Multione SL800-EN Manual

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Self-moving Compact wheel loader, articulated frame, equipped with

multipurpose quick coupler, MULTIONE Series SL800 DOCUMENT IDENTIFICATION -1

Presentation
Dear customer,

We will, first of all, thank you for the confidence you gave us purchasing your new “Self-moving Compact wheel loader, articulated
frame, equipped with multipurpose quick coupler, MULTIONE Series SL800”.
We are sure your expectations will be satisfied since the technological level reached by our products and thank to a continuous
engagement that stimulates us daily to increase to be able to face the continuous, technological, productive and trade transformations.
We are sure we can also face any your future working requirement, we are pleased to remain at your disposal and offer you all our
experience and knowledge for the best solution of any your query.

1 DOCUMENT IDENTIFICATION

1.1 Designation
The following document is called “operating manual” (later on manual). It has been edited in accordance with the essential
requirements of security 1.7.4 of the Enclosure l of the machine Directive 2006/42/CE.
ATTENTION
THIS MANUAL MUST BE ALWAYS AT AUTHORIZED OPERATORS’ DISPOSAL AND BE NEARBY THE MACHINE WELL KEPT AND
PRESERVED.
THIS MANUAL MUST BE COMPULSORILY DELIVERED TOGETHER WITH THE MACHINE IN CASE IT WILL BE TRANSFERRED TO
ANOTHER USER.
WE ADVISE YOU TO COPY OUT THE IDENTIFICATION DATA OF THE DOCUMENT: CODE, ISSUE AND REVISION (SEE COVER) TO
REQUEST AGAIN COPY OF THE MANUAL TO THE MANUFACTURER IN CASE OF LOSS OR DETERIORATION OF IT.
THIS MANUAL REFLECTS THE STATE OF THE TECHNOLOGY AND KNOW-HOW AT THE MOMENT OF THE MACHINE MARKETING
AND IT CANNOT BE CONSIDERED INADEGUATE ONLY BECAUSE, ACCORDING TO NEW EXPERIENCES, CAN BE UPDATED LATER.

1.2 Identification
The manual is identified though the following data reported in the table on the cover and in annotation:
‡ Abbreviation of the language.
‡ Original instructions or translation of them.
‡ Symbol ISO 7000.
‡ Identifying code (ID).
‡ Issue.
‡ Revision (or revisione date).

TRANSLATION OF THE ORIGINAL


INSTRUCTIONS
Code Issue Revision

CM13111 07.09.12 00

This manual is the “Translation of original instructions” identified as follows:

ISTRUZIONI ORIGINALI

Codice Emissione Revisione

CM12024 15.01.10 02 (08.08.12)

Instruction manual (Translation of the original instructions)


CSF SRL CM13111 - 07.09.12 - 00
1/54
Self-moving Compact wheel loader, articulated frame, equipped with
1- DOCUMENT IDENTIFICATION multipurpose quick coupler, MULTIONE Series SL800

1.3 Glossary

Term Definition
Basic machine Self-moving Compact wheel loader, articulated frame, equipped with multipurpose quick coupler, planned
(later machine) to carry out various functions using interchangeable equipments.
According to the article 2, b) of the Machine Directive 2006/42/CE it is a machine specified as: device
that after the starting up of a machine or of a tractor, is assembled with the machine or with the tractor
Original interchangeable
by the same authorized operator in order to modify the function or introduce a new function, to the
equipments(later equipment)
extent that this equipment is not a tool.Produced by the Manufacturer and commercialized by the
Manufacturer or by his authorized dealers (see par. 6.3).
Attachment produced by the Manufacturer and commercialized by the Manufacturer or his authorized
Original option(later original)
dealers (see par. 6.2).
Compatible equipment Equipment suitable to be assembled on a specific basic machine (see par. 6.3.1).
Equipment assembly onto the basic machine, including the mechanic, hydraulic and electrical
Assembly
(if required) connection.
He is a dealer authorized by the Manufacturer who the Customer must address to, for assistance and
Authorized dealer(later dealer)
emergency maintenance or for the purchase of attachments or original interchangeable equipments.
ROPS (Roll Over Protection Metal structure that protects the operator in charge seated at the driving seat in case of the machine
Structure) rolling.
FOPS (Falling Objects
Structure protecting the operator in charge sitting at the driving seat in case of falling objects.
Protective Structure)
Assembly factory Options assembly by the manufacturer before the machine delivery.
Assembly after market Options assembly later, after the machine purchase.

1.4 Abbreviations

ca. Circa about N. Number


Chap. Chapter Pag. Page
PPE Personal Protective Equipment Par. Paragraph
Right Right Pos. Position
eg. Example Ref. Reference
FIG. Figure/s Left Left
hrs Time TAB. Table
MAX. Maximum See See
MIN. Minimum Q.ty Quantity
min Minutes Etc. Etcetera

Instruction manual (Translation of the original instructions)


CM13111 - 07.09.12 - 00 CSF SRL
2/54
Self-moving Compact wheel loader, articulated frame, equipped with
multipurpose quick coupler, MULTIONE Series SL800 DOCUMENT IDENTIFICATION -1

1.5 Consultation notes

Bold type text:


It highlights same significant sentences in the text and the references to paragraphs, figures, tables, etc.

Generic danger sign:


It highlights risks for health and security of the authorized operators and or risks of damage and malfunctioning of the machine.

Generic obligation sign:


It points out a rule (obligation to execute an action).

Generic ban sign or dedicated:


It highlights the ban of executing a specific action.

EX danger sign:
It highlights the danger of an explosion in places with explosive atmosphere.

Crossed vaste bin:


It highlights the ban of throwing electrical and electronic equipments vaste in the garbage bins.

TO USE THE MACHINE IN SAFETY IT IS COMPULSORY TO READ AND UNDERSTAND THIS MANUAL IN ALL ITS PARTS.

TO USE IN SAFETY A COMPATIBLE EQUIPEMENT ASSEMBLED WITH THE MACHINE IT IS COMPULSORY TO READ AND UNDERSTAND
THIS INSTRUCTION EQUIPMENT MANUAL IN ALL ITS PARTS.

THE SYMBOL PLACED AT THE BEGINNING OF A CHAPTER POINTS OUT WHO ARE THE AUTHORIZED OPERATORS
(SEE PAR. 1.6.1) TO CARRY OUT THE REPORTED INTERVENTIONS.

DANGER
IT HIGHLIGHTS A DANGER WITH A HIGH RISK DEGREE THAT, IF NOT AVOIDED, CAN CAUSE DEATH OR SEVERE INJURIES.

WARNING
IT HIGHLIGHTS A DANGER WITH AN AVERAGE RISK DEGREE THAT, IF NOT AVOIDED, CAN CAUSE DEATH OR SEVERE INJURIES.

ATTENTION
IT HIGHLIGHTS A DANGER WITH A LOW RISK DEGREE THAT, IF NOT AVOIDED CAN CAUSE LIGHT OR NOT SEVERE INJURIES.

Instruction manual (Translation of the original instructions)


CSF SRL CM13111 - 07.09.12 - 00
3/54
Self-moving Compact wheel loader, articulated frame, equipped with
1- DOCUMENT IDENTIFICATION multipurpose quick coupler, MULTIONE Series SL800

1.6 Receivers of the document


This manual is addressed only, to the operators authorized to use and to maintenance of the machine according to the specific
technical-professional competences required for the type of intervention.

1.6.1 Authorized operators

WARNING
AUTHORIZED OPERATORS MUST CARRY OUT ONLY THE INTERVENTIONS OF THEIR SPECIFIC COMPETENCE ON THE MACHINE.
THE AUTHORIZED OPERATORS, BEFORE EXCUTING ANY INTERVENTION ON THE MACHINE, MUST MAKE SURE OF BEING IN
FULL POSSESSION OF THEIR PSYCO-PHYSICAL FACULTIES, THAT TO GUARANTEE ALWAYS THE OBSERVANCE OF THE SAFETY
CONDITIONS.

OPERATOR IN CHARGE
He is a professionally trained operator who, in full obedience of the legislation in force in the country of use, is qualified to the
driving of the machine and to carry out only:
‡ The regulations.
‡ The normal use.
‡ The normal maintenance.
All the operations must be executed in the absolute observance of the instructions reported in this operating manual.
AUTHORIZED TECHNICIAN
He is a qualified technician, placed at disposal by the dealer, who has got a specific knowledge of the machine and he is qualified
to carry out the requires technical assistance, normal and extraordinary maintenance and/or operations not reported in this
instruction manual.
TAB. 1

1.7 Warranty
As regards the warranty conditions see par. 11.3.
If found that the parties do not intend to submit the controversies rising from the supply contract, to an arbitral judgement or in
any other case where it is required the verdict of an organ of the ordinary Court, only the law Court in Vicenza will have territorial
jurisdiction.

Instruction manual (Translation of the original instructions)


CM13111 - 07.09.12 - 00 CSF SRL
4/54
Self-moving Compact wheel loader, articulated frame, equipped with
multipurpose quick coupler, MULTIONE Series SL800 INDEX

INDEX
1 DOCUMENT IDENTIFICATION ........................................ 1 7 SETTING UP THE MACHINE ........................................ 37
1.1 Designation ........................................................................... 1 7.1 Connecting / disconnecting battery ..................................... 37
1.2 Identification .......................................................................... 1 8 USING THE MACHINE ................................................... 38
1.3 Glossary ................................................................................ 2 8.1 Adjustments......................................................................... 38
1.4 Abbreviations......................................................................... 2 8.1.1 Adjustment of the driving seat ......................................... 38
1.5 Consultation notes................................................................. 3 8.2 Checks before ignition ......................................................... 39
1.6 Receivers of the document.................................................... 4 8.3 Normal operations ............................................................... 39
1.6.1 Authorized operators ......................................................... 4 8.3.1 Procedure to get on to the operating position of the
1.7 Warranty ................................................................................ 4 machine ........................................................................... 39
2 MACHINE IDENTIFICATION ............................................ 6 8.3.2 Starting up ....................................................................... 40
2.1 Copy of CE accordance statement........................................ 6 8.3.3 Multifunction joystick activation ....................................... 40
2.2 Designation ........................................................................... 7 8.3.4 Handling .......................................................................... 40
3 IMPORTANT INFORMATION ABOUT SAFETY .............. 7 8.3.5 Assembly of the equipment ............................................. 41
3.1 General instructions .............................................................. 7 8.3.6 Disassembly of the equipment ....................................... 44
3.2 Residual risks ........................................................................ 7 8.3.7 Turning off the machine ................................................... 45
3.3 Transport and lifting .............................................................. 8 8.3.8 Parking brake .................................................................. 45
3.4 Maintenance .......................................................................... 9 8.3.9 Refueling ......................................................................... 45
4 DESCRIPTION OF THE MACHINE ................................ 10 8.4 Functions/exceptional situations ......................................... 45
4.1 Main parts and their functions ............................................. 10 8.4.1 Instability of the machine ................................................. 45
4.2 Seats taken by authorised operators................................... 12 8.4.2 Overpressure in the hydraulic circuit ............................... 46
4.3 Control devices.................................................................... 13 8.4.3 Loss of control ................................................................. 46
4.3.1 Control panel ................................................................... 14 8.4.4 Emergency exit of the cabin ............................................ 46
4.3.2 Dashboard, steering wheel, and pedals .......................... 17 8.4.5 Block of the machine with the lift arm raised ................... 46
4.3.3 Traffic light controls ......................................................... 18 8.4.6 Towing the machine on .................................................... 47
4.3.4 Multifunction device ......................................................... 19 9 MAINTENANCE .............................................................. 47
4.3.5 Multifunction joystick........................................................ 21 9.1 General warnings ................................................................ 47
4.4 Shelters and protection devices .......................................... 22 9.2 Safety status of the machine ............................................... 47
4.5 Intended use........................................................................ 23 9.3 Installation safety block on the lifting arm............................ 48
4.5.1 Use limits and technical data ........................................... 23 9.4 Opening engine cover ........................................................ 48
4.5.2 Load diagram................................................................... 24 9.5 Maintenance light reset ....................................................... 48
4.6 Reasonable foreseeable misuse ......................................... 25 9.6 Ordinary maintenance table ................................................ 49
4.7 Safety signs ......................................................................... 26 9.7 Description of the interventions of ordinary maintenance ... 49
4.8 Emissions ............................................................................ 31 9.7.1 Interventions on the machine .......................................... 49
4.8.1 Sound level ...................................................................... 31 9.7.2 Interventions on the engine ............................................. 51
4.8.2 Vibrations ......................................................................... 31 9.8 Extraordinary maintenance ................................................. 51
4.9 Personal protective equipment ............................................ 31 10 SPARE PARTS ............................................................... 52
5 TRANSPORT AND HANDLING ..................................... 32 10.1 Filter code............................................................................ 52
5.1 Transport ............................................................................. 32 11 ENCLOSURES ............................................................... 53
5.2 Handling .............................................................................. 32 11.1 Road light kit (Option).......................................................... 53
5.2.1 Installation procedure of the steering lock bracket .......... 33 11.2 Parallelogram ...................................................................... 53
5.3 Storage ................................................................................ 33 11.3 Warranty terms .................................................................... 53
6 ASSEMBLY AND INSTALLATION ................................. 34 11.3.1 General rules and registration procedure ....................... 53
6.1 Assembly ............................................................................. 34 11.3.2 Scheduled maintenance .................................................. 53
6.2 Options ................................................................................ 34 11.3.3 Exclusion of warranty ...................................................... 53
6.3 Equipments ........................................................................ 36 11.3.4 Warranty expiration.......................................................... 54
6.3.1 Available equipments....................................................... 36 11.3.5 Notes ............................................................................... 54
6.3.2 Assembly of the equipments ........................................... 36

Instruction manual (Translation of the original instructions)


CSF SRL CM13111 - 07.09.12 - 00
5/54
Self-moving Compact wheel loader, articulated frame, equipped with
2- MACHINE IDENTIFICATION multipurpose quick coupler, MULTIONE Series SL800

2 MACHINE IDENTIFICATION

2.1 Copy of CE accordance statement

CE ACCORDANCE STATEMENT
Manufacturer
CSF SRL
via Palù, 6/8 Tel. +39 0444 264600 Fax +39 0444 389260
36040 Grumolo Delle Abbadesse (VI) Italy info@multione-csf.com www.multione-csf.com

We declare that the machine is so identified


Designation Self-moving Compact wheel loader, articulated frame, equipped with multipurpose quick coupler, MULTIONE
Model SL828DT SL830DT SL835DT SL840DT SL840DP
Serila number ....................................
It is conform to the instructions of the following directives
Directive 2006/42/EC of the European Parliament and of the Council of 17 May 2006 on machinery, and amending
2006/42/CE
Directive 95/16/EC (recast)

Directive 2004/108/EC of the European Parliament and of the Council of 15 December 2004 on the approximation
2004/108/CE
of the laws of the Member States relating to electromagnetic compatibility and repealing Directive 89/336/EEC

Directive 2000/14/EC of the European Parliament and of the Council of 8 May 2000 on the approximation of the laws
of the Member States relating to the noise emission in the environment by equipment for use outdoors

VERICERT SRL - Certificazioni e Verifiche


Notified organisation Via S. Cavina n. 19 - 48100 Ravenna - Italy
NOTIFIED ORGANISATION N. 1878
2000/14/CE In-house control of the production with evaluation of the technical
Evaluation procedure
documentation and recurrent controls.
Model SL828DT SL830DT SL835DT SL840DT SL840DP

Guaranteed sound power level (LWA) 101 dB 100 dB 100 dB 101 dB 101 dB

Sound power level measured (LWA) 99 dB 98 dB 98 dB 99 dB 99 dB


20,6 kW to 24,3 kW to 24,3 kW to 29,4 kW to 29,4 kW to
Net installed power
3200 rpm 3000 rpm 3000 rpm 3000 rpm 3000 rpm
Main regulations harmonized among those applied
EN 12100-1-2:2003 / A1:2009 Safety of machinery. Basic concepts, general principles for design
EN 474-1:2006 / A1:2009 Earth-moving machinery - Safety - Part 1: General requirements
EN 474-3:2006 / A1:2009 Earth-moving machinery - Safety - Part 3: Requirements for loaders
Person authorized to keep updated the Technical Booklet
Name and roll Zanini Stefano - Technical Manager
Person authorized to draw up the statement
Name and roll Zanini Stefano - Technical Manager
Place Grumolo delle Abbadesse (VI) Italy Date .........../.........../..........

Signature

Instruction manual (Translation of the original instructions)


CM13111 - 07.09.12 - 00 CSF SRL
6/54
Self-moving Compact wheel loader, articulated frame, equipped with
multipurpose quick coupler, MULTIONE Series SL800 IMPORTANT INFORMATION ABOUT SAFETY -3

2.2 Designation
The machine in question is so named:
Self-moving Compact wheel loader, articulated frame, equipped
with multipurpose quick coupler, MULTIONE Series SL800
Models SL828DT - SL830DT - SL835DT - SL840DT - SL828DP
N.B. The model of the machine is reported on the statement CE of conformity and on the marking CE applied to the machine.

3 IMPORTANT INFORMATION ABOUT SAFETY

3.1 General instructions


DANGER
IT IS COMPULSORY TO CONTROL CONSTANTLY THE PROPER FUNCTIONING OF ALL SHELTERS AND THE PROTECTION DEVICES
INSTALLED ON THE MACHINE.
IT IS COMPULSORY TO SUBSTITUTE AT THE RIGHT TIME POSSIBLE SHELTERS AND NOT WORKING WELL AND/OR DAMAGED
PROTECTION DEVICES.

DANGER
IT IS FORBIDDEN TO SUBSTITUTE ANY SHELTER, PROTECTION DEVICE OR ANY COMPONENT WITH NON ORIGINAL SUBSTITUTES.
IT IS FORBIDDEN TO TAMPER, EXCLUDE AND/OR TAKE AWAY ANY SHELTER OR PROTECTION DEVICE PLACED ON THE MACHINE.
PARTICULARLY THE ROPS STRUCTURE CANNOT IN ANY CASE BE DRILLED, WELDED OR MODIFIED, IN CASE OF DAMAGE IT
CANNOT BE REPAIRED BUT IT MUST BE SUBSTITUTED BY AN ORIGINAL SUBSTITUTE. WHAT IS ABOVE IT IS VALID UNLESS
THERE IS A DIFFERENT WRITTEN DISPOSITION BY THE MACHINE MANUFACTURER.

3.2 Residual risks


We inform the operator in charge that though the manufacturer has adopted all possible technical structural precautions to make
the machine sure, possibile residual risks remain. They are described in succession.
DANGER
TO MINIMIZE THE EXPOSITION TO RESIDUAL RISKS IT IS COMPULSORY TO RESPECT THE SAFETY SIGNS (SEE PAR. 4.7) AND
WEAR THE INDIVIDUAL PROTECTION (SEE PAR. 4.9) REPORTED IN THIS MANUAL.

WARNING
THE RESIDUAL RISKS REPORTED IN SUCCESSION CONCERN THE MACHINE WITHOUT ASSEMBLED EQUIPPING. WE REFER TO
THE EQUIPPING INSTRUCTION MANUAL FOR THE DESCRIPTION OF THE RESIDUAL SPECIFIC EQUIPPING RISKS.
THERE IS THE RESIDUAL RISK OF INJURIES IN CONSEQUENCE OF FALL OF OBJECTS OR MATERIAL FROM THE POSSIBLE
EQUIPEMENT ASSEMBLED TO THE MACHINE. CONSULT THE ASSEMBLED EQUIPPING INSTRUCTION MANUAL TO VERIFY THE
PRESENCE OF THIS RISK.

RESIDUAL RISK N. 1
THERE IS DANGER OF BURN FOR CONTACT IF THE AUTHORIZED OPERATOR GET INTO CONTACT WITH THE HOT PARTS SUCH
AS QUICK CONNECTIONS, HYDRAULIC CYLINDERS, HYDRAULIC PIPES, PARTS OF THE ENGINE THAT, OWING TO PROLONGED
USE OF THE MACHINE CAN REACH HIGH TEMPERATURES.
IT IS COMPULSORY TO RESPECT THE ASSEMBLY PROCEDURES, EQUIPEMENT DISASSEMBLY (SEE CHAP. 8) AND ORDINARY
MAINTENANCE PROCEDURES (SEE CHAP. 9) DESCRIBED IN THIS MANUAL.

Instruction manual (Translation of the original instructions)


CSF SRL CM13111 - 07.09.12 - 00
7/54
Self-moving Compact wheel loader, articulated frame, equipped with
3- IMPORTANT INFORMATION ABOUT SAFETY multipurpose quick coupler, MULTIONE Series SL800

RESIDUAL RISK N. 2
THERE IS THE DANGER OF INJURIES OWING TO CONTACT WITH MOBILE PARTS IN MOTION IF THE AUTHORISED OPERATOR
DOES NOT RESPECT THE INSTRUCTIONS REPORTED IN THIS MANUAL AND, PARTICULARLY, STRECHES OUT HIS UPPER LIMBS
OUTSIDE THE DRIVING SEAT DURING THE ORDINARY WORKING OF THE MACHINE.
IT IS COMPULSORY TO RESPECT THE PROCEDURES OF ASSEMBLY, DISASSEMBLY OF THE EQUIPPING (SEE CHAP. 8), THE
ORDINARY MAINTENANCE PROCEDURES (SEE CHAP. 9) AND THE INSTRUCTIONS FOR A RIGHT POSITION TO ASSUME DURING
THE USE (SEE PAR. 8.3.1.1) DESCRIBED IN THIS MANUAL.

RESIDUAL RISK N. 3
THERE IS THE DANGER OF CRUSHING FOR A POSSIBLE FALL OF THE EQUIPEMENT IF THE AUTHORISED OPERATOR DOES NOT
RESPECT THE INSTRUCTIONS REPORTED IN THIS MANUAL.
IT IS COMPULSORY TO RESPECT THE EQUIPPING DISASSEMBLY PROCEDURES (SEE CHAP. 8) DESCRIBED IN THIS MANUAL.

RESIDUAL RISK N. 4
THERE IS THE DANGER OF CRUSHING FOR ROLLING OVER OF THE MACHINE IF THE AUTHORISED OPERATOR DOES NOT
RESPECT THE INSTRUCTIONS REPORTED IN THIS MANUAL AND, PARTICULARLY, IF HE DOES NOT FASTEN HIS SAFETY-BELT.
IT IS COMPULSORY TO RESPECT THE PROCEDURES OF THE ORDINARY USE OF THE MACHINE (SEE CHAP. 8) DESCRIBED IN
THIS MANUAL .

RESIDUAL RISK N. 5
THERE IS THE DANGER OF INJURIES TO HEARING IF THE AUTHORISED OPERATOR DOES NOT RESPECT THE INSTRUCTIONS
REPORTED IN THIS MANUAL AND IF HE DOES NOT WEAR ANTI-NOISE HEADPHONES.
IT IS COMPULSORY TO WEAR PERSONAL PROTECTION DEVICES INDICATED IN THIS MANUAL (SEE PAR. 4.9).

RESIDUAL RISK N. 6
THERE IS THE DANGER OF CRUSHING DURING THE STEERING PHASE OF THE MACHINE IF THE AUTHORISED OPERATOR DOES
NOT RESPECT THE INSTRUCTIONS REPORTED IN THIS MANUAL, PARTICULARLY, OPERATES THE CONTROL BUTTONS FROM
A PLACE DIFFERENT FROM THE DRIVING ONE AND HE DOES NOT CONTROL THE PRESENCE OF PEOPLE, ANIMALS AND OR
THINGS NEABY THE MACHINE.
IT IS COMPULSORY TO OPERATE THE CONTROL BUTTONS ONLY AND EXCLUSIVELY FROM THE DRIVING SEAT AND MAKE SURE
THAT WITHIN A RADIUS OF TEN METRES, THERE ARE NO THINGS, ANIMALS OR PEOPLE WHOSE SAFETY CAN BE ACCIDENTALLY
COMPROMISED.

RESIDUAL RISK N. 7
THERE IS THE DANGER OF FEET CRUSHING DURING THE STEERING PHASE OF THE MACHINE IF THE AUTHORISED OPERATOR
DOES NOT RESPECT THE INSTRUCTIONS REPORTED IN THIS INSTRUCTION MANUAL.
IT IS COMPULSORY TO MOVE THE MACHINE WITH THE CABIN DOOR CLOSED (IF THERE IS ONE) AND WITHOUT STRECHING
OUT HIS UPPER LIMBS OUTSIDE THE DRIVING SEAT.

3.3 Transport and lifting

WARNING
IT IS FORBIDDEN THE RAISING OF THE MACHINE WITH ANY MEAN.
THE MACHINE WITH THE ENGINE SWITCHED OFF IS LOCKED IN AN HYDRAULIC WAY AND IT CANNOT BE MOVED.
IT IS FORBIDDEN TO TOW THE MACHINE OFF BY ANY MEAN OF TRANSPORT.

Instruction manual (Translation of the original instructions)


CM13111 - 07.09.12 - 00 CSF SRL
8/54
Self-moving Compact wheel loader, articulated frame, equipped with
multipurpose quick coupler, MULTIONE Series SL800 IMPORTANT INFORMATION ABOUT SAFETY -3

3.4 Maintenance
DANGER
ATTENTION TO CARRY OUT THE MAINTENANCE OPERATION ON THE MACHINE: THIS MUST BE IN THE “SAFETY CONDITION”
(SEE PAR. 9.2).

DANGER
IT IS FORBIDDEN TO THE AUTHORISED OPERATORS TO LEAVE UNATTENDED THE MACHINE DURING THE MAINTENANCE
OPERATIONS WITHOUT MAKING SURE TO HAVE ARRANGED ANY PRECAUTION SUITABLE TO AVOID TO START ACCIDENTALLY
THE MACHINE OR SOME OF ITS PARTS.

DANGER
DURING ALL MAINTENANCE OPERATIONS THAT SHOULD BE CARRIED OUT ON THE MACHINE WITH ITS LIFTING ARM RAISED IT
IS COMPULSORY TO INSERT THE LOCK BRACKET OF THE LIFTING ARM (SEE PAR. 9.3).

WARNING
THE AUTHORISED OPERATORS MUST CARRY OUT ONLY THE MAINTENANCE OPERATIONS REQUIRED ACCORDING TO THEIR
SPECIFIC PROFESSIONAL COMPETENCE AND ON THE PERMISSION OF THE PERSON IN CHARGE.
LUBRICANT FLUIDS AND POSSIBLE OTHER FLUID COMING FROM MAINTENANCE MUST NOT BE UNLOADEN IN THE
ENVIRONMENT. THESE PRODUCTS ARE CONSIDERED POLLUTING AND DANGEROUS AND THEY MUST BE COMPULSORELY
TAKEN AWAY CHARGING AUTHORISED COMPANIES QUALIFIED FOR DIFFERENT PRODUCT TIPOLOGIES, IN THE ABSOLUTE
RESPECT OF THE REGULATION IN FORCE IN THE COUNTRY WHERE THE MACHINE IS USED.

ATTENTION
KEEP TO A SCRUPOLOUS CLEANING OF THE MACHINE.

Instruction manual (Translation of the original instructions)


CSF SRL CM13111 - 07.09.12 - 00
9/54
Self-moving Compact wheel loader, articulated frame, equipped with
4- DESCRIPTION OF THE MACHINE multipurpose quick coupler, MULTIONE Series SL800

4 DESCRIPTION OF THE MACHINE


The machine has been planned and carried out to operate according to the type of equipment assembled in agricultural environment,
green spaces, farming and gardening, building and road yards both in the private sector and in the public one.
The machine is provided with a heat diesel engine, that sets a series of hydraulic pumps. These feed an hydraulic circuit at high
pressure that enables:
1) The four wheels whose the machine is equipped (each is moved by an hydraulic engine).
2) The steering system, formed by a hydraulic cylinder which acts on the articulation of the central pivot steering of the frame.
3) A lifting arm (in the front part of the machine).
4) The equipment assembled in case on the machine.
The control panel is placed on the driving seat.

4.1 Main parts and their functions

FIG. 1

Instruction manual (Translation of the original instructions)


CM13111 - 07.09.12 - 00 CSF SRL
10/54
Self-moving Compact wheel loader, articulated frame, equipped with
multipurpose quick coupler, MULTIONE Series SL800 DESCRIPTION OF THE MACHINE -4

Ref. Part Function


1 Footrest step It allows to get on the machine safely.
2 Pedals They allow to determine the direction and speed.
3 Document compartment It contains the operating manual.
4 Rear reflectors They make more visible the car.
5 Wheel It allows to change direction during the translation of the machine.
6 ROPS It protects the operator in charge in case of rolling over of the machine.
It protects the operator in charge from bad weather and from the direct exposure to the
7 Roof and FOPS structure sunbeams, the FOPS structure (if there is see par. 6.3.1) protects the operator in charge
against the object fall.
Driving seat supplied with armrests and
8 It is for the operator in charge to be seated and fastened to the machine.
safety belt
9 Fuel tank cap It allows refueling.
It protects the engine and prevents the operators in charge to get in touch accidentally
10 Opening engine space compartment
with the mobile parts and high parts.
11 Engine It moves the hydraulic pumps.
Coupling for towing hook or It allows to connect to the machine a coupler for light trailers or to install some
12
counterweight (option) counterweight to increase the stability of the machine.
13 Central steering joint Actuated by a hydraulic cylinder allows the steering of the machine.
14 Wheels They support and allow the machine movement.
15 Disconnecting battery key It allows to disconnect the battery.
16 Working lights They provide more visibility in a situation of poor lighting.
It assembles operating controls of the machine and of the possible equipment assembled
17 Control panel
to the machine.
18 Hydraulic circuit pipes They allow the passage of the hydraulic oil for assembled equipping working.
19 Lifting arm It raises possible equipment assembled of the machine.
20 Hydraulic oil tank cap It allows the oil control, by means of a graduated oil dipstick.
21 12 V DC power outlet It provides power to any electrical devices on the assembled equipment.
22 Hydraulic quick connections They allow the connection to the equipment hydraulic circuit.
23 Quick coupler It allows the mechanic connection to equipment.
TAB. 2

Instruction manual (Translation of the original instructions)


CSF SRL CM13111 - 07.09.12 - 00
11/54
Self-moving Compact wheel loader, articulated frame, equipped with
4- DESCRIPTION OF THE MACHINE multipurpose quick coupler, MULTIONE Series SL800

4.2 Seats taken by authorised operators

FIG. 2
DANGER
THE OPERATOR IN CHARGE DURING THE WORKING PHASES MUST REMAIN ON BOARD OF THE MACHINE (SEAT B) AND ONLY
WITH THE MACHINE IN “SAFETY STATE” (SEE PAR. 9.2 AND PAR. 9.3) CAN OCCUPY THE OTHER WORKING PLACES SHOWN IN
FIG. 2.

Operator in charge Place Description of the operation


Standing on the back side:
‡ for the refuelling (see par. 8.3.9);
‡ to connect/disconnect the battery (see par. 7.1);
‡ to operate required maintenance operations on the machine and on the engine (see chap. 9).

Seated at the driving seat in the right position of use and with the safety belt fastened during the
ordinary working (see par. 8.3).

Standing on the left side of the machine to get on to the driving seat (see par. 8.3.1).

Standing on the front left side of the machine to carry out the assembly and disassembly of the
equipment (see par. 8.3.5 and par. 8.3.6).

Standing on the right front side of the machine to carry out the assembly and disassembly of the
equipment (see par. 8.3.5 and par. 8.3.6).

TAB. 3

Instruction manual (Translation of the original instructions)


CM13111 - 07.09.12 - 00 CSF SRL
12/54
Self-moving Compact wheel loader, articulated frame, equipped with
multipurpose quick coupler, MULTIONE Series SL800 DESCRIPTION OF THE MACHINE -4

4.3 Control devices


The control devices are arranged in the machine as shown in FIG. 3 are so named:
control panel (FIG. 3 - Ref. 1), parking brake (FIG. 3 - Ref. 2), dashboard and pedals (FIG. 3 - Ref. 3), steering wheel tilt lever
(FIG. 3 - Ref. 4) and heating control knob (FIG. 3 - Ref. 5).

FIG. 3

Instruction manual (Translation of the original instructions)


CSF SRL CM13111 - 07.09.12 - 00
13/54
Self-moving Compact wheel loader, articulated frame, equipped with
4- DESCRIPTION OF THE MACHINE multipurpose quick coupler, MULTIONE Series SL800

4.3.1 Control panel

ATTENTION
THE DISPOSITION OF THE BUTTONS CAN VARY ACCORDING TO THE FITTING OUT.

FIG. 4

Instruction manual (Translation of the original instructions)


CM13111 - 07.09.12 - 00 CSF SRL
14/54
Self-moving Compact wheel loader, articulated frame, equipped with
multipurpose quick coupler, MULTIONE Series SL800 DESCRIPTION OF THE MACHINE -4

Ref. Name Function

By Key on and turned to the right carries out respectively:

‡ Position: “0”: machine off.

‡ Position “1”: power to control panel.


1 Ignition lock key

‡ Position “2”: pre-heating (glow plug ignition).

‡ Position “3”: starting the machine.

It is used to block the machine during the parking and the waiting.
‡ Position “Down”: brake off.
2 Parking brake lever ‡ Position: “Up”: brake inserted and locked.
The brake is automotive type, is inserted by pulling the lever and lock it in one of the designated
positions.
Locking device of the It allows to lock the multifunction joystick while moving the base machine on public roads (only for
3
multifunction joystick (option) machines approved for use on public roads).
Pressed while multifunction joystick yellow selector (TAB. 8 - Ref. 2) in
Equipment release
4 “FORWARD” position, it allows the release of equipment. The operation
button (option)
requires the use of two hands.
Buzzer (rollover acoustic It is an acoustic device that is activated when there is an instability of the machine.
5
indicator) (see par. 8.4.1).
Three-position switch, it powers the socket on the lifting arm to operate any electrical device on
equipment assembled to the machine (eg.: chimney on the snow blower).
The switch has three positions:

‡ Position “Central”: it interrups the supply of the socket.


6 Power switch DC12V
‡ Position “Forward”: it powers the socket (eg.: rotation of the snow blower
to the right).

‡ Position “Backward”: it reverses the polarity of the socket (eg.: rotation of


the chimney of the snow blower to the left).

7 Multifunction device A collection of indicators and warning lights (see par. 4.3.4).

8 Sound warning signal Pressed, it activates the emergency sound warning signal.

3 position switch: it activates the heating of the cabin:


‡ Pos. “0”: heating off.
9 Heating switch (option)
‡ Pos. “1”: heating on: first speed of the fan.
‡ Pos. “2”: heating on: second speed of the fan.

cont.

Instruction manual (Translation of the original instructions)


CSF SRL CM13111 - 07.09.12 - 00
15/54
Self-moving Compact wheel loader, articulated frame, equipped with
4- DESCRIPTION OF THE MACHINE multipurpose quick coupler, MULTIONE Series SL800

Ref. Name Function


2 position switch: it allows two wheels (same side, front and rear) to have the same speed.
It can be inserted on the machine in motion or stopped.

DBS switch ‡ Pos. “Backward”: all wheels run turn at the same speed and you get
10
(Dynamic Block System) maximum traction.

‡ Pos. “Forward”: the wheels are free to run at different speed while steering
(eg.: to avoid damaging the work surface).
It controls the movement of the lifting arm, of the quick coupler and the operation of the possible
11 Multifunction joystick
assembled equipment (see par. 4.3.5).
It regulates the engine speed.

‡ Position “Hare” (forward): it increases engine rpm.


12 Accelerator

‡ Position “Snail” (backward): it lowers engine rpm.

Parking brake switch Pressed it activates the parking brake. It should be used only when the machine
13
(only model SL840DP) stops.

It allows to set the maximum speed of the machine. It should be on only when the machine stops.

Two-speed switch ‡ Pos. “Hare” (forward): MAX. speed: 20 km/h.


14
(only model SL840 DP)

‡ Pos. “Turtle” (backward): MAX. speed: 10 km/h.

2 position switch.
15 Working lights switch ‡ Pos. “On”: it turns on the headlights.
‡ Pos. “Off”: it turns off the headlights.
TAB. 4

Instruction manual (Translation of the original instructions)


CM13111 - 07.09.12 - 00 CSF SRL
16/54
Self-moving Compact wheel loader, articulated frame, equipped with
multipurpose quick coupler, MULTIONE Series SL800 DESCRIPTION OF THE MACHINE -4

4.3.2 Dashboard, steering wheel, and pedals

FIG. 5
Ref. Name Function
Steering wheel It allows to adjust the position of the steering wheel.
1 adjustment lever ‡ Pos. “Up”: the steering wheel is free to be adjusted.
(option) ‡ Pos: “Down”: the steering wheel is blocked in position.
Heating temperature It controls the heating temperature.
2 control knob ‡ Rotated clockwise it increases the temperature.
(option) ‡ Rotated counterclockwise it decreases the temperature.
3 Light control(option) It allows to control the lights of the road kit (see par. 4.3.3).
4 Steering wheel The wheel allows to change direction during the machine operating.
Pressed downwards (with the right foot): allows the backward movement of the machine and
5 Proportional pedal backward
increases its speed in proportion to the pressure exerted on the same.
Pressed downwards (with the right foot): allows the forward movement of the machine and
6 Proportional pedal forward
increases its speed in proportion to the pressure exerted on the same.
TAB. 5

Instruction manual (Translation of the original instructions)


CSF SRL CM13111 - 07.09.12 - 00
17/54
Self-moving Compact wheel loader, articulated frame, equipped with
4- DESCRIPTION OF THE MACHINE multipurpose quick coupler, MULTIONE Series SL800

4.3.3 Traffic light controls

FIG. 6

Ref. Name Function


Rotated counterclockwise:
‡ Pos. : road lights off.
1 3 position knob
‡ Pos : parking lights on.
‡ Pos. : low beam lights.
2 Sound warning signal Pressed, it activates the emergency sound warning signal.
It controls the direction lights and high beams:
‡ Pos. “Forward”: Right direction light on.
3 Multifunction lever ‡ Pos. “Backward”: Left direction light on.
‡ Pos. “Up”: hazard warning lights.
‡ Pos. “Down”: high beams on (only with low beam lights on).
TAB. 6

Instruction manual (Translation of the original instructions)


CM13111 - 07.09.12 - 00 CSF SRL
18/54
Self-moving Compact wheel loader, articulated frame, equipped with
multipurpose quick coupler, MULTIONE Series SL800 DESCRIPTION OF THE MACHINE -4

4.3.4 Multifunction device

FIG. 7
Ref. Name Function
It indicates:
1) At start up: for the first 10 seconds, the number of remaining hours until the next operation of
maintenance.
1 Multifunction display
2) During operation:
‡ Bottom: hours of operation.
‡ Top: number of engine rpm.

2 Light indicator With steady “green” light it indicates front and rear lights on.

With steady “red” light it indicates the instability of the machine. With its lighting
3 Rollover warning light
an acoustic signal comes on.

The notches indicate:


4 Fuel gauge ‡ “green”: fuel quantity;
‡ “yellow”: reserve.

5 Maintenance light With steady “yellow” light it indicates the need to do scheduled maintenance.

6 Fuel warning light With steady “orange” light it indicates the need for refueling.

7 Warning light Not used.

cont.

Instruction manual (Translation of the original instructions)


CSF SRL CM13111 - 07.09.12 - 00
19/54
Self-moving Compact wheel loader, articulated frame, equipped with
4- DESCRIPTION OF THE MACHINE multipurpose quick coupler, MULTIONE Series SL800

Ref. Name Function

8 Warning light Not used.

Engine oil pressure warning


9 With steady “red” light it indicates that the engine oil pressure is too low.
light

With steady “red” light it indicates the lack of battery power and/or malfunction
10 Battery warning light
of the alternator.

Engine water temperature With steady “red” light it indicates the engine excessive water temperature and/
11
warning light or lack of coolant.

Equipment hydraulic
12 With steady “yellow” light it indicates the hydraulic circuit oil filter is on.
circuit operation lamp

13 Oil filter clogging lamp With steady “yellow” light it indicates that the hydraulic circuit oil filter is clogged.

14 DBS light With steady “yellow” light it indicates that DBS is in action.

15 Oil flow attachment light With steady “yellow” light it indicates that HI- FLOW is ON (TAB. 8 - Ref. 7).

The notches indicate:


Engine water ‡ “blue”: low temperature;
16
temperature gauge ‡ “green”: operating temperature;
‡ “red”: high temperature, danger.

17 Preheat indicator With the steady “orange” light it indicates the operation of engine glow plugs.

18 Parking brake light With steady “red” light it indicates the parking brake is inserted.

TAB. 7

Instruction manual (Translation of the original instructions)


CM13111 - 07.09.12 - 00 CSF SRL
20/54
Self-moving Compact wheel loader, articulated frame, equipped with
multipurpose quick coupler, MULTIONE Series SL800 DESCRIPTION OF THE MACHINE -4

4.3.5 Multifunction joystick

FIG. 8
Ref. Name Function
It controls the movement of the lifting arm and of the quick coupler.

‡ Position “Forward” (at maintained action): it lowers the lifting arm.

‡ Position “Backward” (at maintained action): it raises the lifting arm.

1 Joystick multifunzione
‡ Position “Right” (at maintained action): it inclines the quick coupler forward.

‡ Position “Left” (at maintained action): it inclines the quick coupler backward.

‡ Position “Forward” it sets up in “floating” mode the operation of the lifting arm.

2 Gray button Pressed (at maintained action): it withdraws the arm.

3 Orange button Pressed (at maintained action): it extends the arm.

4 Joystick activation light With steady “green” light it indicates that the multifunction joystick is operating.

cont.

Instruction manual (Translation of the original instructions)


CSF SRL CM13111 - 07.09.12 - 00
21/54
Self-moving Compact wheel loader, articulated frame, equipped with
4- DESCRIPTION OF THE MACHINE multipurpose quick coupler, MULTIONE Series SL800

Ref. Name Function

‡ Pos. “Forward”: it actuates the operation of interchangeable equipment.

5 Yellow indicator ‡ Pos. “center”: off the interchangeable equipment.

‡ Pos. “backward”: it reverses the operation direction of the interchangeable


equipment.

6 Green button Pressed: it activates the multifunction joystick, green indicator on. (see par. 8.3.3).

Pressed with yellow light on “Hi flow” (TAB. 7 - Ref. 15) it sets
the minimum hydraulic flow rate of equipment (High flow off).
7 Orange button
Pressed with yellow light off “Hi flow” (TAB. 7 - Ref. 15) it sets
the maximum hydraulic flow rate of equipment (High flow on).
TAB. 8

4.4 Shelters and protection devices

FIG. 9

Ref. Device Function


It is a retractor pretensioned belt type 2-lap anchor points, installed on the driving seat, which serves
1 Safety belt
to retain the assigned operator on the driving seat. Its use is compulsory.
2 Parking brake Locks the machine during the break and parking of this.
3 Non-slip strip Placed on footboards avoid slipping of the feet.

Instruction manual (Translation of the original instructions)


CM13111 - 07.09.12 - 00 CSF SRL
22/54
Self-moving Compact wheel loader, articulated frame, equipped with
multipurpose quick coupler, MULTIONE Series SL800 DESCRIPTION OF THE MACHINE -4

Ref. Device Function


Metal structure that protects the operator in charge sitting in the driving seat, in case of rolling over
4 ROPS
of the machine “according to standard EN ISO 3471:2008”.
Visual and acoustic It is an acoustic device (buzzer) and visual (indicator) that is activated when there is an instability of
5
rollover warning indicator the machine (see par. 8.4.1).
Multifunction joystick
6 It prevents accidental stat-up of any assembled equipment.
activation system
FOPS (option)
Structure that protects the assigned operator sitting at the driving seat in case of fall of objects
7 Compulsory in
(see par. 6.3.1) “according to standard EN ISO 3449:2008”.
some countries
The lock lift arm bracket allows to lock the lift arm in a raised position to operate maintenance
Lock lift arm bracket and
8 (see par. 9.3). The steering lock bracket allows to lock the machine avoiding that steers accidentally
steering lock bracket
during the transport (see par. 3.3).
They are valves installed in the hydraulic circuit of the machine and serve to ensure that the working
9 Pressure relief valves
pressure does not exceed the expected values (see par. 4.4).
TAB. 9
WARNING
IT IS COMPULSORY, IN CASE OF FIRE, TO SUBSTITUTE ALWAYS THE ROPS, THE FOPS (IF THERE IS), AND SAFETY BELTS AND
THEIR MOUNTING BOLTS.

4.5 Intended use

Range of applications Agriculture, gardening nurseries and gardening, building, road yards and industry.
Location of use Outside the buildings, in a sufficiently lit place suitable to the laws in the country of use in safety.
Intended use The intended use is determined by the type of assembled equipment.
Only one authorised operator qualified with the described professional technical requirements
Operators in charge of use
(see par. 1.6.1).
TAB. 10

4.5.1 Use limits and technical data

4.5.1.1 Machine

MODEL SL828DT SL830DT SL835DT SL840DT SL840DP


Code C970000 C971000 C953000 C950000 C954050
MAX. length mm 2609 2609 2609 2609 2609
MAX. width mm 1230 1230 1300 1300 1300
MAX. height mm 2070 2070 2070 2070 2070
Steering radius grades 46° 46° 46° 46° 46°
0÷10
MAX. speed km/h 12 11 11 11
0÷20
Machine weight without
kg 1350 1380 1430 1460 1460
attachments
Standard tyres 23X10.50-12 23X10.50-12 26X12.00-12 26X12.00-12 26X12.00-12
Pression tyres bar 2,8 2,8 2,8 2,8 2,8
cont.

Instruction manual (Translation of the original instructions)


CSF SRL CM13111 - 07.09.12 - 00
23/54
Self-moving Compact wheel loader, articulated frame, equipped with
4- DESCRIPTION OF THE MACHINE multipurpose quick coupler, MULTIONE Series SL800

MODEL SL828DT SL830DT SL835DT SL840DT SL840DP


Tyre model Tractor Tractor Tractor/SKID Tractor/SKID Tractor/SKID
Oil tank capability l 40 40 40 40 40
Working pressure bar 190 190 190 190 190
Type of mineral hydraulic oil ISO 46 AIV ISO 46 AIV ISO 46 AIV ISO 46 AIV ISO 46 AIV
Hydraulic pumps N. 2 2 3 3 3
Hydraulic flow l/min 39 39 62 72 72
TAB. 11

4.5.1.2 Engine

MODEL SL828DT SL830DT SL835DT SL840DT SL840DP


Fuel Diesel Diesel Diesel Diesel Diesel
Cylinders N. 3 3 3 3 3
Cooling Water Water Water Water Water
Power kW/HP 20,6/28 24,3/33 24,3/33 29,4/40 29,4/40
MAX. revolutions rpm 3200 3000 3000 3000 3000
Tank capacity litres 24 24 24 24 24
Battery Ah 60 60 60 60 60
Voltage (DC) V 12 12 12 12 12
TAB. 12
WARNING
FOR FURTHER TECHNICAL DATA REFER TO ENGINE MANUAL ENCLOSED.

ATTENTION
TECHNICIAN DATA SUBJECT TO CHANGE WITHOUT NOTICE.

4.5.2 Load diagram

DANGER
IT IS FORBIDDEN TO EXCEED THE LOAD CAPACITY OF THE MACHINE (SEE FIG. 10).

The load diagram shown in FIG. 10 is obtained in accordance with standard ISO 14397-1:2007, and shows the load capacity of the
machine in the different positions of the lifting arm.

The upper curve (FIG. 10 - Ref. B) is referred to a machine with a rear counterweight of 184 kg, plus integrated counterweight of
60 kg.
The lower curve (FIG. 10 - Ref. A) is referred to the machine without counter weight.
The load diagrams are intended with the machine stopped in the position of maximum steering, placed on solid and flat surface, with
90 kg operator in the driving seat (see par. 4.2) and equipped with tyres Tractor model (see par. 4.5.1.1).
ATTENTION
MOVING THE LOAD BARYCENTRE DETERMINES THE CHANGE OF LIFTING CAPACITY OF THE MACHINE.
THE LIFTING INDICATED CAPACITY IS COMPREHENSIVE OF THE WEIGHT OF THE ASSEMBLED EQUIPMENT, SO THE NET LIFTING
IS THE VALUE SHOWN IN THE GRAPHIC MINUS THE WEIGHT OF THE ASSEMBLED EQUIPMENT.

In the diagram the load barycentre is reported at 500 mm from the quick coupler, in accordance with standard ISO 14397-1:2007.
It can be noted that during movement of the arm the barycentre changes compared to the starting position and consequently the
load capacity of the machine varies.

Instruction manual (Translation of the original instructions)


CM13111 - 07.09.12 - 00 CSF SRL
24/54
Self-moving Compact wheel loader, articulated frame, equipped with
multipurpose quick coupler, MULTIONE Series SL800 DESCRIPTION OF THE MACHINE -4

FIG. 10

4.6 Reasonable foreseeable misuse


DANGER
IT IS FORBIDDEN THE USE OF THE MACHINE FOR MISUSE, DIFFERENT FROM THOSE EXPECTED (SEE PAR. 4.5).
IT IS FORBIDDEN TO ASSEMBLE NON SUITABLE AND/OR NON ORIGINAL EQUIPEMENTS TO THE MACHINE
(SEE PAR. 6.2 AND PAR. 6.3).
IT IS FORBIDDEN TO ASSEMBLE TO THE MACHINE WITHOUT FOPS EQUIPEMENT IF IT IS COMPULSORY TO USE THIS SAFETY
DEVICE (SEE PAR. 6.3.1).
IT IS FORBIDDEN TO USE THE MACHINE TO CARRY AND/OR LIFT PEOPLE, ANIMALS OR THINGS.
IT IS FORBIDDEN TO MOVE THE MACHINE KEEPING THE LIFTING ARM, EQUIPEMENT AND POSSIBLE LOAD UP.
IT IS FORBIDEDEN TO MOVE AND USE THE MACHINE ON SLOPE OR UNSTABLE LAND.
IT IS FORBIDDEN TO LIFT THE MACHINE BY MEANS OF A CRANE OR FORKLIFT TRUCKS.
IT IS FORBIDDEN TO GET OFF THE MACHINE WITHOUT HAVING PUT THE PARKING BRAKE ON, SWITCHED THE ENGINE OFF,
REMOVED THE IGNITION KEY FROM THE CONTROL PANEL.
IT IS FORBIDDEN TO USE THE MACHINE WITHOUT FASTENING THE SAFETY BELT.
IT IS FORBIDDEN LEANING FROM THE MACHINE IN MOTION.
IT IS FORBIDDEN TO OPERATE THE CONTROLS OF THE MACHINE FROM A POSITION OTHER THAN THE DRIVING SEAT.
IT IS FORBIDDEN TO USE THE LIFTING ARM TO MOVE ANY OBJECT DIFFERENT FROM THE EQUIPEMENT SUPPLIED BY THE
MANUFACTURER.
IT IS FORBIDDEN TO MOVE THE MACHINE WITH THE DOOR OF THE CABIN (IF AVAILABLE) OPEN (SEE PAR. 8.3.4).
IT IS FORBIDDEN TO USE THE MACHINE, EVEN IF EQUIPPED WITH CABIN, IN ENVIRONMENTS WITH THE PRESENCE OF
HARMFUL SUBSTANCE FOR HEALTH AND FOR THE OPERATOR SAFETY.

DANGER
BEFORE PROCEEDING TO USE THE MACHINE MAKE SURE THAT IN THE RADIUS OF TEN METRES THERE ARE NO THINGS,
ANIMALS OR PEOPLE WHOSE SAFETY MAY BE AFFECTED ACCIDENTALLY.

Instruction manual (Translation of the original instructions)


CSF SRL CM13111 - 07.09.12 - 00
25/54
Self-moving Compact wheel loader, articulated frame, equipped with
4- DESCRIPTION OF THE MACHINE multipurpose quick coupler, MULTIONE Series SL800

DANGER
IT IS FORBIDDEN TO USE THE MACHINE IN INTERIORS AND WITHOUT VENTILATION AND/OR IN PRESENCE OF FLAMMABLE OR
EXPLOSIVE SUBSTANCES.

WARNING
IT IS FORBIDDEN TO TOW THE MACHINE OFF BY ANY MEANS.

ATTENTION
IT IF FORBIDDEN THE USE OF THE MACHINE ON ROAD WITHOUT APPROVAL IN COMPLIANCE WITH THE LAWS IN FORCE IN THE
COUNTRY OF USE.
IT IS FORBIDDEN TO TOW ANY EQUIPEMENT AND/OR OTHER MEANS USING THE TOW HOOK, SUPPLIED ON REQUEST BY THE
MANUFACTURER, ON PLUBLIC ROADS ALSO USING MACHINES APPROVED FOR ROAD CIRCULATION.
IT IS FORBIDDEN TO TOW TRAILERS EXCEEDING 750 kg WEIGHT BY THE TOW HOOK.

ATTENTION
THE MANUFACTURER ACCEPTS NO RESPONSABILITY FOR ANY DAMAGE TO PEOPLE, ANIMALS OR THINGS, BY THE
INOBSERVANCE OF THE INSTRUCTIONS DESCRIBED IN THIS MANUAL.

4.7 Safety signs


Safety signs is constituted by a series of adhesive labels applied on the machine as indicated in FIG. 11 and FIG. 12.
In the tables are listed the meanings of each label.
WARNING
IT IS COMPULSORY TO KEEP WELL CLEAN SAFETY SIGN TO GUARANTEE A GOOD VISIBILITY.
IT IS COMPULSORY TO REPLACE DAMAGED SAFETY SIGN, REQUIRING IT TO THE MANUFACTURER AND/OR TO THE DEALER
(SEE. CODE WRITTEN ON THE LABEL AND IN TAB. 12 AND TAB. 13).
IT IS ABSOLUTELY FORBIDDEN TO REMOVE AND/OR DAMAGE THE SAFETY SIGNS APPLIED TO THE MACHINE.

Instruction manual (Translation of the original instructions)


CM13111 - 07.09.12 - 00 CSF SRL
26/54
Self-moving Compact wheel loader, articulated frame, equipped with
multipurpose quick coupler, MULTIONE Series SL800 DESCRIPTION OF THE MACHINE -4

FIG. 11

Instruction manual (Translation of the original instructions)


CSF SRL CM13111 - 07.09.12 - 00
27/54
Self-moving Compact wheel loader, articulated frame, equipped with
4- DESCRIPTION OF THE MACHINE multipurpose quick coupler, MULTIONE Series SL800

NOISE EMISSION (see par. 4.8.1)

LOADING CHART (see par. 4.5.2)

FIG. 12
Sign Meaning

ATTACHMENT POINTS
They indicate the position of the attachment points of the straps for attachment of the
machine during transport on a mean of transport.
Code: CM12015.47X47.T17

BATTERY DISCONNETING KEY


It indicates the position on the machine (FIG. 1 - Ref. 14).
Code: CM12015.47X47.T18

cont.

Instruction manual (Translation of the original instructions)


CM13111 - 07.09.12 - 00 CSF SRL
28/54
Self-moving Compact wheel loader, articulated frame, equipped with
multipurpose quick coupler, MULTIONE Series SL800 DESCRIPTION OF THE MACHINE -4

Sign Meaning

DANGER OF CRUSHING
Accidental fall of the lift arm. It is compulsory to insert the retention bracket in the lift arm
during the maintenance of the machine (see par. 9.3).
Code: CM12015.88X47.T01

CRUSHING FOOT DANGER


Accidental fall of the equipment or attachments. It is compulsory to wear the PPE
provided (see par. 4.9).
Code: CM12015.88X47.T02

CRUSHING DANGER
Accidental collision with the machine and/or the equipment. It is compulsory to maintain
a safe distance of at least 10 metres.
Code: CM12015.88X47.T03

DANGER OF CRUSHING HANDS


Accidental fall of the equipment or of the attachments. It is compulsory to wear the PPE
provided (see par. 4.9).
Code: CM12015.88X47.T04

CRUSHING DANGER
Accidental collision. It is compulsory to make sure there are no people, animals and/or
things nearby the machine during the steering phase.
Code: CM12015.88X47.T05

DANGER MINIMUM SAFETY DISTANCE


Maintain a minimum distance from the machine of 10 metres.
Code: CM12015.88X47.T09

DANGER OF INJURIES TO HANDS


Danger of injuries to hands if they come into contact with moving parts in motion.
Code: CM12015.129X47.T06

DANGER OF BURNS AND PROHIBITION OF OPERATIONS WHEN THE ENGINE


RUNNING
Burn risk to contact hot parts.
Code: CM12015.129X47.T07

YOU MUST READ THE INSTRUCTION MANUAL


Remove the key from the control panel and disconnect the battery before any
maintenance operation on the machine.
Code: CM12015.129X47.T08

TAB. 13

Instruction manual (Translation of the original instructions)


CSF SRL CM13111 - 07.09.12 - 00
29/54
Self-moving Compact wheel loader, articulated frame, equipped with
4- DESCRIPTION OF THE MACHINE multipurpose quick coupler, MULTIONE Series SL800

FIG. 13

Sign Meaning Sign Meaning

GENERAL DANGER YOU MUST FASTEN YOUR SAFETY BELT

IT IS FORBIDDEN TO TOUCH FOR NON


YOU MUST PROTECT YOUR BODY
AUTHORISED PEOPLE

IT IS FORBIDDEN TO REMOVE THE


YOU MUST PROTECT YOUR FEET
PROTECION AND SAFETY DEVICES

YOU MUST PROTECT YOUR FACE


IT IS FORBIDDEN TO CARRY OUT
(Only for some equipment if this is specified on the
MAINTENANCE OPERATIONS WHEN
same equipment through a special adhesive and on
THE MACHINE RUNNING
its instruction manual)

IT IS FORBIDDEN TO PASS OR STAY IN THE


YOU MUST PROTECT YOUR HEARING
RANGE OF THE MACHINE

YOU MUST READ THE MANUAL YOU MUST PROTECT YOUR HANDS

TAB. 14

Instruction manual (Translation of the original instructions)


CM13111 - 07.09.12 - 00 CSF SRL
30/54
Self-moving Compact wheel loader, articulated frame, equipped with
multipurpose quick coupler, MULTIONE Series SL800 DESCRIPTION OF THE MACHINE -4

4.8 Emissions

4.8.1 Sound level


The sound level detected by a running machine, without equipment and the following level were noticed.

Model SL828DT SL830DT SL835DT SL840DT SL840DP


Level A - weight emission sound
pressure in the operator db(A) 84 80 80 82 82
place (LpA) (without cabin).
Level A - weight emission sound
pressure in the operator db(A) 85 81 81 84 84
place (LpA) (with cabin).
Guaranteed sound power level (LwA). db(A) 101 100 100 101 101
TAB. 15
WARNING
IT IS COMPULSORY TO USE NOISE-CANCELING HEADSETS.
THERE IS RESIDUAL RISK N. 5 (SEE PAR. 3.2).

4.8.2 Vibrations
The vibration level has been detected with the machine running and the operator sitting in the driving seat.

Model SL828DT SL830DT SL835DT SL840DT SL840DP


Rpm rpm 3200 3000 3000 3000 3000
Vibrations m/s2 0,5 0,5 0,5 0,5 0,5
TAB. 16

4.9 Personal protective equipment

Sign PPE compulsory for all authorised operators Sign PPE compulsory for all authorised operators
Face protection (protective mask from mechanical
risk).
Hand protection (protective gloves from the
(Only for some equipment if it is indicated on the
mechanical risk and the risk of burns).
equipment itself through a special adhesive and on
instruction manual.

Protection of the feet (shoes with reinforced toe and


Auditory system protection (anti-noise headsets).
non-slip).

Body protection (protective clothing from


mechanical risk).

TAB. 17

WARNING
PLEASE REFER TO THE ASSEMBLED EQUIPEMENT MANUAL TO MAKE SURE FOR POSSIBLE OTHER COMPULSORY PPE.

Instruction manual (Translation of the original instructions)


CSF SRL CM13111 - 07.09.12 - 00
31/54
Self-moving Compact wheel loader, articulated frame, equipped with
5- TRANSPORT AND HANDLING multipurpose quick coupler, MULTIONE Series SL800

5 TRANSPORT AND HANDLING

5.1 Transport

Generally the machine is transported to the customer by the dealer with their own resources or through a “qualified transport
company”, that by means of own staff and suitable means for the operation, in compliance with the regulations, provides to
guarantee the loading, transport and unloading operations with regard to the type of transport (by land, by sea, by air).

5.2 Handling
The machine, only when on, can be moved independently by means of the four wheels and their controls, on public roads even if
approved in accordance with the legislation of the country of use.
ATTENTION
TO CHECK FOR APPROVAL FOR ROAD USE PLEASE REFER TO THE REGULATIONS IN FORCE IN THE COUNTRY OF USE.

Otherwise to move and/or transfer the machine can be loaded up on a suitable means (eg. lorry, trailer, etc.), suitable for this use
and with a sufficient load capacity, using the ramps (optional attachment).
To load the machine on a mean of transport proceed as follows:
1) Place the mean of transport in such a way that the loading platform is level.
2) Check that the ramps have an adequate capacity, are surely fastened to the transport vehicle and not exceeding 30 degrees of
tilt.
3) Turn on the machine (see par. 8.3.2).
4) Load the machine on the mean of transport.
5) Turn off the machine (see par. 8.3.7) and put it in “safe state” (see par. 9.2).
6) Insert the steering retention bracket (see par. 5.2.1).
7) Disconnect the battery with the battery key off (see par. 7.1).
8) Ensure the machine to the platform of the transport vehicle with ropes, belts, wheel clamps suitable for use, using the attachment
points (FIG. 14 - Ref. 1) on the machine.
WARNING
IT IS COMPULSORY THAT, DURING THE OPERATIONS, IN THE RADIUS OF TEN METRES THERE ARE NO THINGS, ANIMALS OR
PEOPLE WHOSE SAFETY MAY BE AFFECTED ACCIDENTALLY.

FIG. 14

Instruction manual (Translation of the original instructions)


CM13111 - 07.09.12 - 00 CSF SRL
32/54
Self-moving Compact wheel loader, articulated frame, equipped with
multipurpose quick coupler, MULTIONE Series SL800 TRANSPORT AND HANDLING -5

5.2.1 Installation procedure of the steering lock bracket


The steering lock bracket is placed under the driving seat.
When you must use the bracket proceed as follows:
1) Stop the machine not steering.
2) Activate the parking brake (see par. 8.3.8).
3) Loosen the knob (FIG. 15 - Ref. 1) fixing the steering lock bracket and that of the locking of the lifting arm.
4) Insert the bracket (FIG. 16 - Ref. 1) into the two slits placed on the left side of the machine near the joint of the central steering
and secure it by the appropriate plug.
5) Operate on the steering in order to facilitate the position of the bracket.
WARNING
THERE ARE RESIDUAL RISKS N. 1 N.2, N. 4 AND N. 5 (SEE PAR. 3.2).

FIG. 15 FIG. 16

5.3 Storage

In case the machine must stay unused for long time it is necessary:
1) Park it in a secure environment protected from the weather, sunshine and dust and put it in a “safe state” (see par. 9.2).
2) Clean the machine.
3) Lubricate and grease the joints, levers and grease (see chap. 9).
4) Disconnect the electrical supply of the battery (see par. 7.1).
Store the battery according to the instructions given on the same.
WARNING
WHEN THE MACHINE IS IN PARK IT IS COMPULSORY TO INSERT THE PARKING BRAKE (SEE PAR. 8.3.8), REMOVE THE IGNITION
KEY FROM THE CONTROL PANEL AND STORE IT IN A SAFE PLACE.

Instruction manual (Translation of the original instructions)


CSF SRL CM13111 - 07.09.12 - 00
33/54
Self-moving Compact wheel loader, articulated frame, equipped with
6- ASSEMBLY AND INSTALLATION multipurpose quick coupler, MULTIONE Series SL800

6 ASSEMBLY AND INSTALLATION

6.1 Assembly

The machine is supplied by the Manufacturer ready to use without need of any installation or connection.

6.2 Options

The machine can on request, be equipped with the following options. On the website www.multione.com it is possible to check the
obligation and availability of options.

Attachment Function Code


Integrated counterweight
C885011
Fixed to the rear of the frame it increases the lifting capacity of (weight: 60 kg).
Counterweight kit
load of the lift arm. Counterweight pair
C808120
(weight: 92+92 = 184 kg).
Fixed to the rear of the frame can tow small trailers (MAX. 750 kg). It can be both agricultural
Tow hook C885014
and automotive type.It is not approved for road circulation.

It protects the assigned operator sitting at the driving seat with Front protection C885021
his safety belt fastened in case of fall of objects of the equipment
FOPS assembled to the machine. Some models have FOPS as option,
however the manufacturer imposes this device while purchasing Roof C885018
equipment that have a risk of fall of objects.

Tyres Wheels with Skid profile to improve the traction of the machine. 27”x8.50”-15” C885210
(Factory assembly) Wheels with Garden profile to avoid damaging the turf. 26”x12.00”-12” C885208
Traffic light kit Required for the machine to be driven. It includes rearview mirrors and
C885002
(Factory assembly) flashing. The lights are controlled through the appropriate light control.
Parallelogram Applied to the lifting arm it allows to maintain constant the inclination of the equipment during
C885007
(Factory assembly lifting.
Rear quick
It allows to connect the assembled equipment hydraulically, on the rear side of the machine. C885013
coupling kit
Rear three pronged
It allows to assembly equipments on the rear side of the machine. C885008
coupling
Safety sidebar Placed on the left side of the driving seat it provides protection to the assigned operator. C885009
Heated seat
It ensures comfort in rigid seasons. C885015
(Factory assembly)
Cabin Cabin supplied with heating, roof, window with compass opening, wiper, radio on request,
C885003
(Factory assembly) blued windows, that protects the operator from bad weather.
Cabin
Cabin supplied with heating, roof, window with compass opening, wiper, radio on request,
(After market C885012
blued windows, that protects the operator from bad weather.
assembly)
Cabin smart lev. 1 Cabin supplied with roof and right side in plexiglass. C885042
Cabin smart lev. 2 Cabin fully supplied in plexiglass. C885043
for wheels 26”x12.00”-12 C880042
Snow chains They increase traction in case of snow or ice.
for wheels 27”x8.50”-15 C880045
cont.

Instruction manual (Translation of the original instructions)


CM13111 - 07.09.12 - 00 CSF SRL
34/54
Self-moving Compact wheel loader, articulated frame, equipped with
multipurpose quick coupler, MULTIONE Series SL800 ASSEMBLY AND INSTALLATION -6

Attachment Function Code


DBS - Dynamic
Block System See par. 4.3.1 - Ref. 9. C885006
(Montaggio Factory)
Heating kit
Three-way heating with adjustable airflow. The kit can be assembled even on machine without
(After market C885001
cabin.
assembly)
Equipment coupler equipped with pins that move hydraulically controlled from the driving seat.
Automatic coupler kit
It allows to carry out quickly the coupling and uncoupling of not hydraulic equipment remaining C885033
(Factory assembly)
seated in the driving seat.
Rear equipment Rear equipment coupler allows to use two pieces of equipment at the same time (one front
C880031
coupler and one rear).
Normal 50 mm ball hook, available with pin version. It allows the attachment and towing of
Towing hook C885014
small trailers.
Interior lining cabin
Insulating synthetic leather covering for cabin. C885040
(Factory assembly)
It is a valve that allows the maximum traction to the wheels by balancing the speed of the
Torque splitter C885016
same. Useful in winter and on slippery surfaces.
10 mm spacers for five-hole wheels, MAX. 3
C880090
Increases the width of the machine and gives pieces each wheel.
Spacers for wheels
it greater stability. Kit 4 spacers 55 mm for five-hole wheels,
C885010
MAX. 1 piece each wheel.
Air conditioner
Place on the roof of the cabin to provide air conditioning, adjustable flow. C885037
(Factory assembly
Hydraulic
Kit for replacing couplings with hydraulic multi-connector. C897900
multi-connector
TAB. 18
WARNING
THE INSTALLATION OF OPTIONS, UNLESS OTHRWISE INDICATED, MUST BE CARRIED OUT BY AN AUTHORISED DEALER AND/OR
BY A WORKSHOP AUTHORISED BY THE MANUFACTURER.
IT IS FORBIDDEN TO MOVE THE MACHINE WITH THE DOOR CABIN (IF AVAILABLE) OPEN (SEE PAR. 8.3.4).
IT IS FORBIDDEN TO USE THE MACHINE, EVEN IF EQUIPPED WITH CABIN, IN ENVIRONMENTS WITH THE PRESENCE OF
HARMFUL TO HEALTH AND SAFETY OF THE OPERATOR.
CONSULT YOUR OWN DEALER TO CHECK THE COMPATIBILITY OF THE OPTIONS WITH THE MACHINE IN POSSESSION.
FOPS IS COMPULSORY IF SOME TYPES OF EQUIPEMENTS ARE ASSEMBLED TO THE MACHINE (EG.: BUCKETS, FORK
FOR FORAGE, ETC.). SOME MACHINES WERE BORN WITHOUT THIS EQUIPEMENT THAT THE MANUFACTURER JUDGES AS
COMPULSORY ONLY COMBINED WITH CERTAIN EQUIPEMENTS GENERATING POTENTIAL RISK OF FALLING OBJECTS. CHECK
ADVANCE THE OBLIGATION TO INSTALL FOPS (SEE PAR. 6.3.1).
IT IS COMPULSORY THE USE OF THE CABIN IF THE MACHINE IS USED IN ADVERSE WEATHER CONDITIONS THAT MAY AFFECT
THE SAFETY AND HEALTH OF THE AUTHORISED OPERATOR.
THE MAXIMUM CAPACITY OF THE REAR COUPLER VARIES ACCORDING TO THE TYPE OF THE MACHINE. THE OPERATOR IS
OBLIGED TO DETERMINE IF HE MAY ASSEMBLE AN EQUIPMENT AND IN CASE HOW MUCH HE MAY LOAD IT.

ATTENTION
IT IS FORBIDDEN TO TOW ANY EQUIPEMENT AND/OR OTHER MEANS USING THE TOW HOOK, SUPPLIED ON REQUEST BY THE
MANUFACTURER, ON PUBLIC ROADS EVEN IF WITH MACHINES APPROVED FOR THE ROAD CIRCULATION.
IT IS FORBIDDEN TO EXCEED THE LOAD LIMITS OF THE TOW HOOK.
IT IS FORBIDDEN TO INSTALL NOT ORIGINAL ATTACHMENTS ON THE MACHINE.

Instruction manual (Translation of the original instructions)


CSF SRL CM13111 - 07.09.12 - 00
35/54
Self-moving Compact wheel loader, articulated frame, equipped with
6- ASSEMBLY AND INSTALLATION multipurpose quick coupler, MULTIONE Series SL800

6.3 Equipments

6.3.1 Available equipments

The machine has been planned to be used with multiple equipments assembled to the quick coupler. You can examine the
equipment list accessing the website: www.multione.com and clicking on the icon “equipment”. The list is not reported in this
document because the equipments are always continuously updated and expanded. Each equipment purchased directly from the
manufacturer or from his authorised dealers it is implicitly authorised to be installed on the machine.

DANGER
IT IS FORBIDDEN TO ASSEMBLE NOT SUITABLE AND NOT ORIGINAL EQUIPEMENTS TO THE MACHINE.
IT IS FORBIDDEN TO ASSEMBLE TO THE MACHINE WITHOUT FOPS EQUIPMENT TO USE IT, IT IS COMPULSORY THIS SAFETY
DEVICE. CHECK THE MANUFACTURER WEBSITE: WWW.MULTIONE.COM AND ADDRESS HIS OWN TRUST DEALER TO CHECK
THE OBLIGATION TO INSTALL THIS SAFETY DEVICE.

WARNING
IT IS COMPULSORY TO ADDRESS THE TRUST DEALER TO MAKE SURE OF THE COMPATIBILITY BETWEEN THE EQUIPEMENT
AND THE MACHINE.
IT IS COMPULSORY TO ADDRESS THE MANUFACTURER TO VERIFY COMPATIBILITY AND OBLIGATION OF FOPS INSTALLATION
FOR NEW EQUIPMENTS THAT WILL BE PRODUCED AFTER THIS MANUAL AND NOT LISTED IN TAB. 18.

ATTENTION
THE MANUFACTURER ACCEPTS NO RESPONSABILITY FOR ANY DAMAGE TO PEOPLE, ANIMALS OR THINGS, BY THE
INOBSERVANCE OF THE INSTRUCTIONS DESCRIBED IN THIS MANUAL.

6.3.2 Assembly of the equipments

Procedures of assembly and disassembly are described in chap. 8.

Instruction manual (Translation of the original instructions)


CM13111 - 07.09.12 - 00 CSF SRL
36/54
Self-moving Compact wheel loader, articulated frame, equipped with
multipurpose quick coupler, MULTIONE Series SL800 SETTING UP THE MACHINE -7

7 SETTING UP THE MACHINE

WARNING
IT IS COMPULSORY, BEFORE THE FIRST STARTING OF THE MACHINE, TO EXECUTE THE FOLLOWING OPERATIONS.

Ref. Operations
1 Make sure the machine is undamaged in all its parts.
2 Check the integrity of safety system (belt, ROPS, etc.).
3 Check the engine oil level (see chap. 9).
4 Check the engine water level (see chap. 9).
5 Check the oil level of the hydraulic circuit (see chap. 9).
6 Restore the power supply circuit of the battery by acting on the battery disconnecting key (see par. 7.1).
7 Check the nipples and if necessary provide with greasing (see chap. 9).
8 Get used to the controls and their functions (see par. 4.3).
TAB. 19

7.1 Connecting / disconnecting battery

To restore the electrical connection of the battery proceed as follows:


1) Remove the cap from the hole in the battery switch.
2) Insert the special key (FIG. 17 - Ref. 1) into the battery switch and turn it clockwise.

To disconnect the battery, proceed as follows:


1) Turn the special disconnecting battery key (FIG. 17 - Ref. 1), counterclockwise and store it in a safe place.
2) Close the hole of the battery disconnecting key using the special cap.

FIG. 17

Instruction manual (Translation of the original instructions)


CSF SRL CM13111 - 07.09.12 - 00
37/54
Self-moving Compact wheel loader, articulated frame, equipped with
8- USING THE MACHINE multipurpose quick coupler, MULTIONE Series SL800

8 USING THE MACHINE

8.1 Adjustments

8.1.1 Adjustment of the driving seat


The machine is equipped with a driving seat adjustable longitudinally.
To adjust the position of the driving seat proceed as follows:
1) Sit on the seat.
2) Pull and hold the lever pulled (FIG. 18 - Ref. 3) placed under the seat on the right side.
3) Slide the seat backward or forward until you find a position suitable to your height.
4) Release the lever and move slightly the seat until you hear a sound that indicates the block in place of the seat.

To adjust the damping system proceeds as follows:


1) Sit on the seat.
2) Turn the knob (FIG. 18 - Ref. 2), placed in the center under the seat, until the indicator (FIG. 18 - Ref. 1) is placed int the green
zone.

ATTENTION
MODELS OF THE SEAT MAY VARY FROM COUNTRY TO COUNTRY AND IN ACCORDANCE WITH ANY SPECIFICATIONS AND
OPTIONS.

FIG. 18

Instruction manual (Translation of the original instructions)


CM13111 - 07.09.12 - 00 CSF SRL
38/54
Self-moving Compact wheel loader, articulated frame, equipped with
multipurpose quick coupler, MULTIONE Series SL800 USING THE MACHINE -8

8.2 Checks before ignition


DANGER
BEFORE USING THE MACHINE IT IS COMPULSORY THAT AUTHORISED OPERATORS READ AND UNDERSTAND ALL PARTS OF
THIS MANUAL.
BEFORE TURNING ON THE MACHINE THE OPERATOR MUST ALWAYS CHECK THE HYDRAULIC OIL LEVEL (SEE PAR. 8.4.3).

WARNING
IT IS COMPULSORY, BEFORE STARTING THE MACHINE, TO EXECUTE THE FOLLOWING CONTROLS.

Ref. Operations
1 Make sure the machine is undamaged in all its parts.
2 Make sure the safety systems are intact (belt, ROPS, etc.).
3 Check the fuel level on the multifunction device (see par. 4.3.4).
4 Check the oil engine level (see chap. 9).
5 Check the water level of the engine (see chap. 9).
6 Check the oil level of the hydraulic circuit (see chap. 9).
7 Make sure all controls are in neutral position.
8 Make sure the accelerator is POS. “snail”.
9 Make sure the parking brake is on (see par. 8.3.8).
10 Make sure it was carried out routine maintenance.
TAB. 20

8.3 Normal operations

8.3.1 Procedure to get on to the operating position of the machine

WARNING
YOU MUST KEEP THE FOOTREST STEP AND THE FOOTBOARDS IN THE CABIN CLEAN FROM DEBRIS AND MUD.

To get on the machine proceed as follows:


1) Hold with the left hand to the front upright of the roof or if the machine is provided with cabin, to the special handle.
2) Place your left foot on the special footrest step.
3) Rise and sit on the seat.
4) Place your feet on the respective footboards where there are the non-slip strips.
5) Fasten your safety belt.

8.3.1.1 Correct posture of use


The posture that the operator in charge must assume for a correct use of all the commands is as follows:
‡ Sitting on the seat with his back against the backrest and the seat belt fastened.
‡ Facing towards the direction of travel.
‡ Left hand on the steering wheel.
‡ Right hand free to operate all other commands.
‡ Left foot resting on the footboard in correspondence with the non-slip strip.
‡ Right foot resting on the footboard in correspondence with the non-slip strip ready to operate the proportional forward and reverse
pedal.

Instruction manual (Translation of the original instructions)


CSF SRL CM13111 - 07.09.12 - 00
39/54
Self-moving Compact wheel loader, articulated frame, equipped with
8- USING THE MACHINE multipurpose quick coupler, MULTIONE Series SL800

8.3.2 Starting up

DANGER
BEFORE PROCEEDING TO STARTING OF THE MACHINE MAKE SURE THAT, IN THE RADIUS OF TEN METRES THERE ARE NO
THINGS, ANIMALS OR PEOPLE WHOSE SAFETY MAY BE AFFECTED ACCIDENTALLY.

WARNING
ALL THE CONTROLS OF PAR. 8.2 MUST BE CARRIED OUT BEFORE STARTING UP THE MACHINE.
BEFORE STARTING UP THE MACHINE IT IS COMPULSORY TO CHECK THAT ALL CONTROLS ARE IN NEUTRAL POSITION AND THAT
THE PARKING BRAKE HAS BEEN INSERTED. PARTICULARLY YOU MUST VERIFY THE MULTIFUNCTION JOYSTICK IS DISABLED
(SEE PAR. 8.3.3).
BEFORE STARTING UP THE MACHINE MAKE SURE THE SCHEDULED MAINTENANCE HAS BEEN CARRIED OUT, PARTICULARLY
THE CLEANING OF THE MACHINE. MAKE SURE THERE NO OBJECTS OR MATERIAL THAT PREVENT THE PROPER OPERATING
CONTROL.

To start the engine proceed as follows:


1) Place the accelerator to a minimum: Pos. “Snail”.
2) Turn the key in Pos. “2” to activate the glow plugs for at least 5 seconds.
3) Turn the key in Pos. “3” for 2 seconds, if the engine does not start, release the key and start from step 1).
ATTENTION
BEFORE USING THE MACHINE, WE ADVISE TO EFFECTUATE SOME “USING TESTS” TO ACQUIRE A GRADUAL MASTERY OF
THEFEATURES OF THE MACHINE.

8.3.3 Multifunction joystick activation


The machine can be only started with the multifunction joystick off, this prevents any assembled equipment to star unintentionally.
Once the machine is started, to activate the multifunction joystick proceeds as follows:
1) Make sure all controls are in neutral position.
2) Press and hold the green button (see par. 4.3.5) until the green light is on, at this point the multifunction joystick is activated.
Any time the machine is stopped, the multifunction joystick is disabled.
If the multifunction joystick is activated with the machine off (key in Pos. “1”), the machine does not start, you must turn the key in
Pos. “0” and repeat the starting procedure (see par. 8.3.2).

8.3.4 Handling

To move the machine proceed as follows:


1) Turn on the machine (see par. 8.3.2).
2) Release the parking brake lever (see par. 8.3.8).
3) Increase engine rpm by actuating the accelerator control lever.
4) Press the accelerator pedal relative to the direction of “Forward” or “Reverse”.
5) Using the steering wheel set the direction of travel.
DANGER
IT IS COMPULSORY TO MOVE THE MACHINE WITH THE CABIN DOOR CLOSED (IF AVAILABLE). OTHERWISE THE DOOR COULD
BE IRREPARABLY DAMAGED BY THE MOVEMENT OF HALF-FRAMES DURING STEERING.
YOU MUST REDUCE SPEED TO IDLE WHEN MAKING STEERING NOT TO AFFECT THE STABILITY OF THE MACHINE.

DANGER
IT IS FORBIDDEN TO MOVE THE MACHINE KEEPING LEFT THE LIFTING ARM, EQUIPEMENT AND ANY LOAD.
IT IS FORBIDDEN LEANING FROM THE DRIVING SEAT WHEN THE MACHINE IS MOVING.

Instruction manual (Translation of the original instructions)


CM13111 - 07.09.12 - 00 CSF SRL
40/54
Self-moving Compact wheel loader, articulated frame, equipped with
multipurpose quick coupler, MULTIONE Series SL800 USING THE MACHINE -8

8.3.4.1 Moving on public roads

Check the machine is approved for use on public roads.


ATTENTION
IT IF FORBIDDEN THE USE OF THE MACHINE ON ROAD WITHOUT APPROVAL IN COMPLIANCE WITH THE LAWS IN FORCE IN THE
COUNTRY OF USE.
IT IS FORBIDDEN TO TOW ANY EQUIPEMENT AND/OR OTHER MEANS USING THE TOW HOOK, SUPPLIED ON REQUEST BY THE
MANUFACTURER, ON PLUBLIC ROADS ALSO USING MACHINES APPROVED FOR ROAD CIRCULATION.
IT IS FORBIDDEN TO TOW TRAILERS EXCEEDING 750 kg WEIGHT BY THE TOW HOOK.

To drive on public roads proceed as follows:


1) The arm is retracted.
2) Put the equipment, if mounted on the quick coupler, at 20 cm height from the ground.
3) Rotate the locking device (FIG. 19 - Ref. 1) until contact with the joystick (FIG. 19 - Ref. 2).
4) Insert the snap plug (FIG. 19 - Ref. 3) into the holes.

FIG. 19

8.3.5 Assembly of the equipment

DANGER
IT IS FORBIDDEN TO ASSEMBLY NON SUITABLE OR NON ORIGINAL EQUIPEMENTS TO THE MACHINE.

WARNING
IT IS COMPULSORY TO READ THE MANUAL OF EQUIPEMENT INSTRUCTIONS BEFORE PROCEEDING THE ASSEMBLY,
DISASSEMBLY AND USE OF THE EQUIPEMENT.
FOPS IS COMPULSORY IF TO THE MACHINE SOME TYPES OF EQUIPEMENT ARE ASSEMBLED (BUCKETS, FORAGE FORKS,
ETC.). CHECK IN ADVANCE THE OBLIGATION TO INSTALL THE FOPS (SEE PAR. 6.3.1).

WARNING
THERE ARE RESIDUAL RISKS N. 1, N. 2 AND N. 3 (SEE PAR. 3.2).

Instruction manual (Translation of the original instructions)


CSF SRL CM13111 - 07.09.12 - 00
41/54
Self-moving Compact wheel loader, articulated frame, equipped with
8- USING THE MACHINE multipurpose quick coupler, MULTIONE Series SL800

8.3.5.1 Mechanical equipment connection

To carry out the assembly of the equipment proceed as follows:


1) Make sure the equipment is positioned on firm and level ground.
2) Turn on the machine (see par. 8.3.2).
3) Push the multifunction joystick to the right in order to tilt forward the quick coupler.
4) Turn off the machine (see par. 8.3.7).
5) Get down from the machine and get the workplace D and E (see par. 4.2).
6) Turn down on the two levers (FIG. 20 - Ref. 3) placed on the quick coupler, in order to raise the hook plugs.
7) Get on the machine again and turn it on (see par. 8.3.2).
8) Operating carefully draw up the quick coupler to one of the equipment so as to go up the upper round profile (FIG. 20 - Ref. 2)
in their curved seats of the equipment (FIG. 20 - Ref. 1).
9) Move slowly the multifunction joystick to the left, in this way the quick coupler leans backward, continue after lifting of a few
centimetres the quick coupler and automatically the coupling system closes allowing the two plugs to fit in the seats of the equipment
(FIG. 20 - Ref. 4).
10) Check visually the two levers (FIG. 20 - Ref. 3) are in vertically position. If not, it means the coupling was not successful.
11) Lift the equipment and lean forward moving the multifunction joystick to the right to check visually the two plugs of coupling are
correctly inserted in the fitted seats of the equipment. If not, relocate the equipment on the ground and repeat the procedure
from step 3).

FIG. 20

8.3.5.2 Mechanical connection of the equipment with hydraulic release system (option)
To carry out the assembly of the equipment, in case the machine is provided with a hydraulic release system, proceed as follows:
1) Make sure the equipment is positioned on firm and level ground.
2) Turn on the machine (see par. 8.3.2).
3) Push the multifunction joystick to the right in order to tilt forward the quick coupler of the machine. If necessary translate
backwards few cm.
4) Operating carefully draw up the quick coupler to one of the equipment so as to go up the upper round profile (FIG. 20 - Ref. 2)
in their curved seats of the (FIG. 20 - Ref. 1) equipment.
5) Press and hold the release button of the equipment and at the same time activate the selector of the flow of couplings in forward
position (see par. 4.3.5).
6) Move the multifunction joystick to the left, in order to leans backward the quick coupler. Operating in this way the quick coupler
of the machine and the one of the equipment are aligned.

Instruction manual (Translation of the original instructions)


CM13111 - 07.09.12 - 00 CSF SRL
42/54
Self-moving Compact wheel loader, articulated frame, equipped with
multipurpose quick coupler, MULTIONE Series SL800 USING THE MACHINE -8

7) Release the release button of the equipment, in this way the two plugs of the coupler are lowered and inserted in the fitted seats
of the coupler of the equipment.
8) Lift the equipment and lean forward moving the multifunction joystick to the right to check visually that the two plugs of coupling
are correctly inserted in the fitted seats of the equipment. If not, relocate the equipment on the ground and repeat the procedure
from step 1).

8.3.5.3 Hydraulic connection of the equipment (if available)

DANGER
IT IS FORBIDDEN TO CARRY OUT THE CONNECTION OF THE HYDRAULIC PIPES WHEN THE ENGINE OF THE MACHINE IS
WORKING UNTIL YOU HAVE DRIVEN THE EXHAUST DISPLY DEVICE OF THE OIL PRESSURE OF THE HYDRUALIC SYSTEM AND
HAVE COMPLETED THE PROCEDURE FOR ASSEMBLY.

WARNING
BEFORE MAKING CONNECTIONS READ THE EQUIPMENT INSTRUTION MANUAL.

WARNING
THERE IS RESIDUAL RISK N. 1 (SEE PAR. 3.2).

Before making hydraulic connections between the machine and the equipment (FIG. 21 - Ref. 1 and 2) you need to download the
residual pressure in the hydraulic circuit of the machine. To make this proceed as follows:
1) Turn off the machine (see par. 8.3.7).
2) Put the starting key in Pos. ”1”.
3) Activate the multifunction joystick (see par. 8.3.3).
4) Move the yellow selector of the multifunction joystick (par. 4.3.5 - Ref. 5) before in “Forward” and then in “Backward”.
WARNING
THE CONNECTIONS MUST BE CARRIED OUT AFTER ASSEMBLED MECHNICALLY THE EQUIPMENT.
ONCE MADE THE CONNECTIONS YOU MUST CHECK THE MOVING PARTS OF THE EQUIPMENT MOVE IN THE CORRECT WAY. IF
NOT, YOU MUST REVERSE THE CONNECTION OF THE HYDRAULIC PIPES.

8.3.5.4 Electrical connection of the equipment (if available)

WARNING
BEFORE MAKING ELECTRICAL CONNECTIONS READ THE EQUIPMENT INSTRUCTION MANUAL.

WARNING
THE CONNECTIONS MUST BE CARRIED OUT AFTER MECHANICALLY ATTACHED EQUIPMENT.

Make the the electrical connection between the machine and the equipment, if any, through the plug (FIG. 21 - Ref. 3).

Instruction manual (Translation of the original instructions)


CSF SRL CM13111 - 07.09.12 - 00
43/54
Self-moving Compact wheel loader, articulated frame, equipped with
8- USING THE MACHINE multipurpose quick coupler, MULTIONE Series SL800

FIG. 21

8.3.6 Disassembly of the equipment


To disassembly the equipment proceed as follows:
1) Place the equipment on firm ground.
2) Turn off the machine (see par. 8.3.7).
3) Exhaust the residual pressure inside the hydraulic circuit (see par. 8.3.5.3).

8.3.6.1 Electrical and hydraulic disconnection

WARNING
CHECK THE EQUIPMENT INSTRUCTION MANUAL WITH REGARDS TO HYDRAULIC AND ELECTRICAL CONNECTIONS.
THE HYDRAULIC PIPES AND ELECTRICAL CABLE MUST BE DISCONNECTED BEFORE DISASSEMBLYING MECHANICALLY THE
EQUIPMENT.

If necessary, disconnect hydraulic pipes and electrical cable.

8.3.6.2 Mechanical disconnection of the equipment with manual release system

WARNING
THERE ARE RESIDUALS RISKS N. 1, N. 2, N. 3 (SEE PAR. 3.2).

To disconnect the equipment with manual release system proceeds as follows:


1) Rotate down the two release levers (FIG. 20 - Ref. 3) from the quick coupler in order to disengage the two plugs.
2) Turn on the machine (see par. 8.3.2).
3) Move to the right the multifunction joystick in order to rotate forward the quick coupler of the machine. If necessary translate
backward a few cm.
4) Move “Forward” the multifunction joystick in order to lower the lifting arm and disassembly the equipment.

8.3.6.3 Mechanical disconnection of the equipment with hydraulic release system (option)
If the machine is supplied with hydraulic release system proceed as follows:
1) Turn on the machine (see par. 8.3.2).
2) Press and hold the release button of the equipment and at the same time activate the control of the flow of couplings in “Forward”
position (see par. 4.3.5).
3) Operating carefully decouple the coupler of the equipment.

Instruction manual (Translation of the original instructions)


CM13111 - 07.09.12 - 00 CSF SRL
44/54
Self-moving Compact wheel loader, articulated frame, equipped with
multipurpose quick coupler, MULTIONE Series SL800 USING THE MACHINE -8

4) Release the release button of the equipment and replace the control of the flow of couplings in central position.

8.3.6.4 Use of the equipment

WARNING
TO USE THE EQUIPMENT PLEASE REFER TO THE INSTRUCION EQUIPMENT MAUAL.
YOU MUST KEEP THE EQUIPMENT ASSEMBLED TO THE MACHINE MORE CLOSE AS POSSIBLE TO THE GROUND WHEN MOVING.

8.3.7 Turning off the machine


To turn off the machine proceed as follows:
1) Stop the machine without a steering.
2) Withdraw and lower the lifting arm and/or put the possible assembled equipment on the ground.
3) Set to the minimum the accelerator lever, Pos. “snail”.
4) Insert the parking brake (see par. 8.3.8).
5) Release the pressure of the hydraulic system as described at par. 8.3.6.
6) Put the key in Pos. “0”.
7) Remove the key from the control panel and store it in a safe place.

8.3.8 Parking brake


To insert the parking brake proceed as follows:
Pull upward the parking brake lever (FIG. 22 - Ref. 1) and lock it by pushing it to the right.
Only for model SL840DP: press the relative button (TAB. 4 - Ref. 13).

To disengage the parking brake proceed as follows:


Unlock the lever of the parking brake (FIG. 22 - Ref. 1) by moving it to the left and down.

8.3.9 Refueling
When the fuel level warning light (see par. 4.3.4) comes on it is necessary to supply proceeding as follows:
1) Put the machine in “safety state” (see par. 9.2).
2) Go onto place A (see FIG. 2).
3) Unscrew the tank cap counterclockwise.
4) Refueling, if necessary use a funnel to avoid spilling fuel.
5) Completed filling screw the fuel cap clockwise.
DANGER
IT IS FORBIDDEN TO MAKE REFUELLING OPERATIONS WHILE SMOKING AND/OR NEARBY IN PROXIMITY OF FLAMES.THERE IS
FIRE AND/OR EXPLOSION DANGER.

8.4 Functions/exceptional situations

8.4.1 Instability of the machine


It may happen that by performing a curve at high speed or by lifting a heavy load the machine is to be in a state of instability.
In this case an acoustic device (buzzer) starts to emit a sound and a warning light on the multifunction instrument start flashing.
If the sound is:
‡ intermittent the instability level is slight;
‡ continuous: the instability level is high.
To avoid this situation proceed as follows:
1) Steer the machine only at low speed and with load as close as possible to the ground.
2) No extension of the lift arm when it is lifted and with lifted load (see par. 4.5.2).
3) Do not lift heavy loads by buckets or other equipment for lifting.

Instruction manual (Translation of the original instructions)


CSF SRL CM13111 - 07.09.12 - 00
45/54
Self-moving Compact wheel loader, articulated frame, equipped with
8- USING THE MACHINE multipurpose quick coupler, MULTIONE Series SL800

FIG. 22 FIG. 23

8.4.2 Overpressure in the hydraulic circuit


The machine is equipped with a system of hydraulic valves that limit the oil pressure within the circuit to avoid any damage.
In particular difficulty running it may happen to hear a hissing sound. This indicates that the valves were brought into service.
If the condition of effort should go on and this may result in damage so you will need to decrease the stress for the machine by
reducing the speed of work and/or the number of the engine rpm.

8.4.3 Loss of control


In case the amount of oil inside the hydraulic circuit decreases considerably due to a fault with relative loss it may happen that the
machine enters into neutral and loses the effect of “engine brake” given by the hydraulic circuit. In this condition the control of the
machine can be compromised. To avoid this situation proceed as follows:
1) Before any starting check the presence of possible loss.
2) Check the hydraulic oil level and if necessary top up (see chap. 9).
DANGER
IN CASE OF EMERGENCY SITUATION OPERATE THE PARKING BRAKE TO STOP THE MACHINE.

8.4.4 Emergency exit of the cabin


In case of need to open the emergency door on the machines supplied with cabin proceed as follows:
1) Pull the red ring on the handle to open of the Right window of the machine (FIG. 23 - Ref. 1).
2) Push out the Right window to open fully.

8.4.5 Block of the machine with the lift arm raised


DANGER
ATTENTION: THIS IS AN EMERGENCY PROCEDURE AND THEREFORE THE AREA MUST BE CONTROLLED AND FORBIDDEN.

In case of malfunction of the machine which make it impossible to retract the lifting arm raised, it is not safe to lower it because
there would be a considerable imbalance of the machine. As it is a malfunctioning machine, the imbalance cannot be reduced by
retracting the arm and so the risk of rollover of the machine would be relevant and unmanageable.
To return the equipment and the eventual load on the ground proceed as follows:
1) Insert the parking brake.
2) Remove the key from the control panel.
3) Secure the area around the machine.

Instruction manual (Translation of the original instructions)


CM13111 - 07.09.12 - 00 CSF SRL
46/54
Self-moving Compact wheel loader, articulated frame, equipped with
multipurpose quick coupler, MULTIONE Series SL800 MAINTENANCE -9

4) Using a special machine (eg. forklift) download the suspended load.


5) Lower the lifting arm.

8.4.6 Towing the machine on

WARNING
IT IS FORBIDDEN TO TOW THE MACHINE OFF AND/OR LIFT IT BY ANY MEANS OF TRANSPORT.

If the machine remains blocked, it is possible to tow it for a short trip (MAX. 20 mt), only if on, by a suitable towing vehicle.
To make this proceed as follows:
1) Put the machine in “safety state” (see par. 9.2).
2) Connect to the attachment points of the machine (FIG. 24 - Ref. 1) the ropes and/or chains of towing.
3) Turn on the machine (see par. 8.3.2) nd, as far as possible, facilitate towing operations.

FIG. 24 FIG. 25

9 MAINTENANCE

9.1 General warnings


See par. 3.4.

9.2 Safety status of the machine


The machine is in safety state when:
1) The machine is stopped not steered on firm and level ground.
2) The lifting arm is lowered and the eventual equipment on the ground.
3) The engine is off (see par. 8.3.7).
4) The controls are in neutral position.
5) The parking brake is inserted (see par. 8.3.8).
6) The key has been removed from the control panel and stored in a safe place.

Instruction manual (Translation of the original instructions)


CSF SRL CM13111 - 07.09.12 - 00
47/54
Self-moving Compact wheel loader, articulated frame, equipped with
9- MAINTENANCE multipurpose quick coupler, MULTIONE Series SL800

9.3 Installation safety block on the lifting arm


When performing maintenance on the machine and you need to raise the lifting arm, you must insert the retention bracket.
Proceed as follows:
1) Start on the machine.
2) Raise completely the lifting arm.
3) Turn off the machine (see par. 8.3.7) keeping the arm raised.
4) Remove the bracket from the slot located under the driving seat (FIG. 26 - Ref. 1).
5) Insert the bracket (FIG. 27 - Ref. 1) to block the lifting arm and fix it with the appropriate knob (FIG. 27 - Ref. 2).
6) Slowly lower the lifting arm to bring the elements of the cylinder in support on the bracket.

9.4 Opening engine cover


To open the cover proceed as follows:
1) Remove the key from the battery disconnection switch (see par. 7.1).
2) Using the proper tool turn counterclockwise the two screws that lock the engine cover (FIG. 25 - Ref. 1).
3) Raise the engine cover and place it on a stable level surface.

FIG. 26 FIG. 27

9.5 Maintenance light reset


WARNING
ONLY THE DEALERS AND AUTHORISED WORKSHOPS CAN RESET THE MAINTENANCE LIGHT.

The machine is supplied with a multifunction device (see par. 4.3.4) that at every start up indicates in the bottom part of the
display the number of remaining hours to the next operation of scheduled maintenance. When there are less than 100 hours
the maintenance light on the multifunction device blinks for 30 seconds at every start up of the machine. When the scheduled
maintenance interval is exceeded, the maintenance light stays on.
1) After carrying out the scheduled maintenance to reset the maintenance light proceed as follows:
2) Connect the appropriate button to the connector under the seat on the Right side.
3) Put the key in Pos.”1” and wait for 5 seconds until the multifunction device indicates the operating hours.
4) Press and hold the button for 20 seconds, the message “RESET” is shown on the multifunction device display.
5) Release the button for 2 seconds.
6) Press again the button for 2 seconds, the message “OFF” is shown.
7) Switch off by the key, the system is reset.
N.B.: To carry out the reset, the number of hours must be achieved (eg.: 51 hours OK, 49 HOURS YOU CANNOT RESET).

Instruction manual (Translation of the original instructions)


CM13111 - 07.09.12 - 00 CSF SRL
48/54
Self-moving Compact wheel loader, articulated frame, equipped with
multipurpose quick coupler, MULTIONE Series SL800 MAINTENANCE -9

9.6 Ordinary maintenance table

Frequency Operating point Type of intervention


Machine Cleaning (see par. 9.7.1)
Joints, levers and lubricators Greasing (see par. 9.7.1)
Every day
Engine Oil level check (see par. 9.7.2)
Shelters and protective devices Integrity check
Tyres Check tires pressure and wheel nut tightening (see par. 9.7.1)
Hydraulic circuit Oil level check (see par. 9.7.1)
Every week Joints, levers and lubricators Greasing (see par. 9.7.1)
Air filter Cleaning (see par. 9.7.2)
Radiator Cleaning (see par. 9.7.2)
Every 100 hours Engine Coolant level check (see par. 9.7.2)
Electrical circuit Fuse replacement (see par. 9.7.1)
When needed
Lifting arm Sliding shoes adjustment (see par. 9.7.1)
TAB. 21

9.7 Description of the interventions of ordinary maintenance

9.7.1 Interventions on the machine

Intervention Description
Machine cleaning Perform external cleaning with compressed air and/or dry cloth. It is forbidden to use water jets.
Wipe the lubricators with a cloth (see FIG. 28, FIG. 29, FIG. 30) and apply grease type 0088 PAKELO
Greasing
BEARING EP GREASE NLG I 0.
To check the hydraulic oil level:
1) Raise the lifting arm.
2) Turn on the machine and position the blocking bracket of the lifting arm.
Hydraulic oil check 3) Unscrew counterclockwise the hydraulic oil tank cap (FIG. 32 - Ref. 1).
4) Check the oil level is between the two marks MIN. and MAX. of the stick applied to the cap of the hydraulic
oil tank.
5) If it is necessary top up with oil type 0034 PAKELO HYDRAULIC EP EXTRA S-AL 46.
To check the tyres proceed as follows:
Tyre check ‡ Verify the integrity of the tyres and rims. Inflate by appropriate compressor.
‡ Never exceed the value of inflation pressure recommended according to the tyre model.
ROPS and FOPS: verify that the structure is not deformed, cracks, bare metal, rust. Verify that the attachment
Integrity check points and relative bolts are intact. Safety belts: check the attachment points and relative bolts are intact and
the coupling system is not damaged.
cont.

Instruction manual (Translation of the original instructions)


CSF SRL CM13111 - 07.09.12 - 00
49/54
Self-moving Compact wheel loader, articulated frame, equipped with
9- MAINTENANCE multipurpose quick coupler, MULTIONE Series SL800

Intervention Description
To replace fuses proceed as follows:
1) Remove the protective cover of the fuses placed under the seat (FIG. 33 - Ref. 17).
2) Replace the burnt fuse with one of the same model and amperage.
3) Replace the cap.

Ref. Function Type Ref. Function Type


Fuel pump/Timers/Generetor
1 10 9 Right position light 10
/Mainl engine line
2 LCD main deck+Tilting alarm 10 10 Left position light 10
Fuse replacement
3 Working light+Horn+OPT 10 11 Hi beam 15
4 Oil cooler 15 12 Low beam 10
DBS+Joystick+Speed mode
25 13 Hazard 10
5 (only for Mod. SL840DTP)
DBS+Joystick 25 Stop light+Direction
14 15
6 12V socket 10 lights+Light control device
7 Options 15 15 Horn 5
8 Optional 10 16 Hazard, battery line 5

To adjust the sliding shoes of the lifting arm proceed as follows:


1) Loosen counterclockwise the degree of retainer (FIG. 31 - Ref. 2);
Sliding shoes of the 2) Screw, clockwise, until shoes (FIG. 31 - Ref. 1) are to be in contact with the surface of the arm.
lifting arm adjusting 3) Screw, clockwise, the degrees of retainer.
Should be too worn, replace them with new shoes.
Adjustment must be performed on all four shoes.
TAB. 22

FIG. 28 FIG. 29

Instruction manual (Translation of the original instructions)


CM13111 - 07.09.12 - 00 CSF SRL
50/54
Self-moving Compact wheel loader, articulated frame, equipped with
multipurpose quick coupler, MULTIONE Series SL800 MAINTENANCE -9

FIG. 30 FIG. 31

FIG. 32 FIG. 33

9.7.2 Interventions on the engine

WARNING
FOR INFORMATION ABOUT THE MAINTENANCE PLEASE REFER TO THE ENGINE MANUAL ENCLOSED.

9.8 Extraordinary maintenance


WARNING
PLEASE CONTACT YOUR LOCAL DEALER AND/OR AN AUTHORISED WORKSHOP FOR EXTRAORDINARY MAINTENANCE.

Instruction manual (Translation of the original instructions)


CSF SRL CM13111 - 07.09.12 - 00
51/54
Self-moving Compact wheel loader, articulated frame, equipped with
10- SPARE PARTS multipurpose quick coupler, MULTIONE Series SL800

Frequency Operating point Type of intervention


Change the oil filter
Hydraulic circuit Check pressure
Adjust pressure
After the first 50 hours Replace oil
Engine
Replace oil filter
Bolts, nuts, screws etc. Check the tightness
Battery Charge control
Change the oil filter
Hydraulic circuit Check the pression
Adjust the pression
Every 200 hours
Change the oil
Engine Replace air filter
Check belt tension
After the first 400 hours Engine Check the radiatore water level (see par. 9.7.2)
Check pressure
Adjust pressure
Hydraulic circuit
Replace filter cartridge
Change the oil
Every year
Change oil
Clean fuel filter
Engine
Replace coolant
Replace oil engine filter
Every 5 years Safety belt Change
TAB. 23

10 SPARE PARTS
WARNING
THE ORIGINAL PARTS FOR ANY CHANGES MUST BE REQUIRED ONLY TO THE DEALER OR AUTHORISED SERVICE CENTRE,
COMMUNICATING MACHINE MODEL, SERIAL NUMBER AND YEAR OF MANUFACTURE.

10.1 Filter code

Model
SL835/SL840 SL835/SL840 SL835/SL840
Type of filter SL840DTP
(up to M325375) (from M325376 up to M326700) (from M326701)
Fuel filter - retina C039029 C039029 C039029 C039029
Main fuel filter C039044 C039044 C039044 C039044
Engine oil filter C039045 C039045 C039045 C039045
Air filter cartridge C039060 C039060 C039060 C039060
HST filter / C036625 C036625 /
Hydraulic oil filter C036601 C036601 C036627 C036627
Suction filter C036611 C036611 C036611 /
TAB. 24

Instruction manual (Translation of the original instructions)


CM13111 - 07.09.12 - 00 CSF SRL
52/54
Self-moving Compact wheel loader, articulated frame, equipped with
multipurpose quick coupler, MULTIONE Series SL800 ENCLOSURES -11

11 ENCLOSURES

11.1 Road light kit (Option)


Road light kit includes:
‡ Headlights (high beams, low beams, position and direction).
‡ Rear lights (position, stop and direction).
‡ Orange light indicator (placed above the driving seat).
‡ Side rearviews mirrors.
The lights of the road kit are activated by the appropriate controls placed on the driving seat (see par. 4.3).
ATTENTION
THE ROAD LIGHT KIT IS REQUIRED FOR THE MACHINE TO BE DRIVEN.

11.2 Parallelogram
The parallelogram is a mechanical device which, when applied to the lifting arm allows to maintain the equipment maybe assembled
to the machine always with the same angle of departure, whatever the position of the lifting arm is.

11.3 Warranty terms

11.3.1 General rules and registration procedure


‡ 7KHZDUUDQW\ODVWVPRQWKVRURQHWKRXVDQGKRXUVRIZRUN ZKLFKHYHUUHDFKHGLVWKH¿UVWWHUP IURPWKHGDWHRIGHOLYHU\WRWKH
¿QDOXVHURUQRWODWHUWKDQPRQWKVIURPWKHGDWHRIVDOHE\&6)65/
‡ 7RUHSRUW&6)65/WKHGHOLYHU\RIWKHPDFKLQHWRWKH¿QDOXVHUWKHLPSRUWHUGHDOHUPXVW¿OOLQ7+()2502)'(/,9(5< VLWH
www.multione.com) no later than 20 days from the actual delivery of the vehicle. If there is no internet accessibility the importer/
dealer can contact Customer Service CSF by calling number +39 0444264600 or sending an e-mail to customer@multione-csf.
com to communicate the relative data.
‡ )RUWKHPDFKLQHVSXUFKDVHGIRUGHPRQVWUDWLYHSXUSRVHVE\WKHLPSRUWHUGHDOHUWKHGHOLYHU\IRUPPXVWEH¿OOHGDOOWKHVDPH
,QWKLVFDVHWKH¿QDOXVHULVWKHLPSRUWHUGHDOHUKLPVHOIDQGWKHSHULRGRIZDUUDQW\LVPRQWKVRURQHWKRXVDQGRIZRUNDQGLW
starts from the date of sale of CSF SRL.
‡ On receipt of the machine, the customer is asked to verify the unit is intact, complete and corresponding to the purchase order.
‡ Any claim related to non-compliance with the order must be submitted in writing no later than eight days from the receipt of the
machine.
‡ Non-compliance and/or violation of the correct procedure of registration of sale will void overriding any form of warranty and
liability on the part of CSF SRL including any cost and/or damage.
‡ We also inform you that all data will be treated according to the Legislative Decree n. 196/2003 “Code regarding the protection
of personal data” (Consolidated act Privacy).
‡ CSF SRL will repair or replace at its option, free of charge, all proven defects to defective materials or faulty workmanship, without
being obliged to pay any compensation for direct or indirect damages or reimbursement of any kind or any nature.

11.3.2 Scheduled maintenance


During the guarantee period, the final user, according to pre-established deadlines must inform the importer/dealer he will carry out
the scheduled maintenance.
As regards the period of scheduled maintenance, please refer to the manual.

11.3.3 Exclusion of warranty


They are excluded from warranty and will therefore always charged:
1) Consumable items such as oils, lubricants and filters.
2) Electrical system.
3) Rubber hoses, tyres, rims, brake, body, frame parts exposed to shocks, parts subject to wear, silencer, battery, buttons, levers,
joystick (if available), lights, bulbs, seats, steering wheel, control panel, cylinder seals and all attachments.
4) All equipments and attachments and options assembled to the machine.

Instruction manual (Translation of the original instructions)


CSF SRL CM13111 - 07.09.12 - 00
53/54
Self-moving Compact wheel loader, articulated frame, equipped with
11- ALLEGATI multipurpose quick coupler, MULTIONE Series SL800

5) The hours of workforce used in the repair.


6) Any intervention carried out to the machine by our technicians.
7) Kilometric return cost of our technicians.
8) Travelling expenses, motorway, meals, accommodation, etc.
9) Expenses of return of the machine, if you need to perform an intervention at our factory or authorised dealer.
10) All shipping charges, both guaranteed replacement parts and the vehicle.

Warranty replacement of defective parts will not be free in the following cases:
1) Failure to return the replaced parts free delivered to CSF SRL within 15 days from the sending of new material.
2) Breakage of the piece not due to defects in material or workmanship, but to misuse or improper use of the machine or damage
incurred by the request of the purchaser of excessive performance compared to that provided by CSF SRL.

11.3.4 Warranty expiration


The warranty is not valid when:
1) The purchaser is not in compliance with contractually agreed payments.
2) The damage is due to negligence, carelessness, poor maintenance, non-conforming or improper use of the machine.
3) It is carried out any repair and/or modification on the machine without the written consent by CSF SRL.
4) The purchaser sets up to the machine equipments, attachments and related hydraulic arrangements not provided by CSF SLR.
5) The purchaser sets up to the machine, original equipment not properly maintained in working order to cause damage to the
machine.
6) Electrical, mechanical and hydraulic modifications not authorised in writing by CSF SRL have been carried out.
7) Failure to perform scheduled maintenance operations.
8) Use of non-original spare parts.
9) Use of non suitable fuels, lubricants and solvents that cause damage to the machine.
10) Use of the vehicle not conform to the manual.
11) Exceptional events.

11.3.5 Notes
‡ The removal of safety devices, whose the machine is equipped, will invalidate automatically the guarantee and liability by CSF
SRL.
‡ If through carelessness and negligence by the purchaser or other event independent by CSR SRL, this could not act promptly for
repairs immediately after the occurrence of cracks or defects, the purchaser will be responsible for extra burden of breakage or
defects resulting from further use of the machine.
‡ CSF SRL decline any liability if, both for ordinary maintenance and in case of any malfunction and/or any breakage of components,
the machine could not be used and should verify the “non-production”, including the possible supply of other alternative means,
expenses and/or any other cost.
‡ In case of non-acceptance of the above conditions the customer may return the machine to CSF SRL free port within 8 days from
the receipt of it, provided it is in like new conditions and without having been used in any way (the use of the machine implies
full acceptance of the terms of this warranty). CSF SRL will arrange for the inspection of the machine and possibly to restore it
charging the relative amount.

Instruction manual (Translation of the original instructions)


CM13111 - 07.09.12 - 00 CSF SRL
54/54

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