Project HSE Plan
Project HSE Plan
Project HSE Plan
Only the above copies and the computer display are considered as “CONTROLLED
DOCUMENTS”. Any copies taken from the computer will be deemed to be
“UNCONTROLLED”.
AMENDMENTS
All amendments to this manual must be approved by the ABB Project Manager who
will modify the computer record and re-issue the amended sections as necessary.
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CONTENTS
ATTACHMENTS
This HSE plan also stipulates the standards and requirements that shall be applied for the
project. In particular, the local legislations, Owners’ requirements, ABB HSE guidelines and ABB
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The structure of this HSE plan is based on 10 elements (This is a minimum standard and is not
limited to this 10 elements). Site specific procedures may be generated in conjunction with site
representation to ensure an identified health or safety issue is suitably controlled and managed.
ABB will actively engage all personnel on the project to personally follow the project HSE plan
and encourage all co-workers/everybody to do the same. There will be zero tolerance approach
to unsafe work practices.
This plan shall also govern all subcontractor activities. All subcontractor activities shall be
monitored and the necessary action will be taken for non-compliance.
ABB shall provide the necessary procedures, instructions and training and endure compliance to
all applicable statutory and regulatory requirements.
1.1. PURPOSE
This HSE Plan reinforces ABB’s commitment towards continued Environmental, Safety and
Health (HSE) improvement. It commits all operational personnel to take effective action
towards a safe and healthy workplace. Safety is considered to be the responsibility of all
employees, with the front line supervisors being the key to implementation of all HSE programs
and activities.
The purpose of this Plan is to define and describe the operational requirements for managing
HSE for the project and serve as a general description of ABB’s HSE Management System
elements to be utilized and the control measures adopted for the safe execution of the project’s
scope of work.
This document will hereinafter refer to ABB as the “CONTRACTOR” and Sem-Calaca Power
Corporation (SCPC) as the “OWNER”.
This Plan may be subject to revisions during the course of the project as found necessary. No
revision to this plan shall be made without consent from the CONTRACTOR’s Project Manager
and HSE Manager.
Every effort has been made to align this Plan with OWNER’s requirements; however, should
differences arise, the Contract document will take precedence.
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will establish and maintain a range of safety management techniques designed to guarantee
compliance, such as preparation of safety plans, risk assessments, job and process hazard
analysis, safety inspections, safety audits, regular safety meetings, written safe working
procedures, and adequate deployment systems.
The CONTRACTOR will apply the following HSE standards for the scope of work in the following
hierarchy:
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Governmental agencies:
• Department of Labour and Employment (DOLE) – Bureau of Working Conditions
(BWC)
• Department of Environment and Natural Resources (DENR)
• Department of Energy (DOE)
National standards:
• Occupational Health and Safety Standards (OSHS-DOLE)
• Department Order No. 198-2018 Implementing Rules and Regulations of Republic Act
No_ 11058 ''An Act Strengthening Compliance with Occupational Safety and Health
Standards and Providing Penalties for Violation Thereof”
• National Building Code of the Philippines
• Fire Code of the Philippines
• Project’s Environmental Compliance Certificate including the Environmental Impact
Assessment conducted
• Relevant local legislations
The minimum HSE standards acceptable to the project are those required by relevant legislation
and authoritative guidance. These requirements will be met and enhanced consistent with the
CONTRACTOR’s objective of continuous improvements in its HSE affairs and where long-term
business interests can be improved. The CONTRACTOR is committed to protect the benefit of
its Owners hence will ensure that contractual obligations are met and delivered in accordance
with the HSE provision of the contract.
Applicable OWNER’s HSE requirements provisions as per below will be referenced during the
execution of this project.
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General Principles
• Ensure that there is a clear specification of the work packages;
• Ensure that adequate enquiries have been made with the Owner to identify any site
hazards including any legacy issues;
• Identify from the Owner any key safety requirements that might influence the method
of execution of the project; and
• Clarify any existing or operational interface which may affect the project.
The objective of this project is to have a switchyard for controlled isolation, operation &
maintenance, and also to avoid simultaneous export and import of power for avoiding free
wheeling charges. Both challenges are mitigated by introducing new 3 bays of 230kV
intermediate Switchyard facility at Sem-Calaca 2X 300MW Coal Fired Power Plant premises and
upgrading of plant auxiliaries.
Scope of Works:
Design, planning, engineering, project management, manufacturing, FAT materials, delivery,
installation, testing and commissioning for the following:
1. 230kV Switchyard Facility and Facility Study
2. Additional Medium Voltage Switchgears
3. Low Voltage System for Unit 2
4. Protection, control and metering panels
5. Bus Ducts, Cables and Cable Trays, Earthing, and
other accessories
The Project Manager (PM) has overall responsibility for the implementation of the plan in the
project and has designated the Site Manager to monitor and oversee the effective
implementation of this plan.
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Note: Dates above subject to final shutdown date given by SCPC and Site Manager will keep it
updated on an ongoing basis.
Agenda Site HSE Supervisor shall consider the following when formulating the
daily agenda:
▪ JSEA/RA review for the day’s activities
▪ Stop Take 5 Implementation
▪ Permit to Work Conditions
▪ PPE Requirements
▪ Equipment Condition
▪ Environmental Concerns or Issues
▪ The Seven Steps That Saves Lives
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Toolbox Meetings
The meetings shall be structured to allow participation by employees. The purpose of the
Toolbox meeting is to achieve an exchange of information and ideas on Health and Safety
matters. The subject matter for Toolbox Safety meetings shall be determined after consultation
between the Site HSE Supervisor, Site Manager and employee personnel. Site Manager shall be
responsible for conducting Toolbox meetings for all employees in their respective work areas.
Site Manager shall ensure a record of Toolbox Meetings is completed for each safety talk given,
including topics and names of employees attending. A copy of the Toolbox Talk and relevant
paperwork will be forwarded to the Site HSE Supervisor on completion for review.
The Site HSE Supervisor will provide assistance to Site Manager in the preparation and delivery
of safety talks and other relevant matters.
Employee Induction
The introduction of ABB and subcontractor personnel to the site shall be in accordance with the
SEM-CALACA site entry and induction procedures specified for the duration of the scope of
work. Requirements of SCPC’s Contractor Handbook will be applied.
Prior to job start all employees shall undergo the following induction’s:
• SEM-CALACA Site Induction (as per Owner’s HSE requirements for contractors)
• Safety and Health Awareness Seminar conducted by OHSC, BWC, and other offices of
DOLE under “DOLE Department Order No. 13 – Guidelines governing Occupational Safety
and Health in the Construction Industry”
• The ABB Site Specific Induction and Assessment
• ABB Control Standard Training (part of ABB Way)
• Project HSE Plan Awareness
• Ensure that the HSE plan is communicated to all those personnel involved with the
project;
• Review these requirements and HSE plan periodically throughout the project lifecycle.
Owner’s Requirements
• Prepare Method Statements and Risk Assessment/Job Safety and Environmental Hazard
Analysis to identify risks which are supplemented by the Owner's work permit.
• Apply Permit to Work system (PTW) before carrying specific works / activities.
• All incidents must be reported to the Owner's representative.
• Attend the safety induction by the Owner/contractor prior to commencement of work.
• Medical requirements of SCPC will be complied with.
• Security requirements of SCPC will be complied with.
• Environmental requirements of SCPC will be complied with.
All Company Employees and sub-contractors will comply with all applicable provisions of local
legislations and the ABB way and industry codes of practice. Where State regulations apply to a
given task, these will be the minimum requirement.
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Unless all the required licenses required to operate any equipment are held by the operating
Employee, then that equipment will not be operated.
ABB Site / Project Management shall ensure current copies of mandatory acts, regulations and
codes of practice, etc, applicable to the scope of work are provided on the site or if the need
arises available to the site within a reasonable period of time.
• Ensure that responsibilities for safety and risk management for the project are defined
and allocated to the relevant team members to ensure a level of accountability;
• Ensure that the control of subcontractors is properly organised and in accordance with
any ABB contract conditions; and
• Ensure that effective coordination and liaison takes place internally across all the project
interfaces within ABB including the subcontractors and any relevant regulatory bodies or
other authorities or agencies.
Project Organisation
The project team includes the following personnel:
1) Owner
2) Project Manager
3) Engineering Lead
4) HUB HSE Manager
5) Site Manager
6) Site HSE Supervisor
7) DCS Engineer
8) Commissioning Coordinator
9) Installation Contractor
10) Commissioning Engineer (Electrical / Swithyard)
RACI CHART
Responsibilities
The following matrix specifies the accountabilities and responsibilities of the parties involved on
this project
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5.2. POSITION ROLES AND RESPONSIBILITIES - Reference to ABB's Control Standard SA-M-
01 Resources, roles, responsibility and authorities
Owner
• Provide all necessary information about hazards and risks on site and in relation to the
project.
• Ensure that there are necessary provisions for health and safety.
• Ensure that all subcontractors are competent and make required provisions for health
and safety.
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Site Manager
• Ensure that the HSE Plan is implemented, monitored and maintained; and that everyone
on site follows the HSE Plan’s requirements.
• Ensure that unsafe activities are immediately stopped, and safe operations restored.
• Ensure that subcontractors’ work is in accordance with their written and approved safe
working methods.
• Ensure that there is a defined health and safety site organisation for the coordination
and authorisation of all activities, including daily pre-start meetings, and weekly health
and safety coordination meetings.
• Ensure that all incidents are reported, investigated and corrective actions closed.
• Communicate all significant risks and controls to all site personnel.
Participate in scheduled audits of the HSE Plan and ABB Way As per Audit Schedule
Self Assessments
Lead/Conduct Safety Toolbox Meetings As per site schedule
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6.0. PROJECT HSE PERFORMANCE TARGET (Lagging and Leading Indicators) - Reference
to ABB's Control Standard SA-M-04 Objectives, targets and programs
HSE Statistics
HSE statistics shall be gathered on a monthly basis and reported to the HUB HSE Manager.
Subcontractors shall provide details regarding their monthly statistics to ABB for collation.
The ABB Monthly Safety Statistics Report form shall be used to define the following information:
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• Hazards Resolved
Safety promotion and awareness of both ABB and subcontractor employees, begins up front
during the induction process.
Further promotion is achieved by:
7.1. TRAINING PLAN - Reference to ABB's Control Standard SA-M-06 Competence, training,
awareness
Training ensures that each employee receives instructions regarding work hazards and the
methods by which these hazards are mitigated or controlled. Training is an integral part of job
performance. When people are trained to do their jobs correctly, they do them safely thus
eliminating human error as a source of accidents/incidents.
The CONTRACTOR shall hold site safety inductions and other required HSE trainings for all its
personnel including subcontractors, suppliers and make them fully aware of the Site access
requirements and protocols, and shall ensure that these requirements are complied with
throughout the project.
The safety training programme shall include core topics but are not limited to the following:
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a. ABB Way Control Standard Training (previous Code of Practice) e-learning HSE Modules
• Risk Management
• Travel Safety
• Work Environment
• Electrical Safety
• Work Practice
• Work at Heights
• Mechanical Lifting
• Chemical Hazards
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• PPE
• Civil
• Emergency
• Health Hazards
Apart from the HSE induction, equally important is further training for skilled supervisors or
operators, whose techniques and skills need enhancing. Craft specific training, specialist
training and supervisory skills enhancement training are also conducted to equip CONTRACTOR
employees with knowledge required in the performance of their jobs. Training matrix will be
developed for both ABB and subcontractor's staff.
The CONTRACTOR uses both external providers and in-house experts to conduct training to
ensure that all personnel hired are given the necessary safety and job-related training required
to ensure their competency on the job they were hired for.
After each training, workers will be assessed (as applicable) as to their understanding and
workers’ training records will be maintained for future reference. Certificates of external HSE
trainings will likewise be filed for ready reference when required. Records of e-learning modules
will also be verified.
Visitors to the project work site shall be given a short safety induction/briefing depending on
the purpose and duration of the visit. Duration of induction may range around 10-15 minutes
briefing using a Safety Induction for Visitors and/or presentation.
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Employees of the OWNER engaged in oversight of the CONTRACTOR shall be invited to and
permitted to observe HSE training courses presented on‐Site.
7.2. The following persons shall possess the required qualifications and skills (but not
limit to table below) - Reference to ABB's Control Standard SA-M-06-01 HSE/SA Training
Requirement Or Project ABB Training Matrix
S/No Designation Activities / Competency
Industry
1 Project / Site Site management • Project Safety Management
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Manager Course
• ABB Way Control Standards
• ABB e-learning - 12 Modules
• PICW F2F
• Owner in-house training
2 Site HSE Site safety • Certified by DOLE Philippines
Supervisor management • Safety Courses as per legislation
• ABB Way Control Standards
• ABB e-learning - 12 Modules
• Owner in-house training
• PICW F2F
3 Engineers Utilities - Power • Safety Course
• Electrical or related Competency
• ABB Way Control Standards
• ABB e-learning - 12 Modules
(applicable to Site HSE,
supervisors and other lead
engineers /technicians)
• PICW F2F
• ABB HSE Induction
• Owner in-house training
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The CONTRACTOR shall be responsible for the environmental, safety and health performance of
its subcontractor(s) and vendors on its project and will communicate all project HSE
requirements to them.
All subcontractors to the project shall be required to develop and submit for approval their own
construction health and safety plan for their part of works in the project. CONTRACTOR shall
ensure that a copy is submitted to DOLE for approval.
All subcontractors’ workers must undergo awareness seminar on the Project’s HSE Plan as part
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General Principles
• Ensure that there is an effective system of communication for the project both for the
project team directly as well as with respect to external arrangements.
• Ensure that safety requirements are communicated clearly to other affected parties
including subcontractors.
• Ensure that all persons involved in the project are briefed on the project requirements,
any project specific safety policy objectives and any relevant emergency plan.
• Ensure that all persons are briefed on the site safety rules before commencement of
work.
From To
Health and Project Manager Team Meeting Kick-Off
Safety Plan Site HSE Supervisor Contractor Document Revision
Contractors Owner
Site Supervisor
Owner Owner PM Meeting/Email/ Kick-Off
Requirements Letter Revision
Contract/ Drawings Ad-Hoc
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Slide Summary
Audit Results Site HSE Supervisor Project Manager Report Monthly
Site Supervisor
Product Site HSE Supervisor All Safety Boards As & When
Safety Tool Box
Notification Meeting
TYPES PPE
Head and Face Protection Hard Hat, Face Shield
Foot Protection Safety Shoes, Safety Boots
Eye Protection Safety Googles
Ear Protection Ear Plugs / Ear Muffs
Hand Protection Gloves
Respiratory Protection Dust / Chemical
Fall Protection Full Body Harness with double
lanyard
Arc flash garments In accordance with SA-S-101-07-01
• Full protection 2 piece / Jacket ( Arc Flash Coverall during entering live sub-station and
other electrical areas )
• Steel capped safety footwear
• Head Protection
• Hearing protection (designated areas)
• Safety Spectacles
• Double eye protection for grinding and cutting
Reference to ABB Control Standard SA-S-101-07 Arc Flash clothing specification and SA-S-101-
07-01 ABB Electrical Safety Matrix (Appendix E)
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Reference to ABB Control Standard (SA-S-107-05) Portable Electric Tools and Equipment will
be implemented.
All electrical work undertaken shall conform to ABB Standard or local instructions issued and
documented by the local electricity provider.
All electrical personnel are to be familiar with resuscitation techniques. All electrical equipment
including cables, leads or extension cords are to be examined and tested at regular intervals.
The findings of these inspections are to be recorded and action taken for the repair,
replacement or destruction of the damaged equipment after suitable approval has been
granted.
Where it is impracticable to isolate the supply, and working Live becomes the only option
available, the matter must be reported to the area Supervisor BEFORE work is commenced so
that a properly planned and safe approach can be adopted.
All personnel or workers who will work in vicinity of energized or live equipment (e.g. switchgear
rooms, etc.) should wear the minimum arc flash protection such as long-sleeve shirt and trouser
or coverall with ATPV rating of ≥8cal/cm² as per ABB Electrical Safety Matrix.
Note: Where no arc flash hazard exists as determined by risk assessment and approved by the
PICW, then the minimum arc flash workwear is not required.
Reference to ABB's Electrical Safety Procedure (SA-S-107) and ABB Seven Steps that Save Lives
(Appendix F) will be applied. and will be referenced and complied with as applicable to the scope
of work activities.
Refer to Appendix G: PTW Application Process (SCPC Permit to Work System Procedure) and
ABB Way Control Standard SA-S-001 Work Permit System
Inspection and maintenance checks should be carried out by the user who should be able to look
at the general condition of the equipment. Formal inspections will need to be carried out by a
person who has been trained using Customer quarterly inspection form and ABB Monthly
Inspection form for tools and equipment. Any combined inspection and test shall be carried out
by an electrically competent person including any contractor appointed and being witness by
customer person in-charge and HSE personnel.
Reference to ABB's Control Standard SA-S-107-05 Portable Electric Tools and Equipment
Note: All equipment and tools to be used in the worksite shall undergo with Sem-Calaca HSE and
Electrical Department inspections prior to used.
Closer collaboration and synergy will be maintained between ABB and subtractor health team
and Customer’s Medical Service Department personnel on matters relating to health affairs.
It shall maintain records and make reports concerning health, safety and welfare of personsas
the Customer may reasonably require. It shall send to the customer, details of any accident
immediately or as reasonably practical after its occurrence.
ABB will ensure to provide health and welfare facilities/services aimed at ensuring that workers
do not have their health put at risk as a result of the conditions under which they are required to
work. This will include matters such as appropriate temperature in the workplace, ventilation,
lighting, adequate sanitary toilets, portalets, washing facilities and mess rooms, pest control,
etc. Workplace, environmental and health hazards shall be identified and risks assessed.
Noise will be measured during project execution and control measures will be put in place to
ensure that levels are kept to as low as possible.
Lighting surveys will be conducted to ensure adequate illumination in the work areas conducive
to performing the job safely.
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Health risk assessments of the work activities will be conducted in collaboration with the
Customer’s Medical Services Department to identify possible health hazards other than noise
and lighting, its severity and the controls required for inclusion into the Job Hazards
Assessment/Risk Assessment (JHA/RA) for the project.
ABB shall ensure that the site as well as camp housing facilities are free of pests, i.e. rodents, vermin,
etc., that can cause diseases and will engage the services of a competent third party to undertake
pest control activities.
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15.1. HEALTH
All personnel mobilized to the project site including that of subcontractors shall be physically fit
for work and record of all employee physical examinations shall be maintained. ABB and its
subcontractor will also provide site health services such as emergency clinic, health risk
assessment, surveillance and monitoring.
To ensure prompt medical response in the site, a transport vehicle will always be available for
transport to an outside medical facility and where necessary, coordination with the Customer
will be made for additional emergency services assistance such as ambulance service.
Any work-related injury must be promptly reported to and accompanied by the on-site
supervisor, safety personnel or first aider to seek medical treatment on site clinic.
The site clinic shall be equipped with adequate stocks of first aid and emergency supplies and
shall be manned at all time when work is being undertaken. A registered project nurse trained in
occupational nursing will be employed to provide for the immediate medical needs of the
workers. The nurse will be supported on site by trained first aiders. In coordination with the site
HSE supervisor, the site nurse shall be responsible for the following among others:
ABB and Subcontractor shall provide first aid boxes at the work sites in strategic and clearly
identifiable and accessible locations. The boxes will be constructed to protect the contents from
dampness, dust or other contamination and will be clearly marked with a green cross on a white
background. First aid boxes will be inspected and maintained weekly by a nominated person to
ensure they are kept fully stocked with the following as basic requirement of this project:
The first aid boxes will have suitable signs displayed to indicate their location. The first aid
boxes will contain medical supplies to a suitable standard for very minor injuries or treatments.
The contents of the first aid box must be sufficient for its intended purpose, taking into
consideration the numbers of the workforce, and the location of the work areas in relation to the
accessibility of the first aid base.
No first aid box will contain anything other than first aid appliances and requisites.
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In addition to this, SCPC (Customer) is conducting random check (breather alcohol test) on all
personnel entering the plant.
Lifting Of Weights - Reference to DOLE OSHS - Rule 1410 under Construction Safety - 1412:
General Provisions
For continued lifting, a male worker shall not be made to lift, carry or move any load over fifty
kilograms (50 kgs.) and female workers over twenty-five kilograms (25 kgs.). Weights over these
shall either be handled by more than one worker or by mechanical means
15.5. NOISE
Areas where persons may be exposed to hazardous noise levels are to be designated as 'hearing
protection areas' and their boundaries should be clearly defined. No person should enter a
hearing protection area during normal operation, unless wearing appropriate personal hearing
protectors. The signs used to identify these areas should conform to specifications laid down in
local legislation and/or the ABB way. Additional signs within the hearing protection areas may
also be necessary.
Rule 1070 Occupational Health and Environmental Control under 1074.01&02 Threshold Limit
Value for Noise and Permissible Noise Exposure
The following welfare facilities for employees will be provided by the ABB and Subcontractor:
Health, sanitation and hygiene inspection tours of eating facilities and accommodation will be
conducted on a monthly basis by the HSE personnel and the Nurse. When necessary, the
subcontractor shall engage the services of a competent third party to undertake pest control
activities for workers’ accommodation, mess hall and offices.
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Subcontractor shall only engage the services of reputable drinking water vendors/suppliers and
certificate of water potability will be obtained.
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ABB and subcontractor will maintain an inventory of all chemicals and materials with hazardous
substances including its resulting by-products that maybe present during the construction. This
inventory which is updated as material changes will serve as the basis for subsequent analysis of
risk, spill/release prevention measures, and release response procedures. All chemicals shall be
transported, stored and labelled, used and disposed of in accordance with the manufacturer's
recommendation. MSDS Sheets will always be available in the hazardous materials storage area
or where hazardous materials and waste handling is being made.
Nonscheduled waste such as paper, plastic, glass, metal and other shall be disposed into waste
bins and will disposed at Plant waste disposal area every day after work completion.
ABB shall responsible to segregate the waste at project site. All non- scheduled wastes which are
generated shall be placed in a proper container / box / bin / place. Each non-scheduled waste
container shall be labeled (when necessary) with the name of the waste.
Recyclable materials shall be collected, sold and disposed according to requirements of the
contract.
Re-usable materials shall be collected, stored / kept and used when the need arises.
Non-recyclable materials shall be disposed-off as garbage.
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Assessment, Hazard Reporting -Intelex, Safety Observation Card and inspection checklist
developed for project used such as tools and equipment inspection checklist.
Immediately following the inspection, results will be discussed with relevant supervisors who
will initiate corrective actions. A copy of the Inspection Report Form shall be retained and
filed following review of corrective actions by the Site Manager.
2. Informal Inspections
All employees shall conduct informal inspections of their area of control on a daily basis,
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3. Workplace Monitoring
The assessment of potential hazards associated with ABB’s work activities shall be inclusive
of noise, fumes, explosive mixtures, oxygen deficiency (in enclosed spaces), electrical hazards,
etc. Monitoring will be done by Site Manager or an independent competent person.
4. Safety Audits
Internal project safety audits will be undertaken progressively in accordance with the Project
Audit Schedule using ABB Way Self-Assessment form.
• ABB HUB HSE Manager
• Site Safety Supervisor/Site Manager or a combination of the above.
Note: The audit results, along with nominated Correction Actions shall be forwarded to the Site
and Project Manager. Recommendations and actions that result from each Audit will be
monitored by the Site/Project Manager to ensure satisfactory implementation.
Reference to ABB's Control Standard SA-M-10 Emergency Preparedness and Response and
Emergency Response Plan- Sem-Calaca Project
Personnel shall take all suitable measures to prevent fires, including the disposal of paper, rags,
rubbish and any other combustible materials.
In the event of a fire, ABB to follow SCPC evacuation plan.
ABB's Control Standard Fire Prevention and Protection ( SA-S-108 ) will be complied with as
applicable to the scope of work.
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Note: All treatments are recorded using the Accident Register as further defined in the clauses
below.
It is the responsibility of the Site/Project Management Team and employees to fully investigate
the occurrence as soon as is practical after the incident has occurred, ensuring that the
necessary corrective actions are undertaken, and the incident is discussed at the next toolbox
meeting. A written report shall be provided to the SCPC representative within 24 hours of the
incident occurring.
The ABB Site Safety Supervisor shall prepare a monthly summary safety performance report
which shall be submitted to ABB HUB HSE Manager. Injury statistics will be displayed on the
safety notice board.
All hazards / dangerous occurrences / accidents / incidents are reported using the following
documentation:
NOTIFICATION
INVESTIGATION
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REPORT
FOLLOW-UP ON
RECOMMENDATIONS AND
CONTROLS
Incident Management and Reporting Control Standard No. SA-S-008 will be implemented.
Reference to DOLE OSHS Rule 1050 Notification And Keeping Of Records Of Accidents And/Or
Occupational Illnesses
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