessary to set these switches.
7
1-3 8
SW3
LED2
LED1
SW8
SW5
SW6
CN40
CN22
CN23
CN24 CN73
CN67
SW7
SW4
CN27
SW1
CN30
CN28 SW2
CN34 CN33
1
Name And Function Of Each Switch On Outdoor Unit Control PC Board
• Mode Select pin
Changes to the cooling or heating mode. (Main outdoor unit is only usable.)
(3P, Black) (CN40)
2 During normal drive When the cooling side is short-circuit, all indoor units change to cooling mode.
When the heating side is short-circuit, changes to all heating mode.
• Auto Address setting pin Short-circuit for 1 second or longer. When opened, the auto address mode starts.
(2P, Black) (CN30) When the short-circuit remains in effect for more than 1 second during auto address, the auto
address is interrupted.
4 • Drive pin
(2P, Black) (CN27)
When the pulse signal applied after short-circuit, all indoor units within the same series will be
operated.
• Stop pin When the pulse signal applied after short-circuit, all indoor units within the same series will be
(2P, Black) (CN28) stopped.
(When set to short-circuit, the remote control from the indoor unit can not be operated.)
• Vacuum pin
Used for vacuuming the outdoor unit.
5 (2P, Black) (CN24)
• Snow socket
Used for installing the snow sensor.
(3P, Red) (CN34)
6 Silent Socket
8 1-4
1
Indoor Unit 1-1 1-2 1-3 1-10
Remote control
Remote controller communication wiring
Fig. 1-1
Case 1
(1) Automatic Address Setting from the Outdoor Unit 2
1. To set the number of outdoor units, on the outdoor main unit control PCB set the No. of outdoor units DIP switch (SW6) to
ON
ON ON (3 units), and set the unit No. DIP switch (SW5) to (unit No. 1 – main outdoor unit).
1 2 3
1 2 3 OFF
2. On the No. 2 (sub) unit control PCB, set the unit No. switch (SW5) to
ON
(unit No. 2).
3
1 2 3
ON
On the No. 3 (sub) unit control PCB, set the unit No. switch (SW5) to (unit No. 3).
1 2 3
3. On the outdoor main unit control PCB, check that the system address rotary switch (SW1) is set to “1” and that the DIP 4
switch (SW2) is set to ON ON “0.” (These are the settings at the time of factory shipment.)
1 2 OFF
4. To set the number of indoor units that are connected to the outdoor unit to 10 on the outdoor main unit control PCB, set the
No. of indoor units DIP switch (SW4) to ON ON
“1,” and set the rotary switch (SW3) to “0.” 5
1 2 3 OFF
8
Refer to “Automatic Address Setting from the Remote Controller.”
1-5
1 2 OFF
(SW4)
ON ON
OFF
No. 2 (sub unit) No. 3 (sub unit)
1 2 3
settings settings
No. of (SW6) Unit
outdoor units ON (SW5) Unit (SW5) Unit (SW5)
ON number ON ON
(3 units setting number ON ON number ON ON
setting) 1 2 3 OFF
(unit No. 1) 1 2 3 OFF setting setting OFF
(unit No. 2) OFF 1 2 3
1 2 3 (unit No. 3)
3
ON ON
1 2 OFF
(SW4)
ON ON
To other system
Indoor unit 2-1 2-2 2-9
6 link wiring
Remote
Remote control
communication wiring
controller
Make settings as appropriate for the cases listed below.
(Refer to the instructions on the following pages.)
7
• Indoor and outdoor unit power can be turned ON for each system separately. Case 2
• Indoor and outdoor unit power cannot be turned ON for each system separately.
Automatic address setting in Heating mode Case 3A
Automatic address setting in Cooling mode Case 3B
Fig. 1-2
8 1-6
1. On the No. 1 (main) unit control PCB, set the unit No. switch (SW5) to 1 2 3
(unit No. 1).
ON
On the No. 2 (sub) unit control PCB, set the unit No. switch (SW5) to (unit No. 2).
1 2 3
ON
On the No. 3 (sub) unit control PCB, set the unit No. switch (SW5) to (unit No. 3).
1 2 3
2. To set the number of outdoor units on the outdoor main unit control PCB, set the No. of outdoor units DIP switch (SW6) to
ON ON
(3 units).
1 2 3 OFF
3. On the outdoor main unit control PCB, check that the system address rotary switch (SW1) is set to “1” and that the DIP
ON ON
switch (SW2) is set to “0” . (These are the settings at the time of factory shipment.)
1 2 OFF
4. To set the number of indoor units that are connected to the outdoor unit to 13 on the outdoor main unit control PCB, set the
No. of indoor units DIP switch (SW4) to “1”
ON ON
, and set the rotary switch (SW3) to “3.”
1
1 2 3 OFF
7. Next turn the power ON only for the indoor and outdoor units of the next (different) system. Repeat steps 1 – 5 in the same
way to complete automatic address settings for all systems.
4
8. Operation from the remote controllers is now possible.
* To perform automatic address setting from the remote controller, perform steps 1 – 5, then use the remote controller and
complete automatic address setting.
Refer to “Automatic Address Setting from Remote Controller.”
5
1-7 8
6. To perform automatic address setting in Heating mode , on the outdoor main unit control PCB in the refrigerant system
where you wish to set the addresses, short-circuit the automatic address pin (CN30) for 1 second or longer, then release it.
(Be sure to perform this process for one system at a time. Automatic address settings cannot be performed for more than
one system at the same time.)
(Communication for automatic address setting begins, the compressors turn ON, and automatic address setting in
Heating mode begins.)
(All indoor units operate.)
1 * To cancel, again short-circuit the automatic address pin (CN30) for 1 second or longer, then release it.
The LED that indicates automatic address setting is in progress turns OFF and the process is stopped.
Be sure to perform automatic address setting again.
(Automatic address setting is completed when the compressors stop and LEDs 1 and 2 on the main unit control PCB
turn OFF.)
2
7. At the outdoor main unit in the next (different) system, short-circuit the automatic address pin (CN30) for 1 second or
longer, then release it.
(Repeat the same steps to complete automatic address setting for all units.)
8 1-8
6. To perform automatic address setting in Cooling mode , on the outdoor main unit control PCB in the refrigerant system
where you wish to set the addresses, short-circuit the MODE COOL pin (CN40). At the same time, short-circuit the
automatic address pin (CN30) for 1 second or longer, then release it. (Be sure to perform this process for one system at
a time. Automatic address settings cannot be performed for more than one system at the same time.)
(Communication for automatic address setting begins, the compressors turn ON, and automatic address setting in
Cooling mode begins.)
(All indoor units operate.)
* To cancel, again short-circuit the automatic address pin (CN30) for 1 second or longer, then release it.
1
The LED that indicates automatic address setting is in progress turns OFF and the process is stopped.
Be sure to perform automatic address setting again.
(Automatic address setting is completed when the compressors stop and LEDs 1 and 2 on the outdoor main unit control
PCB turn OFF.)
2
7. At the outdoor main unit in the next (different) system, short-circuit the automatic address pin (CN30) for 1 second or
longer, then release it.
(Repeat the same steps to complete automatic address setting for all units.) 3
8. Operation from the remote controllers is now possible.
* Automatic address setting in Cooling mode cannot be done from the remote controller.
1-9 8
• If the termination resistor of this inter-outdoor unit control wiring is 1 refrigerant system, short-circuit 1 location (remains
unchanged at shipment).
If there are more than 2 refrigerant systems, short-circuit 2 locations (remains unchanged at shipment).
In order to stabilize communication, 2 short circuit locations shall be at both sides (remains unchanged at shipment).
Open-circuit the refrigerant systems except for 2 locations mentioned above.
More than 3 short circuit locations of the termination resistors are prohibited (remains unchanged at shipment).
1 • There is no necessary to adjust the termination resistor (short circuit remained at shipment) because VRF systems for
combination of sub outdoor units are not connected to the control wiring.
2 Short-circuit 1 termination resistor plug of the unit No.1 main outdoor unit (remains unchanged at shipment).
3
control wiring control wiring
Inter-unit control wiring
3 3
Indoor unit 1-1 1-2 1-3 1-10
4 Remote controller
Remote control
communication wiring
4 4
Setting of terminal plug (CN67)
Outdoor unit control PCB
Unit No. 1 (Main) : short-circuit (at shipment)
Short-circuit 1 termination resistor plug (remains unchanged
5 at shipment).
Unit No. 2 (Sub) : short-circuit (at shipment)
Unit No. 3 (Sub) : short-circuit (at shipment)
5 5
6
6 6
CN67
7 SHORT
7 7
8 1-10
8 8
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2WAY SYSTEM
3WAY SYSTEM
Address Settings
3. Auto Address Setting Address Settings
3. Auto Address Setting
No. 2 1
Refrigerant Outdoor unit Unit Unit Unit
circuit Move the sockets to the
system 2 No. 1 No. 2 No. 3
(Main) “OPEN” side. (CN67) (Sub) (Sub)
Final Check
controller
5
5 5 Be sure to check before operation.
Between conductors
Wire
Final check must be done under the conditions of inter-outdoor unit control wiring
connected to the centralized control system and the resistor between conductors Wire
must be measured by a Megger. Check if it is showing between 30Ω and 120Ω. 6
6
If the resistance value is out of range, check adjustment of the termination resistor again.
6 Even if it is out of range, the problem is caused by wiring. Between wiring and ground
• Is the wiring connection properly completed? Wire
• Are there any scratches or deterioration on the coverage?
• Measure between conductors and also between wiring and ground by 500V Megger
Wire
7
7 7 insulation resistance tester. Make sure the Megger is showing more than 100MΩ.
When measuring, remove both ends of the wiring from the terminal board. Ground Ground
If not removed, it will be damaged. If it is less than 100MΩ, a new wiring connection
should be made.
1-11 8
8 8
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2WAY SYSTEM
Address Settings
3. Auto Address Setting
1 Alternating
Automatic address setting is in progress.
2 Alternating
Refer to “Table of Self-Diagnostic Functions and Description of Alarm Displays.”
Note: “ ” indicates that the solenoid is fused or that there is a CT detection current failure (current is detected when the
compressor is OFF).
4
Auto address
1
Assigning
Cancel
8 1-12
* Automatic address setting in cooling mode cannot be done from the remote controller.
Selecting each refrigerant system individually for automatic address setting
---Automatic address setting for each system: Item code “A1”
<Procedure of CZ-RTC2>
1. Press the remote controller timer time button and button at the
same time. (Press and hold for 4 seconds or longer.)
2. Next, press either the temperature setting or button.
(Check that the item code is “A1.”)
3. Use either the or button to set the system No. to perform
automatic address setting.
4. Then press the button.
(Automatic address setting for one refrigerant system begins.)
(When automatic address setting for one system is completed, the
system returns to normal stopped status.) <Approximately 4 – 5 minutes
is required.> (During automatic address setting, “ SETTING ” is displayed on 1
the remote controller. This message disappears when automatic address
setting is completed.)
5. Repeat the same steps to perform automatic address setting for each
successive system. CZ-RTC2
2
<Procedure of CZ-RTC3>
1. Keep pressing the , and buttons simultaneously
for 4 or more seconds.
The “Maintenance func” screen appears on the LCD display.
3
20:30 (THU)
2. Press the or button to see each menu.
If you wish to see the next screen instantly, press the or
button.
4
[ ] START
Select “9. Auto address” on the LCD display and press the button.
Maintenance func 20:30 (THU)
9. Auto address
10. Set elec. consumption
11. Set touch key
12. Check touch key
Sel. Page [ ] Confirm 5
CZ-RTC3
3. The “Auto address” screen appears on the LCD display.
Change the “Code no.” to “A1” by pressing the or button.
Auto address 20:30 (THU)
Code no. O/D unit no. 6
A1 1
Sel. Next
1-13 8
<Procedure of CZ-RTC2>
<If one indoor unit is connected to one remote controller>
1. Press and hold the button and button for 4 seconds or longer
(simple settings mode).
2. The address is displayed for the indoor unit that is connected to the
remote controller.
(Only the address of the indoor unit that is connected to the remote
controller can be checked.)
Number changes to indicate
3. Press the button again to return to normal remote controller mode. which indoor unit is currently
selected.
1 <If multiple indoor units are connected to one remote controller Indoor unit address
(group control)>
1. Press and hold the button and button for 4 seconds or longer
(simple settings mode).
2 2.
3.
“ALL” is displayed on the remote controller.
Next, press the button.
4. The address is displayed for 1 of the indoor units which is connected to
the remote controller. Check that the fan of that indoor unit starts and
that air is discharged.
3 5. Press the
unit in sequence.
button again and check the address of each indoor Number changes to indicate
which indoor unit is currently
6. Press the button again to return to normal remote controller mode. selected.
CZ-RTC2
4 <Procedure of CZ-RTC3>
Maintenance func 20:30 (THU)
1. Keep pressing the , and
1. Outdoor unit error data
buttons simultaneously for 4 or more seconds. 2. Service contact 20:30 (THU)
The “Simple settings” screen appears on the Simple settings 20:30 (THU) CZ-RTC3
LCD display. Unit no. Code no. Set data
Select the “Unit no.” by pressing the or
7
3-1 01 0001
button for changes.
Sel. Next
The indoor unit fan operates only at the selected
indoor unit.
8 1-14
2-1 8
1 <Procedure of CZ-RTC3>
1. Keep pressing the , and
20:30 (THU)
buttons simultaneously for 4 or more seconds.
The “Maintenance func” screen appears on the
2 LCD display.
3. RC setting mode
4.Test run
Sel. Page [ ] Confirm
[ ] START
6 Change the display from OFF to ON by pressing 4. Press the button. Test run will be started.
the or button. Then press the Test run setting mode screen appears on the LCD
button. display.
8 2-2
<Procedure of CZ-RTC2>
3
Press and hold the and buttons
simultaneously for 4 seconds or longer.
2-3 8
<Procedure of CZ-RTC3>
20:30 (THU)
[ ] START
CZ-RTC3
Fig. 2-2 3 Select the “Code no.” by pressing the or
3-1 01 0001
1. Outdoor unit error data
2. Service contact Sel. Next
3. RC setting mode
4.Test run
4 Select the “Set data” by pressing the or
3 Sel. Page [ ] Confirm
button.
2 Press the or button to see each Select one of the “Set data” by pressing the
menu. or button.
If you wish to see the next screen instantly, press Then press the button.
4 the or button.
Select “7. Simple settings” on the LCD display and
Simple settings 20:30 (THU)
Unit no. Code no. Set data
press the button.
3-1 01 0002
Maintenance func 20:30 (THU)
Sel [ ] Confirm
5
5. Sensor info.
6. Servicing check
7. Simple settings
8. Detailed settings
Sel. Page [ ] Confirm 5 Select the “Unit no.” by pressing the or
button and press the button.
The “Simple settings” screen appears on the LCD The “Exit simple settings and restart?” (Simple
6 display. setting-end) screen appears on the LCD display.
Select the “Unit no.” by pressing the or Select “YES” and press the button.
button for changes.
8 2-4
In order to avoid water leakage and damage to the fan, do not set for humidifying when the thermostat is OFF unless a
7
vaporizing humidifier is used.
Consider the device purpose and type when changing the settings. Incorrect settings may result in malfunction.
Do not change any setting data that does not appear in this list.
2-5 8
Model
Model Standard Long-life
data
Unit: hour
4
NOTE
• × indicates that there is no corresponding filter.
• 150 indicates the filter sign ON time that is set at shipment.
• High fouling: Set when is selected for the degree of filter fouling (item code ).
5
8 2-6
2-7 8
Setting the Flap Separately (When setting the CZ-RTC2) 5 Press the timer time / buttons to select
1) The 4-air outlet flap can be adjusted separately during the desired setting data.
operation. When not adjusted separately, all flaps operate
in the same manner. Flap position 1
2
Air discharge
port 3
4
5 Fig. 2-4
1 Press and hold the and buttons Move to position 1 and stay
,
simultaneously for 4 seconds or longer. Move to position 2 and stay
2 If group control is in effect, press the Move to position 3 and stay
button and select the address (unit No.) of the
Move to position 4 and stay
indoor unit to set. At this time, the fan at the indoor
1 unit begins operating. Move to position 5 and stay
5 3
Flap 3
=92
6
2
7
7 4
1 6 5
8 2-8
<Procedure of CZ-RTC3>
20:30 (THU)
[ ] START
CZ-RTC3
Fig. 2-5 3 Select the “Code no.” by pressing the or
5
5. Sensor info.
6. Servicing check
7. Simple settings
8. Detailed settings
Sel. Page [ ] Confirm
5 Select the “Unit no.” by pressing the or
button and press the button.
The “Detailed settings” screen appears on the The “Exit detailed settings and restart?” (Detailed
LCD display. setting-end) screen appears on the LCD display. 6
Select the “Unit no.” by pressing the or Select “YES” and press the button.
button for changes.
2-9 8
Cooling
5 intake
001 Shifts intake temperature 1°C down.
0000 No intake temperature shift
temperature
shift 0001 Shifts intake temperature 1°C up.
8 2-10
Setting data
Item code Item
No. Description
Forced thermostat ON 0000 5 minutes
(1B)
time 0001 4 minutes
010 Shifts discharge temperature setting 10°C down.
009 Shifts discharge temperature setting 9°C down.
Cooling discharge
008 Shifts discharge temperature setting 8°C down.
temperature shift
0007 7°C 1
0018 18°C (Lower limit at time of shipping)
0019 19°C
Cooling
(Upper limit)
(Lower limit)
0029
0030
29°C
30°C (Upper limit at time of shipping)
2
0016 16°C (Lower limit at time of shipping)
0017 17°C
Heating
(Upper limit)
(Upper limit)
0029 29°C 4
(Lower limit)
0030 30°C (Upper limit at time of shipping)
0017 17°C (Lower limit at time of shipping)
Auto heat/cool
0018 18°C
(Upper limit)
0026 26°C
5
(Lower limit) 0027 27°C (Upper limit at time of shipping)
0000 Normal
Humidifier operation
0001 Ignore heat exchanger temperature conditions.
4
0060 60 seconds delayed start 60 minutes delayed start
0000 Humidifier output OFF. Drain pump stopped.
0001 Humidifier output ON. Drain pump operates.
Humidifier setting Humidifier output ON. Drain pump operates for 1 minute
0002 when total humidifier operating time reaches 60 minutes.
5 0003
0000
Humidifier output ON. Drain pump stopped.
Standard setting
Flap operation mode Draft reduction mode (Flap swing lower-limit position is shifted
0001
upwards.)
Smudging reduction mode (Flap swing upper-limit position
0000
6
is shifted downwards.)
Flap swing mode 0001 Normal mode
Draft reduction mode (Flap lower-limit position is
0002
shifted upwards.)
8 2-12
Setting the Flap 0000 Air discharge Flap 1 =90 Flap position
(Motor No. 4) Electrical
Separately port
* Only for 4-way
0001
0002
component
box
2
1
4
Cassette type Flap 2 Flap 4
Flap (Motor No. 2) (Motor No. 3) 3
0003 (adjustment for 4
=91 =93 5
Setting the Flap 0004 up-down
Separately airflow direction)
0005 Flap 3 =92
* Only for 4-way
Cassette type 0006
(Motor No. 1) 5
Setting data Flap position during operation When the flap position is set to
4 or 5 and the unit is in the
Setting the Flap Without separate setting
Separately cooling or dry mode, the flap
Swing position is moved to 3 and the
* Only for 4-way
Cassette type Move to position 1 and stay operation is started. 6
NOTE
Move to position 2 and stay
Setting the Flap The flap swings during the
Separately Move to position 3 and stay operation under "Setting the
* Only for 4-way
Cassette type
Move to position 4 and stay Flap Separately".
At this time, the unselected flaps
7
Move to position 5 and stay
are moved to the position 1 .
2-13 8
2
0003 Air-blocking material (for 3-way air discharge)
(3)
0003 Air-blocking material (when a discharge duct is connected)
(6) 0006 Air-blocking material (for 2-way air discharge)
Table 2 Table of DC Fan Motor Tap Settings (Ceiling type)
Setting No. Remote controller setting data Purpose of use, names of accessories
0000 Standard (setting at time of shipping)
3 (1) 0001
High ceiling setting
Super long-life filter
Ammonia deodorant filter (65% by JIS colorimetric method)
Optical regeneration deodorant filter
High performance filter (65% by JIS colorimetric method)
(3) 0003
Deodorant filter (65% by JIS colorimetric method)
8 2-14
<Procedure of CZ-RTC3>
Stop the system before performing these steps.
1-1
Code no.
5D
Set data
0003
3
Detailed settings 20:30 (THU) Sel. [ ] Confirm
Unit no. Code no. Set data
1-1 10 0001
6 Press the button. 4
Sel. Next The “Exit detailed settings and restart?” (Detailed
setting-end) screen appears on the LCD display.
Select “YES” and press the button.
4 Select the “Code no.” by pressing the or Detailed settings 20:30 (THU)
5
button. Exit detailed settings
Unit no. Code no.
and restart?
Set data
Change the “Code no.” to “5D” by pressing the
ALL 01 0002
or button (or keeping it pressed). YES NO
Sel. Next
6
* If air-blocking material is used, use same
procedure as in steps 3 - 6 above and
change the setting for Code no.“62” to “0000”.
If you wish to change the selected indoor unit, 7
follow the step 2 .
2-15 8
Selecting the DC fan motor tap (when setting from the PCB)
4-Way Cassette
<Procedure> Stop the system before performing these steps.
Open the electrical component box cover, then check the indoor unit control PCB. (Fig. 2-7)
Connect the jumper connector (2P: yellow) which was supplied with the accessory to the correct connector pin
on the indoor unit control PCB according to the setting number which was confirmed in Table 1 for DC Fan Motor
Tap Settings.
Setting No. (3) :
Then connect the jumper connector to the connector pin TP3 (2P: yellow) on the indoor unit control PCB.
Setting No. (6) :
Then connect the jumper connector to the connector pin TP6 (2P: white) on the indoor unit control PCB.
Ceiling
<Procedure> Stop the system before performing these steps.
Open the electrical component box cover, then check the indoor unit control PCB. (Fig. 2-7)
Connect the jumper connector (2P: yellow) which was supplied with the accessory to the correct connector pin on
the indoor unit control PCB according to the setting number which was confirmed in Table 2 (Table of DC Fan
Motor Tap Settings).
If the setting No. is (1), then connect the jumper connector to the connector pin TP1 (2P: red) on the indoor unit con-
trol PCB.
If the setting No. is (3), then connect the jumper connector to the connector pin TP3 (2P: yellow) on the indoor unit
1 control PCB.
2
FAN-TAP
TP6
TP3
TP1
(WHT)
RED
YEL
Fig. 2-7
3 1-Way Cassette
<Procedure> Be sure to turn OFF the main power source before performing the steps below.
Open the electrical component box cover, then check the indoor unit control PCB. (Fig. 2-8)
Connect the jumper connector (2P: yellow) which was supplied with the accessory to the correct connector pin on
4 the indoor unit control PCB according to the setting number which was confirmed in Table 3 (Table of DC Fan
Motor Tap Settings).
When using with the high ceiling settings
Connect the jumper connector to the connector pin TP1 (2P: red) on the indoor unit control PCB.
When using with the discharge grille (purchased separately) attached (2-way lowered ceiling system)
Connect the jumper connector to the connector pin TP3 (2P: yellow) on the indoor unit control PCB.
5
White Yellow Red
Fig. 2-8
8 2-16
Selecting the DC fan motor tap (When setting from the PCB)
Low Silhouette Ducted Type (Type F2)
<How to Set on PC Board>
1. Turn off the power breaker to halt the supply of electricity
to the PC board. Table of selection of connected short-circuit pins
2. Open the lid of electrical equipment box and check where
External static pressure at the Short-circuit pin
the short-circuit pin on the indoor unit control PC board is time of rated airflow volume
located. Unusable TP6 (2P: white)
3. Short circuit the applicable short-circuit pin in accordance
150 Pa TP3 (2P: yellow)
with the selected short-circuit pin connected.
140 Pa TP1 (2P: red)
150 Pa : TP3 (2P: yellow) short-circuit
140 Pa : TP1 (2P: red) short-circuit
* Use the short-circuit connector (2P: yellow) supplied. White Yellow Red
1
TP6 TP3 TP1
2-17 8
Low Silhouette Ducted Type (Type F2) Table of setting the external static pressure
CAUTION
8 2-18
3-1 B0 0001
20:30 (THU)
Sel. Next
1-1
Code no.
and restart?
10
Set data
0001
7
YES NO
Sel. Next
2-19 8
4
Test run
“ (MODE FAN)” and “ (FAN SPEED)” have
ON been selected.
[ ] START
8 2-20
<Procedure>
Stop the system before performing these steps.
Press and hold the , and buttons
simultaneously for 4 seconds or longer.
If group control is in effect, press the button and
select the address (unit No.) of the indoor unit to set.
At this time, the fan at the indoor unit begins operating.
Use the temperature setting buttons to select item code
“1C.”
1
Make a choice from 6-level of numeric display “0000” to
“0005”.
2-21 8
<Function of CZ-RTC2>
CZ-RTC2
1 List of Servicing Functions
Function Description Button operations Reset operation Unit status
Operation with
Press and hold the button
Test run forced thermostat
for 4 seconds or longer.
2 Sensor
ON
Temperature
Press and hold the and Current operation is
temperature display from each
buttons for 4 seconds or longer. maintained.
display sensor
8 2-22
<Function of CZ-RTC3>
2-23 8
<Procedure of CZ-RTC2>
1 Press and hold the button for 4 seconds or 2
longer.
3 Start operation.
1 4 CZ-RTC2
Fig. 2-9
1 <Procedure of CZ-RTC3>
1 Keep pressing the , and
20:30 (THU)
buttons simultaneously for 4 or more seconds.
The “Maintenance func” screen appears on the
2 LCD display.
2. Service contact
3. RC setting mode
4.Test run
Sel. Page [ ] Confirm [ ] START
6 Change the display from OFF to ON by pressing 4 Press the button. Test run will be started.
the or button. Then press the Test run setting mode screen appears on the LCD
button. display.
8 2-24
2-25 8
<Procedure of CZ-RTC3>
1 Keep pressing the , and
buttons simultaneously for 4 or more seconds.
The “Maintenance func” screen appears on the Sensor info. 20:30 (THU)
LCD display. Unit no. Code no. Data
00 0026
Maintenance func 20:30 (THU) 1-1 01 0028
1. Outdoor unit error data 02 0026
2. Service contact
3. RC setting mode Scroll
4.Test run
Sel. Page [ ] Confirm
3 Unit no.
1-1
Code no.
00
01
Data
0026
0028
02 0026
Sel. Next
8 2-26
24 44 64
Temp. sensor at refrigerant gas
outlet of dual-tube temp. (SCG)
2
*Room temp. controlled: = Controlled room temperature
•When body thermostat controlled:
Controlled room temperature = Indoor unit intake temp. (TA) – Intake temperature shift (*1) 3
•Remote control thermostat controlled:
Controlled room temperature = Remote controller temp.
*1 Intake temperature shift: This is the shift value considered the temperature difference between the upper area
and lower area of the room in heating mode.
It is the value of the code “06” in the indoor unit’s EEPROM setting.
Cooling mode: = 0
4
2-27 8
2-28
3. Trouble Diagnosis
1. Contents of Remote Controller Switch Alarm Display.....................................................3-2
2. Outdoor Unit Control Panel LED Display..........................................................................3-4
3. Remote Controller Servicing Functions............................................................................3-5
4. 2WAY Alarm Codes..............................................................................................................3-8
5. Blinking Inspection Display..............................................................................................3-29
6. Inspection and Characteristics of Parts..........................................................................3-31
7. Test Pin...............................................................................................................................3-33
8. Symptom: Thermostat in OFF continues or cycles OFF & ON too frequently.............3-34
3-1 8
for heating
Operation
Standby
Timer
Serial Remote controller is detecting Error in receiving serial communication signal. (Signal from
communication error signal from indoor unit. main indoor unit in case of group control) Outdoor system
errors address, indoor unit address, or indoor unit address <E01> Operating lamp
Mis-setting independent/main/sub unit setting has not been made. blinking
(Auto address is not completed.)
Error in transmitting serial communication signal. <E02>
Indoor unit is detecting error signal from remote controller and system controller. <<E03>>
Indoor unit is detecting error • Error in receiving serial communication signal.
signal from outdoor unit. • When turning on the power supply, the number of
connected indoor units does not correspond to the number
set. (Except R.C. address is “0.”) E04 Heating ready lamp
• Group wiring failure of indoor units in the refrigerant system blinking
(occurring when remote controller is operated immediately
after automatic address setting)
Outdoor unit is detecting error • Error in receiving serial communication signal.
signal from indoor unit. • There is an indoor unit which does not send signals when <E06>
1 Improper setting
the power is ON.
• Indoor unit address setting is duplicated. E08
• Duplicated remote controller “main” setting. <<E09>>
Operating lamp
Improper setting Automatic address setting start is prohibited. blinking
AP pin was short-circuited at time when automatic address E12
setting was started.
Indoor unit communication Error of main indoor unit in receiving serial communication
2 error of group control wiring. signal from sub indoor units.
During auto. address setting, Number of connected indoor units is less than the number set.
E18
E15
number of connected units Number of connected indoor units is more than the number set. E16
does not correspond to No indoor unit is connected during auto. address setting. E20 Heating ready lamp
number set. Main outdoor unit is detecting error signal from sub outdoor unit. E24 blinking
Duplicated outdoor unit address. E25
3 Mismatch in “No. of outdoor units” setting.
Improper wiring between main outdoor unit and sub-unit.
E26
E27
Error of sub outdoor unit in receiving serial communication
E29
signal from main outdoor unit.
Outdoor unit serial communications failure. E30
Communication error between the microcomputers E31
5
Indoor unit address is not set. L08
Capacity code of indoor unit is not set. <<L09>>
Duplication of outdoor R.C. address setting. L04 Operating and heating
ready lamps blinking
Capacity code of outdoor unit is not set. L10 simultaneously
7 Thermistor fault Outdoor unit Comp. No. 1 discharge gas temp. sensor (DISCH1)
Comp. No. 2 discharge gas temp. sensor (DISCH2)
F04
F05
Operating and timer
lamps blinking
Comp. No. 3 discharge gas temp. sensor (DISCH3) F22 altemately
Outdoor No. 1 coil gas temp. sensor (EXG1) F06
Outdoor No. 1 coil liquid temp. sensor (EXL1) F07
Outdoor air temp. sensor (TO) F08
8 3-2
Continued
for heating
Operation
Standby
Timer
Thermistor fault Outdoor thermistor is either Compressor intake temp. sensor (SCT) F12
open or damaged. Operating and timer
Temp. sensor at refrigerant gas outlet of dual-tube (SCG) F14
lamps blinking
High pressure sensor failure. High pressure trouble. F16 alternately
Low-pressure sensor failure F17
Outdoor No. 2 coil gas temp. sensor (EXG2) F23
Outdoor No. 2 coil liquid temp. sensor (EXL2) F24
Protective device in indoor Thermal protector in indoor unit fan motor is activated. <<P01>> Timer and heat
Activation of unit is activated. Improper wiring connections of ceiling panel. <<P09>> ready lamp blinking
alternately
protective Float switch is activated. <<P10>>
device Faulty drain pump. Drain pump locked. <<P11>>
Operation of protective function of fan inverter. <<P12>>
O2 sensor (detects low oxygen level) activated P14
Protective device in outdoor Compressor thermal protector is activated. Power supply
unit is activated. voltage is unusual. (The voltage is more than 260 V or less
than 160 V between L and N phase.)
P02
1
Incorrect discharge temperature. (Comp. No. 1) P03 Operating and heat
High pressure switch is activated. P04 ready lamp blinking
Negative (defective) phase. P05 alternately
EEPROM on the main or sub outdoor unit PCB has failed. F31
Operating and timer
lamp blinking
simultaneously
4
Protective Protective device for Compressor No. 1 current trouble (overcurrent) H01
device compressor No. 1 is activated. Current is not detected when comp. No. 1 is ON. H03
for compressor Compressor No. 1 discharge temp. sensor disconnected H05
is activated
Protective device for
compressor No. 2 is activated.
Compressor No. 2 current trouble (overcurrent) H11 5
Compressor No. 2 current trouble (locked) H12
Compressor No. 2 CT sensor disconnected or short circuit H13
Compressor No. 2 discharge temp. sensor disconnected H15 Timer lamp blinking
3-3 8
( : ON : Blinking : OFF)
LED (RED)
Display meaning
1 2
After the power is turned ON (and automatic address setting is not in progress), no communica-
tion with the indoor units in that system is possible.
(Both ON)
After power is turned ON (and automatic address setting is not in progress), one or more indoor
units are confirmed in that system; however, the number of indoor units does not match the
number that was set.
(OFF) (ON)
Automatic address setting was completed successfully. (After the power is turned ON, and auto-
matic address setting is not in progress, the number of detected indoor units connected to that
(Both OFF) system matches the number that was set, and regular communications are occurring.)
1 At time of automatic address setting, the number of indoor units did not match the number that
was set.
(Both blinking)
Alarm display
2
LED 1 blinks M times, then LED 2 blinks N times. The cycle then repeats.
M = 2: P alarm 3: H alarm 4: E alarm 5: F alarm 6: L alarm
(Blinking alternately) N = Alarm No.
Example: LED 1 blinks 2 times, then LED 2 blinks 17 times. The cycle then repeats.
Alarm is “P17.”
8 3-4
<Procedure of CZ-RTC2>
Press and hold the (CHECK) button and
button simultaneously for 4 seconds or
longer.
The following appears on the remote controller
LCD display: unit No. X – X (main unit No.), item
code XX (sensor address), and service monitor
00XX (sensor temperature).
(See figure at right. )
Press the temperature setting and
buttons to change the item code to the Example
Unit No. 1
sensor address of the sensor you wish to monitor.
Item code (sensor address)
(For the relationship between the sensor address Discharge temp. (TD)
and sensor type, refer to the ensor emperature
elationship able on next page.)
If group control is in effect, press the 2
button to change to the unit you wish to monitor.
Press the (CHECK) button to return to normal
remote controller operation.
<Note> The temperature display for units that are not 3
connected appears as “- - - -.”
5
6
3-5 8
<Procedure of CZ-RTC3>
1 Keep pressing the , and
buttons simultaneously for 4 or more seconds.
The “Maintenance func” screen appears on the Sensor info. 20:30 (THU)
LCD display. Unit no. Code no. Data
00 0026
Maintenance func 20:30 (THU) 1-1 01 0028
1. Outdoor unit error data 02 0026
2. Service contact
3. RC setting mode Scroll
4.Test run
Sel. Page [ ] Confirm
8 3-6
Indoor unit Indoor unit intake temp. (TA) Discharge air temp. setting
Indoor unit heat exchanger
Indoor unit MOV pulse (MOV)
temp. E1 (E1)
CT3
6
It is the value of the code “06” in the indoor unit’s EEPROM setting.
Cooling mode: = 0
3-7 8
2WAY SYSTEM
Trouble Diagnosis
2WAY SYSTEM
4.
4.2WAY
2WAYAlarm Codes
Alarm Codes Trouble Diagnosis
With types 8HP and 10HP, only one INV compressor is supplied.
With types 12HP, 14HP and 16HP, one INV compressor and one constant-speed
compressor (AC1) are supplied.
With types 18HP and 20HP, one INV compressor and two constant-speed compressors
(AC1, AC2) are supplied.
2 F07
F08
Liquid temperature sensor trouble at outdoor heat exchanger 1 (EXL1)
Outdoor air temperature sensor trouble (TO)
3 -14
3 -15
F12 Compressor intake temperature sensor trouble (SCT) 3 -15
F14 Temp. sensor at refrigerant gas outlet of dual-tube (SCG) 3 -15
F16 High-pressure sensor trouble 3 -16
F17 Low-pressure sensor trouble 3 -17
3 F23
F24
Gas temperature sensor trouble at outdoor heat exchanger 2 (EXG2)
Liquid temperature sensor trouble at outdoor heat exchanger 2 (EXL2)
3 -14
3 -14
F31 Outdoor unit non-volatile memory (EEPROM) trouble 3 -17
5 H13
H15
Compressor 2 CT sensor disconnected or short-circuit
Compressor 2 discharge temperature sensor disconnected
3 -19
3 -19
H21 Compressor 3 overcurrent alarm 3 -18
H22 Compressor 3 lock current alarm 3 -18
H23 Compressor 3 CT sensor disconnected or short-circuit 3 -19
H25 Compressor 3 discharge temperature sensor disconnected 3 -19
6 H27
H28
Compressor 2 oil detection sensor (connection) trouble
Compressor 3 oil detection sensor (connection) trouble
3 -21
3 -21
H31 HIC trouble alarm 3 -22
8 3-8
3-9 8
E06 Alarm
Alarm code E06
Alarm meaning Outdoor unit failed to receive serial communication signals from indoor unit.
Alarm conditions Outdoor unit failed to receive serial communication signals from indoor unit.
Probable cause (1) The indoor unit power was cut OFF after initial communications were completed.
(2) An open circuit or short-circuit occurred in the inter-unit control wiring after initial
communications were completed.
Check Check the power at the indoor and outdoor units, and check the inter-unit control wiring.
Correction —
Example —
Notes This alarm is detected after initial communications are completed. Therefore, it does not occur in
cases of “disconnected serial connector,” “no terminal unit set,” or other trouble that occurs
before initial communications are completed. If initial communications have not been completed,
alarm E04 occurs.
E12 Alarm
Alarm code E12
Alarm meaning Automatic address setting start is prohibited.
Alarm conditions Automatic address setting was started when automatic address setting was in progress at
another outdoor unit in the same link.
1 Probable cause Automatic address setting is in progress at another outdoor unit.
Check This alarm is not displayed on the remote controller. Therefore check the blinking on the outdoor
unit PCB.
Correction Wait for automatic address setting to be completed at the outdoor unit where it is currently in
progress. Then start automatic address setting again.
Example —
2 Notes —
E15 Alarm
Alarm code E15
3 Alarm meaning Automatic address setting alarm (too few units)
Alarm conditions The number of indoor units was too few when automatic address setting was performed.
Probable cause (1) The number of indoor units set at the indoor unit quantity setting SW (SW3, SW4) on the
outdoor unit PCB is too many.
(2) The inter-unit control wiring between indoor units has been cut.
4
Check (1) Refer to the test run servicing materials and check the indoor unit quantity setting SW (SW3,
SW4).
(2) Check the inter-unit control wiring at the indoor and outdoor units.
Correction After correcting the indoor unit quantity setting or the inter-unit control wiring, perform automatic
address setting again.
Example —
SW3
7
SW4
8 3-10
E16 Alarm
Alarm code E16
Alarm meaning Automatic address setting alarm (too many units)
Alarm conditions • The number of indoor units was too many when automatic address setting was performed.
• After initial communications were completed, an unrecognized unit was detected.
Probable cause (1) The number of indoor units set at the indoor unit quantity setting SW (SW3, SW4) on the
outdoor unit PCB is less than the number set.
(2) The inter-unit control wiring is wired incorrectly.
Check (1) Refer to the test run servicing materials and check the number of indoor units that is set.
(2) Check the inter-unit control wiring at the indoor and outdoor units.
Correction After correcting the indoor unit quantity setting or the inter-unit control wiring, perform automatic
address setting again.
Example —
Notes —
E20 Alarm
Alarm code E20
Alarm meaning No indoor units at automatic address setting.
Alarm conditions When automatic address setting was performed, no indoor units were recognized.
Probable cause (1) The inter-unit control wiring from the outdoor unit to the indoor units has been cut.
(2) Serial connector 1 (CN76) is disconnected at the outdoor unit.
1
(3) The power is OFF at all indoor units in the system.
Check (1) Check whether the inter-unit control wiring from the outdoor unit to the indoor units is cut.
(2) Check whether serial connector 1 (CN76) is disconnected at the outdoor unit.
(3) Check the power at the indoor units.
Correction (1) Reconnect the inter-unit control wire from the outdoor unit to the indoor unit. 2
Example —
Notes Position of serial connector CN76 on 2WAY
3
OC
CN76
E24 Alarm 5
Alarm code E24
Alarm meaning Outdoor unit (INV) failed to receive communications from other outdoor unit (constant-speed).
Alarm conditions After initial communications were completed, communications from an outdoor unit stopped.
Probable cause (1) After initial communications were completed, the control wiring between main and sub
outdoor units was cut. 6
(2) After initial communications were completed, the outdoor unit power was turned OFF.
Check —
Correction —
Example —
Notes —
7
3-11 8
E25 Alarm
Alarm code E25
Alarm meaning Outdoor unit address setting failure (duplication)
Alarm conditions Communication by outdoor unit main-sub control wiring was received that contained the same
address as that unit 5 times or more within 3 minutes.
Probable cause The unit number is set incorrectly.
Check Check the unit number again.
Correction Correct the incorrect unit number setting.
Example —
Notes Recovery from this alarm occurs automatically (when communication that contains the same
address is not received for 3 minutes).
E26 Alarm
Alarm code E26
Alarm meaning Mismatch in outdoor unit quantity
Alarm conditions After power initialization, the set outdoor unit quantity did not match the number of outdoor units
detected on the outdoor unit main-sub control wiring for 3 minutes or longer.
Probable cause (1) The outdoor unit quantity is set incorrectly.
(2) The outdoor unit main-sub control wiring is cut.
Check (1) Check the outdoor unit quantity setting again.
1 Correction
(2) Check the outdoor unit main-sub control wiring.
(1) Correct the incorrect outdoor unit quantity setting.
(2) Repair the outdoor unit main-sub control wiring.
Example —
Notes Recovery from this alarm occurs automatically (when the set outdoor unit quantity matches the
number of outdoor units detected on the outdoor unit main-sub control wiring).
2 E29 Alarm
Alarm code E29
Alarm meaning Outdoor unit failed to receive communication from outdoor unit (main).
Alarm conditions Outdoor unit communications from outdoor unit (main) were interrupted for 3 minutes or longer.
3 Probable cause (1) After initial communications were completed, the outdoor unit main-sub control wiring was
cut.
(2) After initial communications were completed, the RC connector became disconnected.
(3) The power at the outdoor unit (main unit) is turned OFF.
Check (1) Check the outdoor unit main-sub control wiring.
(2) Check the RC connectors.
(3) Check the power at the outdoor unit (main).
4 Correction (1) Repair the outdoor unit main-sub control wiring.
(2) Correct the RC connector connection.
(3) Turn ON the outdoor unit (main) power.
Example —
Notes —
5 E31 Alarm
Alarm code E31
Alarm meaning Communication error between two microcomputers on the Control P.C. Board
Alarm conditions —
7 Correction
Example
Replace Control PCB.
—
Notes —
8 3-12
3
open).
• If the cause is still uncertain, check the following to determine whether a sensor or
PCB failure has occurred.
Step 1: C onnect the other compressor discharge sensor, or a discharge sensor where
the F04 alarm has not occurred, to the connector for this compressor on the
PCB. Measure the temperature at the same point (a location where temperature
fluctuations are small), and check whether there is a temperature difference.
Difference Õ A PCB or sensor failure is possible.
No difference Õ PCB and sensor are normal.
4
Step 2: If an abnormality was found at Step 1, connect the problem compressor
sensor to the other compressor connector on the PCB, or to the PCB
connector of a device where the F04 alarm has not occurred. Measure the
temperature at the same point (a location where temperature fluctuations are
small), and check whether there is a temperature difference.
Difference Õ Sensor failure.
5
No difference Õ PCB failure.
It is convenient at this time to have a discharge temperature sensor on hand.
(2) Crossed wiring or installation error
Trouble: Although the other compressor is operating and this compressor is stopped, the
discharge temperature of the other compressor does not increase and the discharge
temperature of this compressor rises.
6
* The discharge temperature remains high immediately after the compressor stops. Wait
for some time after the compressor stops and observe.
Check: Check for crossed wiring and installation errors.
Continued
7
3-13 8
Example —
Notes —
6 Correction —
the microcomputer.
Example —
Notes —
8 3-14
F08 Alarm
Alarm code F08
Alarm meaning Outdoor air temperature sensor trouble
Alarm conditions (1) A/D step is 10 steps or less (short circuit).
(2) A/D step is 1014 steps or more (open circuit)
Probable cause (1) Sensor malfunction (including connector)
(2) PCB malfunction
Check (1) Measure the sensor resistance. Check that the sensor is operating normally.
(2) Use a remote controller monitor or PC monitor to check the temperature that is recognized by
the microcomputer.
Correction —
Example —
Notes —
F12 Alarm
Alarm code F12
Alarm meaning Compressor intake temperature sensor trouble
Alarm conditions (1) A/D step is 10 steps or less (short circuit).
(2) A/D step is 1014 steps or more (open circuit)
Probable cause (1) Sensor malfunction (including connector)
(2) PCB malfunction
1
Check (1) Measure the sensor resistance. Check that the sensor is operating normally.
(2) Use a remote controller monitor or PC monitor to check the temperature that is recognized by
the microcomputer.
Correction —
Example — 2
Notes —
F14 Alarm
3
Alarm code F14
Alarm meaning SCG temperature sensor trouble
Alarm conditions (1) A/D step is 10 steps or less (short circuit).
(2) A/D step is 1014 steps or more (open circuit)
Probable cause (1) Sensor malfunction (including connector)
(2) PCB malfunction
4
Check (1) Measure the sensor resistance. Check that the sensor is operating normally.
(2) Use a remote controller monitor or PC monitor to check the temperature that is recognized by
the microcomputer.
Correction —
Example
Notes
—
—
5
3-15 8
1 *The pressure detected by the high-pressure sensor is the highest pressure in the system.
Therefore during heating the converted saturation temperature will never be lower than any
indoor-unit E1 temperature. During cooling this temperature will never be lower than the outdoor
unit liquid temperature.
(2) Failure to connect the connector to the outdoor unit PCB
Check the connector connected to the outdoor unit PCB
6
fan mode, high-pressure's saturation temperature indicates the outdoor temperature
+ around 15°C.
If the temperature is 5°C higher than the said temperature, over-charging might be
expected.
During heating: There is an indoor unit where refrigerant flow is poor (E1 temperature and discharge
temperature are low), and the mechanical valve of that unit is opened to 300 pulses
or more, and the E1 temperature is close to room temperature. However be aware
7 that this kind of data results often when there is a height difference between indoor
units. Reducing the amount of refrigerant will improve the refrigerant flow, however
reducing it too much will increase the likelihood of alarms related to low oil level
(scroll-side), the low pressure SW, and discharge temperature. Use caution.
Example Malfunction had occurred when the liquid, suction and discharge tubes were clogged together.
8 3-16
F31 Alarm
Alarm code F31
Alarm meaning Outdoor unit non-volatile memory (EEPROM) trouble
Alarm conditions (1) Non-volatile memory is not present when power initialization occurs.
(2) Read values do not match after writing to non-volatile memory is complete.
Probable cause (1) Memory was not inserted after the PCB was replaced.
(2) The lifetime of the non-volatile memory has been reached.
(3) Non-volatile memory is installed incorrectly (wrong direction, bent pins, etc.).
Check
Correction
(1) Check the non-volatile memory on the PCB.
—
1
Example —
Notes —
H01 Alarm
Alarm code H01
2
Alarm meaning Compressor 1 Current trouble
Alarm conditions Compressor 1 (INV) primary current detected overcurrent higher than the values (overcurrent)
listed in the table below.
Horsepower of unit
Current (A)
8HP
15.1
10HP
19.8
12HP
18.0
14HP
21.0
16HP
21.0
18HP
21.0
20HP
21.0 3
Probable cause (1) Wiring failure
(2) Operating under extremely high-pressure status (over-loaded operation)
(3) Power source and voltage failure (sudden voltage decrease)
Check (1) Wiring failure
Check whether the connection between "HIC PCB" and " inverter ar
y 4
r im ent
compressor" is wiring failure. P urr
c
See the figure at right.
(2) Operating under extremely high-pressure status
(over-loaded operation)
• Failure to open the service valve of the outdoor unit
Check open/closed status of the service valve of the outdoor unit. L1 L2 L3 N
5
• Difference of characteristics of high-pressure sensor (under-shift)
• Connect a gauge to the high-pressure outlet and check for Power terminal board
changes in the value displayed by the monitoring software, and for
large deviation of the gauge pressure.
(3) Check power source and voltage.
6
Correction (1) Wiring failure
Correct wiring disconnection and wiring failure.
(2) Operating under extremely high-pressure status (over-loaded operation)
• Open the service valve of the outdoor unit.
• Replacing high-pressure sensor
When replacing a high-pressure sensor, carry out after refrigerant recovering of the outdoor 7
unit.
(3) Improving power source and voltage
Example —
Notes —
3-17 8
3 → CT circuit failure
• Check that current is flowing in the phase where the CT circuit is connected.
→ Check voltage and current.
(3) Missing power phase
Trouble: This alarm primarily occurs when the T-phase is missing. When the R-phase or
S-phase is missing, CT trouble or PCB continuity trouble occur. However this may not
4
be true in the case of a missing phase caused by magnet SW trouble.
Check: There is the possibility of a magnet SW failure. Therefore, check the phase voltage at
a location that is as close to the compressor as possible.
(4) Low power voltage
Trouble: In most cases, this occurs when another constant-speed compressor (including
compressors in other units) or other device starts. It also occurs when the power
wiring is extremely long.
5 Check: Check the voltage between each of the phases. However if this trouble occurs when
other devices or compressors start, then an oscilloscope is required.
(5) PCB failure
Trouble:
Check: Check that the current value measured with the clamp meter is not lower than the
value measured with the PC or remote controller.
6 (6) If the cause is still unknown after checking the above, then it is possible that noise is the
cause of the trouble. It is necessary to connect a PC or other instrument.
Correction (1) Replace the compressor.
(2) Replace the CT circuit.
(3) Repair the power circuit.
(4) Adjust the primary-side power. Repair the power wiring.
7 (5) Replace the outdoor unit PCB.
(6) Correct the trouble.
* In the case of a compressor failure, it is likely that steps must be taken to correct the cause
of the compressor failure (such as liquid back-up) in order to prevent recurrence. Be sure to
check that there is no cause which may result in compressor locking.
Example —
8 3-18
Probable cause
2°C when the compressor has operated for 30 minutes immediately after start.
(1) Discharge sensor temperature detector is not inserted into the tube’s sensor holder. 6
(2) Discharge sensor itself has suffered some kind of malfunction other than a cut wire.
Check (1) Check that the discharge temperature sensor is inserted into the sensor holder.
(2) Check that sufficient heat-conducting putty is applied.
(3) Remove the discharge sensor from the sensor holder and expose the sensor to the outside
air for approximately 5 minutes. Check that the temperature detected by the sensor changes
to match the outside air temperature. (However the sensor cannot detect temperatures at or 7
below 0 °C.)
Correction (1) Install the sensor into the holder, and apply sufficient heat-conducting putty.
(2) If the sensor is malfunctioning, replace it.
Example
3-19 8
H06 Alarm
Alarm code H06
Alarm meaning Abnormal decrease of low-pressure
Alarm conditions • Low-pressure sensor detects lower than 0.06MPa continuously for 2 minutes or lower than 0.02MPa
for just a moment.
Probable cause (1) Low-pressure sensor failure
(2) Failure to open the service valve of the outdoor unit
(3) Clogged refrigerant circuit
(4) Insufficiency of refrigerant gas amount
(5) Refrigerant is accumulated into the stopped outdoor units.
Check (1) Low-pressure sensor failure
• Check the sensor resistance value.
(Use a tester and measure the resistance between sensor No. 1 and No. 3)
Resistance of less than 95k indicates a short circuit or other trouble.
Resistance of 95k - 105k (low-pressure sensor pin 1-3) is normal.
Resistance of more than 105k indicates an open circuit or other trouble.
• Connect a gauge to the low-pressure outlet and check for changes in the value displayed by the
monitoring software, and for large deviation of the gauge pressure.
(2) Failure to open the service valve of the outdoor unit
Check the open/closed status of the service valve.
(3) Check for clogging of the refrigerant circuit.
1 When clogging in the refrigerant circuit occurs, refrigerant does not return to the compressor.
As a result, low-pressure may occasionally decrease abnormally.
Then check the following points:
Solenoid valve, expansion valve, fleezing caused by contaminated water inside the circuit, etc.
(4) Insufficiency of refrigerant gas
When insufficiency of refrigerant charge amount or of refrigerant amount in the system caused by
2 gas leakage occurs, low-pressure may occasionally decrease abnormally.
(5) Refrigerant is accumulated in a state of stop mode of the outdoor units.
Leakage of expansion valve and solenoid valve in the outdoor unit in stop mode, etc.
Correction (1) Replacement of low-pressure sensor
When replacing a low-pressure sensor, carry out after refrigerant recovering of outdoor unit.
3 (2) Correct malfunction of refrigerant cycle.
• Open valve of outdoor unit.
• Correct clogging.
• Dissolve insufficiency of refrigerant gas
(Correction of gas leakage area, additional refrigerant, etc.)
When charging additionally because of refrigerant insufficiency, add each 500g of refrigerant
4 Example
little by little.
• The alarm had occurred because of refrigerant insufficiency due to gas leak.
• The alarm had occurred when the liquid, suction and discharge tubes were clogged together.
8 3-20
3-21 8
H31 Alarm
Alarm code H31
Alarm meaning HIC trouble alarm
Alarm conditions This alarm occurs when the microcomputer identifies a trouble signal (indicating abnormal HIC
temperature or other trouble) from the HIC.
The HIC judges the current and temperature, and outputs the trouble signal. In general this
indicates trouble with the HIC itself.
Probable cause Overcurrent in HIC circuit, and the resultant abnormal heating, caused by HIC failure
Check Check the power wiring and connector wiring. If the wiring and connectors are normal, use a
tester to measure the resistance between the compressor HIC power (HIC+) and ground (HIC–).
If there is a short-circuit, there is an HIC malfunction.
HIC -
(NV)
1
HIC +
(P)
2
HIC PCB for 18HP and 20HP
(A747036)
HIC -
(NV)
4 HIC +
(P)
L04 Alarm
7 Correction
Example
Correct the system address settings.
—
Notes Recovery from this alarm occurs automatically (when communication that contains the same
address as that unit is not received for 3 minutes after detection).
8 3-22
L10 Alarm
Alarm code L10
Alarm meaning Outdoor unit capacity not set
Alarm conditions The outdoor unit capacity has not been set, or the setting is not allowed by the system.
Probable cause This alarm occurs because the capacity has not been set.
Check Connect the outdoor unit maintenance remote controller. On the outdoor unit EEPROM detailed
setting mode screen, check the value for the outdoor unit capacity (item code 81).
Check that it is not set to “0” or to a capacity that is not allowed.
Correction If item code 81 is incorrect, use the outdoor unit maintenance remote controller and set it
correctly.
* After changing the setting, be sure to reset both the indoor and outdoor power.
Example —
Notes The outdoor unit maintenance remote controller is required in order to set the capacity in the
outdoor unit EEPROM.
L17 Alarm
Alarm code L17
Alarm meaning Outdoor unit model mismatch
Alarm conditions This alarm occurs when a unit other than a R410A refrigerant model is connected.
Probable cause (1) A unit that uses R407C refrigerant, or a R22 model unit, was connected by mistake.
(2) The connected unit is correct, however the refrigerant type setting in the outdoor unit
EEPROM (item code 80) is incorrect. 1
Check (1) Check the refrigerant type at the connected unit.
(2) Use the outdoor unit maintenance remote controller and check the item code 80 refrigerant
type. If the setting is incorrect, change it to R410A.
Correction —
Example —
Notes The outdoor unit maintenance remote controller is required in order to set the refrigerant type in 2
the outdoor unit EEPROM.
L18 Alarm
Alarm code L18
Alarm meaning
Alarm conditions
4-way valve operation failure
During heating operation (Comp. ON), the highest detected temperature at an outdoor unit
3
heat exchanger (EXG 1, EXG 2, EXL 1, or EXL 2) was 20°C or more above the outdoor air
temperature (Air Temp.) continuously for 5 minutes or longer, or the detected suction
temperature (SCT) was 20°C or more above the outdoor air temperature continuously for
5 minutes or longer.
Probable cause (1) The 4-way valve connector (20S CN20) has become disconnected from the control PCB.
(2) The 4-way valve circuit is locked (malfunctioning).
4
Check (1) Check the 4-way valve connector (20S CN20).
(2) If the connector is normal, check the 4-way valve wiring and the PCB circuit.
Correction If the connector is normal, correct or replace the problem locations.
Example —
Notes — 5
P02 Alarm
Alarm code P02
Alarm meaning Compressor thermal protector is activated. (trip only and no alarm)
Alarm conditions
Probable cause
When the current is not detected over 4 seconds long after the compressor ON.
Activating condition of the compressor thermal protector (The voltage is more than 260V or
6
less than 160V between L and N phase.)
Check (1) Check the constant speed compressor.
(2) Check the current transformer.
Correction Put the constant speed compressor OFF over 60 minutes and cool the thermostat.
Replace defective parts with new ones. 7
Example —
Notes —
3-23 8
1 Check: Check whether the MOV4 secondary side refrigerant tube is cold when the expansion valve
(MOV4) opens.
(2) Insufficient refrigerant
Trouble:Liquid effectiveness is poor.
Check: Check whether or not the superheating temperature is declining if the expansion valves
(MOV1, MOV2) are opened to 300 pulses or more (after checking for foreign object
intrusion).
2 (3) Refrigerant is accumulated into the stopped outdoor units.
Trouble: • System is OK when all outdoor units are operating, however symptoms of insufficient gas
occur when a certain outdoor unit is stopped.
• Condensation or frost is visible up to the top of the accumulator of the stopped outdoor unit.
• After an outdoor unit stops, there is the sound of refrigerant flowing into an outdoor unit
that was stopped for a long time.
• When an outdoor unit starts after being stopped for a long time, the start is accompanied
3 by much vibration.
Check: • Check the following points limited to the stopped outdoor units (while the other outdoor
units are operating).
• Refrigerant leak on the expansion valves (MOV1, MOV2, MOV4)
• The expansion valve of the outdoor units stopped are all closed without any sound.
The sound of refrigerant flow can be heard when refrigerant leaks.
4 • Close the liquid service valve (normally “open”) and check whether the sound of
refrigerant flow can be heard. When the sound stops, refrigerant leaks.
• If refrigerant leaks from the expansion valve (MOV4), the temperature of the secondary
refrigerant tube becomes lower than the outdoor temperature.
• Refrigerant leaks from the expansion valve (MOV1, MOV2) and check valve connected
in apposition (check valves for 14HP ~ 20HP)
• When the outdoor units stopped, there is no refrigerant flow normally. But once
5 refrigerant leaks, the sound of refrigerant flowing from the check valve can be heard.
• Close the liquid tube service valve (normally "open") and check whether the sound of
refrigerant flow from the check valve stops. When the sound stops, refrigerant leaks.
(4) Sensor failure
Check: • This alarm is likely to occur when wiring is partially cut. (It is difficult to identify, even
when continuity is checked.) The detected discharge temperature is high.
Although such conditions rarely occur, a P02 alarm is likely if the detected discharge
6 temperature is low.
• Replace the sensor with another discharge sensor and compare the temperature conditions.
(5) Failure to open the service valve of the outdoor unit
Check open/closed status of the outdoor unit service valve.
(6) If the cause is still unknown after checking the above, there is possibility that electrical noise is the
cause of the trouble.
8 3-24
SM830228
SM830205-04_2WAY_VRF_Euro.indb 24 15/01/20 15:29:47
3WAY2WAY SYSTEM
SYSTEM
4. 3WAY Alarm Codes Trouble Diagnosis
Trouble Diagnosis
4. 2WAY Alarm Codes
P04 Alarm
Alarm code P04
Alarm meaning High-pressure switch activated.
P04 Alarm
Alarm conditions The operation of the electronic circuit in the high-pressure switch may short-circuit the terminal
Alarm code depending
P04 on the pressure. A pressure of 3.8 MPa or above will short-circuit the terminal. Once
the terminal is short-circuited, it will remain in that state until the pressure goes below 3.15 MPa.
Alarm meaning High-pressure switch activated.
Probable cause (1) High-pressure switch failure or wiring connection failure
Alarm conditions The operation of the electronic circuit in the high-pressure switch may short-circuit the terminal
(2) Failure to open the service valve of the outdoor unit
depending
(3) Difference on of thecharacteristics
pressure. A pressure of 3.3 MPa
of high-pressure or above will short-circuit the terminal. Once
sensor
the Clogging
(4) terminal is ofshort-circuited,
the outdoor heatit exchanger will remain during
in thatcooling
state until the pressure goes below 2.6 MPa.
Probable cause (5)
(1) Air short of
Failure circuit occursvalve
the check duringincooling.
the compressor discharge tube.
(6)
(2) Failure of the valve
The service outdoor fan during cooling
is closed.
(7) Clogging of the air filter in the indoor unit during heating
(3) Clogging of the outdoor heat exchanger during cooling.
(8) Air short circuit occurs during heating.
(4) Failure
(9) An air of short
the in the outdoor
indoor fan during unitheating
during cooling.
(10) Clogging of the refrigerant circuit cooling.
(5) Failure of the outdoor fan during
(11)
(6) Failure
Clogging of the expansion
of the air filtervalve
in the indoor unit during heating.
(12)
(7) Failure
An air of the in
short solenoid
the indoor valveunit kit during heating.
(13)
(8) Too much
Failure of refrigerant
the indoorhas fan been
duringcharged.
heating.
(14) The wiring from the solenoid valve kit is actually connected to the different indoor unit.
(9) Clogging of the refrigerant circuit.
(15) The system is that the multiple indoor units are connected at only one solenoid valve kit and also
(10)multiple
Failure remote
of the mechanical
controllers are valve.connected. "Installation of the common use solenoid valve kit"
(11)from
Failurea PC of has
the not
solenoid
been valvemade.kit.
Check (12)High-pressure
(1) Too much refrigerant switch failurehas been or wiringcharged.
connection failure
• Check
(13) Failure under
of the thehigh-pressure
section 6. "Inspection switch. of Parts (1) High-pressure switch".
Check
• Check whether the socket of the high-pressure switch is surely inserted into the outdoor unit PCB.
(1) Make sure that the high-pressure switch connector has been properly connected.
(2) Failure to open the service valve of the outdoor unit. 1
(2)• Check
If the open/closed
high-pressure switch
status is properly
of the outdoor connected,
unit service connect
valve. a high-pressure gauge to the
(3) Difference of characteristics of high-pressure sensor during operation to check the pressure
high-pressure outlet port and monitor the pressure
when the
• Connect a high-pressure switch is activated.
gauge to the high-pressure outlet and Check valve
check forfailure
changes is likely
in thetovalue
occurdisplayed
if the pressure
by the
is less than
monitoring 3.3 MPa.
software, and The forfollowing describes
large deviation checks
of the gaugetopressure.
be made when the pressure is high.
(3) During
(4) Duringcooling,
cooling,check checkwhetherwhether thethe outdoor
outdoor unit
unit heat
heat exchanger
exchanger is clogged.
is clogged. Remove
Remove anyany
foreign
(5)
foreign that
material
(4) During
material
preventsthat prevents
ventilation. ventilation. 2
Duringcooling,
cooling,check checkwhether
whetheran anair
airshort
shortblockage
blockage has has occurred
occurred in in the
the outdoor
outdoor unit. The system is
unit. The
operating normally unless the temperature around the outdoor unit
system is operating normally unless the temperature around the outdoor unit is excessively high. is excessively high.
(6) During cooling, check for outdoor fan failure. Check whether the screws securing the fan are loose
(5) During cooling, check for outdoor fan failure. Check whether the screws securing the fan
and whether the fan connector in the outdoor unit PCB is properly connected.
are loose and whether the fan connector in the outdoor unit PCB is properly connected.
(7) During heating, check whether the air filters in the indoor unit are clogged. If clogged, clean the
(6) filters.
During heating, check whether the air filters in the indoor unit are clogged. If clogged, clean
the filters.
(8) During heating, check whether an air short blockage has occurred in the indoor unit. The system
3
(7) operates
During heating,
normallycheck unlesswhether an air short
the temperature blockage
around has occurred
the indoor in the indoor
unit is excessively high.unit. The
systemheating,
(9) During operates checknormally unless
for indoor fanthe temperature around the indoor unit is excessively high.
failure.
(10)
(8) Check
Duringwhether
heating,the refrigerant
check for indoor circuit
fanisfailure.
clogged. Check that all service valves are closed.
(9) Check
Checkwhether
whetherwelded locationscircuit
the refrigerant are clogged.
is clogged. Check that all service valves are closed.
(11) Check for expansion valve failure. Check whether the expansion valves make a clattering sound
Check whether welded locations are clogged.
when the power is reset. Since the expansion valve in the indoor unit is in a location that makes
(10)aural
Check for mechanical
inspection difficult,valve
use an failure. Check
electric means whether
to check.the Check
mechanical
that the valves make pin
connector a clattering
of the
4
sound when
expansion valvetheon power
the PCB is reset.
outputsSince
4 V.the In mechanical
addition, check valve in the
that thecoilindoor unit is in
resistance of athe
location
that makes
expansion aural
valve is inspection
several tens difficult,
of Ohmuse ( an ). electric means to check. Check that the
connector
(12) Check pin of the
for solenoid mechanical
valve kit failure.valveRemovingon theaPCB outputs
coil that is on4will
V. In addition,
result check sound.
in a clicking that the
coil resistance
Also, removing aofcoil thethatmechanical
is off will notvalve is several
produce suchtens of Ω.
a sound.
(13)
(11)Check
Checkwhether
charged
for solenoidtoo much
if the sub-cool
Also, removing
valverefrigerant
a coil that
kit failure.has
temperature
is off willof not
been charged.
Removing
theproduce
a coil that
condenser
Tooismuch
suchis a15°C
on willrefrigerant
or more.
sound.
result in ahas been sound.
clicking
5
(12)Check
(14) Checkwhether
whetherthe toowiring
muchfrom the solenoid
refrigerant has been valvecharged.
kit is actually connected
Too much to the has
refrigerant different
beenindoor
unit .
charged if the sub-cool temperature of the condenser is 15ºC or more.
(15) The system is that the multiple indoor units are connected at only one solenoid valve kit and also
Correction Replace
multipledamaged
remote components
controllers are and correct the
connected. amount
Check of charged
whether refrigerant.
"installation of the common use solenoid
Example — valve kit" from a PC has been made. (Confirmation from the address setting software of a PC)
Correction
Notes Replace
— damaged components and correct the amount of charged refrigerant. 6
P05 Alarm
P05 Alarm
Alarm code
Alarm code P05
P05
Alarm meaning
Alarm meaning Reversephase
Reverse phase(or(ormissing
missingphase)
phase) detected
detected
Alarm conditions
Alarm conditions
Probable cause
Probable cause
This alarm occurs when a reverse phase or or
This alarm
Reverse
occurs
phase or
when
missing
a reverse
phase
phase
in the
missing
missing
L1-L2-L3-N
Reverse phase or missing phase in the L1-L2-L3 phases
phase
phase is detected
is detected
phases
in the
in the L1-L2-L3-N
L1-L2-L3 phases.
phases.
7
Check
Check Checkthe
Check thewiring
wiringatatthe
thepower
powerterminal
terminal plate.
board.
Correction
Correction Switch the phases and reinsert. Check
Switch the phases and reinsert. Check if the if the result
result is OK.
is OK.
3-25 8
5 Notes —
HIC PCB
L1 L2 L3 N
7 Example
Notes
—
—
8 3-26
P20 Alarm
HIC -
(NV)
2
3
HIC +
(P)
HIC -
(NV)
5
HIC +
6
(P)
Correction If the fan does not start, the below corrections may be effective.
(1) If there is a fan HIC failure or circuit failure, replace the PCB.
(2) If the fan motor is locked, replace the fan motor. 7
Example —
Notes Turn OFF the power, and check the continuity of “+” and “–” on the fan circuit PCB.
3-27 8
P29 Alarm
Alarm code P29
Alarm meaning Inverter compressor missing phase or lock alarm
Alarm conditions This alarm may occur at start, and occurs when missing phase or lock is detected, and when a
DCCT failure occurs.
Probable cause Generally this alarm occurs when the refrigerant pressure balance is uneven at start, or when
inverter compressor lock occurs, there is a missing phase in the inverter compressor wiring, or a
DCCT failure occurs. This can be judged to be starting trouble which is not caused by HIC.
Check Check the power wiring and connector wiring.
Correction DCCT failure (replace PCB) or compressor failure
Example —
Notes Use a tester to measure the voltage between the DCCT output terminal on the rear of the PCB
and the ground. If the voltage is not within 2 – 3 V, then the DCCT has malfunctioned.
8 3-28
Currently the blinking inspection display can be displayed only on the wired remote controller
CAUTION
and system remote controller.
3-29 8
3
• Current of 7A or higher was detected although the compressor was stopped, or a higher
current was detected at occasional intervals.
• The compressor continues to operate at a time when the outdoor unit should be stopped
(such as when all indoor units are stopped).
Õ Check whether or not 220 - 240 V is output from the PCB to the magnet SW. If the voltage
is output, there is a PCB failure.
(3) Installation error
4 • CT2 connector is connected to the compressor 3 side
• CT2 circuit is connected to the compressor 3 side
• CT3 connector is connected to the compressor 2 side
• CT3 circuit is connected to the compressor 2 side
(4) Electrical noise
Correction (1) Replace the CT circuit.
5 (2) Replace the magnet SW.
(3) R
eplace the PCB.
If the above probable causes are not the cause of the alarm, it is possible that in rare cases
the alarm may be caused by the effects of noise. See notes.
Notes The effects of electrical noise are difficult to identify unless a PC is connected and the conditions
are monitored for a long period of time.
6
8 3-30
(1) High-Pressure Switch (63PH1, 63PH2, 63PH3), Optional High-Pressure Switch for Renewal (63PH4,63PH5)
63PH1 Disconnect the CN3 connector (3P, white) from the outdoor unit control panel.
Measure the resistance between socket pins 1 and 3.
The resistance is OK if the result is 0 Ω.
63PH2 Disconnect the CN4 connector (3P, red) from the outdoor unit control panel.
Measure the resistance between socket pins 1 and 3.
The resistance is OK if the result is 0 Ω.
63PH3 Disconnect the CN5 connector (3P, yellow) from the outdoor unit control panel.
Measure the resistance between socket pins 1 and 3.
The resistance is OK if the result is 0 Ω.
63PH4 Disconnect the CN42 connector (4P, white) from the outdoor unit control panel.
/63PH5 Measure the resistance between socket pins 1 and 2. The resistance is OK if the result is 0 Ω.
Measure the resistance between socket pins 3 and 4. The resistance is OK if the result is 0 Ω.
MOV1 Measure the voltage between plug pin 5 and pins 1 through 4 at the CN64 connector (5P, white)
on the outdoor unit control PCB.
1
(Because of the pulse output, a simplified measurement method is used.
Set the tester to the 12 V range; if the value displayed is approximately 4 V, then the voltage
is normal.)
When the voltage is normal, measure the resistance between each pair of pins on the electronic 2
control valve connector.
The connector is normal if all results (pin 5 – pin 1, pin 5 – pin 2, pin 5 – pin 3, pin 5 – pin 4)
are approximately 46Ω. (If the results are 0Ω or , replace the coil.)
MOV2 Measure the voltage between plug pin 5 and pins 1 through 4 at the CN63 connector (5P, red)
on the outdoor unit control PCB. 3
(Because of the pulse output, a simplified measurement method is used.
Set the tester to the 12 V range; if the value displayed is approximately 4 V, then the voltage
is normal.)
When the voltage is normal, measure the resistance between each pair of pins on the electronic
control valve connector. 4
The connector is normal if all results (pin 5 – pin 1, pin 5 – pin 2, pin 5 – pin 3, pin 5 – pin 4)
are approximately 46Ω. (If the results are 0Ω or , replace the coil.)
MOV4 Measure the voltage between plug pin 5 and pins 1 through 4 at the CN57 connector (5P, blue)
on the outdoor unit control PCB.
(Because of the pulse output, a simplified measurement method is used.
5
Set the tester to the 12 V range; if the value displayed is approximately 4 V, then the voltage
is normal.)
When the voltage is normal, measure the resistance between each pair of pins on the electronic
control valve connector.
The connector is normal if all results (pin 5 – pin 1, pin 5 – pin 2, pin 5 – pin 3, pin 5 – pin 4)
6
are approximately 46Ω. (If the results are 0Ω or , replace the coil.)
3-31 8
thermistor (TO) 35 8
● Suction temperature 30 7
3 thermistor (SCT)
Resistor (kΩ)
6
25
● Refrigerant gas outlet of
Resistor (kΩ)
5
dual-tube thermistor (SCG) 20
4
● Heat exchanger liquid 15
3
temperature thermistor (EXL) 10
4 ● Heat exchanger gas
5
2
1
temperature thermistor (EXG)
0 0
-20 -15 -10 -5 0 5 10 15 20 20 30 40 50 60
Temperature(°C) Temperature(°C)
● Discharge temperature (DISCH) thermistor
5 200
180
160
140
6
Resistor (kΩ)
120
100
80
7
60
40
20
0
0 10 20 30 40 50 60 70 80 90
8 Temperature(°C)
3-32
When the test pin on the outdoor unit control PCB is short-circuited, each part can be operated individually.
• After turning OFF the main unit power, short-circuit the test pin (CN22, black), then turn the power back ON.
Output is performed in the sequence shown in the table below, for 0.5 seconds each.
3-33 8
2. Error Diagnosis
1 Indoor control Setting temperature reaches the level set ON thermostat. Adjust setting
Yes
PC board 1-1 Setting temperature is too low in heating mode and too high temperature
in cooling and dry mode. No 1-2
Check if the sensors are connected correctly.
Are all connection made properly? Yes Connect correctly
1-2 Room temp. (TA) in yellow, heat exchanger (E1) in red,
heat exchanger (E2) in black, heat exchanger (E3) in brown, No 1-3
air outlet (BL) in green
Yes Turn OFF(OPEN)
1-3 DISP (display mode) is applied.
No 1-4
With a thermostat OFF in heating mode, wind speed Yes Choose one of 0 to 6
1-4 (item code 05) is out of range 0 - 6. (Use Simple Setting
Function on standard timer remote controller.) No 1-5
No 2-1
2 Outdoor Outdoor unit and protective function of a system are operating.
Yes See operational status
control (Connect outdoor maintenance remote controller to RC socket
2-1
2 PC board on outdoor unit main control PC board and check alarm
messages.) No 2-2
Discharge temperature is over 80°C in stop mode and does not Replace discharge
decrease. (Connect outdoor maintenance remote controller to Yes
2-2 temperature sensor
RC socket on outdoor unit main control PC board and check
alarm messages.) No 2-3
3 Demand value always stays low. (The value is lower than 70. Increase values
2-3
Excluding -1 (unlimited))(Connect outdoor maintenance remote Yes
(over 70) 5
controller to RC socket on outdoor unit main control PC board
and check alarm messages.) No 2-4
Yes Turn OFF(OPEN)
4 2-4 DEMAND or EXCT(demand control) is applied.
No 3-1
3 Control Demand setting is made by control units (P-AIMS, Seri-Para I/O Yes Turn OFF
equipment 3-1
unit for outdoor unit, Seri-Para I/O each indoor unit.) No 4-1
4 System When operating in cooling (including auto cooling & heating) Yes Wait until more than
5 4-1 and dry mode, lowest temp. of indoor E1, E2 and E3 sensor is
less than 2°C (under anti-freeze control).
2°C reaches
No 4-2
Wait for a few minutes
Yes
4-2 During defrosting operation to 10 minutes or so
No 4-3
6 4-3 Outdoor unit PC board failure → Replacement
According to the type of models, the indoor sensors will not be supplied in some cases.
According to the type of models, the outdoor DEMAND or EXCT will not be supplied in some cases.
When LINE Checker is used, the temperature sensors can be observed (display, record) simultaneously.
7 According to some areas, some of the models are unreleased.
8 5 - 53
3-34
4. PCB Settings
1. Outdoor Unit Control PCB..................................................................................................4-2
4-1 8
DEMAND
CT2, CT3
CTL2,
CTL1
SW2
SW3
MODE pin
SW4 (CN40)
HIC1
1 SW6
SW7
SW5
LED3
SW8
EEPROM
memory IC
2 (IC14)
3 LED4
Liquid temp.
sensor at heat
exchanger 1, 2
EXL1,2(CN60)
4
Terminal Low-pressure
plug sensor
(CN67) LPS(CN49)
6 RC1 Comp.
plug discharge
(CN75) 2 temp.
DISCH2(CN56)
OC plug Oil detection Comp. High-pressure Suction Comp.
(CN76) sensor discharge sensor temp. discharge
OIL1,2,3(CN54) 3 temp. HPS(CN46) SCT(CN65) 1 temp.
7 DISCH3(CN59) DISCH1(CN55)
Fig. 4-1
8 4-2
SW1 Rotary switch (10 positions, black): Outdoor system address setting switch
• The setting is "1" at the time of shipment. It is not necessary to change the setting if wiring
is connected only to an outdoor unit and indoor units in a single system and the inter-unit
control wiring does not cross multiple systems.
• If wiring links the inter-unit control wiring for multiple systems to the same communications
lines, then a different address must be set for each refrigerant tubing system.
• If wiring links multiple systems, a maximum of 30 systems (up to 64 indoor units) can be
connected. This setting can be set up to "39," however control will be for 30 systems even
if the setting is set to higher than 30. An alarm will be displayed if system addresses are
duplicated. (For details, refer to Table 1.)
1
SW2 DIP switch (2P, black): Switches for setting system address 10s digit and 20s digit
• If 10 systems or more are set, the setting is made by a combination of this DIP switch and
SW1.
• If 10 - 19 systems are set, set switch 1 (10s digit) to ON.
• If 20 - 29 systems are set, set switch 2 (20s digit) to ON, and set switch 1 (10s digit) to OFF.
• If 30 systems are set, set both switch 1 (10s digit) and switch 2 (20s digit) to ON. (For 2
details concerning SW1 and SW2, refer to Table 1.)
SW3 Rotary switch (10 positions, red): Switch for setting the number of connected indoor units. In
order to allow the outdoor unit to manage indoor units in the same refrigerant system, set the
number of connected indoor units. (For details, refer to Table 2.)
3
SW4 DIP switch (3P, blue): Switches for setting the 10s, 20s, and 30s digit for the number of
connected indoor units
• If 10 systems or more are set, the setting is made by a combination of this DIP switch and
SW3.
• If 10 - 19 systems are set, set only switch 1 (10s digit) to ON. 4
• If 20 - 29 systems are set, set switch 2 (20s digit) to ON, and set switch 1 (10s digit) to OFF.
• If 30 - 39 systems are set, set only switch 3 (30s digit) to ON. (For details concerning SW3
and SW4, refer to Table 2.)
SW6 DIP switch (3P, blue): Switch for setting the number of outdoor units
• Turn the switches ON according to the number of outdoor units (1 - 4). (For details, refer to
5
Table 3.)
4-3 8
Short-circuiting this pin during ordinary operation changes the mode from Cooling to
AP 2PHeating
plug (black):
(if the Vacuuming
current mode pinis Cooling) or from Heating to Cooling (if the current mode
2 (CN24) • To perform vacuuming of the outdoor unit, short-circuit this pin and then turn the power ON.
is Heating).
All solenoid valves turn ON and vacuuming begins smoothly. (Do not perform automatic
Test 2P plug (black)
2 (CN22)
address setting at this time.)
This pin is used to test the PCB at the factory.
• Release the short-circuit to return the unit to normal status.
When the power is turned ON after this pin has been short-circuited, all output signals
will be output in sequence. (Sequential output does not occur if this pin is short-circuited
Mode 2Pwhen
plug the
(black):
power Indoor unit Heating/Cooling
is already ON.) Releasing this mode
pin change pin unit to normal control.
returns the
3 (CN40)
CHK During
2P• plug the summer
(black) : Test runseason,
pin short-circuit this pin in the cooling mode.
(CN23) Then, perform automatic address setting. When automatic address setting is completed,
3 Short-circuit during the test run operation.
Openrelease the short-circuit
the circuit after the test to return the unit to normal status.
run.
• When heating mode is short-circuited, heating operation can be used.
SILENT 2P• plug
When (White) : Socket
cooling mode for silent mode
is short-circuited, cooling operation can be used.
(CN33) Used for installing the external timer for the silent mode.
4 Test (Refer to the
2P plug section 1 “5-2-3. Silent mode” in service manual.)
(black)
4 (CN22)
DEMAND
(CN71)
• This
Plug pin is used
for Demand to test(optional
Terminal the PCBCZ-CAPDC3)
at the factory.
• When the power is turned ON after this pin has been short-circuited, all output signals will
FORCED STOP be output in sequence. (Sequential output does not occur if this pin is short-circuited when
Plugthe
forpower
Demand TerminalON.)
is already (optional CZ-CAPDC3)
Releasing this pin returns the unit to normal control.
(CN70)
5
Snowfall sensor (CN34) 3P plug (red)
5 With the Relay ON, the outdoor fan circulates
NOTE
regardless of the compressor's running and stop.
1. Ensure that the wiring length between the outdoor unit
• Sample Wiring
Power source control PCB and Relay is less than 2m.
6 Lead wire with 3P socket :
(service parts available: part code / CV6233225203)
6 SNOW
(CN34)
1 1
2 2 2. Select the Relay that is the minimum load 0.1mA for the
contact specifications.
3 3
3. Install the air-discharge chamber in the area of outdoor
air temperature lower than approx. 0°C and also
7 Outdoor unit
control PC Board
when operating in the cooling mode all through the year.
* When operating in the snow sensor mode, the unit will
7 not operate by the effect of the freeze-prevention.
External contact
(Snowfall sensor : field supply)
8 4-4
8 4-4
SM830229-00_3WAY_TEST RUN.indb 4 2013/03/07 16:27:44
Table 1.
Setting the System Address
[SW1: Rotary switch (black), SW2: 2P DIP (black)]
Table 2.
Setting the Number of Indoor Units
Table 3.
Setting the Number of Outdoor Units
2
[SW3: Rotary switch (red), SW4: 3P DIP (blue)] [SW6: DIP switch (blue)]
Number of SW4 Setting Number of SW6 Setting
SW3 Setting
Indoor Units 1 2 3 Outdoor Units 1 2 3
1
2
1
2
OFF
OFF
OFF
OFF
OFF
OFF
1
2
ON
OFF
OFF
ON
OFF
OFF
3
3 3 OFF OFF OFF 3 ON ON OFF
4 OFF OFF ON
9 9 OFF OFF OFF
10 0 ON OFF OFF
Table 4.
11 1 ON OFF OFF
Setting the Outdoor Unit address 4
19 9 ON OFF OFF Outdoor Unit SW5 Setting
20 0 OFF ON OFF Address 1 2 3
21 1 OFF ON OFF 1 ON OFF OFF
2 OFF ON OFF
29
30
9
0
OFF
OFF
ON
OFF
OFF
ON
3
4
ON
OFF
ON
OFF
OFF
ON
5
31 1 OFF OFF ON
39 9 OFF OFF ON
40 0 ON OFF ON
41 1 ON OFF ON
6
49 9 ON OFF ON
50 0 OFF ON ON
51 1 OFF ON ON
59
60
9
0
OFF
ON
ON
ON
ON
ON 7
61 1 ON ON ON
62 2 ON ON ON
63 3 ON ON ON
64 4 ON ON ON
4-5 8
4-6
5-1 8
• Causes and corrections in instances when automatic address setting cannot be started
Trouble Cause and correction
The power LED (LED4) on the outdoor unit control PCB does not turn ON. Check for any errors in the power wiring to
the outdoor unit, and check for a missing
phase.
LED 1 and 2 on the outdoor unit control PCB do not turn OFF when the Check the “Alarm Display” table and
outdoor unit power is turned ON, and automatic address setting cannot correct the problem.
be started. (See page 3-2 to 3-4.)
Nothing happens when the operator attempts to start automatic address Check that the wired remote controller wiring
setting from the wired remote controller. and the inter-unit control wiring are connected
correctly.
Check that the indoor unit power is ON.
1 • Causes and corrections in instances when automatic address setting starts, but cannot be completed successfully
Trouble Cause and correction
An alarm appears on the wired remote controller sometime from several Check the “Alarm Display” table and
seconds to several minutes after automatic address setting is started. correct the problem. (See page 3-2 to 3-4.)
Check the alarm details on the “Outdoor
LED 1 and 2 on the outdoor unit control PCB indicate that automatic
2
Unit Control PCB LED 1 and 2 Alarms” ,
address setting is in progress (the LEDs blink alternately) for several then correct the problem.
minutes after automatic address setting is started (the compressors may
also start and stop several times), however LED 1 and 2 never indicate
that automatic address setting is completed (turn OFF).
3 • If alarm E15, E16, or E20 appears after automatic address setting is started, check the following items.
Alarm display Alarm description
The number of indoor units detected during automatic address setting was smaller than the number of
E15 indoor units which was set with switch SW3 and SW4 on the outdoor unit PCB.
4 E16
The number of indoor units detected during automatic address setting was larger than the number of indoor
units which was set with switch SW3 and SW4 on the outdoor unit PCB.
The outdoor unit received no serial signals from indoor units within 90 seconds after automatic address
E20
setting was started.
8 5-2
Check that the remote controller wiring is connected correctly. (Check that there are no open
circuits, short circuits, incorrect wiring to the inter-unit control wiring terminals, group control
crossover wiring, or similar problems.)
Check that the number of indoor units has been set correctly using switch SW3 and SW4 on the
outdoor unit control PCB.
Check that the amount of additional refrigerant charge is correct when performing Auto Address
Setting Case 3A or Case 3B in the flow chart described on page 1-2.
Check that the refrigerant tubing connections are correct when performing Auto Address Setting
Case 3A or Case 3B in the flow chart described on page 1-2.
Check that there are no problems with indoor unit sensors E1 and E3 when performing Auto Address
Setting Case 3A or Case 3B in the flow chart described on page 1-2.
Check that there are no indoor units where the system address was already incorrectly set by manual
or automatic address setting.
• When automatic address setting is started from the outdoor unit control PCB or from the remote controller,
1
(SETTING) appears on the remote controller at units where the inter-unit control wiring and remote con-
troller wiring are connected correctly. LED 1 and 2 on the outdoor unit control PCB blink alternately.
• In the case of indoor unit group control, if there is a mistake in the group-control wiring, addresses may not be set
even if (SETTING) appears.
2
• Even if alarm E15 or E16 appears, addresses are set at those indoor units which could be verified.
The set addresses can be checked using the wired remote controller.
• If one of the below alarms appears when the remote controller is operated after automatic address setting was
completed (LED 1 and 2 on the outdoor unit control PCB are turned OFF), follow the instructions in the table
below and correct the problem location.
3
Remote controller
Cause
display
Nothing is The remote controller is not connected correctly (power trouble).
displayed. The indoor unit power was cut off after automatic address setting was completed.
The remote controller is not connected correctly (remote controller receiving trouble).
4
E01 The remote controller of an indoor unit where the indoor unit address is not set is inadvertently
operated. (Communications with the outdoor unit are not possible.)
The remote controller is not connected correctly (trouble with sending of the signal from the
5
E02
remote controller to the indoor unit).
P09 The indoor unit ceiling panel connector is not connected correctly.
5-3 8
• The outdoor unit maintenance remote controller can be used to check the alarm display.
The number of times that LED 1 and 2 blink on the outdoor unit control PCB can be used to check the alarm display.
(Refer to “Checking the LED 1 and 2 Alarm Display on the Outdoor Unit Control PCB.”)
3 H08
H11
Compressor 1 oil detection sensor (connection) trouble
Constant speed compressor 2 overcurrent alarm
H12 Constant speed compressor 2 lock current alarm
H13 Compressor 2 CT sensor disconnected or short-circuit
H15 Compressor 2 discharge temperature sensor disconnected
H21 Compressor 3 overcurrent alarm
4 H22
H23
Compressor 3 lock current alarm
Compressor 3 CT sensor disconnected or short-circuit
H25 Compressor 3 discharge temperature sensor disconnected
H27 Compressor 2 lock current alarm
H28 Compressor 3 lock current alarm
H31 HIC trouble alarm
5 L04
L10
Outdoor unit address duplication
Outdoor unit capacity not set
L17 Outdoor unit model mismatch
L18 4-way valve operation failure.
P02 Compressor thermal protector is activated.(trip only and no alarm)
P03 Compressor 1 discharge temperature trouble
6 P04 High-pressure switch activated
P05 Reverse phase (or missing phase) detected, capacity mismatch
P14 O 2 sensor is activated.
P16 Compressor 1 overcurrent
P17 Compressor 2 discharge temp trouble
7
P18 Compressor 3 discharge temp trouble
P20 High load alarm
P22 Fan motor trouble
P29 Inverter compressor missing phase or lock alarm
8 5-4
6. Service Checker
1. Outdoor Unit Maintenance Remote Controller.................................................................6-2
6-1 8
1-1. Overview
About the outdoor unit maintenance remote controller
NOTE CZ-RTC2
Ourdoor unit maintenance remote controller does not function as
an ordinary remote controller. It is therefore only used for test runs
and during servicing.
System Diagram
1 Outdoor unit maintenance
remote controller
Outdoor unit Inter-unit control wiring
Special service checker wiring
(Servicing No.CV6231785082)
2 Outdoor unit
Indoor unit Indoor unit
control PCB
3 Remote
controller
Remote
controller
* Operation manual included in package.
The special service checker wiring is required in order to connect the outdoor unit maintenance remote
controller to the outdoor unit PCB.
4 Ordinary remote controllers or other controllers are still required for the indoor units, even when the outdoor
unit maintenance remote controller is connected.
1-2. Functions
Functions on the ordinary display
(1) Press the buttons to execute the following functions.
5 • All indoor units stop/start
• Cooling/heating change
• All indoor units test run
(2) Display: The following displays are possible.
• Alarm display
6 • No. of indoor/outdoor units
• Unit Nos. of connected indoor/outdoor units
• Operating status of indoor/outdoor units (Blinks when alarm occurs.)
• Indoor thermostat ON
• Display of individual outdoor unit alarms
7 • Total operating time of outdoor unit compressors
• Oil level of the outdoor unit oil sensor
• Total outdoor unit power ON time
• Outdoor unit microcomputer version, other information.
8 6-2
Temperature monitor
Displays the temperature from each indoor/outdoor sensor.
Outdoor unit alarm history monitor
Displays the outdoor unit alarm history.
Setting the outdoor unit EEPROM data
Settings mode 1 and settings mode 2 can be used to make outdoor unit EEPROM data settings.
1-3. Ordinary Display Controls and Functions
Functions on the ordinary display
Connect the special service checker wiring to the outdoor unit PCB.
The connection diagram is shown below.
Outdoor unit PCB
If the inter-unit control wiring
RC (3P, blue) is connected, it can be left
PCB connector (3P, blue) as-is.
In case of an independent
outdoor unit (1 maintenance
Special service checker wiring remote controller connected
to 1 outdoor unit,
automatic address setting for
NOTE indoor units not completed),
Relay connector (2P, white) both setting mode 1 and set-
ting mode 2 can be used for
outdoor unit EEPROM data
Outdoor unit maintenance remote controller
settings.
The overall system status for
1
that refrigerant system is
displayed.
6-3 8
Display (functions)
The item codes can be changed with the and buttons.
8 6-4
XX-YY R.C.
Displays the outdoor unit sub-bus address which is
currently selected.
XX = Outdoor unit system address (1 – 30)
YY = Outdoor unit address (1 – 4)
Fig. 6-3
6
<Unit Nos. 1, 2, 3, 4 connected>
Fig. 6-5
6-5 8
3 The meaning of the colon changes in the same way to indicate unit Nos. up to 80.
3
NOTE
The change of the colon display (between unit Nos. 1 – 20 to unit Nos. 21 – 40) occurs automatically
every 10 seconds. (However the display does not change if there are no higher-number units connected.)
To change the display to the higher-number units before 10 seconds have passed,
4 press the (FLAP) button.
An 8-digit display is used for display of the compressor total operating time (in 1-hour units).
When the first 4 digits are displayed, the top dot of the colon is illuminated. (Figure (A))
When the last 4 digits are displayed, the colon dot is OFF. (Figure (B))
The display of the first 4 digits and last 4 digits changes automatically after 10 seconds.
5 The display can also be changed by pressing the (FLAP) button.
(A) (B)
<Compressor's total operating time>:
(A) and (B) are displayed alternately
8 6-6
6-7 8
8 6-8
1-6. Setting the outdoor unit EEPROM data (A) Display of first 3 digits
This function is used to make the outdoor unit EEPROM
data settings.
Setting mode 1
Press and hold the (CHECK) button and the
(VENTILATION) button simultaneously for
4 seconds or longer.
Press the temperature setting and
buttons to change the item code. The item codes
and setting data are shown in the table of 5
“List of Item Codes” on the next page.
2
Press the timer time and buttons to
change the setting data.
To confirm the changed setting data, press the 1 3
(SET) button. (B) Display of last 3 digits
(At this time, the “ ” display stops
blinking and remains lit.)
DN Parameter Description 4
000 = Sensor input not present. Control is performed.
001 = Sensor input present. Control is performed.
Snowfall sensor usage
002 = Sensor input not present. Control is not performed.
003 = Sensor input present. Control is not performed.
6-9 8
Setting mode 2
5
Refrigerant type: (C) and (D) are displayed alternately.
Example shows 000, 410 (R410A).
8 6-10