Lab 13

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ME 576 Lab. Assignment No.

13 DC/AC Motors

Part A: AC Motor (Induction Motor with PWM)

This week’s laboratory involves experimenting with the three-phase AC motor control kit.
The purpose of this exercise is to give students hands-on experience of a new method of
speed control used for industrial motors. Students will learn electrical and mechanical
characteristics of AC motors driven by pulse-width-modulated (PWM) waveforms and
observe how feedback control can help to maintain a constant speed in the presence of
disturbances such as the change of load and inertia. First, go through the handout that
explains the basic theories regarding the AC motor control kit. Then, follow the
procedures given below. You must be under the supervision of the TA whenever you
try to make a change in the wiring of the equipment. Before starting each part of the
experiment, check to see if the equipment is switched on and adjusted to match the
standard control setting as in Table 1. Your lab. report should include detailed
observations made during the lab. and discussions.

Part 1. Voltage, Current, Speed and Frequency Characteristics of AC Motor

1) Observation of pulse-width-modulated motor voltage waveforms


You will have a chance to observe the switched voltage waveform in the AC motor.
First, Switch off the power. Make sure there is no connection to any 0V socket of
the PE 485 kit. Connect channel 1 of the oscilloscope between two phases of the
motor, say V and W using the 10:1 probe. Set the oscilloscope according to the
following table:

Time scale Voltage scale Coupling Trigger source


2 ms/div 20.0 V/div DC Channel 1

Switch on the power, switch to ‘run’ and raise the frequency to about 40Hz. Adjust the
oscilloscope and the frequency until you get a steady trace. Observe the waveform, and
then make a sketch or print-out. Try varying the frequency and observe how the
waveform changes.

2) Observation of motor current waveforms


You can use special sockets in PE485 kit to provide a copy of the current waveform as
a voltage referred to the 0V line. Switch off the power. Remove the wiring made to
the two phase of the motor in the previous assignment. Connect the external sync input
of the oscilloscope to ‘sync output’ of PE485A. Connect the two input channels to the
PE485B sockets I1 and I2. Use 0V lines of PE485 to supply ground to the
oscilloscope. Set the oscilloscope according to the following table:

Time scale Voltage scale Coupling Trigger source


5 ms/div 100 mV/div AC External
Switch on the power, switch to ‘run’ and raise the frequency to about 40Hz. Observe
the waveforms and relative phase. Try connecting I1 - I3, I2 - I3 and see how they are
spaced in phase. They will be similar waveforms, nominally sinusoidal and 120o apart in
phase. Make a sketch or print-out. Explain how the switched voltage waveforms
observed in the previous section can generate a smooth sinusoidal current waveforms.

3) Electro-mechanical behavior of AC motor


In this section, you will discover how the voltage, current and speed of the motor vary
as the speed setting is changed and see the effect of a mechanical load on the motor.
Switch off the power. Connect the DMMs according to Fig. 1 and set the ranges.
Switch on the power. Switch the stop/run switch to ‘run’. By adjustment of the set
speed control, raise the output frequency to 30Hz. Adjust the voltage VCO control to
give a 30V reading on meter 2. Then set the frequency back to zero.
Use the table in Fig. 2 to enter your results in. In the left-hand column of the results
table a number of frequency values are listed. Set the frequency to each of these values
in turn, using the set speed control, and record under the heading ‘No load’:
• The motor voltage – meter 2
• The motor current – meter 4
• The tachogenerator current – meter 1.
Each tachogenerator reading should be converted into speed. The scaling factor is
5000 rev/min per mA. Note that, in order to go above 100Hz, you will have to adjust
the gain control slightly. Plot your results on a graph. Figure 3 shows an example of
the graph. Your results should show electrical behavior that can be classified into three
regions as in the handout.
After you have completed the ‘No Load’ readings, rotate the magnet assembly to
position 10 on its scale. Take a second set of readings to complete the ‘Loaded’
columns of the results table, reducing the frequency in steps. You may notice that the
loaded speed reading for 120Hz is less than that for 100Hz. Look at the torque-speed
graph in the handout and discuss the results.

Part 2. Closed-Loop Speed Control

This part of the lab. is aimed at investigating the advantage of closed-loop control
in dealing with external disturbances. The following figure shows the schematic of closed-
loop speed control.
Switch off the power. Connect the DMMs according to Fig. 4 and set the ranges.
Note that the other end of meter 4 should be connected to the power supply. Swing the
magnet away from the brake disc.
Set the deceleration control to mid-range and switch the dynamic brake switch
‘on’. Use the results sheet in Fig. 5.
Switch on. Use the stop/run switch and the set speed control to run the motor with
an indicated frequency of 50Hz.
On the ‘No-Load’ row of the results sheet, record the values of the current shown
by meter 1 and meter 4. Take particular care to read meter 1 precisely. Convert the speed
in rev/min.
Apply breaking by rotating the magnet assembly to mark 6 on its scale. Record a
new set of readings as before, in the ‘Open Loop’ row of the results table. Record the
frequency. This completes the open loop measurements.
Close the loop by switching the tacho switch ‘on’. To complete the results table
the following procedure is given.
1. Swing the magnet assembly away from the break disc. Bring the output frequency back
to 50Hz.
2. Check that the unloaded conditions are as you recorded them before. Then apply
braking to mark 6 and record a new set of readings.
The first time, setting the 50Hz will probably require the set speed control to be
turned fully clockwise, after which a slight adjustment of the gain control may be
necessary to get the minimum gain at which 50Hz can be set. Record the results in the
‘minimum gain’low.
The second time, set the gain control mid-way between that minimum gain
position and ‘max’. Then adjust the set speed control for 50Hz.
Finally set the gain control to ‘max’. Then adjust the set speed control for 50Hz.
Your results should show that when the tachogenerator feedback is operating, the fall in
speed due to applied load is reduced. Explain why setting the gain to maximum may not
be the best way to control.
Table 1. Standard control setting
Control to set Standard control setting
Acceleration Min (fully counterclockwise)
Deceleration Min
Stop/run Run while setting; leave at stop
Delay oscillator Fully clockwise
Set speed mid-scale
Gain Min
Frequency VCO 50Hz output
Voltage VCO 43V between motor phases
Tacho Off
Boost switch Off
Range:
2A AC

Range:
1mA DC

Fig. 1 Connections for section 1-3.


Fig. 2 Results sheet for section 1-3.
Fig. 3 Graph sheet for results
Range:
1mA DC

Fig. 4 Connections for Part 2.


Fig. 5 Results sheet for Part 2.

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