Boeing Fasteners
Boeing Fasteners
Boeing Fasteners
A BOEING COMPANY
Fastener SymboLs
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777 TRAINING MANUAL
FASTENER SYMBOL CODE
INSTALLATION: STD PER BAC 5004, FLUID TIGHT PER BAC 5047, TAPER SHANK PER BAC 5054
~DXC X W
DIMPLE CSK INFO " "~ SPOT WELD OPT
o = DIMPLE
X = NUMBER OF SHEETS DIMPLED
C = CSK IN STRUCTURE
~ LENGTH DASH NO.
XZK-6 = BACR15BB-6D
PROTRUDING HEAD
TYPICAL DRAWING
DETAIL SHOWING
FASTENER CALLOUT
= BACB30MY8C
PROTRUDING SHEAR
HEAD HILOK
(HEAD ON FAR SIDE)
8 UP 100'x.llR
GHl IHL
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AlTEDN
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777 TRAINING MANUAL
¢
TENSION HD
XDA
BACB30FN
BACC30X
XDE
BACB30FQ
BACC30X
XKA
BACB30KF
BACC30AC
XNL
BACB30FN*A
BACC30X
XNP
BACB30FQ*A
BACC30X
XSG
BACB30KF*A
BACC30AC
YJA
BACB30NW*K
YLE
BACB30NW*K*
YLF
BACB30NW*K*
BACC30X BACC30X BACC30AC
I
Ltd
XNB XMS XSL XXZ XUD XTX YLR YXN YXP
BACB30JC BACB30LX BACB30LY BACB30JC*A BACB30LX*A BACB30LY*A BACB30NY*K BACB30NY*K* BACB30NY*K*
SHEAR HD BACC30M BACC30M BACC30R BACC30M BACC30M BACC30R BACC30M BACC30M BACC30R
Ltr
TENSION HD
XCZ
BACB30FM
BACC30X
XDD
BACB30FP
BACC30X
XKJ
BACB30KK
BACC30AC
XNJ
BACB30FM*A
BACC30X
XNN
BACB30FP*A
BACC30X
XSJ
BACB30KK*A
BACC30AC
YHY
BACB30MY*K
BACC30X
YLC
BACB30MY*K*
BACC30X
YLD
BACB30MY*K*
BACC30AC
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BACB30MB
XMY
BACB30MC
XSM
BACB30MD
XPB
BACB30MB*A
XTZ
BACB30MC*A
XUB
BACB30MD*A
YLK
BACB30NX*K
YLG
BACB30NX*K*
YLH
BACB30NX*K*
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777 TRAINING MANUAL
BACR15BA
RIVET BACB30DX
LOCKBOLT I
BACB30FM
BACR15BB HEX-DRIVE OR HI-LOK MS 90353
RIVET PULL RIVET
PERMANENT FASTENERS
BACN10HR
12 PT. NUT
BACN10JC
BACB30PC SELF LOCKING NUT
SHOULDER BOLT
\
BACS21AE
BACB30US QUICK-RELEASE SCREW
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A BOEING COMPANY 777 TRAINING MANUAL
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Binocular bolt,
for double-drilled
holes
SPECIAL FASTENERS
For use where pilot
hole does not clean up Serrated head for Assembler's special,
FOR THAT UNIQUE REPAIR
all vice-grip for oversize and
torquing stepped holes
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SoLid shank rivets are avaiLabLe in a variety of Rivet head styles incLude universal and flush
materiaLs. The soLid shank rivets instaLLed on Boeing varieties. FLush heads styles include standard, briLes,
aircraft are usuaLLy made from 2017, 2117, 2024 or 7050 shear, and index.
aLuminum aLLoy. The part number suffix and rivet
identification marks give the rivet material. The modified fLush head is the briles rivet and gives
improved bearing in thin sheets, seals in the
Rivets made from 2017, 2117, and 7050 aluminum alloy countersink, improves fatigue Life, has greater head
and nickeL-copper alloy can be used and stored at room strength in tension and can save weight due to improved
temperature. fatigue life in thin sheet.
Rivets made from 2024 aluminum aLloy must be soLution 7050-T73 rivets or briLes were introduced with the 767
heat treated and then stored at a temperature of -10°F program. These rivets have the same aLlowables as the
(- 23°C), or lower. After removal from cold storage the 2024-T31 rivets but are sufficiently ductiLe that they
rivets must be completely driven within 15 minutes. can be driven in the "as received" condition up to 1/4
Rivets that are removed from coLd storage and not inch diameter without cracking.
instaLled should be discarded.
The modified universaL head and shear head offer a
In some locations Monel rivets are used. Monel rivets weight savings over the standard universaL head or
are made of 66% Nickel, 30% Copper and 4% Iron. Monel flush, respectively.
is corrosion resistant and can be used in high
temperature appLications without significant property The sLug rivet has no manufactured head, the head is
reductions. formed during driving, nearly always on automatic
drivers (Gemcor Drivematic).
o Other rivet aLloys include A286 CRES, 300 series CRES
~ and a Limited number of titanium-columbium are used in
N specific applications.
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AlTEDN
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777 TRAINING MANUAL
2024(DD) E) Q'i
RAISED DOUBLE~ ~ (!j? ~
DOUBLE
D~
DASH EXCEPT [*]
5056<B)
® ~'i
RAISED CROSS ~ ~ ~
1100(A) 0 a'i
PLAIN
C)V
* INDENTED * INDENTED
@ ©'i ~ ~
7050(KE)
RAISED CIRCLE
EXCEPT [*]
~ ~ C~
MONEL<M)
NICKEL-
COPPER
0 PLAIN
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FASTENERS - RIVETS - IDENTIFICATION MARKS
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1100-F Non-structural
5056-H32 For magnesium structure
2117-T3 General structure, nutplate attachment,
fuel-tight, and fatigue-critical joints.
2017-T3 General structure, fatigue-critical
joints, and not for use in fuel-tight joints.
2024-T31 Ice-Box, must be refrigerated after heat-
treat until installed. Used on the wings. Do not
use for nutplate attachment.
7050-T73 Use only where high strength is required.
Monel Use in titanium, CRES, and nickel alloy
structure. Requires high squeeze force.
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A BOEING COMPANY 777 TRAINING MANUAL
<r-------'-q};----i
r XZK-6 = BACR15BB6D
p
Fast.
.. I Shear
I
N
o
o
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2
~
~
o Example of Shear Strength Usage P = F\ X 4 = 1050 LBS
Fast.
Shear 3 *
~
38,000 psi
* NOTE: USE FRACTIONAL VALUES FOR ALL JOINT CALCULATIONS INVOLVING SHANK DIAMETERS
FASTENERS - RIVET ALLOYS
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AlTEON
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777 TRAINING MANUAL
COLLAR
STEP 1
HEX-DRIVE PIN IS INSERTED
IN THE HOLE AND THE COLLAR
IS MANUALLY THREADED ON
TO THE PIN. BREAK
SERRATED . - NECK
STEM
TOOL\
STEP 2
1-.-__ 9, POWER TOOL ENGAGES COLLAR. STEP 1 STEP 2
ALLEN KEY ENGAGES THE END
1---r=J OF THE PIN TO PREVENT
ROTATION OF THE PIN.
CHUCK JAW
PULLER
STEP 3
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777 TRAINING MANUAL
. /
7
~--'---1gtr-.------?
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SHEAR JOINT
10
II
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SHEAR - PROTRUDING HEAD SHEAR - FLUSH HEAD
LOCKBOLTS HI-LOKS
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AlTEDN
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Threaded BLind rivets are not the same as bLind boLts. BLind
Pu LL. rivets are Lower in strength and cannot be substituted
for bLind boLts.
The tooL that instaLLs the threaded type rivet TURNS
the core stem, whiLe reacting against the fastener They shouLd never be used in areas of tension Loading,
head. The bLind head then forms and the joint vibration or where the head is subjected to prying.
components are drawn together. FinaLLy, the core stem
breaks away compLeting the instaLLation. BLind rivets are poor in fatigue because they do not
fiLL the hoLe Like soLid rivets.
The tooL that instaLLs the puLL type PULLS the core
stem instead of turning the stem. If bLind rivets are used in a repair, the repair is
considered time Limited or interim and shouLd be
Since blind bolts are used for Limited far-side access, inspected at frequent intervaLs for Looseness. The
the formed head is difficuLt or impossibLe to inspect. repairs showing blind rivets in structuraL repair
Therefore, it is important to exactLy foLLow the BAC manuaL have FAA approvaL provided the inspections are
5004-3 instaLLation procedures. These incLude: accompLished at the intervaLs stated.
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A BOEING COMPANY 777 TRAINING MANUAL
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N BLIND BOLT INSTALLATION
....
co
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NOTES: SELECT CORRECT GRIP LENGTH
co:
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N INSPECTION OF FORMED HEAD REQUIRED
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l' REMOVAL REQUIRES DRILLING OUT BLIND RIVETS
"'
l' CENTER STEM (DRILL GUIDES AVAILABLE)
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FASTENERS - BLIND
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Briles Rivets
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A BOEING COMPANY 777 TRAINING MANUAL
I
A
-H
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A bolt, generally, has a smooth cylindrical shank and Tension and shear-rated bolts may have hexagonal, 12
is intended to be installed by turning the mating nut. point, or countersunk heads with long threads for
tension joint installations, or short threads for shear
Removable bolts are used for the following conditions: applications. Material options are the same as for
fatigue-rated bolts. Wherever possible, bolts should be
Permanent fasteners that require sufficient shear, installed with the head uppermost or forward as
axial tension or fatigue performance applicable, except as noted in relevant maintenance
Joint clamp-up is necessary documents or engineering drawings.
Occasional disassembly is required
Bolt Threads
Removable bolts can be categorized as fatigue, tension,
or shear rated. All Boeing standard bolts have rolled threads after
heat treatment, not machined threads. Rolled threads
Fatigue-rated Bolts have a smooth uniform root radius which blends with the
thread flanks to provide improved fatigue life through
Fatigue-rated bolts are used for high strength lower stress concentrations.
applications in critical joints and have 12 point
protruding heads with long threads. They are available
in a tension strength range of 160 to 220 KSI, and are
typically made from Alloy Steel, A 286 (CRES), Inconel
718 and 6AL-4V Titanium. (Note: Because of stress
corrosion cracking problems, H-11 steel bolts
(BACB20MT) are no longer used for design or recommended
as replacement fasteners).
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AlTEDN
A BOEING COMPANY
777 TRAINING MANUAL
LONG THREADS\
r- /r-
0
/
P\+- - -- -
/
" - -
TV -
-+ ~
/
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bL- f----
\.
0
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<-
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AlTEDN
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777 TRAINING MANUAL
STEEL
8740/4340 95 160
H-11 CL> 125 220
CRES
A286 95/110 160/200
PH 13-8 MO 125 220
INCONEL 718 125 220
TITANIUM
6AL-4V 95 160
Q
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CL> H-11 IS NOT RECOMMENDED DUE TO STRESS CORROSION SUSCEPTIBILITY
FASTENERS - BOLT STRENGTHS
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For CRES steel nuts, use torque values given for shear
type nuts.
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A BOEING COMPANY 777 TRAINING MANUAL
1I1111NII 7 . 7
757-200
STRUCTURAL REPAIR MANUAL
NUT BACN10HR, BACN10JG, BACN10HC BACN10GW, BACN10JA, BACN10B,
PART BACN10JB, BACN10RM,NAS577,
NO. BACN10JD,(7/16 THRU 1-1/4 ONLY),
NAS1805
BOLT BACB30NG, BACB30NH, BACB30MT, BACB30FD, BACB30MR, BACB30L~~.
PART BACB30US BACB30PN, BACB30NE, BACB30LM,
NO. BACB30NM, BACB30LN, BACB30NS,
BACB30EM, BACB30LP, BACB30LU,
BACB30LR, BACB30MS, BACB30NN,
NAS6603 THRU NAS6620, NAS6703
THRU NAS6720
FASTENER NUT TIGHTENING TORQUE RANGE (POUND-INCH)~
DIAMETER
AND DRY BOLT LUBRICATED DRY BOLT LUBRICATED
I BOLT BOLT
I B/ THREAD
./ SIZE 0> 0>
, A/' 10-32
1/4-28
5/16-24
3/8-24
---
90-125
180-250
300-500
---
70-80
145-180
275-330
30-35
65-100
130-200
220-410
20-25
50-75
90-125
150-250
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~
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As an option to aluminum, plain cadmium plated steel
r=;
washers are frequently used adjacent to structural
~ surfaces as they better resist the cutting action of
co:
~ the nut, especially if a specified torque has to be
~ applied. Where the material next to the nut is steel,
* use steel washers.
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~A
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GENERAL PURPOSE FOR WASHERS:
- DISTRIBUTION CLAMP UP BEARING LAOD
- PREVENT GALLING
- DISSIMILAR MATERIAL COMPATIBILITY
- GRIP LENGTH ADJUSTMENT
CONVEX - FILLET RELIEF FOR FATIGUE RATED BOLTS
A-A L.A CONCAVE
- SELF-ALIGNMENT FOR ANGLES BETWEEN 2-8 DEGREES
COUNTERSUNK WASHER SELF-ALIGNING WASHER
2 - 8 DEGREES
2 WASHERS
~ (WP22, BACW10AK) TYPICAL INSTALLATION
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SeLf-Locking nut
CastelLated nut secured with a cotter pin
Safety wire.
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NUTPLATES
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AlTEON
A BOEING COMPANY
777 TRAINING MANUAL
BACS12FA BACS12ER
-6--+-1-
NAS 623 NAS 517
15
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FASTENERS - SCREWS
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Fit Classification
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777 TRAINING MANUAL
3/16 .1885 .190 +.0015 .1905 +.0020 .194 +.0055 .199 +.0105 .229 +.0405
.1895 .187 -.0025 .1895 +.000 .190 +.0005 .190 +.0005 .218 +.0285
!:L:>
114 .2485 .250 +.0015 .2505 +.0020 .254 +.0055 .261 +.0125 .291 +.0425
.2495 .247 -.0025 .2495 .000 .250 +.0005 .250 +.0005 .279 +.0295
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~
<f!!I III'
fj7Qfj7
STRUCTURAL REPAIR
o not substitute cadmium plated fasteners
~ 0f or
REPAIR FASTENER
bare or BMS 10-85 coated fasteners when
OItJ6INAL OR SPECIFIED i nstalled through titanium structure.
CODE PART NUI18ER DESCRIPTIONI!I EQUIVALENT ALTERNATIVE Il!II!lI!l ... [8J 0 o not substitute lockbolts for hex drive
I
VHY COATED, 95 KSI SHEAR, SPS MUIIKD
CETYL ALCOHOL LUSRI- HI-SHEAR HL181(D
CATED, 150°F MAXIMUM VOl-SHAN HL181(D REPAIR FASTENER
BACB1OLJ()-()
TEMPERATURE HI-SHEAR H110VA
HI-SHEAI! H110VAZ ,,,",.NF()-()
HI-SHEAR H5nOA6
BACB10FI)O-() ORIGINAL OR SPECIFIED
HI-SHEAR HSnOAP BACBJOFI)OPO
HI-SHEAR HST10AZ BACBJOVT()I«)
I
XTJ PLATEO,95I(SI SHEAR, YHY CO ATED, 95 KSI SHEAR, SPS
VAX CETYL ALCOHOL LUBRI- CE TYL ALCOHOL LUBRI- HI-SHEAR HLl8KD BACB30NM()K () } I"!I'1'Y1
CATED, 450°F MAXIMUM BACB30NR ()K () l.!!L!..J
TEMPERATURE CATED, 3500F MAXIMUM VOl-SHAN HL18KD
BACB30LJ()-()
TE "PERATURE HI-SHEAR HL10V
HI-SHEAR HL 10VAZ BACB30NF()-()
HI-SHEAR BACB30FD()-() T W
BOLT - HEX DR IVE - PROTRUD ING HEAD - SHEAR HSTIOAG
HI-SHEAR HSTIOAP BACB30F D() P () T
TABLE V HI-SHEAR BACB30VT ()K 0
HSTI OAZ
BACB30VNOKO Y
XEK BACB30FM()A() A2 86 CRES, CAD PLATED, HI-SHEAR HLIOVAP
Fastener Substitution XNJ 95 KSI SHEAR, CETYL HI-SHEAR HL 10VAZ
F; gure 1 ( Sheet 11> YGE HI-SHEAR
AL COHOL LUBRICATED, HL440UC
45 OoF MAXIMUM SPS HL440UC
> TE MPERATURE DEUTSCH HL440UC
:.
51-30-03
Page 14 747 SRM
Mar 15/94
L---- -<--
FASTENER SUBSTITUTION
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777 TRAINING MANUAL
FASTENER AND FASTENER HARDWARE INSTALLATION
DETERMINE THE METAL GROUP OF EACH ALLOY USED IN THE ASSEMBLY, THE LOCATION OF
EACH ALLOY AND THE LOCATION WITHIN THE AIRPLANE, THEN SELECT THE LOCATION WITHIN
THE AIRPLANE, THEN SELECT THE INSTALLATION PROTECTION FINISH CODE FROM TABLE.
[] METAL GROUP:
I MAGNESIUM AND ITS ALLOYS
II CADMIUM-TITANIUM PLATE AND CADMIUM ZINC,ALUMINUM AND THEIR ALLOYS
III IRON, STEELS (EXCEPT CORROSION-RESISTANT STEELS), LEAD, TIN AND THEIR ALLOYS
IV COPPER, BRASS, BRONZE, (ALUMINUM BRONZE OR ALUMINUM NICKEL BRONZE), COPPER-NICKEL,
COPPER BERYLLIUM, CHROMIUM, MOLYBDENUM. NICKEL AND NICKEL BASE ALLOYS, COBALT ALLOYS,
TITANIUM AND TITANIUM ALLOYS, TUNGSTEN, CRES, CARBON, CFRP, SILVER AND GOLD
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