ASTM E74-13a Explained

Henry Zumbrun II, President Morehouse Instrument

Company
1742 Sixth Ave
York, PA 17403
PH: 717-843-0081
web: www.mhforce.com
info: hzumbrun@mhforce.com

1
What we do
We are a manufacturing company that
produces force calibration equipment and
adapters, that are used in industry, to
measure force.

We have state of the art force and torque

calibration laboratories and offer calibrations
at a very high level of accuracy.

2
Force Capability

Morehouse offers dead weight primary standards calibrations accurate to

0.002 % of applied force up to 120,000 lbf. Other force calibrations
offered up to 2,250,000 lbf know to within 0.01 %.

3
 Torque Capability

Morehouse torque calibration laboratory features a primary torque calibration

standard accurate to 0.0025 % of applied torque. This standard is the second
most accurate torque standard in the world.

4
ASTM E74 Explained Abstract

• We will cover Primary Standards and Secondary Standards as defined by

this standard.
• We will cover the ASTM E74-13a calibration procedure.

5
Measurement Related Terms
Metrological Traceability: Property of a measurement result
whereby the result can be related to a reference through a
documented unbroken chain of calibrations, each contributing
to the measurement uncertainty.

- A ‘reference’ can be a definition of a measurement unit

through its practical realization
- Metrological traceability requires an established calibration
hierarchy.

6
Uncertainty Tiers For Force Calibration
PRIMARY Tier 1 Primary Standards a deadweight force applied directly without intervening
STANDARDS mechanisms such as levers, hydraulic multipliers, or the like, whose mass has been
determined by comparison with reference standards traceable to national standards
0.001 - 0.005 % of mass. Require correction for the effects of Local Gravity and Air Buoyancy

Tier 2 Secondary Standards instruments such as load cells, proving

SECONDARY rings, and other force measuring devices or a mechanism, the
STANDARDS calibration of which has been established by comparison with
0.01 % - 0.05 % primary force standards
Tier 3 Working Standards instruments such as load cells, force
gages, crane scales, dynamometers, etc., Where the laboratory
WORKING STANDARDS falls into this range largely depends on the reference standard used
0.1 % - 0.5 % to calibrate the device. To achieve 0.1 % may require very stable
devices and calibration by primary standards.

Tier 4 Devices for Force Verification instruments or

DEVICES FOR FORCE VERIFICATION Universal Testing Machines (UTM) used for testing
0.5 % - 2 % material or verification of forces. Further
dissemination of force is uncommon after this tier as
the measurement uncertainty becomes quite large.
Calculating Force CMC’s
Guidance Documents
• NCSLI RP-12
• Lack of proper guidance document for non ASTM E74
• ASTM E74 Appendix combined with A2LA R205

Morehouse is working on a guidance document and we will have

several upcoming webinars on Measurement Uncertainty

8
Force CMC for ASTM E74 Calibrations
Type A Uncertainty Contributors
1) ASTM LLF reduced to 1 Standard Deviation (ASTM LLF is reported with k= 2.4)
2) Repeatability of the Best Existing Device
3) Repeatability and Reproducibility

Type B Uncertainty Contributors

1) Resolution of the Best Existing Device
2) Reference Standard Resolution* If Applicable
3) Reference Standard Uncertainty
4) Reference Standard Stability
5) Environmental Factors
6) Other Error Sources

9
Force CMC for ASTM E74 Calibrations
We will need the following:
1. Calibration Report for the Device
which needs to include
Measurement Uncertainty
2. The uncertainty of the
instrument(s) that were used to
perform the calibration
3. Calibration History (if available)
4. Manufacturer’s Specification
Sheet
5. Error Sources, if known

The end user will then have to conduct

the following tests:
1. Repeatability study
2. R & R between technicians
3. Complete Proficiency Testing
Requirements

10
Certificate Example
Measurement Uncertainty
Morehouse has prepared a Measurement Uncertainty Calibration and Measurement
Capability Excel Worksheet for anyone doing force measurements.
Morehouse Measurement Uncertainty Calibration and Measurement Capability Worksheet
START ON THIS SHEET AND FILL IN ONLY LIGHT GREY BOXES
SECTION 1 DATA ENTRY NOTE: ONLY ENTER INFORMATION IN LIGHT GREY BOXES
Laboratory Morehouse Ref Standard Stability Temperature
Technician Initials HZ All information entered must converted to like units. FORCE Change From Interporlated Actual Effect
Date: 2/26/2016 This spreadsheet is provided by Morehouse Instrument Company APPLIED Previous % 0 LBF 0.000015
Range 1K-5 K It is to be used as a guide to help calculate CMC 1 300 0.0500% 0.15 0.15 0.0045
Standards Used Ref and UUT Ref S/N U-7644 UUT S/N Test 2 600 0.0500% 0.15 0.3 0.009
3 900 0.0500% 0.30 0.45 0.0135
Resolution UUT 0.1 LBF This is the resolution of the Unit Under Test you are Using for the Repeatability Study (What you are testing) 4 1200 0.0500% 0.60 0.6 0.018
5 1500 0.0500% 0.75 0.75 0.0225
REFERENCE STANDARD INFORMATION 6 1800 0.0500% 0.90 0.9 0.027
ASTM E74 LLF * 0.231 LBF * This is your ASTM E74 LLF Found on Your ASTM E74 Report. It will be converted to a pooled std dev (drop down for non ASTM) 7 2100 0.0500% 1.05 1.05 0.0315
Resolution of Reference 0.023 LBF This should be found on your calibration report. 8 2400 0.0500% 1.20 1.2 0.036
Temperature Spec per degree C % 0.0015% This is found on the load cell specification sheet. Temperature Effect on Sensitivity, % RDG/100 F 9 2700 0.0500% 1.35 1.35 0.0405
10 3000 0.0500% 1.50 1.5 0.045
Max Temperature Variation 11
per degree C of Environment 1 During a typical calibration in a tightly controlled the temperature varies by no more than 1 degree C. 12

Morehouse CMC 0.0016% This is the CMC statement for the range calibrated found on the certificate of calibration. Leave blank if entering Eng. Units

Miscellaneous Error 0.003 % This can be creep, side load sensitivity or other known error sources. Enter and select Eng. Units or %

Conv Repeatability Data To Eng. Units YES

Repeatability of UUT Ref Laboratory Uncertainty Per Point MUST SELECT

Applied Run1 Run2 Run3 Run4 Average Resolution STD DEV CONVERTED Force % Eng. Units Conv % Force % or Eng.
1 300.00 300.5 300.5 300.6 300.6 300.55 0.998170022 0.05773503 0.05762937 300 0.0016% 0.000016 300 %
2 600.00 600.9 600.8 600.8 600.8 600.825 0.998626888 0.05000000 0.04993134 600 0.0016% 0.000016 600 %
3 900.00 901.1 900.9 901 901 901 0.998890122 0.08164966 0.08155904 900 0.0016% 0.000016 900 %
4 1200.00 1201.3 1201.1 1201.2 1201.2 1201.2 0.999000999 0.08164966 0.08156809 1200 0.0016% 0.000016 1200 %
5 1500.00 1501.4 1501.2 1501.4 1501.4 1501.35 0.999100809 0.10000000 0.09991008 1500 0.0016% 0.000016 1500 %
6 1800.00 1801.4 1801.2 1801.3 1801.3 1801.3 0.999278299 0.08164966 0.08159073 1800 0.0016% 0.000016 1800 %
7 2100.00 2101.4 2101.3 2101.4 2101.4 2101.375 0.999345667 0.05000000 0.04996728 2100 0.0016% 0.000016 2100 %
8 2400.00 2401.4 2401.3 2401.4 2401.4 2401.375 0.999427411 0.05000000 0.04997137 2400 0.0016% 0.000016 2400 %
9 2700.00 2701.4 2701.4 2701.3 2701.3 2701.35 0.99950025 0.05773503 0.05770617 2700 0.0016% 0.000016 2700 %
10 3000.00 3001.2 3001.3 3001.4 3001.5 3001.35 0.999550202 0.12909944 0.12904138 3000 0.0016% 0.000016 3000 %
11 0.0016% 0.000016 %
12 0.0016% 0.000016 %
Avg Std Dev of Runs 0.07799573 0.07793211

12
Measurement Uncertainty
http://www.mhforce.com/Files/Support/249/CMC-CALCULATIONS-FOR-FORCE-
MEASUREMENTS.xlsx
SECTION 2 DATA ANALYSIS DISTRUBUTION IS THE ONLY COLUMN IN SECTION 2 THAT MAY NEED CHANGED
Section 2 Measurement Uncertainty Budget Worksheet Data Analysis (Nothing below should need filled out)
Laboratory Morehouse Miscellaneous error %
Parameter FORCE Range 1K-5 K Sub-Range N/A Force % Reading
Technician HZ 1 300 0.009 0.003%
Date 2/26/2016 Standards Used Ref S/N U-7644 UUT S/N Test 2 600 0.018 0.003%
Variance (Std. %
Uncertainty Contributor Magnitude Type Distribution Divisor df Std. Uncert u^4/df 3 900 0.027 0.003%
Uncert^2) Contribution
Reproducibility (see R & R sheet) 2.3094E+0 A Normal 1.000 10 2.31E+0 5.33E+0 99.55% 2.8E+0 4 1200 0.036 0.003%
Repeatability 77.9321E-3 A Normal 1.000 39 77.93E-3 6.07E-3 0.11% 945.8E-9 5 1500 0.045 0.003%
Standard Deviation 96.2500E-3 A Normal 1.000 200 96.25E-3 9.26E-3 0.17% 429.1E-9 6 1800 0.054 0.003%
Resolution of UUT 100.0000E-3 B Resolution 3.464 200 28.87E-3 833.33E-6 0.02% 3.5E-9 7 2100 0.063 0.003%
Environmental Conditions 13.5000E-3 B Rectangular 1.732 200 7.79E-3 60.75E-6 0.00% 18.5E-12 8 2400 0.072 0.003%
Stability of Ref Standard 150.0000E-3 B Rectangular 1.732 200 86.60E-3 7.50E-3 0.14% 281.3E-9 9 2700 0.081 0.003%
Ref Standard Resolution 23.0000E-3 B Resolution 3.464 200 6.64E-3 44.08E-6 0.00% 9.7E-12 10 3000 0.09 0.003%
Miscellaneous Error 3.0000E-3 B Rectangular 1.732 200 1.73E-3 3.00E-6 0.00% 45.0E-15 11
Morehouse CMC 48.0000E-3 B Expanded (95.45% k=2) 2.000 24.00E-3 576.00E-6 0.01% 12
Combined Uncertainty (uc)= 2.31E+0 5.36E+0 100.00% 2.8E+0
Effective Degrees of Freedom 10 Formula uc 4 ( y)
Veff =
NOTE: ONLY ENTER INFO IN GREY BOXES IN SECTION 1 UNLESS CHANGING DIST Coverage Factor (k) = 2.23 N
ci 4 u 4 ( xi ) The grey column Ref CMC is what
Expanded Uncertainty (U) = 5.16 0.28652%
å
i =1 vi populates individual sheets
Slope Regression Worksheet
Applied Run 1 Run 2 Run 3 Run 4 Average Std. Dev. Error Calculated Applied Ref CMC 0
1 300.00 300.0 300.0 300.0 300.0 300 0.057629373 0.0 300 300.00 0.000016 0.0048
2 600.00 600.1 600.0 600.0 600.0 600 0.049931344 0.0 600 600.00 0.000016 0.0096
3 900.00 900.1 899.9 900.0 900.0 900 0.081559037 0.0 900 900.00 0.000016 0.0144
4 1200.00 1200.1 1199.9 1200.0 1200.0 1200 0.08156809 0.0 1200 1200.00 0.000016 0.0192
5 1500.00 1500.0 1499.9 1500.0 1500.0 1500 0.099910081 0.0 1500 1500.00 0.000016 0.024
6 1800.00 1800.1 1799.9 1800.0 1800.0 1800 0.081590731 0.0 1800 1800.00 0.000016 0.0288
7 2100.00 2100.0 2099.9 2100.0 2100.0 2100 0.049967283 0.0 2100 2100.00 0.000016 0.0336
8 2400.00 2400.0 2399.9 2400.0 2400.0 2400 0.049971371 0.0 2400 2400.00 0.000016 0.0384
9 2700.00 2700.0 2700.0 2700.0 2700.0 2700 0.057706174 0.0 2700 2700.00 0.000016 0.0432
10 3000.00 2999.9 3000.0 3000.0 3000.1 3000 0.129041376 0.0 3000 3000.00 0.000016 0.048
11
12
Repeatability (Of Error) 7.19019E-14 Average Standard Deviation of Runs 0.077932 908.2951062 0
Slope 1
Intercept 0
Regression
3500

13
Measurement Uncertainty
• Example where the “Expanded Uncertainty” is less than the
Reference Standard Uncertainty (This should never happen)

14
Measurement Uncertainty & the
Measurement Hierarchy
SI

National Metrology Typical Uncertainties for Force

Institute (NMI) Measurement k =1
Primary Reference Laboratory N.I.S.T = 0.0004 %
Morehouse Instrument Company Morehouse = 0.0008 %
Accredited Calibration Supplier = 0.02 %
Accredited Calibration Working Standards = 0.1 %
Service Supplier Field Measurement = 0.5 %
Uncertainty

Working Standards
Instrument/Equipment

15
Measurement Uncertainty

Primary Accredited Working Field

BIPM/SI NMI
Standards Cal. Lab Standards Measurement
5

4
3

1
0
N.I.S.T 0.0005 % MOREHOUSE 0.001 % SECONDARY STANDARDS
0.04 %

The further away from calibration by primary standards the larger the Overall Uncertainty will become.
Note: The uncertainty of the reference laboratory must be added to any uncertainty budget.

16
 3. Measurement Uncertainty
Let’s examine CMC (Calibration Measurement Capability) and what the Reference CMC does
to the calibration results. Morehouse Versus Accredited Cal Supplier

Expanded Uncertainty @ 10K = 0.41 LBF Expanded Uncertainty @ 10K = 4.03 LBF
Morehouse CMC = 0.16 LBF Accredited Cal Supplier CMC = 4.00 LBF
Repeatability = 0.057 LBF Repeatability = 0.379 LBF

Expanded Uncertainty when calibrated with

Primary Standards is approximately 10 times
lower than using secondary standards

17
T.U.R. Morehouse Vs Typical Force Lab

10,000 lbf device 10,000 lbf device

accurate to 0.05 % with accurate to 0.05 % with
a 0.01 lbf Resolution and a 0.01 lbf Resolution
0.1 lbf Repeatability and 0.1 lbf
Repeatability
Morehouse CMC =
0.002 % of applied Competitor CMC =
Tolerance 10 lbf 0.05 % of applied
Expanded U = 0.24 lbf Tolerance 10 lbf
T.U.R = 21:1 Expanded U = 5.0 lbf
T.U.R = 1:1
18
T.U.R. Morehouse Vs Typical Force Lab

Notice the instrument read 10,000 lbf when 10,000 lbf was applied. What do you think
happens when we move the location of the measurement?

19
T.U.R. Morehouse Vs Typical Force Lab

When the measured value is changed to 10,004 lbf, most people would think the device is
still in tolerance. When Morehouse calibrates it, it is. When the lab with a CMC of 0.05 %
calibrates it, the risk goes from 4.66 % to 34.47 %.

20
21
Measurement Risk
How to lower your measurement risk
• Use the right calibration provider and have them replicate how the device is being used
• Have competent technicians
• Use the right equipment
• Lower your uncertainties through your calibration provider
Note: There is quite a bit of difference between force measurement labs with CMCs of 0.1 %, 0.05 %, 0.02 %, 0.01 %, 0.005 % and 0.002 % of applied force.

22
Using the Right Calibration Provider
 The Role of Morehouse in the
Measurement Hierarchy

Morehouse calibrates the Secondary or Working Standards that are then

used to calibrate other force instrumentation or testing machines.

24
Why is ASTM E74 Important?
• Almost every item is tested. The ASTM E74 standard is used
to calibrate secondary standards that are used to calibrate
testing machines in accordance with ASTM E4-15. Examples
include:

25
Force Testing Examples

26
Force Testing Examples

27
Force Testing Examples

28
 Calibration Defined
• Calibration is the comparison of an unknown (typically referred to as the
Unit Under Test or UUT) to a device known within a certain error(typically
referred to as the Calibration Standard or Reference Standard) for the
purpose of characterizing the unknown

• Calibration Standards in regards to ASTM E74 are typically characterized as

either Primary or Secondary Standards

29
Primary Force Standard (as defined by ASTM E74-13)
• Primary Force Standard – a deadweight force
applied directly without intervening mechanisms
such as levers, hydraulic multipliers, or the like,
whose mass has been determined by comparison
with reference standards traceable to national
standards of mass
• To be a classified as a primary standard the masses
of the weights shall be determined within 0.005 %
of their values by comparison with reference
standards traceable to national standards of mass
(ASTM E74-13a section 6.1.2)

30
Primary Force Standard (as defined by ASTM E74-13)
• Require correction for the effects of
• Local Gravity
• Air Buoyancy
• Must be adjusted to within 0.005 % or better
(N.I.S.T weights are adjusted to within U = 0.0005
%, Morehouse U= 0.002 %)
• Per ASTM E74-13a section 6.1 “weights shall be
made of rolled, forged or cast metal. Adjustment
cavities should be closed by threaded plugs or
suitable seals. External surfaces of weights shall
have a finish of 125 or less as specified by ANSI
B46.1” note: Stainless Steel preferred material

31
Secondary Force Standard as defined by ASTM E74

• Secondary Force Standard – an instrument or mechanism, the calibration of

which has been established by comparison with primary force standards.
• In order to perform calibrations in accordance with ASTM E74 your force
standard must be calibrated with primary standards

32
Secondary Force Standard as defined by ASTM E74

Secondary Force Standard – Range of use limited by loading ranges established

by the standard
• ASTM E74 Class AA Load Range for calibration of secondary standard load
cells. This is found by multiplying the lower limit factor by 2000 (0.05 %) 5:1
ratio
• ASTM E74 Class A Load Range for calibration of testing machine . This is
found by multiplying the lower limit factor by 400 (0.25 %) 4:1 ratio.
Range of use cannot be less than the lowest applied force. Loading range
cannot be less than 400 for Class A or 2000 for Class AA times the resolution.
33
Test Accuracy Ratio ASTM E74
Primary Standards are required to calibrate
PRIMARY
STANDARDS
Secondary Standards. Primary Standards can be
0.005 % used to calibrate working standards as this will
often result in the lowest possible loading ranges
SECONDARY
STANDARDS Secondary Standards are required to
CLASS AA
0.05 % calibrate Working Standards. They cannot
calibrate other Secondary Standards
WORKING STANDARDS
CLASS A
0.25 % Working Standards are used
to calibrate Testing Machines
TESTING MACHINE
to ASTM E4
1%
Calibration Preparation - Stabilization
• Temperature Stabilization – It is recommended that a device be kept in
the area or lab where it is to be calibrated for the device to stabilize in
the environment. A good rule of thumb is to allow 24 hours for
temperature stabilization. Recommended Temperature is 23 degrees C

• Electrical Stabilization – Depending on the equipment common practice

is to allow 15-30 minutes to warm up.

• Exercise the instrument to be calibrated. The instrument should be set

up in the machine and exercised to the maximum force that is to be
applied during the actual calibration. Typically we recommend 3-4
exercise cycles; most standards require a minimum of 2 exercise cycles.
35
ASTM E74 Calibration Procedure
• At least 30 force applications are required (we typically recommend 3
runs of 11 or 33 force applications)

• At least 10 must be different forces and each force must be applied at

least twice. Either 15 forces applied twice for 30 force applications or
11 forces applied 3 times for 33 force applications.

• There should be at least one calibration force for each 10% interval
throughout the loading range and if the instrument is to be used below
10% of its capacity a low force should be applied. This low force must
be greater than the resolution of the device multiplied by 400 for Class
A or 2000 for Class AA devices
36
Number of Calibration Values, Why 30?
30 +points reduces standard measurement error

37
Calibration Temperature
• ASTM E74 requires that the temperature be monitored during
calibration as close to the device as possible and that the temperature
change not exceed +/- 1 degree C during calibration.

Temperature corrections must be applied to non-compensated devices.

• Deflection generally increases by 0.027 % for each 1 degree C increase
in temperature. If the calibration laboratory is not operating at 23
degrees C they should make corrections by correcting the applied force
accordingly.

38
 ASTM E74 Calibration Procedure
Randomization of Loading Conditions

• Shift or rotate the UUT in the calibration machine before repeating any
series of forces (suggestion is to rotate 0, 120 and 240 degrees)

• For Tension and Compression calibration, intersperse the loadings. Be

sure to re-exercise the UUT prior to any change in setup.

• Zero Return during calibration - This is lab-dependent and it is

recommended that no more than 5 forces be applied before return to
zero.

39
ASTM E74 Calibration Procedure

Deflection calculation Methods

• Method B Deflection readings should be calculated as the difference

between readings at the applied force and the average or interpolated
zero force readings before and after the applied force readings.

• Method A Deflection readings are calculated as the difference between

the deflection at the applied force and the initial deflection at zero
force.

40
ASTM E74 Calibration Procedure

LOAD REVERSAL OR DESCENDING LOADING

• If a force measuring device is to be used to measure forces during

decreasing load sequences, then it must be calibrated in this manner.

• Separate calibration curves can be used for Ascending values and

Descending Values

• A combined curve may also be used though the STD DEV of the
combined curve will be much higher than using separate curves.

41
ASTM E74 Calibration Procedure

• The LLF for a combined curve will

60
typically be 3-4 larger than the LLF of
50
an increasing only calibration.
• A Descending Curve is only valid if the 40

device is loaded to full capacity. 30

• An ascending curve can be used for 20

increasing calibration and a combined 10

curve would be recommended for any 0

0 10 20 30 40 50 60
descending values as the user would
not have to apply the maximum force.

42
ASTM E74 Calibration Procedure
Criteria for Use of Higher Degree Curve Fits

• Resolution must exceed 50,000 counts

• An F distribution test is used to determine the appropriate best degree

of fit (instructions for this test can be found in the Annex A1 of the
ASTM E74 Standard)

• The Standard deviation for the established curve fit is calculated as

before using all the individual deflection values

43
ASTM E74 Calibration Procedure
Criteria for Lower Load Limit
• LLF = 2.4 * STD DEV – This corresponds to a 98.2 % Coverage Factor
• Based on LLF or Resolution whichever is higher
• Class A 400 times the LLF or resolution
• Class AA 2000 times the LLF or resolution
NOTE: Any instrument that is either modified or repaired should be
recalibrated
Recalibration is required for a permanent zero shift exceeding 1.0 % of full
scale

44
 ASTM E74 Calibration Interval
Calibration Interval
• Secondary Standards should be calibrated or verified annually to ensure that
they do not change more than 0.032 % over the loading range
• Instruments used as Class A devices (Typically used to calibrate testing
machines) should be calibrated or verified annually to ensure that they do
not change more than 0.16 % over the loading range.
• If the Calibration device is stable to within 0.16 % over the loading range
then the calibration interval can be 2 years as long as the UUT continues to
meet the stability criteria
 ASTM E74 Calibration
• The Class A or Class AA loading range
cannot be less than the first applied non
zero force point (400 x 0.132 = 52.8)
• Per Section 8.6 of ASTM E74-13a “The
loading range shall not include forces
outside the range of forces applied during
the calibration”
• Per Section 7.2.1 of ASTM E74-13a states
“In no case should the smallest force
applied be below the lower limit of the
instrument as defined by the values: 400
x resolution for Class A loading range &
2000 x resolution for Class AA loading
range”
 ASTM E74 Calibration
• It is recommended that the lower force
limit be not less than2%( 1⁄50) of the
capacity of the instrument.

• Per Section 7.2.1 “If the lower limit of

the loading range of the device (see
8.6.1) is anticipated to be less than one
tenth of the maximum force applied
during calibration, then forces should
be applied at or below this lower limit”

47
Example of not following the standard
What’s Wrong Here?

Per Section
8.6 of ASTM
E74-13a “The
loading range
shall not
include forces
outside the
range of
forces applied
during the
calibration”
 ASTM E74 Calibration (Do Not)

Do Not assign a Class A or Class AA loading range below the first non-zero force
point. Note: We have observed numerous labs violating this rule!

• Per Section 8.6 of ASTM E74-13a “The loading range shall not include forces
outside the range of forces applied during the calibration”

• Per Section 7.2.1 of ASTM E74-13a states “In no case should the smallest force
applied be below the lower limit of the instrument as defined by the values:
400 x resolution for Class A loading range & 2000 x resolution for Class AA
loading range”

49
Calibration In Accordance with ASTM E74
Secondary Force Standard – an instrument or mechanism, the calibration
of which has been established by comparison with primary force
standards.

Criteria for Lower Load Limit

• LLF = 2.4 * STD DEV – This corresponds to a 98.2 % Coverage Factor CLASS AA?
• Based on LLF or Resolution whichever is higher THIS IS NOT
• Class A 400 times the LLF or resolution
• Class AA 2000 times the LLF or resolution CORRECT.
CALIBRATION
LAB IS USING
A LOAD CELL
TO ASSIGN A
CLASS AA
LOADING
RANGE
50
 ASTM E74 Calibration (Do Not)
Do Not Assign a Class AA loading range, unless you are calibrating with primary
standards accurate to better than 0.005 %

Do Not Assign a Class A loading range, unless you are calibrating the device
using a secondary standard that was calibrated directly by primary standards.

Note: A force measuring instrument with a Class A loading range cannot assign
a Class A loading range.

Note: A force measuring instrument with a Class AA loading range cannot

assign a Class AA loading range.

51
 ASTM E74 Calibration Data Analysis
• Deviations from the fitted curve
• These are the differences between the fitted
curve and the observed values
• Standard Deviation is the square root of the
sum of all the deviations squared/n-m-1

• N = sample size, m = the degree of

polynomial fit
• Calibration equation Deflection or Response
= A0+A1(load)+A2(load)^2+…A5(load)^5
• LLF is 2.4 times the standard deviation
• Class A range is 400 times the LLF. Class AA
range is 2000 times the LLF.

52
 ASTM E74 Calibration

Substitution of Electronic Instruments

• The indicating device used in the original calibration and the device to be
substituted shall have been calibrated and the measurement uncertainty
determined
• The uncertainty of each device shall be less than 1/3 of the uncertainty
for the force measurement system.
• Excitation amplitude, wave form, and frequency shall be maintained
• Cable substitutions should be verified with a transducer simulator

53
 Summary of Calibration Procedure
• Allow UUT to come to room temperature
• Warm up Instrumentation
• Select 10-11 Test points
• Fixture UUT in Test Frame
• Exercise UUT 2-4 times
• Apply 1st series of forces (Run1)
• Rotate the UUT 120 degrees if possible
for run 2
• Apply 2nd series of forces (Run2)
• IF UUT IS COMPRESSION AND TENSION SWITCH TO
OTHER MODE AFTER FINISHING RUN 2 AND
EXERCISE AND REPEAT ABOVE STEPS
• Rotate the UUT another 120 degrees if
possible for run 3
• Apply 3rd series of forces (Run3)
54
Competence and Measurement Error
Examples of Competency include:

➢ Using proper adaptors when calibrating force instruments.

Improper adaptors can produce errors 10-20 times that of
manufacturer’s stated accuracy.

➢ Proper alignment of UUT (Unit Under Test), adaptors, and proper

methods for loading threads. Misalignment, different hardness
of adaptors, and thread loading versus shoulder loading,
contribute to a decrease in the repeatability of measurement
results, resulting in additional measurement error.

➢ Repeatability and Reproducibility Tests, as well as, Proficiency

Tests are good methods for detecting measurement errors.

55
The Importance of Adapters
Main Loading Actual Load Line
Axis
Side Loading

Keeping the line of force pure (free from eccentric forces) is

key to the calibration of load cells. ASTM E74 does not
address the various adapter types, but ISO 376 does.
56
 The Importance of Adapters
This is a Sensotec Model RFG/F226-01 load cell. I did a test with two different types of
adapters and recorded the readings (10,001.5 vs 9942.3).
There was a difference of 59.2 LBF on a 10,000 LBF cell.

This is a Sensotec Model RFG/F226-01 Different type adapters. (1.5”

engagement versus 0.5 “ engagement)

57
ISO 376: 2011 (International Standard)

ISO 376 recognizes the importance of adapters in reproducibility conditions of

the measurement. Proper adaptor use in accordance with ISO 376 Annex A,
helps ensure the reliability of reported measurements. Note: Annex A is not
a requirement for labs to adhere to.
A.4 Loading fittings
A.4.1 General
• Loading fittings should be designed in such a way that the line of force application is
not distorted. As a rule, tensile force transducers should be fitted with two ball nuts,
two ball cups and, if necessary, with two intermediate rings, while compressive force
transducers should be fitted with one or two compression pads.

58
Morehouse Quick Change Type Adapters

59
Celebration of Knowledge!

ASTM E74-13a section 3.1.3 defines a secondary force standard as

an instrument or mechanism, the calibration of which has been established by
comparison with primary force standards. To use a secondary force standard to
perform a calibration in accordance with ASTM E74-13a, the secondary force
standard must be calibrated by comparison with primary force standards.

60
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calculate risk and comply with ANSI Z540.3 Method 5.
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Next Webinar December 12 at 11:00 AM
Are you calculating force measurement uncertainties correctly?
Do you know Morehouse has a simple excel sheet and guidance
document to help make these calculations easier? Join us
December 12 for a webinar on calculating measurement
uncertainties.in accordance with the requirements in ILAC P-14,
JCGM 100, ASTM E74, and A2LA R205.

All attendees will receive a free copy of our guidance document

and excel spreadsheet simplifying this process.