BRIDGE ACCUPAT

MODEL DA

BRIDGE MACHINE COMPANY, INC.

PALMYRA, NEW JERSEY 08065
TELEPHONE # (856) 829-1800
FAX # (856) 786-8147
www.bridgeonline.com
 BMC
Service Manual
Food Shaper

Model DA Food Shaper

ACCUPAT™ FOOD SHAPER
BRIDGE
ModelDA MACHINE COMPANY, INC.

The Model DA provides precise portion control for the

forming of hamburgers, meatballs, croquettes, fish cakes,
butter, cheese, as well as certain cookie and pie dough.
The Bridge Accupat Model DA Food Shaper is designed
to produce up to 3,000 "homemade" style patties or 9,000
meatball size portions per hour. Product can be formed in
a variety of shapes including, but not limited to, round,
square, oval, and choppette with custom designs available.
Ease of operation and versatility. The Model DA uses
rotating propellers in the hopper to gently feed the product
into the turntable cavities. The Model DA offers precise
weight control, versatility, and safety. No tools are reqUired
to disassemble for cleaning. It is ideal for restaurants,
caterers, schools, butcher shops, churches, hospitals, For information:
and cruise ships. Bridge Machine Company Inc.
PO Box 45, Palmyra, New Jersey 08065
856.829.1800 Fax: 856.786.8147
www.bridgeonline.com

1(}..2W5
1(}..2OO5
BRIDGE
MACHINE COMPANY, INC.

In the mid 1990's we changed our Model D/DA pistons.

The old style piston simply has a stem with a rounded end and a groove that
accepts an e-c1ip style retaining ring.

The newer style piston has a stem with a chamfered end and a groove
designed to accept a white plastic cap held in place by a clip.

ROUNDED CHAMFERED
CAP PIN 2067853
END END

CLIP PIN 2069135

RETAINING
RING
PIN 2066502

OLD STYLE
NEW STYLE

PO Box 45

BRIDGE Palmyra, New Jersey 08065

856.829.1800
Fax 856.786.8147
MACHINE COMPANY, INC. www.bridgeonline.com
 MODEL DA ACCUPAT
TABLE OF CONTENTS

Page 1
Specifications 1

General Information 1

Start-Up Instructions 1

Operating Instructions 2

Clean-Up or Washing 3

Lubrication 4

Maintenance 4

Turntable Adjustments 4

Lubrication and Cleaning 5

Shear Pins 5

Recommended Spare Parts List 6

Drawing No. 2066 042

Parts List for Drawing No. 2066 042

Motor Data

Motor Diagram (Switch and Wiring)

871
 1

SPECIFICATIONS

Model DA

Height -26"
Width - 17"
Length - 22"
Turntable Height - 14-1/2"
Hopper Capacity - 15 lbs.
Motor - 1/3 HP, 60 cycle, 115/230 volt AC, single phase only
Weight - 176#

Food approved aluminum is used for all food contact parts as standard equip-
ment (turntable, container base and propeller); however, these parts can be
furnished in nickel silver if so desired (request quotation).

GENERAL INFORMATION

The Model DA ACCUPAT Food Shaper is a heavy duty junior model recommended
for most mass feeding establishments. The machine will delivery 2400 - 4"
diameter patties per hour or 2800 - 3-1/2" , 3" or 2-1/2" diameter patties
per hour on materials determined to be suitable for automatic handling.
Typical products are ground beef, pork, hash, fish cakes, corned beef,
veal patties, meatballs, some pastry doughs and sandwich filling, etc.

The Model DA is powered by a 1/3 HP, 60 cycle, 115/230 volt, AC, single
phase motor..

START-UP INSTRUCTIONS

CAUTION: READ THE FOLLOWING INSTRUCTIONS BEFORE OPERATING THIS MACHINE.

FAILURE TO DO SO CAN RESULT IN SERIOUS DAMAGE TO THE MACHINE
AND NULLIFY THE WARRANTY.

A. Remove the machine from its shipping crate with care. If the machine
is dropped or severely bumped it can be damaged.

B. The machine has been cleaned of oil before shipping. It is imperative

that various moving parts be lubricated with a tasteless vegetable or
mineral oil before operating. Follow these instructions carefully:
(Refer to numbers on drawing 2066042).

1. Remove the hopper (item 94) by turning it clockwise and lifting

it off when position lugs (item 104) are clear.
2. Remove the propeller (items 97, 96 and 95) by turning them counter-
clockwise and lifting them off.
3. Remove the container base (item 93) by removing the two wing nuts
(item 66) and lifting it off.
4. Remove the turntable (item 2) by removing the turntable nut (item 1)
and lifting it off.
 2

Oil the following parts with a light application of tasteless vegetable or

mineral oil. Use a small oil can, a brush or a small atomizer. One pint
of lubricant is shipped with each machine.

1. Item 73 - Stationary cam--oil top surface

2. Item 124- Cam plate--oil top surface and at items 113, 121, 122 and 123
3. Item 63 - Turntable bearings--oil both bearings lightly
4. Item 78 - Turntable drive collar--three drops in oil hole provided
5. Item 4 - Piston guide--oil inside of guide holes lightly
6. Item 3 - Piston--oil stem only
7. Item 96 - Meat stop--three drops in oil hole provided

Assemble all parts and check turntable clearance to prevent galling between
turntable and hopper base. To adjust properly proceed as follows:

1. Be sure turntable nut (item 1) is tight.

2. Be sure container base wing nuts (item 66) are tight.
3. Check clearance between container base and turntable with a feeler
gauge (provided with the machine) to maintain .003 clearance at the
discharge side of the container base. If this clearance is not .003
adjust the set screws (item 81) until this clearance is correct.
This adjustment may seem difficult at first, but with a little
practice it becomes very simple. (See detailed "Turntable Adjustment"
instructions on page 4).

CAUTION: When running the machine withoutproduct be sure the container base
wing nuts (item 66) are loose. This will prevent scratching or
galling of the turntable surface.

Jog the machine (flip the switch "on" and "off" in short intervals) until
you are sure all parts are free. If the machine runs freely see the Operat-
ing Instructions for proper operation.

OPERATING INSTRUCTIONS

1. Never start the machine before recommended start-up and daily

lubrication instructions have been followed (see page 1), plug in
electric service cord and start machine by turning on the electric
switch.

IF YOUR MACHINE HAS A CRUMB BOX ATTACHMENT fill the small crumb box
hopper with crumbs so as to first provide a coating of crumbs on the
turntable. Be sure that crumbs are thoroughly dry. Bread crumbs are
the best medium as cracker and other types of meal tend to gum up.

IF YOUR MACHINE HAS A WATER DISPENSER - fill with water and set valve
so as to allow a small amount of water to drip on the turntable. This
is done to assist in release of product from the turntable on sticky
products.

MAKE SAFETY

A DAILY HABIT
 3

2. Put food mixture into hopper. This may be done continuously without
stopping the machine. MEAT PRODUCTS SHOULD BE 28° TO 34° F. FOR BEST
OPERATION.

3. Face the machine from the side where the patties emerge and when the
piston is up, flush with the top of the turntable, slide the hand
spatula under the patty and remove (throw the first partially formed
patties back into the hopper).

Do not follow the patty around if you miss it but let it go under the
safety lip to come around again.

4. Weight of the patties may be varied by adjusting the piston. Loosen

wing nut (item 66) on cam plate (item 124) and turn the adjusting cam
wheel (item 118) counterclockwise until the patties being formed are
heavier than needed then turn the wheel clockwise until the patties
are the desired weight. This procedure allows for any looseness in
the adjusting linkage. After the proper setting has been made be sure
to tighten the wing nut (item 66). Never make this adjustment unless
the wing nut (item 66) on cam plate (item 124) is loose or linkage parts
in the adjusting mechanism will be damaged or broken.

CLEAN-UP OR WASHING

Wash all parts that contact product daily or at the end of the run. Use
hot water and non-alkali base cleaner or deter&ent but avoid caustic soap.
Be very careful in handling the parts. Rough handling can result in
damage to costly parts. We recommend that the following parts be disassembled
for cleaning:

1. Remove the hopper (item 94). Turn clockwise and lift it off
the container base (item 93).
2. Remove the single blade propeller (item 97) by turning it clock-
wise and lifting. Then remove the meat stop (item 96) and the
four blade propeller (item 95).
3. Remove the container base (item 93) by removing wing nuts (item
66) and lift the base off.
4. Remove the turntable locknut (item 1) and lift off the turntable
(item 2).

Proceed to wash down as outlined above and reassemble by reversing the dis-
assembly procedure above. When reassembling the turntable the locating studs
(item 109) must engage the holes in the turntable, press down lightly on the
turntable and tighten the turntable locknut (item 1) securely by hand.

ALWAYS PRACTICE SAFETY

 4

LUBRICATION

For detailed daily lubrication instructions see Start-Up Section of this

manual, Page 1. An atomizer or spray used with a light'mineral oil after
each washing and for daily lubrication of your ACCUPAT will minimize wear
and greatly increase the life of the machine.

Use only light mineral oil which can be purchased at any drug store.
Medicinal mineral oil is odorless and tasteless and will not impart odor
or taste to the food. One pint of lubricant is shipped with each machine.

Do not over-lubricate food contact parts as the mineral oil working between
metal parts will produce a harmless but undesirable dark coloring.

Points of lubrication are as follows: (See dwg. 2066042)

1. Stationary cam (item 73)

2. Adjusting cam plate (item 124)
3. The turntable drive collar (oil hole provided), item 78
4. Each of the piston stems and spring assemblies (items 6 & 3)
5. Oil motor occasionally
6. The gear box is lubricated and sealed at factory. No further
lubrication will be required.

MAINTENANCE INSTRUCTIONS

No automatic machine is any better than the care it is given in operation

and maintenance. The following information should be read carefully.

TURNTABLE ADJUSTMENT

Correct turntable clearance with respect to the container base is a very

important point. This clearance should be .003 and can be checked with a
feeler gauge which is provided with this machine. The point at which to
check this clearance is at the discharge side of the container base. (That
is, the point vhere the patties are formed and emerge from under the con-
tainer base). Before checking this clearance be sure the turntable lock-
nut (item 1) is hand tight and the container base wing nuts (item 66) are
also hand tight. Do not use wrenches to tighten these items.

If the clearance is not .003 proceed as follows to correct this. Loosen

the container base wing nuts (item 66). Use a 1/4" Allen wrench and
adjust the Allen screws (item 81). The two rear Allen screws will provide
a tipping action and the two side Allen screws will allow for side adjust-
ment for stability. After the 1/4" Allen screws have been adjusted, snug
up the container base wing nuts and check the clearance. Although this is
a trial and error procedure after a little practice it will become a
simple operation.
 5

It is always beat to keep the turntable bearings (item 63) in contact with
the underside of the turntable. Although these bearings do not have a slot
for adjustment the bearing stud hole is oversized which will provide some
adjustment. This adjustment can be made by loosening the 1/2-13 hex nut
slightly and tapping the stud and bearing into position as desired. Don't
forget to retighten the 1/2-13 hex nut when this adjustment is made.

LUBRICATION AND CLEANING

Lubrication and proper cleaning are very important to this machine and the
instructions in this manual pertaining to start-up and clean-up must be
followed precisely.

The motor should be lubricated with 6 drops of a good grade of No. 10 motor
oil every 6 months.

SHEAR PINS

If an excessive load is applied to the machine, one of the four shear pins
will shear off to safeguard against serious damage to the machine. One of
these pins is located in the turntable drive collar (item 78); if the
hopper propellers turn and the turntable doesn't, replace this pin. A
second pin is located in the propeller drive collar (item 79); if the turn-
table revolves and the propellers don't, replace this pin.

Normally, if any trouble is encountered one of the two pins mentioned above
will shear, and by following the simple disassembly instructions as outlined
in the Start-Up and Lubrication Sections of this manual, the necessary repair
can be completed within a very few minutes.

There are third and fourth pins located in the main transmission (item 54).
If neither the turntable nor the hopper propellers will turn the transmission
pins are properly sheared. To change these pins, it is necessary to follow
these steps.

1. Remove the container base assembly (item 93) completely. This

includes the meat stop and the one and four blade propellers.
2. Remove the turntable (item 2).
3. Loosen the 3/8-16 hex nut (item 44) on motor adjustment.
4. Remove the 3/8-16 x 1-1/2" hex head motor adjustment screw. (Item 129)
5. Remove the belt (item 56).
6. Looking down on the top side of the head assembly (item 68) you will
see three 1/4" hex head screws around the base of the container base
support. Remove these bolts and the transmission can be removed.
 6

7. Remove the three Allen head screws and the one flat head screw that
holds the upper transmission casting in place. Be sure when replac-
ing these bolts that the flat head bolt is replaced in the same hole
•
it has been removed from. If an Allen head screw is put in this hole
the head of the screw will interfere with the 120 tooth spur gear
(item 47) and break this gear.
8. With the upper casting screws removed, the propeller shaft (item 51)
can be removed from the transmission. The lower main spur gear is
pinned to the shaft with a pin on each side of the gear. If the gear
is removed from the shaft be sure the short hub side of the gear is on
the outside or lowest end of the shaft before pinning the gear in place.
One aide of the gear hub is shorter than the other so it will properly
fit into the lower transmission case bushing.

ACT WISE PRACTICE

SAFETY.
 Ordering Information

When ordering parts please have the following information available:

Machine model

Serial Number

Part Number

Description

If you are having problems or ordering, please ask for the service department, they
can help you identify the correct parts.

To place your order by telephone or FAX

Att: Parts Department

at phone # 1 (856) 829-1800

at FAX #1 (856) 786-8147

 BRIDGE ACCUPAT D AND DA
SPARE PARTS LIST

AFTER AND INCLUDING SERIAL #5386

QTY PART # DESCRIPTION

4 H101228 NUT - WING 5/16-18
1 2066579 BELT, TIMING
6 2066717 PIN 3/16 X 1-1/2 LG
1 2066518 NUT - LOCK, TURNTABLE
1 19084 PROXIMITY SENSOR
4 2067853 CAP, PISTON - D /DA
4 2069135 CLIP - PISTON CAP
1 19235 BUTTON - START
1 19236 BUTTON - STOP
1 19237 CONTACTOR - 110/120 VOLT (USE WITH RELIANCE MOTOR)
1 19300 CONTACTOR - 220 VOLT (USE WITH RELIANCE MOTOR)
1 19682 STARTER - 110/120 VOLT (USE WITH LEESON MOTOR)
1 19755 STARTER - 220 VOLT (USE WITH LEESON MOTOR)
1 19450 BOOT - RED STOP BUTTON
1 19449 BOOT - GREEN START BUTTON

1/2000
REV 1 - 8/9/05
REV 2 - 8/25/05
 PARTS LIST FOR "MODEL DA" ACCUPAT

(From Serial #3558 and Up)

Description
BMC Qty. BMC
Item # Req. Mtl' Part No.

1 1 Nut-Lock, Turntable NIAG 2066518

2 1 Turntable - 4 hole, 4 dia.
3 5 Piston - 4" Dia. NIAG 2066776
4 1 Guide - piston 4 hole NIAG 2066110
5 7 Screw - hex hd. cap 1/4-20 x 3/4 SST
6 5 Spring - piston SST 2066523
7 5 Retainer - spring, piston NP PLT 2066502
8 1 Shaft - Knife SST 2066600
9 1 Key - 3/16 x 3/16 x 15/16 STL 2066601
10 6 Screw - Sk. hd. set 5/16-18 x 5/16 STL
(Comp. of #53 & #79)
11 1 Collar - drive, knife NIAG 2066602
12 1 Knife - 10" SST 2066603
13 1 Support - scraper NIAG 2066604
14 1 Nut - lock, knife NIAG 2066605
15 1 Arm - patty NIAG 2066606
16 Screw - hex hd. cap 1/4-20 x 1/2 SST
17 2 Screw - Rd. hd. mach. 10-24 x 3/8 SST
19 1 Scraper - knife FIBER 2066607
20 2 Washer - Fl 3/16 SST
21 2 Nut - wing 10-24 BRASS
22 1* Stop - scraper SST 2066608
23 1 Support - knife NIAG 2066609
24 7 Screw - hex hd. cap 1/4-20 x 7/8 SST
25 1 Housing - knife ALUM 2066610
26 10 Fitting - grease 2066611
27 1 Washer - flat 5/8 SST
28 1 Spacer - 5/8 x 1 x 1 BRZ 2066613
29 1 Gear - spur 16T 12P STL 2066615
32 Bracket idler gear NIAG 2066616
33 1 Shaft - idler SST 2066617
34 1 Gear - spur 16T 12P STL 2066618
35 1 Retainer NP PO 2066619
36 4 Washer - Fl 1/4 SST
37 1 Stud - 1/4-20 x 1-1/2 SST 2066620
38 8 Nut - Hex 5/16-18 SST
39 6 Screw - hex hd. cap 5/16-18 x 1 SST
40 1 Switch (Component of 0128) 1190049
41 1 Motor - 1/3 HP 1191320
42 4 Washer - Fl 5/16 STL
43 2 Washer RUBBER 2066567
44 1 Screw - hex hd. cap 3/8-16 x 1-1/2 STL
45 1 Bracket - motor adjusting ALUM 2066574
46 1 Pulley - timing STL 2066597
47 1 Gear - spur 120T 12P CI 2066572
48 1 Key - 3/16 x 3/16 x 1-3/8 STL 2066635
 PARTS LIST FOR "MODEL DA" ACCUPAT - PAGE 2
BMC Qty. BMC
Item # Req. Mtl' Part No.

49 1 Shaft - turntable SST 2066561

50 1 Base ALUM 2066625
51 1 Shaft - propeller SST 2066566
52 1 Key - 3/16 x 3/16 x 3/4 STL 2066718
53 1 Gear - spur 36T 12P (Incl. #10) STL 2066560
54 1 Transmission Assembly 2066624
55 1 Pulley - timing STL 2066578
56 1 Belt - timing RUBBER 2066579
57 1 Bracket - motor, adjustable ALUM 2066528
58 4 Stud - 5/16-18 x 1-3/4 SST 2066577
60 1 Grommet. RUBBER 2066727
61 1 Plug - 3 prong (Component of #128) 2066512
62 2 Screw - hex hd. cap 1/2-13 x 1-1/2 SST
63 2 Bearing STL 2066576
64 6 Washer - Fl 1/2 SST
65 2 Nut - hex 1/2-13 SST
66 2 Nut - wing 3/8-16 BRASS
67 7 Screw - hex hd. cap 1/4-20 x 1-1/4 SST
68 1 Head assembly ALUM 2066626
72 1 Pin - 3/16 x 1-7/8 SST 2066717
73 1 Cam - stationary, non-adjustable NIAG 2066559
78 1 Collar - drive, turntable
(Incl. #105 or 6109) NIAG 2066524
79 1 Collar - drive, propeller (Incl. #10) NIAG 2066515
81 6 • Screw - sk. hd. set 1/4-20 x 3/8 STL
93 1 Base assembly - containers (Incl. #104) N/S 2066161
94 1 Hopper assembly (Incl. #100 & #101) SST 2066501
95 1 Propeller - four blade (Incl. #102 and
#103) N/S 2066160
96 1 Stop - meat NIAG 2066506
97 1 Propeller - top N/S 2066159
99 2 Nut - hex 1/4-20 SST
100 1 Pin 1/8 x.1/2 SST 2066621
101 2 Stud - 10-24 x 1 SST 2066622
102 2 Pin - 1/4 x 5/8 SST 2066623
103 Stud - meat stop SST 2066529
104 2 Stud - hopper SST 2066530
105 1 Pin - 1/4 x 1-5/8 SST 2066713
106 1 Bushing NIAG 2066507
107 2 Stud - 5/16-18 x 1-3/4 SST 2066577
109 2 Pin - 1/4 x 1-1/2 (Comp. of #78) SST 2066716
110 1 Support - worm shaft NIAG 2066548
111 2 Screw - fl. hd. mach. 10-24 x 3/8 SST
112 1 Shaft (Comp. of #115) SST 2066550
113 1 Worm - 16P (Comp. of #115) BRZ 2066549
114 1 Pin - Taper 2/0 x 1/2 (Comp. of #115) STL 2066715
115 1 Shaft assembly - worm 2066580
(Comp. of #112, #113, and 6114)
 PARTS LIST FOR "MODEL DA" ACCUPAT - PAGE 3
BMC Qty. BMC
Item # Req. Mtl' Part No.

116 1 Collar - worm shaft NIAG 2066551

117 1 Screw - ak. hd. set 1/4-20 x 3/16 STL
118 1 Wheel - adjusting cam NIAG 2006552
119 1 Pin - taper 2/9 x 7/8 STL 2066732
120 1 Stand - lock NIAG 2066553
121 1 Collar - adjusting, worm gear NIAG 2066554
(Comp. of #137)
122 1 Gear - worm 16P (Comp. of #137) BRZ 2066570
123 3 Screw - rd. hd. mach. 6-32 x 3/8
(Comp. of #137) BRASS
124 1 Plate - Cam NIAG 2066555
125 1 Stud - 5/16-18 x 1 SST 2066734
126 1 Washer - Fl 5/16 SST
127 Turntable assembly - 5 hole 3-1/2 ALUM 2066571
Turntable assembly - 5 hole 3-1/2 NIAG
128 1 Cord assembly (Incl. #61 and #40) 2066511
129 1 Nut - hex 3/8-16 STL
130 1 Washer - Fl 3/8 STL
131 1 Shaft assembly - turntables 2066581
132 3 Bushing 5/8 x 3/4 x 3/4 BRZ 2066630
134 1 Bushing - 1/2 x 5/8 x 1-1/4 BRZ 2066631
135 2 Bushing - 3/4 x 1 x 1 BRZ 2066724
136 1 Bushing - 5/8 x 7/8 x 1 BRZ 2066725
137 1 Collar assembly (Incl. #121, #122 2066612
 l~
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Dwg. fIfI 2066042
2066042

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ST/lTlOHARY HOPPER

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 REV DESCRIPTION DATE BY

A MOVE 4T2 TO 6T3, 8/14/03 W.H.

ADDED JUMPER FROM 4T2 TO 5L3
B MOVED WIRE FROM A2I96 TO 95 ON 4/14/04 W.H.
STARTER OVERLOAD RELAY
( MOTOR )
BLUE

---,.---- PROX
BROWN SWITCH
w ~
I- 0
:c :) &
~ III -'-
-
START
(OPEN) C 6 ~ BLACK
2T1 1L1
WHITE (
C 0 ~ PLUG
4T2 3L20
V
II:
6T3 w 5L3
I-
14/22 II: -'-
--
~
(J)
014 13
~\ 0
95NC
o A2I96NC A10 Q
STOP
(CLOSED) C 0
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TOLERANCES BRIDGE MACHINE COMPANY

(EXCEPT AS NOTED)
\BMC
!!!.I!.I!.~ PALMYRA, NEW JERSEY
DECIMAL MODEL rlNISH SCALE DRAWN BY
.00 ",.01 ACCUPAT 0 & DA JAT
.000 ",.005
MAT'l APPROVED BY
.0000 ",.0005

FRACTIONAL TITLE
",1/64
ANGULAR WIRING DIAGRAM
'" 1/2 DEG
D~TE SERIAL NO. FIRST USE DRAWING NO REV
BREAK ALL
SHARP EDGES 5/2/03 5531 B
(UNLESS NOTED)
2067948